Tesa

Coordinate Measuring Machines
Q-1
C O O R D I N AT E M E A S U R I N G M A C H I N E S
TESA MICRO-HITE AND TESASTAR

TO ACCESS THE WORLD OF THREE-
DIMENSIONAL INSPECTION
The small TESA Micro-Hite coordinate measuring machine is unique in
more than one way. Being the missing link between the hand held tool and
the conventional CMM, this machine is also the only one of its kind that
offers such a favourable price/performance relationship.
Manufactured under the SWISS MADE label on our Renens-based production
site, each model is mounted in a dedicated assembly cell that meets the high
requirements for accuracy.
Besides a resolution to the micron, the MH3D is surprisingly easy to use as
well. Several versions are avilable to allow for optimum adaptation to the
User’s needs.
Main Features
• Ergonomic design as a result of an in-depth analysis.
• Triangular-style bridge guaranteeing high stability in
the X-axis.
• 22 air bearings ensuring frictionless motion in each
coordinate direction.
• TESA’s patented optical system.
TESA Micro-Hite 3D
Sales Programme
Machine-type MH3D MH3D M MH3D HP MH3D RC

Reflex PC-Dmis High Precision Remote Control
Order number 03939040 03939124 03939039 03939120
Displacement in either axis Manual Manual Manual Manual + Motorised
Software Reflex PC-Dmis Reflex Reflex
Remote control
Accuracy
––
3 µm
––
3 µm
––
2,5 µm
•
3 µm
Acceleration –– –– –– ––
Velocity –– –– –– 1 µm/step
10 mm/s-20 mm/s
Display resolution 0,001 mm 0,00001 mm 0,001 mm 0,001 mm
Weight 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs
Overal dimensions of the machine 970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 930 x 1620 mm 970 x 980 x 1700 mm
(L x D x H) 38 x 87 x 64 in 38 x 87 x 64 in 38 x 87 x 64 in 37 x 39 x 67 in
Max. workpiece dimensions 600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm 600 x 750 x 430 mm
(X x Y x Z) 24 x 30 x 17 in 24 x 30 x 17 in 24 x 30 x 17 in 24 x 30 x 17 in
Warranty 1 year 1 year 3 years 1 year
Maintenance agreement On request on request 2 years on request
Q-2
-2
Two software products available

TESA Reflex
The reference in terms of user-friendliness and efficiency. Made for operators
of all skill levels – learning takes a few hours only.
PC-Dmis from Wilcox

The powerful metrology software tool used by most major well-known brand
names involved in manufacturing.
Three probe heads available

One probe head for every inspection task.
With its own family of probe heads integrating a high-precision SWISS MADE
mechanics, TESA offers a complete solution for three-dimensional measure-
ment.
TESASTAR 03939020 TESASTAR-i 03939030 TESASTAR-m 03939050
MH3D DCC MH3D DCC NS MH3D DCC with MH3D DCC MH3D DCC NS MH3D DCC Motorised
National School motorised probe head 700 mm 700 mm 700 mm
03939140 03939130 03939142 03939156 03939131 03939158
DCC DCC DCC DCC DCC DCC
PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis
•2,5 µm •4 µm •2,5 µm •2,5 µm •4 µm •2,5 µm

1730 mm/s2 1730 mm/s2 1730 mm/s2 1730 mm/s2 1730 mm/s2 1730 mm/s2
up to up to up to up to up to up to
350 mm/s 350 mm/s 350 mm/s 350 mm/s 350 mm/s 350 mm/s
0,00001 mm 0,00001 mm 0,00001 mm 0,00001 mm 0,00001 mm 0,00001 mm
223 kg / 490 lbs 223 kg / 490 lbs 223 kg / 490 lbs 325 kg / 715 lbs 325 kg / 715 lbs 325 kg / 715 lbs
1160x1080x2320 mm 1160x1080x2320 mm 1160x1080x2320 mm 1160x1280x2320 mm 1160x1280x2320 mm 1160x1280x2320 mm
46 x 41 x 91 in 46 x 41 x 91 in 46 x 41 x 91 in 46 x 53 x 91 in 46 x 53 x 91 in 46 x 53 x 91 in
600x750x430 mm 600x750x430 mm 600x750x430 mm 600x950x430 mm 600x950x430 mm 600x950x430 mm
24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in 24 x 38 x 17 in
1 year 1 year 1 year 1 year 1 year 1 year
on request on request on request on request on request on request
Q-3
TESA Micro-Hite 3D, Manual General

