C6500 Wiring Diagrams
C6500 Wiring Diagrams
L
F
K
E
B
A
H
D
C
M
Plug
130-5
130-1
FT16 AC_H
(RL1 FT)
#187 T0.5
1
1
130-2 147-1
FT17 AC_N
#250(BK)T0.8
130-3 148-1
FT18 AC_N
Y/G
FT1
FT2
#250(BK)T0.8
17.1 Main body 1/12
130-4 147-2
FT19 AC_N
#187(W)T0.5
Field Service Ver1.0 Sep.2006
147-2
130-6 FT17
CBR/2
CBR/1
147-1
RY1
FT19
Circuit breaker/2
Circuit breaker/1
24V1
FT3
FT4
Main relay
2
2
BT-1
BT-3
BT-2
BT-4
130-A1 - A10 158-3 157-2 L4_CONT
ACDB
FT6
FT5
17. OVERALL WIRING DIAGRAM
130-A2 - A9 158-2
FUSCB/1 157-3 L2_CONT
130-A3 - A8 158-1 157-4 5V2
NF
130-A4 - A7
148-2
Noise filter
130-A5 - A6 FT18
148-1
130-A6 - A5
FT7
FT8
FT20
130-A7 - A4
3
3
T0.5
130-A8 - A3
FT15
EUROPE ONLY
159-4 157-5 SGND
(RL1 FT)
BT-1
BT-3
BT-2
BT-4
130-A9 - A2
501
159-3 157-6 L5_CONT
130-A10- A1
159-2
AC(H)
157-7 L3_CONT
130-B1 - B9 FUSCB/2 159-1 157-8 5V2
130-B2 - B8
120-1
130-B3 - B7
120-2
130-B4 - B6
130-B5 - B5 120-3
130-B6 - B4
FT9
4
4
FT11
130-B7 - B3
AC(N)
130-B8 - B2
130-B9 - B1
SW1
SW3
131-1
Main power switch
148-2
RY2
131-2
Dehumidifier heater switch
FT20 AC_N
FT10
FT12
24V1
#187(W)T0.5
Sub relay
131-3
F/G
5
5
131-4
128
121-1
131-A1 - A7 146-1 142-1
121-2
131-A2 - A6 146-2 142-2 HTR
121-3
131-A3 - A5
121-4
131-A4 - A4
Dehumidifier heater
121-5
130 132
131-A5 - A3
121-6
131-A6 - A2
121-7
131-A7 - A1
121-8
6
6
131-B1 - B6
121-9
131-B2 - B5
131 133
121-10
131-B3 - B4
131-B4 - B3
131-B5 - B2
23
153-1 24V1
131-B6 - B1
153-2 24V2
111
24
153-3 PGND
153-4 PGND
112
150-14 FSET_LL
129
150-13 FSET_LH
7
7
150-12 FTEMP4_2
358-1-6
150-11 FTEMP4_1 643-6 24V
358-2-5
150-10 FTEMP3_3 643-5 24V
358-3-4
643-4 RLM1_/B 1st transfer pressure
150-9 FTEMP3_2 358-4-3
M19
8
569-3 HAIMT_A
8
569-4 HAIMT_/A
150-3 FTEMP1_3 599-2-5 589-7
569-5 HAIMT_B
599-1-6 589-11
150-2 FTEMP1_2 569-6 HAIMT_/B
150-1 FTEMP1_1
598-6-1 590-3 24V
500-1A AREG_CONT
569-7 24V2
598-5-2 590-9 24V
500-2A FLS_SIG 569-8 24V2
598-4-3 590-1
151-1 5V 152-9 5V 569-9 DECMT_A
500-3A ADUS_SIG 598-3-4 590-5 Decurler motor
M55
9
9
102-3 AC_OFF
500-12A FEXT_SIG 357-1 GND 642-18 GND
5
102-5 SGND
500-13A FD_OPEN 357-2 RESET 642-17 RESET
502
6
102-6 5V1
500-1B HAN_SIG1 357-3 RLMT_CW 642-16 RLMT_CW
500-2B HAN_SIG2
7
500-3B REV_SIG
8
500-12B MCL1_24V
17
357-16 5V 642-3 5V
19
104-5 12V1
122-2
25
22
104-10 SGND
122-3
26
23
104-4 24V1
122-4
27
24
122-5
28
104-2 24V1
122-6 122-10
DCPS/1(1/2)
29
104-7 PGND
122-7
30
123-2
33
122-8 123-1
31
104-3 24V1
123-3
34
122-9
32
123-4 123-10
35
PRCB(1/6)
104-8 PGND
123-5
36
123-6
37
123-7
38
123-8
13
13
39
123-9
40
L
F
K
E
B
A
H
D
C
M
17. OVERALL WIRING DIAGRAM
L
F
K
E
B
A
H
D
C
M
401-1B-16B 402-1-13 403-1
41
400-15A 5V 105-1 5V2
401-2B-15B 402-2-12 403-2
42
459-4B GND 400-14A NOFEED1 Paper feed sensor/1 105-2 5V2
PS29
401-3B-14B 402-3-11 403-3
14
14
43
459-3B PSFAN_HL1 400-13A GND 105-3 5V2
401-4B-13B 402-4-10 404-1
44
459-2B PSFAN_ER1 400-12A 5V 105-6 SGND
401-5B-12B 402-5-9 404-2
Upper limit sensor/1
45
459-1B PSFAN_DR1 400-11A UPLIMIT1 105-7 SGND
PS30
401-6B-11B 402-6-8 404-3
46
400-10A GND 105-8 SGND
401-7B-10B 402-7-7 405-1
17.2 Main body 2/12
47
400-9A 5V 105-4 5V2
459-12A 5V2 401-8B-9B 402-8-6 405-2 Paper empty
48
400-8A NOPAPER1 105-9 SGND
Field Service Ver1.0 Sep.2006
459-11A NOPAPER4
PS31
401-9B-8B 402-9-5 405-3 sensor/1
49
400-7A GND 105-5 5V2
459-10A GND
401-10B-7B 402-10-4 406-1
50
400-6A T1MC24V 105-10 SGND
459-9A 3.3V3
401-11B-6B 402-11-3 406-2 Paper feed clutch/1
MC7
51
459-8A PAPERVR4 400-5A PSUPMC1 106-1 5V2
15
15
52
459-7A GND 400-4A T1MC24V 106-7 SGND
Pre-registration
401-13B-4B 402-13-1 407-2
53
MC8
459-6A 5V2 400-3A PFEEDMC1 clutch/1 106-2 5V2
54
459-5A T4PSIZ1 401-14B-3B 566-1-2 408-1 106-8 SGND
400-2A T1MC24V
55
401-15B-2B 566-2-1 408-2 Pick-up solenoid/1 106-3 5V2
459-4A GND
SD7
400-1A PUSD1
56
459-3A 5V2 401-16B-1B 106-5 12V
DCPS/1(2/2)
57
106-6 24V1
TRAY1
459-2A T4PSIZ2 400-15B N.C
401-1A-14A 410-1
58
106-11 SGND
400-13B T1QUANT
sensor/1
PS32
401-3A-12A 410-3
60
106-12 PGND
16
16
400-12B SGND
442-18 5V2 401-4A-11A 411-1
61
106-4 5V2
442-17 GND 400-11B 5V2
401-5A-10A 411-2 Paper size
62
PS33
442-15 PSMT_CLK 401-6A-9A 411-3
400-9B SGND
128
442-14 PSMT_CW
129
401-7A-8A 412-1
442-13 PSMT_ER 400-8B 5V2
401-8A-7A 412-2 Paper size
442-12 PSMT_H/L 400-7B T1PSIZE2
sensor/Rr1
PS34
401-9A-6A 412-3
400-6B SGND
401-10A-5A 409-1-5 413-3
400-5B 3.3V
401-11A-4A 409-2-4 413-2
110-2 N.C
VR1
110-3 AC(N)
110-1 AC(H)
17
17
400-3B SGND
442-11 5V2 401-13A-2A 409-4-2
400-2B T1DET(H)
442-10 TONERDET 401-14A-1A 409-5-1
63
111-5 PGND
415-1B-16B 416-1-13 417-1
65
18
18
PS37
464-19B TR1_DRV
415-12B-5B 416-12-2 421-1 127-8
414-4A T2MC24V Pre-registration
415-13B-4B 416-13-1 421-2 128-2
clutch/2
75
MC10
500
415-14B-3B 567-1-2 422-1
76
19
19
128-5
128-7 112-7 PGND
78
TRAY2
415-3A-12A 424-3
80
415-6A-9A 425-3
20
20
83
sensor/Rr2
PS40
21
21
91
125-9
429-1B-16B 430-1-13 431-1
92
428-15A 5V2
429-2B-15B 430-2-12 431-2
428-14A NOFEED3 Paper feed sensor/3
PS41
428-13A GND
429-4B-13B 430-4-10 432-1 126-2
93
428-10A GND
429-7B-10B 430-7-7 433-1 126-5
96
428-9A 5V2
429-8B-9B 430-8-6 433-2 Paper empty
428-8A NOPAPER3 126-6
97
22
22
sensor/3
PS43
PRCB(2/6)
126-10
429-10B-7B 430-10-4 434-1 126-8 113-7 PGND
428-6A T3MC24V
464-20A PF_CHSIG4 429-11B-6B 430-11-3 434-2 Paper feed clutch/2 126-9
MC11
428-5A PSUPMC3
99 100
428-3A PFEEDMC3
464-17A PF_CHSIG1
429-14B-3B 568-1-2 436-1
101
113-3 24V2-2
464-16A PF_NPSIG1 428-2A T3MC24V
429-15B-2B 568-2-1 436-2 Pick-up solenoid/3
102
113-8 PGND
SD9
113-4 24V2-2
TRAY3
464-14A PF_PUSD1
23
23
104
113-5 24V2-2
428-15B N.C
464-13A PF_CHCL6
429-1A-14A 438-1 113-9 PGND
428-14B 5V
464-12A PF_CHCL5 Paper near empty
429-2A-13A 438-2
105 106
113-10 PGND
428-13B T3QUANT
464-11A PF_CHCL4 sensor/3
PS44
429-3A-12A 438-3
428-12B GND
107
429-6A-9A 439-3
428-9B GND 114-5 PGND
464-7A PF_RVCL2
429-7A-8A 440-1
428-8B 5V 114-4 24V2-2
464-6A PF_RVCL1 Paper size
429-8A-7A 440-2
428-7B T3PSIZE2
109 110 111 112
24
24
429-9A-6A 440-3
428-6B GND
429-10A-5A 437-1-5 441-3
113
115-7 PGND
124-4
120
25
25
124-3 124-1
124-2
117 118 119 121 122 123
124-6
124-7 124-5
124-8
26
26
L
F
K
E
B
A
H
D
C
M
17. OVERALL WIRING DIAGRAM
Y
X
V
S
P
U
R
N
Q
O
1
1
17.3 Main body 3/12
Field Service Ver1.0 Sep.2006
Thermostat/1
692-3-1
692-10 PGND
Fusing heater lamp/1
692-9 ADUF2_HL TS1
FT24
FT25
ADU fan/2 692-2-2 138-1
2
2
M67
692-8 ADUF2_ER
Thermostat/2
L2
692-1-3
FT23
692-7 ADUF2_DR Fusing heater lamp/2
587-3-1 521-9B-8B
FT22
692-6 PGND TS2 138-2
FT26
FT27
521-8B-9B L3
692-5 ADUF1_HL
ADU fan/1 587-2-2 521-7B-10B Fusing heater lamp/3
M66
692-4 ADUF1_ER 138-3
587-1-3 521-6B-11B L4
692-3 ADUF1_DR
628-1 521-5B-12B
692-2 AMC_24V
ADU gate solenoid 628-2 521-4B-13B
SD10
692-1 AGSD_DRV
FUSING SECTION
F/G
3
3
553-1
639-13 TR4CONT2
514-1-20 632-1-4
Paper lift motor/BP 553-2 510-20 PGND
M35
639-12 TR4CONT1
514-2-19 632-2-3
510-19 FFAN_PWM
514-3-18 632-3-2 Fusing fan/Lw
M65
F/G
MC4
639-10 MCL2_DRV 516-1-6
clutch/2 514-5-16 637-1
510-16 5V2
514-6-15 516-2-5 637-2
523-1 521-3B-14B 510-15 FLS_PS Fusing loop sensor
639-9 5V2
PS64
PS21
4
4
514-10-11 515-3
626-2 521-15A-2A 510-11 SGND
ADU stop sensor 639-5 ADUS_PS
PS20
626-3 521-14A-3A
639-4 SGND 516-4-3
514-11-10 517-1
522-1 521-13A-4A 510-10 5V2
639-3 5V2 516-5-2
514-12-9 517-2 Fusing paper 132-3-1
501
PS61
sensor 521-11A-6A
522-3 510-8 SGND
639-1 SGND
Temperature sensor/1 TEMS/1 132-1-3
514-14-7 512-1
530-11 NC 510-7 5V2 133-2-1
584-1 649-10-1 521-10A-7A 514-15-6 512-2
530-10 VDOSIG2 510-6 SGND
649-9-2 521-9A-8A
5
5
PS65
530-5 SI 510-1 H/L
sensor 584-7 649-4-7 521-4A-13A 570-1-5 512-8
530-4 SGND
138
137
530-1 24V1
135
TS3 3191-01P1
570-5-1
F/G
580-10 VDOSIG1
6
6
F/G
580-9 SGND
F/G
580-8 5V2
580-7 -5V 134-3-1
ADU/CONVEYANCE UNIT
7
7
692-2-1
527-16B 24V3
ADU conveyance clutch/3 692-1-2
MC3
527-15B AMC3_DRV 509-1-3 532-1
132
509-2-2 532-2
528-2-1 Front door sensor
133
527-14B 24V3
PS18
MC1
527-13B AMC2_DRV
MC2
CDB(1/2)
527-11B AMC1_DRV
8
8
138
137
136
135
MS1
529-2-1
527-10B 24V3 508-2 506-2A
ADU pre-registration clutch 529-1-2
527-9B APCL_DRV 508-1 506-1A
Interlock switch /1
MC18
507-1 24V1
Paper exit solenoid 526-1-2 505-2 504-2
SD4
527-7B EXSD_DRV
114
507-2 24V2
505-3 504-3
551-3-1
115
sensor
47
9
9
48
520-2
Reverse/exit sensor 527-2B REV_PS
505-8 504-8
PS19
520-3 552-1-3
527-1B SGND
502-1A-13A
648-3-1 503-13A AREG_CONT
624-1
527-17A 5V2 502-2A-12A
648-2-2 503-12A FLS_SIG
624-2
Decurler sensor 527-16A DECH_PS 502-3A-11A
503-11A ADUS_SIG
PS62
624-3 648-1-3
527-15A SGND 502-4A-10A
503-10A ADU_TXD
641-2-1 693-8-1 502-5A-9A
Registration temperature 527-14A SGND 503-9A ADU_RXD
sensor 641-1-2 693-7-2 502-6A-8A
527-13A REG_TH1
TEMS/5
503-8A SGND
502-7A-7A
533-1 693-6-3 503-7A ADUP_SIG
10
10
527-12A SGND
502-8A-6A
533-2 693-5-4 503-6A ADUH_SIG
Registration sensor 527-11A REG_PS
502-9A-5A
PS22
503-1A FD_OPEN
132
527-6A 5V2
502-1B-13B
503-13B HAN1_SIG
133
527-5A FDD_PS
502-2B-12B
503-12B HAN2_SIG
134
527-4A SGND
502-3B-11B
554-3-1
11
11
503-1B NC
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
Y
X
V
S
P
U
R
N
Q
O
W
24V
14
14
629-2 630-1-12
534-1 24V2
24V 629-5 630-2-11
534-2 24V2
A 629-1 630-3-10
ADU loop 534-3 LOPMT_A
A 629-3 630-4-9
M57
motor 534-4 LOPMT_/A
B 629-4 630-5-8
534-5 LOPMT_B
B 629-6 630-6-7
17.4 Main body 4/12
534-6 LOPMT_/B
24V 630-7-6
535-2
Field Service Ver1.0 Sep.2006
534-7 24V2
24V 535-5 630-8-5
534-8 24V2 462-4-1
A 535-1 630-9-4
ADU reverse 534-9 ADUH_A
A 535-3 630-10-3 DCPS fan 462-3-2
M32
M42
motor 534-10 ADUH_/A
B 535-4 630-11-2 462-2-3
534-11 ADUH_B
15
15
B 535-4 630-12-1
534-12 ADUH_/B 462-1-4
24V
537-3
536-1 24V2 444-1 443-12-1
24V
537-9
536-2 24V2 444-2 443-11-2
A 537-1
536-3 REGMT_A Paper empty sensor/BP
Registration motor A
PS47
537-5 444-3 443-10-3
M30
536-4 REGMT_/A
B 537-7
536-5 REGMT_B 445-1 443-9-4
B 537-11
536-6 REGMT_/B 445-2 443-8-5
Paper size VR/BP
VR4
24V
536-7 NC
525-3 445-3 443-7-6
524-1 24V2
24V
525-9
524-2 24V2 446-1 443-6-7
A 525-1
16
16
M33
524-4 HANM_/A Paper size sensor/BP1
PS48
BY-PASS
B 525-11
524-6 HANM_/B 447-1 443-3-10
M34
/release motor 569-4 2KAI_A
550-2-5
569-5 24V3 458-1 456-7-1
550-1-6
569-6 24V3 458-2 456-6-2
569-7 WEB_A 458-3 456-5-3
17
17
458-7 456-1-7
458-8 457-4-1
105
542-1
556-3 SGND 458-9 457-3-2
106
PS27
sensor/1 457-1-4
542-3 458-11
104
556-1 5V2
CDB(2/2)
460-1 479-3-1
546-1 555-6-1
539-15 5V2 460-2 479-2-2
Waste toner full sensor
546-2 555-5-2
18
18
PS52
PS25
546-3 555-4-3
539-13 SGND
547-1 555-3-4 453-1 452-8-1
539-12 5V2
547-2 555-2-5 Intermediate conveyance clutch/1 453-2 452-7-2
MC13
PS26
547-3 555-1-6 454-1 452-6-3
539-10 SGND
454-2 452-5-4
541-2-1 Vertical conveyance sensor
539-9 24V2
PS50
454-3 452-4-5
Intermediate conveyance clutch/3 541-1-2
MC5
539-8 MCL3_DRV 452-3-6
455-1
19
19
PS28
sensor/2 543-3 557-1-3
539-5 5V2
451-1
544-2-1
539-4 24V2 Paper lift motor/1 451-2
M38
SD5
539-3 BPSD_DRV
461-1
545-2-1
539-2 24V2
461-2
500
MC6
539-1 BPCL_DRV
PS60
461-3
20
20
465-16B-1B
465-15B-2B
465-14B-3B
465-13B-4B
465-12B-5B
ADU/CONVEYANCE UNIT
465-11B-6B
465-10B-7B
465-9B-8B
465-8B-9B
21
21
465-7B-10B
465-6B-11B
465-5B-12B
465-4B-13B
465-3B-14B
465-2B-15B
465-1B-16B
5V2 466-1
55
466-2
22
22
SGND
58
AC(H)
145-2 SGND 466-4
59
AC(N)
130 131
145-3
24V1 466-5
57
GND
145-4
PGND 466-6
60
AC(H)
24V2-1 466-7
65
145-5 AC(N)
132 133
PGND 466-8
67
LU/PF
N.C
24V2-1 466-9
66
PGND 466-10
68
23
23
465-16A-1A
465-15A-2A
465-14A-3A
465-13A-4A
465-12A-5A
465-11A-6A
465-10A-7A
465-9A-8A
465-8A-9A
24
24
465-7A-10A
465-6A-11A
465-5A-12A
465-4A-13A
465-3A-14A
465-2A-15A
465-1A-16A
449-1
25
25
Crimp
450-1
Symbol
Connector
26
26
Relay connector
Z Faston
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
L
F
K
E
B
A
H
D
C
1
1
17.5 Main body 5/12
Field Service Ver1.0 Sep.2006
274-5 273-B12-B3
272-12B IDXYJTB
2
2
274-4 273-B13-B2
272-13B SGND
274-3 273-B14-B1
272-14B LDYIDX 217-50 GND 551-50
273-A1 -A14 217-49 AD_12V 551-49
274-2
272-1A SGND
INDEXB/Y
217-48 AD_12V 551-48
273-A2 -A13 217-47 AD_12V 551-47
274-1
272-2A LD5V 217-46 GND 551-46
273-B1 -B14 217-45 AD_5V 551-45
275-12B
272-1B LOAD 217-44 AD_5V 551-44
273-B2 -B13 217-43 AD_5V 551-43
275-11B
272-2B DACLK 217-42 AD_5V 551-42
273-B3 -B12 217-41 AD_5V 551-41
275-10B
272-3B DAI 217-40 AD_5V 551-40
217-39 AD_5V 551-39
275-9B(GND)
217-38 AD_5V 551-38
273-B4 -B11 217-37 AD_5V 551-37
275-8B
272-4B /ALM2 217-36 AD_5V 551-36
3
3
LASDB/Y
273-A4 -A11 217-19 AD_D2- 551-19
275-11A
272-4A /ALM1 217-18 GND 551-18
4
4
WRITING SECTION/Y(1/2)
273-A13-A2 217-1 GND 551-1
275-2A
272-13A +VIDEO2
5
5
275-1A 273-A14-A1
272-14A GND
278-5 277-B12-B3
276-12B IDXMJTB
278-4 277-B13-B2
276-13B SGND
278-3 277-B14-B1
276-14B LDMIDX
278-2 277-A1 -A14
276-1A SGND
INDEXB/M
278-1 277-A2 -A13
276-2A LD5V
279-12B 277-B1 -B14
6
6
276-1B LOAD
279-11B 277-B2 -B13
276-2B DACLK
279-10B 277-B3 -B12
276-3B DAI 35-1 N.C
279-9B(GND)
35-2 N.C
279-8B 277-B4 -B11
276-4B /ALM2 35-3 N.C
279-7B 277-B5 -B10
276-5B /S/HB2 35-4 N.C
279-6B 277-B6 -B9
276-6B /S/H2 35-5 N.C
279-5B 277-B7 -B8
276-7B /ALMMRST 35-6 N.C
279-4B 277-B8 -B7
276-8B GND 35-7 N.C
279-3B 277-B14-B6
7
7
LASDB/M
279-12A 277-A3 -A12
276-3A /ENB
279-11A 277-A4 -A11
276-4A /ALM1
279-10A 277-A5 -A10
276-5A /S/HB1
279-9A 277-A6 -A9
276-6A /S/H1
279-8A 277-A7 -A8
276-7A GND
279-7A 277-A8 -A7
276-8A LD+5V
277-A9 -A6
8
9
279-6A
276-9A LD+5V
279-5A 277-A10-A5
276-10A +5VRN 260-B34 GND
279-4A 277-A11-A4 260-B33 N.C
276-11A GND
IPB(1/2)
260-B32 WAKEUP-
279-3A 277-A12-A3 260-B31 CPRDY+
WRITING SECTION/M(1/2) 276-12A -VIDEO2 260-B30 CTS-
279-2A 277-A13-A2 260-B29 RXD+
276-13A +VIDEO2 260-B28 ONLINE-
279-1A 277-A14-A1 260-B27 AC_DOWN+
276-14A GND 260-B26 ENG_SLP-
260-B25 ENG_SET+
260-B24 RTS-
260-B23 TXD+
260-B22 PSIG0-
282-5 281-B12-B3 260-B21 GND
280-12B IDXCJTB 260-B20 PSIG1-
9
9
10
10
283-10A
280-5A /S/HB1 260-A14 PSIG4+
283-9A 281-A6 -A9 260-A13 PSIG5+
280-6A /S/H1 260-A12 GND
283-8A 281-A7 -A8 260-A11 PSIG6+
280-7A GND 260-A10 PSIG7+
283-7A 281-A8 -A7 260-A9 GND
280-8A LD+5V 260-A8 SSIG3-
283-6A 281-A9 -A6 260-A7 SCLK-
280-9A LD+5V 260-A6 GND
283-5A 281-A10-A5 260-A5 SSIG2-
280-10A +5VRN 260-A4 SSIG1-
283-4A 281-A11-A4 260-A3 GND
280-11A GND 260-A2 SSIG0-
283-3A 281-A12-A3 260-A1 GND
280-12A -VIDEO2
WRITING SECTION/C(1/2)
283-2A 281-A13-A2
280-13A +VIDEO2
281-A14-A1
12
12
283-1A
280-14A GND
13
13
L
F
K
E
B
A
H
D
C
G
G
17. OVERALL WIRING DIAGRAM
L
F
K
E
B
A
H
D
C
M
161-3-1
200
161-2-2 Sub power switch
SW2
201
161-1-3
14
14
17.6 Main body 6/12
Field Service Ver1.0 Sep.2006
-3 VPP
711-1 5V1
710-1 5V1
-6 SGND
-5 SGND
-2 ROM_RXDIN
-5 ROM_RESET
-3 MONI_RXDIN
-4 ROM_TXDOUT
-2 MONI_CLKOUT
-4 MONI_TXDOUT
15
15
180-1 FOOT_SW
-2 SGND
OPERATION SECTION
179-1 SUB_SW
-2 SGND
16
16
-3 N.C.
