Eltek UPC3
Eltek UPC3
UM_UPC3_E_R03
Controller
UPC3
V1.19.159
User Manual
Page 2 of 54
ATTENTION! Please read this manual very carefully before mounting and commissioning the universal power
controller unit UPC3.
This manual is a part of the delivered device. Knowledge of this document is obligatory to use the specified
unit.
The rules for prevention of accidents of the specific country and the universal safety rules according to IEC
364 have to be observed!
The universal power controller unit UPC3 has been manufactured according to valid DIN- and VDE-standards,
such as VDE 0106 (part 100) and VDE 0100 (part 410). The CE-label on the module confirms the compliance
with EU-standards for 73/23 EWG – low voltage and 89/339 EWG – electromagnetic compatibility if the
installation and operation rules are observed.
Supplier:
ATTENTION!
The duplication reproduction and/or adaptation of this document by electronic or mechanical methods, also
in parts, requires the previous authorization of the Convertronic GmbH.
Revision: /03
Datum: 18.01.2008
Contents
1.5 Alarms............................................................................................................................................................... 13
1.5.1 Internal alarms ................................................................................................................................................ 13
1.5.2 External alarm inputs..................................................................................................................................... 13
1.5.3 Alarm signalling outputs ............................................................................................................................... 13
1.5.3 Failure list ......................................................................................................................................................... 14
1.5.4 Event list........................................................................................................................................................... 14
Configuration – UPC3.......................................................................................................................................................... 24
2.2 Configuration via a serial interface for systems with external modem.............................................. 24
2.7 Technical Specifications UPC3 & UPC3S (S= small version) .................................................................. 53
2.7.1 Dimensional drawings UPC3 & UPC3S .................................................................................................. 54
Warning!
Due to the fact that several components of operating electrical devices are charged by dangerous
voltage, the improper handling of electrical devices may be the cause of accidents involving injury,
electrocution or material damages.
• Maintenance and handling of electrical devices must be executed by skilled personnel like
electricians according to EN 50110-1 or IEC 60950.
• Before starting work the electrical device must be disconnected from mains. Make sure that it is
earthed.
• Only spare parts approved by the manufacturer must be used.
All electric devices have to be decontaminated separately from the domestic waste at collecting points
which have been accounted from the government or municipal authority.
The accurate waste disposal and separate collection of rejected electric devices is the precondition to
recycle rejected electric devices and helps to prevent detrimental effects on human health and the
environment.
Above statement according to the directive 2002/96/EC applies to all electric devices installed in EU
countries.
In countries outside the EU may apply different rules regarding waste disposal of electric devices.
For detailed information regarding waste disposal of your rejected equipment please contact your Eltek
Valere partner.
Kapitel 1
Universal Power Controller UPC3
The digital inputs and outputs of the UPC3 are carried out as floating free. Data which causes an alarm
according to their configuration are saved and displayed as a fault, as long as they are active.
Additionally, the data is saved with date and time in the history list.
The analogue measuring inputs are placed on the analogue inputs of the processor. The measurement
values are displayed in the respective menu, the thresholds are monitored and an alarm is created in the
case of an over ride or dropping below the system values, according to the active UPC3 configuration.
The application program and the default values are stored in a flash memory. In this way it is secured
that the basic functions are retrievable even with the loss of customer specific adjustments (failure of
the rewritable memory) after a restart of the UPC3.
The UPC3 is equipped with a battery buffered real-time clock and a processor monitoring unit
(Watchdog), which monitors the power supply of the processor.
The buffering of the real-time clock is realised via a lithium-manganese coin cell CR2032. If the UPC3 is
stored at dead-voltage, the durability of the CR2032 is for at least 10 years. At operating conditions the
durability is nearly unlimited. Due to this fact a change is not necessary and therefore the coin cell is not
designed for a change.
The RS232 interface which is located on the front plate is free floating. The interface is designed for the
connection of a PC or a modem for programming or data transfer.
Furthermore the CAN bus interface for the control, programming and monitoring of the connected
modules is carried out via the 64 pole plug-and-socket connector.
The power supply is carried out as a DC/DC converter and supplies the system with the necessary
voltages.
This test can be performed manually at the UPC3 display, via SNMP or via the configuration software as
well as periodically with an adjustable interval (start date / time, repetition interval in days).
The rectifiers’ voltages are reduced to an adjustable voltage value during the battery test.
ATTENTION! This voltage value has to be greater than the voltage threshold of the
LVD/PLD function. Otherwise the load supply could be disconnected during
the battery test if the batteries are faulty.
Thereby, the batteries supply the connected load and therefore will be discharged. Adjustment criteria
of the battery test are:
• test duration
• the minimum allowable battery test voltage
• the maximum battery capacity to be withdrawn in %
The battery test is assessed as faulty and a respective alarm is activated, if the minimum test voltage
has been achieved within the test duration or the maximal battery capacity has been withdrawn. After
the end of the test duration or after an identification of a faulty battery the rectifiers are set back to the
default value relating to the battery charging current limitation.