✓
• Fast and easy workpiece alignment.
• Point-to-point part probing or manual scanning.
• ZMouse for significant time savings. EN ISO 10360-1
• Inspection report in A4 format.
CMM
with moving
bridge.
Measuring systems along
Main Features with air bearing guiding in
the three axes.
• Two probe heads available – i.e. TESASTAR with adjustable trigger force Measuring
and TESASTAR-i with indexing capability. spans
• Modular design – The machine can be supplied with or without fine adjust (X/Y/Z):
460 x 500 x 420 mm
option, and may also be used in conjunction with a CCD camera that turns
Reflex:
it into an optical system capable of performing non-contact measurement. 0,001 mm or
0.00001 in
PC-Dmis: 0,00001mm
Manual
probing
movements.
Fine adjust device available
as an option.
Light alloy
machine base;
granite measuring
table.
Opto-elecronic
measuring systems
based on incremen-
tal glass scales
0,039 µm
(CMM)
760 mm/s
TESA Reflex
89 x 118 mm
display field
along with
illuminated background
7-decade
display (digits)
plus sign for
the measured values.
Menu-driven User’s guide
through icons .
RS 232
Accuracy
3 µm
Measurement
uncertainty as
per VDI/VDE:
U1 = (3 + 3 • L/1000) µm
U3 = (3 + 4 • L/1000) µm
(L in mm)
Q-4
Workpiece related
features TESA Micro-Hite 3D PC-Dmis, manual
Maximum
dimensions: The machine that combines ease of use with the powerful computing
X = 600 mm, capability of PC-Dmis – the enterprise-wide metrology software that allows
Y = 750 mm, Z = 430 mm
Users to get complete measurement results from any single geometric
Maximum
weight: form element previously measured.
227 kg
CMM related Main Features

features • PC-Dmis application software.
Overall • Computer equipped with Windows XP.
dimensions: • TESASTAR-i indexable probe head.
970 x 1620 x 930 mm • Fine adjustment device.
(L x H x D)
Net weight:
220 kg (with
granite table
included).
Table alone: 99 kg
Gross weight: 250 kg.
Air
pressure:
3,9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
± 10%,
50 to 60 Hz.
>Power consumption:
0,3 to 0,7 A.
20° ± 1°C
13°C to 35°C
✓
Shipping
box:
115x220x110 cm
(L x H x D)
Inspection
report
Manual TESA Micro-Hite 3D running TESA Reflex or PC-Dmis (main version)

03939040 03939041 03939042 03939043 03939124
MH3D MH3D MH3D MH3D MH3D M
PC-Dmis
Consisting of:
Fine adjustment device – – ● ● ●
03939020 TESASTAR probe head ● – ● – –
03939030 TESASTAR-i indexable probe head – ● – ● ●
03969040 Styli kit, M3 ● ● ● ● ●
03960170 Control panel with TESA Reflex ● ● ● ● –
03960177 XNPCI card – – – – ●
03960186 PC-Dmis PRO application software – – – – ●
03969006 PCMCIA memory card ● ● ● ● –
03969011 Reference sphere ● ● ● ● ●
04760053 DELL computer – – – – ●
82-703-1 Granite measuring table ● ● ● ● ●
049746 Air filter and regulator ● ● ● ● ●
Q-5
TESA Micro-Hite 3D RC General

✓
Added version to the existing range of TESA small CMMs – Permits exact EN ISO 10360-1
positioning on complex workpieces – Includes 3 servomotors controlled
separately over a joystick, each enabling the machine to move in the three CMM
coordinate directions with a positioning down to the micron – Makes manual with moving
displacement through the fine adjust option also possible – Performs value bridge.
Measuring systems along
capture using a single button – Well-suited for use with a CCD camera for with air bearing guiding in the
optical measurement. three axes.
Measuring
volume
(X/Y/Z):
460 x 500 x 420 mm
0,001 mm
0.00001 in
Manually operated
or motorised
Light alloy
machine base;
granite measuring
Main Features table.
• Motorised displacement in all Opto-electronic
measuring
three axes X/Y/Z at a selectable systems based
speed of 1 µm/step, 10 mm/s on incremental glass scales
or 20 mm/s.
0,039 µm
• Manual operation in each (CMM)
coordinate axis at the speed 760 mm/s for the
of 760 mm/s. manual version or
1 µm/step, 10 or
• Fine adjustment device. 20 mm/s for the motorised
• TESASTAR-i indexable probe head. one.
• TESA Reflex application software Control Panel
learned in a few hours only. 89 x 118 mm
• Joystick with integrated ZMouse. display field
along with
7-decade display
(digits) plus
sign for the
measured values.
Icon-base User’s guide.
RS 232
Accuracy
3 µm
Measurement
uncertainty as
per VDI/VDE:
U1 = (3 + 3 • L/1000) µm
U3 = (3 + 4 • L/1000) µm
(L in mm)
Q-6
Workpiece related TESA Micro-Hite 3D RC
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm
03939120 TESA Micro-Hite 3D RC
Maximum Main version with fine adjust option
weight:
227 kg plus indexable probe head
Consisting of:
CMM related
features 03939030 TESASTAR-i indexable probe head
03969040 Styli kit, M3
Overall
dimensions: 03960170 Control panel with TESA Reflex software
970 x 1620 x 930 mm 03969006 PCMCIA memory card
(W x H x D) 03969011 Reference sphere
Net weight:
220 kg (with 82-703-1 Granite measuring table
granite table 049746 Air filter and regulator
included). 052283 Joystick
Table alone: 99 kg
Air
pressure:
3,9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
Slow 1 µm/pas
± 10%,
50 to 60 Hz. Middle 10 mm/s
Power consumption: Fast 20 mm/s
0,3 to 0,7 A.
20° ± 1°C
13°C to 35°C
✓
Shipping
box:
115x220x110 cm
(W x H x D)
Inspection
report
EN ISO 10360-2
Q-7
TESA Micro-Hite 3D HP General

