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Exquis Engineering - Electrical Power System Audit Sample Report PDF

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366 views22 pages

Exquis Engineering - Electrical Power System Audit Sample Report PDF

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R Jay Fran
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© © All Rights Reserved
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EXQUIS ELECTRICAL SERVICES & SUPPLIES CO.

EL E CTR I C AL POW ER
S Y S TEM AU DIT R EP O RT

METRO MANILA, PHILIPPINES


Exquis Electrical Services & Supplies Co.
Solutions I Supplies I Services
www.exquisengineering.com

Paolo Tolentino – PEE, IRT

COMPREHENSIVE ELECTRICAL POWER SYSTEM SAFETY AUDIT REPORT

INTRODUCTION:

As part of keeping up with technology and safety concerns, NFPA 70E Committee
addresses these changes and update its standards every 3 years. The challenge for every
employer is to keep their electrical safety program up to date, address those changes, and
conduct electrical safety audits to verify compliance with standard. With such criticality,
Facilities here in Manila comply with these recommendations.

This is a sample of a comprehensive electrical audit we have conducted. The report


has been checked by three distinguishable engineers in their respective fields. Engr. Christian
Tabios, for the Power System Analysis; Engr. Timothy Gatan, for the Power Quality Evaluation;
and Engr. Paolo Tolentino for the Preventive Maintenance Program.
Exquis Electrical Services & Supplies Co.
Solutions I Supplies I Services
www.exquisengineering.com

EVALUATION:

I. Simulation – This consist of the Power System Analysis which provides the end
user an overview of its electrical system. This answers the questions such as are
the existing equipment able to handle the available faults, and basic questions
regarding system parameters.

II. Data Gathering – Power Quality Evaluation handle this side of field, abnormalities
in the system are what its after. Power Quality Events are 30% to 40% culprit in
most downtime. Most often than not, engineers try to provide solutions based on
stories, and with that, solutions may not be optimized. In a Power Quality
Evaluation Report, solutions are based on what the electrical system is
experiencing, and in turn, will lead to a “minimized budget, maximized solution”.

III. Electrical Evaluation – Recent technology offers us a wide array of on-line


inspection, including infrared thermal scanning. Finding thermal abnormalities is a
way in ensuring reliability, and efficiency of any system. Thermal Scanning
Evaluation is an online testing where in thermal energy is analyzed.

CONCLUSION:

Most often than not, thermal abnormalities are the major concern in every audit report.
However, for this audit, Power Quality Events have been the major focus. It has been
recommended that in order to optimize the life expectancy of every equipment, voltage
regulators and surge suppressors needs to be installed. Other findings are based on
standards and will be implemented during the preventive maintenance activity.
Exquis Electrical Services & Supplies Co.
Solutions I Supplies I Services
www.exquisengineering.com

SAMPLE CONTENT BELOW


Exquis Electrical Services & Supplies Co.

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Exquis Electrical Services & Supplies Co.

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Exquis Electrical Services & Supplies Co.

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Exquis Electrical Services & Supplies Co.

3. Data for Electrical System Analysis


This presents the data of electrical system for the preparation of technical engineering report.
Major electrical equipment data were obtained to address and analyze the technical
implications of the present in the facility.

a. Cable Data
Significant data must be verified to conduct an accurate analysis for the electrical
system. In this project, all cable data were obtained from designer specification.
Presented hereunder are the significant data of cables for the electrical system
analysis:
i. Size (mm2)
ii. Length (m)
iii. # of cables per phase
iv. Ampacity (A)
v. Impedance (ohms) for and voltage drop and short circuit analysis

The following cable identification code was reflected and used in this technical
engineering report for representation purposes:

FIGURE 0-2 CABLE ID

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Exquis Electrical Services & Supplies Co.

b. Transformer Data
Transformer data were based on actual supplier specification and from transformer
nameplate. Hereunder are the significant data for the transformer:
i. Capacity (MVA)
ii. Primary and Secondary Voltage (kV)
iii. Grounding Configuration
iv. Percent Impedance (%)

c. Generator Data
All Generator data were based on actual supplier specification and can be obtained in
the generator nameplate and datasheet. The following are the significant data of
generator for the project:
i. Rated Power
ii. Efficiency
iii. Rated Voltage
iv. Sub transient Reactance (X”d)

d. Electrical One-line Diagram


The electrical one-line diagram was simplified to show a clear view of the electrical
equipment focused on the analysis. The following equipment were reflected in the one
line diagram:
i. System was fed from the following power supplies: MERALCO Utility Source);
and back-up generator which consists of two (2) generator set;
ii. Feeders/ cables that interconnects equipment;
iii. Protective devices such as MCCB, and ACB.
iv. Lumped motor loads such as chillers, fire pump and panels for Pump loads;
v. Switchgears represented as bus bars;
vi. Distribution transformers in ANSI template.

