YMC2 Style A - Engineering Guide

form 160.
84-EG1 (516)
Model YMC2
Magnetic Bearing Centrifugal Liquid Chillers
165-1000 Tons
580-3520 kW
50 & 60 Hz
HFC-134a
&
165-840 Tons
580-2950 kW
50Hz
HFC-134a
FORM 160.84-EG1 (516)
Nomenclature
System NOMENCLATURE
Y M C 2 - S 0756 A B
YORK Mod Level
Magnetic Bearing Refrigerant R-134a
Centrifugal Chiller Capacity in KW
S = Single Stage
T = Two Stage
Compressor NOMENCLATURE
M2 B - 197 F A A
Motor Gas Path Revision Level
Motor Design Level Impeller Design Revision Level
Impeller Tip Diameter
(mm)
Rotation
F = Forward
R = Reverse
VESSEL NOMENCLATURE
E A 25 14 271 B R 1 1 F C R
Inlet from Front View
Vessel
R = Right
E = Evaporator
L = Left
C = Condenser
Heat Exchanger Mod Level Waterbox Type
C = Compact
Nominal Inside Diameter (Inches)
M = Marine
Nominal Length (Feet)
Water Connection Type
Marketing Tube Number F = Flanges
Tube Code G = Grooved Standard
B = 3/4" Code 1 A = Victaulic AGS
C = 3/4" Code 2 Number of Passes
D = 3/4" Code 3 Vessel Refrigerant Pressure Code Water Side Pressure Code
E = 3/4" Code 4 R = 180 psi 1 = 150 psi
2 = 1" Code 1 S = 235 psi 3 = 300 psi
3 = 1" Code 2 T = 300 psi
4 = 1" Code 3 U = 350 psi
5 = 1" Code 4 V = 400 psi
variable speed drive NOMENCLATURE

HYP 774 X H 15 D - 40
Model 40 = 380V 60Hz
50 = 400V 50Hz
Amps
46 = 460V 60Hz
X = Factory Installed 68 = 415V 50Hz
R = Field Installed D = Disconnect Switch
H = YMC2 Chiller B = Circuit Breaker
Liquid DWP
15 = 150 psi
30 = 300 psi
2 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Table Of Contents
Introduction....................................................................................................................................................... 5
Sustainability Focus....................................................................................................................................... 8
Ratings................................................................................................................................................................. 12
Unit Components............................................................................................................................................. 14
Equipment Overview....................................................................................................................................... 16
OptiView Control Center............................................................................................................................ 21
OptiSpeed Variable-Speed Drive............................................................................................................... 28
Accessories and Modifications................................................................................................................ 30
Application Data.............................................................................................................................................. 31
Unit Dimensions................................................................................................................................................ 42
Weights................................................................................................................................................................ 60
Guide Specifications...................................................................................................................................... 67
Metric (SI) Conversion................................................................................................................................... 72
Images contained in this document may represent the standard product with available options.
JOHNSON CONTROLS 3
FORM 160.84-EG1 (516)
This Page Intentionally Left Blank.
4 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Introduction
The YORK® YMC² chiller offers a full package of features for total owner satisfaction. Key
benefits include efficiency, sustainability, quiet operation, and reliability.
EFFICIENCY
Actual chiller efficiency cannot be determined by analyzing the theoretical efficiency of

any one chiller component. It requires a specific combination of heat exchanger, com-
pressor, and motor performance to achieve the lowest system kW/ton. YMC² technology
Off-design is not matches chiller system components to provide maximum chiller efficiency under actual –
only part load, but not just theoretical – operating conditions. The YMC² chiller lowers energy costs with up to
full load operation 10% better efficiency than existing designs at both full and part-load conditions.
as well, with reduced
entering condenser
Johnson Controls pioneered the term “Real-World Energy” to illustrate the energy-saving
water temperatures
(ECWTs) potential of focusing on chiller performance during off-design conditions. Off-design condi-
tions are not only seen at part-load, but at full-load operation as well, by taking advantage
of reduced entering condenser water temperatures (ECWTs). This is where chillers oper-
ate 99% of the time, and where operating costs add up. YMC² chillers are the only chillers
designed to operate on a continuous basis with cold ECWT and full condenser flow at all
load points, taking full advantage of Real-World conditions. This type of operation benefits
the cooling tower as well by reducing cycling of the fan motor and ensuring good coverage
of the cooling tower fill. YMC² chillers offer the most efficient Real-World operation of any
chiller, meaning lower operating costs and an excellent return on your chiller investment.
YORK single-stage compressors are designed to reduce energy costs. High strength alu-
minum-alloy compressor impellers feature backward-curved vanes for high efficiency. Dy-
namically-controlled mechanical flow regulation with motor speed allows the compressor
to unload smoothly from maximum to minimum load for excellent part-load performance
in air conditioning applications.
The YMC² chiller's heat exchangers offer the latest technology such as falling-film, in
addition to the latest technology in heat transfer surface design to give you maximum ef-
ficiency, reduced refrigerant charge, and a compact design. The largest unit has only a 14’
(4.3m) heat exchanger length.
The YORK OptiView™ Control Center, furnished as standard on each chiller, provides the
ultimate in efficiency, monitoring, data recording, chiller protection and operating ease.
The OptiView Control Center is a factory-mounted, wired and tested state-of-the-art mi-
croprocessor-based control system for HFC-134a centrifugal chillers.
Setpoints can be changed from a remote location via 0-10VDC, 4-20mA, contact clo-
sures or through serial communications. The adjustable remote reset range [up to 20°F
(11.1°C)] provides flexible, efficient use of remote signal depending on reset needs. The
serial data interface to the Building Automation System (BAS) is through the optional fac-
tory mounted E-Link installed inside the Control Center.
JOHNSON CONTROLS 5
FORM 160.84-EG1 (516)
Introduction (Cont'd)
Sustainability
Ninty-eight percent of the global-warming potential (GWP) of a centrifugal chiller is from

the indirect effect – or the greenhouse gases generated in the production of electricity to
run the chiller. Two percent of the GWP is from the direct effect or release of the refrigerant
gases into the atmosphere.
To address the direct effect, the YMC² chiller first reduces the chances for refrigerant leaks
by dramatically reducing the number of connections, down 57% compared to traditional
chiller designs. Then we have employed falling-film evaporator technology that reduces
the overall refrigerant charge by up to 30% and improves the efficiency of the evapora-
tor. This can help qualify your project for up to 2 more LEED points using the advanced
refrigerant-management credit. Finally, by eliminating the lubrication system, the YMC²
chiller lets you avoid all the environmental issues of handling and disposing refrigerant
saturated oil. Add it all up and you will see why you can count on the YMC² chiller to yield
a positive environmental result.
The YMC² chiller employs one the most environmentally friendly refrigerant available,
HFC-134a, with no Ozone Depletion Potential and no phase-out date per the Montreal
Protocol.
Utilizing HFC-134a will achieve better results than the soon-to-be phased-out HCFC-123
when using the US Green Building Council's (USGBC) Template EAc4 (Enhanced Refrig-
erant Management) to calculate the refrigerant impact of your project.
The heat exchangers utilized on the YMC² chiller introduce a proprietary falling-film evap-
orator design that helps not only operate more efficiently, but also allows us to reduce our
refrigerant charges up to 30% beyond conventional chiller designs.
To ensure maximum efficiency, the YMC² chiller utilizes a hermetically sealed, permanent-
magnet motor. The compressor is directly driven by the motor, eliminating any losses from
using gears for power transmission. Active magnetic bearings are used to support the mo-
tor shaft allowing this chiller series to be completely OIL FREE, with no oil management
system required.
OPTISOUND™ Control
YMC² chillers are equipped with the YORK OptiSound Control as standard. OptiSound
Control is a patented combination of centrifugal-chiller hardware and software that re-
The OptiSound Control
duces operational sound levels, expands the chiller operating range, and improves chiller continously monitors
performance. The OptiSound Control continuously monitors the characteristics of the the characteristics of
compressor-discharge gas and optimizes the diffuser spacing to minimize gas-flow dis- the compressor
ruptions from the impeller. It can also reduce part-load sound levels below the full-load discharge gas
level.
We utilize a permanent-magnet motor and active magnetic-bearing technology to elimi-

nate driveline sound.
6 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Introduction (Cont'd)
RELIABILITY
Designed for the most reliable chillers we have ever made, the YMC² YORK Magnetic
Bearing Compressor will achieve a much better performance because it is based on a
successful line of efficient YORK single-stage compressors. With fewer moving parts and
straightforward design, YORK single-stage compressors have proven durability in numer-
ous applications, especially applications where minimal downtime is a critical concern.
The YMC² chiller is driven by a Johnson Controls OptiSpeed™ variable-speed drive

(VSD) to ensure optimal Real-World performance especially at part-load conditions. First,
the OptiSpeed is designed with a standard, factory-packaged, active front end to ensure
the % current Total Demand Distortion (TDD) is kept below 5% and that a chiller displace-
ment power factor of at least 0.97 is maintained in order to help your building comply with
the guidelines of IEEE-519. Second, to ensure equipment safety and longevity, this chiller
is equipped with the option of either a circuit breaker or a disconnect switch. Third, volt-
age options of 380V and 460V (60Hz), 400V and 415V (50Hz) are available to serve our
global customers.
YMC² chillers are designed to keep installation costs low. Where installation access is
not a problem, the unit can be shipped completely packaged including the unit-mounted
OptiSpeed VSD, requiring minimal piping and wiring to complete the installation.
The majority of chiller components on the YMC² chillers have been time tested on the
tens of thousands of YK chillers operating globally. The YMC² chiller employs the most
advanced drive available - an active magnetic-bearing drive - to levitate the driveshaft.
The result is frictionless operation and fewer moving parts subject to breakdown, which is
why we have used this magnetic drive in our mission-critical chillers since 1998.
The YMC² chiller incorporates service design principles that are consistent with our Model
YK Centrifugal Chillers. We made sure that this chiller, and specifically the driveline, was
field serviceable by a single source supplier, who also happens to be the industry’s largest
service force.
JOHNSON CONTROLS 7
FORM 160.84-EG1 (516)
Sustainability Focus
OZONE-DEPLETION POTENTIAL (ODP)
The YORK YMC² chiller employs one the most environmentally friendly refrigerants avail-
able today, HFC-134a, with no Ozone Depletion Potential (ODP) and no phase out date
per the Montreal Protocol.
Ozone is a very small part of the atmosphere, but its presence is nevertheless vital to
human well-being. Most ozone resides in the upper part of the atmosphere. This region,
called the stratosphere, is more than 10 kilometers (6 miles) above the Earth’s surface.
There, about 90% of atmospheric ozone is contained in the “ozone layer,” which shields
us from harmful ultraviolet radiation from the sun. However, it was discovered in the mid-
1970s that some human-produced chemicals could destroy ozone and deplete the ozone
layer. The resulting increase in ultraviolet radiation at the Earth’s surface may increase the
incidences of skin cancer and eye cataracts. Following the discovery of this environmental
issue, researchers focused on gaining a better understanding of this threat to the ozone
layer.
Table 1 - Global refrigerant usage
2007 GLOBAL
COMMON
REFRIGERANT ODP GWP STATUS USAGE
USE
(TONS)
CFC-11 Centrifugals 1.00 5000 Phased Out Trace
CFC
CFC-12 Centrifugals 0.80 8500 Phased Out Trace

Scrolls, Screws,
HCFC
HCFC-22 0.05 1700 Phasing Out 700,000

Unitary products
HCFC-123 Centrifugals 0.02 120 Phasing Out 4,000
HFC-134a Centrifugals, Screws - 1300 No Phase Out 250,000

HFC-407c Screws, Scrolls - 1600 No Phase Out
Scrolls,
HFC
100,000
HFC-410A - 1890 No Phase Out
Unitary products
HFC-404A - 3750 No Phase Out
HFC-245fa Centrifugals - 1020 No Phase Out Trace
HFO
HFO-1234yf Centrifugals - 4 No Phase Out
HC-717 (NH3) Screws, Centrifugals - 1 No Phase Out

HC (Natural Refr.)
Absorption, Vapor
HC-718 (water) - 0 No Phase Out
Compression
HC-290
- 3 No Phase Out
(propane)
HC-600a
- 3 No Phase Out
(butane)
HC-744 (CO2) - 1 No Phase Out
8 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Sustainablity Focus (Cont'd)

Monitoring stations showed that ozone-depleting chemicals were steadily increasing in
the atmosphere. These trends were linked to growing production and use of chemicals
like chlorofluorocarbons (CFCs) for refrigeration and air conditioning, foam blowing, and
industrial cleaning. Measurements in the laboratory and the atmosphere characterized
the chemical reactions that were involved in ozone destruction. Computer models em-
ploying this information could predict how much ozone depletion was occurring and how
much more could occur in the future.
Observations of the ozone layer showed that depletion was indeed occurring. The most
severe and most surprising ozone loss was discovered to be recurring in springtime over
Antarctica. The loss in this region is commonly called the “ozone hole” because the ozone
depletion is so large and localized. A thinning of the ozone layer also has been observed
over other regions of the globe, such as the Arctic and northern middle latitudes. The work
of many scientists throughout the world has provided a basis for building a broad and
solid scientific understanding of the ozone depletion process. With this understanding,
we know that ozone depletion is occurring and why. And, most important, we know that
if ozone-depleting gases were to continue to accumulate in the atmosphere, the result
would be more depletion of the ozone layer. In response to the prospect of increasing
ozone depletion, the governments of the world crafted the 1987 United Nations Montreal
Protocol as a global means to address this global issue. As a result of the broad compli-
ance with the Protocol and its Amendments and Adjustments and, of great significance,
industry’s development of “ozone friendly” substitutes for the now-controlled chemicals,
the total global accumulation of ozone-depleting gases has slowed and begun to de-
crease. This has reduced the risk of further ozone depletion.
THE MONTREAL PROTOCOL ADDRESSED CFC’S AND HCFC’S
The Montreal Protocol (MP) addressed CFCs and HCFCs with phase out schedule for all
member parties of the MP based on the ODP characteristics. So this affects the first two
categories of refrigerants listed in the table. Manufacturers in developed nations are in
the final processes of converting from HCFCs to HFCs in accordance with the Montreal
Protocol treaty. Markets in developing countries are already seeing a transition away from
HCFCs ahead of legislative requirements.
LD18601
Figure 1 - Usage of HFC-134a
HCFCs were used as a transitional refrigerant as they were a “Lesser Evil” and allowed
the HVAC industry to quickly transition away from CFCs while maintaining energy efficien-
cy. The fact remains that they destroy the ozone layer and are legislated to be completely
phased out.
JOHNSON CONTROLS 9
FORM 160.84-EG1 (516)

The Montreal Protocol does not extend to HFCs as they have no ODP nor does it extend
to natural refrigerants for the same reason.
The typical usage of the refrigerant, the phase-out status by the Montreal Protocol and the
global usage of refrigerant in tons is shown in the table on page 8.
The chart below shows the growing use of HFC-134a in centrifugal chillers from 1995 up
to 2010 and the forecast until the phase-out of HCFCs.
LD18602
Figure 2 - co2 emissions
GLOBAL WARMING POTENTIAL (GWP)
Another main environmental topic is Global Warming potential (GWP), and when we talk
about global warming we’re primarily talking about smoke stacks and tail pipes. 85% of
GWP is attributed to CO2 emissions, while only about 2% is related to HFCs.
However, when we talk about the direct impact our YORK YMC² Centrifugal Chiller has
on the environment we can make strides forward, like ensuring leak tight designs are cre-
ated, and manufacturers are working to reduce refrigerant charges as much as possible.
10 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

