Economical.

Durable.
Easy to operate.
DBR rope hoist
 As a technology leader, we offer our custom-
ers a complete range of cranes, drives and
handling technology for every application all
over the world – optimized by comprehensive
sales and service support.
Our company was established in Wetter an der Ruhr, Germany, in 1819.
Demag has set major milestones in the crane industry for decades. Our
expertise gives our customers the certainty of maximum efficiency and
reliability, as well as optimum availability and performance – always
perfectly matched to their markets and needs.

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Economical.
Durable.
Easy to operate.

The Demag DBR rope hoist is designed to the specific needs of your market
and is the ideal solution in its price range. Thanks to its uncompromising
functionality and quality, it is meets the high standards that we maintain as
a supplier of reliable lifting solutions.

Due to its versatile configuration, the DBR rope hoist is ideally suited to
small workshops as well as large industrial companies and can also be
installed on existing girders.

Thanks to its advanced drive control and rugged design, the DBR rope hoist
is easy to operate. At the same time, the DBR offers high reliability, good
functionality and meets demanding safety standards. It is also designed for FOR YOUR SUCCESS:
ease of maintenance – another feature that makes the Demag DBR rope ••Modern, lightweight and compact
hoist a highly cost-effective solution. design
••Optimized load capacities from
2 t up to 40 t
••Versatile trolley for a wide range of
monorail profiles and crane girders
••Favourable headroom dimensions
••Two-speed control with smooth
starting and stopping
••Express spare parts service

Load capacity [t]

DBR Size
2 3.2 5 8 10 16 20 30 40

DBR 3

DBR 5
n EK-DBR
low-headroom monorail hoist
DBR 10

n F-DBR
DBR 20 foot-mounted rope hoist –
also for double-girder cranes

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 DBR rope hoist:
Features at a glance

RELIABLE TRANSMISSION:
GEARBOX
••Advanced technology, proven all over the world
••Made in Europe, fully enclosed gearbox offers maxi-
mum durability
••Hardened & precison-ground gear teeth provide
smooth running characteristics and low noise emission
••Virtually maintenance-free: lubricating oild does not
need to be replaced during the product’s life cycle

DURABLE LIFTING:
EFFICIENT HOIST MOTOR
••Two-speed hoist motor with 6:1 speed ratio
••60% CDF. Oversized with power reserve
••Class F insulation, IP55 protection
••Rugged aluminium housing
••Bimetal switch to protect the motor against
overheating
••Quick-acting disc brake, self-adjusting function, life
cycle with 1 million braking operations
••Minimum brake safety factor 180%

PERFECTLY GUIDED ROPE:

••Protective rope guide
••Exact rope guidance
••Circumferential design
••Heavy-duty material
OVERSIZED ROPE DRUM
••Rope sheave and rope diameter SAFE HANDLING:
ratio according to ISO M5 duty STURDY BOTTOM HOOK BLOCK
class as minimum ••Hook forging strength class
••Small horizontal hook travel from DIN 15400 / DIN 15401
upper to lower hook position ••Spring-loaded safety catch
••Sheave to rope diameter ratio 20:1 ••360° rotating load hook

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ELECTRIC
••Robust contactor control for reliable CONTROL SYSTEM:
operation in arduous environments ••Overload protection
••Standard 3-phase voltage: ••with reliable stop function
380-415 V, 50 Hz (440-480 V, 60 Hz) ••Performance level C (ISO 13849-1)
••Standard control voltage 48 V ••Condition monitoring
••Robust IP54 steel control enclosure for ••Monitoring of machine functions, e.g.
cabling and wiring motor starts, number of operations,
overload, temperature
••Enables remaining theoretical service life
to be calculated according to FEM
•• monitor
Load
••Programmable output relay for use with
auxiliary signaling device

CONVENIENT OPERATION:
DST 7 AND DST 9 CONTROL PENDANTS
••Ergonomic control with user-friendly design
••DST 7 with 7 control elements
(for monorails)
••DST 9 with 9 control elements
(for cranes)
••Fatigue-free operation thanks to ergo-
nomic housing design
••Sloping control pendant design
permits operators to work in a
natural, comfortable posture
••High operating reliability thanks to
additional strain relief elements
••Enclosure made of glass fibre-reinforced
polyester with high resistance to impacts (IP 65)

