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EMC Truck Service

Computer Diagnostic-ECM Horsepower Reprograming

2005 Freightliner M2 Series - M2-106 MERCEDES-BENZ MBE 900 EP…

Repair: FREIGHTLINER - M2 - CHASSIS MODULE & Print Date: 12/10/2017
EXPANSION MODULE
SPECIFICATIONS > CHASSIS MODULE

For CHM and EXM with pinout assignments and harness connectors illustrations.

For maximum acceptable current load for full Chassis Module output pins (06-34530-XXX), and
for maximum acceptable current load for standard Chassis Module output pins (06-42391-000).

NOTE: Either of five VBAT inputs (VBAT1, VBAT2, VBAT3, VBAT4, or VBAT5)
can supply power to Bulkhead Module microprocessor through an internal diode
network. Chassis Module with its input VBAT1, VBAT2, or VBAT3 follows same rule.
In theory, module will be functional if either of module's VBAT inputs is supplying
power.

Maximum acceptable combined current load for each output pin on group of pins are listed. If
maximum load exceeds, CHM software turns OFF output pin or group of pins.

In Test Mode, outputs supply more current load than maximum current values indicated. When
performing tests, use care not to go beyond maximum combined values for more than few
minutes. Doing so will affect life of output driver inside CHM.

SPECIFICATIONS > CHASSIS MODULE > CHM ALTERNATE MOUNTING

LOCATION

In place of frame rail behind cab, some M2 vehicles have CHM factory installed under cab. This
alternate location affects wiring. For CHM that is factory installed under cab. For CHM mounted
on frame rail, behind cab wiring diagram.

In place of frame rail behind cab, some M2 vehicles have CHM factory installed under cab.

If CHM is factory installed under cab, either A06-46893-000, -001 or A06-46894-000, -001 that
contain jumper looms is used. Both drawings of harnesses indicate end of jumper loom at F-11
and air management unit (AMU) harness end at F-7. See third column in Circuits For A Chassis
Module Mounted Under Cab , for circuit numbers. For jumper loom.

NOTE: Manufacturer of harnesses A06-46893-000, -001 and A06-46894-000,

-001 have changed process for labeling jumper loom circuit numbers.

1. Earlier process: 399 through 399F and GND were used.

2. Current process: uses 481X, where X corresponds to CHM C5 connector pin

circuit is wired.

For both methods, see Circuits For A Chassis Module Mounted Under Cab .

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See Table Circuits For A Chassis Module Mounted Under Cab , is applicable if CHM is factory
installed under cab. DO NOT follow this process if forward chassis harness is relocated by
customer or body builder.

How a Factory-installed Under-cab CHM Affects Wiring.

Vehicle with a factory-installed under-cab CHM and power takeoff (PTO) controls with AMU
solenoid may be wired with circuit numbers 200 and 200E for PTO AMU solenoid. When these
circuits become part of jumper loom in forward chassis harness, number change to 399F (or
481G) and 399G (or 481M) respectively.

Circuits between in-line connector, and each function (equipped in vehicle) are called out in bill
of material for that function.

In above example, remaining circuits in jumper loom in forward harness are unused. This will
confuse technician since G06-XXXXX-XXX wiring diagram for each individual function does not
indicate additional wiring in forward chassis harness or circuit numbers if CHM is mounted
under cab.
CIRCUITS FOR CHASSIS MODULE MOUNTED UNDER CAB

Circuit Numbers As Labeled In Forward

Chassis Harness (1)
CHM C5 Connector CHM Circuit
Pin Description
Method 1 Circuit Method 2 Circuit
Number Number

A AMU Pressure Switch 399 481A

Input 0

B AMU Pressure Switch 399B 481B

1

C Ground GND GND

F AMU Pressure Switch 399D 481F

2

G AMU Pressure Switch 399F 481G

3

H AMU Solenoid Output 0 399A 481H

J AMU Solenoid Output 1 399C 481J

L AMU Solenoid Output 2 399E 481L

M AMU Solenoid Output 3 399G 481M

(1)
Circuits are identified by method 1 or method 2.

SPECIFICATIONS > EXPANSION MODULE

For Expansion Module (EXM).

For CHM and EXM with pinout assignments and harness connectors.

For maximum acceptable current load for Expansion Module output pins (06-42399-000).

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NOTE: For list of current, see maximum allowable current load for each output
pin. EXM software will shut output pin if maximum value exceeds.