DIRECT & INDIRECT GLOBAL WARMING POTENTIAL
98% of the global warming potential of a centrifugal chiller is from the indirect effect or
the greenhouse gases produced to generate the electricity to run the chiller. The YORK
YMC² centrifugal chiller and its superior efficiency levels dramatically reduces the indirect
GWP. Two percent of the GWP is from the direct effect or release of the refrigerant gases
into the atmosphere.
LD18603
Figure 3 - direct and indirect global warming potential
Minimizing the total climatic impact (direct and indirect GWP) requires a comprehensive
approach to refrigerant choice.
JOHNSON CONTROLS 11
FORM 160.84-EG1 (516)
Ratings
AHRI CERTIFICATION PROGRAM
The performance of the YMC² chiller has been certified to the Air Conditioning, Heating
and Refrigeration Institute (AHRI) as complying with the certification sections of the latest
issue of AHRI Standard 550/590. Under this Certification Program, chillers are regularly
tested in strict compliance with this Standard. This provides an independent, third-party
verification of chiller performance.
COMPUTERIZED PERFORMANCE RATINGS
Each chiller is custom-matched to meet the individual building load and energy require-
ments. A variety of standard heat exchangers and pass arrangements are available to
provide the best possible match.
It is not practical to provide tabulated performance for each combination, as the energy
requirements at both full and part-load vary significantly with each heat exchanger and
pass arrangement. Computerized ratings are available through each Johnson Controls
sales office. Each rating can be tailored to a specific job requirement, and is part of the
AHRI Certification Program.
TAKE ADVANTAGE OF COLDER COOLING TOWER WATER TEMPERATURES
The YMC² chillers have been designed to take full advantage of colder cooling tower
water temperatures, which are naturally available during most operating hours. Consider-
able energy savings are available by letting tower water temperature drop, rather than
artificially holding it above 75°F (24°C), especially at low load, as some chillers require.
OFF-DESIGN PERFORMANCE
Since the vast majority of its operating hours are spent at off-design conditions, a chiller
should be chosen not only to meet the full load design, but also for its ability to perform ef-
ficiently at lower loads and lower tower water temperatures. It is not uncommon for chillers
with the same full load efficiency to have an operating cost difference of over 10% due to
differences in off-design (part-load) efficiencies.
12 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Ratings (Cont'd)
YMC² Chiller Performance 250 Tons
A - 85°F ECWT B - 75°F ECWT

LD18604
C - 65°F ECWT D - 55°F ECWT
Part-load information can be easily and accurately generated by a computer. And be-
cause it is so important to an owner’s operating budget, this information has now been
standardized within the AHRI Certification Program in the form of an Integrated Partload
Value (IPLV), and Non-Standard Partload Value (NPLV).
The current IPLV/NPLV formula from AHRI Standard 550/590 more closely tracks actual
chiller operations, and provides a more accurate indication of a chiller's performance than
the previous IPLV/APLV formula. A more detailed analysis must take into account actual
building load profiles, and local weather data. Part-load performance data should be ob-
tained for each job using its own design criteria.
JOHNSON CONTROLS 13
FORM 160.84-EG1 (516)
Unit Components
10 1
9 4
LD18605
COMPONENT DESCRIPTION
1 OptiView Control Panel
2 Keypad
3 Suction
4 Hot Gas Bypass (Optional)
5 Refrigerant Relief Valves
6 Endsheet
7 Condenser
8 Sight Glass
9 Lockout Handle
10 VSD
14 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Unit Components (Cont'd)

1
2
5
3
LD18606
4
COMPONENT DESCRIPTION
1 VSD
2 VSD Coolant Reservoir
3 Nozzles
4 Compact Waterbox
5 Power Panel
6 Evaporator
7 Suction
Direct Dive Compressor Motor
8
with Active Magnetic Bearings
JOHNSON CONTROLS 15
FORM 160.84-EG1 (516)
Equipment Overview
YORK YMC² Centrifugal Liquid Chillers are completely factory-packaged including the
evaporator, condenser, compressor, motor, VSD, control center, and all interconnecting
unit piping and wiring.
The initial charge of refrigerant is supplied for each chiller. Actual shipping procedures for
the chiller will depend on a number of project-specific details.
The services of a Johnson Controls factory-trained, field service representative are in-
curred to supervise or perform the final leak testing, charging, the initial start-up, and
concurrent operator instructions.
COMPRESSOR
The compressor is a single-stage centrifugal type directly driven by a hermetically-sealed,

permanent-magnet motor. A cast-aluminum, fully-shrouded impeller is mounted directly
to the motor shaft using a stretched tie-bolt. Impeller seals employ a labyrinth geometry,
sized to provide minimal thrust loading on the impeller throughout the operating range.
The impeller is dynamically balanced and overspeed tested for smooth, vibration-free
operation.
CAPACITY CONTROL
Capacity control will be achieved by the combined use of variable speed control and
mechanical flow regulation to provide fully modulating control from maximum to minimum
load. For normal air conditioning applications, the chiller can adjust capacity from 100%
to 15% of design. For each condition the capacity control devices will be automatically
adjusted to maintain a constant leaving chilled liquid temperature at optimized efficiency,
based on information fed by sensors located throughout the chiller.
All mechanical actuators are external electrical devices which automatically and precisely
position components.
MOTOR
The compressor motor is a hermetically-sealed, high-speed design with a permanent

magnet rotor supported by active magnetic bearings. Each magnetic bearing cartridge
includes both radial and axial (thrust) bearings. The bearing controls provide a completely
oil-free operating system. The motor rotor and stator are cooled by a pressure driven re-
frigerant loop to maintain acceptable operating temperatures. The active magnetic
bearings are equipped
The active magnetic bearings are equipped with automatic vibration reduction and bal- with automatic
ancing systems to ensure smooth and reliable operation. In the event of a power failure, vibration redution and
the magnetic bearings will remain in operation throughout the compressor coast-down us- balancing systems
ing a reserve energy supply. Mechanical bearings are included as backup to the magnetic
bearings and designed for emergency touchdown situations.
16 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Equipment Overview (Cont'd)

OPTISOUND CONTROL
YMC² chillers are equipped with the YORK OptiSound Control as standard. The YORK
OptiSound Control is a patented combination of centrifugal-chiller hardware and software
that reduces operational sound levels, expands the chiller operating range, and improves
chiller performance. The OptiSound Control feature continuously monitors the charac-
teristics of the compressor-discharge gas and optimizes the diffuser spacing to minimize
gas-flow disruptions from the impeller. This innovative technology improves operating
sound levels of the chiller and can reduce part-load sound levels below the full-load level.
In addition, the OptiSound Control provides the benefit of an expanded operating range.
It improves performance and reliability by minimizing diffuser-gas stall at off-design op-
eration, particularly at conditions of very low load combined with little or no condenser-
water relief. The elimination of the gas-stall condition can also result in improved chiller
efficiency at off design conditions.
OptiSpeed VSD
A VSD is factory-packaged and mounted on the YMC² chiller. It is designed to vary the
compressor motor speed by controlling the frequency and voltage of the electrical power
to the motor. The capacity control logic shall automatically adjust motor speed and com-
pressor diffuser geometry for maximum part-load efficiency by analyzing information fed
to it by sensors located throughout the chiller. See OptiView Control Center on page 21
for additional information.
HEAT EXCHANGERS
Shells
Evaporator and condenser shells are fabricated from rolled carbon steel plates with fu-
sion welded seams or carbon steel pipe. Carbon steel tube sheets, drilled and reamed to
accommodate the tubes, are welded to the end of each shell. Intermediate tube supports
are fabricated from carbon steel plates, drilled and reamed to eliminate sharp edges. The
refrigerant side of each shell is designed, tested, and stamped in accordance with ASME
Boiler and Pressure Vessel Code, Section VIII – Division I, or other pressure vessel code
as appropriate.
Tubes
Heat exchanger tubes are copper alloy high-efficiency, externally and internally enhanced
type to provide optimum performance. Utilizing the “skip-fin” tube design provides a
smooth internal and external surface at each intermediate tube support. This provides
extra wall thickness (up to twice as thick) and non work-hardened copper at the support
location, extending the life of the heat exchangers. Each tube is roller-expanded into the
tube sheets providing a leak-proof seal, and is individually replaceable.
Evaporator
The evaporator is a shell and tube, hybrid falling-film type heat exchanger. It contains a
balance of flooded and falling-film technology to optimize efficiency, minimize refrigerant
charge, and maintain reliable control. A specifically designed spray distributor provides
uniform distribution of refrigerant over the entire shell length to yield optimum heat trans-
fer. A suction baffle is located above the tube bundle to prevent liquid refrigerant carryover
JOHNSON CONTROLS 17
FORM 160.84-EG1 (516)

into the compressor. A 1-1/2" (38 mm) liquid level sight glass is conveniently located on
the side of the shell to aid in determining proper refrigerant charge. The evaporator shell
contains a dual refrigerant relief valve arrangement or a single-relief valve arrangement, if
the chiller is supplied with the optional refrigerant isolation valves. A 1" (25.4 mm) refriger-
ant charging valve is provided for service access.
Condenser
The condenser is a shell and tube type, with a discharge gas baffle to prevent direct high
velocity impingement on the tubes. The baffle is also used to distribute the refrigerant
gas flow properly for the most efficient heat transfer. An integral sub-cooler is located at
the bottom of the condenser shell providing highly effective liquid refrigerant subcooling
to provide the highest cycle efficiency. A 1-1/2" (38 mm) liquid level sight glass is conve-
niently located on the side of the shell to aid in determining proper refrigerant charge. The
condenser contains dual refrigerant relief valves.
Water Boxes
The removable water boxes are fabricated of steel. Integral steel water baffles are located
and welded within the water box to provide the required pass arrangements. Stub-out
water nozzle connections welded to the water boxes are suitable for ANSI/AWWA C-606
couplings, welding or flanged, and are capped for protection during shipment. Plugged
3/4" (19 mm) drain and vent connections are provided in each water box.
REFRIGERANT ISOLATION VALVES
Factory-installed isolation valves in the compressor discharge line and refrigerant liquid
line allow isolation and storage of the refrigerant charge in the chiller condenser.
WATER FLOW SWITCHES
Thermal type water flow switches are factory mounted in the chilled and condenser water
nozzles, and are factory wired to the OptiView control panel. These solid state flow sen-
sors have a small internal heating element. They use the cooling effect of the flowing fluid
to sense when an adequate flow rate has been established. The sealed sensor probe is
316 stainless steel, which is suited to very high working pressures.
REFRIGERANT FLOW CONTROL
Refrigerant flow to the evaporator is controlled by the YORK variable orifice control sys-
tem. Liquid refrigerant level is continuously monitored to provide optimum subcooler,
condenser and evaporator performance. The variable orifice electronically adjusts to all
Real-World operating conditions, providing the most efficient and reliable operation of
refrigerant flow control.
OptiView CONTROL CENTER
The chiller is controlled by a stand-alone, microprocessor-based control center. The con-

trol center provides control of chiller operation and monitoring of chiller sensors, actua-
tors, relays and switches. See OptiView Control Center on page 21 for additional infor-
mation.
18 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

CODES AND STANDARDS
• ASME Boiler and Pressure Vessel Code – Section Vlll Division 1.
• AHRI Standard 550/590
• c/U.L. – Underwriters Laboratory
• ASHRAE 15 – Safety Code for Mechanical Refrigeration
• ASHRAE Guideline 3 – Reducing Emission of Halogenated Refrigerants in Refrig-

eration and Air-Conditioning Equipment and Systems
• N.E.C. – National Electrical Code
• OSHA – Occupational Safety and Health Act
• IEEE Std. 519-1992 Compliance
ISOLATION MOUNTING
The unit is provided with four vibration isolation mounts of nominal 1" operating height.
The pads have a neoprene pad to contact the foundation, bonded to a steel plate. The
vibration isolation pad assemblies mount under steel plates welded to the chiller tube
sheets.
REFRIGERANT CONTAINMENT
The standard unit has been designed as a complete and compact factory-packaged chill-
er. As such, it has minimum joints from which refrigerant can leak. The entire assembly
has been thoroughly leak tested at the factory prior to shipment. The YMC² chiller includes
service valves conveniently located to facilitate transfer of refrigerant to a remote refriger-
ant storage/recycling system. Condenser isolation valves allow storage of the charge in
the condenser.
PAINT
Exterior surfaces are protected with one coat of Caribbean blue, durable alkyd-modified,
vinyl enamel, machinery paint.
SHIPMENT
Protective covering is furnished on the Control Center, VSD, and unit-mounted controls.
Water nozzles are capped with fitted plastic enclosures. Entire unit is protected with in-
dustrial-grade, reinforced shrinkwrap covering. Each unit can be broken down into several
form shipment configureations for ease of transportation and installation.
FORM 3 – Driveline Separate from Shells
Shipped as three major assemblies:
• Driveline (motor/compressor assembly)
• Evaporator/Condenser shell assembly
• Variable Speed Drive
JOHNSON CONTROLS 19
FORM 160.84-EG1 (516)

The unit is first factory assembled, refrigerant piped, wired and leak tested; then disman-
tled for shipment. Close-coupled compressor/hermetic motor assembly removed from
shells and skidded. Evaporator/condenser is not skidded.
FORM 7 – Driveline Separate from Split Shells
Shipped as four major assemblies:
• Driveline (motor/compressor assembly)
• Evaporator
• Condenser
tled for shipment. Close-coupled compressor/hermetic motor assembly removed from
shells and skidded.
FORM 9 – Unit Separate from Variable Speed Drive (Refrigerant Shipped Separate)
Shipped as two major assemblies:
• Chiller Unit
tled for shipment. Evaporator/condenser is not skidded.
FORM 10 – Unit Separate from Variable Speed Drive (Unit Charged with
Refrigerant)
• Chiller Unit
FORM 11 – Split Shells
• Condenser side assembly (Condenser/OptiView/Variable Speed Drive)
• Evaporator side assembly (Evaporator/Driveline/Magnetic Bearing Controller)
20 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
OptiView Control Center
NOTE: Please refer to the OptiVew Control Center Operator's Manual for a complete
description of features and functionality.
The YORK OptiView Control Center is a factory mounted, wired and tested microproces-
sor based control system for HFC-134a centrifugal chillers. For the YMC², it controls the
leaving chilled liquid temperature and limits the motor current via control of the Variable
Geometry Diffuser (VGD) and Variable Speed Drive (VSD).
LD18607
The panel comes configured with a full screen LCD Graphic Display mounted in the mid-
dle of a keypad interface with soft keys, which are redefined with one keystroke based on
the screen displayed at the time. The graphic display allows the presentation of several
operating parameters at once. In addition, the operator may view a graphical represen-
tation of the historical operation of the chiller as well as the present operation. For the
novice user, the locations of various chiller parameters are clearly and intuitively marked.
Instructions for specific operations are provided on many of the screens. To prevent unau-
thorized changes of set points and operating conditions, security access is provided with
three different levels of access and passwords.
The graphic display also allows information to be represented in both English (tempera-
tures in °F and pressures in PSIG) and Metric (temperatures in °C and pressures in kPa)
mode. The advantages are most apparent, however, in the ability to display many lan-
guages.
The Control Center continually monitors the system operation and records the cause of
any shutdowns (Safety, Cycling or Normal). This information is recorded in memory and
is preserved even through a power failure condition. The user may recall it for viewing at
any time. During operation, the user is continually advised of the operating conditions by
various status and warning messages. In addition, it may be configured to notify the user
of certain conditions via alarms. The Control Center expands the capabilities of remote
control and communications. By providing a common networking protocol through the
Building Automation System (BAS), YORK Chillers not only work well individually, but
also as a team. This new protocol allows increased remote control of the chiller, as well as
JOHNSON CONTROLS 21
FORM 160.84-EG1 (516)
OptiView Control Center (Cont'd)

24-hour performance monitoring via a remote site. In addition, compatibility is maintained
with the present network of BAS communications. The chiller also maintains the standard
digital remote capabilities as well. Both of these remote control capabilities allow for the
standard Energy Management System (EMS) interface:
1. Remote Start
2. Remote Stop
3. Remote Leaving Chilled Liquid Temperature Setpoint adjustment (0 to 10VDC, 2 to

10VDC, 0 to 20mA or 4 to 20mA) or Pulse Width Modulation
4. Remote Current Limit Setpoint adjustment
5. (0 to 10VDC, 2 to 10VDC, 0 to 20mA or 4 to 20mA) or Pulse Width Modulation
6. Remote READY TO START Contacts
7. Safety Shutdown Contacts
8. Cycling Shutdown Contacts
The following are examples of the information displayed on some of the more important
screens:
System screen
This screen gives a general overview of common chiller parameters.
LD18608
22 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