-2 5V1 -5
-3 DATA_LED -4
170-A14 12V3 181-A1
-4 GND -3
-A13 12V3 -A2
-5 MAIN_LED -2
-A12 12V3 -A3
17
17
-6 SUB_LED -1
-A11 SHUT_SIG -A4
OB/2
OB/1
-A4 Y2 -A11
-A3 X1 -A12
18
18
VR
-A2 Y1 -A13
-A1 X2 -A14
OB/3
-B11 SGND -B4
19
19
20
20
-3 VL2
-2 NC
185-1 VH2
-3 VL1
-2 NC
184-1 VH1
172-A20 SGND
-A19 LCD_U/D
174-1 SGND 186-1
-A18 LCD_R/L
-2 CLK -2
-A17 SGND
-3 SGND -3
-A16 SGND
-4 HSYNC -4
-A15 RXCLKIN+
-5 VSYNC -5
21
21
-A14 RXCLKIN-
-6 SGND -6
-A13 SGND
-7 SGND -7
-A12 RXIN2+
-8 SGND -8
-A11 RXIN2-
-9 R_0 -9
-A10 SGND
-10 R_1 -10
-A9 RXIN1+
-11 R_2 -11
-A8 RXIN1-
-12 SGND -12
-A7 SGND
-13 R_3 -13
-A6 RXIN0+
-14 R_4 -14
22
22
-A5 RXIN0-
-15 R_5 -15
Backlight/2
Backlight/1
-A4 SGND
-16 SGND -16
-A3 SGND
-17 SGND -17
-A2 5V1
-18 SGND -18
504
-A1 5V1
-19 G_0 -19
172-B20 CTS_IN
-20 G_1 -20
-B19 SGND
-21 G_2 -21
-B18 DSR_IN
-22 SGND -22
-B17 SGND
-23 G_3 -23
23
23
-B16 RXD_IN
-24 G_4 -24
-B15 SGND
-25 G_5 -25
-B14 RTS_OUT
-26 SGND -26
-B13 SGND
-27 SGND -27
-B12 DTR_OUT
-28 SGND -28
-B11 SGND
-29 B_0 -29
-B10 TXD_OUT
-30 B_1 -30
-B9 SGND
-31 B_2 -31
-B8 WT_LED
-32 SGND -32
24
24
-B7 SHUT_LED
-33 B_3 -33
-B6 SW_SIG
-34 B_4 -34
-B5 SGND
-35 B_5 -35
-B4 SHUT_SIG
-36 SGND -36
LCDB
-B3 SW_LED
-37 LCD_EN -37
-B2 5V0
-38 R/L("H") -38
-B1 5V0
-39 3.3V -39
171-1-4
17
173-1 5V1
171-2-3
18
-2 SGND
171-3-2
1
-3 12V4
171-4-1 175-1 X2
2
-4 SGND
-2 Y1
OKB
-3 X1
-4 Y2
26
26
L
F
K
E
B
A
H
D
C
M
17. OVERALL WIRING DIAGRAM
Y
X
V
S
P
U
R
N
Q
O
1
1
17.7 Main body 7/12
Field Service Ver1.0 Sep.2006
652-1-2 656-1-9
657-1
71
652-2-1 656-2-8
657-2
75
656-3-7 Polygon
2
2
657-3
M3
656-9-1 sensor/Y
651-1A GND 658-3
683-7A-6A 659-1-6
3
3
650-6A AJTY_/B
683-8A-5A 659-2-5
735-1 24V2 650-5A AJTY_B
101
735-2 NC 683-9A-4A 659-4-3
650-4A AJTY_/A Laser
735-3 PGND
102
683-10A-3A 659-3-4 correction
M7
550-3A AJTY_A
motor/Y
683-11A-2A 659-5-2
GRID/Y
650-2A AJTYM_24V
683-12A-1A 659-6-1
731-1 730-18A CHGYCONT 650-1A AJTYM_24V
CHARGER/Y
731-2 730-17A CHGYDCV
HV/1
731-3 730-16A GYDCV
731-4 730-15A CHGY_ER
731-5 730-14A DEVEDCY
4
4
GRID/M
731-7 730-12A DEVEYDCV
731-8 730-11A SGND
CHARGER/M
731-9 730-10A TY_ANA
GRID/C
732-3 730-7A GMDCV
732-4 730-6A CHGM_ER
732-5 730-5A DEVEDCM
CHARGER/C
732-6 730-4A DEVEACM
732-7 730-3A DEVEMDCV
WRITING SECTION/Y(2/2)
5
5
GRID/K
653-1-2 660-1-9
661-1
72
CHARGER/K
733-2 730-17B CHGCDCV 661-2
76
6
6
660-9-1 sensor/M
651-8A GND 662-3
734-2 730-8B CHGKDCV
734-3 730-7B GKDCV
F/G
734-4 730-6B CHGK_ER
734-5 730-5B DEVEDCK 683-1A-12A 663-1-6
650-12A AJTM_/B
734-6 730-4B DEVEACK
683-2A-11A 663-2-5
734-7 730-3B DEVEKDCV 650-11A AJTM_B
734-8 730-2B DEVEKCLK 683-3A-10A 663-4-3
650-10A AJTM_/A Laser
734-9 730-1B TK_ANA 683-4A-9A 663-3-4 correction
M8
550-9A AJTM_A
motor/M
683-5A-8A 663-5-2
650-8A AJTYM_24V
7
7
683-6A-7A 663-6-1
650-7A AJTYM_24V
PRCB(3/6)
8
8
WRITING SECTION/M(2/2)
654-1-2 664-1-9
737-12 665-1
73
736-1A TRANSY
654-2-1 664-2-8
737-11 665-2
77
736-2A TRANSYI
664-3-7
Polygon
737-10 665-3
M5
9
9
651-7B POLCCONT
664-4-6
1st TRANSFER/Y 737-9 736-4A TRANSM 665-4
651-6B POL_CLKC
664-5-5
737-8 736-5A TRANSMI 665-5
651-5B POLCLOCK
664-6-4
737-7 736-6A TRANSMER 665-6
651-4B TEMPC_ER
HV/2
1st TRANSFER/M
737-6 664-7-3 666-1
736-7A TRANSC 651-3B 5V2
737-5 664-8-2 666-2 Laser correction
736-8A TRANSCI 651-2B AJTGC_HP
PS7
739-1 24V2
123
739-2 NC
739-3 PGND
119
F/G
WRITING SECTION/C(2/2)
12
12
13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
Y
X
V
S
P
U
R
N
Q
O
W
286-5 285-B12-B3
669-1-3 673-1 284-12B IDXKJTB
14
14
TEMSB
651-15B SGND 286-2 285-A1 -A14
284-1A SGND
INDEXB/K
286-1 285-A2 -A13
655-1-2 668-1-9 284-2A LD5V
670-1
74
17.8 Main body 8/12
78
287-11B 285-B2 -B13
668-3-7 Polygon 284-2B DACLK
Field Service Ver1.0 Sep.2006
670-3
M6
651-14B POLKCONT motor/K 285-B3 -B12
668-4-6 287-10B
284-3B DAI
670-3
651-13B POL_CLKK
668-5-5 287-9B(GND)
670-5
651-12B POLKLOCK 285-B4 -B11
668-6-4 287-8B
284-4B /ALM2
670-6
15
15
PS59
668-9-1 671-3
651-8B GND 287-4B 285-B8 -B7
284-8B GND
287-3B 285-B14-B6
284-9B -VIDEO1
287-2B 285-B10-B5
672-1-6 284-10B +VIDEO1
683-1B-12B
650-12B AJTK_/B 287-1B 285-B11-B4
672-2-5 284-11B GND
683-2B-11B
650-11B AJTK_B 287-12A 285-A3 -A12
672-4-3 284-3A /ENB
683-3B-10B
650-10B AJTK_/A 287-11A 285-A4 -A11
284-4A /ALM1
LASDB/K
motor/K
672-3-4
16
16
683-4B-9B
M58
650-9B AJTK_A 287-10A 285-A5 -A10
672-5-2 284-5A /S/HB1
683-5B-8B
650-8B AJTK_5V 287-9A 285-A6 -A9
284-6A /S/H1
Laser correction
683-6B-7B 672-6-1
650-7B AJTK_5V 287-8A 285-A7 -A8
284-7A GND
287-7A 285-A8 -A7
284-8A LD+5V
771-1-8 287-6A 285-A9 -A6
284-9A LD+5V
300-B19 GAND
771-2-7 287-5A 285-A10-A5
284-10A +5VRN
300-B18 ADFAN_HL2
285-A11-A4
IPB(2/2)
771-3-6 287-4A
284-11A GND
300-B17 ADFAN_ER2
771-4-5 287-3A 285-A12-A3
284-12A -VIDEO2
300-B16 ADFAN_DR2
771-5-4 287-2A 285-A13-A2
284-13A +VIDEO2
17
17
300-B15 GND
771-6-3 287-1A 285-A14-A1
284-14A GND
WRITING SECTION/K
300-B14 ADFAN_HL1
771-7-2
300-B13 ADFAN_ER1
771-8-1
300-B12 ADFAN_DR1
264-2 REM/1
300-B9 MST_IDX1 -A3
4
264-3 AC_OFF
300-B8 GND -A4
264-4 12V1
300-B7 SBSW_OFF -A5
6
18
18
264-5 5V1
300-B6 P_CMD -A6
5
264-6 SGND
300-B5 P_RTS -A7
264-7 SGND
300-B4 P_STS -A8
264-8 SGND
300-B3 P_CTS -A9
7
19
19
12
471-1-9 463-1-4
20
20
300-A8 GND
471-2-8 463-2-3
300-A7 STFAN_HL2
471-3-7 463-3-2 IPB fan/1
M24
300-A6 STFAN_ER2
471-4-6 463-4-1
300-A5 STFAN_DR2
471-5-5 470-1-4
300-A4 GND
PRCB(4/6)
471-6-4 470-2-3
300-A3 STFAN_HL1
IMCB
300-A2 STFAN_ER1
471-8-2 470-4-1
300-A1 STFAN_DR1
471-9-1
21
21
200
250-1 SUBSW
201
250-2 SGND
250-3 NC
HDD/K
HDD/Y
HDD/C
251-A1 SGND
HD-506
HDD/M
251-A2 LCD_UD
251-A3 LCD_RL
251-A4 SGND
251-A5 SGND
22
22
49
301-2 12V
NRB
251-A7 TXCLKOUT-
50
302-1 24V1
1000-4 TXD
1000-5 GND 251-A11 SGND
20
302-2 PGND
1000-6 IO_IN
1000-7 IO_OUT 251-A12 TXOUT1+
109
302-3 24V2
1000-8 NC
251-A13 TXOUT1-
107
302-4 REM3_CNT
251-A14 SGND
110
108
256-8 CENTD6
35-8 N.C 256-9 CENTD7 251-B4 SGND
256-10 PR_CLK
35-9 N.C 256-11 PR_BUSY 251-B5 TXD_OUT
256-12 ADREQ
35-10 N.C 256-13 XFLAG 251-B6 SGND
256-14 HT_BUSY
256-15 N.C 251-B7 CTS_IN
37-11 N.C 256-16 N.C
256-17 N.C 251-B8 SGND
37-10 N.C 256-18 N.C
Parallel port
251-B19 5V0
251-B20 5V0
257-9 RI
257-8 CTS
257-7 RTS
257-6 DSR
257-5 GND
257-4 DTR
257-3 TXD
257-2 RXD
257-1 DCD
255-8 GND
255-7 GND
255-6 RX-
255-5 GND
255-4 GND
255-3 RX+
255-2 TX-
255-1 TX+
26
26
Relay connector
Faston
LAN I/F
(RS-232)
CSRC I/F
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
L
F
K
E
B
A
H
D
C
1
1
17.9 Main body 9/12
Field Service Ver1.0 Sep.2006
F/G
623-1-1
F/G
623-1B-8B
2
2
24V
623-2B-7B
24V
623-3B-6B
PGND
623-4B-5B
PGND
622-3 623-5B-4B
63
5V
622-4 623-6B-3B
64
5V
622-1 623-7B-2B
51
SGND
622-2 623-8B-1B
52
SGND
621-7-1 623-9A-1A
DTXD
DF
621-6-2 623-8A-2A
3
3
SGND
621-5-3 623-7A-3A
CTS
621-4-4 623-6A-4A
DRXD
621-3-5 623-5A-5A
SGND
621-2-6 623-4A-6A
RTS
621-1-7 623-3A-7A
DSET
623-2A-8A
623-1A-9A
4
4
604-7
601-20 603-1 U
604-6
601-19
507
604-5
601-18 604-4 Scanner motor
603-2 V
M1
604-3
601-17
604-2
601-16 604-1
603-3 W
601-15
601-14 606-1
617-9-1
601-13 605-1 24V4
601-12 606-2
617-8-2
601-11 605-2 CONT Exposure lamp
L1
5
5
INVB/1
601-10 606-3
617-7-3
601-9 605-3 PGND
601-8
601-7 617-6-4 615-6-1 612-3
609-7 5V2
601-6 617-5-5 615-5-2 612-2
609-8 SIG APS sensor/1
PS3
601-5
617-4-6 615-4-3 612-1
601-4 609-9 SGND
601-3
617-3-7 615-3-4 613-3
601-2 609-10 5V2
601-1 617-2-8 615-2-5 613-2
609-11 SIG APS sensor/2
PS4
6
6
53
54 602-1 5V2
80
611-3
609-4 SGND
611-2 APS timing sensor
609-5 SIG
PS2
611-1
609-6 5V2
616-2
609-13 SIG
7
7
609-14 SGND
608-3-1
607-1 CONT
608-2-2
607-2 EM Scanner fan
M2
608-1-3
607-3 PGND
8
9
SCANNER SECTION
9
9
10
10
11
11
12
12
13
13
L
F
K
E
B
A
H
D
C
G
G
17. OVERALL WIRING DIAGRAM
M
G
C
H
A
K
F
L
J
I
26
26
25
25
24
24
23
23
22
22
21
21
Interlock switch /2
710-1-2
MS2
710-2-1
20
20
713-1 741-8-1
711-8 24V2
MC14
clutch/ Y
Toner bottle
713-2 741-7-2
711-7 YBCLCONT
716-1 741-6-3 724-18 PGND
711-6 24V2 472-1-3
MC15
clutch/ M fan
M48
Toner bottle
741-5-4
716-2
Charge intake
711-5 MBCLCONT 724-17 TAI1_ERR 472-2-2
719-1 741-4-5
711-4 24V2
MC16
PZS/Y
sensor /Y
722-1 741-2-7
19
19
711-2 24V2 712-2
MC17
Piezoelectric
clutch/ K 724-14 TBYSIG
Toner bottle 712-3
722-2 741-1-8 724-13 SGND
711-1 KBCLCONT
715-1
724-12 TB_5V
PZS/M
sensor /M
715-2 Piezoelectric
724-11 TBMSIG
715-3
724-10 SGND
718-1
724-9 TB_5V
PZS/C
sensor /C
718-2
724-8 TBCSIG Piezoelectric
718-3
724-7 SGND
721-1
724-6 TB_5V
PZS/K
sensor /K
18
18
721-2 Piezoelectric
724-5 TBKSIG
721-3
724-4 SGND
725-1
724-3 5V2 close sensor
PS54
725-2 door open/
724-2 TBOSIG
725-3
Toner supply
724-1 SGND
706-1 TSUPY_A
TSDB
703-1
Toner supply
61
706-2 TSUPY_/A 704-1 5V2
M49
62
704-2 SGND
706-4 TSUPY_/B 703-3
81
706-5 24V2 704-3 24V2
17
17
703-4
82
706-6 24V2 704-4 24V2
707-1-6 703-5
83
705-1 TSUPM_A 704-5 PGND
707-2-5 703-6
Toner supply
84
705-2 TSUPM_/A 704-6 PGND
707-3-4
M50
motor/ M
705-3 TSUPM_B 701-13B-1B
707-4-3 702-1B
705-4 TSUPM_/B
707-5-2 701-12B-2B
705-5 24V2 702-2B
707-6-1
705-6 24V2 701-11B-3B
702-3B
705-7 N.C 701-10B-4B
727-1-6 702-4B
726-1 TSUPC_A 701-9B-5B
727-2-5
Toner supply
702-5B
726-2 TSUPC_/A
727-3-4 701-8B-6B
M51
16
16
726-3 TSUPC_B 702-6B
motor/ C
727-4-3
726-4 TSUPC_/B 701-7B-7B
727-5-2 702-7B
726-5 24V2 701-6B-8B
727-6-1 702-8B
726-6 24V2
701-5B-9B
728-1-6 702-9B
726-7 TSUPK_A 701-4B-10B
728-2-5
Toner supply
702-10B
726-8 TSUPK_/A
728-3-4 701-3B-11B
M52
726-9 TSUPK_B 702-11B
motor/ K
728-4-3
726-10 TSUPK_/B 701-2B-12B
728-5-2 702-12B
726-11 24V2 701-1B-13B
728-6-1 702-13B
726-12 24V2
701-13A-1A
506
702-1A
701-12A-2A
15
15
702-2A
709-1 701-11A-3A
708-11 5V2 702-3A
709-2
708-10 SGND 701-10A-4A
709-3 702-4A
708-9 DBLT_CNT 701-9A-5A
702-5A
708-8 DBLT_CLK
709-5 701-8A-6A
17.10 Main body 10/12
M53
709-6
708-6 DBLT_LD 701-7A-7A
709-7 702-7A
708-5 DBLT_HL 701-6A-8A
709-8 702-8A
708-4 PGND
709-9 701-5A-9A
708-3 PGND 702-9A
709-10
708-2 24V2 701-4A-10A
709-11 702-10A
708-1 24V2
14
701-3A-11A
14
702-11A
701-2A-12A
702-12A
701-1A-13A
702-13A
M
G
C
H
A
K
F
L
J
I
17. OVERALL WIRING DIAGRAM Field Service Ver1.0 Sep.2006
bizhub PRO C6500
Y
X
V
S
P
U
R
N
Q
O
W
361C-1-12
361C-2-11
1
1
361C-3-10
360-1A N.C
361C-4-9
360-2A N.C
361C-5-8
360-3A N.C
361C-6-7
360-4A N.C
593-4 361C-7-6
17.11 Main body 11/12
360-5A PRO_TEMP
593-3 361C-8-5
360-6A SGND
Field Service Ver1.0 Sep.2006
TEM/HUMS/2
360-8A 5V
766-1-2 762-1-2 361C-11-2
360-9A DRAW_SET
2
2
362-1-2 361A-1-10
24V2 360-11A CPCL_24V
EL/Y 362-2-1 361A-2-9 620-1 SIN
CONT 360-12A PCL_DRVY
620-2 SGND
363-1-2 361A-3-8
24V2 360-13A CPCL_24V
EL/M 363-2-1 361A-4-7 620-3 RTS
CONT 360-14A PCL_DRVM
620-4 SOUT
364-1-2 361A-5-6
24V2 360-15A CPCL_24V 620-5 SGND
EL/C 364-2-1 361A-6-5
CONT 360-16A PCL_DRVC
620-6 CTS
3
3
PROCESS SECTION
765-1-2 761-1-2 361B-1-20
360-1B DRAW_SET_2
765-2-1 761-2-1 361B-2-19
360-2B CN564_1 600-1 LAMPCONT
4
4
368-4-1 361B-6-15
TDS_VREF 360-6B TCRYVREF 600-6 SCAN_HPS
5
5
SD1
claw solenoid 360-20B SEPSD_DR
751-12-1 752-4-1
384-1A WXFAN_DR1
751-11-2 752-3-2
767-1-2 763-1-2 361D-1-18 384-2A WXFANER1
564-1 CN564_1 751-10-3 752-2-3 Paper exit fan/1
M61
6
6
DRPS/Y
PGND
DRPSB/Y
564-6 SGND 751-5-8 753-1-4
384-8A GND
384-11A WXFANPWM3
373-2 366-7-2 361D-9-10
SGND 564-9 SGND 751-1-12 754-1-4
384-12A GND
366-8-1 361D-10-9
7
7
373-1
307-4-1
DRPS/M
PGND 564-10 SGND
DRPSB/M
384-13A FFAN_DR
307-3-2
384-14A FFAN_ER
374-4 367-2-8 361D-11-8 307-2-3 Deodorization fan
M36
307-1-4
SURFC_EV 564-12 SURF_EVC 384-16A GND
374-2 367-4-6 361D-13-6 390-2-1
SGND 564-13 SGND 384-17A TCNT_DR1
374-1 367-5-5 361D-14-5 390-1-2
Total counter
DRPS/C
PGND 564-14 SGND 384-18A SHUT_24V
DRPSB/C
TCT/1
559-2-1
384-1B TCNT_DR2
375-4 367-6-4 361D-15-4 Total counter
24V2 564-15 SURF_24V 559-1-2
384-2B SHUT_24V
TCT/2
8
8
564-18 SGND
M37
384-5B FFAN3_PWM
392-1-4
Drum potential sensor/ M Drum potential sensor/ C Drum potential sensor/ K
384-6B GND
491-4-1
384-7B FFAN2_DR
491-3-2
384-8B FFAN2_ER
Fusing belt ventilation fan
491-2-3
M10
384-9B FFAN2_HL
491-1-4
384-10B GND
488-4-1
378-2 377-1A-11A 496-1A-11A 384-11B CLFAN_DR
376-1A 24V2
9
9
384-13B CLFAN_PWM
377-3A-9A 496-3A-9A 488-1-4
499-1 498-1 379-4
376-3A CREG1MON 384-14B GND
499-2 498-2 379-3 377-4A-8A 496-4A-8A 389-3
376-4A CREG1LED
377-5A-7A 496-5A-7A 384-15B GND
499-3 498-3 379-2
sensor/ Fr
PS8
499-4 498-4 379-1 377-6A-6A 496-6A-6A 384-16B TSU_OPEN Toner supply unit open/close sensor
376-6A 5V2
PS14
389-1
384-17B 5V
Color registration
495-3
383-1 381-1 382-4 377-1B-11B 496-1B-11B 908-4 PAT3_DR
376-1B CREG2MON
STATUS
493-4 494-4
380-5 377-5B-7B 496-5B-7B 35-1 24V
376-5B IDC1_VREF 493-2 494-2
380-4 377-6B-6B 496-6B-6B
376-6B IDC_CNT 35-2 KEY_SET
11
11
376-8B 12V
Key counter
306-1 489-4-1
376-11B SHUT_SD
700-1A DFAN_DR1
700-3A DFAN_HL1
315-1
309-3A SGND
314-3 311-4-7 292-4-7
309-4A 5V
314-2 311-5-6 292-5-6
Encoder sensor /Y2 309-5A ENA2
311-6-5 292-6-5
PS67
314-1
309-6A SGND
13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
Y
X
V
S
