QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-201.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name INDUSTRIAL CADRE FOR OPERATION AND By: Arslan Waheed
MAINTENANCE
Welding Procedure Specification No. 11-A-01-2016 Date 08.02.2016 Supporting PQR No.(s) 11-A/B-169-2002
:
Revision No. 0 Date 08.02.2016
Welding Process(es) GTAW      Type (s) Manual

JOINTS (QW-402) Details

Joint Design See permitted figures (right) or per constr. dwg BUTT JOINT
Root Spacing 2mm-4mm
Backing (Yes) Yes (No) Yes
Backing Material (Type) None Permitted
(refer to both backing and retainers)
Metal Nonfusing Metal
FIG A (BUTT JOINT) FIG B (CORNER JOINT) FIG C (EDGE JOINT)
Nonmetalic Other

Sketches, Production Drawings, Weld Symbols or Written Description

should show the general arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.

(At the option of the Mfgr., sketches may be attached to illustrate joint FIG D (LAP JOINT) FIG E (TEE JOINT)
design, weld layers and bead sequence, e.g., for notch toughness proc-
dures, for multiple process procedures etc.)

Other (Describe)      

Figure A Figure B Figure C Figure D Figure E
*BASE METALS (QW-403)
P-No. 1 Group No. 1/2 to P-No. 1 Group No. 1/2
OR
Specification type and grade -
to Specification type and grade -

OR
Chem. Analysis and Mech. Prop. N/A
to Chem. Analysis and Mech. Prop. N/A
Thickness Range: 1.5mm - 11.08mm
Base Metal: Groove ALL Fillet ALL
Other      
Maximum Pass Thickness 1/2 inch (13 mm) (Yes) (No)

*FILLER METALS (QW-404)

Spec. No. (SFA) 5.18                  
AWS No. (Class) ER70S-2                  
F-No. 6                  
A-No. 1                  
Size of Filler Metals 2.4mm                  
Filler Metal Product Form Bare Solid Wire                  
Supplemental Filler Metal N/A                  
Weld Metal
Thickness Range: -                  
Groove                        
Fillet ALL                  
Electrode-Flux (Class) N/A                  
Flux Trade Name None                  
Consumable Insert None                  
Other None                  
     

*Each base metal-filler metal combination should be recorded individually.

 QW-482 (Back)
WPS No. 11-A-01-2016 Rev 0

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of Groove ALL Temperature Range None
Welding Progression: Up Yes Down --- Time Range None
Position(s) of Fillet ALL

PREHEAT (QW-406) GAS (QW-408) Percent Composition

Preheat Temp. Min. 15 ⁰C Gas(es) (Mixture) Flow Rate
Interpass Temp. Max. 300 ⁰C Shielding Argon 99.99% 7-10 L/Min
Preheat Maintenance N/A Trailing - - -
(Continuous or special heating where applicable should be recorded) Backing - - -

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity EN                        
Amps (Range) See below Volts (Range) See below                        
                       
(Amperage and voltage range should be recorded for each electrode size,                        
position, and thickness, etc. This information may be listed in a tabular                        
form similar to that shown to the right or below.)                        
                       
Tungsten Electrode Size and Type 2.4mmø (2% Thoriated)                        
(Pure Tungsten, 2% Thoriated, etc.)                        
                       
Mode of Metal Transfer for GMAW None                        
(Spray arc, short circuiting arc, etc.)                        
                       
Electrode Wire feed speed range None                        

TECHNIQUE (QW-410)
String or Weave Bead String or Weave
Orifice or Gas Cup Size 5,6
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing or Grinding     
     
Method of Back Gouging Grinding/Gouging
Oscillation N/A
Contact Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes Multiple
Travel Speed (Range) ---
Peening N/A
Other No Single Pass To Exceed 1/2" In Thickness Pulsed Power Supply not permitted      
Flux is not to be added to the face of the joint
     
Filler Metal Current
Other
(e.g., Remarks, Com-
Weld Travel
Type and Amperage Voltage ments, Hot Wire
Layer(s) or Process Classification Diameter. Speed
Polarity Range Range Addition, Technique,
Pass (es) Range
Torch Angle, Etc.)

Root GTAW ER70S-2 2.4mm DCEN 90 - 120 10 - 11            

Hot GTAW ER70S-2 2.4mm DCEN 110 - 160 11 - 12            
Filling SMAW ER70S-2 2.4mm DCEN 110 - 190 12 - 13            
Capping SMAW ER70S-2 2.4mm DCEN 120 - 170 11 - 12