In Test Mode, more current load will be supplied by outputs than maximum allowable values
indicated. During test, use care not to exceed maximum values for more than a few minutes,
doing so will affect life of output driver inside EXM.

CHASSIS MODULE PASS-THROUGHS

CHM Input CHM Outputs Supplied CHM Output Pin

Left Taillight C1.D

Right Taillight C1.E

C3.P(1)
Trailer Taillight Relay C2.G

License Plate Lamp C1.F

(1)
CHM pin C3.P is supplied by BHM pin B1.K.

CONNECTOR C5 AIR MANAGEMENT UNIT (AMU) HARNESS PINOUTS

Connector & Pin

Numbers Signal Name Signal Type Full Standard

C5-A AMU Analog Input Digital Input X

0 (active low),
Analog Input

C5-B AMU Analog Input Digital Input X

1 (active low),
Analog Input

C5-C Ground Signal Ground X

C5-F AMU Analog Input Digital Input X

2 (active low),
Analog Input

C5-G AMU Analog Input Digital Input X

3 (active low),
Analog Input

C5-H AMU Solenoid 0 Digital Output X

C5-J AMU Solenoid 1 Digital Output X

C5-L AMU Solenoid 2 Digital Output X

C5-M AMU Solenoid 3 Digital Output X

FORWARD CHASSIS HARNESS PINOUTS AT CONNECTOR C3

Connector & Pin

Numbers Signal Name Signal Type Full Standard

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C3-A Fuel/Water Digital Output X -

Separator Heater

C3-B J1587-Datalink Datalink X X

C3-C Fog/Road Lamps Digital Output X

C3-D Fog/Road Lamps Digital Output X

C3-E Low Air Pressure Digital Input X X

(active low)

C3-F Park Brake Digital Input X X

(active low)

C3-G Service Brake Digital Input X X

(active low)

C3-H Ground Power Ground X X

C3-J Main Battery Power Power X X

(VBAT2)

C3-K Right DRL Digital Output X

C3-L Right Low Beam Digital Output X X

C3-M Ignition Digital Input X X

(active high)

C3-N Left Front/Side Turn Digital Output X X

Lamp

C3-P Taillight/License Pass-Through X X

Plate Lamps Pass-
Through

C3-R Right Front/Side Digital Output X X

Turn Lamp

C3-S J1587+ Datalink Datalink X X

FORWARD CHASSIS HARNESS PINOUTS AT CONNECTOR C4

Connector & Pin

Numbers Signal Name Signal Type Full Standard

C4-A Module Wake-Up Digital Input/Output X X

Signal

C4-B Address Analog Input X X

Identification A

C4-C Left Park Lamp Digital Output X X

C4-D Left Marker Lamp Digital Output X X

C4-E Address Analog Input X X

Identification C

C4-F Left DRL Digital Output X

C4-G J1939+ Datalink Datalink X X

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C4-H Ground (address Signal Ground X X

identification D)

C4-J Main Battery Power Power X

(VBAT3)

C4-K Right High Beam Digital Output X X

C4-L Right Park Lamp Digital Output X X

C4-M Right Marker Lamp Digital Output X X

C4-N Address Analog Input X X

Identification B

C4-P Main Battery Power Power X X

(VBAT1)

C4-R J1939- Datalink Datalink X X

C4-S Ground Power Ground X X

PINOUTS AT CONNECTOR C1

Connector & Pin Numbers (1) Signal Name Signal Type

C1-A

C1-H Spare HSD 1

C1-J

C1-G

C2-H Spare HSD 2

7.45 Amps Output (combined
C3-N
load, all pins)
C1-L Spare HSD 3

C1-N Spare HSD 4

C1-P

C2-E Spare HSD 5

C3-R

(1)
Connector and pin numbers indicated in bold are from another connector.

