Linear Programming
Linear Programming
in Management
(Operations Research)
Linear Programming
Programming refers to
modeling and solving a problem mathematically.
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Introduction
Linear programming (LP)
Development of a production schedule that will:
Satisfy future demands for a firm’s production
Minimize total production and inventory cost
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Introduction
Linear programming (LP)
Selection of different blends of raw materials to
feed mills to produce finished feed
combinations at minimum cost
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Introduction
Basic Assumptions in LP
Certainty
numbers in the objective and constraints are known
with certainty and do not change during the period
being studied
Proportionality
Exists in the objective and constraints
Constancy between production increases and
resource utilization
Additivity
Total of all activities equals the sum of individual
activities
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Introduction
Basic Assumptions in LP
Divisibility
Solutions need not be in whole numbers
Solutions are divisible and may take any fractional
value
Non-negativity
All answers or variables are greater than or equal to
zero.
Negative values of physical quantities are impossible
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Formulating Linear Programming Problems
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Formulating Linear Programming Problems
Basic Components
1. Decision variables that we seek to determine
2. Objective (goal) that we need to optimize
(maximize or minimize)
3. Constraints that solution must satisfy
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Two-Variable LP Model (Graphical Method)
Raw Material Tons of raw material per ton of: Maximum daily
Exterior paint Interior paint availability, tons
M1 6 4 24
M2 1 2 6
Profit per Ton
5 4
($1000)
maximize z 5x1 4 x2
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Constraints
Usage of M1 by both paints 6 x1 4 x2 tons/day
x2 x1 1 (Market limit)
x2 2 (Demand limit)
x1 0, x2 0 (Non-negativity restrictions)
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Complete Model
maximize : z 5x1 4 x2
Subject to
6 x1 4 x2 24 Raw M aterial1
x1 2 x2 6 Raw M aterial 2
x1 x2 1 M arket Limit
x2 2 Demand Limit
x1 0; x2 0 Non - negativity
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Two-Variable LP Model (Graphical Method)
X2 Reddy Mix Problem
• Determination of the Feasible Solution Space
6
4 Line 2: x1 + 2x2 ≤ 6
3 Line 3: -x1 + x2 ≤ 1
2 Line 4: x2 ≤ 2
1 Feasible Non-negativity:
Region x1 0; x2 0
0
-1 1 2 3 4 5 6 7 X1
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Maximize Objective Function
– Look for direction of increasing Z
maximize z 5x1 4 x2
1. Select an arbitrary values of Z and substitute to
the objective function.
2. Plot the objective function. Any point on the line
that is within the feasible region will give a profit
equal to the selected arbitrary value.
3. Repeat (1) and (2) but using higher values of z.
Take note that the line must lie within the feasible
region.
*Note that profit lines are parallel to each other, and
lines with higher profit contributions are farther
from the origin.
4. The values of M1 and M2 are determined at the
point corresponding to the highest profit.
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Sensitivity Analysis
• Optimal solutions to LP have been determined
under deterministic assumptions.
• Conditions in most real world situations are
dynamic and changing.
• After an optimal solution to a problem is found,
input data values are varied to assess the
sensitivity of the optimal solution to this changes.
• Sensitivity analysis determines the effect on
optimal solution of changes in parameter values of
the objective function and constraint equations.
• Changes may be reactions to anticipated
uncertainties in the parameters or the new or
changed information concerning the model.
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Role of Sensitivity Analysis
of the Optimal Solution
• Is the optimal solution sensitive to changes in
input parameters?
• Possible reasons for asking the question:
– Parameter values were only best estimates.
– Dynamic environment may cause changes
– “What if” analysis provide economical and
operational information.
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Sensitivity Analysis of Objective
Function Coefficients
• Ranges of Optimality
– The value of the objective function will change if
the coefficient multiplies a variable whose value is
non-zero.
– The optimal solution will remain unchanged as long
as
• An objective function coefficient lies within its range
of optimality
• There are no changes in any other input parameters
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Sensitivity Analysis of Objective
Function Coefficients
• The optimality range for an objective coefficient is
the range of values over which the current optimal
solution point will remain optimal.