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Exquis Electrical Services & Supplies Co.

GEN-0001 GEN-0002 GEN-0003


Rated kVA 1875 kVA Rated kVA 1875 kVA Rated kVA 1875 kVA
RatedVoltage 380 V RatedVoltage 380 V RatedVoltage 380 V
MERALCO
X"d 0.2 pu X"d 0.2 pu X"d 0.2 pu
Vs 34500.0 V
Isc 3P 6667.0 Amps
Isc SLG 5542.0 Amps
PR-MAIN GEN-CABLE 1 LV-4-2 LV-4-3
Size 500 kcmil Size 500 kcmil Size 500 kcmil
(8) Copper THHN, PVC (8) Copper THHN, PVC (8) Copper THHN, PVC
MVSG 30.0 Meters 30.0 Meters 30.0 Meters
34500.0 V Ampacity 3440.0 A Ampacity 3440.0 A Ampacity 3440.0 A
MAIN-MVSG CB
SYNC
380.0 V

MVSG CB1 MVSG CB2 MVSG CB3 Open Open Open

LV4-4 LV4-5 LV4-6 LV4-7 LV4-8 LV4-9


Size 500 kcmil Size 500 kcmil Size 500 kcmil
(7) Copper THHN, PVC (3) Copper THHN, PVC (10) Copper THHN, PVC
PR1 PR2 PR3 30.0 Meters 30.0 Meters 30.0 Meters
Size 500 kcmil Size 500 kcmil Size 500 kcmil Ampacity 3010.0 A Ampacity 1290.0 A Ampacity 4300.0 A
(10) Copper THHN, PVC (10) Copper THHN, PVC (10) Copper THHN, PVC
30.0 Meters 30.0 Meters 30.0 Meters 380.0 V 380.0 V 380.0 V
P P P Ampacity 4300.0 A Ampacity 4300.0 A Ampacity 4300.0 A
S T-1 S T-2 S
Size 2000 kVA Size 2000 kVA T-3
Pri Delta Pri Delta Size 2000 kVA
Sec Wye-Ground Sec Wye-Ground Pri Delta
%Z 5.00 % %Z 5.00 % Sec Wye-Ground
X/R 7.3 X/R 7.3 %Z 5.00 %
X/R 7.3

LVSG-1 MAIN CB LVSG-2 MAIN CB LVSG-3 MAIN CB


LVSG-1 LVSG-2 LVSG-3
380.0 V 380.0 V 380.0 V

LV-2-3 LV-2-1
LV-1-1 LV-1-2 LV-1-3 LV-1-4 Size 500 kcmil Size 500 kcmil LV-2-2 LV-2-4 LV-3-1 LV-3-2 LV-3-3
Size 500 kcmil Size 500 kcmil Size 500 kcmil Size 500 kcmil (7) Copper THHN, PVC (2) Copper THHN, PVC Size 500 kcmil Size 500 kcmil Size 500 kcmil Size 500 kcmil Size 500 kcmil
(4) Copper THHN, PVC (3) Copper THHN, PVC (2) Copper THHN, PVC (3) Copper THHN, PVC 30.0 Meters 30.0 Meters (4) Copper THHN, PVC (4) Copper THHN, PVC (2) Copper THHN, PVC (4) Copper THHN, PVC (4) Copper THHN, PVC
10.0 Meters 30.0 Meters 10.0 Meters 30.0 Meters Ampacity 3010.0 A Ampacity 860.0 A 30.0 Meters 10.0 Meters 10.0 Meters 10.0 Meters 10.0 Meters
Ampacity 1720.0 A Ampacity 1290.0 A Ampacity 860.0 A Ampacity 1290.0 A Ampacity 1720.0 A Ampacity 1720.0 A Ampacity 860.0 A Ampacity 1720.0 A Ampacity 1720.0 A
FP-2 CH-2
AUB
380.0 V 380.0 V
MDP-ADMIN CH-1 FP-1 380.0 V CH-3 DP-CH
CAPBANK-1 HOTEL LOADS BUSDUCT-2 BUSDUCT-3 BUSDUCT-4
380.0 V 380.0 V 380.0 V 380.0 V 380.0 V
2100 Amps 3118 Amps 2681 Amps 1560 Amps
Vr 380 V Vr 380 V
200 Amps Vr 380 V Vr 380 V 130 hp Vr 380 V 200 Amps CAPBANK-2 366 kVA Vr 380 V
366 kVA 130 hp 366 kVA 450 kVA CAPBANK-3
X"d 0.15 pu X"d 0.15 pu
ADMIN LOADS X"d 0.15 pu X"d 0.15 pu X"d 0.15 pu AUB BRANCH X"d 0.15 pu
CH-1 MOTOR FP-1 MOTOR FP-2 MOTOR CH-2 MOTOR CH-3 MOTOR DP-CH LOAD