An activated alarm of a battery test failure can be cancelled via a reset of the UPC3, via the UPC3 menu
or via an anew execution and faultless completion of the battery test.
The above described (head) data are saved at any one time for the last three battery tests.
Due to this facts detailed information are available at the end of the test.
For example:
For example:
4 installed rectifiers = 4 x 25A load limit of each unit = 100A load limit of the whole facility.
For example:
For example this alarm could be classified as not urgent because the efficiency of the facility is not in
danger with the failure of one unit because there are more units available than really necessary
(redundancy).
For the system voltage/consumer load voltage two thresholds are adjustable:
Vload > Vmax and Vload < Vmin
For the battery current no range monitoring is available. For the load current a “load current limit” is to
adjust. If the limit is exceeded a failure bit is generated.
For the temperature measurement inputs a failure bit is generated if T > Tmax. A further failure bit
signals a defective sensor (e.g. cable break or short circuit).
1.5 Alarms
Within the configuration of the UPC3 you are able to define which failure bits shall activate an alarm (e.g.
over-/under voltage, rectifier error, fuse fall etc.).
Alarms which are registered within the error list are signalled via a blinking error LED. Furthermore at the
display the notice “ERR” is shown.
The designations (clear text) of the external alarms can be entered or changed individually (max. 16
characters).
The UPC3 is equipped with 8 integrated alarm inputs. Those digital inputs 1.1 up to 8.1 are freely
available for the user. The optional connection of an external DCC-DIG8 module to the CAN bus extends
the system with further 8 alarm inputs (digital inputs 1.2 up to 8.2).
Each activated alarm can be assigned to a single or several signalling outputs. Likewise it is possible to
assign several activated alarms to a single signalling output. In this case the signalling relay remains
active until all assigned alarms are disappeared.
Whether the respective signalling relay is turned on or off during an alarm is adjustable via reversing.
Attention: Leaving the event list the system requests whether the list shall be deleted or not. If
you want to delete: Enter code „988“.
If the memory is full (250 entries), the eldest failure is deleted and a new one is added.
1.6 Display
• The UPC3 is equipped with a green coloured front side display (two lines per 16 characters) with
backlight.
• Three LEDs indicate the state of the device and existing active alarms.
The operation of the controller basically takes place via the 4 front side buttons (↑, ↓, ENT, ESC). The
function of each button depends on what is shown at the display and on the respective menu level.
ESC ENT
The change of the display takes place via pressing the buttons “↑↓“, whereas “↑“ changes to the
previous and “↓“ changes to the next display.
Displays which include a selectable submenu are marked with the symbol „→“. By pressing the “ENT”
button you get the submenu. The return to the superordinated menu takes place via pressing the “ESC”
button.
In order to increase the value it is necessary to press the “↑” button and press the “↓” button for the
reduction of the value for alteration of a displayed value. The value is altered by the smallest possible
amount by pressing the buttons in single steps. If the button is pressed by holding it down, then the
values are changed continuously. The speed rate of change increases the longer the button is held
down.
Altered values are accepted and saved by pressing the “ENT” button.
Measured values:
• General: Current I3, temperature T2 and 4x general measurement values G1…4
• Mains: Voltage, current and frequency (only systems equipped with mains monitoring (MM)
board)
• Power modules: Rectifier, DC/DC converter, inverter, static bypass switch (e.g. output voltage,
output current, temperature)
• Power system: System voltage/-current, earth fault measurement (if activated) and the
calculated battery-, rectifier- and consumer load currents.
• Batteries: Battery voltage, -current, center voltage of the battery and temperature.
UPC3 09.12.2006
OKAY 11:47:36
1X DC/DC-Converter,
Inverter, SBS
REC1: OKAY
Measuring values Ula: 54,5 T = 43°C
→Power-System ENT Ila: 21.0A
Temperature of the
1X
particular module
Shows the information of the
individual modules
Measuring values Ub1: 54,5
→Batteries ENT Ib1: 2.0A
UPC3 11.12.2006
OKAY 11:47:36
X times
Operating Status
ESC
Ub1 > Umax(B1) 11.12.2006 Delete History?
→Event List ENT -> [56] #6 → ENT 8:11:26 No/Yes: ESC/ENT
ENT
ENT ESC
Back to:
1X
„Event list“
„Leaf“ trough the list Shows the end of the alarm After entering of a code you can
(Date/time) delete the list.
This menu is selectable if an internal or external modem has been enabled within the configuration of the
system. The modems are shown in the display via the identification code ‚Ext’ or ‚Int’.
OperatingStatus
→Modem ENT
*____0=+lI
.caeo1/!?i
CAEO21>W
32w
43
54
65
76
87
9
#
^
*= UPC3 communicates with the modem (e.g. sending of the initial string).