✓
The solution for greater accuracy and safety
EN ISO 10360-1
CMM
Most reliable mechanical concept – Outstanding repeatability for this type with moving
of machine – Light alloy construction – Low sensitivity to temperature bridge.
variations – Guaranteed technical features – Delivery scope with maintenance Measuring systems along
agreement included. with air bearing guiding in
the three axes.
• All mechanical components have the same coefficient of linear expansion. Measuring
• Calibration with updated certificate on a yearly basis are both part of volume
(X/Y/Z):
the maintenance agreement. 460 x 500 x 420 mm
0,001 mm
0.00001 in
Manual
probing
movement
Light alloy
Main Features machine base;
granite measuring
• Repeatbility to 2,5 µm. table.
• Fine adjust option. Opto-electronic
• TESASTAR-i indexable probe head. measuring
• TESA Reflex application software systems based
on incremental glass scales
learned in a few hours.
• Calibration certificate to 0,039 µm
ISO 10360-2. (CMM)
• 3-Year warranty.
• 2-Year maintenance. 760 mm/s
• Excellent Price/Performance
relationship. Control Panel
89 x 118 mm
display field
along with
7-decade display
(digits) plus
sign for the
measured values.
Icon-base User’s guide.
RS 232
Accuracy
3 µm
Measurement
uncertainty as
per VDI/VDE:
U1 = (2,5 + 3 • L/1000) µm
U3 = (2,5 + 4 • L/1000) µm
(L in mm)
Q-8
Workpiece related TESA Micro-Hite 3D HP
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm 03939039 TESA Micro-Hite 3D HP
Maximum Basis version with fine adjust option plus indexable probe head
weight:
227 kg Consisting of:
03939030 TESASTAR-i indexable probe head
CMM related 03969040 Styli kit with M3 coupling thread
features
03960170 Control panel with TESA Reflex application software
Overall 03969006 PCMCIA memory card
dimensions:
970 x 1620 x 930 mm 03969011 Reference sphere
(W x H x D) 82-703-1 Granite measuring table
Net weight: 049746 Air filter and regulator
220 kg (with
granite table
included).
Table alone: 99 kg
Optional Accessories for Manual CMMs
Air
pressure:
3,9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min. 03939020 TESASTAR probe head
115 to 230 Vac 03939030 TESASTAR-i probe head
± 10%, 03939031 TESASTAR-i probe head M8
50 to 60 Hz.
>Power consumption: 03969009 ReflexScan application software
0,3 to 0,7 A. 03969007 RS 232 connecting cable
03969005 Connecting cable
20° ± 1°C
03969031 Matrix printer
03969001 Cabinet with table top
13°C to 35°C 03960175 Air saver
82-1631 TESA practice piece
✓ 03969095 Hexagon practice piece
03969003 Dust cover
Shipping 03969040 Styli kit with M3 coupling thread
box:
115x220x110 cm 03969010 Set of clamps
(W x H x D) 03960177 XNPCI card
03960186 PC-Dmis Pro XNPCI application software
Inspection
report 03960190 PC-Dmis Pro Reflex application software
03960222 Kit camera along with paper reticle
EN ISO 10360-2 03960223 Kit camera along with crossline generator
04760035 TFT viewing screen 17''
04760053 PC DELL with extended PCI slot (XnPCI)
Q-9
TESA Micro-Hite 3D DCC 454 and 474 General

✓
with Indexable Probe Head
High-performance, fully motorised co-ordinate measuring machine – Made EN ISO 10360-1
to meet the highest requirements not only on the shop floor, but also in the
inspection laboratory – Equipped with PC-Dmis that’s able to handle all the CMM
with moving
needed functions – Provided with a number of accessories that allow easy bridge.
adaptation to User’s needs. Measuring systems
along with air bearing
guiding in all three
axes.
Measuring
volume
(X/Y/Z):
DCC machine version 454
440 x 500 x 410 mm
Main Features
• Motorised displacement in the 440 x 700 x 410 mm
three coordinate axes using the
joystick. 0,00001 mm
• Displacement speed of 350 mm/s.
• Repeatability to 3 µm. Motorised
• TESASTAR-i indexable probe head. Light alloy
• PC-Dmis PRO application soft- machine base;
granite measuring
ware. table.
• PC, Windows XP and machine Opto-electronic
base included in the scope of measuring
systems based
delivery. on incremental glass scales
1730 mm/s2
350 mm/s
Accuracy
Measurement
uncertainty as
ISO 10360-2
(2,5 + 3,9 • L/1000) µm
(L in mm)
700
Q-10 500
Workpiece related
features TESA Micro-Hite 3D DCC
Maximum
dimensions with Motorised Probe Head
(X/Y/Z):
630 x 750 x 420 mm
Automated version fitted with TESASTAR-m – Provides enhanced measuring
(DCC 454) capabilities through the use of dedicated accessories such as the modular
630 x 950 x 420 mm probe changer.
(DCC 474)
Maximum
weight:
227 kg
(DCC 454)
200 kg
(DCC 474)
CMM related Main Features

