Astm A354 (2000)
Astm A354 (2000)
This standard has been approved for use by agencies of the Department of Defense.
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Annual Book of ASTM Standards, Vol 01.06.
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Annual Book of ASTM Standards, Vol 01.01.
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Annual Book of ASTM Standards, Vol 01.08.
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Annual Book of ASTM Standards, Vol 01.03.
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Annual Book of ASTM Standards, Vol 02.05.
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Annual Book of ASTM Standards, Vol 15.09.
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B1.1 Unified Screw Threads9 4.4.3 When mechanically deposited is specified, the fasten-
B18.2.1 Square and Hex Bolts and Screws, Inch Series9 ers shall be zinc-coated by the mechanical-deposition process
B18.24.1 Part Identifying Number (PIN) Code System10 in accordance with the requirements of Class 50 of Specifica-
2.3 Military Standard: tion B 695.
MIL-STD 105 Single Sampling Plan for Normal Inspec- 4.4.4 When no preference is specified, the supplier may
tion11 furnish either a hot-dip zinc coating in accordance with
Specification A 153, Class C or a mechanically deposited zinc
3. Ordering Information coating in accordance with Specification B 695, Class 50.
3.1 Orders for bolts and studs (including nuts and accesso- Threaded components (bolts and nuts) shall be coated by the
ries) under this specification shall include the following: same zinc-coating process and the supplier’s option is limited
3.1.1 ASTM designation and year of issue, to one process per item with no mixed processes in a lot.
3.1.2 Name of product (that is, bolt or stud), NOTE 3—When the intended application requires that assembled ten-
3.1.3 Grade (that is, BC or BD), sion exceeds 50 % of minimum bolt proof load, an anti-galling lubricant
3.1.4 Quantities (number of pieces by size, including nuts), may be needed. Application of such a lubricant to nuts and a test of the
3.1.5 Size and length, lubricant efficiency are provided in Supplementary Requirement S1of
3.1.6 Washers—Specify quantity and size (separate from Specification A 563 and should be specified when required.
bolts) (4.3), 4.5 Zinc-coated bolts and nuts shall be shipped in the same
3.1.7 Zinc Coating—When zinc-coated Grade BC fasteners container unless specifically requested otherwise by the pur-
are required, specify the zinc-coating process required, for chaser.
example hot-dip, mechanically deposited, or no preference (see
4.4). NOTE 4—Research conducted on bolts of similar material and manu-
facture indicates that hydrogen-stress cracking or stress cracking corrosion
3.1.8 Other Finishes—Specify other protective finish, if may occur on hot-dip galvanized Grade BD bolts.
required.
3.1.9 Specify if inspection at point of manufacture is re- 5. Chemical Composition
quired, 5.1 All fasteners shall be made from alloy steel conforming
3.1.10 Specify if Certification (Section 14) is required, and to the chemical composition requirements in accordance with
3.1.11 Specify additional testing (Section 9) or special Table 1. The steel shall contain sufficient alloying elements to
requirements. qualify it as an alloy steel.
3.1.12 For establishment of a part identifying system, see
ASME B18.24.1. NOTE 5—Steel is considered to be alloy, by the American Iron and Steel
Institute, when the maximum of the range given for the content of alloying
4. Materials and Manufacture elements exceeds one or more of the following limits: manganese, 1.65 %;
silicon, 0.60 %; copper, 0.60 %; or in which a definite range or a definite
4.1 The steel shall be made by the open-hearth, electric- minimum quantity of any of the following elements is specified or
furnace, or basic-oxygen process. required within the limits of the recognized field of constructional alloy
4.2 All fasteners shall be heat-treated. At the option of the steels: aluminum, chromium up to 3.99 %, cobalt, columbium, molybde-
manufacturer, heat treatment may be performed on the raw num, nickel, titanium, tungsten, vanadium, zirconium, or any other
material, during the manufacturing operations, or after final alloying elements added to obtain a desired alloying effect.
machining. Heat treatment shall consist of quenching in a 5.2 Product analysis may be made by the purchaser from
liquid medium (except Grade BD sizes 1½ in. and smaller shall finished material representing each lot of fasteners. The chemi-
be quenched in oil) from above the transformation temperature cal composition thus determined shall conform to the require-
and then temperating by reheating to a temperature of not less ments given in Table 1. Choice of alloy steel composition
than 800°F (427°C) for Grade BC and for Grade BD. necessary to ensure meeting the specified mechanical require-
4.3 When used, suitable hardened washers shall be ments shall be made by the manufacturer and shall be reported
quenched and tempered (non-carburized) in accordance with to the purchaser for information purposes only.