P
U
R
N
Q
O
W
700-5A TBO_SIG
700-6A GND
317-7 311-7-4 292-7-4
FG 309-7A FG
311-8-3 292-8-3
700-7A TB5VCONT
317-4
PWM 309-8A PWM
14
14
29
Drum motor/ Y PGND 700-11A TBM_CLK
M14
317-9 312-3-2 293-3-2
30
PGND 700-12A TBY_SIG
25
700-13A YBCLCONT
24V
17.12 Main body 12/12
26
24V
Field Service Ver1.0 Sep.2006
700-15A TBY_CLK
700-16A TSMT_HL
321-3 318-1-10 294-1-10
309-11A 5V 700-17A TSMT_LD
321-2 318-2-9 294-2-9
Encoder sensor /M1 309-12A ENA1 506
318-3-8 294-3-8
700-1B TSMT_CLK
PS68
321-1
309-13A SGND
15
15
PS69
322-1 700-4B TBK_EN
309-16A SGND
700-5B KBCLCONT
324-7 318-7-4 294-7-4 700-6B TBK_SIG
FG 309-17A FG
324-4 318-8-3 294-8-3
PWM 309-18A PWM 700-7B TBC_CLK
324-3 318-9-2 294-9-2
CONT 309-19A CONT 700-8B TBC_EN
324-1 318-10-1 294-10-1
5V 309-20A 5V 700-9B CBCLCONT
324-8 319-4-1 295-4-1
31
PGND 700-10B TBC_SIG
Drum motor/ M
M15
324-9 319-3-2 295-3-2 700-11B GND
32
PGND
324-10 319-2-3 295-2-3 700-12B CHFAN_ON
27
16
16
24V
319-1-4 295-1-4
700-13B CHFAN_ER
324-11
28
24V 700-14B DFAN_DR2 490-4-1
700-16B DFAN_HL2
329-2
Encoder sensor /C1 309-2B ENA1
325-3-8 296-3-8
PS70
329-1 700-17B GND 490-1-4
309-3B SGND
328-3 325-4-7 296-4-7
309-4B 5V
328-2 325-5-6 296-5-6
Encoder sensor /C2 309-5B ENA2 394-4-1
325-6-5 296-6-5
393-1A WFAN_DR1
PS71
328-1
309-6B SGND
393-2A WFAN_ER1 394-3-2
Writing
331-7 325-7-4 296-7-4
FG 309-7B FG 394-2-3 intake fan/1
M43
393-3A WFAN_HL1
331-4 325-8-3 296-8-3
17
17
37
Drum motor/ C PGND Writing
M16
331-9 326-3-2 297-3-2 395-2-3
M44
38
PGND
331-10 326-2-3 297-2-3 393-8A GND 395-1-4
33
24V
331-11 326-1-4 297-1-4 393-9A DEVFAN_DR1 396-4-1
34
24V
393-10A DEVFAN_ER1 396-3-2
336-3 332-1-10 298-1-10 Developing
309-11B 5V 396-2-3
M45
332-2-9 298-2-9
393-11A DEVFAN_HL1 fan/1
336-2
Encoder sensor /K1 309-12B ENA1
332-3-8 298-3-8 396-1-4
PS72
393-12A GND
336-1
309-13B SGND
18
18
PS73
335-1 Developing
309-16B SGND
397-2-3 fan/2
M46
393-15A DEVFAN_HL2
338-8 fan
39
M17
338-9 333-3-2 299-3-2 393-19A GND 398-1-3
40
PGND
338-10 333-2-3 299-2-3 393-1B FLFAN_DR1
35
24V
19
19
24V
393-3B FLFAN_HL1
PS74
353-3A SGND 393-6B FLFAN_ER2
289-2 304-5-2
Encoder sensor / belt2 353-5A BELT_EB 393-12B GND
PS75
289-1 304-6-1
353-6A SGND 393-9B DEVFAN_DR3 770-4-1
20
20
393-11B DEVFAN_HL3
356-5 354-3-5
353-9A DBLT_CW
356-4
393-12B GND 770-1-4
354-4-4
353-10A DBLT_CLK
356-3 354-5-3 393-13B M_TEMP
399-4
353-11A DBLT_CNT
Transfer belt motor 356-2 354-6-2 393-14B GND
399-3
353-12A SGND
M18
356-1 354-7-1 393-15B M_HUM
399-2 Temp/ humidity sensor 1
353-13A 5V2
356-8 355-4-1
TEM/HUMS/1
399-1
393-16B 5V
117
353-14A NC
356-9 355-3-2 393-17B N.C
118
353-15A NC
356-10 355-2-3 393-18B N.C
121
359-3 291-1-3
353-1B SGND
21
21
359-2 291-2-2
1st Transfer HP sensor 353-2B RL_HP 467-1A NC
PS15
483-13A-3A 689-1
353-6B 5V2 467-4A 5V
353-7B SGND
353-8B DRUMM_HP 483-12A-4A 486-4-1
353-9B 5V2 467-5A EPFAN_DR3
483-11A-5A 486-3-2
353-10B SGND 467-6A EPFAN_ER3
353-11B DRUMC_HP 483-10A-6A 486-2-3 Tucking fan/ 3
M28
467-7A EPFAN_HL3
353-12B 5V2 483-9A-7A 486-1-4
353-13B SGND 467-8A GND
22
22
483-8A-8A 485-4-1
353-14B DRUMK_HP 467-9A EPFAN_DR2
353-15B 5V2 483-7A-9A 485-3-2
467-10A EPFAN_ER2
349-1 483-6A-10A 485-2-3 Tucking fan/ 2
M27
341-7-1
340-14A 5V2 467-11A EPFAN_HL2
349-2 341-6-2 483-5A-11A 485-1-4
340-13A SGND
349-3 341-5-3 467-12A GND
340-12A DMTY_SS 483-4A-12A 484-4-1
349-4 341-4-4 467-13A EPFAN_DR1
340-11A DMTY_CLK 483-3A-13A
349-5 341-3-5 484-3-2
340-10A DMTY_CW 467-14A EPFAN_ER1
Developing motor/ Y 349-6 341-2-6 483-2A-14A 484-2-3 Tucking fan/ 1
M26
340-9A DMTY_LD
M20
23
23
468-5-2
349-11 345-1-4 467-2B GND
86
468-4-3
467-3B CTS3_2
350-1 342-7-1 468-3-4
340-7A 5V2
350-2 467-4B SIN3_2
342-6-2 468-2-5
340-6A SGND
350-3 342-5-3 467-5B GND
340-5A DMTM_SS 468-1-6
350-4 342-4-4
340-4A DMTM_CLK 467-6B RTS3_2
350-5 342-3-5 469-4
340-3A DMTM_CW
70
350-6 PGND
Developing motor/ M 342-2-6
340-2A DMTM_LD 469-1
M21
69
95
SGND
350-9 346-3-2 469-2
96
41
24
24
350-10 5V2
346-2-3
87
FS
469-5
350-11 346-1-4
88
469-6
351-6 SGND
Developing motor/ C 343-2-6
340-9B DMTC_LD 588-2-4
M22
43
97
5V2
351-9 347-3-2
98
25
25
351-10 347-2-3
89
Symbol
Connector
467-15B HAI_PS
352-9 348-3-2
26
26
100
352-10 467-16B 5V
348-2-3
91
352-11 348-1-4
92
Relay connector
Faston
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
17.13 DF
A DFCB A
M301 Paper feed motor
Paper feed
cover sensor
PS303
B No paper sensor
PS304 M302 Conveyance motor B
Registration
sensor
PS301
C Timing sensor
M303 Reverse/Paper Exit Motor C
PS302
Tray open/close
sensor
PS308
Size VR
VR301
Registration clutch
MC301
F F
Reverse sensor
PS305
Paper exit
sensor
PS306
G G
Paper exit
cover sensor
PS307
H Symbol H
Connector Faston
Crimp Relay connector
I I
1 2 3 4 5 6 7 8 9
17. OVERALL WIRING DIAGRAM Field Service Ver1.0 Sep.2006
bizhub PRO C6500
DF location list
Symbol Part name Location
DFCB DF control board 4-A
M301 Paper feed motor 7-A
M302 Conveyance motor 7-B
M303 Reverse/paper exit motor 7-C
MC301 Registration clutch 7-F
PS301 Registration sensor 1-B
PS302 Timing sensor 1-C
PS303 Paper feed cover sensor 1-A
PS304 No paper sensor 1-B
PS305 Reverse sensor 1-F
PS306 Paper exit sensor 1-G
PS307 Paper exit cover sensor 1-G
PS308 Tray open/close sensor 1-D
PS309 Size sensor/Lt 1-E
PS310 Size sensor/Rt 1-D
SD301 Paper exit solenoid 7-E
SD302 Reverse solenoid 7-D
SSB Size sensor board 2-D
VR301 Size VR 1-E
Field Service Ver1.0 Sep.2006 17. OVERALL WIRING DIAGRAM
17.14 PF 1/4
A A
B B
C C
D D
E E
F F
G G
H G
AC drive Assy
J Noise filter
FOR JAPAN/U.S.A
978-1
969-2 AC2(H)
972-2
508
I
969-3 NC
4 850-1 AC(H)
972-3
969-4 NC
850-2 NC SSR1 969-5 T1_H_DRV(N)
972-4
963-1 24V_IN(TEST)
K J
963-4 FH_RL_DRV
963-6 T1_H_CONT
963-7 T2_H_CONT
963-2 GND(TEST)
978-4
5 850-4 AC(N)
963-5 T_H_5V
963-3 24V1
L 973-5-1
973-4-2
K
973-3-3 509
973-2-4
973-1-5
946-1-2
946-2-1
M L
1 2 3 4 5 6 7 8 9 10 11 12 13
17. OVERALL WIRING DIAGRAM Field Service Ver1.0 Sep.2006
bizhub PRO C6500
PF location list
Symbol Part name Location
ACDB AC drive board 9-H
CBR Circuit breaker 5-I
NF Noise filter 6-I
RY Relay 8-I
Field Service Ver1.0 Sep.2006 17. OVERALL WIRING DIAGRAM
17.15 PF 2/4
A A
B B
C C
D D
E E
F F
G 915-1
915-3
HTR 3
fan/1 fan/2 sensor/3
TEMS/3
G
FM11 FM12
Fan heater/Up
917-4-1
917-3-2
917-2-3
917-1-4
918-4-1
918-3-2
918-2-3
918-1-4
H H
F/G
958-2-1
958-1-2
I Dehumidifier Dehumidifier
Temperature
sensor/4
I
916-1 fan/3 fan/4
HTR 4
916-3 TEMS/4
FM13 FM14
508
Fan heater/Lw
J J
919-1-4
919-2-3
919-3-2
919-4-1
920-1-4
920-2-3
920-3-2
920-4-1
F/G
959-2-1
959-1-2
K K
L L
938-12-1
938-11-2
938-10-3
938-3-10
938-2-11
938-1-12
939-12-1
939-11-2
939-10-3
939-3-10
939-2-11
939-1-12
938-9-4
938-8-5
938-7-6
938-6-7
938-5-8
938-4-9
939-9-4
939-8-5
939-7-6
939-6-7
939-5-8
939-4-9
M M
510
14 15 16 17 18 19 20 21 22 23 24 25 26
17. OVERALL WIRING DIAGRAM Field Service Ver1.0 Sep.2006
bizhub PRO C6500
PF location list
Symbol Part name Location
FM11 Dehumidifier fan /1 25-G
FM12 Dehumidifier fan /2 26-G
FM13 Dehumidifier fan /3 24-I
FM14 Dehumidifier fan /4 24-I
HTR3 Fan heater /Up 23-G
HTR4 Fan heater /Lw 21-I
TEMS/3 Temperature sensor /3 26-G
TEMS/4 Temperature sensor /4 24-I
Z
T
Y
X
V
S
P
U
R
N
Q
O
1
1
17.16 PF 3/4
Crimp
Symbol
Field Service Ver1.0 Sep.2006
DCPS1
DCPS2
2
2
Connector
ACDB(Main body)
Relay connector
106-6 24V1
106-12 PGND
106-3 5V2
106-9 SGND
106-5 12V
106-11 SGND
111-2 24V2
111-6 PGND
111-3 24V2
111-7 PGND
121-10 200VAC(N)
121-4 200VAC(H)
121-9 200VAC(N)
121-3 200VAC(H)
Faston
3
3
F/G
466-5
466-6
466-1
466-2
466-3
466-4
466-7
466-8
466-9
145-2
145-1
145-3
145-2
145-1
466-10
2
960-1
F/G
1
960-2
heater/1
HTR 1
Dehumidifier
4
4
800-1 5V2
800-3 12V
5
800-5 24V1
800-7 24V2
465-1B-16B
800-6 PGND
800-2 SGND
800-4 SGND
800-8 PGND
801-3B S.GND
HTR 2
464-13B GND
465-4B-13B
Dehumidifier
465-9B-8B
5
5
6
6
PRCB(Main body)
884-3 sensor/1
7
7
465-11A-6A
464-10A PF_CHCL3 801-11A CH_CL3_CONT
465-12A-5A 854-A13-A8 885-1
852-A8 SENS_5V
464-9A PF_CHCL2 801-12A CH_CL2_CONT 854-A12-A9 885-2
465-13A-4A 852-A9 T1_SIZE1_SIG Paper size sensor/Rt1
PS5
941-1-11 859-1
854-A9-A11 941-2-10 859-2
852-A12 T1_SIZE3_SIG Paper size sensor/Fr1
PS7
941-3-9 859-3
942-1-11 860-1
8
8
942-3-9 860-3
854-A7-A14 904-3
Front door open/close switch 852-A14 SENS_5V
854-A6-A15 904-2
852-A15 T1_PQUANT_VR Remaining paper VR/1
SW1
VR2
903-1
922-2
3
854-A5-A16 903-2
852-A16 T1_PSIZE_VR Paper size VR/1
VR1
854-A4-A17 903-3
852-A17 S.GND
880-2-1 982-7-1
9
9
852-A19 T1_TH_SIG2
TEMS/1
854-A1-A20
876-2-1 982-5-3 852-A20 T1_SET_SIG
933-5 T1_LOCKSD_DRV
Tray lock solenoid/1 876-1-2 982-4-4
SD4
933-4 LOCKSD_24V
966-4
934-8 PFU_TH_SIG
854-B15-B5 953-12-4 861-1-2
966-3 852-B5 T1_SECL_DRV
934-7 S.GND 953-13-3 861-2-1
Temperature-humidity sensor 966-2 Paper feed clutch/1
MC1
934-6 PFU_HUM_SIG
966-1
TEM/HUMS
852-B7 T1_CL_24V
857-2(CONT) 955-2-1
934-4 /T1_UPM_DRV
Paper lift motor/1 857-1(24V) 955-1-2
M2
PFDB(1/2)
852-B20 N.C
13
13
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
PF location list
Symbol Part name Location
ACDB(Main AC drive board(Main body) 1-P
body)
FM1 Paper feed assist fan /Fr11 11-P
FM2 Paper feed assist fan /Rr11 11-P
FM3 Paper feed assist fan /Fr12 12-P
FM4 Paper feed assist fan /Rr12 12-P
HTR1 Dehumidifier heater /1 4-O
HTR2 Dehumidifier heater /2 4-O
M2 Paper lift motor /1 11-X
M3 Paper lift motor /2 11-X
MC1 Paper feed clutch /1 10-P
MC2 Separation clutch /1 11-P
PFDB PF drive board 4-R
PS1 Upper limit sensor /1 6-P
PS2 Paper feed sensor /1 6-P
PS3 Paper empty sensor /1 7-P
PS4 Tray lock release sensor /1 7-P
PS5 Paper size sensor /Rt1 7-P
PS6 Paper size sensor /Lt1 7-P
PS7 Paper size sensor /Fr1 8-P
PS8 Paper size sensor /Rr1 8-P
PS23 Front door open/close sensor 10-X
SD1 Pick-up solenoid /1 10-P
SD2 Shutter solenoid /Fr1 10-P
SD3 Shutter solenoid /Rr1 10-P
SD4 Tray lock solenoid /1 9-X
SD8 Tray lock solenoid /2 9-X
SW1 Front door open/close switch 8-X
VR1 Paper size VR /1 9-P
VR2 Remaining paper VR /1 8-P
TEM/HUMS Temperature-humidity sensor 10-X
TEMS/1 Temperature sensor /1 9-P
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
491-1
17.17 PF 4/4
930-1 MF_SIG(+)
491-2
14
14
MI2
930-2 MF_SIG(-)
491-3
F/G
930-3 A.GND
MFDTB/R
930-4 A.GND
490-1
F/G
931-1 JCLK_OUT
490-2 855-2
CT
931-2 A.GND
490-3 855-1
Field Service Ver1.0 Sep.2006
931-3 P.GND
TRAY5
MFDTB/S
855-A20-A1
853-A1 S.GND
855-A19-A2
921-10 924-10-1 948-16B-3B 853-A2 S.GND
15
15
928-16B 24V2-1
921-9 924-9-2 948-15B-4B
928-15B LED_CONT 855-A18-A3 954-1-15 889-1
921-8 924-8-3 948-14B-5B 853-A3 SENS_5V
928-14B SENS_CLK 855-A17-A4 954-2-14 889-2
921-7 924-7-4 948-13B-6B 853-A4 T2_MAX_SIG Upper limit sensor/2
PS9
928-13B S.GND
954-3-13 889-3
921-6 924-6-5 948-12B-7B
928-12B SI 954-4-12 888-1
921-5 924-5-6 948-11B-8B
Centering sensor 928-11B S.GND 855-A16-A5 954-5-11 888-2
PS25
921-4 924-4-7 948-10B-9B 853-A5 T2_NF_SIG Paper feed sensor/2
928-10B -5V 954-6-10 888-3
PS10
891-1
16
16
PS20
965-3 976-4-3 948-4B-15B
928-4B S.GND 855-A13-A8 892-1
853-A8 SENS_5V
898-1 976-3-4 948-3B-16B 855-A12-A9 892-2
853-A9 T2_SIZE1_SIG Paper size sensor/Rt2
928-3B SENS_5V 855-A11-A10 892-3
PS13
PS18
898-3 976-1-6 948-1B-18B 893-1
928-1B S.GND
855-A10-A11 893-2
853-A11 T2_SIZE2_SIG Paper size sensor/Lt2
893-3
PS14
928-16A N.C
899-1 977-3-1 948-18A-1A 928-15A SENS_5V 943-1-11 887-1
17
17
sensor/2
PS19
928-13A S.GND
948-4A to 12A N.C 944-1-11 894-1
855-A8-A13 944-2-10 894-2
901-1 948-6A-13A 853-A13 T2_SIZE4_SIG Paper size sensor/Rr2
PS16
944-3-9 894-3
928-12A SENS_5V
Horizontal conveyance 901-2 948-5A-14A
928-11A HD_OPEN_SIG
door sensor/1 901-3 948-4A-15A
PS21
855-A7-A14 906-3
Horizontal conveyance
928-10A S.GND 853-A14 SENS_5V
855-A6-A15 906-2
Remaining paper VR/2
VR4
906-1
964-1 948-3A-16A
853-A15 T2_PQUANT_VR
928-9A SENS_5V 905-1
Horizontal conveyance 964-2 948-2A-17A
door sensor/2 928-8A HDIN_OPEN_SIG 855-A5-A16 905-2
964-3 948-1A-18A
PS22
853-A16 T2_PSIZE_VR Paper size VR/2
VR3
18
18
853-A17 S.GND
855-A3-A18 866-2-1
870-2-1 853-A18 T2_TH_SIG1
855-A2-A19 866-1-2
Temperature sensor/2
Horizontal conveyance 928-6A H_MC_24V 853-A19 T2_TH_SIG2
TEMS/2
870-1-2
clutch/1 855-A1-A20
MC10
928-5A CH_CL4_DRV 853-A20 T2_SET_SIG
871-2-1
Horizontal conveyance 928-4A H_MC_24V
clutch/2 871-1-2 855-B19-B1 954-10-6 877-1-2
853-B1 T2_PUSD_DRV
MC11
928-3A CH_CL5_DRV Pick-up solenoid/2
855-B18-B2 954-11-5 877-2-1
SD5
853-B2 T2_CL_24V
19
19
MC12
928-1A PRCL_DRV
856-1 5V
925-1 5V2
856-2 S.GND(N.C) 855-B15-B5 954-12-4 864-1-2
853-B5 T2_SECL_DRV
856-3 CONT 954-13-3 864-2-1
925-2 PFUM_CONT Paper feed clutch/2
MC4
856-4 CLK
925-3 PFUM_CLK
856-5 F/R 855-B14-B6 954-14-2 865-1-2
925-4 PFUM_FR 853-B6 T2_RVCL_DRV
856-6 LD 855-B13-B7 954-15-1 865-2-1 Separation clutch/2
MC5
M1
856-7 H/L
925-6 PFUM_GAIN
856-8 PGND 952-4-1
20
20
853-B14 T2_FM34_DRV
855-B5-B15 943-10-2 913-2-2(EM) Paper feed
853-B15 T2_FM3_EM
FM7
21
21
855-B3-B17
4-3 SGND 853-B17 T2_FM34_DRV