• For 2-variable LP problems the optimality ranges
of the objective function coefficients can be found
by setting the slope of the objective function equal
to the slopes of each of the binding constraints.
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Change in coefficient of objective Function
maximize z C1x1 C2 x2
– If C1 and C2 changes, the optimal corner point maybe
possibly changed
– As long as the slope of Z is within the slope of Eq. 1 &
Eq. 2, the optimal point is unchanged
7
6 Linear (1)
5 M1: 6x1 + 4x2 ≤ 24
4
Linear (2)
3
M2: x1 + 2x2 ≤ 6
2
1
0
-2 0 2 4 6 8
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– If C1 0, then 4 C2 2
6 C1 1
Objective function can not be horizontal
– If C2 0, then 1 C1 6
2 C2 4
Objective function can not be vertical
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Optimal range for one of the coefficients
– Given C2 = 4, what is the optimal range of C1?
1 C1 6
2 C1 6
2 C2 4
4 C2 2 20
C2 10
6 C1 1 6
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Change in availability of resources
– Amount of M1 at the intersections (2,2) and (6,0),
corresponding to the line for M1
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Change in availability of resources
– Given M1 = 24, the feasibility range for M1 is delineated
by
Usage of M2 by both paints x1 2x2 tons/day
M1: 6x1 + 4x2 ≤ 24
Amount of M1 at the intersections (4,0) and (8/3,2),
M2: x1 + 2x2 ≤ 6 corresponding to the line for M2
7 at (4,0): M2 = 4 + 0 =4
6 at (8/3,2): M2 = 8/3 + (2 x 2) = 20/3
5
4 4 M 2 20 / 3
3
2 Since M2= 6, it can be decreased by 2 or increased by 2/3
1
0
-2 0 2 4 6 8
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Unit worth of a resource – rate of change in the optimum
objective that results from making changes in the
available amount of a resource.
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Feasible Range of M1:
20 M1 36
change in Z from (2,2) to (6,0)
y
change in M 1 (2,2) to (6,0)
Z at (2,2): Z = (5 x 2) + (4 x 2) = 18
Z at (6,0): Z = (5 x 6) + (4 x 0) = 30
30 18
y 0.75
36 20
Therefore, 1 ton change in the range 20 M1 36
will change the optimum Z by 750
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Two-Variable LP Model (Graphical Method)
Reddy Mix Problem
• Sensitivity Analysis
– Feasible Range of M2:
4 M 2 20 / 3
change in Z from (4,0) to (8 / 3,2)
y
change in M 2 (4,0) to (8 / 3,2)
Z at (4,0): Z = (5 x 4) + (4 x 0) = 20
Z at (8/3,2): Z = (5 x 8/3) + (4 x 2) = 64/3
64 / 3 20
y 0.50
20 / 3 4
Therefore, 1 ton change in the range 4 M 2 20 / 3
will change the optimum Z by 500
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Two-Variable LP Model
Reddy Mix Problem
• Slack Variables
– Any unused or idle capacity associated with the
constraint
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Multiple Changes
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Multiple Changes – 100% Rule
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Two-Variable LP Model (Graphical Method)
Minimization Problem
M&D Chemicals produces two products that are sold
as raw materials to companies manufacturing both
bath soaps and laundry detergents. Based on the
analysis of current inventory levels and potential
demand for the coming month, M&D’s management
has specified that the combined production for
products A and B must total at least 350 gallons.
Separately, a major customer’s order for 125 gallons of
product A must also be satisfied. Product A requires 2
hours of processing per gallon while product B requires
1 hour of processing time per gallon, and for the
coming month, 600 hours of processing time are
available. M&D’s objective is to satisfy these
requirements at a minimum total production cost.
Production costs are $2 per gallon of product A and $3
per gallon of product B.