features
Overall • Motorised displacement in either
dimensions: of the 3 axes using the joystick.
(W x D x H)
DCC machine version 454 • Displacement speed of 350 mm/s.
1160 x 1080 x 2320 mm • Repeatability to 3 µm.
1160 x 1280 x 2320 mm • TESASTAR-m motorised probe
Net weight of head.
both versions • PC-Dmis PRO application soft-
DCC 454 / 474 :
223 / 325 kg (with granit ware.
measuring table); • PC, Windows XP and machine
Table alone: 99 / 120 kg.
Gross weight: 350 / 455 kg
base included in the scope of
Air delivery.
pressure:
4 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
± 10%,
50 to 60 Hz.
Power consumption:
600 W
20 ±1°C
13°C to 35°C
✓
Shipping
box
(W x D x H)
135 x 135 x 218 cm
140 x 158 x 220 cm
Inspection
report
EN ISO 10360-2
Q-11
TESA Micro-Hite 3D DCC NS General

✓
The intelligent solution for students
Specially configured for educational applications in technical schools and EN ISO 10360-1
universities – Built for easy learning of its handling, the machine also
gives students the opportunity to find out the many possibilities of three- CMM
with moving
dimensional measuring. bridge.
Measuring systems
along with
air bearing guiding in
all three axes.
Measuring
volume
(X/Y/Z):
DCC machine version 454 NS
440 x 500 x 410 mm
Main Features
DCC machine version 474 NS
• Motorised displacement in either 440 x 700 x 410 mm
axis X, Y and Z over the joystick.
0,00001 mm
• Repeatability to 4 µm.
• Displacement speed of 350 mm/s.
Motorised
• TESASTAR probe head.
• PC-Dmis PRO application soft- Light alloy
ware. machine base;
granite measuring
• PC, Windows XP and machine table.
base included in the scope of Opto-electronic
delivery. measuring
systems based
on incremental glass scales
1730 mm/s2
350 mm/s
Accuracy
Measurement
uncertainty as
ISO 10360-2
(4 + 4 • L/1000) µm
(L in mm)
Q-12
Workpiece related
features
TESA Micro-Hite 3D DCC – 3 versions available
Maximum
dimensions MH3D DCC MH3D DCC MH3D DCC NS
(X/Y/Z): Motorised probe head Indexable probe head Educational
630 x 750 x 420 mm 454: 03939142 454: 03939140 454: 03939130
(DCC 454) 474: 03939158 474: 03939156 474: 03939131
630 x 950 x 420 mm4
(DCC 474)
03939020 TESASTAR probe head – –
•–
03939030 TESASTAR-i probe head –
•–
Maximum 03939051 TESASTAR-m probe head
• –
weight 03969365 Adapter with M8 thread
• – –
227 kg
(DCC 454)
03939072 TESASTAR-p touch trigger probe
• – –
200 kg
03939102 TESASTAR-ae electronic interface
• – –
(DCC 474) 03969100 Cable Kit
• – –
03969011 Reference sphere
• •– •
CMM related
features
03969087 Styli-Kit
• –
Overall 82-2901 Machine support
• • –
dimensions
(W x D x H)
M1604.6011 Joystick
• • •
M1604.6025 UMP 360 Controller
• • •
1160 x 1080 x 2320 mm 03960183 PC-Dmis PRO application software
• • •
DCC machine version 474 04760023 PC DELL, Windows XP
• • •
1160 x 1280 x 2320 mm 04760004 Screen 15” – –
•–
Net weight of
both models
DCC 454 / 474:
04760035 Screen 17”
• •
223 / 325 kg (with granite
measuring table);
Table alone: 99 / 120 kg.
Gross weight: 350 / 455 kg Optional Accessories for DCC coordinate measuring machines
Air
pressure:
3,9 bars
(70 to 120 psi).
Air absorption: 03969142 Kit TESASTAR-m
21 Nl/min. 03960196 PC-Dmis CAD application software
115 to 230 Vac 03960197 PC-Dmis CAD++ application software
± 10%,
50 to 60 Hz. 03969095 Hexagon practice piece
Power consumption: 04760053 PC DELL 4 running PC-Dmis CAD
600 W. 03939074 TESASTAR-p probe kit
20° ± 1°C For a detailed description of the full range of TESASTAR accessories,
refer to the next pages.
13°C to 35°C
✓
Shipping
box
(W x D x P)
135 x 135 x 218 cm
140 x 158 x 220 cm
Inspection
report
Q-13
TESASTAR ACCESSORIES
The Valuable Addition to CMMs
With the introduction of its comprehensive range of probe heads, TESA has
proven its ability to develop high technology products, thus providing all
operators with the safety they need. Each probe head embodies a SWISS
MADE mechanics along with a sophisticated electronics.
Among other dedicated accessories for 3D measurement like the modular
probe rack, this full range also includes a wide variety of touch trigger probes
and styli.
TESASTAR-m
TESASTAR HOLD
M8
adapter TESASTAR-r
TESASTAR TESASTAR TESASTAR-ae