High Side Driver

PINOUTS AT CONNECTOR C2

Connector & Pin Numbers Signal Name Signal Type

C2-A Spare LSD(1) Output

C2-C Ground Ground

C2-D See C3-G

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C2-E See C1-P

C2-F Spare HSD 6 20 Amps Output

C2-H See C1-G

(1)
Low Side Driver

High Side Driver

PINOUTS AT CONNECTOR C3

Connector & Pin Numbers Signal Name Signal Type

C3-A Spare HSD 7(1) 20 Amps Output

C3-B J1587- Datalink

C3-C Spare HSD 8 7.45 Amps Output

C3-D See C3-C

C3-E Spare Input 1 Digital (active low) Input

C3-F Spare Input 2 Digital (active low) Input

C3-G Spare Input 3 Digital (active low) Input

C3-H Ground Ground

C3-J VBAT 2 Power

C3-K Spare HSD 9 7.45 Amps Output

C3-L Spare HSD 10 7.45 Amps Output

C3-M Ignition Digital (active high) Input

C3-N See C1-G

C3-R See C1-P

C3-S J1587+ Datalink

(1) High Side Driver

PINOUTS AT CONNECTOR C4

Connector & Pin Numbers Signal Name Signal Type

C4-A Module Wake-Up Digital Input/Output

C4-B Address Strapping A Analog Input

C4-C
See C2-F
C4-D

C4-E Address Strapping C Analog Input

C4-F Spare HSD 11(1) 7.45 Amps Output

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C4-G J1939+ Datalink Datalink

C4-H Address Strapping Ground Signal Ground

C4-J VBAT 3 Power

C4-K Spare HSD 12 7.45 Amps Output

C4-L
See C2-F
C4-M

C4-N Address Strapping B Analog Input

C4-P VBAT 1 Power

C4-R J1939- Datalink Datalink

C4-S Ground Power Ground

(1) High Side Driver

PINOUTS AT CONNECTOR C5

Connector & Pin Numbers Signal Name Signal Type

C5-A Spare Input 4

C5-B Spare Input 5

Digital (active low) Input
C5-F Spare Input 6

C5-G Spare Input 7

C5-H Spare HSD 13(1)

C5-J Spare HSD 14

0.7 Amps Output
C5-L Spare HSD 15

C5-M Spare HSD 16

(1) High Side Driver

POWER SUPPLY FUSES & ASSOCIATED OUTPUTS FOR CHASSIS MODULE

CHM Power Input Fuse Supplying CHM Outputs

CHM Power Input Pin CHM Power Input Supplied CHM Output Pin

Power In Power Out

Right Low Beam C3.L

Turn Right C3.R

Front/Side
VBAT1 C4.P Fuse 19 30 Amps
Turn Right Rear C1.P

Right Stop Lamp C1.L

Left Stop Lamp C1.N

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Right DRL C3.K

Fog/Road Lamps C3.C/C3.D

Trailer Turn Right C2.E

Left Park Lamp C4.C

Right Park Lamp C4.L

Left Marker Lamp C4.D

Right Marker Lamp C4.M

Trailer Marker C2.F

Relay

Right High Beam C4.K

VBAT2 C3.J Fuse 17 30 Amps Left Backup Lamp C1.A

Right Backup Lamp C1.J

Backup Alarm C1.H

Turn Left C3.N

Front/Side

Turn Left Rear C1.G

Left DRL C4.F

Trailer Turn Left C2.H

Fuel Water C3.A

Separator Heater

AMU Solenoid 0 C5.H

VBAT3 C4.J Fuse 13 30 Amps
AMU Solenoid 1 C5.J

AMU Solenoid 2 C5.L

AMU Solenoid 3 C5.M

TAILLIGHT HARNESS PINOUTS AT CONNECTOR C1

Connector & Pin

Numbers Signal Name Signal Type Full Standard

C1-A Left Backup Lamp Digital Output X X

C1-D Left Taillight Pass- Pass-Through X X

Through

C1-E Right Taillight Pass-Through X X

Pass-Through

C1-F License Plate Digital Output X X

Lamp

C1-G Left Rear Turn Digital Output X X

Lamp

C1-H Backup Alarm Digital Output X X

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C1-J Right Backup Digital Output X X

Lamp

C1-L Right Stop Lamp Digital Output X X

C1-N Left Stop Lamp Digital Output X X

C1-P Right Rear Turn Digital Output X X

Lamp

TRAILER MODULE HARNESS PINOUTS AT CONNECTOR C2

Connector & Pin

Numbers Signal Name Signal Type Full Standard

C2-A Trailer Power Digital Output X

Relay

C2-C Ground Power Ground X

C2-D Trailer Stop Lamp Pass-Through X

Relay Pass-
Through

C2-E Trailer Right Turn Digital Output X

Lamp

C2-F Trailer Marker Digital Output X

Lamps Relay

C2-G Trailer Taillight Pass-Through X

Relay Pass-
Through

C2-H Trailer Left Turn Digital Output X

Lamp

Phone: 2815722434 Fax: 281572435

17005 Pickering Rd. Conroe, TX 77302

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