Specification F 436. 5.3 Application of heats of steel to which bismuth, sele-
4.4 Zinc Coatings, Hot-Dip and Mechanically Deposited: nium, tellurium, or lead has been intentionally added shall not
4.4.1 When zinc-coated fasteners are required, the pur- be permitted.
chaser shall specify the zinc coating process, for example, 5.4 Chemical analyses shall be performed in accordance
hot-dip, mechanically deposited, or no preference.
4.4.2 When “hot-dip” is specified, the fasteners shall be zinc TABLE 1 Chemical Requirements
coated by the hot-dip process in accordance with the require-
ments of Class C of Specification A 153. Element Heat Analysis, % Product
Analysis, %
Carbon:
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For sizes through 0.30 to 0.53 0.28 to 0.55
Available from American National Standards Institute, 11 West 42nd St., 13th 11⁄2 in.
Floor, New York, NY 10036. For sizes larger than 0.35 to 0.53 0.33 to 0.55
10
Available from American Society of Mechanical Engineers, Three Park 11⁄2 in.
Avenue, New York, NY 10016–5990. Phosphorus, max 0.035 0.040
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Available from Standardization Documents Order Desk, Bldg. 4 Section D, Sulfur, max 0.040 0.045
700 Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
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with Test Methods A 751. accordance with Specification A 563, shall have Class 2A
threads before hot dip or mechanically deposited zinc coating.
6. Mechanical Properties After zinc coating, the maximum limit of pitch and major
6.1 Fasteners shall not exceed the maximum hardness speci- diameter may exceed the Class 2A limit by the following
fied in Table 2. Fasteners less than three diameters in length amount:
and studs less than four diameters in length shall have hardness Diameter, in. Oversize Limit, in. (mm)A
values not less than the minimum nor more than the maximum
⁄
14 0.016
hardness limits required in Table 2, as hardness is the only ⁄ , 3⁄8
5 16 0.017
requirement. 7⁄16, 1⁄2 0.018
9⁄16 to 3⁄4, incl 0.020
6.2 Fasteners 13⁄8 in. in diameter or less for Grade BC and 7⁄8 0.022
11⁄4 in. in diameter or less for Grade BD, other than those 1.0 to 11⁄4, incl 0.024
excepted in 6.1, shall be tested full size and shall conform to 13⁄8, 11⁄2 0.027
the tensile strength and either the proof load or the yield 13⁄4 to 4.0, incl 0.050
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TABLE 3 Tensile Requirements for All Full-Size Fasteners—Inch-Pound Units
2 41⁄2 2.50 312 500 262 500 272 500 375 000 300 000 325 000
2 8 2.77 346 250 290 850 301 950 415 000 332 400 360 000
21⁄4 41⁄2 3.25 406 250 341 250 354 250 487 000 390 000 422 500
21⁄4 8 3.56 445 000 373 800 388 050 534 000 422 200 462 800
21⁄2 4 4.00 500 000 420 000 436 000 600 000 480 000 520 000
21⁄2 8 4.44 550 000 466 200 483 950 666 000 532 800 577 200
23⁄4 4 4.93 566 950 468 350 488 050 690 200 517 650 566 950
23⁄4 8 5.43 624 450 515 850 537 550 750 200 570 150 624 450
3 4 5.97 686 550 567 150 591 050 835 800 626 850 686 550
3 8 6.51 748 650 618 450 644 500 911 400 683 550 748 650
31⁄4 4 7.10 816 500 674 500 702 900 994 000 745 500 816 500
31⁄4 8 7.69 884 350 730 550 761 300 1 076 600 807 650 884 350
31⁄2 4 8.33 957 950 791 350 824 650 1 166 200 874 650 957 950
31⁄2 8 8.96 1 030 400 851 200 887 050 1 254 400 940 800 1 030 400
33⁄4 4 9.66 1 110 900 917 700 956 350 1 352 400 1 014 300 1 110 900
33⁄4 8 10.34 1 199 100 983 300 1 023 650 1 447 600 1 085 700 1 189 100
4 4 11.08 1 274 200 1 052 600 1 096 900 1 551 200 1 163 400 1 274 200
4 8 11.81 1 358 200 1 122 000 1 169 200 1 653 400 1 240 050 1 358 150
A
Stress Area, in.2= 0.7854 [D − 0.9743/ n]2 where D = nominal diameter, in., and n = threads/in.