855-B2-B18 944-10-2 914-2-2(EM) Paper feed
4-4 H_MC_24V 853-B18 T2_FM4_EM
FM8
4-7 PF_CL_DRV
4-8
4-9
897-1 949-18-1
927-B18 SENS_5V
Vertical conveyance 897-2 949-17-2
927-B17 CH_FE3_SIG
962-1 24V1
22
22
927-B16 S.GND
962-2 H_RL_DRV
962-3 SENS_5V
509
896-1 949-15-4
927-B15 SENS_5V 962-4 T1_HEAT_DRV
Vertical conveyance 896-2 949-14-5
927-B14 CH_FE2_SIG 962-5 T2_HEAT_DRV
sensor/2 896-3 949-13-6
PS27
927-B13 S.GND
895-1 949-12-7
927-B12 SENS_5V
Vertical conveyance 895-2 949-11-8 937-B1 T2_HFAN_DR
927-B11 CH_FE1_SIG
895-3 949-10-9
PS17
927-B9 SENS_5V
Vertical conveyance 900-2 949-2-17 937-B5 T2_HFAN_DR
927-B8 VD_OPEN_SIG
900-3 949-1-18
PS24
937-B8 P.GND
867-2-1
Vertical conveyance clutch/1 927-B6 V_MC_24V
867-1-2 937-B9 H_TH2_SIG1
MC7
927-B5 /CH_CL1_DRV
937-B10 H_TH2_SIG2
937-B11 T2_HTSET_SIG
868-2-1
937-B12 S.GND
Vertical conveyance clutch/2 927-B4 V_MC_24V
868-1-2
510
MC8
927-B3 /CH_CL2_DRV
24
24
927-B1 /CH_CL3_DRV
937-A3 T1_HFAN1_HL
937-A4 P.GND
927-A18 N.C
937-A5 T1_HFAN_DR
927-A17 N.C
937-A6 T1_HFAN2_ER
927-A16 P.GND
937-A7 T1_HFAN2_HL
927-A15 PFU_FAN4_HL
937-A8 P.GND
927-A14 PFU_FAN4_ER
927-A13 PFU_FAN4_DRV 937-A9 H_TH1_SIG1
927-A12 P.GND 937-A10 H_TH1_SIG2
25
25
927-A6 PFU_FAN2_ER
968-1-4
927-A5 PFU_FAN2_DRV
967-4-1
927-A4 P.GND
967-3-2
927-A3 PFU_FAN1_HL
Ventilation fan/1 967-2-3
927-A2 PFU_FAN1_ER
FM10
967-1-4
26
26
927-A1 PFU_FAN1_DRV
Z
T
Y
X
V
S
P
U
R
N
Q
O
W
17. OVERALL WIRING DIAGRAM
PF location list
Symbol Part name Location
FM5 Paper feed assist fan /Fr21 20-O
FM6 Paper feed assist fan /Rr21 20-O
FM7 Paper feed assist fan /Fr22 21-O
FM8 Paper feed assist fan /Rr22 21-O
FM9 Ventilation fan /2 25W
FM10 Ventilation fan /1 26W
M1 Paper feed motor 20-X
MC4 Paper feed clutch /2 19-O
MC5 Separation clutch /2 20-O
MC7 Vertical conveyance clutch /1 23-W
MC8 Vertical conveyance clutch /2 24-W
MC9 Vertical conveyance clutch /3 24-W
MC10 Horizontal conveyance clutch /1 18-X
MC11 Horizontal conveyance clutch /2 19-X
MC12 Pre-registration clutch 19-X
MFDTB/R Multi feed detection board /R 14-X
MFDTB/S Multi feed detection board /S 14-X
PFDB PF drive board 20-S
PS9 Upper limit sensor /2 15-O
PS10 Paper feed sensor /2 15-O
PS11 Paper empty sensor /2 16-O
PS12 Tray lock release sensor /2 16-O
PS13 Paper size sensor /Rt2 16-O
PS14 Paper size sensor /Lt2 17-O
PS15 Paper size sensor /Fr2 17-O
PS16 Paper size sensor /Rr2 17-O
PS17 Vertical conveyance sensor /1 23-W
PS18 Horizontal conveyance sensor /1 17-X
PS19 Horizontal conveyance sensor /2 17-X
PS20 Pre-registration sensor15-U 16-X
PS21 Horizontal conveyance door sensor /1 18-X
PS22 Horizontal conveyance door sensor /2 18-X
PS24 Vertical conveyance door sensor 23-W
PS25 Centering sensor 15-X
PS26 Vertical conveyance sensor /3 22-W
PS27 Vertical conveyance sensor /2 22-W
SD5 Pick-up solenoid /2 19-O
SD6 Shutter solenoid /Fr2 19-O
SD7 Shutter solenoid /Rr2 19-O
TEMS/2 Temperature sensor /2 18-O
VR3 Paper size VR/217-K 18-O
VR4 Remaining paper VR /217-K 18-O
I
F
E
B
A
H
D
C
G
17.18 LU
1
1
ACDB
DCPS2
DCPS1
Field Service Ver1.0 Sep.2006
MAIN BODY
106-3 5V2
106-9 SGND
106-5 12V
106-11 SGND
106-6 24V1
106-12 PGND
111-2 24V2
111-6 PGND
111-3 24V2
111-7 PGND
121-8 220VAC(H)
121-3 220VAC(H)
2
2
F/G
466-1
466-2
466-3
466-4
466-5
466-6
466-7
466-8
466-9
145-6
145-5
145-4
145-3
145-2
145-1
466-10
F/G
LU-202
799-4
799-3
799-2
799-1
834-2
834-1
800-1 5V2
800-2 12V
800-3 24V2
465-3A-14A
800-4 SGND
800-5 SGND
800-6 PGND
AC drive
465-6A-11A
3
3
465-9A-8A 973-4-2
464-12A PF_CHCL5 801-A9 N.C 962-2 FH_RL_DRV
972-4
972-3
972-2
972-1
465-10A-7A 973-3-3
464-11A PF_CHCL4 801-A10 N.C 962-3 SENS_5V
465-11A-6A 973-2-4
464-10A PF_CHCL3 801-A11 N.C 962-4 T1_HEAT_DRV
465-12A-5A 973-1-5
464-9A PF_CHCL2 801-A12 N.C 962-5
464-8A PF_CHCL1 465-13A-4A 801-A13 N.C
915-3
915-2
915-1
465-1B-16B 938-9-4
464-15B SIN2_2 801-B1 LCTD_TXD 835-4 P.GND
Fan heater
465-2B-15B 938-8-5
464-14B SOUT2_2 801-B2 LCTD_RXD 835-5 HFAN_DR
938-7-6
Fan heater Assy
PRCB
4
4
802-6 SI
814-1 810-7
Paper lift 808-1 D1 802-7 SGND
814-2 810-8
motor 802-8 CLK
M100
808-2 D2
810-9
802-9 LED
5
5
810-10
802-10 24V2
818-1
806-15 5V2
Lower 818-2 815-1
806-14 LOW_SIG 805-1 5V2 5V
Limit Sensor
818-3 815-2
PS101
sensor/1
806-10 SGND 815-6
805-6 LCTM_EM LD Paper feed motor
M1
817-1
816-2
816-1
821-3
PS104
822-1
Remaining 806-3 5V2
822-2
paper 806-2 QUANT4
822-3
PS105
812-3-1 837-6-1
803-6 PGND
Paper feed 812-2-2 837-5-2
assist fan/Fr 803-5 LFAN2_EM
FM1
812-1-3 837-4-3
803-4 LF_DRV 841-14-1 829-2-1
804-1A 24V
811-3-1 837-3-4 841-13-2 829-1-2 Pick-up solenoid
804-2A PUSD_DRV
SD100
803-3 PGND
Paper feed 811-2-2 837-2-5 841-12-3
803-2 LFAN1_EM 831-3
804-3A SGND
FM2
804-5A 5V2
841-9-6 825-3
804-6A SGND
841-8-7
7
7
804-8A 5V2
841-6-9 824-3
804-9A 5V2
841-5-10 824-2
804-10A PR_PS LU exit sensor
841-4-11 824-1
PS107
804-11A SGND
841-3-12 823-3
804-12A 5V2
841-2-13 823-2 Pre-registration sensor
836-11 TH1_SIG2 804-13A POUT_SIG
Temperature 848-2-1 850-8-1 841-1-14 823-1
PS106
848-1-2
839-5-1 832-3
836-9 SGND 804-1B SGND
847-3 850-6-3 839-4-2 832-2 Front door open/close
Paper size 804-2B FROP_SIG sensor
850-5-4 836-8 SIZE_PS2 839-3-3 832-1
847-2
PS115
804-5B DW_SW
SW100
paper VR
845-3 849-1-3 836-1 5V2
826-2-1
Crimp
804-9B 24V2
826-1-2 Paper feed clutch
Symbol
804-10B SECL_DRV
830-2-1
804-11B 24V2 Pre registration clutch
830-1-2
804-12B PRCL_DRV
MC101 MC102
804-13B 24V2
Connector
804-14B LT_CL_DRV
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
LU location list
Symbol Part name Location
FM1 Paper feed assist fan /Fr 6-H
FM2 Paper feed assist fan /Rr 7-H
FM3 Dehumidifier fan /1 4-C
FM4 Dehumidifier fan /2 4-C
HTR1 Dehumidifier heater /1 3-A
HTR2 Dehumidifier heater /2 4-B
LUDB LU drive board 3-D
M1 Paper feed motor 5-B
M100 Paper lift motor 5-H
MC101 Paper feed clutch 8-B
MC102 Pre-registration clutch 9-B
MS1 Interlock switch /1 6-C
MS2 Interlock switch /2 6-C
PS1 Centering sensor 5-B
PS100 Upper door sensor 8-B
PS101 Lower limit sensor 5-H
PS102 Remaining paper sensor /1 5-H
PS103 Remaining paper sensor /2 6-H
PS104 Remaining paper sensor /3 6-H
PS105 Remaining paper sensor /4 6-H
PS106 Pre-registration sensor 7-B
PS107 LU exit sensor 7-B
PS108 Paper empty sensor 7-B
PS109 Upper limit sensor 7-B
PS110 Paper size sensor /Fr 7-B
PS111 Paper size sensor /Rr 8-H
PS115 Front door sensor 8-B
SD100 Pick-up solenoid 7-B
SW100 Tray down switch 8-B
TEMS/1 Temperature sensor /1 8-H
TEMS/2 Temperature sensor /2 4-C
VR1 Paper size VR 8-H
I
F
E
B
A
H
D
C
G
17.19 RU
1
1
Field Service Ver1.0 Sep.2006
J4
-13 -1 CN100- 3
CN2- 1 M1_24V
-12 -2 CN100- 9
CN2- 2 M1_24V
-11 -3 CN100- 1
CN2- 3 M1_DRV_A
-10 -4 CN100- 5 Entrance conveyance motor
M1
CN2- 4 M1_DRV_A/
-9 -5 CN100- 7
MS1
CN2- 5 M1_DRV_B
26NA-752
AC INRET
AC OUTRET/2
AC OUTRET/1
-8 -6 CN100-11
2
2
CN2- 6 M1_DRV_B/
RU504
RU503
Interlock switch
-7 -7 CN104- 5
CN2- 7 M5_24V
FA13
FA14
-6 -8 CN104- 2
CN2- 8 M5_24V
-5 -9 CN104- 4
CN2- 9 M5_DRV_A
-4 -10 CN104- 6 Paper exit motor
M5
CN2-10 M5_DRV_A/
FT2
FT1
-3 -11 CN104- 3
J1 CN2-11 M5_DRV_B
-1 -2 -12 CN104- 1
CN2-12 M5_DRV_B/
-2
-3 -1 -13
101
-4
-5
FT4
FT3
-6
J3
J2 -A15 -A 1
CBR2
CBR1
-1 CN1- 1 SD1_24V
-A14 -A 2
FT6
FT5
Circuit breaker/2
CN1- 2 SD1_DRV
Circuit breaker/1
-2
101
-3 -A13 -A 3 CN108-2
-4 CN1- 3 SD2_24V
-A12 -A 4 CN108-1 Decurler gate solenoid /1
SD2
CN1- 4 SD2_DRV
3
3
CN36-2
CN36-1
CN35-2
CN35-1
FT8
FT7
-A11 -A 5 CN109-2
N.C CN1- 5 SD3_24V
-A10 -A 6 CN109-1 Decurler gate solenoid /2
CN1- 6 SD3_DRV
SD3
4
3
N.C
2
1
N.C
NF1
Noise filter
N.C J7
FT9
N.C
FT10
-A 9 -A 7 -3 -1
A
N.C
N.C J5
N.C -A 6 -A10 -3 -1
D
-A 4 -A12 -1 -3
FT11
N.C CN1-12 PS2_5V
FT15
MS1
N.C
FT16 N.C
Relay
RL1
N.C J8
Interlock switch
N.C -A 3 -A13 -3 -1
4
4
FA14
FA13
G
FT12
-A 2 -A14 -2 -2
H
-A 1 -A15 -1 -3
N.C CN1-15 PS3_5V
N.C
N.C
N.C J6
N.C
J
-B15 -B 1 -15 -1
N.C CN3- 1 M2/3/4/6/7_DRV
-B14 -B 2 -14 -2
K
DCPS
CN34-1:HOT
CN34-5:FGND
-B12 -B 4 -12 -4
CN34-3:NEUTRAL
M
CN3- 4 M2/3/4/6/7_DRV
-B11 -B 5 -11 -5
N
RUCB
CN3- 5 M3_LD_IN
8
5V
-B10 -B 6 -10 -6
11 22
O
CN3- 6 M3_24V
9
16 23
-B 9 -B 7 -9 -7
P
CN3- 7 M2/3/4/6/7_DRV
CN28-1:-V/PGND
CN28-2:-V/PGND
CN28-3:-V/PGND
CN28-4:-V/PGND
CN28-5:+V/24V
CN28-6:+V/24V
CN28-7:+V/24V
CN28-8:+V/24V
-B 8 -B 8 -8 -8
Q
CN3- 8 M4_LD_IN
6
-B 7 -B 9 -7 -9
S.GND
R
12 20
J1 CN3- 9 M4_24V
7
17 21
-1
-2
5
5
101
-3
15
-4
1
J2
24V
-B 6 -B10 -6 -10
S
-5 -1 CN4- 1 M2/3/4/6/7_DRV
-B 5 -B11 -5 -11
T
-6 -2 CN4- 2 M6_LD_IN
-B 4 -B12 -4 -12
105
U
-3 CN4- 3 M6_24V
4
-4
for RU503
-B 3 -B13 -3 -13
18
V
P.GND
CN4- 4 M2/3/4/6/7_DRV
5
19
-B 2 -B14 -2 -14
W
CN4- 5 M7_LD_IN
-B 1 -B15 -1 -15
X
J1 CN4- 6 M7_24V
-1 -1
10
-2 -2
OR
-3 -3
13
-4 -4
14
-5 -5 CN12-1 RL_5V
105(RU503)
102(RU504)
CN13-A 3 NC
CN110- 2
B
CN110- 1
C
CN22-2 SG CN13-A 5 NC
CN5-2 S.GND
CN22-3 MCTS CN13-A 6 NC
CN5-3 SYS_RTS
CN22-4 MRXD CN13-A 7 NC
CN5-4 SYS_SOUT
6
6
CN22-5 SG CN13-A 8 NC
CN5-5 S.GND
CN22-6 MRTS CN13-A 9 NC
CN5-6 SYS_CTS
CN111- 3
D
CN111- 1
CN21-2 SG CN13-A12 NC
6
10
CN11-4 P.GND
Main body
CN13-A16 NC
CN112- 3
14
G
CN20-2 5V CN112- 1
CN13-A19 NC
2
CN20-3 SG CN13-A20 NC
3
CN20-4 PG CN13-B 1 NC
4
CN20-5 PG CN13-B 2 NC
5
CN20-6 FG CN13-B 3 NC
J
CN101- 3
CN13-B 4 NC
CN101- 2
K
CN13-B 5 NC
M2
Paper fan/1
L
CN101- 1
CN13-B 6 NC
CN13-B 7 NC
CN13-B 8 NC
7
7
CN13-B 9 NC
CN27-1 CN13-B10 NC
CN7-2 SYS_SIN CN102- 3
M
CN27-2 CN13-B11 NC
CN7-1 SYS_RTS CN102- 2
N
CN13-B12 NC
M3
CN102- 1
Paper fan/2
O
CN13-B13 NC
CN26-6 MTXD CN13-B14 NC
CN6-1 FNS1_SOUT
CN26-5 SG CN13-B15 NC
CN6-2 S.GND
CN26-4 MCTS CN13-B16 NC
CN6-3 FNS1_CTS
CN26-3 MRXD CN13-B17 NC
CN6-4 FNS1_SIN
CN103- 3
P
CN26-2 SG CN13-B18 NC
CN6-5 NC
CN26-1 MRTS CN103- 2
Q
CN13-B19 NC
M4
CN25-3 SG
21
CN25-2 5V CN105- 3
22
S
CN25-1 5V CN105- 2
T
23
M6
CN105- 1
Ventilation assist fan/1
U
CN24-1 24V
15
CN24-2 5V
16
CN24-3 SG
To rear option
17
8
8
CN24-4 PG
18
CN106- 3
V
CN24-5 PG
19
CN106- 2
W
CN24-6 FG
M7
CN106- 1
Ventilation assist fan/2
X
Crimp
Symbol
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
RU location list
Symbol Part name Location
CBR1 Circuit breaker /1 3-I
CBR2 Circuit breaker /2 3-I
DCPS DC power supply 5-I
M1 Entrance conveyance motor 2-B
M2 Paper fan/1 7-B
M3 Paper fan/2 7-B
M4 Paper fan/3 7-B
M5 Paper exit motor 2-B
M6 Ventilation assist fan /1 8-B
M7 Ventilation assist fan /2 8-B
MS1 Interlock switch 2-G,4-H
NF Noise filter 3-I
PS1 Entrance sensor 6-B
PS2 Intermediate sensor 6-B
PS3 Paper exit sensor 6-B
RL1 Relay 4-I
RUCB RU control board 2-D
SD2 Decurler gate solenoid /1 3-B
SD3 Decurler gate solenoid /2 3-B
I
F
E
B
A
H
D
C
G
CN505- 5 M4_B CN530- 1 YEL
CN505- 1 M4_24V CN530- 2 BLK
CN505- 6 M4_ B/ CN530- 3 RED
CN530- 4 ORG
M4
CN505- 3 M4_A CN530- 5 WIT
1st folding motor
CN505- 2 M4_24V CN530- 6 BLU
CN505- 4 M4_A/
17.20 FD
M5
CN505- 9 M5_A CN531- 5 WIT
CN505- 8 M5_24V CN531- 6 BLU
CN505- 10 M5_A/
510-16A-1A
CN3- 1 KCOUT_41 CN503-16 KCOUT_41
510-15A-2A
CN3- 2 KCOUT_42 CN503-15 KCOUT_42 CN532- 1 YEL
Power plug
510-14A-3A CN506- 5 M6_B CN532- 2 BLK
CN3- 3 KCOUT_43 CN503-14 KCOUT_43 CN506- 1 M6_24V
510-13A-4A CN532- 3 RED
CN3- 4 KCOUT_44 CN503-13 KCOUT_44 CN506- 6 M6_B/ CN532- 4 ORG
510-12A-5A CN506- 3 M6_A 3rd folding motor
M6
CN3- 5 KCOUT_45 CN503-12 KCOUT_45 CN532- 5 WIT
510-11A-6A CN506- 2 M6_24V
CN3- 6 KCOUT_46 CN503-11 KCOUT_46 CN532- 6 BLU
510-10A-7A CN506- 4 M6_A/
CN3- 7 KCOUT_47 CN503-10 KCOUT_47
CN3- 8 KCOUT_48 510-9A-8A
CN503- 9 KCOUT_48
1
1
510-8A-9A
CN3- 9 KCOUT_49 CN503- 8 KCOUT_49 CN533-6- 1 RED
510-7A-10A
CN3-10 KCOUT_50 CN503- 7 KCOUT_50 CN508-A 1 M14_24V CN533-5- 2 RED
510-6A-11A
CN3-11 KCOUT_51 CN503- 6 KCOUT_51 CN508-A 2 M14_24V CN533-4- 3 BLK
510-5A-12A CN508-A 3 M14_A
Inlet
CN3-12 KCOUT_52 CN503- 5 KCOUT_52 CN508-A 4 M14_A/ CN533-3- 4 BLN 1st folding release motor
510-4A-13A
M14
CN3-13 KCOUT_53 CN503- 4 KCOUT_53 CN508-A 5 M14_B CN533-2- 5 ORG
510-3A-14A CN533-1- 6 YEL
CN3-14 KCOUT_54 CN503- 3 KCOUT_54 CN508-A 6 M14_B/
510-2A-15A
FT2
FT1
CN3-15 KCOUT_55 CN503- 2 KCOUT_55
CN3-16 KCOUT_56 510-1A-16A CN503- 1 KCOUT_56
CN508-A 7 M15_24V CN534-6- 1 RED
CN508-A 8 M15_24V CN534-5- 2 RED
CN508-A 9 M15_A CN534-4- 3 BLK
CN508-A10 M15_A/ CN534-3- 4 BLN 2nd folding release motor
M15
Y/G
WIT
BLK
CN13-1 /CPUIN_1(IRQ4) CN222-9 /CPUIN_1(IRQ4) 511-15A-1A
Field Service Ver1.0 Sep.2006
RT1
CN13-2 /CPUIN_2(IRQ3) CN222-8 /CPUIN_2(IRQ3) 511-14A-2A CN535-5- 2 RED
CN209-A 2 KCIN_25 CN501-A16 PS52_SIG CN508-A14 M16_24V CN535-4- 3 BLK
CN13-3 CPUIN_3(IRQ1) CN222-7 CPUIN_3(IRQ1) 511-13A-3A
CN209-A 3 KCIN_26 CN501-A15 PS53_SIG CN508-A15 M16_A CN535-3- 4 BLN
CN13-4 CPUIN_4(TIM Input) CN222-6 CPUIN_4(TIM Input) 511-12A-4A M16_A/ 3rd folding release motor
M16
FT4
FT3
511-6A-10A CN508-B 2
CN209-A10 KCOUT_74 511-5A-11A
CN501-A 8 M4_CONT2
CN209-A11 KCOUT_75 CN501-A 7 M4_F/R CN508-B 3 5V CN517- 3
511-4A-12A CN508-B 4 SGND
CN209-A12 KCOUT_76 CN501-A 6 M4_RESET CN508-B CN517- 2