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Two-Variable LP Model (Graphical Method)
M&D Minimization Problem
Decision Variables:
A = number of gallons of product A
B = number of gallons of product B
Objective Function:
Minimize: Z = 2A + 3B
Constraints:
1A 125 demand for product A
1A + 2B 350 total production
2A + 1B ≤ 600 processing time limit
A, B 0 non-negativity
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Two-Variable LP Model (Graphical Method)
M&D Minimization Problem
700
Linear ((2) A + B = 350)
600 Linear ((1) A = 125)
Linear ((1) A = 125)
500
400
300
200
100
0
0 100 200 300 400
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Introduction to Simplex Method
Convert inequalities to equalities
constraint
Right-hand side represents the limit on the
availability of a resource
Difference between the right-hand side and
the left-hand side represents unused or slack
amount of resources
To convert to an equation, a non-negative
slack variable is added to the left-hand side
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Introduction to Simplex Method
Convert inequalities to equalities
≥ constraint
Set a lower limit on the activities of the LP
amount by which the left-hand side
exceeds the minimum limit represents a
surplus
to convert ≥ to an equation, a non-
negative surplus variable is subtracted
from the left-hand side
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Introduction to Simplex Method
Example
6x1 + 4x2 24
6x1 + 4x2 + S1 = 24
x1 + x2 ≥ 800
X1 + X2 – S1 = 800
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Transition from Graphical to Algebraic
Solution
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Transition from Graphical to Algebraic
Solution
Example:
Maximize Z = 2x1 + 3x2
Subject to:
2x1 + x2 4
x1 + 2x2 5
x1, x2 ≥ 0
2x1 + x2 + S1 = 4
x1 + 2x2 + S2 = 5
m = 2 equations
n = 4 variables (x1, x2, S1, S2)
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Transition from Graphical to Algebraic
Solution
Example:
Set n - m variables to zero to target a specific
corner point
Which n – m variable?
consider all combinations in which n – m
variables are set to zero and solve the resulting
equation
the optimum solution is the feasible corner point
that yields the best objective value.
n – m variables that are set to zero are known as
non-basic variables
If the remaining variables have a unique solution
they are called basic variables.
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Transition from Graphical to Algebraic
Solution
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Simplex Method
Rather than enumerating all the basic solutions
(corner points) of the LP problem, the Simplex
method investigates only a “select few” of these
solutions
Iterative nature of the Simplex method
From the solution space, start at the origin
where the decision variables are zero and Z = 0.
Increase one decision variable at a time and
solve for Z.
For example, if X1 is increased, it will reach a
corner point. Once this point is reached,
increase X2 to reach an improved corner point.
The largest positive objective coefficient is first
targeted for increase
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Simplex Method
Reddy Mix Problem
2
C
1
Feasible solution space
A B X1
0
-2 -1 0 1 2 3 4 5 6 7
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Simplex Method
Changes in Basic and Non-Basic Variables
pt. A B C
Non-basic X 1, X 2 S1 , X 2 S1 , S 2
Basic S1 , S2 X 1 , S2 X 1, X 2
S1 leaves S2 leaves
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Simplex Method
Reddy Mix Problem
• Complete Model
maximize z 5x1 4 x2
Subject to
6 x1 4 x2 24
x1 2 x2 6
x1 x2 1
x2 2
x1 0, x2 0
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Simplex Method
Reddy Mix Problem
• Complete Model
maximize z 5x1 4 x2 0S1 0S2 0S3 0S4
Objective function : z 5x1 4 x2 0
Subject to: 6 x 4 x S 24
1 2 1
x1 0, x2 0
x1 2 x2 S2 6
x1 x2 S3 1
x2 S4 2
Basic Z X1 X2 S1 S2 S3 S4 Soln
Z 1 -5 -4 0 0 0 0 0
S1 0 6 4 1 0 0 0 24
S2 0 1 2 0 1 0 0 6
S3 0 -1 1 0 0 1 0 1
S4 0 0 1 0 0 0 1 2
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Simplex Method
Optimality Condition: The entering variable in a
maximization (minimization) problem is the non-basic
variable with the most negative (positive) coefficient in the
Z-row. Ties are broken arbitrarily. The optimum is reached
at the iteration where all the Z-row coefficients of the non-
basic variables are non-negative (non-positive)
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Simplex Method
Gauss-Jordan Row Operation
1. Pivot Row
a. replace the leaving variable in the Basic column with
the entering variable.