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 EK-DBR low-headroom monorail hoist

••Compatible with various

types of girders
••Profile-section girders and
monorails
••Box-section girders
••LD hybrid girders
••Compact low headroom to
maximize hook path
••Optimized weight of hoist

Compact design and flexible

monorail hoist concept
Thanks to its adjustable trolley concept the Demag DBR enables rope hoists
to be installed on all popular overhead girders, including monorail I-beams,
European box-section girders as well as the Chinese LD hybrid girder. This
flexibility ensures favorable headroom dimensions.

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 COMPACT AND EFFICIENT
••Travel motor
••2-speed motor with DC brake
••Dual trolley speed 20/5 m/min, 40% CDF
••Class F insulation, IP55 protection
••Cast iron wheels for increased durability
The special trolley configuration is suitable for a variety of ••DBR 3 & 5: single gear motor with drive shaft
girders. It minimizes the overall height of the crane from ••DBR 10: two geared motors as standard
the top of the crane structure to the lifting hook. This helps ••Reliable travel wheels (2 direct driven)
to reduce the vertical space needed for crane movement ••Infinitely variable flange width adjustment
and safety clearances in the building.

EXCELLENT APPROACH DIMENSIONS THANKS

TO COMPACT DESIGN
••Optimum utilisation of the available space
••Various hook paths for different building heights
••Load capacities up to 10.0 t

High safety standard: anti-derailment protection

and buffers increase the safety of the trolley.

L R

Frame size Max. load Lifting height  Dimensions [mm]

capacity [t] [m]
C L R B
6 527
EK-DBR 3 3.2 470-520 403 116 - 410
9 709
6 590
EK-DBR 5 5.0 9 540-600 774 428 116 - 410
12 958
9 630
EK-DBR 10 10.0 670-750 495 116 - 490
12 780

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 F-DBR 5 & 10 foot-mounted hoists

Flexible applications
F-DR foot-mounted hoists are the ideal solution for direct installation
in cranes and for plant engineering. They can be integrated direct into
prepared structures or special crabs with load capacities up to 16 tons.

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Its unique design makes the F-DBR hoist more compact
and optimizes distances that can be critical for specific
operations. Its load beam ebales the hoist to be con-
nected more conveniently to a trolley. Lower weight of
hoist make the operation more quiet and stable. The
reduced weight of the hoist provides for quieter and
smoother operation.

••Load beam included for easy and convenient connec-

tion to local trolley end carriage structures
••Generously sized control panel allows inverters and
other optional components to be added easily
••Equal wheel load distribution on all four wheels thanks
to hook centred in upper and lower positions
••Optimized weight, sufficient and stable in operation

L R

H
C

Frame size Max. load Lifting height  Dimensions [mm]

capacity [t] [m]
C L H R
6 1,250 1,150
F-DBR 5 5.0 9 570 1,400 535 1,300
12 1,600 1,500
9 1,250 1,150
F-DBR 10 10.0 765 716
12 1,400 1,300
8 2,150 2,000
F-DBR 10 16.0 1,300 716
15 2,550 2,400

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 F-DBR 20 foot-mounted hoist

••Compact design
••Optimized weight
••Space for additional components
••DBR 20 foot-mounted hoists can
be installed on double girder cranes
thanks to an optional steel frame

Ready to fit:
up to 40 t
The F-DBR 20 is the strongest member of our DBR rope hoist family:
it reliably lifts loads weighing up to 40 t. In addition, we also offer the
F-DBR 20 with a matching steel frame, which makes the assembly of
crabs easy in conjunction with standard end carriages.