B
Based on 125 000 psi for sizes 1⁄4 to 21⁄2 in., inclusive, and on 115 000 psi for sizes over 21⁄2 to 4 in., inclusive.
C
Based on 105 000 psi for sizes 1⁄4 to 21⁄2 in., inclusive, and on 95 000 psi for sizes over 21⁄2 to 4 in., inclusive.
D
Based on 109 000 psi for sizes 1⁄4 to 21⁄2 in., inclusive, and on 99 000 psi for sizes over 21⁄2 to 4 in., inclusive.
E
Based on 150 000 psi for sizes 1⁄4 to 21⁄2 in., inclusive, and on 140 000 psi for sizes over 21⁄2 to 4 in., inclusive.
F
Based on 120 000 psi for sizes 1⁄4 to 21⁄2 in., inclusive, and on 105 000 psi for sizes over 21⁄2 to 4 in., inclusive.
G
Based on 130 000 psi for sizes 1⁄4 to 21⁄2 in., inclusive, and on 115 000 psi for sizes over 21⁄2 to 4 in., inclusive.
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TABLE 4 Tensile Requirements for All Full-Size Fasteners—SI Units
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TABLE 5 Mechanical Requirements for Machined Specimens section of Test Method F 606) may be accomplished concur-
rently to satisfy 10.2 and 10.3.
Tensile Yield Strength Elonga- Reduc- 10.4 Studs and bolts other than those in 10.3 shall be tested
Strength (0.2 % offset), tion in tion
Grade Size, in. min, psi min, psi 2 in. or of by the axial tension method.
(MPa) (MPa) 50 mm, Area, 10.4.1 At the option of the manufacturer, the yield strength
min, % min, % test and the axial tension test may be accomplished concur-
BC ⁄ to 21⁄2, incl 125 000 (862)
14 109 000 (752) 16 50 rently to satisfy 10.2 and 10.4.
BC Over 21⁄2 115 000 (793) 99 000 (683) 16 45
BD 1⁄4 to 21⁄2, incl 150 000 (1034) 130 000 (896) 14 40 10.5 The speed of testing determined with a free running
BD Over 21⁄2 140 000 (965) 115 000 (793) 14 40 crosshead shall be a maximum of 1⁄8 in. (3.2 mm)/min for the
bolt proof load (or yield strength) determination and a maxi-
mum of 1 in. (25.4 mm)/min for the tensile strength determi-
TABLE 6 Sample Sizes and Acceptance Numbers for Inspection nation.
of Hot-Dip or Mechanically Deposited Zinc-Coated Threads
11. Inspection
Lot Size Sample SizeA,B Acceptance 11.1 If the inspection described in 11.2 is required by the
NumberA
purchaser, it shall be specified in the inquiry and contract or
2 to 90 13 1
purchase order.
91 to 150 20 2 11.2 The inspector representing the purchaser shall have
151 to 280 32 3 free entry to all parts of the manufacturer’s works that concern
281 to 500 50 5
501 to 1 200 80 7
the manufacture of the material ordered. The manufacturer
1 201 to 3 200 125 10 shall afford the inspector all reasonable facilities to satisfy him
3 201 to 10 000 200 14 that the material is being furnished in accordance with this
10 001 and over 315 21
specification. All tests and inspections required by the specifi-
A
Sample sizes of acceptance numbers are extracted from “Single Sampling cation that are requested by the purchaser’s representative shall
Plan for Normal Inspection” Table IIA, MIL-STD-105.
B
Inspect all bolts in the lot if the lot size is less than the sample size. be made before shipment, and shall be conducted as not to
interfere unnecessarily with the operation of the works.
one time, by the same process, in the same manner so that 12. Responsibility
statistical sampling is valid. The identity of the lot is main- 12.1 The party responsible for the fastener shall be the
tained throughout all subsequent operations and packaging. organization that supplies the fastener to the purchaser and
9.5 Number of Tests—The number of tests from each lot for certifies that the fastener was manufactured, sampled, tested,
each required property shall be in accordance with Table 7. and inspected in accordance with this specification and meets
9.6 If any test specimen shows defective machining it may all of its requirements.
be discarded and another specimen substituted.
