Ford 6.

4L HP Fuel Pump Product Overview

Application:
Ford 6.4L Power
Stroke Engine

Max pressure:
24,650 psi
Part List and Replacement Possibility

REPLACEMENT REPLACEMENT
REF. PART NAME MATERIAL REF. PART NAME MATERIAL
POSSIBILITY POSSIBILITY
1 SCREW M8×35 21 THREAD CAP 40Cr
2 PIN 22 O-RING FKM 100%
3 LINER GCr15 70-80% 23 O-RING FKM 100%
4 BLADE DISK 20CrMo 70-80% 24 RUBBER GASKET 100%
5 BLADE GCr15 70-80% 25 TEFLON GASKET 100%
6 O-RING FKM 100% 26 O-RING FKM 100%
7 O-RING FKM 100% 27 RING
8 VALVE 50-60% 28 VALVE 50-60%
9 SCREW M5×10 29 SPRING GCr15
10 BUSH 30 PLUNGER BODY 20Cr
11 RING FKM 31 PlATE
12 FLANGE DISK 32 PLUNGER 70-80%
13 O-RING FKM 100% 33 PLUNGER PLATE 50-60%
14 GASKET 100% 34 SAFETY RING
15 PRESSURE REGULATION 50-60% 35 JOIN
16 O-RING FKM 100% 36 JOIN SUPPLY
17 CAM SHAFT 20Cr 50-60% 37 STEEL WASHER 100%
18 OIL SEAL 50-60% 38 EXHAUST SCREW
19 SAFETY RING 39 BUSH
20 SCREW M8×22 40 FLANGE ASSEMBLY 70-80%
HP Fuel Pump Remanufacturing Process Map
Returned Fuel Pump Cores Fuel Pump Disassembly - OP22

Bump Body Cleaning - OP13

Inspection

Flange Assy
Press Push Into Flange Assy Reused Part Cleaning
Press - OP21
Bush Flange Bush Assy Press Into Bump Body Assy Steel Ball
Bump Body Assy
Camshaft Assembly Bush
Press - OP21
O Ring Assemble with O Ring and Transfer Pump - OP31

Fuel Transfer Pump

Assemble Pump Cap - OP32
Tranfer Pump Cap
Piston Assy
Assemble Pumping Components OP33 Air Leakage Test - OP14
Inlet Valve
Plunger
Spring

Oil Seal Assemble Oil Seal - OP34

Air Leakage Test - OP41

Runing-in - OP51

Performance Test - OP61

Finished Pump Leakage Test - OP71

Shield Cap Assemble Shield Cap

Labeling and Packaging

Remanufacturing Line Floor Plan Concept

Fuel Pump Pump Body Runing-in

Runing-in Performance
Performance
Disassembly Cleaning Test
Test

A C
Inspection Reused Part Finished
Finished Shield
Shield Cap
Cap Labelling
Labelling and
and
Cleaning Pump
Pump Assembly
Assembly Packaging
Packaging
Leakage
Leakage Test
Test

Pump Body
Assembly
O Ring - Transfer
Transfer Pump Cap A: Pre-Process Zone
Pump Assembly
Flange-Bush-
Assembly B: Assembly Zone
Camshaft-
Assembly Pumping
B Compenents C: Test and Packaing Zone
Assembly

Piston Air Leakage Oil Seals

Assembly Test Assembly
Leakage Test
Zone A : Pre-Process

Fuel Pump Pump Body

Disassembly Cleaning

A
Inspection Reused Part
Cleaning
Zone B : Assembly

Pump Body
Assembly
O Ring - Transfer
Transfer Pump Cap
Pump Assembly
Flange-Bush-
Assembly
Camshaft-
Assembly Pumping
B Compenents
Assembly
Piston Air Leakage Oil Seals
Assembly Test Assembly
Leakage Test
Zone C : Testing and Packaging
Performance Test Items:
• Outlet dozing quantity
• Outlet pressure
• Vacuum degree
• Back flow quantity

Runing-in Performance
Test

C
Finished Shield Cap Labelling and
Pump Assembly Packaging
Leakage Test
Purchased Part Qualification and Incoming Inspection