I= initialised
i= not initialised
During starting the UPC3 and during starting initialisation, the first character is “*”, the final character is
“i”.
After a time period the first character is “.”, the final character is “I”. This indicates a successful
initialisation.
Control function:
• Battery Test: Start/Stop Battery test, Battery test failure delete.
• Data memory: Output of the final series of measurements at the serial interface
• Boost charge: Start/Stop Boost charge
• Modem internal/external: Start/Stop internal/external Modem operation
• 2nd Menu: More system sub menus
Battery test
starts
Via the secondary menu the status and the configuration parameters of the UPC3 are visible and can be
changed (by entering of a protection code).
Following adjustments are changeable in this menu without entering of a protection code:
Change value
→Config UPC3 →Date&Time 11.12.2006
ENT ENT
Controlfunction Display backlig 11:47:36 ENT Save data
Change value
→Displaybackli ENT
Displaycontrast 70
ENT Save data
Change value
→Displaycontra ENT
Delete,Restart 100
ENT Save data
Pinfunktion:
Please connect the serial port of the PC to the RS232 connector at the front side of the UPC3 via the
above described cable.
Kapitel 2
Configuration – UPC3
2.1 In General
Although a configuration in principle is possible directly via the UPC3 control buttons, it is advisable to
configure the system via the included PC software „UPC3 Configurator“.
For the connection of a PC the UPC3 is equipped with a communication interface RS232 at front side,
optional a connection via modem or Ethernet.
The configuration software works with the system software Windows 98SE/2000/XP. The user manual
for the dial-up and general operation of the software is optionally available.
To configure the system with the configuration software with an external modem via the serial interface
please note the following:
Please see the item 1.8.3.3 „Control Function Modem internal/external“ for the starting and stopping of
the modem. An explanation of the status of the modem can be found at item 1.8.2 “Operating Status”.
The parameter groups can be classified in system specific parameters and installation specific
parameters and can be stored accordingly as „*.mc2“ File (all parameters) or „*.syc“ File (system
parameters only).
This chapter describes the configuration of the UPC3. To improve the clarity the classification of the
several groups according to the following table has taken place.
Measurement system
Assignment Measu Displayed only at the start of the configurator with the add-on
parameter „/sys“. Allows the assignment: Measurement channel to
measurement object (e.g. measurement channel I1.1 = battery current)
Assignment Shunt Assignment shunt value to the current measuring input (e.g. I1.1 = 80A
shunt)
Thresholds
Thresholds Thresholds of battery over/under voltage
Threshold of over temperature
Threshold of battery operation
Thresh. Gen. par Thresholds of general parameters e.g. XXA analogue measurement
input
Main-set Limit of the consumer load current
Alarm signalling
Digital inputs Inverting/delaying of the digital inputs
Signals enable Via setting of failure/event bits in a signal matrix it is possible to
activate an SNMP Trap (optional) or an alarm relay.
Signals Sw mode Signal switch mode, allows the inverting / delaying of outputs
LVD/PLD
LVD PLD Function Set-up of LVD/PLD function of the UPC3, e.g. switch-off-/switch-on
voltage
Special features
Enable Release of spec. functions e.g. battery test or boost charge.
Battery Test Determines the switch-off condition of a running battery test. Set-up of
the start date of an automatic battery test.
Store BTest data Integral of measuring value for test data storage.
Boost Charge Conditions of an automatic boost charge, set-up “follow up charge”
(follow up charge time, voltage limit)
Counter cells Set-up of the counter cells
Mains Monitoring Relates to an external mains monitoring (MM-) board, optional
MODBUS_Modul Set-up of an optional MODBUS module, e.g. slave address, baud rate …
Modem Configuration of an internal/external modem
If the regulator enable (1) is set to a value > 1, the regulator “new” is activated.
This regulator provides some additional features. After the restart of the system beginning with the
adjusted start voltage (6) the voltage arises (0,1V per second) to avoid current peaks, e.g. caused by
discharged batteries. The current regulator „new“ works in conjunction with the adjusted relative current
default value (3) or in the case of an active boost charge with the increased boost charge current (4). The
point of reference of the relative current default value is the nominal battery capacity (entered under the
parameter group “Battery”).
Under the parameter group “Comb parameters” the preset control-system acting time (0,1V per second)
additional can be delayed.
As already described the regulator normally reacts with a voltage change rate of 0,1V per second. This
applies too if the preset charge current has been exceeded. In this case the voltage will be reduced as long
as the actual value corresponds to the default value. But if the charge current exceeds the shock current
limit (5) the regulator abruptly reduces the rectifier voltage to a save level.
The inertia (7) and the REC resolution (8) have an effect on the control mode of the UPC3. Via increasing of
the inertia (7) the current regulator slows down reaching the maximum charge current. The setting of the
REC resolution (8) from 0,1V to 0,01V reduces the ripple of the battery current.
