07/09/2019

STRUKTUR KOMPOSIT
Sarjana Terapan TRPPBS – DTIS ITS

CHAPTER – 2
FLEXTURE CONCRETE COMPOSITES

Dosen Pengajar :
Afif Navir Refani, ST., MT.
navir@ce.its.ac.id / +628113411985

IPITS 2015 10
1

LECTURE CONTENTS
Composites Material
Composites Material
Application for
Introduction (concrete –
structural
concrete)
strengthening

Steel – Concrete
Evaluation 2 Evaluasi 1
Composites

Designing Of
Concrete – carbon
Composites Evaluation 3
fiber composites
Member

IPITS 2015 10
2

1
 07/09/2019

CODES AND REFERENCES

• Design of Externally Bonded FRP
• Persyaratan Beton Struktural • Spesifikasi untuk Bangunan Gedung System for Strengthening Concrete
(SNI 2847-2013) ACI 318M 14 Baja Struktural Structure (ACI 440.2R – 2008)
Pasal 10.13 & pasal 17 (SNI 1729-2016) AISC 2010
BAB I

IPITS 2015 10
3

CODES AND REFERENCES

• American Institute of Steel
• Peter H Emmons – “Concrete repair • Charles G. Salmon & John E. Johnson Construction (AISC 360-10)
and Maintenance Illustrated” “Steel Structures – Design &
Behavior”, Fourth Edition
Chapter 16

IPITS 2015 10
4

2
 07/09/2019

Struktur komposit (Composites Structure) merupakan struktur yang terdiri dari

dua material atau lebih dengan sifat bahan yang berbeda dan membentuk satu
kesatuan sehingga menghasilkan sifat gabungan yang lebih baik.

COMPOSITES
STRUCTURE

Existing Conrete Steel – Concrete Concrete with

with new Concrete Composites carbon fiber
COMPOSITES • Column / beam • filled composite • External bonding
STRUCTURE Jacketing
• Slab Overlay
members
• encased composite
CFRP
• CFRP for shear
members

3
 07/09/2019

Composite Members For

Strengthening
7

RETROFITTING USING CONCRETE COMPOSITE MEMBERS

4
 07/09/2019

10

5
 07/09/2019

RETROFITTING USING STEEL COMPOSITE MEMBERS

filled composite members

encased composite members

11

11

RETROFITTING USING COMPOSITE MEMBERS

filled composites member at Column and Beam

A. Steel Column (H-Shape)

B. Connections (Bolt – Shear type)
C. Stud / Shear Connector (for steel beam to concrete slab)
D. Steel Beam (IWF – Shape)
E. Stud / Shear Connector (for steel beams to concrete filled)
F. Shear Reinforcement
G. Flexture Reinforcement
H. Concrete filled to Steel
12

12

6
 07/09/2019

RETROFITTING USING COMPOSITE MEMBERS

encased composite members 13

13

RETROFITTING USING COMPOSITE MEMBERS

Failure modes of composite column (filled composites member)

14

14

7
 07/09/2019

RETROFITTING USING COMPOSITE MEMBERS

Failure modes of composite column (filled composites member)

15

15

RETROFITTING USING COMPOSITE MEMBERS

Combination method to retrofit

(Steel Shape Filled with concrete and wrapped with CFRP
+ GFRP Sheets)

16

16

8
 07/09/2019

17

18

9
 07/09/2019

CFRP LAMINATE TAPE

19

20

10
 07/09/2019

21

COMPOSITES
STRUCTURE
CONCRETE EXISTING & NEW CONCRETE

22

11
 07/09/2019

1 2 3
Slab Overlay Beam Jacketing Column Jacketing

CONCRETE COMPOSITES

23

COMPOSITES
STRUCTURE
SLAB OVERLAY (FLEXTURE COMPOSITES ELEMENT)

24

12
 07/09/2019

25

CONCRETE JACKETING
Jacketing a Reinforced concrete member is done to enhance it's strength.
This may be necessary either in case of increase of load or to overcome
deficiencies that may develop over time.
This is mostly done for compression members like columns in a building,
piers and abutments of bridges. The process is similar to wearing a jacket
in extreme weather conditions and hence the name.
The old concrete surface is thoroughly cleared of loose material or Cement
plaster if any and cleaned properly. Reinforcement bars both vertical and
horizontal are provided as per design and concrete is poured.