EVAPORATOR SCREEN
This screen displays a cutaway view of the chiller evaporator. All setpoints relating to the
evaporator side of the chiller are maintained on this screen. Animation of the evaporation
process indicates whether the chiller is presently in a RUN condition (bubbling) and liquid
flow in the pipes is indicated by alternating shades of color moving in and out of the pipes.
LD18609
CONDENSER SCREEN
This screen displays a cutaway view of the chiller condenser. All setpoints relating to the
condenser side of the chiller are maintained on this screen. Animation indicates con-
denser liquid flow.
LD18610
JOHNSON CONTROLS 23
FORM 160.84-EG1 (516)

Compressor Screen
This screen displays a cutaway view of the chiller compressor, revealing the impeller, and
shows all conditions associated with the compressor. Animation of the compressor impel-
ler indicates whether the chiller is presently in a RUN condition. This screen also serves
as a gateway to subscreens for the Magnetic Bearing Controller (MBC), the Variable Ge-
ometry Diffuser (VGD), and the Power Panel.
LD18611
Magnetic bearing controller
This screen can be accessed from the COMPRESSOR Screen and gives a general over-
view of the motor controls.
LD18612
24 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

variable geometry diffuser
This can be accessed from the COMPRESSOR screen and gives the basic stall, position,
and pressure details.
LD18613
CAPACITY CONTROL
This screen displays all of the data and settings relating to top level capacity control. From
this screen you can view readings and setpoints relating to temperature control, override
limits, anti-surge control, and status of the capacity control devices.
LD18614
JOHNSON CONTROLS 25
FORM 160.84-EG1 (516)

VARIABLE SPEED DRIVE (VSD)
This screen displays a view of the VSD and includes a programmable pulldown demand
to automatically limit VSD input loading for minimizing building demand charges. Pulldown
time period control over four hours, and verification of time remaining in pulldown cycle
from display readout. Separate digital setpoint for current limiting between 30 and 100%.
LD18615
SETPOINTS
This screen provides a convenient location for programming the most common chiller
control setpoints. Changing setpoints and setup requires proper password access. This
screen also serves as a gateway to a subscreen for defining the setup of general system
parameters.
LD18616
26 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

HISTORY
This screen allows the user to browse through the last ten faults; either safety or cycling
shutdowns with the conditions while the chiller is running or stopped. The faults are color
coded for ease in determining the severity at a glance, recording the date, time and de-
scription. (See Display Messages for Color Code meanings.)
LD18617
By pressing the VIEW DETAILS key you will move to the HISTORY DETAILS screen.
From these screens you are able to see an on-screen printout of all the system param-
eters at the time of the selected shutdown.
DISPLAY MESSAGES
The OptiView Control Center continually monitors the operating system displaying and
recording the cause of any shutdowns (Safety, Cycling or Normal). The condition of the
chiller is displayed at the System Status line that contains a message describing the
operating state of the chiller; whether it is stopped, running, starting or shutting down. A
System Details line displays Warning, Cycling, Safety, Start Inhibit and other messages
that provide further details of Status Bar messages. Messages are color-coded: Green –
Normal Operations, Yellow - Warnings, Orange – Cycling Shutdowns, and Red – Safety
Shutdowns to aid in identifying problems quickly.
JOHNSON CONTROLS 27
FORM 160.84-EG1 (516)
OptiSpeed Variable-Speed Drive
The new YORK OptiSpeed VSD is a liquid-cooled, insulated-gate, bipolar-transistor-

based (IGBT), pulse-width-modulated (PWM) rectifier/inverter in a highly integrated pack-
age. This package is small enough to mount directly onto the chiller. The power section of
the drive is composed of four major blocks: a three-phase AC-to-DC rectifier section with
an integrated input filter and precharge circuit, a DC link filter section, a three-phase DC
to AC inverter section, and an output sine filter-network.
An input disconnect device connects the AC line to an input filter and then to the AC-to-DC
three-phase PWM rectifier. The disconnect device can be a three-phase rotary disconnect
switch (standard), or an electronic circuit breaker (optional). The inductors in the input fil-
ter limit the amount of fault current into the VSD; however, for the additional protection of
the PWM rectifier’s IGBT transistors, semiconductor fuses are provided between the input
disconnect device and input filter. The three-phase PWM rectifier uses IGBT transistors,
mounted on a liquid-cooled heat sink and controlled at a high frequency, to convert AC
line voltage into a tightly regulated DC voltage. Additionally, the PWM rectifier shapes the
line current into an almost-sinusoidal waveform, allowing the VSD to produce low levels
of harmonic distortion while helping the building comply with the requirements of the IEEE
STD 519-1992, “IEEE Recommended Practices and Requirements for Harmonic Control
in Electrical Power Systems”. The PWM rectifier also contains a proprietary precharge
circuit, which keeps the inrush current into the VSD at a minimal value, well below the
nominal.
The DC Link filter section of the drive consists of one basic component, a bank of filter
capacitors. The capacitors provide an energy reservoir for use by the DC to AC inverter
section of the OptiSpeed Drive. The capacitors are contained in the OptiSpeed Power
Pole, as are the “bleeder” resistors, which provides a discharge path for the stored energy
in the capacitors.
The DC to AC PWM inverter section of the OptiSpeed serves to convert the DC voltage
to AC voltage at the proper magnitude and frequency as commanded by the OptiSpeed
Logic board. The inverter section consists of fast switching IGBT transistors mounted
on a liquid cooled heat sink. The OptiSpeed Power Pole is composed of the inverter
IGBT modules (with heat sink), the rectifier IGBT modules (with heat sink), the DC link
filter capacitor, the “bleeder” resistors, the laminated interconnecting buss bar, and the
OptiSpeed Gate Driver board. The OptiSpeed Gate Driver board provides the turn-on
and turn-off commands to the rectifier’s and inverter’s transistors. The OptiSpeed Logic
board determines when the turn-on, and turn-off commands should occur. Additionally,
the OptiSpeed logic board monitors the status of the OptiSpeed VSD system, generates
all OptiSpeed system faults (including the ground fault), and communicates with OptiView
control panel.
28 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
OptiSpeed Variable-Speed Drive (Cont'd)

The OptiSpeed output sine filter network is composed of inductors and capacitors. The job
of the output filter network is to eliminate voltage harmonics from the inverter’s output, and
provide a high-quality, almost-sinusoidal voltage to the motor. This completely eliminates
all issues related to premature motor insulation failures due to high voltage peaks gen-
erated by the inverter, and it additionally allows the motor to run cooler, thus increasing
system reliability.
Other sensors and boards are used to provide safe operation of the OptiSpeed drive.
The IGBT transistor modules have thermistors mounted on them that provide information
to the OptiSpeed logic board. These sensors, as well as additional thermistors monitor-
ing the internal ambient temperature, protect the OptiSpeed from overtemperature con-
ditions. A voltage sensor is used to ensure that the DC link filter capacitors are properly
charged. Three input and three output current transformers protect the drive and motor
from over current conditions.
JOHNSON CONTROLS 29
FORM 160.84-EG1 (516)
Accessories and Modifications
item Description Standard Optional

Single point disconnect Switch or
Incoming power
connection circuit breaker
50 Hz: 380V, 400V,
415V
VSD
Incoming Customer Wiring 60 Hz: 460 Volts

60 Hz: 380V,
440V, 480V,
Sediment
VSD Cooling Hx Protection (For Condenser Fluid Lines) None
Accumulator
Tube Wall Thickness 0.025 Wall 0.028 And 0.035 Wall

EXCHANGERS
Factory Eddy
HEAT
Factory Tube Testing None

Current Testing
¾” And 1½” Standard
Evaporator Thermal Insulation None
Thickness
Customer Piping Connections Grooved Flanged
Water Box Design Compact Marine
Design Working Pressure 150 Psig Dwp 300 Psig Dwp
WATER BOX
150 Psi And 300 Psi

Hinges None
Dwp
Internally Epoxy
Coated Waterboxes &
Corrosion Protection None
Tubesheets,
Sacrificial Anodes.
Ability To Isolate Refrigerant Charge In The Condenser None Isolation Valves
Hot Gas By-Pass To
Minimum Load (Assuming AHRI Unloading) 10 -15%
0 -10%
Unit Mount Neoprene Pads Spring Isolation
Ship Loose Paddle
Flow Switches In The Evaporator And Thermal Flow
Flow Switch, Differential
Condenser Water Nozzles Switch
CONFIGURATION
Pressure Switch
Caribbean Blue Amerlock 400,
Unit Paint
UNIT
Machinery Paint Amershield

Factory Knock-Down Shipment Options Form 1 Form 3, 7, 9, 10, 11
Partial Wrapping
Complete Chiller
Unit Wrapped Before Shipment (Driveline &
Wrapping
Electrical)
Temporary Shipping Skids None Shipping Skids
Long Term Storage Requirements None Long Term Storage
Communication Interface Permitting Complete Exchange Of Chiller Bas System & E-Link
None
Data And Operation Control Gateway
30 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Application Data
The following discussion is a user’s guide in the application and installation of YMC² chill-
ers to ensure the reliable, trouble-free life for which this equipment was designed. While
this guide is directed towards normal, water-chilling applications, a Johnson Controls
sales engineer can provide complete recommendations on other types of applications.
LOCATION
YMC² chillers are virtually vibration free and may generally be located at any level in a
building where the construction will support the total system operating weight.
The unit site must be a floor, mounting pad or foundation which is level within 1/4" (6.4
mm) and capable of supporting the operating weight of the unit.
Sufficient clearance to permit normal service and maintenance work should be provided
all around and above the unit. Additional space should be provided at one end of the unit
to permit cleaning of evaporator and condenser tubes as required. A doorway or other
properly located opening may be used.
The chiller should be installed in an indoor location where temperatures range from 40°F
to 104°F (4.4°C to 40°C). The dew point temperature in the equipment room must be be-
low the entering condenser water temperature to prevent condensing water vapor inside
of the VSD. Applications using cooling sources other than evaporative or closed loop air
exchange methods need to request a factory-supplied temperature control valve to pre-
vent condensation inside the VSD. Other areas susceptible to water vapor condensate
are outside of the condenser shell and condenser water boxes. Example applications
include cooling condenser water using chilled water, wells, river, or other low temperature
fluids.
For outdoor applications, please contact the Large Tonnage Application Team.
WATER CIRCUITS
Flow Rate – For normal water chilling duty, evaporator and condenser flow rates are per-
mitted at water velocity levels in the heat exchangers tubes of between 3 ft/sec (3.3 for
condensers) and 12 ft/sec (0.91 m/s and 3.66 m/s). Two-pass units are also limited to 45 ft
H20 (134 kPa) water pressure drop. The three pass limit is 67.5 ft H20 (201 kPa). Variable
flow in the condenser is not recommended, as it generally raises the energy consumption
of the system by keeping the condenser pressure high in the chiller. Additionally, the rate
of fouling in the condenser will increase at lower water velocities associated with variable
flow, raising system maintenance costs. Cooling towers typically have narrow ranges of
operation with respect to flow rates, and will be more effective with full design flow. Ref.
Table 1 for flow limits at design conditions.
There is increasing interest to use variable primary flow (VPF) systems in large chilled
water plants. VPF systems can offer lower installation and operating costs in many cases,
but do require more sophisticated control and flow monitoring. YMC² chillers will operate
successfully in VPF systems. With a minimum allowable evaporator tube velocity of 1-1/2
fps (0.5 m/s) for standard tubes at part-load rating conditions, YMC² chillers will accom-
modate the wide variation in flow required by many chilled water VPF applications.
JOHNSON CONTROLS 31
FORM 160.84-EG1 (516)
Application Data (Cont'd)

The chillers can tolerate a 50% flow rate change in one minute that is typically associ-
ated with the staging on or off of an additional chiller; however a lower flow rate change is
normally used for better system stability and set point control. Proper sequencing via the
building automation system will make this a very smooth transition.
Temperature Ranges – For normal water chilling duty, leaving chilled water tempera-
tures may be selected between 38°F (3.3°C) [36°F (2.2°C) with Smart Freeze enabled]
and 70°F (21.1°C) to obtain temperature deltas between entering chilled and leaving
chilled water temperature of 3°F up to 30°F (1.7°C and 16.7°C).
Water Quality – The practical and economical application of liquid chillers requires that
the quality of the water supply for the condenser and evaporator be analyzed by a water
treatment specialist. Water quality may affect the performance of any chiller through cor-
rosion, deposition of heat-resistant scale, sedimentation or organic growth. These will
degrade chiller performance and increase operating and maintenance costs. Normally,
performance may be maintained by corrective water treatment and periodic cleaning of
tubes. If water conditions exist which cannot be corrected by proper water treatment, it
may be necessary to provide a larger allowance for fouling, and/or to specify special ma-
terials of construction.
General Piping – All chilled water and condenser water piping should be designed and
installed in accordance with accepted piping practice. Chilled water and condenser wa-
ter pumps should be located to discharge through the chiller to assure positive pressure
and flow through the unit. Piping should include offsets to provide flexibility and should
be arranged to prevent drainage of water from the evaporator and condenser when the
pumps are shut off. Piping should be adequately supported and braced independently of
the chiller to avoid the imposition of strain on chiller components. Hangers must allow for
alignment of the pipe. Isolators in the piping and in the hangers are highly desirable in
achieving sound and vibration control.
Convenience Considerations – To facilitate the performance of routine maintenance

work, some or all of the following steps may be taken by the purchaser. Evaporator and
condenser water boxes are equipped with plugged vent and drain connections. If desired,
vent and drain valves may be installed with or without piping to an open drain. Pressure
gauges with stop-cocks and stop-valves may be installed in the inlets and outlets of the
condenser and chilled water line as close as possible to the chiller. An overhead monorail
or beam may be used to facilitate servicing.
Connections – The standard chiller is designed for 150 psig (10.3 barg) design working
pressure in both the chilled water and condenser water circuits. The connections (water
nozzles) to these circuits are furnished with grooves to ANSI/AWWA C-606 Standard for
grooved and shouldered joints. Piping should be arranged for ease of disassembly at the
unit for tube cleaning. All water piping should be thoroughly cleaned of all dirt and debris
before final connections are made to the chiller.
Chilled Water – A water strainer of maximum 1/8" (3.2 mm) perforated holes must be
field-installed in the chilled water inlet line as close as possible to the chiller. If located
close enough to the chiller, the chilled water pump may be protected by the same strainer.
The strainer is important to protect the chiller from debris or objects which could block flow
through individual heat exchanger tubes. A reduction in flow through tubes could seriously
impair the chiller performance or even result in tube freeze-up. A thermal-type flow switch
is factory installed in the evaporator nozzle and connected to the OptiView panel, which
assures adequate chilled water flow during operation.
32 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

Condenser Water – The chiller is engineered for maximum efficiency at both design and
part-load operation by taking advantage of the colder cooling tower water temperatures
which naturally occur during the winter months. Appreciable power savings are realized
from these reduced heads.
The minimum entering condenser water temperature for other full and part-load condi-
tions is provided by the following equation:
where:
ECWT = entering condensing water temperature
LCHWT = leaving chilled water temperature
At initial startup, entering condensing water temperature may be as much as 30°F

(16.66°C) colder than the standby chilled water temperature.
Min ECWT = LCHWT -30°F (16.66°C)
MULTIPLE UNITS
Selection – Many applications require multiple units to meet the total capacity require-
ments as well as to provide flexibility and some degree of protection against equipment
shutdown. There are several common unit arrangements for this type of application. The
YMC² chiller has been designed to be readily adapted to the requirements of these vari-
ous arrangements.
Parallel Arrangement – Chillers may be applied in multiples with chilled and condenser
water circuits connected in parallel between the units. The figure below represents a par-
allel arrangement with two chillers. Parallel chiller arrangements may consist of equally or
unequally sized units. When multiple units are in operation, they will load and unload at
equal percentages of design full load for the chiller.
COND. 1
COND. 2
EVAP. 1
EVAP. 2
LD18370
S – Temperature Sensor for Chiller Capacity Control
T – Thermostat for Chiller Capacity Control
Figure 4 - PARALLEL EVAPORATORS PARALLEL CONDENSERS
Depending on the number of units and operating characteristics of the units, loading and
unloading schemes should be designed to optimize the overall efficiency of the chiller
plant. It is recommended to use an evaporator bypass piping arrangement to bypass fluid
around evaporator of any unit which has cycled off at reduced load conditions. It is also
recommended to alternate the chiller cycling order to equalize chiller starts and run hours.
JOHNSON CONTROLS 33
FORM 160.84-EG1 (516)