At systems without connected batteries (Parameter=0) the charge regulator ant temperature
compensation is deactivated. The system operates with the set default value of the rectifier voltage.
Normally the battery string of a 48V system is built on a series connection of 4 lead acid batteries per 6
cells. Due to this fact the cell count (10a) amounts to 24 cells with a (nominal) voltage per cell (10b) of
2.00V/c. If either of the parameters has been changed, after a restart the UPC3 recognises “new voltage
version” and changes self acting the parameters according to the following table:
Parameter Value Default 48V System
Over voltage Vmax (50)/(55) 1,200 x number of cells x voltage per cell 1,200 x 24 c x 2,00 V/c = 57,6V
Under voltage Vmin (51)/(57) 0,900 x number of cells x voltage per cell 0,900 x 24 c x 2,00 V/c = 43,2V
REC nominal voltage VN (18) 1,135 x number of cells x voltage per cell 1,135 x 24 c x 2,00 V/c = 54,5V
Battery test Vbatt_test (19) 0,886 x number of cells x voltage per cell 0,886 x 24 c x 2,00 V/c = 42,5V
Boost charge Vboost (20) 1,198 x number of cells x voltage per cell 1,198 x 24 c x 2,00 V/c = 57,5V
Start voltage Vstart (2) 0,958 x number of cells x voltage per cell 0,958 x 24 c x 2,00 V/c = 46,0V
LVD/PLD voltage (72)(73) 0,000 x number of cells x voltage per cell 0,0V
11
(2) CAN devices count
Example: System with 7 applied rectifiers (11), the parameter “Redundant REC” (12) is set to “2”
REC1 fails: The signal bit „REC no CAN“ is activated! Still no redundancy failure!
REC2 fails: The signal bit „REC redundancy“ is activated! No more redundancy available!
VBatt • N tapped
Calculated unsymmetry voltage: VSym = ; N = Cellcount
N total
ATTENTION! Battery unsymm. (26): At an adjustment of 2V the measured value may differ about
+/- 1V from the calculated unsymmetry voltage value.
The detection of an open battery fuse only is possible if the battery tap is located behind the battery fuse.
If the difference between system- and battery voltage is greater than parameter “Vdiff Fuse case” (28a)
and the battery current less than parameter “Itrigg fuse case” (28b), the flag „Fuse open“ is activated in
the signal matrix.
For the temperature compensation of
the charge voltage the temperature
29 sensor (29) of a battery has to be
activated, e.g. Batt1.
The temperature coefficient (30) and the
basis temperature (31) depend on the
battery and have to be asked at the
manufacturer.
Example:
(1) Installation
Serial no., location, service no., contact
person, etc. The text has no effect on
the system function!
(3) UPC3
38
A cable length of 5 m is save at 57600
baud. A cable length of 15 m is save at
19200 baud.
Assignment shunt
The entered value proves that e.g. at a
current flow of 50A a voltage value of
60mV falls at the shunt.
At this point the shunt values of the 3
UPC3 input currents as well as the 6
shunts of the maximum 2 connectable
battery monitoring boards (per board 3
channels) can be entered.
2.4.4 Thresholds
43 44
The monitoring of the battery
unsymmetry should be realised as
described in the chapter „Main Set“. The
threshold values „Vtapp“ (45a), (45b) are
suitable only in special uses.
46 „Temperature high“ (46) refers to all
47 temperature sensors.
„Battery Operation“ (47) is visible via a
negative current flow. Due to errors of
48 measurement the threshold should not
amount below 5% of the shunt value.
The measurement of insulation failures „Rinsul error“ (48) is possible only in non earthed systems. The
adjustment should accord with the system voltage, e.g. 48V system 48kΩ Rinsul.
ATTENTION! Exceeds the battery voltage the limit „Vmax“ (40), all rectifiers get the command „OFF“
via CAN bus.
ATTENTION! If the system voltage exceeds the limit „Vmax“ (43) or undershoots the limit „Vmin“
(44), all inverters get the command „OFF“ via CAN bus. In systems with STS/UNB (mains
bypass) the static bypass switch takes over the control of the inverters from the UPC3.
49
(2) Main set
The load current limit „LimLoad current“
(49) which has been set in the group
„Main set“ generates an alarm bit in the
failure matrix if the value is exceeded.
In the list „Disable Signals“ (62), several signals can be disabled for all other lists.
All signals which have been activated in the list „Events History“ (64), end up on the history memory of the
UPC3. The history memory contains of maximum 250 messages and stores appeared as well as
disappeared events/failures. The readout and reset takes place directly at the UPC3 unit or via the
configuration software.
The red LED „Alarm“ at the front of the UPC3 blinks at active signals in the error list. The green LED
can
be parameterised via the list „LED Ok“ (66). The error list as well as the list „LED OK“ contain the same
content in the delivery status, but „LED Ok“ is inverted in the group signals switching mode (“Signals Sw
mode”).