TKJ M8/M8
TESASTAR-p TESASTAR TMA TESASTAR-pr
TESASTAR-mp
Q-14
✓ TESASTAR Probe Heads

Ideally suited for use on small-sized coordinate measuring machines – Price
EN ISO 10360-1
is a contributing factor for this compact and cost-effective probe head with
adjustable trigger force.
Manual
M3
Storage
temperature
range: Main Features
-30°C to 60°C. • High-precision probe head with
Operating adjustable trigger force.
temperature
range: • Swivelling in one coordinate
10°C to 40°C (relative direction.
humidity 80 %).
Coordinate
directions:
±X, ±Y, +Z
Travel
of the
stylus:
X/Y ±20°, Z + 6 mm
Shipping
box
Inspection
report with
a declaration
of conformity TESASTAR-i Probe Head and
TESASTAR-i M8
TESASTAR-i Issued from the latest TESA’s concept enclosing a probe head coupled with
168 a touch probe for CMM inspection. The possible indexation by increment of
indexing 15° in two coordinate axes allows the stylus to be oriented in 168 positions.
positions
Touch triggering comes about through the built-in sensor with a repeatability
Indexation in
increment of that makes this head capable to carry out measurements to the highest preci-
15° sion level. The operator is constantly informed about the angular probe posi-
clearly visible tion. Single-handed release.
Probe
orientation:
A 0 up to 90° Main Features
B ±180°
Each axis can be • High-precision, indexable probe head.
locked by means • Adjustable touch trigger probe.
of 2 push-buttons • Excellent repeatability. No need for requalification of the probe between
each new orientation.
• Possible swivelling of the stylus through to 168 positions by steps of 15°.
• Indexation clearly shown.
Q-15
TESASTAR-m ✓
Motorised Probe Head
EN ISO 10360-1
As High-Tech component for its level of precision and perfection, this
Angular positioning
motorised probe head is linked to the TESASTAR-r electronic interface and rotation:
controlled over the powerful PC-Dmis metrology software. A +90° to -115°
B 0 to ±180°
Pivoting through to ±180°, this probe head can reach angles contained within Total number
+90° to -115° by step of 5°. The 90° rotation is achieved in less than of positions:
2 seconds. Its robust construction combined with a strong rotation torque 2952
enable the addition of extension rods with lengths up to 300 mm. Rotation through
to 90° within
TESASTAR-m is convenient for all CMMs, regardless of their type or their 4 sec. approx.
brand. Equipped with the kinematic joint, this head can be fitted with any Positioning
TESA touch probe, but also many other ones currently offered on the repeatability:
0,5 µm
market. Rotation torque:
0,6 Nm
Overall dimensions:
68 x 108 x 78 mm
(W x H x D)
< 900 g
TESASTAR-e
5° increment
Motorised
Main Features
• Motorised probe head for 3D
10°C to 40°C
workpiece inspection.
• Angular positioning and rotation
by step of 5°. –10°C to 70°C
• Total number of positions : 2952.

• Several configurations available Shipping
box
for optimum adapation to the
widest choice of CMMs. ✓
• SWISS MADE.
Q-16
TESASTAR, TESASTAR-i and TESASTAR-m Probe Heads
Unidirectional Positioning Positions

03939020 TESASTAR ≤ 0,75 µm – 0,1÷ 0,3N M3 – – manual
03939030 TESASTAR-i ≤ 0,35 µm ≤ 1,5 µm 0,1÷ 0,3N M3 15° 168 manual
03939031 TESASTAR-i M8 ≤ 0,35 µm ≤ 1,5 µm 0,1÷ 0,3N M2 15° 168 manual
03939050 TESASTAR-m – ≤ 0,5 µm – TKJ 5° 2952 motorised
There are several versions of the TESASTAR probe head available. It is, therefore, most important that
you choose the version that’s convenient for your own CMM based on the table below. If necessary, do
not hesitate to ask your local TESA sales representative.
TESASTAR probe head

03939020 Version for MH3D coordinate machines with a DIN connector, 5-pin
03939024 Version with a LEMO connector
03939025 Version with a Sub-D 15-pin connector
03939027 Version with a Sub-D HD 15-pin connector
TESASTAR-i indexable probe head
03939030 Version for MH3D coordinate machines
TESASTAR-i M8 indexable probe head
03939031 Version for MH3D coordinate machines
Connecting cables for other machine versions
03969071 TESASTAR-i cable with DIN connector
03969072 TESASTAR-i cable with LEMO connector
03969073 TESASTAR-i cable with Sub-D 15-pin connector
03969074 TESASTAR-i cable with Sub-D HD 15-pin connector
TESASTAR-m motorised probe head
03939051 Version for MH3D DCC coordinate machines along with a 9,5 mm dia. mounting rod and Sub-D HD 15-pin connector
03939052 Version with both a 20 mm mounting rod plus Sub-D 15-pin connector
03939053 Version with a Sub-D HD 15-pin connector
03939054 Version with both a 9,5 mm dia. mounting rod plus Sub-D 15-pin connector
03939055 Version with both a 20 mm dia. mounting rod plus Sub-D 15-pin connector (for DEA small CMMs)
03939056 Version with both a 9,5 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)
03939057 Version with both a 20 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)
Kit TESASTAR-m for DCC coordinate measuring machines
03969142 Kit TESASTAR-m DCC