Series/Parallel Arrangement – Chillers may be applied in pairs with chilled water circuits
connected in series and condenser water circuits connected in parallel. All of the chilled
water flows through both evaporators with each unit handling approximately one-half of
the total load. When the load decreases to a customer selected load value, one of the
units will be shut down by a sequence control. Since all water is flowing through the oper-
ating unit, that unit will cool the water to the desired temperature.
COND. 1
COND. 2
T S1 S2
EVAP. 1 EVAP. 2
LD18371
Figure 5 - SERIES EVAPORATORS PARALLEL CONDENSERS
Series Counter Flow Arrangement - Chillers may be applied in pairs with chilled water
circuits connected in series and with the condenser water in series counter flow. All of the
chilled water flows through both evaporators. All of the condenser water flows through
both condensers. The water ranges are split, which allows a lower temperature difference
or "head" on each chiller, than multiple units in parallel. For equal chillers, the machine
at the higher temperature level will typically provide slightly more than half the capacity.
The compressor on each chiller is often matched, such that the high temperature machine
can operate at the low temperature conditions when one unit is cycled off at partload (as
compared to series-parallel chillers which are typically not identical).
LD18372
Figure 6 - SERIES EVAPORATORS SERIES-COUNTER FLOW CONDENSERS
Series counter flow application can provide a significant building energy savings for large
capacity plants which have chilled and condenser water temperature ranges greater than
typical AHRI requirements.
34 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

REFRIGERANT RELIEF PIPING
Each chiller is equipped with dual pressure relief valves on the condenser and two dual
relief valves on the evaporator, or two single relief valves on the evaporator if the optional
refrigerant isolation valves are ordered. The dual relief valves on the condenser are re-
dundant and allow changing of either valve while the unit is fully charged. The purpose
of the relief valves is to quickly relieve excess pressure of the refrigerant charge to the
atmosphere, as a safety precaution in the event of an emergency such as a fire. They are
set to relieve at an internal pressure as noted on the pressure vessel data plate, and are
provided in accordance with ASHRAE 15 safety code and ASME or applicable pressure
vessel code.
Sized to the requirements of applicable codes, a vent line must run from the relief device
to the outside of the building. This refrigerant relief piping must include a cleanable, verti-
cal leg dirt trap to catch vent-stack condensation. Vent piping must be arranged to avoid
imposing a strain on the relief connection and should include one flexible connection.
SOUND AND VIBRATION CONSIDERATIONS
A YMC² chiller is not a source of objectionable sound and vibration in normal air condition-
ing applications. Optional neoprene isolation mounts are available with each unit to re-
duce vibration transmission. Optional level-adjusting spring isolator assemblies designed
for 1" (25 mm) static deflection are also available for more isolation.
YMC² chiller sound pressure level ratings will be furnished on request. Control of sound
and vibration transmission must be taken into account in the equipment room construction
as well as in the selection and installation of the equipment.
THERMAL INSULATION
No appreciable operating economy can be achieved by thermally insulating the chiller.

However, the chiller’s cold surfaces should be insulated with a vapor barrier insulation
sufficient to prevent condensation. A chiller can be factory-insulated with 3/4" (19 mm) or
1-1/2" (38 mm) thick insulation, as an option. This insulation will normally prevent con-
densation in environments with dry bulb temperatures of 50°F to 90°F (10°C to 32°C) and
relative humidities up to 75% [3/4" (19 mm) thickness] or 90% [1-1/2" (38 mm) thickness].
The insulation is painted and the surface is flexible and reasonably resistant to wear. It is
intended for a chiller installed indoors and, therefore, no protective covering of the insula-
tion is usually required. If insulation is applied to the water boxes at the job site, it must be
removable to permit access to the tubes for routine maintenance.
VENTILATION
The ASHRAE Standard 15 Safety Code for Mechanical Refrigeration requires that all
machinery rooms be vented to the outdoors utilizing mechanical ventilation by one or
more fans. This standard, plus National Fire Protection Association Standard 90A, state,
local and any other related codes should be reviewed for specific requirements. Since
the YMC² chiller motor is hermetically sealed, no additional ventilation is needed due to
motor heat.
In addition, the ASHRAE Standard 15 requires a refrigerant vapor detector to be em-

ployed for all refrigerants. It is to be located in an area where refrigerant from a leak would
be likely to concentrate. An alarm is to be activated and the mechanical ventilation started
at a value no greater than the TLV (Threshold Limit Value) of the refrigerant.
JOHNSON CONTROLS 35
FORM 160.84-EG1 (516)

ELECTRICAL CONSIDERATIONS
Unit input conductor size must be in accordance with the National Electrical Code (N.E.C.),
or other applicable codes, for the unit full load amperes (FLA). Please refer to the sub-
mittal drawings for the FLA and Minimum Current Ampacity (MCA) specific to each ap-
plication. Flexible conduit should be used for the last several feet to the chiller in order to
provide vibration isolation. Table 2 lists the allowable variation in voltage supplied to the
chiller. The unit nameplate is stamped with the unit voltage, and frequency.
Table 2 - VOLTAGE VARIATIONS
RATED NAMEPLATE OPERATING VOLTAGE

FREQ.
VOLTAGE VOLTAGE MIN. MAX.
380 380 342 423
60 HZ
460 440/460/480 414 508
400 380/400 342 423
50 HZ
415 415 374 456
Starters – A separate starter is not required since the YMC² chiller is equipped with a fac-
tory installed unit mounted VSD.
Controls – No field control wiring is required since the OptiSpeed VSD is factory installed
as standard. The chiller including VSD is completely controlled by the control panel.
Copper Conductors – Only copper conductors should be connected to compressor mo-

tors and starters. Aluminum conductors have proven to be unsatisfactory when connected
to copper lugs. Aluminum oxide and the difference in thermal conductivity between copper
and aluminum cannot guarantee the required tight connection over a long period of time.
Displacement Power-Factor Correction Capacitors – The OptiSpeed VSD provides

automatic displacement power factor correction to a minimum of 0.97 at all operating
conditions, so additional capacitors are not required.
Branch Circuit Overcurrent Protection – The branch circuit overcurrent protection

device(s) should be a time-delay type, with a minimum rating equal to the next standard
fuse/breaker rating above the calculated value. Refer to the submittal drawings for the
specific calculations for each application.
36 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

Table 3 - WATER FLOW RATE LIMITS in GPM (l/s) – BASED UPON STANDARD TUBES @ DESIGN FULL
LOAD CONDITIONS
EVAPORATOR CONDENSER
1 PASS 2 PASS 3 PASS 1 PASS 2 PASS 3 PASS
MODEL MODEL
MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX
740 2970 370 1410 250 880 1400 5030 700 2520 470 1680
EA2508-C CA2508-E
(47) (187) (23) (89) (16) (56) (88) (317) (44) (159) (30) (106)
630 2520 320 1110 210 700 480 1730 240 860 160 580
EA2510-B CA2110-B
(40) (159) (20) (70) (13) (44) (30) (109) (15) (54) (10) (37)
740 2970 370 1280 250 800 780 2810 390 1400 260 940
EA2510-C CA2110-C
(47) (187) (23) (81) (16) (50) (49) (177) (25) (88) (16) (59)
480 1910 240 950 160 640 610 2200 310 1100 200 730
EA2510-2 CA2110-D
(30) (121) (15) (60) (10) (40) (38) (139) (20) (69) (13) (46)
660 2660 330 1330 220 890 900 3230 450 1610
EA2510-3 CA2110-E
(42) (168) (21) (84) (14) (56) (57) (204) (28) (102)
630 2520 320 940 210 600 680 2450 340 1230 230 820
EA2514-B CA2110-2
(40) (159) (20) (59) (13) (38) (43) (155) (21) (78) (15) (52)
740 2970 370 1090 250 690 1120 4030 560 2020
EA2514-C CA2110-3
(47) (187) (23) (69) (16) (44) (71) (254) (35) (127)
480 1910 240 930 160 600 770 2770 380 1390 260 920
EA2514-2 CA2510-B
(30) (121) (15) (59) (10) (38) (49) (175) (24) (88) (16) (58)
660 2660 330 1250 220 790 1400 5030 700 2520 470 1680
EA2514-3 CA2510-C
(42) (168) (21) (79) (14) (50) (88) (317) (44) (159) (30) (106)
600 2170 300 1080 200 720
CA2510-D
(38) (137) (19) (68) (13) (45)
840 3020 420 1510
CA2510-E
(53) (191) (26) (95)
910 3290 460 1640 300 1100
CA2510-2
(57) (208) (29) (103) (19) (69)
1320 4760 660 2380
CA2510-3
(83) (300) (42) (150)
780 2810 390 1290 260 850
CA2514-B
(49) (177) (25) (81) (16) (54)
900 3230 450 1470 300 970
CA2514-C
(57) (204) (28) (93) (19) (61)
1120 4030 560 1800 370 1190
CA2514-D
(71) (254) (35) (114) (23) (75)
1400 5030 700 2180
CA2514-E
(88) (317) (44) (138)
910 3290 460 1640 300 1100
CA2514-2
(57) (208) (29) (103) (19) (69)
1320 4760 660 2380
CA2514-3
(83) (300) (42) (150)
JOHNSON CONTROLS 37
FORM 160.84-EG1 (516)

LOAD CONDITIONS (cont'd)
Evaporator Condenser
1 Pass 2 Pass 3 Pass 1 Pass 2 Pass 3 Pass
Model Model
Min Max Min Max Min Max Min Max Min Max Min Max
680 2500 340 1310 230 810 540 1930 270 970 180 640
EB2508-B CB2110-B
(43) (158) (21) (83) (15) (51) (34) (122) (17) (61) (11) (40)
770 2680 380 1440 660 2390 330 1190 220 800
EB2508-C CB2110-C
(49) (169) (24) (91) (42) (151) (21) (75) (14) (50)
590 2370 300 1180 200 790 730 2640 370 1320 240 880
EB2508-2 CB2110-D
(37) (150) (19) (74) (13) (50) (46) (167) (23) (83) (15) (56)
720 2900 360 1450 820 2950 410 1480
EB2508-3 CB2110-E
(45) (183) (23) (91) (52) (186) (26) (93)
680 2740 340 1190 230 730 700 2530 350 1260 230 840
EB2510-B CB2110-2
(43) (173) (21) (75) (15) (46) (44) (160) (22) (79) (15) (53)
770 3070 380 1310 940 3380 470 1690
EB2510-C CB2110-3
(49) (194) (24) (83) (59) (213) (30) (107)
590 2370 300 1180 200 790 780 2810 390 1400 260 940
EB2510-2 CB2510-B
(37) (150) (19) (74) (13) (50) (49) (177) (25) (88) (16) (59)
720 2900 360 1450 900 3230 450 1610 300 1080
EB2510-3 CB2510-C
(45) (183) (23) (91) (57) (204) (28) (102) (19) (68)
680 2740 340 1010 230 630 1120 4030 560 2020 370 1340
EB2514-B CB2510-D
(43) (173) (21) (64) (15) (40) (71) (254) (35) (127) (23) (85)
770 3070 380 1120 1400 5030 700 2520
EB2514-C CB2510-E
(49) (194) (24) (71) (88) (317) (44) (159)
590 2370 300 1130 200 700 910 3290 460 1640 300 1100
EB2514-2 CB2510-2
(37) (150) (19) (71) (13) (44) (57) (208) (29) (103) (19) (69)
720 2900 360 1340 1320 4760 660 2380
EB2514-3 CB2510-3
(45) (183) (23) (85) (83) (300) (42) (150)
950 3790 470 1820 320 950 850 3080 430 1410 280 910
EB2910-B CB2514-B
(60) (239) (30) (115) (20) (60) (54) (194) (27) (89) (18) (57)
1040 4170 520 2000 970 3500 490 1580 320 1020
EB2910-C CB2514-C
(66) (263) (33) (126) (61) (221) (31) (100) (20) (64)
740 2950 370 1470 250 980 1200 4310 600 1910 400 1230
EB2910-2 CB2514-D
(47) (186) (23) (93) (16) (62) (76) (272) (38) (121) (25) (78)
1000 3990 500 1990 1470 5310 740 2280
EB2910-3 CB2514-E
(63) (252) (32) (126) (93) (335) (47) (144)
950 3790 470 1900 320 1010 1060 3820 530 1910 350 1270
EB2914-B CB2514-2
(60) (239) (30) (120) (20) (64) (67) (241) (33) (121) (22) (80)
1040 4170 520 2090 1470 5300 740 2650
EB2914-C CB2514-3
(66) (263) (33) (132) (93) (334) (47) (167)
740 2950 370 1470 250 980 390 1400 390 1400 260 940
EB2914-2 CC2508-B
(47) (186) (23) (93) (16) (62) (25) (88) (25) (88) (16) (59)
1000 3990 500 1990 450 1610 450 1610 300 1080
EB2914-3 CC2508-C
(63) (252) (32) (126) (28) (102) (28) (102) (19) (68)
38 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

Table 3 - W
ATER FLOW RATE LIMITS in GPM (l/s) – BASED UPON STANDARD TUBES @ DESIGN FULL
Model Model
1170 4690 590 2350 390 1280 560 2020 560 2020 710 2560
EB3310-B CC2508-D
(74) (296) (37) (148) (25) (81) (35) (127) (35) (127) (45) (162)
1500 6010 750 3010 700 2520 700 2520
EB3310-C CC2508-E
(95) (379) (47) (190) (44) (159) (44) (159)
790 3140 390 1570 260 1050 460 1640 460 1640 300 1100
EB3310-2 CC2508-2
(50) (198) (25) (99) (16) (66) (29) (103) (29) (103) (19) (69)
1400 5610 700 2800 660 2380 660 2380
EB3310-3 CC2508-3
(88) (354) (44) (177) (42) (150) (42) (150)
1170 4690 590 2350 390 1340 1160 4170 580 2090 390 1390
EB3314-B CB2910-B
(74) (296) (37) (148) (25) (85) (73) (263) (37) (132) (25) (88)
1500 6010 750 3010 1380 4980 690 2490 460 1660
EB3314-C CB2910-C
(95) (379) (47) (190) (87) (314) (44) (157) (29) (105)
790 3140 390 1570 260 1050 1620 5840 810 2920 540 1950
EB3314-2 CB2910-D
(50) (198) (25) (99) (16) (66) (102) (368) (51) (184) (34) (123)
1400 5610 700 2800 1760 6330 880 3170 590 2110
EB3314-3 CB2910-E
(88) (354) (44) (177) (111) (399) (56) (200) (37) (133)
1280 5120 640 2560 430 1380 1950 7030 980 3520
EC3312-B CB2910-F
(50) (198) (25) (99) (16) (66) (123) (444) (62) (222)
1460 5830 730 2920 490 1570 1420 5120 710 2560 470 1710
EC3312-C CB2910-2
(50) (198) (25) (99) (16) (66) (90) (323) (45) (162) (30) (108)
1630 6500 810 3250 540 1750 1740 6290 870 3140
EC3312-D CB2910-3
(50) (198) (25) (99) (16) (66) (110) (397) (55) (198)
1830 7330 920 3660 1160 4170 580 1920 390 1290
EC3312-E CB2914-B
(50) (198) (25) (99) (73) (263) (37) (121) (25) (81)
1320 5270 660 2630 440 1760 1380 4980 690 2270 460 1530
EC3312-2 CB2914-C
(50) (198) (25) (99) (16) (66) (87) (314) (44) (143) (29) (97)
1520 6070 760 3030 510 2020 1620 5840 810 2630 540 1790
EC3312-3 CB2914-D
(50) (198) (25) (99) (16) (66) (102) (368) (51) (166) (34) (113)
1710 6840 850 3420 570 2280 1760 6330 880 2830 590 1930
EC3312-4 CB2914-E
(50) (198) (25) (99) (16) (66) (111) (399) (56) (179) (37) (122)
1900 7610 950 3810 1950 7030 980 3100
EC3312-5 CB2914-F
(50) (198) (25) (99) (123) (444) (62) (196)
1280 5120 640 2560 430 1380 1420 5120 710 2560 470 1710
EC3314-B CB2914-2
(50) (198) (25) (99) (16) (66) (90) (323) (45) (162) (30) (108)
1460 5830 730 2920 490 1570 1740 6290 870 3140 580 2100
EC3314-C CB2914-3
(50) (198) (25) (99) (16) (66) (110) (397) (55) (198) (37) (132)
1630 6500 810 3250 540 1750 1590 5720 790 2860 530 1910
EC3314-D CB3310-B
(50) (198) (25) (99) (16) (66) (100) (361) (50) (180) (33) (121)
1830 7330 920 3660 1900 6830 950 3420 630 2280
EC3314-E CB3310-C
(50) (198) (25) (99) (120) (431) (60) (216) (40) (144)
1320 5270 660 2630 440 1760 2480 8940 1240 4370 830 2980
EC3314-2 CB3310-D
(50) (198) (25) (99) (16) (66) (156) (564) (87) (276) (52) (188)
1520 6070 760 3030 510 2020 2760 9940 1380 4720
EC3314-3 CB3310-E
(50) (198) (25) (99) (16) (66) (174) (627) (51) (298)
1710 6840 850 3420 570 2280 1620 5840 810 2920 540 1950
EC3314-4 CB3310-2
(50) (198) (25) (99) (16) (66) (102) (368) (61) (184) (34) (123)
1900 7610 950 3810 1930 6960 970 3480 640 2320
EC3314-5 CB3310-3
(50) (198) (25) (99) (122) (439) (81) (220) (40) (146)
JOHNSON CONTROLS 39
FORM 160.84-EG1 (516)