Via the signal lists „LED 1 RD“ up to „LED
6 RD“ the functions of the six LEDs of the
optional available UPC3 remote display
are assigned.
The lists “relay 1.1” up to “relay6.1”
switch the internal relays K1 up to K6 of
the UPC3. The contacts are available at
the UPC3 connection board.
With the list “relay 1.2” up to “relay 6.2”
the relays of the optional available relays
board (CAN-RYB) are activated.
LVD/PLD function
The three fields for LVD, PLD1 and PLD2 nearly are identical and therefore exemplary shall be explained on
the basis of the LVD function.
The parameter „Source select“ (71)
decides on the general LVD/PLD
72 73 functionality. The selection “0” (OFF)
deactivates the LVD/PLD function.
Selection “1” (V1= system voltage), “2”
71 (V2= battery voltage) or “3” (V3= battery
tapping point) refer “Low limit<OFF” (72)
and “Low limit<ON” (73) to the particular
measuring voltage. Selection “4”
switches the LVD/PLD function
70 depending on battery operation (47) (see
thresholds); the voltage thresholds are
inoperable. Selection „5“ (mains error)
only makes sense in conjunction with the
connection of an external Mains
Monitoring Board (MMB), optional.
72 73
For the control of the LVD/PLD either the
internal/external relays or the LVD/PLD-
71
optocoupler are available (see parameter
“Source select” (70)).
Function LVD/PLD for source V2: The
LVD/PLD contactor switches off, as soon
as the battery voltage falls below the
70 limit „Low limit<OFF“ (72) and the drop
delay has been elapsed. The reactivation
of the contactors takes place if the „Low
limit< ON“ (73) has been exceeded. For
the LVD function directly, for the PLDs as
73 soon as the connect delay has been
72 elapsed.
71
70
Due to the fact that the power load disconnection directly increases the battery voltage, the hysteresis
between the switch-off voltage “Low limit OFF” (72) and the switch-on voltage “Low limit ON” (73) must be
great enough to avoid a direct activation of the contactors.
77
-Start/stop via front buttons/menu of
the UPC3
- Start via date & time
- Start day to day
- Start/stop via an external command
e.g. SNMP, configuration software
- Start/stop via digital input
Similar to the battery test the boost
charge (77) can be started/stopped by
different ways:
- Start/stop via front buttons/menu.
- Start via undershooting of the start
voltage
- Start after battery operation
- Start after mains failure (optional MMB)
- Start/stop via an external command
e.g. SNMP, configuration software
78 - Start/stop via digital input
- Start after battery test end (BtstE) by
79 declaration of the end criteria
At activating via digital inputs (76)(78)
80 81 for the start element “1” has to be set
and for the stop/inhibit element “2” has
to be set. Possible for it are the internal
82 83
digital inputs 1-8 of the UPC3.
If the parameter „Store Test data“ (79) is activated, the readout of the measuring values for voltage,
current and temperature after a finished battery test is possible.
For the automatic initialising of an internal/external modem the parameter (81) or (82) has to be set to „2“.
„1“ simply activates the modem menu (manual start).
The parameter „OptoC SNMP enabl“ = “1” allows the LVD/PLD rejection via SNMP agent (optional).
The reset of the battery failure bit is possible via a restart of the unit; deleting is possible via the buttons
or via a successful battery test.
(3) Store battery test data
The recorded test data during a battery
test are not stored continuously but
depending on the variations of the
measuring values.
The less the parameter value or the greater the variations, the more datasets are stored. The readout of
the datasets takes place via the UPC3 configurator (see „options battery test“).
(4) Boost charge
The general enabling of the boost charge
already has been described under the
item „Enable“. In this menu the
thresholds for the start of an automatic
boost charge has to be entered.
If the battery voltage at activated boost charge exceeds the parameter „FollowUpChgeAbov“, the follow
up charge duration „FollowUpChgeDura“ starts. If the follow up charge duration has been elapsed, the
boost charge is finished.
(5) Counter cells
87
Counter cells in an USV system shall
protect the consumer load against
overvoltage, e.g. during a boost charge.
88 89
First of all the voltage reference (87)
(1=Vbatt; 2=Vtapp; 3=Vload) and
following the ON and OFF threshold is
set.
If the assigned voltage exceeds the ON threshold (88), a signal bit „counter cell 1“ is activated and at
following undershooting of the OFF threshold (89) deactivated.
(8) Modem
93
For remote control, the UPC3 can be
extended via an optional internal or
external modem. The activating of the
modem operation takes place in the
parameter group „Enable“.
For the normal modem operation
(communication with the configurator
software), the „extern_dial-in“ has to be
activated (bit=1). All the rest of the bits
are set to „0“ (default).