Consisting of:
03939051 TESASTAR-m motorised probe head
03939071 TESASTAR-p SF touch trigger probe
03969100 Set of connecting cables
03969113 Adapter set for UMP360 controller
03969087 Styli-Kit (also see page Q-27)
03969365 TESASTAR adapter M8
Q-17
TESASTAR-p Touch Trigger Probes ✓

Integrated into a small module, each probe provides a touch force triggered
in 5 directions – They are fitted with a M8 mounting thread for use on any Holder with
existing probe head, whether manually operated or motor driven – Four a M2 thread
models are available with a varying trigger force contained within 0,05 and
13,2 mm
0,10 N.
26,3 mm long
5 measuring
directions
±X, ±Y, +Z
9,5 g
External
600 µA
Stylus
travel:
X/Y ±14°, Z +4 mm
IP50
10°C to 40°C
-10°C to 70°C
Suited
carrying case
Inspection report
with a declaration
of conformity
03939070 TESASTAR-p LF – Low Force 0,055 N, L = 10 mm Red 0,35 µm

03939071 TESASTAR-p SF – Standard Force 0,08 N, L = 10 mm Yellow 0,35 µm
03939072 TESASTAR-p MF – Medium Force 0,10 N, L = 25 mm Green 0,5 µm
03939073 TESASTAR-p EF – Extended Force 0,10 N, L = 50 mm Blue 0,65 µm
03939074 Probe Kit (4 items)
Q-18
✓ Extension Rods and Other Accessories

03969360
All these accessories are part of the TESA’s sales programme specially
designed for three-dimensional measurement – Made from light alloy (ALU)
EN ISO 10360-1
or tungsten carbide (TC) – Swiss Made quality standard.
03969365 03969077
Kinematic joint with M8 mounting thread

03969365 TESASTAR M8 adapter 31 mm 64 g ALU + TC
Extension rods with kinematic joint
03969360 TESASTAR-KJ 50 50 mm 80 g ALU + TC
03969361 TESASTAR -KJ 100 100 mm 90 g ALU + TC
Extension rods with M8 mounting thread
03969065 TESASTAR M8 50 mm 25 g ALU
03969077 Kit TESASTAR M8 (3 items)
Adapter for Renishaw Autojoint touch trigger probes
03969369 TFA adapter
Q-19
TESASTAR-mp Magnetic Probes ✓

for Probe Heads M8 (probe body)
or M2 (stylus)
coupling threads
TESASTAR-mp with touch triggering force has two main parts, i.e. the stylus
and the probe body. The coupling system for these parts that’s both isostatic 15 mm
and magnetic provides a positioning repeatability that let the probe be chang-
ed manually or automatically, without the need for requalification of the
stylus. Length
37,1 mm
Four models of same size, but with a varying triggering force for adaptation Orientation
to a wide number of measuring applications are available. in 5 directions
±X, ±Y, +Z
TESASTAR-mp can be oriented in 5 directions (±X, ±Y, +Z), no matter what
the model used. 13,6 g (probe body)
11 g (stylus)
External
600 µA
Stylus
tilting through
X/Y ±14°,
Z +4 mm
Triggering
force:
10N
IP30
10°C to 40°C
-30°C to 60°C
Shipping
packaging
Inspection
report with
a declaration
of conformity
03939170 TESASTAR-mp LF – Low Force 0,055 N, L = 10 mm Red 0,35 µm

03939171 TESASTAR-mp SF – Standard Force 0,08 N, L = 10 mm Yellow 0,35 µm
03939172 TESASTAR-mp MF – Medium Force 0,10 N, L = 25 mm Green 0,5 µm
03939173 TESASTAR-mp EF – Extended Force 0,10 N, L = 50 mm Blue 0,65 µm
03939174 TESASTAR-mp probe body
03939175 Kit of 4 touch trigger probes (LF, SF, MF, LF) plus 1 TESASTAR-mp probe body
15 mm
M8
5 mm
37,1 mm
Q-20 13,5 mm
✓ TESASTAR-pr Modular Probe Changer

H =150 or 90 mm TESASTAR-pr with modular design allows automated changing of all
L = 73,4 (2 modules)
D = 60 ,3 mm magnetic probes while also ensuring the storage and needed protection
of the unused ones. Several models having a varying height are available
IP50 along with number of modules that can be chosen according to User’s
needs.
10°C to 40°C
–30°C to 60°C
Shipping
packaging
H mm
03939180 TESASTAR-pr 2 modules 150
03939190 TESASTAR-pr additional modules
(2 items)
03939192 TESASTAR-pr additional modules (2 items) along
with adapter for TESASTAR-r
Q-21
TESASTAR-r Modular Probe Changer ✓