26

13
 07/09/2019

Balanced Strain Condition

Condition where the yield of steel reinforcement and the crushing of outer concrete
compressive fiber occur at the same time.
Or condition when ultimate strain of concrete occur the same time as steel yield strain

27

27

Balanced Strain Condition

Strain linear relationship :
cb εu
=
d εu + ε y
εu 0.003 600
= =
ε u + ε y 0.003 + fy / 200000 600 + fy

From force equilibrium :

Cb = Tb
0.85 f c'bab = Asb f y
0.85 f c'b(β1cb ) = ρ b bdf y

0.85β1 f c' cb
ρb =
fy d
0.85β1 f c' 600
ρb =
fy 600 + f y

28

28

14
 07/09/2019

Balanced Strain Condition

To ensure the structure is under reinforced condition :
0.85β1 f c' 600
ρ max = 0.75 ρ b = 0.75
fy 600 + f y
Minimum reinforcement for flexural member :
3 f c' 1.4
Asmin = bw d ≥ bw d
fy fy

29

29

Doubly Reinforced Concrete Section

A’s : Compression Steel Reinforcement.

C’s : Compression Force in Steel Reinforcement.
f’s : Compression Stress in Steel Reinforcement.

30

30

15
 07/09/2019

Doubly Reinforced Concrete Section

A’s : Compression Steel Reinforcement.

C’s : Compression Force in Steel Reinforcement.
f’s : Compression Stress in Steel Reinforcement.

31

31

Doubly Reinforced Concrete Section

Cc = T1 Cs ' = T2 M n = M n1 + M n 2
0.85 f 'c ab = ( As − As ') f y M n 2 = As ' f s (d − d ')  a
M n = ( As − As ') f y  d −  + As ' f s (d − d ')
 a  2
M n1 = ( As − As ') f y  d − 
 2

32

32

16
 07/09/2019

Doubly Reinforced Concrete Section

Force Equilibrium :
C =T
C = Cc + C s '
T = T1 + T2
Solving the force equilibrium we can achieve that :

As f y − As ' f s ( As − As ') f y
a= ;a =
0.85 f 'c b 0.85 f 'c b

All the formula above can be used only if all the steel compression is yields,
otherwise the fs value must be calculate accurately.

33

33

Analysis Procedure of Doubly RC Beam

Step – by – Step :
#1 Calculate the ρ, ρ’ and ρmin.
#2 Check The Compression Steel Yields (If it yields then proceed to #4) :
0.85β1 f c' d ' 600
ρ − ρ' ≥
f yd 600 − f y
#3 Calculate The Compression Steel Stress (fs) :
 0.85β1 f c' d ' 
f s' = 6001 − 

 ( )
ρ − ρ ' f y d 
#4 Calculate stress block depth (a) :
As f y − As ' f s ( As − As ') f y
a= ;a =
0.85 f 'c b 0.85 f 'c b
#5 Calculate φMn :
 a
M n = ( As − As ') f y  d −  + As ' f s (d − d ')
 2

34

34

17
 07/09/2019

35

35

36

36

18
 07/09/2019

37

37

38

38

19
 07/09/2019

39

39

40

40

20
 07/09/2019

41

41

42

42

21
 07/09/2019

43

43

LIMITATION FOR FLEXTURE COMPOSITE COMPONENT

Ps 21.11.6 SNI 2847-2013

44

44

22
 07/09/2019

LIMITATION FOR FLEXTURE COMPOSITE COMPONENT

The length of steel headed stud anchors shall not be less than
four stud diameters from the base of the steel headed stud
45
anchor to the top of the stud head after installation.