98
99
The Initial.string (see above) works nearly with all standard modems and should be changed only in
exceptional cases. For the AT commands which are understood from your modem please see the
attendant manual. Important! The modem must not answer self acting (ATS0=0), otherwise the pass word
is avoided.
Token (UPC3 commands)
%m Sending without \r\n and waiting for answer from the modem
%d 1 s pause
%p 0.25 s pause
%t40 Timeout 40 s Default 5 s (1-99 s)
%t Timeout 320 ms min = 320 ms
%t0 ditto
%t100 ditto
%t400 Timeout 400 ms 320 .. 999 ms
%O Waiting for OK\r\n modem message
%C Waiting for CONNECT\r\n ditto
%0 Waiting without check Default
%% results in % as normal character
Communication operation of the string AT AT%O AT&F %dATX3E0L1S0=0
(/r/n = carriage return line feed)
Explanation of the AT commands:
AT &F= Factory setting
X3= Do not wait for dial tone
E0= 0 Deactivates echo of sent bytes
L1= Loudspeaker active, sound level 1
S0=0 Modem answers not self acting
The remaining text groups are parameters exclusive for the indication via the display of the UPC3.
The module identification text “Module ID-texts” is read out via CAN-Bus from the connected devices (e.g.
rectifiers) and can not be parameterised via the UPC3 configurator.
Restart
Parameter Display Configurator Remark
Logo line 2 (parameter yes yes ---
group “UPC3”)
Baud rate UARTe yes yes ---
(parameter group “UPC3”)
Modem internal yes/no yes/no If a modem has been enabled, the
(parameter group (see „Remark“) (see „Remark“) modem is initialised after a restart. A
„Enable“) start is also possible via display (see item
1.8.2.4 “operating status modem”)
Modem external yes/no yes/no ditto
(parameter group (see (see
„Enable“) „Remark“) „Remark“)
Language no yes ---
(parameter group “UPC3”)
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
0 Fuse 1 Via Fuse Monitoring Board monitored fuse
1 Fuse 2 Via Fuse Monitoring Board monitored fuse
2 Fuse 3 Via Fuse Monitoring Board monitored fuse
3 Fuse 4 Via Fuse Monitoring Board monitored fuse
4 Fuse 5 Via Fuse Monitoring Board monitored fuse
5 Fuse 6 Via Fuse Monitoring Board monitored fuse
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
6 Fuse 7 Via Fuse Monitoring Board monitored fuse
7 Fuse 8 Via Fuse Monitoring Board monitored fuse
8 Fuse 9 Via Fuse Monitoring Board monitored fuse
9 Fuse 10 Via Fuse Monitoring Board monitored fuse
10 Fuse 11 Via Fuse Monitoring Board monitored fuse
11 Fuse 12 Via Fuse Monitoring Board monitored fuse
12 Fuse 13 Via Fuse Monitoring Board monitored fuse
13 Fuse 14 Via Fuse Monitoring Board monitored fuse
14 Fuse 15 Via Fuse Monitoring Board monitored fuse
15 Fuse 16 Via Fuse Monitoring Board monitored fuse
16 Fuse 17 Via Fuse Monitoring Board monitored fuse
17 Fuse 18 Via Fuse Monitoring Board monitored fuse
18 Fuse 19 Via Fuse Monitoring Board monitored fuse
19 Fuse 20 Via Fuse Monitoring Board monitored fuse
20 Fuse 21 Via Fuse Monitoring Board monitored fuse
21 Fuse 22 Via Fuse Monitoring Board monitored fuse
22 Fuse 23 Via Fuse Monitoring Board monitored fuse
23 Fuse 24 Via Fuse Monitoring Board monitored fuse
24 Fuse 25 Via Fuse Monitoring Board monitored fuse
25 Fuse 26 Via Fuse Monitoring Board monitored fuse
26 Fuse 27 Via Fuse Monitoring Board monitored fuse
27 Fuse 28 Via Fuse Monitoring Board monitored fuse
28 Fuse 29 Via Fuse Monitoring Board monitored fuse
29 Fuse 30 Via Fuse Monitoring Board monitored fuse
30 Fuse 31 Via Fuse Monitoring Board monitored fuse
31 Fuse 32 Via Fuse Monitoring Board monitored fuse
32 Dig. input 1.1 (60) Internal digital input
33 Dig. input 2.1 (60) Internal digital input
34 Dig. input 3.1 (60) Internal digital input
35 Dig. input 4.1 (60) Internal digital input
36 Dig. input 5.1 (60) Internal digital input
37 Dig. input 6.1 (60) Internal digital input
38 Dig. input 7.1 (60) Internal digital input
39 Dig. input 8.1 (60) Internal digital input
40 Dig. input 1.2 (13) (61) External digital input via CAN bus