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STRONG ARGUMENTS FOR A STRONG HOIST:
••Load beam included for easy and convenient con-
nection to local trolley end carriage structures
••Generously sized control panel allows cross-travel
inverters and other components to be added easily
••Equal wheel load distribution on all four wheels
thanks to hook centred in upper and lower positions
••Optimized weight, smooth and quiet in operation

Frame size Max. load Reeving Lifting Dimensions [mm]

capacity [t] height [m]
C L L7 E
10.5 1,761 591
20 4/1 1,306 1,098
18 2,031 861
12 2,031 861
F-DBR 20 20 / 25 / 30 6/1 1,346 1,098
15 2,221 1,051
11 2,221 1,051
32 / 40 8/1 1,596 1,098
15 2,471 1,301

L E

L1 L
1
C E

L7
R
L4
C

Frame size Max. load Reeving Lifting Dimensions [mm]

capacity [t] height [m]
C L1 L4 R E
10.5 1,761
20 4/1 1,100 2,590 2,400 1,098
18 2,031
12 2,031
DBR 20 20 / 25 / 30 6/1 1,100 2,590 2,400 1,098
15 2,221
11 2,221
32 / 40 8/1 1,350 2,890 2,700 1,098
15 2,471

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DBR LOW HEADROOM MONORAIL HOIST 2-10 t
Hoist specifications L low headroom trolley

Hoist model SWL Hook FEM Lifting Hoist Hoist Rope Reeving Travel Travel Travel C dim. Flange Total
[t] path speed motor motor dia. motor speed motor [mm] width weight
[m] [m/min] type output [mm] Type [m/min] output [mm] [kg]
[kW] [kW]
6 265
2.0 2m 5.0/0.8 P2 3.6/0.5 7 4/1 MF06MA104 20/5
9 470 116 280
1x
EK-DBR 3 - -
6 0.3/0.05 265
520 410
3.2 2m 5.0/0.8 P2 3.6/0.5 7 4/1 MF06MA104 20/5
9 280
6 385
540 116
1x
EK-DBR 5 5.0 9 2m 5.0/0.8 P3 4.5/0.7 9 4/1 MF06LA104 20/5 - - 400
0.45/0.1 600 410
12 415
9 670
8.0 2m 5.0/0.8 P5 9/1.4 12 4/1 MF06LA104 20/5
12 670 116 720
2x
EK-DBR 10 - -
9 0.45/0.1 670
750 490
10.0 2m 5.0/0.8 P5 9/1.4 12 4/1 MF06LA104 20/5
12 720

DBR FOOT-MOUNTED HOIST 5-16 t

F foot-mounted
Hoist specifications hoist
Hoist model SWL Hook path FEM Lifting Hoist Hoist Rope dia. Reeving Track Total weight
[t] [m] speed motor motor [mm] gauge [kg]
[m/min] type output [mm]
[kW]
6 1150 250
F-DBR 5 5.0 9 2m 5.0/0.8 P3 4.5/0.7 9 4/1 1300 265
12 1500 280
9 1150 505
8.0 2m 5.0/0.8 P5 9/1.4 12 4/1
12 1300 530
9 1150 505
F-DBR 10 10.0 2m 5.0/0.8 P5 9/1.4 12 4/1
12 1300 530
8 2000 720
16.0 2m 3.2/0.5 P5 9/1.4 11 6/1
15 2400 815

DBR ROPE HOIST: PRODUCT RANGE 20-40 t

Hoist specifications F foot-mounted hoist
Hoist model SWL Hook path FEM Lifting Hoist Hoist Rope dia. Reeving Total weight
[t] [m] speed motor motor [mm] without / incl. frame
[m/min] type output [kg]
[kW]
10,5 980 / 1275

No liability for errors or omissions. Subject to change.

1m 5/0.8 18/3 4/1
18 1060 / 1350
20 P7 15
12 1120 / 1490
3m 4/0.7 15/2.5 6/1 0318 EN_IN/DE 213 819 44 701 IS 813
15 1175 / 1550
12 1120 / 1490
25 2m 4/0.7 P7 18/3 15 6/1
Printed in Germany D/310318/PDF

15 1175 / 1550
DBR 20
12 1120 / 1490
30 1Am 3.2/0.5 P7 18/3 15 6/1
15 1175 / 1550
11 1255 / 1670
32 2m 3.2/0.5 P7 18/3 15 8/1
15 1330 / 1745
11 1255 / 1670
40 1Am 2.5/0.4 P7 18/3 15 8/1
15 1330 / 1745

Aker Solutions Building. Level 3,

Survey no. 75/2/3,
Baner, Pune
411045 Pune,
Maharashtra
India