Model Model
1790 7160 900 3580 600 1770 2590 9320 1290 4660
EC3914-B CB3310-4
(50) (198) (25) (99) (16) (66) (163) (588) (25) (294)
2110 8430 1050 4220 700 2070 1590 5720 790 2580 530 1750
EC3914-C CB3314-B
(50) (198) (25) (99) (16) (66) (100) (361) (50) (163) (33) (110)
2470 9890 1240 4950 820 2410 1900 6830 950 3020 630 2080
EC3914-D CB3314-C
(50) (198) (25) (99) (16) (66) (120) (431) (60) (191) (40) (131)
2840 11370 1420 5690 2480 8940 1240 3790 830 2690
EC3914-E CB3314-D
(50) (198) (25) (99) (156) (564) (78) (239) (52) (170)
1780 7130 890 3560 590 2280 2760 9940 1380 4120
EC3914-2 CB3314-E
(50) (198) (25) (99) (16) (66) (174) (627) (87) (260)
1960 7850 980 3930 650 2500 1620 5840 810 2920 540 1950
EC3914-3 CB3314-2
(50) (198) (25) (99) (16) (66) (102) (368) (51) (184) (34) (123)
2560 10250 1280 5120 850 3190 1930 6960 970 3480 640 2320
EC3914-4 CB3314-3
(50) (198) (25) (99) (16) (66) (122) (439) (61) (220) (40) (146)
2860 11430 1430 5720 2590 9320 1290 4660
EC3914-5 CB3314-4
(50) (198) (25) (99) (163) (588) (81) (294)
1760 6340 880 3050 590 2060
CB2912-B
(163) (588) (81) (294) (54) (196)
1900 6830 950 3250 630 2210
CB2912-C
(163) (588) (81) (294) (54) (196)
2090 7540 1050 3530
CB2912-D
(163) (588) (81) (294)
1690 6110 850 3050 560 2040
CB2912-2
(163) (588) (81) (294) (54) (196)
2020 7270 1010 3630
CB2912-3
(163) (588) (81) (294)
1750 6310 880 2820 580 1890
CB3314-B
(163) (588) (81) (294) (54) (196)
2060 7420 1030 3250 690 2200
CB3314-C
(163) (588) (81) (294) (54) (196)
2650 9540 1320 3990 880 2790
CB3314-D
(163) (588) (81) (294) (54) (196)
40 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

Table 3 - W
ATER FLOW RATE LIMITS in GPM (l/s) – BASED UPON STANDARD TUBES @ DESIGN FULL
Model Model
2920 10540 1460 4310
CB3314-E
(163) (588) (81) (294)
1940 7000 970 3500 650 2330
CB3314-2
(163) (588) (81) (294) (54) (196)
2250 8120 1130 4060 750 2710
CB3314-3
(163) (588) (81) (294) (54) (196)
2910 10490 1450 5120
CB3314-4
(163) (588) (81) (294)
2840 10220 1420 4210 950 2970
CB3914-B
(163) (588) (81) (294) (54) (196)
3210 11580 1610 4610 1070 3330
CB3914-C
(163) (588) (81) (294) (54) (196)
3540 12740 1770 4930
CB3914-D
(163) (588) (81) (294)
2650 9550 1330 4780 880 3180
CB3914-2
(163) (588) (81) (294) (54) (196)
3160 11390 1580 5390 1050 3800
CB3914-3
(163) (588) (81) (294) (54) (196)
3770 13580 1880 5960
CB3914-4
(163) (588) (81) (294)
JOHNSON CONTROLS 41
FORM 160.84-EG1 (516)
Unit Dimensions
1. The following notes apply to the dimension drawings on pages 41 through 67.
2. All dimensions are approximate. Certified dimensions are available on request.
3. The standard water nozzles are Schedule 40 pipe size, furnished as welding stub-
outs with ANSI/AWWA C-606 grooves, allowing the option of welding, flanges, or
use of ANSI/AWWA C-606 couplings. Factory-installed, class 150 (ANSI B16.5,
round slip-on forged carbon steel with 1/16" raised face), water flanged nozzles are
optional (add 1/2" to nozzle length). Companion flanges, nuts, bolts, and gaskets
are not furnished.
4. One, two, and three-pass nozzle arrangements are available only in pairs shown for
all shell codes. Any pair of evaporator nozzles many be used in combination with
any pair of condenser nozzles compact water boxes on one heat exchanger may be
used with Marine water Boxes on the other heat exchangers.
5. Condenser water must enter the water box through the bottom connection for prop-
er operation of the sub-cooler to achieve rated performance.
6. To determine overall height, add dimension "M" for the appropriate isolator type.
7. Standard 150 PSI design pressure boxes shown.
42 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Unit Dimensions (Cont'd)

M1 Motor
LD18621
ADDITIONAL OPERATING HEIGHT CLEARANCE TO FLOOR - IN (mm)

TYPE OF CHILLER MOUNTING M
1-3/4"
NEOPRENE PAD ISOLATORS
(45)
1"
SPRING ISOLATORS 1" DEFLECTION
(25)
3/4"
DIRECT MOUNT
(19)
M1 MOTOR DIMENSIONS FT-IN (mm)

Evaporator Condenser B
Code Code A C D E
490A VSD 744A VSD
5'-5" 6'-8" 7'-9" 1'-3-1/2" 1'-3-1/2" 8'-0"
ea2508 ca2508
(1651) (2032) (2362) (394) (394) (2439)
5'-5" 6'-3" 7'-4" 1'-3-1/2" 1'-3-1/2" 10-0"
EA2510 CA2110
(1651) (1905) (2235) (394) (394) (3048)
5'-5" 6'-8" 7'-9" 1'-3-1/2" 1'-3-1/2" 10-0"
EA2510 CA2510
(1651) (2032) (2362) (394) (394) (3048)
5'-5" 6'-8" 7'-9" 1'-3-1/2" 1'-3-1/2" 14'-0"
EA2514 CA2514
(1651) (2032) (2362) (394) (394) (4267)
JOHNSON CONTROLS 43
FORM 160.84-EG1 (516)

M2 Motor
C D M
A E
LD18627

NEOPRENE PAD ISOLATORS 1-3/4" (45)
SPRING ISOLATORS 1" DEFLECTION 1" (25)
DIRECT MOUNT 3/4" (19)
M2 MOTOR DIMENSIONS FT - IN (mm)

EVAPorator CONDenser
B
CODE CODE A C D E
490a VSD 612A VSD 774a VSD
5'-6" 6'-5-9/16" 1'-4" 1'-5" 10'
EB2508 CC2508 - -
(1676) (1970) (406) (432) (3048)
5'-6" 6'-9-9/32" 7'-8-1/4" 7'-11-1/4" 1'-4" 1'-5" 10'
EB2510 CB2110
(1676) (2065) (2343) (2419) (406) (432) (3048)
5'-6" 6'-7-11/16" 7'-6-11/16" 7'-9-11/16" 1'-4" 1'-5" 10'
EB2510 CB2510
(1676) (2024) (2303) (2380) (406) (432) (3048)
5'-6" 6'-9-9/32" 7'-8-1/4" 7'-11-1/4" 1'-4" 1'-5" 14'
EB2514 CB2114
(1676) (2065) (2343) (2419) (406) (432) (4267)
5'-6" 6'-7-11/16" 7'-6-11/16" 7'-9-11/16" 1'-4" 1'-5" 14'
EB2514 CB2514
(1676) (2024) (2303) (2380) (406) (432) (4267)
5'-7" 6'-9-15/16" 7'-6-5/8" 7'-9-5/8" 1'-4" 1'-5-1/2" 10'
EB2910 CB2510
(1702) (2081) (2302) (2378) (406) (445) (3048)
5'-10" 7'-2-3/8" 7'-10-7/8" 8'-1-7/8" 1'-5-1/2" 1'-5-1/2" 10'
EB2910 CB2910
(1778) (2194) (2410) (2486) (445) (445) (3048)
5'-7" 6'-9-15/16" 7'-6-5/8" 7'-9-5/8" 1'-4" 1'-5-1/2" 14'
EB2914 CB2514
(1702) (2081) (2302) (2378) (406) (445) (4267)
5'-10" 7'-2-3/8" 7'-10-7/8" 8'-1-7/8" 1'-5-1/2" 1'-7-1/2" 14'
EB2914 CB2914
(1778) (2194) (2410) (2486) (445) (495) (4267)
6'-2" 7'-2-3/8" 7'-10-7/8" 8'-1-7/8" 1'-5-1/2" 1'-7-1/2" 10'
EB3310 CB2910
(1880) (2194) (2410) (2486) (445) (495) (3048)
6'-7" 7'-3-3/8" 8'-2-3/8" 8'-5-5/16" 1'-8" 1'-7-1/2" 10'
EB3310 CB3310
(2007) (2219) (2499) (2573) (508) (495) (3048)
6'-2" 7'-2-3/8" 7'-10-7/8" 8'-1-7/8" 1'-5-1/2" 1'-7-1/2" 14'
EB3314 CB2914
(1880) (2194) (2410) (2486) (445) (495) (4267)
6'-7" 7'-3-3/8 8'-2/38 8'-5-5/16 1'-8 1'-7-1/2 14
EB3314 CB3314
(2007) (2219) (2499) (2573) (508) (495) (4267)
44 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

M6 Motor
C D M
A E
LD18627

NEOPRENE PAD ISOLATORS 1-3/4" (45)
SPRING ISOLATORS 1" DEFLECTION 1" (25)
DIRECT MOUNT 3/4" (19)
M6 MOTOR DIMENSIONS FT - IN (mm)

EVAPorator CONDenser
B
CODE CODE A C D E
774a VSD 1278a VSD
6'-2" 8'-3-1/2" 8'-3-1/2" 1'-5-1/2" 1'-7-1/2" 12'-0"
EC3312 CB2912
(1880) (2527) (2527) (445) (495) (3658)
6'-7" 8'-5-1/2" 8'-7-1/2" 1'-8" 1'-7-1/2" 14'-0"
EC3314 CB3314
(2007) (2578) (2629) (508) (495) (4267)
7'-4" 8'-8-1/2" 8'-8-1/2" 1'-8" 2'-0" 14'-0"
EC3914 CB3314
(2235) (2654) (2654) (508) (610) (4267)
7'-10" 8'-11" 9'-1-1/8" 1'-11" 2'-0" 14'-0"
EC3914 CB3914
(2388) (2718) (2772) (584) (610) (4267)
JOHNSON CONTROLS 45
FORM 160.84-EG1 (516)

EVAPORATORS – COMPACT WATER BOXES
1-PASS
Nozzle Arrangements
Evaporator
In Out
Left End Right End
Right End Left End
2-PASS
Nozzle Arrangements
Evaporator
In Out
Lower Right End Upper Right End
Lower Left End Upper Left End
3-PASS
Nozzle Arrangements
Evaporator
In Out
Right End Left End
3-PASS
Nozzle Arrangements
Evaporator
In Out
Left End Right End
LD18622
46 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

EVAPORATORS – COMPACT WATER BOXES
COMPACT WATER BOXES-150 and 300 psi

Nozzle Pipe Size (in) EVAPORATOR NOZZLE DIMENSIONS FT-IN (mm)
Evaporator Number
1-Pass 2-Pass 3-Pass
Shell code of passes C
1 2 3 AA AA BB EE AA BB EE
1'-3-1/2" 1'-10" 1'-5" 2'-3" 0'-5" 1'-5" 2'-3" 0'-5"
EA25 8 6 4
(394) (559) (432) (686) (127) (432) (686) (127)
1'-5" 1'-10" 1'-2" 2'-6" 1'-2" 2'-6"
EB25 8 6 4 - -
(432) (559) (356) (762) (356) (762)
1'-5-1/2" 1'-3" 2'-9" 1'-4" 2'-8"
EB29 10 8 6 2' (610) - -
(445) (381) (838) (406) (813)
1'-7-1/2" 2'-2" 1'-4" 3' 1'-6" 2'-10"
EB33 14 10 8 - -
(495) (660) (406) (914) (457) (864)
1'-7-1/2" 2'-2" 1'-4-1/2" 2'-11-1/2" 1'-4-1/2" 2'-11-1/2"
EC33 16 12 10 - -
(495) (660) (419) (902) (419) (902)
2' 2'-3-1/2" 1'-4-1/2" 3'-2-1/2" 1'-4-1/2" 3'-2-1/2"
EC39 16 12 10 - -
(610) (699) (419) (978) (419) (978)
JOHNSON CONTROLS 47
FORM 160.84-EG1 (516)

condensers – COMPACT WATER BOXES
1-PASS
Nozzle Arrangements
Condenser
In Out
Left End Right End
Right End Left End
2-PASS
Nozzle Arrangements
Condenser
In Out
3-PASS
Nozzle Arrangements
Condenser
In Out
Right End Left End
3-PASS
Nozzle Arrangements
Condenser
In Out
Left End Right End
LD18623
48 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

condensers – COMPACT WATER BOXES
COMPACT WATER BOXES-150 and 300 psi

Nozzle Pipe Size (in) CONDENSER NOZZLE DIMENSIONS FT-IN (mm)
Condenser Number
1-Pass 2-Pass 3-Pass
Shell code of passes C
1 2 3 AA AA BB AA BB
1'-3-1/2" 1'-11-1/2" 1'-5" 2'-6" 1'-5" 2'-6"
CA21 10 6 6
(394) (597) (432) (762) (432) (762)
1'-3-1/2" 2'-1-1/2" 1'-5-7/8" 2'-9-1/8" 1'-5-7/8" 2'-9-1/8"
CA25 12 8 6
(394) (648) (454) (841) (454) (841)
1'-4" 2'-2-3/8" 1'-7-7/8" 2'-8-7/8" 1'-7-7/8" 2'-8-7/8"
CB21 10 6 6
(406) (670) (505) (835) (505) (835)
1'-4" 1'-10" 1'-2-3/8" 2'-5-5/8" 1'-2-3/8" 2'-5-5/8"
CB25 12 8 6
(406) (559) (365) (752) (365) (752)
1'-4" 1'-8" 1'-3/8" 2'-3-5/8" 1'-3/8" 2'-3-5/8"
CC25 12 8 6
(406) (508) (314) (702) (314) (702)
CB29 1'-5-1/2" 2'-0" 1'-4-1/2" 2'-7-1/2" 1'-4-1/2" 2'-7-1/2"
14 10 8
(150PSI) (445) (610) (419) (800) (419) (800)
CB29 1'-5-1/2" 2'-0" 1'-4-1/2" 2'-7-1/2" 1'-4-1/2" 2'-7-1/2"
14 10 8
(300PSI) (445) (610) (419) (800) (419) (800)
1'-8" 2'-1" 1'-4" 2'-10" 1'-4" 2'-10"
CB33 16 10 10
(508) (635) (406) (864) (406) (864)
1'-11" 2'-3-1/2" 1'-5-1/2" 3'-1-1/2" 1'-5-1/2" 3'-1-1/2"
CB39 20 14 10
(584) (699) (446) (952) (446) (952)
JOHNSON CONTROLS 49
FORM 160.84-EG1 (516)