13. Rejection and Rehearing
10. Test Methods 13.1 Material that fails to conform to the requirements of
10.1 Test methods shall be conducted in accordance with this specification may be rejected. Rejection should be reported
Test Methods F 606. to the producer or supplier promptly and in writing. In case of
10.2 Proof load, rather than yield strength determination is dissatisfaction with the results of the test, the producer or
preferred and shall be the arbitration method for fasteners 11⁄4 supplier may make claim for a rehearing.
in. and under in diameter. 14. Certification
10.3 Hexagon bolts shall be tested by the wedge tension 14.1 When specified on the purchase order, the manufac-
method. Fracture shall be in the body or threads of the bolt turer or supplier, whichever is the responsible party in accor-
without any fracture at the junction of the head and body. dance with Section 12, shall furnish the purchaser a test report
10.3.1 At the option of the manufacturer, the yield strength which includes the following:
test (Method 2, Yield Strength paragraph of Test Method 14.1.1 Product description, grade, quantity, ASTM Specifi-
F 606) and the wedge tension test (Wedge Tension Testing of cation Number and issue date,
Full-Size Product paragraph, both from the Test Method 14.1.2 Alloy grade (AISI, SAE, UNS, etc.), heat analysis,
and heat number, and type of quench,
TABLE 7 Sample Sizes and Acceptance Numbers for Inspection 14.1.3 Results of hardness, tensile, and proof load tests, as
of Mechanical and Dimensional Requirements applicable,
14.1.4 Statement of compliance to Protective Coating
Lot Size Sample Acceptance Rejection
Size Number Number
Specification (if applicable) and baking time and temperature.
If not baked state “Not baked”,
25 and less 2 0 1
26 to 150 3 0 1 14.1.5 Statement of compliance with the surface disconti-
151 to 1 200 5 0 1 nuity requirements of Specification F 788/F 788M,
1 201 to 35 000 8 0 1 14.1.6 Statement of compliance dimensionally,
35 000 to 150 000 13 0 1
150 000 and over 20 0 1 14.1.7 Report, describe, or illustrate manufacturer’s mark-
ings and their location,
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14.1.8 Lot number, purchase order number, and date 15.3.3 Continuous thread studs may be marked on either
shipped, end.
14.1.9 Country of origin, and 15.3.4 All markings may be raised or depressed at the
14.1.10 Title and signature of the individual assigned certi- manufacturer’s option.
fication responsibility by the company officers, with complete 15.3.5 Grade and manufacturer’s or private label distribu-
mailing address. tor’s identification shall be separate and distinct. The two
14.2 Failure to include all the required information on the identifications shall preferably be in different locations and
test report shall be cause for rejection. when on the same level shall be separated by at least two
spaces.
15. Product Marking
15.1 Manufacturers Identification—All products shall be 16. Packaging and Package Marking
marked by the manufacturer with a unique identifier to identify 16.1 Packaging:
the manufacturer or private label distributor, as appropriate. 16.1.1 Unless otherwise specified, packaging shall be in
15.2 Grade Identification: accordance with Practice D 3951.
15.2.1 All Grade BC products shall be marked “BC”. 16.1.2 When special packaging requirements are required,
15.2.2 All Grade BD products shall be marked “BD”. In they shall be defined at the time of the inquiry and order.
addition to the “BD” marking, the product may be marked with 16.2 Package Marking:
6 radial lines 60° apart if manufactured from alloy steel 16.2.1 Each shipping unit shall include or be plainly marked
conforming to the requirements of this specification. with the following information:
15.2.3 Grade BD product in stock marked to the require- 16.2.1.1 ASTM designation and grade,
ments of the —95 issue, shall be considered acceptable until 16.2.1.2 Size,
October 1, 1999, to allow disposition of existing stock. 16.2.1.3 Name and brand or trademark of the manufacturer,
15.3 Marking Location and Methods: 16.2.1.4 Number of pieces,
15.3.1 Bolts shall be marked on the top of the bolt head. 16.2.1.5 Purchase order number, and
15.3.2 Where studs have both coarse and fine threads, all 16.2.1.6 Country of origin.
markings shall appear on the coarse thread end or, if preferred,
the manufacturer’s identification shall appear on the fine thread 17. Keywords
end and the grade marking on the coarse thread end. 17.1 alloy steel; bolts; steel; studs
SUPPLEMENTARY REQUIREMENTS
S1. Marking S1.2 Marking small sizes (customarily less than 0.375 in.
S1.1 Studs that are continuously threaded with the same (9.525 mm) may not be practical. Consult the producer for the
class of thread shall be marked on each end with the marking minimum size that can be marked.
in accordance with Section 15.
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SUMMARY OF CHANGES
This section identifies the location of selected changes to this specification that have been incorporated since
the –00 issue. For the convenience of the user, Committee F16 has highlighted those changes that may impact
the use of this specification. This section may also include descriptions of the changes or reasons for the changes,
or both.
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