Minimum
Universal component with modular design (3, 5 or 9 modules) – Allows the dimensions
probes to be exchanged automatically – Additional modules with a varying (3 modules):
width (40 or 65 mm) are also available to suit the highest number of touch 230 x 350 x 120 mm
probes and tools – The rack base may optionally be elevated. (W x H x D)
10°C to 40°C
–10°C to 70°C
Suited
carrying case
03939080 TESASTAR-r with 3 modules

03939083 Mobile probe for MH3D DCC
03939110 TESASTAR-r with 3 modules plus clamp for GLOBAL machines
Optional
03969370 Rising block, L=100 mm
03939091 TESASTAR Active module, 40 mm
03939092 TESASTAR Active module, 65 mm
TESASTAR-r Main Components
03939073 TESASTAR-p EF touch trigger probe

03969208 Stylus with M2 thread and a 8 mm dia. ruby ball tip, L=10 mm
Q-22
✓ TESASTAR-e or TESASTAR-ae
Interface Unit
✓
Execute all commands such as distributing the probes, locking the various
10°C to 40°C components, choosing the right voltage, ensuring the probe head or the
probe rack – Both are generated from the computer with a direct action
on the way the probe head and the rack are moved.
–10°C to 70°C
• The choice of either unit depends on the used configuration as the
machine may either be equipped with the motorised probe head
1 kg alone or linked to TESASTAR-r.
24 V DC
66 W
145 x 90 x 105 mm
Suited
carrying case
03939100 TESASTAR-e electronic interface

03969104 Cable kit TESASTAR-e to MH3D DCC
03969118 Cable kit TESASTAR-e to B&S Global
03969100 Cable kit TESASTAR-ae to MH3D DCC
03969117 Cable kit TESASTAR-ae to B&S Global
03969113 Adapter kit for UMP360 controller unit
Optional Accessories
03969124 Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 3 m.
03969125 Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 5 m.
Q-23
✓
mm
A Ø L B g Probe shaft
Styli for 3D Probe Heads
1 M2 Mounting thread, L = 10 mm
Stylus with a 1 mm dia. ruby ball tip 03969201 M2 1 10 4,5 0,3 STS
Stylus with a 2 mm dia. ruby ball tip 03969202 M2 2 10 6 0,3 STS
Stylus with a 6 mm dia. ruby ball tip 03969206 M2 6 10 10 1 STS
1 M2 Mounting thread, tungsten
Stylus with a 0,5 mm dia. ruby ball tip 03969220 M2 0,5 10 3 0,3 TC
Stylus with a 1 mm dia. ruby ball tip 03969221 M2 1 20 7 0,6 TC
Stylus with a 4 mm dia. ruby ball tip 03969334 M3 4 31 27 2 STS
Stylus with a 0,5 mm dia. ruby ball tip 03969310 M3 0,5 21 3 1,1 TC
Stylus with a 2 mm dia. ruby ball tip 03969322 M3 2 30 22,5 1,3 TC
Stylus with a 3 mm dia. ruby ball tip 03969323 M3 3 30 22,5 1,4 TC
2 M2 Mounting threads, carbon
Stylus with a 4 mm dia. ruby ball tip 03969260 M2 4 50 3 1 Carbon
STS for Stainless Steel
1 2
B
L
A
Ø
Ø
B
Q-24
✓
mm
M2 Star Styli
1
5-way star stylus – M2 03969081 M2 2 18 20 1,3 STS
03969055 M2 2 20 20 1,5 STS
03969056 M2 2 20 30 1,8 STS
M3 Star Styli
03969057 M3 2 20 20 2,2 STS
03969058 M3 2 20 30 2,5 STS
Crosspieces
2
5-way crosspiece – M2 03969054 M2 7,5 7 1,1 STS
5-way crosspiece – M2 03969046 M3 13 10 3,7 STS
M2 Extensions
3
Extension – M2, L = 10 mm 03969231 M2 10 0,5 STS
Extension – M2, L = 20 mm 03969232 M2 20 1 STS
M3 Extensions
Adapters
4
M2/M3 adapter 03969061 M2 7 M3 0,5 STS
M3/M2 adapter 03969062 M3 5 M2 0,5 STS
Articulations
5
M2 articulation 03969059 M2 8 4,5 1,7 STS
M3 articulation 03969060 M3 12 6 3,8 STS
Extensions for probing heads
6
Extension – M8, L = 50 mm 03969065 M8 13 50 23 ALU
Extension – M8, L = 100 mm 03969066 M8 13 100 18 55 ALU
Extension – M8, L = 200 mm 03969067 M8 13 200 18 85 ALU
M2 Stylus, cylindrical
7
3 x 4 mm in diameter 03969253 M2 3 13 4 0,5 STS
Extension M2, carbon
8
Extension M2, L = 40 mm 03969270 M2 3 40 3,5 0,9 Carbon
B L B
A
A
Ø
4 A
L
1
6
A
L
B
5
A
A
L
L
2
L
7 A A
Ø
Ø Ø
B
L
3
A
8
A
Q-25
L
mm
Probe discs
M2 mounting thread, L = 10 mm 03969241 M2 6 10 2 0,6 STS+Ruby
M2 mounting thread, L = 7,55 mm 03969242 M2 18 7,55 2,5 3,1 STS
L
B
B
spherical diameter spherical diameter