CN2-A 1 KCOUT_1 CN201-A20 KCOUT_1 511-3A-13A 5 PS57 SIG CN517- 1 PS57 3rd folding cam home sensor
CN2-A 2 KCOUT_2 CN201-A19 KCOUT_2 CN209-A13 SGND 511-2A-14A
CN501-A 5 SGND CN508-B 6 5V
CBR2
CBR1
CN2-A 3 KCOUT_3 CN201-A18 KCOUT_3 CN209-A14 SGND 511-1A-15A
CN501-A 4 SGND
CN2-A 4 KCOUT_4 CN201-A17 KCOUT_4 CN209-A15 SGND 511-1A-15A
CN501-A 3 SGND
CN209-A16 SGND CN501-A 2 SGND
FT6
FT5
CN2-A 5 KCOUT_5 CN201-A16 KCOUT_5 511-1A-15A CN516- 3
CN209-A17 5V CN501-A 1 5V CN508-B 7 SGND CN516- 2
CN2-A 6 KCOUT_6 CN201-A15 KCOUT_6 511-15B-1B 8 PS56 SIG 2nd folding cam home sensor
CN201-A14 KCOUT_7 CN209-B 1 KCOUT_77 CN501-B17 M4_ENBLECN508-B CN516- 1 PS56
CN2-A 7 KCOUT_7 511-14B-2B CN508-B 9 5V
Circuit breaker/2
Circuit breaker/1
CN201-A13 KCOUT_8 CN209-B 2 KCOUT_78 CN501-B16 M5_CONT1
CN2-A 8 KCOUT_8 511-13B-3B
CN201-A12 KCOUT_9 CN209-B 3 KCOUT_79 CN501-B15 M5_CONT2
511-12B-4B
WIT
CN2-A 9 KCOUT_9
BLK
CN2-A10 KCOUT_10 CN201-A11 KCOUT_10 CN209-B 4 KCOUT_80 511-11B-5B
CN501-B14 M5_F/R
CN10-1 IRQ4 CN515- 3
CN2-A11 KCOUT_11 CN201-A10 KCOUT_11 CN209-B 5 KCOUT_81 511-10B-6B
CN501-B13 M5_RESET CN508-B10 SGND CN515- 2
CN10-2 /IRQ3 CN209-B 6 KCOUT_82 CN501-B12 M5_ENBLECN508-B11 PS55 SIG 1st folding cam home sensor
CN2-A12 KCOUT_12 CN201-A 9 KCOUT_12 511-9B-7B CN515- 1 PS55
CN10-3 IRQ CN209-B 7 KCOUT_83 CN501-B11 M6_CONT1 CN508-B12 5V
CN2-A13 KCOUT_13 CN201-A 8 KCOUT_13 511-8B-8B
CN209-B 8 KCOUT_84 CN501-B10 M6_CONT2
Interrupt
CN2-A14 KCOUT_14 CN201-A 7 KCOUT_14 511-7B-9B
CN2-A15 KCOUT_15 CN201-A 6 KCOUT_15 CN209-B 9 KCOUT_85 511-6B-10B
CN501-B 9 M6_F/R
CN501-B 8 M6_RESET CN508-B13 SGND CN514- 3
CN2-A16 KCOUT_16 CN201-A 5 KCOUT_16 CN209-B10 KCOUT_86 511-5B-11B CN514- 2
FT8
FT7
CN2-A17 KCOUT_17 CN201-A 4 KCOUT_17 CN209-B11 KCOUT_87 511-4B-12B
CN501-B 7 M6_ENBLE CN508-B14 PS54 SIG 3rd folding conveyance sensor
CN514- 1 PS54
CN201-A 3 KCOUT_18 CN209-B12 5V CN501-B 6 5V CN508-B15 5V
CN2-A18 KCOUT_18 511-3B-13B
4
3
2
2
NF1
2
1
CN23-2 TDO3 CN2-B 1 KCOUT_21 CN201-B20 KCOUT_21 CN209-B15 TIME0 511-1B-15B
CN501-B 3 M4_CLK CN511- 3
CN23-3 TDI CN209-B16 TIME2 CN501-B 2 M5_CLK CN508-B16 SGND CN511- 2
CN2-B 2 KCOUT_22 CN201-B19 KCOUT_22 511-1B-15B 1st folding conveyance sensor
CN23-4 TMS CN209-B17 TIME3 CN501-B 1 M6_CLK CN508-B17 PS51 SIG CN511- 1 PS51
FT9
CN2-B 3 KCOUT_23 CN201-B18 KCOUT_23 CN508-B18 5V
JTAG
FT10
CN23-5 TRST CN2-B 4 KCOUT_24 CN201-B17 KCOUT_24
CN2-B 5 KCOUT_25 CN201-B16 KCOUT_25
CN2-B 6 KCOUT_26 CN201-B15 KCOUT_26
CN201-B14 KCOUT_27
WIT
CN2-B 7 KCOUT_27 512-1-1
BLK
CN500- 1 24VDC
Outlet
CN2-B 8 KCOUT_28 CN201-B13 KCOUT_28 512-2-2 CN513- 3
CN500- 2 24VDC CN507- 1 SGND CN513- 2
CN2-B 9 KCOUT_29 CN201-B12 KCOUT_29 512-3-3 CN507- 2 PS53 SIG
8 10
512-4-4 CN500- 3 PGND CN513- 1 PS53 2nd folding conveyance sensor
CN507- 3 5V
9 11
CN2-B10 KCOUT_30 CN201-B11 KCOUT_30 CN500- 2 PGND
CN24-1 5V CN2-B11 KCOUT_31 CN201-B10 KCOUT_31
CN24-2 RL_CONT CN2-B12 KCOUT_32 CN201-B 9 KCOUT_32
Relay
CN2-B13 KCOUT_33 CN201-B 8 KCOUT_33 CN512- 3
CN2-B14 KCOUT_34 CN201-B 7 KCOUT_34 CN507- 4 SGND CN512- 2
Y/G
WIT
BLK
CN216-12 M12_24V CN52- 2 CN507- 5 PS52 SIG
CN182- 1
BLK PGC1 BLK CN2-B15 KCOUT_35 CN201-B 6 KCOUT_35 CN52- 5 CN512- 1 PS52 Folding entrance sensor
CN507- 6 5V
CN181- 1
CN2-B16 KCOUT_36 CN201-B 5 KCOUT_36 CN216-11 M12_24V
CN216-10 M12_A CN52- 1 Punch conveyance
PGC2 WIT CN2-B17 KCOUT_37 CN201-B 4 KCOUT_37 CN216- 9 M 2_A/ CN52- 3
M2
To 5V (CCP)
CN201-B 1 KCOUT_40 CN536- 1
CN2-B20 KCOUT_40 CN507- 7 SD18_DRV CN536- 2
CN62- 2
RT5
CN216- 6 M12_24V CN507- 8 SD_24V SD18 2nd folding roller solenoid
CN182- 2
CN181- 2
CN216- 5 M12_24V CN62- 5
WIT
CN216- 4 M12_A CN62- 1
CN216- 3 M12_A/ CN62- 3 Alignment motor
M12
BLK FT11
CN1-A 2 KCIN_2 CN202-A15 KCIN_2 CN216- 1 M12_B/ CN507- 9 SD15_DRV CN536- 1
CN151- 1
RED CN1-A 3 KCIN_3 CN202-A14 KCIN_3 CN507-10 SD_24V CN536- 2 SD15 Folding gate solenoid
A
CN1-A 4 KCIN_4 CN202-A13 KCIN_4
CN1-A 5 KCIN_5 CN202-A12 KCIN_5 CN217- 1 M11 DRV1 CN61- 1 RED Tray up down
CN1-A 6 KCIN_6 CN202-A11 KCIN_6 CN61- 2 BLU
FDB
RL1
CN1-A 7 KCIN_7 CN202-A10 KCIN_7 motor
B
CN1-A 8 KCIN_8 CN202-A 9 KCIN_8
B
CN151- 2
CN517- 3
CN1-A11 KCIN_11 CN202-A 6 KCIN_11 CN507-13 SGND CN517- 2 S size conveyance
CN183- 1
WIT
CN33- 3 CN507-14 PS57 SIG
CN1-A12 KCIN_12 CN202-A 5 KCIN_12 CN224- 5 5V CN517- 1 PS58
FT12 BLK
CN217- 6 PS13_SIG CN33- 2 Main tray lower CN507-15 5V
CN1-A13 KCIN_13 CN202-A 4 KCIN_13 CN33- 1 PS22 sensor
CN1-A14 KCIN_14 CN202-A 3 KCIN_14 CN217- 7 SGND limit sensor
CN1-A15 KCIN_15 CN202-A 2 KCIN_15
WIT
BLK
CN1-A16 KCIN_16 CN202-A 1 KCIN_16
CN1-B 1 KCIN_17 CN202-B16 KCIN_17
CN1-B 2 KCIN_18 CN202-B15 KCIN_18
CN183- 2
3
3
CN183-A2
CN183-A1
CN1-B 6 KCIN_22 CN202-B11 KCIN_22 CN219-A13 5V CN51- 1
CN1-B 7 KCIN_23 CN202-B10 KCIN_23 CN219-A12 SGND CN51- 2
CN51- 3
MS1
CN1-B 8 KCIN_24 CN202-B 9 KCIN_24 CN219-A11 M1_CONT CN51- 4
CN1-B 9 KCIN_25 CN202-B 8 KCIN_25 CN219-A10 M1_CLK CN51- 5
CN219-A 9 M1_F/R CN51- 6
CN1-B10 KCIN_26 CN202-B 7 KCIN_26 CN219-A 8 M1_LD
Crimp
CN183-B2
CN183-B1
CN51- 7
M1
WIT
CN183- 1
CN1-B12 KCIN_28 CN202-B 5 KCIN_28 CN219-A 6 PGND
WIT
BLK
CN51- 9
Symbol
CN183- 2
CN5-A 1 KCOUT_57 CN204-A20 KCOUT_57
CN5-A 2 KCOUT_58 CN204-A19 KCOUT_58
CN5-A 3 KCOUT_59 CN204-A18 KCOUT_59 CN67- 1
CN5-A 4 KCOUT_60 CN204-A17 KCOUT_60 CN219-B13 5V CN37- 2
CN219-B12 SGND CN67- 3
CN5-A 5 KCOUT_61 CN204-A16 KCOUT_61 CN219-B11 M17_CONT CN67- 4
CN5-A 6 KCOUT_62 CN204-A15 KCOUT_62 CN219-B10 M17_CLK CN67- 5
CN219-B 9 M17_F/R
RT2
CN5-A 7 KCOUT_63 CN204-A14 KCOUT_63 CN67- 6
CN5-A 8 KCOUT_64 CN204-A13 KCOUT_64 CN219-B 8 M17_LD CN67- 7 Main tray paper exit motor
M17
CN219-B 7 M17_H/L
Connector
Y/G
CN219-B 4 24V
WIT
BLK
CN67-11
CN5-A12 KCOUT_68 CN204-A 9 KCOUT_68 CN219-B 3 24V
CN5-A13 KCOUT_69 CN204-A 8 KCOUT_69
CN5-A14 KCOUT_70 CN204-A 7 KCOUT_70 CN219-B 2 SD24V_2
CN5-A15 KCOUT_71 CN204-A 6 KCOUT_71 CN219-B 1 SD7_DRV
CN5-A16 KCOUT_72 CN204-A 5 KCOUT_72
:line(L)
CN5-A17 KCOUT_73 CN204-A 4 KCOUT_73
CN184-3
CN184-1
CN184-5
CN5-A18 KCOUT_74 CN204-A 3 KCOUT_74 CN37- 3
:neutral(N)
CN220-A 1 SGND CN37- 2
:frame GND
CN5-A19 KCOUT_75 CN204-A 2 KCOUT_75 CN220-A 2 PS17_SIG
CN5-A20 KCOUT_76 CN204-A 1 KCOUT_76 CN37- 1 PS17 Sub tray paper full sensor
CN220-A 3 5V
CN5-B 1 KCOUT_77 CN204-B20 KCOUT_77
CN5-B 2 KCOUT_78 CN204-B19 KCOUT_78
CN5-B 3 KCOUT_79 CN204-B18 KCOUT_79 CN36- 3
CN204-B17 KCOUT_80 CN220-A 4 SGND CN36- 2
CN5-B 4 KCOUT_80 CN220-A 5 PS16_SIG
Relay connector
DCPS
CN5-B 5 KCOUT_81 CN204-B16 KCOUT_81 CN220-A 6 5V
Faston
4
4
:-V/PGND
CN191-1
:-V/PGND
CN191-2
:-V/PGND
CN191-3
:-V/PGND
CN191-4
:+V/24V
CN191-5
:+V/24V
CN191-6
:+V/24V
CN191-7
:+V/24V
CN191-8
CN5-B10 KCOUT_86 CN204-B11 KCOUT_86 CN220-A 9 5V
CN5-B11 KCOUT_87 CN204-B10 KCOUT_87
CN5-B12 KCOUT_88 CN204-B 9 KCOUT_88
CN5-B13 KCOUT_89 CN204-B 8 KCOUT_89 CN21- 3
CN204-B 7 KCOUT_90 CN220-A10 SGND CN21- 2
CN5-B14 KCOUT_90 CN220-A11 PS1_SIG FD entrance sensor
CN5-B15 KCOUT_91 CN204-B 6 KCOUT_91 CN21- 1 PS1
CN220-A12 5V
CN5-B16 KCOUT_92 CN204-B 5 KCOUT_92
CN5-B17 KCOUT_93 CN204-B 4 KCOUT_93
CN5-B18 KCOUT_94 CN204-B 3 KCOUT_94
CN5-B19 KCOUT_95 CN204-B 2 KCOUT_95 CN220-B12 5V CN53- 1
CN5-B20 KCOUT_96 CN204-B 1 KCOUT_96 CN220-B11 SGND CN53- 2
CN220-B10 M3_CONT CN53- 3
CN220-B 9 M3_CLK CN53- 4
CN220-B 8 M3_F/R CN53- 5 CN311-A13 OP_LED12 CN361-A 1 OP_LED12
CN220-B 7 M3_LD CN53- 6 Intermediate CN311-A12 OP_LED13
CN53- 7 CN361-A 2 OP_LED13
M3
4
CN14-14 TIME_13 CN203- 5 TIME_13
FDCB
5
3
2
1
CN14-16 TIME_15 CN203- 3 TIME_15 CN311-B 9 OP_LED 3
CN32- 3 CN361-B 5 OP_LED 3
CN14-17 TIME_16 CN203- 2 TIME_16 CN222- 4 SGND
PDB
CN32- 2 Punch scraps box set CN311-B 8 OP_LED 4 CN361-B 6 OP_LED 4
CN14-18 TIME_17 CN203- 1 TIME_17 CN222- 5 PS12_SIG CN32- 1 PS12
CN222- 6 5V CN311-B 7 OP_LED 5 CN361-B 7 OP_LED 5
CN20-1 5V sensor CN311-B 6 OP_LED 6 CN361-B 8 OP_LED 6
18 22 CN20-2 5V CN311-B 5 OP_LED 7 CN361-B 9 OP_LED 7
CN20-3 S.GND CN311-B 4 OP_LED 8 CN361-B10 OP_LED 8
CN30- 3
27 30
CN20-4 S.GND CN222- 7 SGND CN30- 2 Alignment plate home CN311-B 3 OP_LED 9 CN361-B11 OP_LED 9
CN222- 8 PS10_SIG CN30- 1 PS10 CN311-B 2 OP_LED10 CN361-B12 OP_LED10
AC L
AC N
CN222- 9 5V sensor
F.GND
CN311-B 1 OP_LED11 CN361-B13 OP_LED11
Punch motor CN215- 8 M10 DRV1
CN215- 7 M10 DRV2
AC OUTLET
M10
CN25- 3
CN222-10 SGND CN25- 2
CN222-11 PS5_SIG Punch conveyance sensor
5
5
1
CN**-6 RTS CN16-6 /SYS_CTS
CN16-7 /PAPEROUT_1 CN78- 1 RED
CN223- 1 SD8_DRV CN78- 2 BLU
Roller
CN223- 2 SD24V_2 SD8
solenoid/4
CN221-A 1 SGND
5 CN601-1 Punch registration home sensor CN221-A 2 PS11_SIG CN374- 4
CN**-5 EXIT PS PS11 CN317- 1 TH_SIG CN374- 3
4 CN601-2 CN221-A 3 5V CN77- 1 RED Roller CN317- 2 GND
CN**-4 S.GND CN223- 3 SD7_DRV CN77- 2 BLU CN374- 2 TSB Temperature sensor board
3 CN601-3 CN223- 4 SD24V_2 SD7 CN317- 3 N.C CN374- 1
CN**-3 S.GND 2 CN601-4 solenoid/3 CN317- 4 5V
15 13
RU-503/504
CN223- 7 SD3_DRV CN73- 2 BLU
S size gate
CN19-2 /SYS_RTS CN223- 8 SD24V_2 SD3
2 CN621-2 CN490- 3
CN**-5 SOUT CN19-3 FNS2_SIN solenoid CN309- 1 SGND
1 CN621-1 CN309- 2 + CN490- 1 Multi feed detection
CN**-4 CTS CN19-4 /FNS2_RTS CN490- 2 MFDB1
CN309- 3 - board/1
CN71- 2 CN33- 3 CN309- 4 NC
CN71- 1
CN221-A10 SD1_DRV CN223- 9 SGND CN33- 2 Punch registration
Entrance gate solenoid SD1 CN221-A11 SD24V_1 CN223-10 PS6_SIG CN33- 1 PS6
CN223-11 5V sensor
CN**-6 F.GND
CN**-5 P.GND
CN**-4 P.GND
CN**-3 S.GND
CN**-2 5V
CN**-1 24V
CN325- 3
CN306- 1 SGND CN325- 2
CN306- 2 PS35_SIG CN325- 1 PS35 L size sensor/Up
CN370- 6 5V CN79- 1 RED CN306- 3 5V
CN221-B 1 5V CN224- 1 SD9_DRV Sub tray gate
CN370- 5 LED1_SIG CN224- 2 SD24V_3 CN79- 2 BLU SD9
CN221-B 2 LED1_SIG
CN602-6
CN602-5
CN602-4
CN602-3
CN602-2
CN602-1
CN38- 3 CN306- 6 5V
CN370- 1 NC CN221-B 6 LED5_SIG CN224- 3 SGND CN38- 2 Main tray paper exit
6
6
CN334- 2
CN43- 3 CN306-11 PS44_SIG CN334- 1 PS44 PI paper set sensor/Up
CN224- 9 SGND CN43- 2 Main tray empty CN306-12 5V
CN224-10 PS23_SIG CN43- 1 PS23
CN224-11 5V
26
CN71- 1 sensor
CN71- 2
CN221-B 9 SD5_DRV
Roller solenoid/1 SD5 CN325- 3
RT11
CN33- 3 CN328- 3
F.GND
CN313- 1 SGND
P.GND
P.GND
S.GND
CN21-3 /SYS_RTS CN17-3 /FNS1_CTS CN207- 1 24VDC CN210-A 4 SGND CN304-A11 SGND CN313- 7 SD13_DRV CN343-2/2
4 CN605-3 CN313- 8 SD_24V SD13 PI pick-up solenoid/Up
7
CN21-4 SYS_SOUT CN17-4 FNS1_SIN CN207- 2 PGND CN210-A 5 SGND CN304-A10 SGND
5 CN605-2
CN21-5 S.GND CN17-5 /FNSSET CN210-A 6 5V CN304-A 9 5VD
8
CN207- 6 PGND CN210-A10 NC CN304-A 5 NC CN307- 2 PS41_SIG CN331- 1 PS41 L size sensor/Lw
2 CN604-4 CN307- 3 5V
S.GND CN210-A11 SUBIN1 CN304-A 4 PANCH_S3 (Reserve)
3 CN604-3
S.GND CN210-A12 NC CN304-A 3 NC
7
7
4 CN604-2
16 20
CN304-B11 OP_LED 4
AC N
F.GND
AC L
AC INLET
CN326- 3
CN606- 2 CN15- 4 TIME_21 CN307-13 SGND CN326- 2
CN606- 6 CN15- 5 TIME_22 CN307-14 PS48_SIG CN326- 1 PS48 PI mac paper size sensor/Lw
16 17 18 19
CN307-15 5V
CN15- 6 TIME_23
FNS FDCB PDB
CN15- 7 NC
CN324- 3
CN307-16 SGND CN324- 2
CN307-17 PS46_SIG CN324- 1 PS46 Sub tray folding paper full sensor
CN307-18 5V
MAIN BODY
CN7-A12 KCIN_76 CN 6- 3 KCOUT_99 CN301-14 KCOUT_99 CN330- 1 PS40 PI lift plate home sensor/Lw
CN315- 6 5V
CN7-B 1 KCIN_77 CN 6- 4 KCOUT_100 CN301-13 KCOUT_100
CN7-B 2 KCIN_78 CN 6- 5 KCOUT_101 CN301-12 KCOUT_101
8
8
CN610- 6 CN344-1/1
CN314- 7 SD14_DRV CN344-2/2
CN314- 8 24V
FNS
CN302-A 7 KCIN_42
CN8-A12 KCOUT_124 CN4-A11 KCIN_43 CN302-A 6 KCIN_43
CN8-A13 KCOUT_125 CN4-A12 KCIN_44 CN302-A 5 KCIN_44
CN8-A14 KCOUT_126 CN4-A13 KCIN_45 CN302-A 4 KCIN_45 CN333- 3
CN8-A15 KCOUT_127 CN4-A14 KCIN_46 CN302-A 3 KCIN_46 CN314-13 SGND CN333- 2
CN8-A16 KCOUT_128 CN4-A15 KCIN_47 CN302-A 2 KCIN_47 CN314-14 PS43_SIG CN333- 1 PS43 PI cover open/close sensor
CN8-A17 NC CN4-A16 KCIN_48 CN314-15 5V
CN302-A 1 KCIN_48
CN8-B 1 KCOUT_129 CN4-B 1 KCIN_49 CN302-B16 KCIN_49
CN8-B 2 KCOUT_130 CN4-B 2 KCIN_50 CN302-B15 KCIN_50
CN8-B 3 KCOUT_131 CN4-B 3 KCIN_51 CN302-B14 KCIN_51 CN337-11
CN305- 1 24V CN337-10
CN8-B 4 KCOUT_132 CN4-B 4 KCIN_52 CN302-B13 KCIN_52 CN305- 2 24V CN337- 9
CN8-B 5 KCOUT_133 CN4-B 5 KCIN_53 CN302-B12 KCIN_53 CN305- 3 M7 PGND CN337- 8
CN8-B 6 KCOUT_134 CN4-B 6 KCIN_54 CN302-B11 KCIN_54 CN305- 4 M7 PGND CN337- 7
CN8-B 7 KCOUT_135 CN4-B 7 KCIN_55 CN302-B10 KCIN_55 CN305- 5 M7 H/L CN337- 6
CN305- 6 M7 LD CN337- 5 PI conveyance motor
M7
CN300- 1 24VDC
7
CN305-16 M9_DRV2
CN15-1 NC CN318-1 NC
CN15-2 NC CN318-2 NC
CN15-3 NC CN318-3 NC
CN15-4 NC CN318-4 NC
CN15-5 NC CN318-5 NC
CN15-6 NC CN318-6 NC
CN15-7 JYU_CLK1 CN318-7 JYU_CLK1
I
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
FD location list
Symbol Part name Location Symbol Part name Location Symbol Part name Location
- Outlet 2-I PDB Punch drive board 1-D PS43 PI cover open/close sensor 9-A
- Inlet 1-H PIDB PI drive board 4-B PS44 PI paper set sensor /Up 6-A
- Power plug 1-H PS1 FD entrance sensor 4-D PS45 PI paper set sensor /Lw 7-A
CBR1 Circuit breaker /1 2-H PS2 Folding exit sensor 6-D PS46 Sub tray folding paper full sensor 8-A
CBR2 Circuit breaker /2 2-H PS4 PI exit sensor 4-D PS47 PI max paper size sensor /Up 6-A