Figure 1-3 Electrical System Analysis Single Line Daigram

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Exquis Electrical Services & Supplies Co.

Figure 0-3 Protection Coordination main objective

Hereunder are the steps in coordinating protective devices:


- Identify TCC Landmarks depending on the equipment.
- Identify the TCC Areas where the equipment operating curve and equipment damage curve
is located;
- Set the protective device above the rated current and set below the equipment damage
curve.

3.1.4.3 Presumptions and Recommendations

Table 3.1-1 Estimated Clearing Times of Protective Devices (PCB)

Power Circuit Breakers, Low Voltage


Frame Size
225-600A 1600-4000A
Instantaneous (s) 0.033-0.05 0.05
Short Time Protection (s) 10-30 10-30
Long Time Protection (s) 4-144 4-144
Ground Fault (s) 10-30 10-30

Table 3.1-2 Estimated Clearing Times of Protective Devices (MCCB)

Molded Case Circuit Breaker (MCCB)


Frame Size
100A 225-1200A
Instantaneous (s) 0.0183 0.025
Long Time Protection (s) 4-144 4-144

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Exquis Electrical Services & Supplies Co.

Exhibit B. Voltage Classification of Gloves

Exhibit C. Arc Flash Labels (Generic- <1.2 Cal/cm2)

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Exquis Electrical Services & Supplies Co.

Exhibit D. Arc Flash Boundaries Illustration

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Exquis Electrical Services & Supplies Co.

Exhibit E. Software Output Results

------------------------------------------------------------------------------
ALL INFORMATION PRESENTED IS FOR REVIEW, APPROVAL
INTERPRETATION AND APPLICATION BY A REGISTERED ENGINEER ONLY
SKM DISCLAIMS ANY RESPONSIBILITY AND LIABILITY RESULTING
FROM THE USE AND INTERPRETATION OF THIS SOFTWARE.
------------------------------------------------------------------------------
SKM POWER*TOOLS FOR WINDOWS
LOAD FLOW AND VOLTAGE DROP ANALYSIS REPORT
COPYRIGHT SKM SYSTEMS ANALYSIS, INC. 1995-2016
------------------------------------------------------------------------------

*** SOLUTION COMMENTS ***


=========================

SOLUTION PARAMETERS

BRANCH VOLTAGE CRITERIA : 3.00 %


BUS VOLTAGE CRITERIA : 5.00 %

UTILITY IMPEDANCE : YES


TRANSFORMER PHASE SHIFT : NO
LTC TRANSFORMER : NO
CALCULATION NETHOD : Newton Method
SOLUTION METHOD : EXACT
ALL PU VALUES ARE EXPRESSED ON A 100 MVA BASE
LOAD FLOW IS BASED ON CONNECTED LOADS.
LOAD ANALYSIS INCLUDES ALL LOADS.
<<PERCENT VOLTAGE DROPS ARE BASED ON NOMINAL DESIGN VOLTAGES>>

SWING GENERATORS
SOURCE NAME VOLTAGE ANGLE
================================
MERALCO 1.000 0.00
GEN-0001 1.000 0.00
GEN-0002 1.000 0.00
GEN-0003 1.000 0.00

PV GENERATORS
SOURCE NAME VOLTAGE kW kVARMIN kVARMAX PARTICIPATION
==================================================================