45

Force Transfer Mechanisms

46

46

23
 07/09/2019

SHEAR FORCE CAPACITY

▰ Vu ≤ Ø Vnh
▰ Vnh = 0,55 bv . d
Dimana :
Vu = Gaya Geser Horizontal Ultimate
Vnh = Gaya Geser Nominal
Ø = 0,75 (geser)
bv = lebar pelat komposit
D = tebal pelat overlay

47

47

CASE STUDY 1

FLEXTURE ELEMENT (SLAB)

48

24
 07/09/2019

CASE STUDY 1 Data mutu material :

fc = 25 Mpa
Tumpuan fy = 240 Mpa
Ø10 - 125

Decking = 25mm
T = 50 mm (Overlay)

Decking = 25mm
T = 120 mm (Pelat Eksisting)

Decking = 25mm

Tumpuan

Ø10 - 125

4000mm
Hitung :
1. Kapasitas Momen Pelat Eksisting (Tumpuan dan Lapangan)
2. Tentukan tinggi garis netral pelat setelah overlay
3. Kapasitas Momen Pelat Setelah overlay (Tumpuan dan Lapangan)

49

MOMENT CAPACITY
EXISTING (120mm)
ENDSPAN

Mn(tump) = 13.06 kNm

50

25
 07/09/2019

MOMENT CAPACITY
EXISTING (120mm)
MIDSPAN

Mn(lap) = 3.80 kNm

51

MOMENT CAPACITY
OVERLAY (170mm)
ENDSPAN

Mn(tump) = 27.22 kNm

52

26
 07/09/2019

MOMENT CAPACITY
OVERLAY (170mm)
MIDSPAN

Mn(lap) = 18.50 kNm

53

SHEAR CONNECTOR CALCULATION

Perhitungan stud pelat lantai :

Dipakai stud 5 kaki Ø10 mm

𝐴𝑣 = 5 × × 𝜋 × 10 = 392,70 𝑚𝑚

Vnh = 0,55 x bv x d 𝐴 𝑓 𝑑
𝑉 =
𝑠
= 0,55 x 1000 mm x 50 mm 392,70 × 240 × 50
36.666 =
= 27.500 N 𝑠
, × ×
𝑠= .
= 128,52 mm ≈ 125mm
Vu = Vnh / Ø = 27.500 N / 0,75 = 36.666 N
Pasal 17.6.1 berbunyi bahwa bila pengikat sengkang tidak boleh kurang luas daripada luas yang diperlukan oleh
11.4.6.3, dan spasi pengikat tidak boleh melebihi empat kali dimensi terkecil elemen yang ditumpu, atau melebihi 600
mm.
Smaks = 4 x 50 mm = 200 mm atau S ≤ 600 mm
Maka, Spakai = 125 mm < 200 mm (OK)
SNI 03-2847-2013 Pasal 11.4.6.3 :
5 × 𝜋 × 10 𝑏𝑤 × 𝑆
𝐴𝑣 = <
4 3𝑓𝑦
𝑏𝑤 × 𝑆
= 392,70 𝑚𝑚 > = 173,61 𝑚𝑚 (𝑂𝐾)
3𝑓𝑦
Maka dipakai tulangan stud 5Ø10 mm – 125mm (Per 1m’ lebar pelat terdapat 5 kaki tulangan stud / geser). 54
Kemudian arah memanjang, dipasang sejarak 125mm

54

27
 07/09/2019

PRACTICE – CASE STUDY 2

FLEXTURE ELEMENT (SLAB)

55

PRACTICE – CASE STUDY 2

• Pelat eksisting tebal 120mm memiliki Momen Ultimate yang terjadi :

bentang : * Momen arah sb. x pd Lap. & Tump.

– Lx = 4.00 m Mtx = = 1015.95 Kgm

Mlx = = 811.1 Kgm
– Ly = 6.60 m
* Momen arah sb. y pd Lap. & Tump.
• Mutu beton : 20 Mpa Mty = = 1015.95 Kgm
• Mutu baja tulangan : 240 Mpa Mly = = 811.1 Kgm
• Decking = 25mm HITUNGLAH :
• Diameter tulangan eksisting : • Safety Factor Pelat Eksisting dibandingkan dengan momen yang
– Ø10mm – 100 (tumpuan x & y) terjadi
– Ø10mm – 200 (lapangan x & y) • Tentukan penebalan pelat dan penulangannya jika kapasitas pelat
eksisting tidak mencukupi
56

56

28
 07/09/2019

END OF LECTURES 2

IPITS 2015 10
57

29