CL1 PI registration clutch /Up 8-A PS5 Punch conveyance sensor 5-D PS48 PI max paper size sensor /Lw 6-A
CL2 PI registration clutch /Lw 8-A PS6 Punch registration sensor 6-D PS51 1st folding conveyance sensor 2-B
DCPS DC power supply 4-H PS7 Main tray folding paper full sensor 6-D PS52 Folding entrance sensor 2-B
FDB Folding drive board 1-B PS8 2 holes punch home sensor 5-E PS53 2nd folding conveyance sensor 2-B
FDCB FD control board 1-G PS9 3 holes/4 holes home sensor 5-E PS54 3rd folding conveyance sensor 2-B
FDOB FD operation board 4-A PS10 Alignment plate home sensor 5-D PS55 1st folding cam home sensor 2-B
JAMIB Jam indicator board 6-F PS11 Punch registration home sensor 5-E PS56 2nd folding cam home sensor 2-B
M1 Entrance conveyance motor 3-D PS12 Punch scraps box set sensor 5-D PS57 3rd folding cam home sensor 2-B
M2 Punch conveyance motor 2-D PS13 Intermediate conveyance sensor 7-D PS58 S size conveyance sensor 3-B
M3 Intermediate conveyance motor 4-D PS16 Sub tray paper exit sensor 4-D RL1 Relay 3-H
M4 1st folding motor 1-B PS17 Sub tray paper full sensor 4-D SD1 Entrance gate solenoid 6-F
M5 2nd folding motor 1-B PS18 Main tray paper exit sensor 6-D SD3 S size gate solenoid 6-C
M6 3rd folding motor 1-B PS20 Main tray upper limit sensor 6-D SD4 L size gate solenoid 5-C
M7 PI conveyance motor 9-A PS22 Main tray lower limit sensor 3-D SD5 Roller solenoid /1 6-F
M8 Paper lift motor /Up 9-A PS23 Main tray empty sensor 6-D SD6 Roller solenoid /2 6-F
M9 Paper lift motor /Lw 9-A PS26 Punch scraps full sensor 5-D SD7 Roller solenoid /3 5-C
M10 Punch motor 5-F PS31 PI conveyance sensor /Up 6-A SD8 Roller solenoid /4 5-C
M11 Tray up down motor 3-D PS32 PI upper limit sensor /Up 8-A SD9 Sub tray gate solenoid 6-C
M12 Alignment motor 3-D PS33 PI paper empty sensor /Up 8-A SD12 Paper exit solenoid 3-C
M13 Punch registration motor 5-F PS34 PI lift plate home sensor /Up 9-A SD13 PI pick-up solenoid /Up 7-A
M14 1st folding release motor 1-B PS35 L size sensor /Up 6-A SD14 PI pick-up solenoid /Lw 8-A
M15 2nd folding release motor 1-B PS36 S size sensor /Up 6-A SD15 Folding gate solenoid 3-B
M16 3rd folding release motor 1-B PS37 PI conveyance sensor /Lw 8-A SD18 2nd folding roller solenoid 2-B
M17 Main tray paper exit motor 4-D PS38 PI upper limit sensor /Lw 7-A VR31 Paper size VR /Up 6-A
MFDB1 Multi feed detection board /1 6-A PS39 PI paper empty sensor /Lw 7-A VR32 Paper size VR /Lw 7-A
MFDB2 Multi feed detection board /2 5-A PS40 PI lift plate home sensor /Lw 8-A TSB Temperature sensor board 5-A
MS1 Door switch 3-I PS41 L size sensor /Lw 7-A
NF1 Noise filter 2-H PS42 S size sensor /Lw 7-A
I
F
E
B
A
H
D
C
G
17.21 LS
1
1
Stacker tray
PS3
upper limit sensor
Field Service Ver1.0 Sep.2006
Paper press
solenoid/3 SD8
RLB/2
RLB/1
Front stopper
solenoid SD9
Entrance
2
2
PS4
sensor
Grip conveyance
PS5
home sensor
TOB
Paper empty
PS6
sensor
Paper detection
PS19
sensor
Conveyance
JAMIB
PS7
sensor/1
PS8
sensor
3
3
PS9
sensor
Job partition
SD2 solenoid
Sub tray exit
PS10
sensor
Rear stopper
LS-501 only SD3 solenoid
Conveyance
PS16
sensor/2
Front door lock
SD4 solenoid
JAM door
RS2
switch
Paper cooling fan
FM1 motor/Fr
PS8
sensor lock solenoid
Sub tray full Paper press
SD6 solenoid/1
PS9
sensor
LS-501 only
4
4
2nd gate
SD10
LS-502 only
PS10
sensor Paper press
SD7 solenoid/2
Hand cart reset Coupling
SD11 conveyance
RS1
switch
lock solenoid
LS-501 only
LED1
LED sensor
Toggle switch
SW1
PS1
sensor LS-501 only
Conveyance Paper cooling fan
LS-501 only
PS17
sensor/3 FM3 motor/Mi
PS11
5
5
PS12
sensor
M1
up down motor
LS-502 only
2,000 sheets
LSCB
Conveyance
PS13
stacked sensor
M2
motor
5,000 sheets
PS14
stacked sensor
Sub tray exit
M3
release sensor
LS-501 only
sensor motor
6
6
M5
motor/1
Coupling
M6
conveyance motor
Paper cooling fan
FM6
motor/2
conveyance motor
FM4
motor
LS-501 only LS-502 only
Alignment motor
M7
MAIN BODY
I/F
7
7
MAIN BODY
I/F
Stacker tray
MS2
CONVE-
LS-501 only
Main
YANCE Body/LS
I/F
CONVE-
YANCE
I/F
LS-501 only
LS/FS
8
8
LS-501 only
MAIN BODY
I/F
Inlet
Crimp
AC
Symbol
DCPS
LS-501 only
CONVEYANCE
AC
Outlet
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
LS location list
Symbol Part name Location Symbol Part name Location
M1 Stacker tray up down motor 5-A PS5 Grip conveyance sensor 2-H
M2 Conveyance motor 5-A PS6 Paper empty sensor 3-H
M3 Sub tray exit motor 6-A PS7 Conveyance sensor /1 3-H
M4 Grip conveyance motor 6-A PS8 Sub tray door sensor 3-H (LS-501)
M5 Shift unit motor 6-A 4-H (LS-502)
M6 Coupling conveyance motor 6-A (LS-501) PS9 Sub tray full sensor 3-H (LS-501)
7-A (LS-502) 4-H (LS-502)
M7 Alignment motor 7-A PS10 Sub tray paper exit sensor 3-H (LS-501)
FM1 Paper cooling fan motor /Fr 4-A 4-H (LS-502)
FM2 Paper cooling fan motor /1 6-H PS11 Shift unit home sensor 5-H
FM3 Paper cooling fan motor /Mi 5-A PS12 Alignment plate home sensor 5-H
FM4 Motor cooling fan motor 7-H PS13 2,000 sheets stacked sensor 5-H
FM5 Paper cooling fan motor /Rr 5-A PS14 5,000 sheets stacked sensor 5-H
FM6 Paper cooling fan motor /2 6-H PS15 Stacker tray arm release sensor 6-H
SD1 1st gate solenoid 3-A PS16 Conveyance sensor /2 3-H (LS-501 only)
SD2 Job partition solenoid 3-A PS17 Conveyance sensor /3 5-H (LS-501 only)
SD3 Rear stopper solenoid 3-A PS18 Coupling exit sensor 6-H (LS-501 only)
SD4 Front door lock solenoid 4-A PS19 Paper detection sensor 4-H
SD5 Entrance conveyance lock solenoid 4-A RS1 Hand cart set switch 4-H (LS-501 only)
SD6 Paper press solenoid /1 4-A RS2 JAM door switch 7-A
SD7 Paper press solenoid /2 4-A MS1 Front door switch 7-A
SD8 Paper press solenoid /3 2-H MS2 Stacker tray upper limit switch 7-A
SD9 Front stopper solenoid 2-H MS3 Stacker tray lower limit switch 2-A
SD10 2nd gate solenoid 4-A (LS-501 only) TOB Stacker tray operation board 3-A
SD11 Coupling conveyance lock solenoid 4-A (LS-501 only) JAMIB Jam indication board 2-F
SW1 Toggle switch 5-B RLB/1 Relay board /1 2-G
LED1 Stacker tray set LED 4-H RLB/2 Relay board /2 2-D
PS1 Stacker tray set sensor 5-H LSCB LS control board 8-G (LS-501 only)
PS2 Stacker tray encoder sensor 5-A DCPS DC power supply 8-H (LS-501 only)
PS3 Stacker tray upper limit sensor 2-H Inlet 8-H (LS-501 only)
PS4 Entrance sensor 2-H Outlet 3-H
I
F
E
B
A
H
D
C
G
17.22 FS
17.22.1 FS-503
1
1
Field Service Ver1.0 Sep.2006
2
2
3
3
4
4
sensor/Fr PS31 CN125-1 CN216-6 CN216-1 CN200-B12 CN200-B1 CN58-B15 PS31_5V CN54- 4 PS 7_S.GND CN212-3 CN212-4 CN144-3
CN54- 5 PS 7_SIG CN212-2 CN212-5 CN144-2
Staple exit upper
CN54- 6 PS 7_5V CN212-1 CN212-6 CN144-1
PS7 limit sensor
5
5
CN20-2 5V CN751-A
3
release solenoid SD7 CN140-2 -1 CN201-2 CN201-7 CN65-1 STP_HP_SIG CN10- 3 CN20-4 S.GND CN751-B
CN56-A 2 SD7_DRV
CN65-2 PS8_SIG CN10- 2
CN65-3 PS31_SIG CN10- 1
CN142-3 CN201-3 CN201-6 CN56-A 3 M13_24V CN19-1 NC
CN142-9 CN201-4 CN201-5 CN56-A 4 M13_24V CN66-1 M13_VREF CN19-2 NC
CN142-1 CN201-5 CN201-4 CN56-A 5 M13_DRV_A CN66-2 NC CN19-3 FNS2_SIN CN757-2 SIN
Stacker entrance motor M13 CN142-5 CN201-6 CN201-3 CN56-A 6 M13_DRV_A/ CN19-4 FNS2_RTS CN757-1 RTS
CN142-7 CN201-7 CN201-2 CN56-A 7 M13_DRV_B CN62- 1 M8_A CN3-16
CN142-11 CN201-8 CN201-1 CN56-A 8 M13_DRV_B/ CN62- 2 M8_A/ CN3-15
CN56-A 9 NC CN62- 3 M8_B CN3-14
CN56-A10 NC CN62- 4 M8_B/ CN3-13 CN16-1 SYS_SIN CN756-1 MTXD
CN56-A11 NC CN62- 5 M24_A CN3-12 CN16-2 S.GND CN756-2 S.GND
CN143-11 CN56-B 1 M23_24V CN62- 6 M24_A/ CN3-11 CN16-3 SYS_RTS CN756-3 MCTS
CN143-10 CN56-B 2 M23_24V CN62- 7 M24_B CN3-10 CN16-4 SYS_SOUT CN756-4 MRXD
CN143-9 CN56-B 3 M23_P.GND CN62- 8 M24_B/ CN3- 9 CN16-5 S.GND CN756-5 S.GND
CN143-8 CN56-B 4 M23_P.GND CN62- 9 M26_A CN3- 8 CN16-6 SYS_CTS CN756-6 MRTS
CN143-7 CN56-B 5 M23_H/L CN62-10 M26_A/ CN3- 7
Paper exit arm motor M23 CN143-6 CN56-B 6 M23_LD_SIG CN62-11 M26_B CN3- 6 CN16-7 PAPEROUT_1 CN752-1
7
7
CN750-A CN752-4 5V
CN64- 1 NC CN14-18
1
CN63-B16 M23_LD_SIG
CN63-B15 M3_LD_SIG
CN63-B14 M7_LD_SIG
CN63-B13 M1_LD_SIG
CN63-B12 F_READY_SIG
CN63-B11 F_CD_SIG
CN63-B10 F_LS_SIG
CN63-B 9 F_HP_SIG
CN63-B 8 R_READY_SIG
CN63-B 7 R_CD_SIG
CN63-B 6 R_LS_SIG
CN63-B 5 R_HP_SIG
CN63-B 4 NC
CN63-B 3 PS20_SIG
CN63-B 2 PS9_SIG
CN63-B 1 24VDEC
CN63-A16 PS35_SIG
CN63-A15 PS33_SIG
CN63-A14 PS32_SIG
CN63-A13 PS14_SIG
CN63-A12 PS11_SIG
CN63-A11 PS34_SIG
CN63-A10 PS30_SIG
CN63-A 9 PS1_SIG
CN63-A 8 PS5_SIG
CN63-A 7 PS4_SIG
CN63-A 6 PS15_SIG
CN63-A 5 PS12_SIG
CN63-A 4 PS10_SIG
CN63-A 3 PS3_SIG
CN63-A 2 PS7_SIG
CN63-A 1 PS2_SIG
CN61-B20 M5_VREF
CN61-B19 M5_EN
CN61-B18 M5_F/R
CN61-B17 M22_VREF
CN61-B16 M22_EN
CN61-B15 M22_F/R
CN61-B14 LED6
CN61-B13 M13_EN
CN61-B12 LED7
CN61-B11 M2_B/
CN61-B10 M2_B
CN61-B 9 M2_A/
CN61-B 8 M2_A
CN61-B 7 LED8
CN61-B 6 M23_CONT
CN61-B 5 M23_F/R
CN61-B 4 M23_H/L
CN61-B 3 M25_CONT
CN61-B 2 SD7_CONT
CN61-B 1 M4_CONT
CN61-A20 STA_F_F/R
CN61-A19 STA_F_CONT
CN61-A18 STA_R_F/R
CN61-A17 STA_R_CONT
CN61-A16 SD9_CONT
CN61-A15 M6_B/
CN61-A14 SD5_CONT
CN61-A13 SD2_CONT
CN61-A12 M6_B
CN61-A11 M6_A/
CN61-A10 M6_A
CN61-A 9 M3_CONT
CN61-A 8 M3_F/R
CN61-A 7 LED5
CN61-A 6 M7_CONT
CN61-A 5 M7_F/R
CN61-A 4 M7_H/L
CN61-A 3 M1_CONT
CN61-A 2 M1_F/R
CN61-A 1 M1_H/L
FNSCB
Crimp
Symbol
CN 1-B 1
CN 1-B 2
CN 1-B 3
CN 1-B 4
CN 1-B 5
CN 1-B 6
CN 1-B 7
CN 1-B 8
CN 1-B 9
CN 1-A 1
CN 1-A 2
CN 1-A 3
CN 1-A 4
CN 1-A 5
CN 1-A 6
CN 1-A 7
CN 1-A 8
CN 1-A 9
CN 2-B 1
CN 2-B 2
CN 2-B 3
CN 2-B 4
CN 2-B 5
CN 2-B 6
CN 2-B 7
CN 2-B 8
CN 2-B 9
CN 2-A 1
CN 2-A 2
CN 2-A 3
CN 2-A 4
CN 2-A 5
CN 2-A 6
CN 2-A 7
CN 2-A 8
CN 2-A 9
CN 1-B10
CN 1-B11
CN 1-B12
CN 1-B13
CN 1-B14
CN 1-B15
CN 1-B16
CN 1-A10
CN 1-A11
CN 1-A12
CN 1-A13
CN 1-A14
CN 1-A15
CN 1-A16
CN 2-B10
CN 2-B11
CN 2-B12
CN 2-B13
CN 2-B14
CN 2-B15
CN 2-B16
CN 2-B17
CN 2-B18
CN 2-B19
CN 2-B20
CN 2-A10
CN 2-A11
CN 2-A12
CN 2-A13
CN 2-A14
CN 2-A15
CN 2-A16
CN 2-A17
CN 2-A18
CN 2-A19
CN 2-A20
Connector
9
9
Relay connector
Faston
I
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
H
D
C
G
17.22.2 FS-607
1
1
CN7-A16 PS32_SIG
CN22-B15 PS8_SIG CN12-B4 PS8_SIG
CN7-A17 PS32_5V
CN22-B14 PS9_SIG CN12-B5 PS9_SIG
J11 CN7-A18 NC
CN22-B13 PS11_SIG CN12-B6 PS11_SIG
CN150-3 1 3 CN30-13 S.GND J2
Folding pass- CN22-B12 PS13_SIG CN12-B7 PS13_SIG
CN150-2 2 2 CN30-14 PS26IN 4 1
PS26 CN22-B11 PS14_SIG CN12-B8 PS14_SIG
CN150-1 3 1 CN30-15 5V 3 2 CN128-3
through sensor CN22-B10 PS20_SIG CN12-B9 PS20_SIG CN7-B1 PS1_S.GND
CN22-B9 HED/F_HP CN12-B10 HED/F_HP 2 3 CN128-2
CN7-B2 PS1_SIG PS1 Sub tray paper exit sensor
CN22-B8 HED/R_HP CN12-B11 HED/R_HP 1 4 CN128-1
CN7-B3 PS1_5V
J12 CN22-B7 HED/F_LOW CN12-B12 HED/F_LOW
CN152-1 1 2 CN30-16 5V CN22-B6 HED/R_LOW CN12-B13 HED/R_LOW
CN152-2
Folding full LED PS29 CN22-B5 HED/F_READY CN12-B14 HED/F_READY J4
CN152-3 2 1 CN30-17 S.GND CN22-B4 HED/R_READY CN12-B15 HED/R_READY 3 1 CN144-3
CN7-B4 PS19_S.GND
CN22-B3 HED/F_CART CN12-B16 HED/F_CART 2 2 CN144-2
CN7-B5 PS19_SIG PS19 Sub tray paper full sensor
CN22-B2 HED/R_CART CN12-B17 HED/R_CART 1 3 CN144-1
CN7-B6 PS19_5V
CN115 CN22-B1 100STP_SET CN12-B18 100STP_SET
1 6 CN31-A1 24V2
2 5 CN31-A2 24V2
Alignment 3 4 CN31-A3 M16_DRV_A CN23-1 5V CN11-1 5V CN138-3
CN7-B7 PS12_S.GND
M16 4 3 CN31-A4 M16_DRV_A/ CN23-2 5V CN11-2 5V CN138-2
CN7-B8 PS12_SIG PS12 Paper exit home sensor
motor /Lw 5 2 CN31-A5 M16_DRV_B CN23-3 S.GND CN11-3 S.GND CN138-1
6 CN7-B9 PS12_5V
1 CN31-A6 M16_DRV_B/ CN23-4 S.GND CN11-4 S.GND
CN23-5 24V CN11-5 24V
CN23-6 24V CN11-6 24V
CN23-7 24V CN11-7 24V CN142-3
CN7-B10 PS16_S.GND
Folding knife CN117-1 CN31-A7 M19_DRV1 CN23-8 P.GND CN11-8 P.GND CN142-2
CN7-B11 PS16_SIG PS16 Gate home sensor
M19 CN117-2 CN31-A8 M19_DRV2 CN23-9 P.GND CN11-9 P.GND CN142-1
motor CN7-B12 PS16_5V
CN23-10 P.GND CN11-10 P.GND
2
2
3
3
CN109-7 CN33-B8 5V
Clincher CN109-6 CN33-B9 CLI/R_HP_IN
M10 CN109-5 CN33-B10 S.GND
motor /Rr CN109-4 CN33-B11 M10_DRV1
CN109-3 CN33-B12 M10_DRV1 CN100-2
CN9-1 HB/PM_24V
CN109-2 CN33-B13 M10_DRV2 CN100-5
CN9-2 HB/PM_24V
CN109-1 CN33-B14 M10_DRV2 CN100-1
CN9-3 M1_DRV_A
CN100-3 M1 FNS transfer motor
CN9-4 M1_DRV_A/
CN100-4
CN9-5 M1_DRV_B
CN100-6
CN9-6 M1_DRV_B/
4
4
CN105
1 6 CN34-1 24V2 CN102-11
2 5 CN10-A1 M3_24V
CN34-2 24V2 CN102-10
3 4 CN10-A2 M3_24V
Stapler rotation CN34-3 M6_DRV_A CN102-9
4 3 CN10-A3 M3_P.GND
M6 CN34-4 M6_DRV_A/ CN102-8
motor 5 2 CN10-A4 M3_P.GND
CN34-5 M6_DRV_B CN102-7
6 1 CN10-A5 M3_H/L
CN34-6 M6_DRV_B/ CN102-6
CN10-A6 M3_LD
CN102-5 M3 Main tray lift motor
CN10-A7 M3_F/R
CN102-4
CN124 CN10-A8 M3_CLK
CN102-3
1 2 CN10-A9 M3_S/S
CN34-7 24V2 CN102-2
2 1 CN10-B1 M3_S.GND
CN102-1
Tri-folding gate SD6
CN34-8 SD6_DRV
solenoid CN10-B2 M3_5V
RB
CN130-3
CN10-B3 PS3_S.GND Main tray lower
CN130-2
CN139-3 CN10-B4 PS3_SIG
Stapler rotation CN34-9 S.GND CN130-1
PS3 limit sensor
CN139-2 CN10-B5 PS3_5V
PS13 CN34-10 PS13_SIG
home sensor CN139-1 CN34-11 5V
CN10-B6 PS31_S.GND
CN10-B7 PS31_SIG
CN10-B8 PS31_5V
CN151-1 CN34-12 S.GND
CN10-B9 NC
Folding full
sensor
PS29 CN151-3 CN34-13 PS29_SIG_IN