b. New pivot row = current pivot row divided by pivot
element
2. All other rows including Z
New Row =
(current row) – (pivot column coefficient)(new pivot row)
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Simplex Method
Steps
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Simplex Method
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Simplex Method
Simplex Tableau
Basic Z X1 X2 S1 S2 S3 S4 Soln
Z 1 -5 -4 0 0 0 0 0
S1 0 6 4 1 0 0 0 24
S2 0 1 2 0 1 0 0 6
S3 0 -1 1 0 0 1 0 1
S4 0 0 1 0 0 0 1 2
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Simplex Method
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Simplex Method
Basic Z X1 X2 S1 S2 S3 S4 Soln
Z 1 -5 -4 0 0 0 0 0
S1 0 6 4 1 0 0 0 24
S2 0 1 2 0 1 0 0 6
S3 0 -1 1 0 0 1 0 1
S4 0 0 1 0 0 0 1 2
1. Pivot Row
Replace the leaving variable in the Basic column with
the entering variable
New pivot row = Current pivot row Pivot element
2. All other rows including z
New row =
(Current row) – (its pivot column coef.)(new pivot row)
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Simplex Method
Basic Z X1 X2 S1 S2 S3 S4 Soln
Z 1 0 -2/3 5/6 0 0 0 20
X1 0 1 2/3 1/6 0 0 0 4
S2 0 0 4/3 -1/6 1 0 0 2
S3 0 0 5/3 1/6 0 1 0 5
S4 0 0 1 0 0 0 1 2
Using optimality condition, X2 is the entering variable.
1. Pivot Row
Replace the leaving variable in the Basic column with
the entering variable
New pivot row = Current pivot row Pivot element
2. All other rows including z
New row =
(Current row) – (its pivot column coef.)(new pivot row)
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Simplex Method
Basic Z X1 X2 S1 S2 S3 S4 Soln
Z 1 0 0 3/4 1/2 0 0 21
X1 0 1 0 1/4 -1/2 0 0 3
X2 0 0 1 -1/8 3/4 0 0 3/2
S3 0 0 0 3/8 -5/4 1 0 5/2
S4 0 0 0 1/8 -3/4 0 1 1/2
Based on optimality condition, none of the z-row
coefficient associated with the non-basic variables S1
and S2 are negative, hence the last tableau is optimal.
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Management Scientist: Reddy Mix
Optimal solution
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Management Scientist: Reddy Mix
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Management Scientist: Reddy Mix
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Management Scientist: Reddy Mix
For X1 (Exterior Paint): The range 2-6 provides the objective
function coefficient range for exterior paint. Assuming that all other
aspects of the original problem do not change, the profit
contribution of X1 can be from 2-6 per ton and the optimal solution
remains the same.
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Management Scientist: Reddy Mix
For constraints 3 & 4, the dual price are both zero. Increasing the
value of the RHS for these constraints will just add to the amount of
slack and will not change the value of the optimal solution.
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Exercise
RMC Inc. is a small firm that produces a variety of chemical-
based products. In a particular production process, three raw
materials are used to produce two products: a fuel additive and
a solvent base. The fuel additive is sold to oil companies and is
used in the production of gasoline and related fuels. The
solvent base is sold to a variety of chemical firms and is used
in both home and industrial cleaning products. The three raw
materials are blended to form the fuel additive and solvent base
as indicated in Table 1. RMC’s production is constrained by
the availability of three raw materials shown in the Table.
Requirement per ton of product Amount
Available
Fuel Solvent
Material
Additive Base
Material 1 0.4 0.5 20 tons
Material 2 0.2 5 tons
Material 3 0.6 0.3 21 tons
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Exercise (RMC)
Because of spoilage and the nature of the production process,
any materials not used for current production are useless and
must be discarded.