EVAPORATORS & Condensers – COMPACT WATER BOXES
F F
ONE PASS
G
F
TWO PASS
F F
THREE PASS
LD18624
50 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

150 and 300 psi COMPACT WATER BOXES DIMENSIONS FT - IN (mm)

Nozzle Pipe
"F" Nozzle - Diameter
EVAP Size (in)
Shell Number G
Code of passes 4 6 8 10 12 14 16 20
1 2 3
1'-2-5/8" 1'-2-11/16" 1'-2-3/4" 0'-6-7/16"
EA25 8 6 4 - - - - -
(371) (373) (375) (164)
1'-4-5/8" 1'-4-11/16" 1'-4-3/4" 0'-6-7/16"
EB25 8 6 4 - - - - -
(422) (424) (425) (164)
1'-5-3/8" 1'-5-7/16" 1'-5-7/16" 0'-6-31/32"
EB29 10 8 6 - - - - -
(441) (443) (443) (177)
1'-6" 1'-6" 1'-6" 0'-7-1/2"
EB33 14 10 8 - - - - -
(443) (443) (443) (191)
EC33 2'-1-3/4" 2'-1-3/4" 1'-8-1/8" 0'-9-1/4"
16 12 10 - - - - -
(150 PSI) (638) (638) (511) (235)
EC33 1'-8-1/8" 2'-3-1/8" 1'-8-1/8" 0'-9-1/4"
16 12 10 - - - - -
(300 PSI) (511) (689) (511) (235)
EC39 1'-8-1/4" 1'-8-1/4" 1'-8-1/4" 0'-10-1/4"
16 12 10 - - - - -
(150 PSI) (514) (514) (514) (260)
EC39 1'-9-1/4" 1'-9-1/4" 1'-9-1/4" 0'-9-3/4"
16 12 10 - - - - -
(300 PSI) (540) (540) (540) (249)
JOHNSON CONTROLS 51
FORM 160.84-EG1 (516)

F F
ONE PASS
G
F
TWO PASS
F F
THREE PASS
52 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

150 and 300 psi COMPACT WATER BOXES DIMENSIONS FT - IN (mm)

Nozzle Pipe
"F" Nozzle - Diameter
COND Size (in)
Shell Comp Code Number G
Code of passes 6 8 10 12 14 16 20
1 2 3
M1B-197FAB 1'-2-5/16" 1'-2-3/8" 0'-5-29/32"
CA21 10 6 6 - - - - -
M1B-205FAB (364) (365) (150)
M1B-197FAB 1'-2-5/16" 1'-2-3/8" 1'-2-3/8" 0'-6-7/16"
CA25 12 8 6 - - - -
M1B-205FAB (364) (365) (365) (164)
M2C-197FAC 1'-4-5/16" 1'-4-3/8" 0'-5-29/32"
CB21 10 6 6 - - - - -
M2C-205FAC (414) (416) (150)
M2C-197FAC
M2C-205FAC 1'-4-5/16" 1'-4-3/8" 1'-4-3/8" 0'-6-7/16"
CB25 12 8 6 - - - -
M2C-218FAC (414) (416) (416) (164)
M2C-233FAC
M2C-197FAC 1'-4-5/16" 1'-4-3/8" 1'-4-3/8" 0'-6-7/16"
CC25 12 8 6 - - - -
M2C-205FAC (414) (416) (416) (164)
M2C-218FAC
M2C-233FAC 1'-5-1/2" 2'-5/8" 1'-5-5/8" 0'-6-31/32"
CB29 14 10 8 - - - -
M2C-246FAC (445) (625) (448) (177)
M6C-295FAC
M2C-233FAC 1'-5-1/2" 1'-5-1/2" 0'-7-1/2"
16 10 10 - - - - -
CB33 M2C-246FAC (445) (445) (191)
(150 PSI) M6C-295FAC
- 10 - - - 1'-6-3/4' - - - - 0'-8-11/16'
M6C-331FAC
M6C-295FAC 1'-7-5/8" 0'-9-1/2"
- 10 - - - - - -
CB33 M6C-331FAC (445) (191)
(300 PSI) M6C-295FAC
16 - 10 - - 1'-7-5/8' - - 1'-7-5/8' - -
M6C-331FAC
CB39 M6C-295FAC 1-8-1/4" 2-4-1/4" 1-8-1/4" 0'-11-1/4"
20 14 10 - - - -
(150 PSI) M6C-331FAC (514) (718) (514) (286)
CB39 M6C-295FAC 1-9-1/4" 2-5-1/4" 1-9-1/4" 0'-11-5/8"
20 14 10 - - - -
(300 PSI) M6C-331FAC (540) (743) (540) (297)
JOHNSON CONTROLS 53
FORM 160.84-EG1 (516)

EVAPORATORS – MARINE WATER BOXES
1-PASS
Nozzle Arrangements
Evaporator
In Out
Left End Right End
Right End Left End
2-PASS
Nozzle Arrangements
Evaporator
In Out
3-PASS
Nozzle Arrangements
Evaporator
In Out
Right End Left End
3-PASS
Nozzle Arrangements
Evaporator
In Out
Left End Right End
LD18625
54 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

MARINE WATER BOXES-150 and 300PSI

Nozzle Pipe
Evaporator Nozzle DIMENSIONS FT - IN (mm)
Size (in)
Evaporator Number
Shell code 1-Pass 2-Pass 3-Pass
of passes C
1 2 3 AA AA BB EE AA BB EE
1'-3/12" 3'-7" 0'-11" 3'-7" 1'-6" 0'-11" 3'-7" 1'-4-1/2"
EA25 8 6 4
(394) (1092) (279) (1092) (457) (279) (1092) (419)
1'-5" 3'-11" 0'-9" 3'-11" 1'-6" 0'-9" 3'-11" 1'-4-1/2"
EB25 8 6 4
(432) (1194) (229) (1194) (457) (229) (1194) (419)
1'-5-1/2" 3'-9" 0'-10" 3'-9" 1'-7" 0'-10" 3'-9" 1'-7"
EB29 10 8 6
(445) (1143) (254) (1143) (483) (254) (1143) (483)
1'-7-1/2" 4'-1" 0'-11" 4'-1" 1'-10" 0'-11" 4'-1" 1'-10"
EB33 14 10 8
(495) (1245) (279) (1245) (559) (279) (1245) (559)
1-11-
1'-7-1/2" 4'-7" 0'-11" 4'-7" 1-11-1/2" 0'-11" 4'-7"
EC33 16 12 10 1/2"
(495) (1397) (279) (1397) (597) (279) (1397)
(597)
2'-0" 4'-11-1/2" 0'-10-1/2" 4'-11-1/2" 2'-2-1/2" 0'-10-1/2" 4'-11-1/2" 2'-2-1/2"
EC39 16 12 10
(610) (1511) (267) (1511) (673) (267) (1511) (673)
JOHNSON CONTROLS 55
FORM 160.84-EG1 (516)

CONDENSERS – MARINE WATER BOXES
1-PASS
Nozzle Arrangements
Condenser
In Out
Left End Right End
Right End Left End
2-PASS
Nozzle Arrangements
Condenser
In Out
3-PASS
Nozzle Arrangements
Condenser
In Out
Right End Left End
3-PASS
Nozzle Arrangements
Condenser
In Out
Left End Right End
LD18626
56 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

MARINE WATER BOXES-150 and 300 psi

Nozzle
Pipe Condenser Nozzle DIMENSIONS FT - IN (mm)
Size (in)
Condenser
Number
Shell
code of 1-Pass 2-Pass 3-Pass
passes C
ee ee
1 2 3 AA AA5 BB5 EE AA BB5 EE
flange flange
1'-3-1/2" 3'-8-1/2" 1'-3-1/2" 3'-8-1/2" 1'-4-1/2" 1'-5-1/2" 1'-3-1/2" 3'-8-1/2" 1'-4-1/2" 1'-5-1/2"
CA21 10 6 6
(394) (1130) (394) (1130) (419) (445) (394) (1130) (419) (445)
1'-3-1/2" 4'-0-1/2" 1'-3-5/8" 4'-0-1/2" 1'-6-1/2" 1'-7-3/8" 1'-3-5/8" 4'-0-1/2" 1'-6-1/2" 1'-7-3/8"
CA25 12 8 6
(394) (1232) (397) (1232) (470) (492) (397) (1232) (470) (492)
1'-4" 4'-3-3/8" 1'-6-3/8" 4'-3-3/8" 1'-4-1/2" 1'-5-1/2" 1'-6-3/8" 4'-3-3/8" 1'-4-1/2" 1'-5-1/2"
CB21 10 6 6
(406) (1305) (467) (1305) (419) (445) (467) (1305) (419) (445)
1'-4" 4'-1" 1'-0" 4'-1" 1'-6-1/2" 1'-7-3/8" 1'-0" 4'-1" 1'-6-1/2" 1'-7-3/8"
CB25 12 8 6
(406) (1245) (305) (1245) (470) (492) (305) (1245) (470) (492)
1'-4" 4'-1" 1'-0" 4'-1" 1'-6-1/2" 1'-7-3/8" 1'-0" 4'-1" 1'-6-1/2" 1'-7-3/8"
CC25 12 8 6
(406) (1245) (305) (1245) (470) (492) (305) (1245) (470) (492)
1'-5-1/2" 4'-5" 1'-2" 4'-5" 1'-9" 1'-10-1/8" 1'-2" 4'-5" 1'-9" 1'-10-1/8"
CB29 14 10 8
(445) (1346) (356) (1346) (533) (562) (356) (1346) (533) (562)
1'-8" 4'-8" 0'-10" 4'-8" 1'-9-1/2" 1'-10-5/8" 0'-10" 4'-8" 1'-9-1/2" 1'-10-5/8"
CB33 16 10 10
(508) (1422) (254) (1422) (546) (575) (254) (1422) (546) (575)
1'-11" 5'-1" 0'-11-1/2" 5'-1" 2'-3-1/2" 2'-4" 0'-11-1/2" 5'-1" 2'-3-1/2" 2'-4"
CB39 20 14 10
(584) (1549) (292) (1549) (699) (711) (292) (1549) (699) (711)
JOHNSON CONTROLS 57
FORM 160.84-EG1 (516)

F
LD01342B_1
marine WATER BOXES DIMENSIONS FT - IN (mm)

150 and 300 psi
Evaporator
1-PASS 2-pass 3-pass
Shell Code
F I F I G F I
1'-7" 0'-8-13/16" 1'-4-7/8" 0'-7-3/4" 0'-6-7/16" 1'-4-7/8" 0'-7-3/4"
EA25
(483) (224) (429) (197) (164) (429) (197)
EB25 1'-7" 0'-8-13/16" 1'-3-7/8" 0'-7-3/4" 0'-6-7/16" 1'-3-7/8" 0'-7-3/4"
(150PSI) (483) (224) (403) (197) (164) (403) (197)
EB25 1'-7" 0'-8-13/16" 1'-3-7/8" 0'-7-3/4" 0'-8-3/16" 1'-3-7/8" 0'-7-3/4"
(300PSI) (483) (224) (403) (197) (208) (403) (197)
EB29 1'-10-7/8" 0'-10-5/8" 1'-8-3/4" 0'-9-9/16" 0'-6-31/32" 1'-8-3/4" 0'-9-9/16"
(150PSI) (581) (270) (5270 (243) (177) (527) (243)
EB29 1'-10-7/8" 0'-10-5/8" 1'-8-3/4" 0'-9-9/16" 0'-9-7/32" 1'-8-3/4" 0'-9-9/16"
(300PSI) (581) (270) (527) (243) (234) (527) (243)
EB33 2'-2" 1'-0-1/8" 1'-10-1/4" 0'-10-1/4" 0'-7-1/2" 1'-10-1/4" 0'-10-1/4"
(150PSI) (660) (308) (565) (260) (191) (565) (260)
EB33 2'-2" 1'-0-1/8" 1'-10-1/4" 0'-10-1/4" 0'-9-1/2" 1'-10-1/4" 0'-10-1/4"
(300PSI) (660) (308) (565) (260) (241) (565) (260)
EC33 2'-5-1/8" 1'-1-3/4" 1'-11" 0'-11-1/2" 0'-8-5/16" 2'-5/8" 0'-11-1/2"
(150PSI) (740) (350) (584) (292) (211) (625) (292)
EC33 2'-6-1/4" 1'-3-1/8" 2'-1-1/4" 1'-0-5/8" 1'-0-3/4" 2'-1-1/4" 1'-0-3/8"
(300PSI) (768) (384) (641) (321) (324) (641) (314)
EC39 2'-6-5/8" 1'-2-3/8" 2'-0-3/4" 1'-0-3/8" 1'-4" 2'-2-5/8" 1'-0-3/8"
(150PSI) (778) (365) (629) (314) (406) (676) (314)
EC39 2'-8-3/4" 1'-3-3/4" 2'-2-1/2" 1'-1-1/4" 1'-3-1/2" 2'-3-3/4" 1'-1-3/4"
(300PSI) (832) (400) (673) (337) (394) (705) (349)
58 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

F
LD01342B_1
marine WATER BOXES DIMENSIONS FT - IN (mm)

150 and 300 psi
CONDENSER
1-PASS 2-pass 3-pass
Shell Code
F I F I G F I
1'-9" 0'-9-7/8" 1'-4-7/8" 0'-7-13/16" 0'-5-29/32" 1'-4-7/8" 0'-7-13/16"
CA21
(533) (251) (429) (198) (150) (429) (198)
1'-11-5/8" 0'-11-1/8" 1'-7-1/2" 0'-9-1/16" 0'-6-7/16" 1'-7-1/2" 0'-9-1/16"
CA25
(600) (283) (495) (230) (164) (495) (230)
CB21 1'-9" 0'-9-7/8" 1'-4-7/8" 0'-7-13/16" 0'-5-29/32" 1'-4-7/8" 0'-7-13/16"
(150PSI) (533) (251) (4290 (198) (150) (429) (198)
CB21 1'-11-7/16" 0'-10-29/32" 1'-7-5/16" 0'-8-27/32" 0'-7-9/32" 1'-7-5/16" 0'-8-27/32"
(300PSI) (595) (277) (491) (225) (185) (491) (225)
CB25 1'-11-5/8" 0'-11-1/8" 1'-7-1/2" 0'-9-1/16" 0'-6-7/16" 1'-7-1/2" 0'-9-1/16"
(150PSI) (600) (283) (495) (230) (164) (495) (230)
CB25 2'-2-3/8" 1'-0-1/4" 1'-10-1/4" 0'-10-3/16" 0'-8-3/16" 1'-10-1/4" 0'-10-3/16"
(300PSI) (670) (311) (565) (259) (208) (565) (259)
CC25 1'-11-5/8" 0'-11-1/8" 1'-7-1/2" 0'-9-1/16" 0'-6-7/16" 1'-7-1/2" 0'-9-1/16"
(150PSI) (600) (283) (495) (230) (164) (495) (230)
CC25 2'-2-3/8" 1'-0-1/4" 1'-10-1/4" 0'-10-3/16" 0'-8-3/16" 1'-10-1/4" 0'-10-3/16"
(300PSI) (670) (311) (565) (259) (208) (565) (259)
CB29 2'-0-3/4" 0'-11-5/8" 1'-9-3/8" 0'-9-3/4" 0'-7-7/8" 1'-9-1/2" 0'-9-3/4"
(150PSI) (629) (295) (543) (239) (200) (546) (248)
CB29 2'-2-1/2" 1'-0-1/4" 1'-11-1/2" 0'-10-5/8" 0'-9-7/32" 1'-11-1/2" 0'-10-5/8"
(300PSI) (673) (311) (597) (270) (234) (597) (270)
CB33 2'-2-7/8" 1'-0-5/8" 1'-9-1/2" 0'-10" 0'-8-15/16" 1'-9-5/8" 0'-10"
(150PSI) (683) (320) (546) (254) (227) (549) (254)
CB33 2'-4-1/4" 1'-0-7/8" 1'-11" 0'-10-1/4" 0'-9-1/2" 1'-11" 0'-10-1/4"
(300PSI) (718) (327) (584) (260) (241) (584) (260)
CB39 2'-11-7/8" 1'-5" 2'-3-3/4" 1'-2" 0'-10-1/2" 2'-5-7/8" 1'-2"
(150PSI) (911) (432) (705) (356) (268) (759) (356)
CB39 2'-6-1/2" 1'-3-1/4" 2'-0-1/2" 1'-0-1/4" 0'-10-3/4" 2'-0-1/2" 1'-0-1/4"
(300PSI) (775) (387) (622) (311) (249) (622) (311)
JOHNSON CONTROLS 59
FORM 160.84-EG1 (516)
Weights
M1 Motor
Table 4 - EVAPORATOR WEIGHTS, dry*