CN113-13 NC CN129-3
CN113-12 CN16-1 PS2_S.GND Main tray
Stapler motor /Fr CN25-A1 M14DRV1 CN129-2
CN113-11 CN16-2 PS2_SIG
M14 CN25-A2 M14DRV1 CN129-1
CN16-3 PS2_5V
PS2 upper limit sensor
CN113-10 NC
CN113-9 CN25-A3 M14DRV2
CN113-8 CN25-A4 M14DRV2
CN113-7 CN25-A5 S.GND CN134-3
CN113-6 CN16-4 PS7_S.GND Counter reset
CN25-A6 5V CN134-2
CN113-5 CN16-5 PS7_SIG
CN25-A7 HED/F_HP_IN CN134-1
PS7 sensor
CN113-4 CN16-6 PS7_5V
CN25-A8 CLI/F_START_IN
CN113-3 CN25-A9 HED/F_LOW
5
5
M9 CN25-B2 M9DRV1 2 1
CN108-10 NC CN16-10 M7/SD_24V
1 2 SD5 Bypass gate solenoid
CN108-9 CN16-11 SD5_DRV
CN25-B3 M9DRV2
CN108-8 CN25-B4 M9DRV2
CN108-7 CN25-B5 S.GND
CN108-6 CN25-B6 5V
CN108-5 CN25-B7 HED/R_HP_IN
CN108-4 CN25-B8 CLI/R_START_IN
CN108-3 CN25-B9 HED/R_LOW
CN108-2 CN25-B10 HED/R_CART
CN108-1 CN25-B11 S.GND
CN4-A1 5V
CN4-A2 5V
CN4-A3 MONI_SW1-1
CN4-A4 MONI_SW1-2
CN4-A5 MONI_SW1-4
CN110 CN4-A6 MONI_SW1-8
1 6 CN26-1 24V1 CN4-A7 MONI_SW2-1
2 5 CN26-2 24V1 CN4-A8 MONI_SW2-2
Stapler movement 3 4 CN26-3 M11_DRV_A CN4-A9 MONI_SW2-4
M11 4 3 CN26-4 M11_DRV_A/
motor CN4-A10 MONI_SW2-8
5 2 CN26-5 M11_DRV_B CN4-A11 MONI_SW3-1
6 1 CN26-6 M11_DRV_B/ CN4-A12 MONI_SW3-2
CN4-A13 MONI_SW3-4
CN4-A14 MONI_SW3-8
CN104 CN4-A15 MONI_SW4-1 CN21-A1 FMX1_24V
1 6 CN27-A1 24V1 CN4-A16 MONI_SW4-2 CN21-A2 FMX1_LD
2 5 CN27-A2 24V1 CN4-A17 MONI_SW4-4 CN21-A3 P.GND
Alignment 3 4 CN27-A3 M5_DRV_A CN4-A18 MONI_SW4-8 CN21-A4 P.GND
M5 4 3 CN27-A4 M5_DRV_A/ CN4-A19 MONI_SW5-1 CN21-A5 FMX2_24V
motor /Up 5 2 CN27-A5 M5_DRV_B CN21-A6 FMX2_LD
CN4-A20 MONI_SW5-2
6
6
J7
FA 1B
1 4 CN4-B10 MONI_LED5
#110 ORG
#110 ORG
8
8
TO 15YGN106
CN588-5 P_EXIT
CN18-A16 PK_SIZE_SEL2 CN18-A2 PK_SIZE_SEL2
Connector
H
D
C
G
17. OVERALL WIRING DIAGRAM
H
D
C
G
17.23 PI
1
1
Field Service Ver1.0 Sep.2006
2
2
FA 1B
FA 1A
110 ORG
#110 ORG
CN200-1
CN57- 1 5V
CN57- 2 SG
CN200-3
CN57- 3 M203 P/S
CN200-4
CN57- 4 M203 CLK
CN200-5
CN57- 5 M203 F/R
CN200-6
CN57- 6 M203 LD M203 Conveyance motor
CN231-A19 CN231-A 1 CN57- 7 H/L
CN19- 1 24V CN52-A 1 24V CN200-8
CN231-A18 CN231-A 2 CN57- 8 PG
CN19- 2 24V CN52-A 2 24V CN200-9
CN231-A17 CN231-A 3 CN57- 9 PG
CN19- 3 PG CN52-A 3 PG CN200-10
CN231-A16 CN231-A 4 CN57-10 24V
CN19- 4 PG CN52-A 4 PG CN200-11
CN231-A15 CN231-A 5 CN57-11 24V
CN20-A1 5V CN52-A 5 5V
CN231-A14 CN231-A 6
CN20-A2 5V CN52-A 6 5V CN54-6 MC201 DRV
CN231-A13 CN231-A 7
CN20-A3 SG CN52-A 7 SG CN201-1
CN231-A12 CN231-A 8 CN54-5 MC201 24V
CN20-A4 SG CN52-A 8 SG CN201-2 MC201 Transfer clutch /Up
3
3
CN231-A11 CN231-A 9
CN20-A5 MPI_DRV_SEL CN52-A 9 MPI_DRV_SEL
CN231-A10 CN231-A10
CN20-A6 MPI_M_CONT CN52-A10 MPI_M_CONT
CN231-A 9 CN231-A11 CN54-8 MC203 DRV
CN20-A7 MPI_M_F/R CN52-A11 MPI_M_FR
CN231-A 8 CN231-A12 CN207-1
CN20-A8 MPI_SD_CONT CN52-A12 MPI_SD_CONT CN54-7 MC203 24V Registration clutch
CN231-A 7 CN231-A13 CN207-2 MC203
CN20-A9 MPI_MC_CONT CN52-A13 MPI_MC_CONT
CN231-A 6 CN231-A14
CN20-A10 M203 P/S CN52-A14 M203 P/S
CN231-A 5 CN231-A15
CN20-A11 M203 CLK CN52-A15 M203 CLK CN54-4 SD201 DRV
CN231-A 4 CN231-A16
CN20-A12 M203 H/L CN52-A16 M203 H/L CN202-2-1
CN231-A 3 CN231-A17 CN54-3 SD201 24V
FNSCB
CN20-A13 M203 LD CN52-A17 M203 LD CN202-1-2 SD201 Pick-up solenoid /Up
CN231-A 2 CN231-A18
CN20-A14 M203 F/R CN52-A18 M203 F/R
CN231-A 1 CN231-A19
CN20-A15 NC CN52-A19 5V CN54-2 M201 DRV1
CN54-1 M201 DRV2
CN203-1
CN203-2 M201 Tray lift motor /Up
CN55-A 1 PS201 5V
CN55-A 9 PS201 IN
CN231-B19 CN231-B 1
CN20-B1 MPI_S_IN1_1 CN52-B 1 MPI_S_IN1_1 CN251-1
CN231-B18 CN231-B 2
CN20-B2 MPI_S_IN1_2 CN52-B 2 MPI_S_IN1_2 CN251-2
CN231-B17 CN231-B 3 PS201 Paper entrance sensor /Up
CN20-B3 MPI_S_IN2_1 CN52-B 3 MPI_S_IN2_1 CN251-3
CN231-B16 CN231-B 4 CN55-B 5 PS201 SG
CN20-B4 MPI_S_IN2_2 CN52-B 4 MPI_S_IN2_2
CN231-B15 CN231-B 5
CN20-B5 MPI_S_OUT1_1 CN52-B 5 MPI_S_OUT1_1
CN231-B14 CN231-B 6 CN235-1 CN235-15 CN252-1
CN20-B6 MPI S_OUT1_2 CN52-B 6 MPI_S_OUT1_2 CN55-A 2 PS202 5V
CN231-B13 CN231-B 7 CN235-6 CN235-10 CN252-2
CN20-B7 MPI_S_OUT2_1 CN52-B 7 MPI_S_OUT2_1 CN55-A10 PS202 IN
CN231-B12 CN231-B 8 CN235-11 CN235-5 CN252-3
PS202 Paper empty sensor /Up
CN20-B8 MPI_S_OUT2_2 CN52-B 8 MPI_S_OUT2_2 CN55-B 6 PS202 SG
CN231-B11 CN231-B 9
CN20-B9 MPI_OBOUT1_1 CN52-B 9 MPI_OBOUT1_1
CN231-B10 CN231-B10 CN235-2 CN235-14 CN253-1
CN20-B10 MPI_OBOUT1_2 CN52-B10 MPI_OBOUT1_2 CN55-A 3 PS203 5V
4
4
CN55-A 6 5V
CN55-B 2 NC
CN55-B10 SG
CN55-B11 VR201 SG
CN55-B 2 5V
J30
J31
3.3V
CN55-B 4 NC
SGND
CN55-B12 SG
J30
5
5
CN204-1
CN56-5 MC202 24V
CN204-2 MC202 Transfer clutch /Lw
CN56-6 MC202 DRV
PIDB
CN53-A 8 PS213 5V
CN53-B 3 PS213 IN
CN53-B13 PS213 SG
CN53-A10 5V
3.3V
CN53-B 5 LED8
SGND
CN53-B15 SG
J31
CN232-1 CN299-1
CN58- 1 5V
CN232-2 CN299-2
CN58- 2 LED1
CN232-3 CN299-3
CN58- 3 LED2
CN232-4 CN299-4
CN58- 4 LED3
CN232-5 CN299-5
CN58- 5 LED4
CN232-6 CN299-6
CN58- 6 LED5
CN232-7 CN299-7
CN58- 7 LED6
PIOB
CN232-8 CN299-8
CN58- 8 LED7
CN232-9 CN299-9
CN58- 9 SW201 IN
CN232-10 CN299-10
CN58- 10 SW202 IN
CN232-11 CN299-11
CN58- 11 SW203 IN
CN232-12 CN299-12
CN58- 12 SG
8
8
Crimp
Symbol
Connector
9
9
Relay connector
I Faston
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
PI location list
Symbol Part name Location
M201 Tray lift motor /Up 4-B
M202 Tray lift motor /Lw 5-B
M203 Conveyance motor 3-B
MC201 Transfer clutch /Up 3-B
MC202 Transfer clutch /Lw 5-B
MC203 Registration clutch 3-B
MS201 Upper door open/close switch 2-F
PS201 Paper entrance sensor /Up 4-B
PS202 Paper empty sensor /Up 4-B
PS203 Paper set sensor /Up 4-B
PS204 Tray upper limit sensor /Up 4-B
PS205 Tray lower limit sensor /Up 4-B
PS206 Paper entrance sensor /Lw 6-B
PS207 Paper empty sensor /Lw 6-B
PS208 L size sensor /Lw 6-B
PS209 Tray upper limit sensor /Lw 6-B
PS210 Tray lower limit sensor /Lw 6-B
PS212 Paper set sensor /Lw 7-B
SD201 Pick-up solenoid /Up 3-B
SD202 Pick-up solenoid /Lw 5-B
VR201 Paper size VR /Up 5-B
VR202 Paper size VR /Lw 7-B
PIOB PI operation board 7-B
PIDB PI drive board 2-D
I
F
E
B
A
H
D
C
G
17.24 PK
1
1
Field Service Ver1.0 Sep.2006
2
2
3
3
4
4
FNSCB
CN18-A7 M302_F/R CN41-A11 M302_F/R
CN18-A8 M302_CONT1 CN41-A10 M302_CONT1
CN506-1
CN18-A9 M302_CONT2 CN41-A9 M302_CONT2 CN46-9 5V
CN506-2
CN18-A10 PK_M302_RESET CN41-A8 PK_M302_RESET CN46-8 PS306 IN PS306 Punch encoder sensor
CN506-3
CN18-A11 D/A_LD CN41-A7 D/A_LD CN46-7 PS301 SG
PK-512 only
5
5
CN504-4
CN48-8 PC3_IN
CN504-3
CN48-9 PC4_IN
CN504-2
CN48-10 PC5_IN
CN504-1
CN48-11 SGND
CN503-1
CN47-6 PS304 5V
CN503-2
CN47-5 PS304 IN PS304 Punch scraps box set sensor
CN503-3
CN47-4 PS304 SG
6
6
CN505-1
CN47-3 PS303 5V
CN505-2
PDB
CN552-3
CN44-1 24V
CN552-9
CN44-2 24V
CN552-1
CN44-3 DRVA
CN552-5 M302 Punch shift motor
CN44-4 DRVA
CN552-7
CN44-5 DRVB
CN552-11
CN44-6 DRVB
7
7
8
8
Crimp
Symbol
Connector
9
9
Relay connector
I Faston
F
E
B
A
H
D
C
G
17. OVERALL WIRING DIAGRAM
PK location list
Symbol Part name Location
M301 Punch motor 4-C
M302 Punch shift motor 7-C
PS301 Punch home sensor 5-C
PS302 Punch scraps box full sensor 5-C
PS303 Punch shift home sensor 6-C
PS304 Punch scraps box set sensor 6-C
PS305 Paper size sensor 5-C
PS306 Punch encoder sensor 4-C
PDB Punch drive board 3-E
I
F
E
B
A
H
D
C
G
J1-7 J1-1 CN228- 2
CN120-A16 PS1_SIG CN140-A 1 24V CN228- 1 24V
J1-6 J1-2 CN228- 1 SD1 Entrance gate solenoid
CN120-A15 PS2_SIG CN140-A 2 SD1_DRV CN228- 2 DRV
CN120-A14 PS3_SIG
CN120-A13 PS4_SIG J1-5 J1-3 CN229- 2
CN140-A 3 24V CN229- 1 24V
17.25 SD 1/4
CN120-A12 PS5_SIG J1-4 J1-4 CN229- 1 SD2 Right angle conveyance gate solenoid
CN140-A 4 SD2_DRV CN229- 2 DRV
CN120-A11 PS6_SIG
CN120-A10 PS7_SIG J1-3 J1-5
CN140-A 5 SG CN236- 3 S.GND
CN120-A 9 PS8_SIG J1-2 J1-6
CN140-A 6 PS1_SIG CN236- 2 SIG PS1 Entrance sensor
CN120-A 8 PS17_SIG J1-1 J1-7
CN140-A 7 5V CN236- 1 5V
CN120-A 7 PS18_SIG J9-3 J9-1
CN120-A 6 PS49_SIG CN140-A 8 SG CN240- 3 S.GND
J9-2 J9-2
CN120-A 5 PS20_SIG CN140-A 9 PS5_SIG CN240- 2 SIG PS5 Right angle conveyance sensor/1
1
1
J9-1 J9-3
CN120-A 4 PS21_SIG CN140-A10 5V CN240- 1 5V
CN120-A 3 PS22_SIG J6-9 J6-1
CN140-A11 SG CN252- 3 S.GND
CN120-A 2 PS23_SIG J6-8 J6-2
CN140-A12 PS17_SIG CN252- 2 SIG PS17 Overlap home sensor
CN120-A 1 PS24_SIG J6-7 J6-3
CN140-A13 5V CN252- 1 5V
CN120-B16 PS9_SIG
J6-6 J6-4 CN212- 6
Field Service Ver1.0 Sep.2006
2
2
3
3
CN121-B 8 M6_ENA
CN121-B 7 M6_F/R J8-5 J8-1
CN141- 7 SG CN244- 3 S.GND
CN121-B 6 M6_CONT1 J8-4 J8-2
CN141- 8 PS 9_SIG CN244- 2 SIG PS9 Tri-folding exit sensor
CN121-B 5 M6_CONT2 J8-3 J8-3
CN141- 9 5V CN244- 1 5V
CN121-B 4 M5_S/S
CN121-B 3 M5_F/R J8-2 J8-4 CN280- 2
CN141- 10 24V CN280- 1 24V
CN121-B 2 M5_H/L J8-1 J8-5 CN280- 1 CL1 Tri-folding exit cluch
CN141- 11 MC 1_DRV CN280- 2 DRV
CN121-B 1 MC1_CONT
4
CN238- 3 S.GND
4
SDDB 1/2
CN122-B11 LED6
CN231- 2
CN122-B10 LED7 CN144-B 3 24V CN231- 1 24V
CN231- 1 SD4 Roller release solenoid/4
CN122-B 9 LED8 CN144-B 4 SD4_DRV CN231- 2 DRV
CN122-B 8 SD8_CONT1
CN122-B 7 SD8_CONT2 CN144-B 5 24V CN201-11 24V
CN122-B 6 TRI/M3_CONT CN144-B 6 24V CN201-10 24V
Horizontal conveyance
29
CN125-A 9 PS28_SIG
5
5
H
D
C
G
17. OVERALL WIRING DIAGRAM
SD location list
Symbol Part name Location
SDDB SD drive board 1-G
M1 Entrance conveyance motor 1-C
M2 Horizontal conveyance motor 4-C
M3 Folding entrance motor 6-C
M4 Folding conveyance motor 5-C
M6 Right angle conveyance motor 3-C
M7 Folding main scan alignment motor /Fr 5-C
M8 Folding sub scan alignment exit motor 6-C
M13 Overlap motor 1-C
M14 Folding main scan alignment motor /Rr 7-C
M18 1st folding blade motor 7-C
M19 2nd folding blade motor 7-C
M25 Guide shaft motor 7-C
CL1 Tri-folding exit clutch 3-C
PS1 Entrance sensor 1-C
PS2 Horizontal conveyance sensor /1 3-C
PS3 Horizontal conveyance sensor /2 4-C
PS5 Right angle conveyance sensor /1 1-C
PS6 Right angle conveyance sensor /2 2-C
PS7 Folding sensor /1 8-C
PS8 Folding passage sensor 9-C
PS9 Tri-folding exit sensor 3-C
PS10 Tri-folding paper full sensor 4-C
PS11 Subtray exit sensor 4-C
PS12 Subtray paper full sensor 4-C
PS17 Overlap home sensor 1-C
PS18 Folding main scan alignment home sensor / 9-C
Fr1
PS19 Folding main scan alignment home sensor / 8-C
Rr
PS20 1st folding blade home sensor /1 8-C
PS21 1st folding blade home sensor /2 8-C
PS22 2nd folding blade home sensor /1 8-C
PS23 2nd folding blade home sensor /2 8-C
PS24 Folding exit home sensor 9-C
PS42 Front door sensor /Rt 3-C
PS43 Front door sensor /Lt 3-C
PS44 Folding sensor /2 9-C
PS46 Guide shaft home sensor 9-C
PS49 Folding main scan alignment home sensor / 9-C
Fr2
PS56 Folding sub scan alignment home sensor 8-C
PS60 Folding entrance sensor 8-C
SD1 Entrance gate solenoid 1-C
SD2 Right angle conveyance gate solenoid 1-C
SD3 Horizontal conveyance gate solenoid 4-C
SD4 Roller release solenoid /4 4-C
SD5 Roller release solenoid /1 2-C
SD6 Roller release solenoid /2 2-C
SD7 Roller release solenoid /3 7-C
SD8 Folding unit lock solenoid 2-C
I
F
E
B
A
H
D
C
G
J29-12 J29- 1 CN214- 6
CN154- 1 24V CN214- 1 COM
J29-11 J29- 2 CN214- 5
CN154- 2 24V CN214- 2 COM
17.26 SD 2/4
10
10
J30- 4 J30- 5
CN155- 5 M21_DRV_1 CN220- 2 DRV2
J30- 3 J30- 6 M21 Saddle stitching press motor
CN155- 6 M21_DRV_2 CN220- 1 DRV1
J30- 2 J30- 7
CN155- 7 M26_DRV_1 CN225- 1 DRV1 Bundle arm assist motor
J30- 1 J30- 8 M26
CN170- 1 5V CN155- 8 M26_DRV_2 CN225- 2 DRV2
CN170- 2 LED1
CN170- 3 LED2
CN170- 4 LED3 J28-A18 J28-A 1 J44- 3 J44- 1
CN153-A 1 SG CN262- 3 S.GND
CN170- 5 LED4 J28-A17 J28-A 2 J44- 2 J44- 2
CN153-A 2 PS27_SIG CN262- 2 SIG PS27 Saddle stitching press home sensor
CN170- 6 NC J28-A16 J28-A 3 J44- 1 J44- 3
CN153-A 3 5V
30
CN170- 7 5V CN262- 1 5V
CN170- 8 LED5
CN170- 9 LED6 J28-A15 J28-A 4
CN153-A 4 SG CN264- 3 S.GND
CN170-10 LED7 J28-A14 J28-A 5
CN153-A 5 PS29_SIG CN264- 2 SIG PS29 Saddle stitching alignment home sensor/Lt
CN170-11 LED8 J28-A13 J28-A 6
CN153-A 6 5V CN264- 1 5V
CN170-12 NC
11
J28-A12 J28-A 7
11
J28-B15 J28-B 4 J 7- 3 J 7- 1
CN153-B 4 SG CN260- 3 S.GND
J28-B14 J28-B 5 J 7- 2 J 7- 2
CN153-B 5 PS25_SIG CN260- 2 SIG PS25 Stapler movement home sensor
J28-B13 J28-B 6 J 7- 1 J 7- 3
CN153-B 6 5V CN260- 1 5V
12
12
SDDB 2/2
Saddle stitching
CN100-1 5V
J28-B 9 J28-B10 J31- 9 J31- 1
CN100-2 5V CN153-B10 SG CN249- 3 S.GND
J28-B 8 J28-B11 J31- 8 J31- 2
CN100-3 S.GND CN153-B11 PS14_SIG CN249- 2 SIG PS14 Bundle sensor
J28-B 7 J28-B12 J31- 7 J31- 3
CN100-4 S.GND CN153-B12 5V CN249- 1 5V
J28-B 6 J28-B13 J31- 6 J31- 4
CN153-B13 SG CN265- 3 S.GND
J28-B 5 J28-B14 J31- 5 J31- 5
CN153-B14 PS30_SIG CN265- 2 SIG PS30 Bundle clip lower limit sensor
J28-B 4 J28-B15 J31- 4 J31- 6
CN153-B15 5V CN265- 1 5V
J28-B 3 J28-B16 J31- 3 J31- 7
CN153-B16 SG CN268- 3 S.GND
J28-B 2 J28-B17 J31- 2 J31- 8
CN153-B17 PS33_SIG CN268- 2 SIG PS33 Bundle clip upper limit sensor
J28-B 1 J28-B18 J31- 1 J31- 9
CN153-B18 5V CN268- 1 5V
13
13
CN208- 4 NC
J26- 5 J26- 9
31
CN156-B 3 M 9_DRV_A CN208- 1 A
CN208- 6 NC M9 Saddle stitching alignment motor/Rt
CN162-1 24V J26- 4 J26- 10
CN156-B 4 M 9_DRV_A/ CN208- 5 A/