41 Dig. input 2.2 (13) (61) External digital input via CAN bus
42 Dig. input 3.2 (13) (61) External digital input via CAN bus
43 Dig. input 4.2 (13) (61) External digital input via CAN bus
44 Dig. input 5.2 (13) (61) External digital input via CAN bus
45 Dig. input 6.2 (13) (61) External digital input via CAN bus
46 Dig. input 7.2 (13) (61) External digital input via CAN bus
47 Dig. input 8.2 (13) (61) External digital input via CAN bus
48 Vbatt<Vmin (B1) (40) Only at battery count > 0
49 Vbatt<Vmin (B2) (40) Only at battery count > 1
50 Vbatt<Vmin (B3) (40) Only at battery count > 2
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
51 Vbatt<Vmin (B4) (40) Only at battery count > 3
52 Vbatt<Vmin (B5) (40) Only at battery count > 4
53 Vbatt<Vmin (B6) (40) Only at battery count > 5
54 Vbatt<Vmin (B7) (40) Only at battery count > 6
55 not used
56 Vbatt>Vmax (B1) (42) Only at battery count > 0
57 Vbatt>Vmax (B2) (42) Only at battery count > 1
58 Vbatt>Vmax (B3) (42) Only at battery count > 2
59 Vbatt>Vmax (B4) (42) Only at battery count > 3
60 Vbatt>Vmax (B5) (42) Only at battery count > 4
61 Vbatt>Vmax (B6) (42) Only at battery count > 5
62 Vbatt>Vmax (B7) (42) Only at battery count > 6
63 not used
64 Vbat<Vwarn (B1) (41) Only at battery count > 0
65 Vbat<Vwarn (B2) (41) Only at battery count > 1
66 Vbat<Vwarn (B3) (41) Only at battery count > 2
67 Vbat<Vwarn (B4) (41) Only at battery count > 3
68 Vbat<Vwarn (B5) (41) Only at battery count > 4
69 Vbat<Vwarn (B6) (41) Only at battery count > 5
70 Vbat<Vwarn (B7) (41) Only at battery count > 6
71 not used
72 Vtapp<Vmin (B1) (45a) Only at battery count > 0
73 Vtapp<Vmin (B2) (45a) Only at battery count > 1
74 Vtapp<Vmin (B3) (45a) Only at battery count > 2
75 Vtapp<Vmin (B4) (45a) Only at battery count > 3
76 Vtapp<Vmin (B5) (45a) Only at battery count > 4
77 Vtapp<Vmin (B6) (45a) Only at battery count > 5
78 Vtapp<Vmin (B7) (45a) Only at battery count > 6
79 not used
80 Vtapp>Vmax (B1) (45b) Only at battery count > 0
81 Vtapp>Vmax (B2) (45b) Only at battery count > 1
82 Vtapp>Vmax (B3) (45b) Only at battery count > 2
83 Vtapp>Vmax (B4) (45b) Only at battery count > 3
84 Vtapp>Vmax (B5) (45b) Only at battery count > 4
85 Vtapp>Vmax (B6) (45b) Only at battery count > 5
86 Vtapp>Vmax (B7) (45b) Only at battery count > 6
87 not used
88 Vload<Vmin (C1) (43) System undervoltage comb1
89 not used
90 not used
91 not used
92 not used
93 not used
94 not used
95 not used
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
96 Vload>Vmax (C1) (44) System overvoltage comb 1
97 not used
98 not used
99 not used
100 not used
101 not used
102 not used
103 not used
104 T>Tmax (Batt1) (46) Only at battery count > 0
105 T>Tmax (Batt2) (46) Only at battery count > 1
106 T>Tmax (Batt3) (46) Only at battery count > 2
107 T>Tmax (Batt4) (46) Only at battery count > 3
108 T>Tmax (Batt5) (46) Only at battery count > 4
109 T>Tmax (Batt6) (46) Only at battery count > 5
110 T>Tmax (Batt7) (46) Only at battery count > 6
111 not used
112 Asymmetrical(B1) (26) (27) Only at battery count > 0
113 Asymmetrical(B2) (26) (27) Only at battery count > 1
114 Asymmetrical(B3) (26) (27) Only at battery count > 2
115 Asymmetrical(B4) (26) (27) Only at battery count > 3
116 Asymmetrical(B5) (26) (27) Only at battery count > 4
117 Asymmetrical(B6) (26) (27) Only at battery count > 5
118 Asymmetrical(B7) (26) (27) Only at battery count > 6
119 not used
120 Fuse open (B1) (28) Only at battery count > 0
121 Fuse open (B2) (28) Only at battery count > 1
122 Fuse open (B3) (28) Only at battery count > 2
123 Fuse open (B4) (28) Only at battery count > 3
124 Fuse open (B5) (28) Only at battery count > 4
125 Fuse open (B6) (28) Only at battery count > 5
126 Fuse open (B7) (28) Only at battery count > 6
127 not used
128 Battery oper(B1) (47) Only at battery count > 0
129 Battery oper(B2) (47) Only at battery count > 1
130 Battery oper(B3) (47) Only at battery count > 2
131 Battery oper(B4) (47) Only at battery count > 3
132 Battery oper(B5) (47) Only at battery count > 4