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Exercise (RMC)
Let F = tons of fuel additive
S = tons of solvent base
LP M odel :
M aximize Z 40 F 30 S
Subject to : 0.4 F 0.5S 20 M aterial1
0.2 S 5 M aterial 2
0.6 F 0.3S 21 M aterial 3
F 0, S 0
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Exercise (RMC)
Optimal solution
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Exercise (RMC)
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Exercise (RMC)
For F (FUEL ADDITIVE): The range 24-60 provides the objective
function coefficient range for the fuel additive. Assuming that all
other aspects of the original problem do not change, the profit
contribution of F can be from 24 to 60 per ton and the optimal
solution remains the same.
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Exercise (RMC)
DV LL CV UL Allowable Allowable
decrease increase
F 24 40 60 16 20
S 20 30 50 10 20
Based on the assumption that only one objective function
coefficient changes at a time and all other aspects of the original
problem remains the same.
If there is simultaneous change in OF coefficient, apply the 100%
rule
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Exercise (RMC)
DV LL CV UL Allowable Allowable
decrease increase
F 24 40 60 16 20
S 20 30 50 10 20
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Exercise (RMC)
DUAL PRICE
•improvement in the value of the optimal solution per
unit increase in the RHS constant.
•Tells us what will happen to the value of the optimal
solution if we make 1 unit change in the RHS.
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Minimization Problem
M&D Chemicals produces two products that are sold
as raw materials to companies manufacturing both
bath soaps and laundry detergents. Based on the
analysis of current inventory levels and potential
demand for the coming month, M&D’s management
has specified that the combined production for
products A and B must total at least 350 gallons.
Separately, a major customer’s order for 125 gallons of
product A must also be satisfied. Product A requires 2
hours of processing per gallon while product B requires
1 hour of processing time per gallon, and for the
coming month, 600 hours of processing time are
available. M&D’s objective is to satisfy these
requirements at a minimum total production cost.
Production costs are $2 per gallon of product A and $3
per gallon of product B.
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Minimization Problem
M&D Chemicals
Decision Variables:
A = number of gallons of product A
B = number of gallons of product B
Objective Function:
Minimize: Z = 2A + 3B
Constraints:
1A 125 demand for product A
1A + 2B 350 total production
2A + 1B ≤ 600 processing time limit
A, B 0 non-negativity
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More than 2 Decision Variables
RMC Problem
Let F = tons of fuel additive
S = tons of solvent base
LP M odel :
M aximize Z 40 F 30 S
Subject to : 0.4 F 0.5S 20 M aterial1
0.2 S 5 M aterial 2
0.6 F 0.3S 21 M aterial 3
F 0, S 0
Modified RMC Problem
Suppose that management also is considering producing a
carpet cleaning fluid. Estimates are that each ton of carpet
cleaning fluid will require 0.6 ton of material 1, 0.1 ton of
material 2, and 0.3 ton of material 3. The management believes
that the company will realize a profit contribution of $50 for
each ton of carpet cleaning fluid.
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More than 2 Decision Variables
RMC Problem: Modified Model
Let F = tons of fuel additive
S = tons of solvent base
C = tons of carpet cleaning fluid
LP Model :
Maximize Z 40F 30S 50C
Subject to : 0.4 F 0.5S 0.6C 20 Material 1
0.2S 0.1C 5 Material 2
0.6F 0.3S 0.3C 21 Material 3
F 0, S 0 C 0
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More than 2 Decision Variables
Coefficient of X2 in the OF
should be improved by at
least 12.5
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More than 2 Decision Variables
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LP Applications
• Blending Problems
• Production Management
– A Make-or-Buy Decision
– Production Scheduling
– Workforce Assignment
• Marketing Applications
– Media Selection
– Marketing Research
• Financial Applications
– Portfolio Selection
– Financial Planning
• Revenue Management
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LP Applications
• Blending Problems
– Arise whenever a manager must decide how to
blend two or more resources to produce one or
more products
– The resources contain one or more essential
ingredients that must be blended into final
products that will contain specific percentage of
each.