150PSI COMPACT 300PSI compact 150PSI marine 300PSI MARINE
EVAPORATOR WATER BOX WEIGHT WATER BOX WEIGHT WATER BOX WEIGHT WATER BOX WEIGHT
M1 Motor Chillers
LBS (KG) LBS (KG) LBS (KG) LBS (KG)

WEIGHT
CODE LBS 1-PASS 2-PASS 3-PASS 1-PASS 2-PASS 3-PASS 1-PASS 2-PASS 3-PASS 1-PASS 2-PASS 3-PASS
(KG)
2867 268 274 278 494 459 437 976 639 1011 1450 954 1424
EA2508
(1300) (122) (124) (126) (224) (208) (198) (443) (290) (459) (658) (433) (646)
3393 268 274 278 494 459 437 976 639 1011 1450 954 1424
EA2510
(1539) (122) (124) (126) (224) (208) (198) (443) (290) (459) (658) (433) (646)
4379 268 274 278 494 459 437 976 639 1011 1450 954 1424
EA2514
(1986) (122) (124) (126) (224) (208) (198) (443) (290) (459) (658) (433) (646)
*Weights based on maximum tube bundle allowed per shell.

Shell weights assume max bundle size (for 3/4" tube), heaviest tube (e-179; c-203), 300#water (if available)
Waterbox weight includes both waterboxes and covers/return
Table 5 - CONDENSER WEIGHTS, DRY*

M1 Motor Chillers
WEIGHT
(KG)
2837 230 219 230 442 353 366 776 488 1086 1140 699 1057
CA2110
(1287) (104) (99) (104) (200) (160) (166) (352) (221) (493) (517) (317) (479)
3383 282 281 283 622 509 477 1078 684 1086 1666 1039 1529
CA2508
(1535) (128) (127) (128) (282) (231) (216) (489) (310) (493) (756) (471) (694)
4014 282 281 283 622 509 477 1078 684 1086 1666 1039 1529
CA2510
(1821) (128) (127) (128) (282) (231) (216) (489) (310) (493) (756) (471) (694)
5297 282 281 283 622 509 477 1078 684 1086 1666 1039 1529
CA2514
(2403) (128) (127) (128) (282) (231) (216) (489) (310) (493) (756) (471) (694)

Table 6 - VSD WEIGHTS Table 8 - UNIT ASSEMBLY – PANELS, PIPING,

VSD WEIGHT LBS (KG)
WIRING, ETC
M1 Motor
Chillers
1226 UNIT ASSEMBLY -

HYP490XH30B-46
M1 Motor Chillers
(556) PANELS, PIPING, WEIGHT LBS (KG)

2075 WIRING, ETC.
HYP744XH30B-46
(941) 962
M1B-197FAB
(436)
Table 7 - COMPRESSOR WEIGHTS
COMPRESSOR WEIGHT LBS (KG) 962
M1B-205FAB
M1 Motor
(436)
Chillers
1937
M1B-197FAB
(879)
1954
M1B-205FAB
(886)
60 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Weights (Cont'd)
M1 Motor
Table 9 - REFRIGERANT & WATER WEIGHT

REFRIGERANT WEIGHT WATER WEIGHT
LBS (KG)* LBS (KG)**
M1 Motor Chillers
487 1106
EA2508 CA2508
(221) (502)
549 964
CA2110
(249) (437)
EA2510
605 1289
CA2510
(274) (585)
854 1656
EA2514 CA2514
(387) (751)
*Refrigerant weight based on maximum tube bundle.
** Water weight is the total water in both shells and for 150psi, 2-pass, compact water boxes.
Table 10 - TOTAL WEIGHT WORKSHEET

FORM 1 FORM 2 FORM 3 FORM 7 FORM 9 FORM 10 FORM 11
COMPRESSOR
EVAPORATOR &
WATER BOXES
CONDENSER &
M1 Motor Chillers
WATER BOXES
VSD
UNIT ASSEMBLY
REFRIGERANT
WATER
SHIPPING
WEIGHT*
OPERATING
WEIGHT**
* Shipping Weight is the sum of the component weights. Form 1 and 9 ship with refrigerant.
** Operating Weight is the sum of the component weights, refrigerant, and water weights.
JOHNSON CONTROLS 61
FORM 160.84-EG1 (516)
Weights (Cont'd)
M2 Motor

WEIGHT
(KG)
M2 Motor Chillers
3052 264 269 272 486 453 438 1088 697 1096 1586 1022 1562
EB2508
(1384) (120) (122) (123) (220) (205) (199) (494) (316) (497) (719) (464) (709)
3747 264 269 272 486 453 438 1088 697 1096 1586 1022 1562
EB2510
(1700) (120) (122) (123) (220) (205) (199) (494) (316) (497) (719) (464) (709)
4776 264 269 272 486 453 438 1088 697 1096 1586 1022 1562
EB2514
(2166) (120) (122) (123) (220) (205) (199) (494) (316) (497) (719) (464) (709)
4516 332 355 358 668 651 622 1364 887 1398 2070 1354 2042
EB2910
(2048) (151) (161) (162) (303) (295) (282) (619) (402) (634) (939) (614) (926)
5832 332 355 358 668 651 622 1364 887 1398 2070 1354 2042
EB2914
(2645) (151) (161) (162) (303) (295) (282) (619) (402) (634) (939) (614) (926)
5716 402 421 436 958 830 804 1862 1155 1868 2906 1803 2728
EB3310
(2593) (182) (191) (198) (435) (376) (365) (845) (524) (847) (1318) (818) (1237)
7341 402 421 436 958 830 804 1862 1155 1868 2906 1803 2728
EB3314
(3330) (182) (191) (198) (435) (376) (365) (845) (524) (847) (1318) (818) (1237)

Table 12 - condenser WEIGHTS, dry*

Condenser WATER BOX WEIGHT WATER BOX WEIGHT WATER BOX WEIGHT WATER BOX WEIGHT
WEIGHT
(KG)
2937 230 219 230 444 352 444 906 548 886 1430 844 1340
CB2110
M2 Motor Chillers
(1332) (104) (99) (104) (201) (160) (201) (411) (249) (402) (649) (383) (608)
4637 282 281 284 622 509 478 1170 722 1156 1802 1107 1654
CB2510
(2103) (128) (127) (129) (282) (231) (217) (531) (327) (524) (817) (502) (750)
6077 282 281 284 622 509 478 1170 722 1156 1802 1107 1654
CB2514
(2757) (128) (127) (129) (282) (231) (217) (531) (327) (524) (817) (502) (750)
3351 282 281 284 622 509 478 1170 722 1156 1802 1107 1654
CC2508
(1520) (128) (127) (129) (282) (231) (217) (531) (327) (524) (817) (502) (750)
6101 340 354 354 852 735 678 1480 891 1416 2360 1468 2170
CB2910
(2767) (154) (161) (161) (386) (333) (308) (639) (404) (642) (1070) (666) (984)
7999 340 354 354 852 735 678 1480 891 1416 2360 1468 2170
CB2914
(3628) (154) (161) (161) (386) (333) (308) (639) (404) (642) (1070) (666) (984)
7673 406 419 444 1066 845 872 1918 1159 1888 3098 1827 2816
CB3310
(3480) (184) (190) (201) (484) (383) (396) (870) (526) (856) (1405) (829) (1277)
10118 406 419 444 1066 845 872 1918 1159 1888 3098 1827 2816
CB3314
(4590) (184) (190) (201) (484) (383) (396) (870) (526) (856) (1405) (829) (1277)

62 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Weights (Cont'd)
M2 Motor

VSD WEIGHT LBS (KG) WIRING, ETC
1226 UNIT ASSEMBLY -
HYP490XH30B-46
M2 Motor
Chillers
(556) PANELS, PIPING, WEIGHT LBS (KG)
M2 Motor Chillers
WIRING, ETC.
1934
HYP612XH30B-46 1254
(886) M2C-218FAC
2060 (569)
HYP774XH30B-46
(934) 1260
M2C-233FAC
(571)
Table 14 - COMPRESSOR WEIGHTS
1262
COMPRESSOR WEIGHT LBS (KG) M2C-246FAC
(572)
2848
M2C-197FAC
(1292)
2855
M2C-205FAC
(1295)
M2 Motor
Chillers
2974
M2C-218FAC
(1349)
2985
M2C-233FAC
(1354)
2985
M2C-246FAC
(1354)
JOHNSON CONTROLS 63
FORM 160.84-EG1 (516)
Weights (Cont'd)
M2 Motor
REFRIGERANT WATER
WEIGHT LBS (KG)* WEIGHT LBS (KG)**
640 1510
CB2510
(290) (690)
EB2910
860 1840
CB2910
(390) (840)
M2 Motor Chillers
900 1940
CB2514
(410) (880)
EB2914
1210 2350
CB2914
(550) (1070)
920 2150
CB2910
(420) (980)
EB3310
980 2580
CB3310
(450) (1170)
1290 2760
CB2914
(590) (1250)
EB3314
1380 3310
CB3314
(630) (1510)

Table 17 - TOTAL WEIGHT WORKSHEET

FORM 1 FORM 2 FORM 3 FORM 7 FORM 9 FORM 10 FORM 11
COMPRESSOR
EVAPORATOR &
WATER BOXES
CONDENSER &
M2 Motor Chillers
WATER BOXES
VSD
UNIT ASSEMBLY
REFRIGERANT
WATER
SHIPPING
WEIGHT*
OPERATING
WEIGHT**
* Shipping Weight is the sum of the component weights. Form 1 and 9 ship with refrigerant.
** Operating Weight is the sum of the component weights, refrigerant, and water weights.
64 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Weights (Cont'd)
M6 Motor

M6 Motor Chillers

WEIGHT
(KG)
7477 340 383 380 1062 943 878 1822 1101 1850 3214 1998 2986
EC3312
(3392) (154) (174) (172) (482) (428) (398) (826) (499) (839) (1458) (906) (1354)
8389 340 383 380 1062 943 878 1822 1101 1850 3214 1998 2986
EC3314
(3805) (154) (174) (172) (482) (428) (398) (826) (499) (839) (1458) (906) (1354)
11834 678 712 740 1430 1310 1266 2778 1785 2856 4740 2947 4502
EC3914
(5368) (308) (323) (336) (649) (594) (574) (1260) (810) (1295) (2150) (1337) (2042)

Table 19 - condenser WEIGHTS, dry*

Condenser WATER BOX WEIGHT WATER BOX WEIGHT WATER BOX WEIGHT WATER BOX WEIGHT
M6 Motor Chillers

WEIGHT
(KG)
7473 340 354 354 852 735 678 1408 891 1416 2360 1468 2170
CB2912
(3390) (154) (161) (161) (386) (333) (308) (639) (404) (642) (1070) (666) (984)
9782 406 419 444 1066 845 872 1918 1159 1888 3098 1827 2816
CB3314
(4437) (184) (190) (201) (484) (383) (396) (870) (526) (856) (1405) (829) (1277)
10297 692 757 740 1630 1436 1272 2944 1849 2964 4924 2998 4410
CB3914
(4671) (314) (343) (336) (739) (651) (577) (1335) (839) (1344) (2234) (1360) (2000)

JOHNSON CONTROLS 65
FORM 160.84-EG1 (516)
Weights (Cont'd)
M6 Motor

WIRING, ETC
VSD WEIGHT LBS (KG)
M6 Motor
UNIT ASSEMBLY -
Chillers
2060
HYP0774XHC30B-46 PANELS, PIPING, WEIGHT LBS (KG)
(935) WIRING, ETC.
M6 Motor
Chillers
3806
HYP1278XHC30B-46 1300
(1727) M6C-295FAC
(591)
Table 21 - COMPRESSOR WEIGHTS 1300

M6C-331FAC
COMPRESSOR WEIGHT LBS (KG) (591)
M6 Motor
Chillers
4298
M6C-295FAC
(1950)
4439
M6C-331FAC
(2014)

REFRIGERANT WEIGHT WATER WEIGHT
LBS (KG)* LBS (KG)**
M6 Motor Chillers
EC3312 CB2912 1331 (605) 2863 (1299)
EC3314 CB3314 1626 (739) 3589 (1628)
CB3314 1908 (867) 4232 (1920)

EC3914
CB3914 2072 (942) 4892 (2220)

66 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Guide Specifications
GENERAL
Furnish YORK YMC² Unit(s) as indicated on the drawings.
Each unit shall produce a capacity of ____ tons, cooling ____ gpm of _____ from ____ to
____ °F when supplied with ____ gpm of condenser water at ____°F. Power input shall
not exceed ____ kW with an IPLV of ____. The cooler shall be selected for _____ fouling
factor and a maximum liquid pressure drop of ____ ft. Water side shall be designed for
____ psig working pressure. The condenser shall be selected for _____ fouling factor
and maximum liquid pressure drop of ___ ft. Water side shall be designed for ____ psig
working pressure. Power shall be supplied to the unit at ____ volts - 3 phase - ___ Hz.
The chiller shall use HFC-134a.
or
Each unit shall produce a capacity of ____ kW, cooling ____ l/s of _____ from ____ to
____ °C when supplied with ____ l/s of condenser water at ____°C. Power input shall not
exceed ____ KW with an IPLV of ____. The cooler shall be selected for _____ m2 C/W
fouling factor and a maximum liquid pressure drop of ____ kPa. Water side shall be de-
signed for ____ barg working pressure. The condenser shall be selected for _____ foul-
ing factor and maximum liquid pressure drop of ___ kPa. Water side shall be designed for
____ barg working pressure. Power shall be supplied to the unit at ____ volts - 3 phase
- ___ Hz. The chiller shall use HFC-134a.
Each unit shall be completely factory packaged including evaporator, unit mounted Op-
tiSpeed VSD, condenser, sub-cooler, compressor, hermetic motor, OptiView Control Cen-
ter, and all interconnecting unit piping and wiring. The chiller shall be painted prior to
shipment.
Performance shall be certified in accordance with AHRI Standard 550/590. Only chillers
that are listed in the AHRI Certification Program for Centrifugal and Rotary Screw Water
Chillers are acceptable.
The initial charge of refrigerant shall be supplied, factory charged in the chiller or shipped
in containers and cylinders for field installation.
COMPRESSOR
The compressor shall be a single-stage centrifugal type powered by a high speed, direct-
drive electric motor. A cast aluminum, fully shrouded impeller shall be mounted directly to
the motor shaft. The impeller shall be designed for balanced thrust, dynamically balanced
and overspeed tested for smooth, vibration free operation. Compressor castings shall be
designed for 235 psig (16 barg) working pressure and hydrostatically pressure tested at
355 psig (24.4 barg) for HFC-134a units.
Capacity control shall be achieved by the combined use of variable speed control and
mechanical flow regulation to provide fully modulating control from maximum to minimum
load. The unit shall be capable of operating with lower temperature cooling tower water
during part-load operation in accordance with AHRI Standard 550/590. All capacity con-
trol devices shall be automatically controlled to maintain a constant leaving chilled water
temperature.
JOHNSON CONTROLS 67
FORM 160.84-EG1 (516)
Guide Specifications (Cont'd)