133 Battery oper(B6) (47) Only at battery count > 5
134 Battery oper(B7) (47) Only at battery count > 6
135 not used
136 Insulation (48) Insulation failure comb 1
137 not used
138 I3 <> Imin/max3 (50) General measuring value ex version 114 build 150
139 T3 <> Tmin/max2 (51) General measuring value ex version 114 build 150
140 G1 <> Gmin/max1 (52) General measuring value ex version 114 build 150
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
141 G2 <> Gmin/max2 (52) General measuring value ex version 114 build 150
142 G3 <> Gmin/max3 (52) General measuring value ex version 114 build 150
143 G4 <> Gmin/max4 (52) General measuring value ex version 114 build 150
144 REC Error (C1) (11) Rectifier failure
145 REC No CAN (C1) (11) Rectifier no CAN receiving
146 REC Redundancy (12) Redundancy failure
147 REC Load (C1) (19) Rectifier load limit
148 REC Load distrib (20) (21) REC count > 1
149 not used
150 not used
151 not used
152 DCC Error (C1)
153 DCC No CAN
154 DCC Redundancy
155 DCC Load
156 DCC load distrib
157 not used
158 not used
159 not used
160 INV Error (C1) Inverter failure
161 INV No CAN (C1) Inverter no CAN receiving
162 INV Redundancy Inverter redundancy failure
163 not used
164 not used
165 not used
166 Lim Load current (49) Load current is greater than adjusted limit, e.g. 80%
167 not used
168 Boost charge (77) Boost charge has been activated
169 Battery test (75) Battery test has been activated
170 Battery test err (80) Battery test stopped with failure „undervoltage”
171 Fan (boost chge) Fan boost charge active
172 Counter cell 1 (88) (89) Counter cell 1 active
173 Counter cell 2 Counter cell 2 active
174 Difference Ah
175 not used
176 Fan Rack: Error Fan rack defective
177 Fan Rack: No CAN Fan rack no CAN receiving
178 SBS: Error state
179 SBS: No CAN
180 MMB: Error state
181 MMB: No CAN
182 BMB: Error state
183 BMB: No CAN
184 not used
185 not used
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
186 DEB: Error state (13)
187 DEB: No CAN (13)
188 not used
189 not used
190 RB: Error state (14)
191 RB: No CAN (14)
192 RD1: Error state
193 RD1: No CAN
194 FMB: Error state
195 FMB: No CAN
196 XXA: Error state General measuring value
197 XXA: No CAN General measuring value
198 XXX: Error state General measuring value
199 XXX: No CAN General measuring value
200 L1: V<> Vmin,max (92) Failure phase 1; via CAN bus via MM board
201 L2: V<> Vmin,max (92) Failure phase 2; via CAN bus via MM board
202 L3: V<> Vmin,max (92) Failure phase 3; via CAN bus via MM board
203 LVD Optocoupler (70) (71) Optocoupler ON = Contactor dropped out
204 PLD1 Optocoupler (70) (71) Optocoupler ON = Contactor dropped out
205 PLD2 Optocoupler (70) (71) Optocoupler ON = Contactor dropped out
206 Tsensor lim Batt (26) (58) Temperature higher than threshold
207 Tsensor Limit (26) Temperature sensor short circuit or cable break
208 Modem1: Login
209 Modem2: Login
210 Modem1: No OK
211 Modem2: No OK
212 Modem1: No CONNECT
213 Modem2: No CONNECT
214 Internal failure 214
215 Internal failure 215
216 Internal failure 216
217 Internal failure 217
218 Internal failure 218
219 Internal failure 219
220 Internal failure 220
221 Internal failure 221
222 Internal failure 222
223 Internal failure 223
224 Internal failure 224
225 Internal failure 225
226 CAN_ 0 Node state
227 CAN_ 1 Node state
228 SerialE WrongRcv
229 SerialM WrongRcv
230 SerialI WrongRcv
Failure Parameter
no. Description
no. (Alarm ID no.) Failure text
231 SerialF WrongRcv
232 CTS SerialE
233 CTS SerialM
234 CTS SerialI
235 CTS SerialF
236 CRC (config)
237 CRC Fatal (conf)
238 PowerOFF (Events)
239 Power Supply 1
240 Power Supply 2
241 Comm Configurator
242 Internal failure 242
243 Internal failure 243
244 not used
245 not used
246 Internal failure 246
247 Internal failure 247
248 not used
249 not used
250 not used
251 not used
252 Internal failure 252
253 Internal failure 253
254 Internal failure 254
255 Internal failure 255
Drawing: UPC3
Drawing: UPC3S