– Management must decide how much of each
resource to purchase to satisfy product
specifications and product demands at minimum
cost
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LP Applications
• Production Management
– Make-or-Buy Decision
• How much of each of several component parts a
company should manufacture and how much it
should purchase from an outside supplier.
– Production Scheduling
• Establishing an efficient low cost production
schedule for one or more products over several
time periods (weeks or months).
• Product mix problem for each of several periods
in the future
• The manager determines the production levels that
will allow the company to meet product demand
requirements given limitations on production
capacity, labor capacity, and storage space, while
minimizing total production cost.
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LP Applications
• Marketing Applications
– Media Selection
• Allocation of fixed advertising budget to various
advertising media.
• The objective is to maximize reach, frequency,
and quality of exposure.
• Restriction on the allowable allocation usually
arise during consideration of company policy,
contract requirements, and media availability.
– Marketing Research
• Targets and quotas are established for the number
and types of respondents to be surveyed.
• The marketing firm’s objective is to conduct the
survey so as to meet the client’s needs at a
minimum cost.
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LP Applications
• Financial Applications
– Portfolio Selection
• Involve situations in which a financial manager
must select specific investments, such as stocks
and bonds, from a variety of investment
alternatives.
• Managers of mutual funds, credit units, insurance
companies, and banks frequently encounter this
type of problem.
• The objective function for portfolio selection
problems usually is maximization of expected
return or minimization of risk.
• The constraints usually are restrictions on the type
of permissible investments, state laws, company
policy, maximum permissible risk, etc.
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LP Applications
• Revenue Management
– Involves managing the short-term demand for a
fixed perishable inventory in order to maximize
the revenue potential for an organization.
– First developed by American Airlines to
determine how many airline flight seats to sell at
an early reservation discount fare and how many
airline flight seats to sell at full fare.
– The airline is able to increase its average number
of passengers per flight and maximize the total
revenue generated by the combined sale of
discount-fare and full-fare seats.
– Other applications include hotels, apartment
rentals, car rentals, cruise lines, and golf courses.
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Blending Problem
Seastrand Oil Company produces two grades of gasoline: regular and
high octane. Both gasoline are produced by blending two types of
crude oil. Although both types of crude oil contain the two important
ingredients required to produce both gasoline, the percentage of
important ingredients in each type of crude oil differs, as does the cost
per gallon. The percentage of ingredients A and B in each type of
crude oil and the cost per gallon are shown:
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Exercise (Edwards Manufacturing)
Edwards Manufacturing Co. purchases two component parts from
three different suppliers. The suppliers have limited capacity, and no
one supplier can meet all the company’s needs. In addition, the
suppliers charge different prices for the components. Component
price data (in price per unit) are as follows:
Supplier
Component 1 2 3
1 $12 $13 $14
2 $10 $11 $10
Each supplier has a limited capacity in terms of the total number of
components it can supply. However, as long as Edwards provides
sufficient advance orders, each supplier can devote its capacity to
component 1, component 2 or any combination of the two
components, if the total number of units ordered is within its capacity.
Supplier capacities are as follows:
Supplier 1 2 3
Capacity 600 1000 800
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Exercise (Edwards Manufacturing)
If the Edwards production plan for the next period includes 1000 units
of component 1 and 800 units of component 2, what purchase do you
recommend? That is, how many units of each component should be
ordered from each supplier?
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Exercise (Make-or-Buy Decision)
The Janders Company markets various business and engineering
products. Currently, Janders is preparing to introduce two new
calculators: one for the business market called the Financial Manager
and one for the engineering market called the Technician. Each
calculator has three components: a base, an electronic cartridge, and a
faceplate or top. The same base is used for both calculators, but the
cartridges and tops are different. All components can be manufactured
by the company or purchased from outside suppliers. The
manufacturing costs and purchase prices for the components are
summarized in the table below.
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