CN162-2 24V CN208- 8 NC
J26- 3 J26- 11
CN156-B 5 M 9_DRV_B CN208- 7 B
CN162-3 24V CN208-10 NC
J26- 2 J26- 13
CN156-B 6 M 9_DRV_B/ CN208-11 B/
CN162-4 P.GND CN156-B 7 NC
J26- 1 J26- 13
CN162-5 P.GND
CN162-6 P.GND
J35- 1 J35- 1
CN150- 1 M23_DRV_1 CN222- 1 DRV1 Bundle press motor
CN163-1 24V J35- 2 J35- 2 M23
CN150- 2 M23_DRV_2 CN222- 2 DRV2
CN163-2 24V
CN163-3 24V
CN163-6 P.GND
J37- 9 J37- 1
CN151-A 1 SG CN250- 3 S.GND
14
14
J37- 8 J37- 2
CN151-A 2 PS15_SIG CN250- 2 SIG PS15 Bundle sensor/2
J37- 7 J37- 3
CN151-A 3 5V CN250- 1 5V
J37- 6 J37- 4
CN151-A 4 SG CN269- 3 S.GND
J37- 5 J37- 5
CN151-A 5 PS34_SIG CN269- 2 SIG PS34 Bundle registration home sensor
J37- 4 J37- 6
CN151-A 6 5V CN269- 1 5V
J37- 3 J37- 7
CN151-A 7 SG CN290- 3 S.GND
J37- 2 J37- 8
CN151-A 8 PS54_SIG CN290- 2 SIG PS54 Bundle sensor/4
J37- 1 J37- 9
CN151-A 9 5V CN290- 1 5V
J34- 12 J34- 1
CN151-B 1 SG CN271- 3 S.GND
J34- 11 J34- 2
CN167-1 TRI/M3_DRV1 CN151-B 2 PS36_SIG CN271- 2 SIG PS36 Bundle press movement home sensor
J34- 10 J34- 3
15
15
CN151-B20 NC
J43- 3 J43- 1
CN149-A 1 SG CN239- 3 S.GND
J43- 2 J43- 2
CN149-A 2 PS 4_SIG CN239- 2 SIG PS4 Horizontal conveyance exit sensor
J43- 1 J43- 3
CN149-A 3 5V CN239- 1 5V
CN164-1 STA/R_DRV1
16
16
CN164-2 STA/R_DRV2
CN164-3 STA/L_DRV1
CN149-A 4 SG CN266- 3 S.GND
CN164-4 STA/L_DRV2
CN149-A 5 PS31_SIG CN266- 2 SIG Bundle arm rotation home sensor
CN164-5 CLI/R_DRV1 PS31
CN149-A 6 5V CN266- 1 5V
CN164-6 CLI/R_DRV2
CN164-7 CLI/L_DRV1 CN149-A 7 SG CN270- 3 S.GND
Bundle
CN164-8 CLI/L_DRV2 CN149-A 8 PS35_SIG CN270- 2 SIG PS35 Bundle press stage up down home motor
CN149-A 9 5V CN270- 1 5V
CN149-A10 SG CN275- 3 S.GND
CN149-A11 PS40_SIG CN275- 2 SIG PS40 Scraps box set sensor
CN149-A12 5V CN275- 1 5V
CN149-A13 SG CN284- 3 S.GND
CN165- 1 5V
CN149-B 5 PS48_SIG CN284- 2 SIG Scraps press home sensor
CN165- 2 5V PS48
CN149-A15 5V CN284- 1 5V
CN165- 3 SG
CN165- 4 SG CN149-B 1 SG CN281- 3 S.GND
CN165- 5 STA/R_LOW CN149-B 2 PS45_SIG CN281- 2 SIG PS45 Bundle press stage up down limit sensor
CN165- 6 STA/R_HP_IN CN149-B 3 5V CN281- 1 5V
CN165- 7 CLI/R_TIM
CN165- 8 5V J45- 6 J45- 1
CN149-B 4 SG CN297- 3 S.GND
CN165- 9 5V J45- 5 J45- 2
CN149-B 5 PS61_SIG CN297- 2 SIG Bundle tray paper full sensor
CN165-10 SG J45- 4 J45- 3 PS61
CN149-B 6 5V CN297- 1 5V
CN165-11 SG
J45- 3 J45- 4
CN165-12 STA/L_LOW CN149-B 7 SG CN293- 3 S.GND
J45- 2 J45- 5
CN165-13 STA/L_HP_IN CN149-B 8 PS57_SIG CN293- 2 SIG Bundle exit sensor/2
J45- 1 J45- 6 PS57
CN165-14 CLI/L_TIM CN149-B 9 5V CN293- 1 5V
17
17
J36- 6 J36- 1
CN149-B10 SG CN294- 3 S.GND
J36- 5 J36- 2
CN149-B11 PS58_SIG CN294- 2 SIG PS58 Bundle tray set sensor
J36- 4 J36- 3
CN149-B12 5V CN294- 1 5V
J36- 3 J36- 4
CN149-B13 SG CN276- 3 S.GND
J36- 2 J36- 5
CN151-B17 PS41_SIG CN276- 2 SIG PS41 Trimmer scraps full sensor
J36- 1 J36- 6
CN149-B15 5V CN276- 1 5V
H
D
C
G
17. OVERALL WIRING DIAGRAM
SD location list
Symbol Part name Location
FM1 Scraps removal fan motor 17-C
M5 Bundle exit motor 17-C
M9 Saddle stitching alignment motor /Rt 13-C
M10 Bundle arm motor 13-C
M11 Bundle clip motor 10-C
M12 Bundle registration motor 18-C
M15 Stapler movement motor 10-C
M16 Saddle stitching alignment motor /Lt 10-C
M17 Bundle press movement motor 18-C
M20 Clincher up down motor 10-C
M21 Saddle stitching press motor 10-C
M22 Bundle arm rotation motor 18-C
M23 Bundle press motor 14-C
M24 Bundle press stage up down motor 14-C
M26 Bundle arm assist motor 11-C
PS4 Horizontal conveyance exit sensor 16-C
PS13 Saddle stitching paper sensor 12-C
PS14 Bundle sensor /1 12-C
PS15 Bundle sensor /2 14-C
PS16 Bundle registration plate home sensor 16-C
PS25 Stapler movement home sensor 12-C
PS26 Clincher up down home sensor 12-C
PS27 Saddle stitching press home sensor 11-C
PS28 Saddle stitching alignment home sensor /Rt 11-C
PS29 Saddle stitching alignment home sensor /Lt 11-C
PS30 Bundle clip lower limit sensor 12-C
PS31 Bundle arm rotation home sensor 16-C
PS32 Bundle arm home sensor 11-C
PS33 Bundle clip upper limit sensor 12-C
PS34 Bundle registration home sensor 14-C
PS35 Bundle press stage up down home motor 16-C
PS36 Bundle press movement home sensor 15-C
PS37 Bundle press home sensor 15-C
PS38 Bundle arm assist home sensor 11-C
PS39 Bundle arm assist upper limit sensor 11-C
PS40 Scraps box set sensor 16-C
PS41 Trimmer scraps full sensor 17-C
PS45 Bundle press stage up down limit sensor 17-C
PS47 Bundle press lower limit sensor 15-C
PS48 Scraps press home sensor 16-C
PS54 Bundle sensor /4 14-C
PS55 Trimmer registration sensor 15-C
PS57 Bundle exit sensor /2 17-C
PS58 Bundle tray set sensor 17-C
PS61 Bundle tray paper full sensor 17-C
J
P
K
R
N
Q
O
M
CN9-A 1 5V CN1-A 1 KCIN_1
CN9-A 2 5V CN1-A 2 KCIN_2
CN9-A 3 NSW1-1 CN1-A 3 KCIN_3
CN9-A 4 NSW1-2 CN1-A 4 KCIN_4
CN9-A 5 NSW1-4
17.27 SD 3/4
CN1-A 5 KCIN_5
CN9-A 6 NSW1-8 CN1-A 6 KCIN_6
CN9-A 7 NSW2-1 CN1-A 7 KCIN_7
CN9-A 8 NSW2-2 CN1-A 8 KCIN_8
CN9-A 9 NSW2-4 CN1-A 9 KCIN_9
CN9-A10 NSW2-8 CN1-A10 KCIN_10
CN9-A11 NSW3-1 CN1-A11 KCIN_11
CN9-A12 NSW3-2 CN1-A12 KCIN_12
1
1
CN1-B 2 KCIN_18
CN9-A19 NSW5-1 CN1-B 3 KCIN_19
CN9-A20 NSW5-2 CN1-B 4 KCIN_20
CN9-B 1 NSW5-4 CN1-B 5 KCIN_21
CN9-B 2 NSW6 CN1-B 6 KCIN_22
CN9-B 3 NSW8 CN1-B 7 KCIN_23
CN9-B 4 NSW7 CN1-B 8 KCIN_24
CN9-B 5 NLED0 CN1-B 9 KCIN_25
CN9-B 6 NLED1 CN1-B10 KCIN_26
CN9-B 7 NLED2 CN1-B11 KCIN_27
CN9-B 8 NLED3 CN1-B12 KCIN_28
CN9-B 9 NLED4 CN1-B13 KCIN_29
CN9-B10 NLED5 CN1-B14 KCIN_30
CN9-B11 NLED6 CN1-B15 KCIN_31
CN9-B12 NLED7 CN1-B16 KCIN_32
CN9-B13 NC
CN9-B14 NC
CN2-A 1 KCOUT_1
CN9-B15 NC
CN2-A 2 KCOUT_2
CN9-B16 NC
CN2-A 3 KCOUT_3
CN9-B17 NC
CN2-A 4 KCOUT_4
CN9-B18 NC
CN2-A 5 KCOUT_5
CN9-B19 NC
2
2
CN2-A 6 KCOUT_6
CN9-B20 NC
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN111-1 CN2-A10 KCOUT_10
CN19-4 FNS2_RTS CN2-A11 KCOUT_11
CN111-2
CN19-3 FNS2_SIN CN2-A12 KCOUT_12
CN19-2 NC(SYS_RTS) CN2-A13 KCOUT_13
CN19-1 NC(SYS_SIN) CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN104-1 MTXD CN2-A16 KCOUT_16
CN16-1 SYS_SIN CN2-A17 KCOUT_17
CN104-2 SG
CN16-2 S.GND CN2-A18 KCOUT_18
CN104-3 MCTS
CN16-3 /SYS_RTS CN2-A19 KCOUT_19
CN104-4 MRXD
CN16-4 SYS_SOUT CN2-A20 KCOUT_20
CN104-5 SG
CN16-5 S.GND CN2-B 1 KCOUT_21
CN104-6 MRTS
CN16-6 /SYS_CTS CN2-B 2 KCOUT_22
CN16-7 /PAPEROUT_1 CN2-B 3 KCOUT_23
CN107-1 PAPER_OUT CN2-B 4 KCOUT_24
CN107-2 SG CN2-B 5 KCOUT_25
6
CN20-1 5V CN2-B 6 KCOUT_26
CN107-3 SG
5
CN20-2 5V CN2-B 7 KCOUT_27
CN107-4 5V 9
4
CN20-3 S.GND CN2-B 8 KCOUT_28
CN107-5 5V
3
10
3
3
CN103-2 5V
1
CN103-3 SG CN2-B13 KCOUT_33
2
CN103-4 PG CN2-B14 KCOUT_34
CN103-5 PG CN2-B15 KCOUT_35
CN103-6 FG CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B20 KCOUT_40
CN6- 1 KCOUT_97
CN192-2
7
CN6- 2 KCOUT_98
CN192-3 CN6- 3 KCOUT_99
1
11
5V
CN6- 5 KCOUT_101
CN6- 6 KCOUT_102
CN192-6 CN6- 7 KCOUT_103
9
CN6- 9 KCOUT_105
SG
CN192-5 CN192-8
CN6-10 KCOUT_106
16
CN6-11 KCOUT_107
CN6-12 KCOUT_108
CN6-16 KCOUT_112
CN190-5
4
4
5V
17
CN190-6
3
18
CN105-4 MCTS
CN17-3 MCTS CN4-A 7 KCIN_39
CN105-3 MRXD
29
5
5
CN105-2 SG
CN17-5 SG CN4-A 9 KCIN_41
CN105-1 MRTS
CN17-6 MRTS CN4-A10 KCIN_42
CN17-7 /PAPEROUT_2 CN4-A11 KCIN_43
CN17-8 NC CN4-A12 KCIN_44
CN108-5 PAPER_OUT
CN4-A13 KCIN_45
CN108-4 SG
CN4-A14 KCIN_46
20
CN108-3 SG
CN4-A15 KCIN_47
19
CN108-2 5V
CN4-A16 KCIN_48
18
CN108-1 5V
CN4-B 1 KCIN_49
17
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-B 6 KCIN_54
CN4-B 7 KCIN_55
CN106-1 24V CN106-1 24V CN4-B 8 KCIN_56
CN106-2 5V CN106-2 5V CN4-B 9 KCIN_57
15
CN5-A 1 KCOUT_57
6
6
CN5-A 2 KCOUT_58
To rear option
CN5-A 3 KCOUT_59
CN5-A 4 KCOUT_60
CN5-A 5 KCOUT_61
CN5-A 6 KCOUT_62
CN12-1 NC CN5-A 7 KCOUT_63
CN12-2 M33_CLK CN5-A 8 KCOUT_64
CN12-3 NC CN5-A 9 KCOUT_65
CN12-4 NC CN5-A10 KCOUT_66
J48-1 J48-4 M33_CLK
CN12-5 NC CN5-A11 KCOUT_67
J48-2 J48-3 M33_CONT
CN12-6 M33_CONT CN5-A12 KCOUT_68
J48-3 J48-2 M33_LD
CN12-7 M33_LD CN5-A13 KCOUT_69
J48-4 J48-1 M33_FR
CN12-8 M33_FR CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A16 KCOUT_72
CN5-A17 KCOUT_73
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A20 KCOUT_76
CN5-B 1 KCOUT_77
CN363- 6 LD
CN5-B 2 KCOUT_78
CN363- 1 NC
CN363- 7 H/L
CN363-10 24V
CN363-11 24V
CN5-B 3 KCOUT_79
CN363- 2 S.GND
CN363- 8 P.GND
CN363- 9 P.GND
CN363- 4 CLOCK
CN5-B 4 KCOUT_80
CN363- 5 CW/CCW
CN5-B 5 KCOUT_81
CN363- 3 START/STOP
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
7
7
M33
CN5-B 9 KCOUT_85
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
AC CODE
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B20 KCOUT_96
Trimmer paddle motor
AC INRET
CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
FT2
FT1
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
WIT
BLK
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
FT4
FT3
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
8
8
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN7-B 1 KCIN_77
CBR2
CBR1
CN7-B 2 KCIN_78
FT6
FT5
CN7-B 3 KCIN_79
Circuit breaker/2
Circuit breaker/1
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 7 KCIN_83
CN7-B 8 KCIN_84
WIT FT8
BLK FT7
CN7-B 9 KCIN_85
4
3
CN7-B10 KCIN_86
CN7-B11 KCIN_87
NF
CN7-B12 KCIN_88
2
1
FT9
CN10- 1 IRQ_4
FT10
CN10- 2 /IRQ_3
CN10- 3 /IRQ_1
BLK
WIT
CN14- 1 TIME_0
NOISE FILTER
CN14- 2 TIME_1
FT11
CN14- 3 TIME_2
FT14 CN14- 4 TIME_3
CN24-1 RL1_CONT
CN14- 5 TIME_4
CN14- 6 TIME_5
RL1
Power relay
CN14- 9 TIME_8
FT12
CN14-10 TIME_9
CN14-11 TIME_10
CN14-12 TIME_11
BLK
CN14-13 TIME_12
CN14-14 TIME_13
CN14-15 TIME_14
34
33
CN14-16 TIME_15
CN14-17 TIME_16
CN14-18 TIME_17
J
P
K
R
N
Q
O
M
17. OVERALL WIRING DIAGRAM
SD location list
Symbol Part name Location
SDCB SD control board 1-K
CBR1 Circuit breaker /1 8-O
CBR2 Circuit breaker /2 8-P
NF Noise filter 8-O
RL1 Power relay 9-P
M33 Trimmer paddle motor 7-P
J
P
K
R
N
Q
O
M
17.28 SD 4/4
34
33
10
10
CN195-2
CN195-1
Field Service Ver1.0 Sep.2006
CN370- 6 5V J46-1 -6
CN370- 5 LED1 -2 -5
-3 -4
WIT
BLK
CN370- 4 LED2
CN370- 3 LED3 -4 -3
CN188-2A
CN188-1A
CN370- 2 LED4 -5 -2
CN370- 1 NC -6 -1
MS1
Front door switch/Rt
JAMIB/1
CN188-2B
CN188-1B
ACSW
WIT
BLK
CN189-2A
CN189-1A
MS2
30
CN189-2B
CN189-1B
11
11
CN195-4
CN195-3
CN370- 6 5V
CN370- 5 LED1
CN370- 4 LED2
WIT
BLK
CN370- 3 LED3
CN370- 2 LED4
CN370- 1 NC
G/Y
G/Y
G/Y
WIT
WIT
WIT
BLK
BLK
BLK
JAMIB/2
CN185-3
CN185-1
CN185-5
CN184-3
CN184-1
CN184-5
CN183-3
CN183-1
CN183-5
: Line (H)
: Line (H)
: Line (H)
: Neutral (N)
: Neutral (N)
: Neutral (N)
: Frame GND
: Frame GND
: Frame GND
12
12
11
:-V/PGND
CN182-1
:-V/PGND
CN182-2
:-V/PGND
CN182-3
:-V/PGND
CN182-4
:+V/24V
CN182-5
:+V/24V
CN182-6
:+V/24V
CN182-7
:+V/24V
CN182-8
:-V/PGND
CN181-1
:-V/PGND
CN181-2
:-V/PGND
CN181-3
:-V/PGND
CN181-4
:+V/24V
CN181-5
:+V/24V
CN181-6
:+V/24V
CN181-7
:+V/24V
CN181-8
:-V/PGND
CN180-1
:-V/PGND
CN180-2
:-V/PGND
CN180-3
:-V/PGND
CN180-4
:+V/24V
CN180-5
:+V/24V
CN180-6
:+V/24V
CN180-7
:+V/24V
CN180-8
13
13
31
14
14
CN2??- 1 24V
Trimmer press motor M32 CN2??- 2 DRV
CN2??- 1 24V
15
15
CN2??- 3 S.GND
Trimmer blade home sensor PS50 CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
Trimmer blade upper limit sensor PS51 CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
Trimmer press upper limit sensor PS52 CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
Trimmer press home sensor PS53 CN2??- 2 SIG
CN2??- 1 5V
Trimmer unit
CN2??- 3 S.GND
Trimmer board replacement sensor PS59 CN2??- 2 SIG
CN2??- 1 5V
32
J33- 1 J33- 1
25
-2 -2
16
16
-3 -3
26
-4 -4
CN352-1 CLI_SD_DRV -5 -5
Clincher solenoid/Rt SD9 -6 -6
CN352-2 CLI_SD_GND
-7 -7
-8 -8
-9 -9
23
21
CN350- 4 NC
CN350- 6 NC
CN350- 8 5V J32- 1 J32-14
CN350- 9 5V -2 -13
Stapler motor/Rt CN350-10 S.GND -3 -12
M29 -4 -11
CN350-12 S.GND
CN350- 1 STA_LOW -5 -10
CN350- 3 STA_HP -6 -9
CN350- 7 CLINCH -7 -8
CN350- 5 MOTOR_24V -8 -7
CN350-11 MOTOR_DRV -9 -6
-5
-10 -4
27
-11 -3
-12 -2
28
-13 -1
CN353-1 CLI_SD_DRV -14
Clincher solenoid/Lt SD10
17
17
CN353-2 CLI_SD_GND
24
CN351- 5 MOTOR_24V
CN351-11 MOTOR_DRV
CN351- 2 NC
CN351- 4 NC
CN351- 6 NC
Stapler motor/Lt M30 CN351- 8 5V
CN351- 9 5V
Crimp
Symbol
CN351-10 S.GND
CN351-12 S.GND
CN351- 1 STA_LOW
CN351- 3 STA_HP
Stapler/Clincher
CN351- 7 CLINCH
21
23
Connector
25
26
22
18
18
24
27
28
Relay connector
Faston
J
P
K
R
N
Q
O
M
17. OVERALL WIRING DIAGRAM
SD location list
Symbol Part name Location
JAMIB/1 Jam indicator board /1 10-K
JAMIB/2 Jam indicator board /2 11-K
M29 Stapler motor /Rt 16-N
M30 Stapler motor /Lt 17-N
M31 Trimmer blade motor 15-N
M32 Trimmer press motor 15-N
MS1 Front door switch /Rt 10-P
MS2 Front door switch /Lt 11-P
PS50 Trimmer blade home sensor 15-N
PS51 Trimmer blade upper limit sensor 15-N
PS52 Trimmer press upper limit sensor 15-N
PS53 Trimmer press home sensor 16-N
PS59 Trimmer board replacement sensor 16-N
SD9 Clincher solenoid /Rt 16-N
SD10 Clincher solenoid /Lt 17-N
SD11 Trimmer board solenoid 15-N
DCPS1 DC power supply /1 12-O
DCPS2 DC power supply /2 12-P
DCPS3 DC power supply /3 12-Q