03969241 03969242
042086
Standard Accessories
047866 Tool key for stylus M2/M3
042086 Socket head key, 1,5 mm
050697 Key for carbon-fiber stylus
1,5
S=
047866
80
050697
Q-26
Styli-Kits
TESASTAR Accessory-Kit
TESASTAR Accessory-Kit
TESASTAR-m 03969087
Styli-Kit 8 – M2
Styli-Kit 3 – M2
Styli-Kit 1 – M2
Styli-Kit 7 – M2
Styli-Kit – M2
Extension-Kit
03969086
03969063
03969075
03969076
03969077
03969040
03969101
042086 Socket head key, 1,5 mm 1 1
047866 Tool key for stylus 2 2 2 2
049652 Tool key 2 2
050697 Tool key 2
03969044 Extension, M3, L=10 mm 1 1
03969045 Extension, M3, L=20 mm 1 1
03969046 5-way Crosspiece, M3 1 1
03969047 Mounted probe, 6,35 mm diameter 1
03969054 5-way Crosspiece, M2 1 1 1
03969081 5-way Star stylus, M2 1
03969082 5-way Star stylus, M2 1 1 1
03969059 Articulation, M2 1 1
03969065 Extension, M8, L=50 mm 1
03969066 Extension, M8, L=100 mm 1
03969067 Extension, M8, L=200 mm 1
03969078 Storage case for accessories 1 1 1
03969079 Storage case for accessories 1
03969085 Storage case for accessories 1
03969201 Stylus, 1 mm dia. ruby ball tip, M2 1 2 2 1
03969202 Stylus, 2 mm dia. ruby ball tip, M2 1 1 4 6 1
03969206 Stylus, 6 mm dia. ruby ball tip, M2 1
03969214 Stylus, 4 mm dia. ruby ball tip, M2 1 1
03969221 Stylus with a 1 mm dia. ruby ball tip,
tungsten carbide, M2 1 1
03969230 Extension, M2, L= 5 mm 2
03969231 Extension, M2, L=10 mm 1 2 2 2 1
03969232 Extension, M2, L=20 mm 1 2 1 1
03969233 Extension, M2, L=30 mm 2 1
03969241 Probe disc, 6 mm disc diameter,
M2, L=10 mm 1
03969242 Probe disc, 18 mm disc diameter,
M2, L=7,55 mm 1
03969253 Cylindrical stylus 1
03969260 Carbon-fiber stylus with ruby ball tip,
M2, L=50 mm 1
03969270 Carbon-fiber extension,
M2, L=40 mm 1
Q-27

Tesa

Uploaded by

Tesa

Uploaded by

Coordinate Measuring Machines

TESA MICRO-HITE AND TESASTAR

Machine-type MH3D MH3D M MH3D HP MH3D RC

Two software products available

PC-Dmis from Wilcox

Three probe heads available

TESASTAR 03939020 TESASTAR-i 03939030 TESASTAR-m 03939050

•2,5 µm •4 µm •2,5 µm •2,5 µm •4 µm •2,5 µm

TESA Micro-Hite 3D, Manual General

CMM related Main Features

Manual TESA Micro-Hite 3D running TESA Reflex or PC-Dmis (main version)

TESA Micro-Hite 3D RC General

TESA Micro-Hite 3D HP General

TESA Micro-Hite 3D DCC 454 and 474 General

CMM related Main Features

TESA Micro-Hite 3D DCC NS General

TESASTAR TESASTAR TESASTAR-ae

TESASTAR-p TESASTAR TMA TESASTAR-pr

✓ TESASTAR Probe Heads

• Total number of positions : 2952.

TESASTAR, TESASTAR-i and TESASTAR-m Probe Heads

Unidirectional Positioning Positions

TESASTAR probe head

Kit TESASTAR-m for DCC coordinate measuring machines

03969142 Kit TESASTAR-m DCC

TESASTAR-p Touch Trigger Probes ✓

03939070 TESASTAR-p LF – Low Force 0,055 N, L = 10 mm Red 0,35 µm

✓ Extension Rods and Other Accessories

Kinematic joint with M8 mounting thread

TESASTAR-mp Magnetic Probes ✓

03939170 TESASTAR-mp LF – Low Force 0,055 N, L = 10 mm Red 0,35 µm

✓ TESASTAR-pr Modular Probe Changer

TESASTAR-r Modular Probe Changer ✓

03939080 TESASTAR-r with 3 modules

TESASTAR-r Main Components

03939073 TESASTAR-p EF touch trigger probe

03939100 TESASTAR-e electronic interface

spherical diameter spherical diameter

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