MOTOR
The compressor motor shall be a hermetic, oil free, permanent magnet type directly cou-
pled to the compressor. The motor will be bolted to a cast iron adapter plate mounted
on the compressor to provide factory alignment of the shaft. The motor shaft shall be
supported on active magnetic radial and thrust bearings. Magnetic bearing control shall
be equipped with auto vibration reduction and balancing systems. During a power failure
event, the magnetic bearings shall remain active throughout the compressor coast down.
Rolling element bearings shall be provided as a backup to the magnetic bearings de-
signed for emergency touch down situations. Motor stator and rotor shall be equipped with
a pressure driven refrigerant cooling loop to maintain acceptable operating temperatures.
Variable-speed drive (VSD)
A VSD shall be factory installed on the chiller. It will vary the compressor motor speed by
controlling the frequency and voltage of the electrical power to the motor. The capacity
control logic shall automatically adjust motor speed for maximum part-load efficiency by
analyzing information fed to it by sensors located throughout the chiller.
Drive shall be PWM type utilizing IGBT’s with a displacement power factor of 0.97 or bet-
ter at all loads and speeds.
The VSD shall be unit mounted in a NEMA -1 enclosure with all power and control wiring
between the drive and chiller factory installed. Field power wiring shall be a single point
connection and electrical lugs for incoming power wiring will be provided. The entire chiller
package shall be UL listed.
The VSD shall be cooled using condenser water and all cooling connections shall be fac-
tory installed.
The following features will be provided:
• Door interlocked rotary disconnect switch or circuit breaker capable of being pad-
locked.
• Ground fault protection.
• Over-voltage and under-voltage protection.
• 3-phase sensing motor over current protection.
• 3-phase sensing input over current protection.
• Single phase protection.
• Insensitive to phase rotation.
• Over temperature protection.
• IEEE Standard 519-1992 compliance.
• Digital readout at the chiller unit control panel of output frequency, output voltage,
3-phase input current, 3-phase output current, input kVA, Kilowatts and Kilowatt-
hours, input voltage THD, input current TDD, self-diagnostic service parameters.
Separate meters for this information will not be acceptable.
68 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

• KW Meter - The unit’s input power consumption will be measured and displayed
digitally via the unit’s control panel. The KW meter accuracy is typically +/- 3% of
reading. KW meter scale is 0 - 788 KW.
• KWh Meter – The unit’s cumulative input power consumption is measured and dis-
played digitally via the unit’s control panel. The KWh meter is resettable and its ac-
curacy is typically +/- 3% of reading. KWh meter scale is 0 – 999,999 kWh.
• Ammeter – Simultaneous three-phase true RMS digital readout via the unit control
panel. Six current transformers provide isolated sensing. The ammeter accuracy is
typically +/- 3% of reading. Ammeter scale is 0 - 545 A RMS.
• Voltmeter – Simultaneous three-phase true RMS digital readout of input voltage and
motor voltage via the unit control panel. The voltmeter accuracy is typically +/- 3% of
reading. Voltmeter scale is 0 – 670 VAC.
• Elapsed Time Meter – Digital readout of the unit’s elapsed running time (0 – 876,600
hours, resetable) is displayed via the unit control panel.
EVAPORATOR
Evaporator shall be a shell and tube, hybrid falling-film type designed for 235 psig (16
barg) working pressure on the refrigerant side. Shell shall be fabricated from rolled carbon
steel plate with fusion welded seams; have carbon steel tube sheets, drilled and reamed
to accommodate the tubes; and intermediate tube supports spaced no more than four
feet apart. The refrigerant side shall be designed, tested and stamped in accordance with
ASME Boiler and Pressure Vessel Code, Section VIII-Division 1.
Tubes shall be high-efficiency, internally and externally enhanced type having plain cop-
per lands at all intermediate tube supports to provide maximum tube wall thickness at
the support area. Each tube shall be roller expanded into the tube sheets providing a
leak proof seal, and be individually replaceable. Water velocity through the tubes shall
not exceed 12 fps. A liquid level sight glass will be located on the side of the shell to aid
in determining proper refrigerant charge. A suction baffle eliminator will be located above
the tube bundle to prevent liquid refrigerant carryover to the compressor. The evaporator
shall have a refrigerant relief device sized to meet the requirements of ASHRAE 15 Safety
Code for Mechanical Refrigeration.
Water boxes shall be removable to permit tube cleaning and replacement. Stubout water
nozzle connections having ANSI/AWWA C-606 grooves shall be provided. Waterboxes
shall be designed for 150 psi (10.3 bar) design working pressure and tested at 225 psig
(15.5 bar). Vent and drain connections with plugs will be provided on each water box. Low
flow protection shall be provided by a thermal-type flow sensor, factory mounted in the
water nozzle connection and wired to the chiller OptiView Control Center.
CONDENSER
Condenser shall be of the shell and tube type, designed for 235 psig (16 barg) working
pressure on the refrigerant side. Shell shall be fabricated from rolled carbon steel plate
with fusion welded seams; have carbon steel tube sheets, drilled and reamed to accom-
modate the tubes; and intermediate tube supports spaced no more than four feet apart.
The refrigerant side shall be designed, tested and stamped in accordance with ASME
Boiler and Pressure Vessel Code, Section VIII-Division 1. Tubes shall be high-efficiency,
JOHNSON CONTROLS 69
FORM 160.84-EG1 (516)

internally and externally enhanced type having plain copper lands at all intermediate tube
supports to provide maximum tube wall thickness at the support area. Each tube shall
be roller expanded into the tube sheets providing a leak proof seal, and be individually
replaceable. Water velocity through the tubes shall not exceed 12 fps.
Water boxes shall be removable to permit tube cleaning and replacement. Stubout water
connections having ANSI/AWWA C-606 grooves will be provided. Waterboxes shall be
designed for 150 psi (10.3 bar) design working pressure and tested at 225 psig (15.5 bar).
Vent and drain connections with plugs will be provided on each water box.
REFRIGERANT ISOLATION VALVES
Factory-installed isolation valves in the compressor discharge line and refrigerant liquid
line shall be provided. These valves shall allow isolation and storage of the refrigerant
charge in the chiller condenser during servicing, eliminating time-consuming transfers
to remote storage vessels. Both valves shall be positive shutoff, assuring integrity of the
storage system.
REFRIGERANT FLOW CONTROL
Refrigerant flow to the evaporator shall be controlled by a variable orifice. The variable
orifice control shall automatically adjust to maintain proper refrigerant level in the con-
denser and evaporator. This shall be controlled by monitoring refrigerant liquid level in the
condenser, assuring optimal subcooler performance.
OPTIVIEw CONTROL CENTER
The chiller shall be controlled by a standalone microprocessor based control center. The
chiller OptiView Control Center shall provide control of chiller operation and monitoring of
chiller sensors, actuators, relays and switches.
The control panel shall include a 10.4 in. diagonal color liquid crystal display (LCD) sur-
rounded by “soft“ keys which are redefined based on the screen displayed at that time.
This shall be mounted in the middle of a keypad interface and installed in a locked enclo-
sure. The screen shall detail all operations and parameters, using a graphical representa-
tion of the chiller and its major components. Panel verbiage shall be available in English
as standard and in other languages as an option with English always available. Data shall
be displayed in either English or Metric units. Smart Freeze Point Protection shall run the
chiller at 36.0°F (2.2°C) leaving chilled water temperature, and not have nuisance trips
on low water temperature. The sophisticated program and sensor shall monitor the chiller
water temperature to prevent freeze up. When needed Hot Gas Bypass is available as
an option. The panel shall display countdown timer messages so the operator knows
when functions are starting and stopping. Every programmable point shall have a pop-up
screen with the allowable ranges, so that the chiller can not be programmed to operate
outside of its design limits.
70 JOHNSON CONTROLS
FORM 160.84-EG1 (516)

STARTUP AND OPERATOR TRAINING
The services of a factory trained, field service representative will be provided to supervise
the final leak testing, charging and the initial startup and conduct concurrent operator
instruction.
FACTORY INSULATION
Factory-applied, anti-sweat insulation shall be attached to the cooler shell, flow chamber,
tube sheets, suction connection, and (as necessary) to the auxiliary tubing. The insulation
shall be a flexible, closed-cell plastic type, ¾ inch thick, applied with pressure-sensitive
adhesive and vapor-proof cement. The insulation will normally prevent sweating in envi-
ronments with relative humidity up to 75% and dry bulb temperatures ranging from 50 to
90 °F.
ISOLATION MOUNTING
Included with the unit are four vibration isolation mounts, consisting of 1" thick neoprene
isolation pads, for field mounting. The pads are to be mounted under the steel mounting
pads on the tube sheets. The unit is suitable for ground floor installation.
SHIPMENT FORM #1
The unit shall be completely assembled, with all main, auxiliary, and control piping in-
stalled, controls wired, leak tests completed, air run tests completed, and refrigerant
charge in place. Other miscellaneous materials shall be packed separately.
JOHNSON CONTROLS 71
FORM 160.84-EG1 (516)
Metric (SI) Conversion

Values provided in this manual are in the English inch‑pound (I‑P) system.
The following factors can be used to convert from English to the most common Sl Metric values.
MULTIPLY THIS TO OBTAIN THIS

MEASUREMENT BY
ENGLISH VALUE METRIC VALUE
TONS REFRIGERANT
CAPACITY 3.516 KILOWATTS (kW)
EFFECT (ton)
KILOWATTS (kW) NO CHANGE KILOWATTS (kW)
POWER
HORSEPOWER (hp) 0.7457 KILOWATTS (kW)
FLOW RATE GALLONS / MINUTE (gpm) 0.0631 LITERS / SECOND (L/s)
FEET (ft) 304.8 MILLIMETERS (mm)
LENGTH
INCHES (in) 25.4 MILLIMETERS (mm)
WEIGHT POUNDS (lb) 0.4536 KILOGRAMS (kg)
VELOCITY FEET / SECOND (fps) 0.3048 METERS / SECOND (m/s)
FEET OF WATER (ft) 2.989 KILOPASCALS (kPa)
PRESSURE DROP
POUNDS / SQ. INCH (psi) 6.895 KILOPASCALS (k Pa)
TEMPERATURE FOULING FACTOR

To convert degrees Fahrenheit (°F) to degrees Celsius ENGLISH l‑P EQUIVALENT Sl METRIC
(°C), subtract 32° and multiply by 5/9 or 0.5556. (fT2 °F hr/Btu) (m2 k/kW)
To convert a temperature range (i.e., 10°F or 12°F chilled 0.0001 0.018

water range) from Fahrenheit to Celsius, multiply by 5/9 0.00025 0.044
or 0.5556. 0.0005 0.088
0.00075 0.132
EFFICIENCY
In the English l‑P system, chiller efficiency is measured
in kW / ton:
kW input
kW / ton =
tons refrigerant effect
In the Sl Metric system, chiller efficiency is measured in
Coefficient of Performance (COP).
kW refrigeration effect
COP =
kW input
kW / ton and COP are related as follows:
3.516
kW/ton =
COP
3.516
COP =
kW/ton
72 JOHNSON CONTROLS
FORM 160.84-EG1 (516)
Notes
JOHNSON CONTROLS 73
Printed on recycled paper
Form 160.84-EG1 (516) Supersedes: 160.84-EG1 (715)
© 2016 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53201 Printed in USA
www.johnsoncontrols.com
Issued on 5/24/2016

YMC2 Style A - Engineering Guide

Uploaded by

YMC2 Style A - Engineering Guide

Uploaded by

form 160.

variable speed drive NOMENCLATURE

OptiView Control Center............................................................................................................................ 21

OptiSpeed Variable-Speed Drive............................................................................................................... 28

Accessories and Modifications................................................................................................................ 30

Metric (SI) Conversion................................................................................................................................... 72

This Page Intentionally Left Blank.

Actual chiller efficiency cannot be determined by analyzing the theoretical efficiency of

Ninty-eight percent of the global-warming potential (GWP) of a centrifugal chiller is from

We utilize a permanent-magnet motor and active magnetic-bearing technology to elimi-

The YMC² chiller is driven by a Johnson Controls OptiSpeed™ variable-speed drive

OZONE-DEPLETION POTENTIAL (ODP)

CFC-12 Centrifugals 0.80 8500 Phased Out Trace

HCFC-22 0.05 1700 Phasing Out 700,000

HFC-134a Centrifugals, Screws - 1300 No Phase Out 250,000

HFO-1234yf Centrifugals - 4 No Phase Out

HC-717 (NH3) Screws, Centrifugals - 1 No Phase Out

Sustainablity Focus (Cont'd)

THE MONTREAL PROTOCOL ADDRESSED CFC’S AND HCFC’S

Figure 1 - Usage of HFC-134a

Sustainablity Focus (Cont'd)

Figure 2 - co2 emissions

GLOBAL WARMING POTENTIAL (GWP)

Sustainablity Focus (Cont'd)

Figure 3 - direct and indirect global warming potential

AHRI CERTIFICATION PROGRAM

COMPUTERIZED PERFORMANCE RATINGS

TAKE ADVANTAGE OF COLDER COOLING TOWER WATER TEMPERATURES

A - 85°F ECWT B - 75°F ECWT

Unit Components (Cont'd)

The compressor is a single-stage centrifugal type directly driven by a hermetically-sealed,

The compressor motor is a hermetically-sealed, high-speed design with a permanent

Equipment Overview (Cont'd)

Equipment Overview (Cont'd)

REFRIGERANT ISOLATION VALVES

WATER FLOW SWITCHES

REFRIGERANT FLOW CONTROL

OptiView CONTROL CENTER

The chiller is controlled by a stand-alone, microprocessor-based control center. The con-

Equipment Overview (Cont'd)

• ASME Boiler and Pressure Vessel Code – Section Vlll Division 1.

• AHRI Standard 550/590

• c/U.L. – Underwriters Laboratory

• ASHRAE 15 – Safety Code for Mechanical Refrigeration

• ASHRAE Guideline 3 – Reducing Emission of Halogenated Refrigerants in Refrig-

• N.E.C. – National Electrical Code

• OSHA – Occupational Safety and Health Act

• IEEE Std. 519-1992 Compliance

FORM 3 – Driveline Separate from Shells

Shipped as three major assemblies:

• Driveline (motor/compressor assembly)

• Evaporator/Condenser shell assembly

• Variable Speed Drive

Equipment Overview (Cont'd)

FORM 7 – Driveline Separate from Split Shells

Shipped as four major assemblies:

• Driveline (motor/compressor assembly)

• Variable Speed Drive

Shipped as two major assemblies:

• Variable Speed Drive

Shipped as two major assemblies:

• Variable Speed Drive

FORM 11 – Split Shells

Shipped as two major assemblies:

• Condenser side assembly (Condenser/OptiView/Variable Speed Drive)

• Evaporator side assembly (Evaporator/Driveline/Magnetic Bearing Controller)

OptiView Control Center

OptiView Control Center (Cont'd)

3. Remote Leaving Chilled Liquid Temperature Setpoint adjustment (0 to 10VDC, 2 to

4. Remote Current Limit Setpoint adjustment

5. (0 to 10VDC, 2 to 10VDC, 0 to 20mA or 4 to 20mA) or Pulse Width Modulation

6. Remote READY TO START Contacts

7. Safety Shutdown Contacts

8. Cycling Shutdown Contacts

This screen gives a general overview of common chiller parameters.

OptiView Control Center (Cont'd)