PQ GENERATORS
SOURCE NAME kW kVAR
===============================

BUS VOLTAGE CONVERGENCY CRITERIA: 0.00001000 PU

LARGEST BUS VOLTAGE MISMATCH BUS-0022 -0.04416902 PU


LARGEST BUS VOLTAGE MISMATCH CH-1 0.00014475 PU
LARGEST BUS VOLTAGE MISMATCH CH-3 0.00000000 PU

BALANCED VOLTAGE DROP AND LOAD FLOW ANALYSIS (SWING GENERATORS)


***********************************************************************************
SOURCE VOLTAGE ANGLE KW KVAR VD% (UTILITY IMPEDANCE)

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Exquis Electrical Services & Supplies Co.

MERALCO 1.000 0.00 3399.96 1229.84 0.44 Gen Z Ignored


GEN-0001 1.000 0.00 -0.00 -0.00 0.00 0.40000 +j 8.00000
GEN-0002 1.000 0.00 -0.00 -0.00 0.00 0.40000 +j 8.00000
GEN-0003 1.000 0.00 -0.00 -0.00 0.00 0.40000 +j 8.00000

BALANCED VOLTAGE DROP AND LOAD FLOW ANALYSIS (PV GENERATOR SCHEDULE REPORT)
***********************************************************************************
---VOLTAGE--- -KVAR LIMITS- ---ACTUAL----
PV SOURCE NAME SCHED. ACTUAL MIN MAX KW KVAR

BALANCED VOLTAGE DROP AND LOAD FLOW ANALYSIS (PQ GENERATOR REPORT)
***********************************************************************************
SOURCE VOLTAGE ANGLE KW KVAR VD%

BALANCED VOLTAGE DROP AND LOAD FLOW ANALYSIS


************************************************************************************************
VOLTAGE EFFECT ON LOADS MODELED
VOLTAGE DROP CRITERIA: BRANCH = 3.00% BUS = 5.00%

==== BUS: AUB DESIGN VOLTS: 380 BUS VOLTS: 380 %VD: 0.07 Freq.: 60.000
======================== PU BUS VOLTAGE: 0.999 ANGLE: -1.1 DEGREES

LOAD FROM: LVSG-2 LV-2-2 FEEDER AMPS: 200.1 VOLTAGE DROP: 0. %VD: 0.10
PROJECTED POWER FLOW: 105.3 KW 79.0 KVAR 131.6 KVA 0.80 LAGGING
LOSSES THRU FEEDER: 0.1 KW 0.1 KVAR 0.1 KVA

BRANCH DIVERSITY LOAD: 105.3 KW 79.0 KVAR

==== BUS: BUS-0013 DESIGN VOLTS: 380 BUS VOLTS: 380 %VD: 0.00 Freq.: 60.000
======================== PU BUS VOLTAGE: 1.000 ANGLE: -0.0 DEGREES

**** NO LOAD SPECIFIED ****

==== BUS: BUS-0014 DESIGN VOLTS: 380 BUS VOLTS: 380 %VD: 0.00 Freq.: 60.000
======================== PU BUS VOLTAGE: 1.000 ANGLE: -0.0 DEGREES

**** NO LOAD SPECIFIED ****

==== BUS: BUS-0015 DESIGN VOLTS: 380 BUS VOLTS: 380 %VD: 0.00 Freq.: 60.000
======================== PU BUS VOLTAGE: 1.000 ANGLE: -0.0 DEGREES

**** NO LOAD SPECIFIED ****

==== BUS: CH-1 DESIGN VOLTS: 380 BUS VOLTS: 369 %VD: 2.77 Freq.: 60.000
======================== PU BUS VOLTAGE: 0.972 ANGLE: -2.6 DEGREES

LOAD FROM: LVSG-1 LV-1-3 FEEDER AMPS: 571.9 VOLTAGE DROP: 1. %VD: 0.19
PROJECTED POWER FLOW: 292.8 KW 219.6 KVAR 366.0 KVA 0.80 LAGGING
LOSSES THRU FEEDER: 0.4 KW 0.6 KVAR 0.7 KVA

BRANCH DIVERSITY LOAD: 292.8 KW 219.6 KVAR

==== BUS: CH-2 DESIGN VOLTS: 380 BUS VOLTS: 378 %VD: 0.52 Freq.: 60.000
======================== PU BUS VOLTAGE: 0.995 ANGLE: -1.2 DEGREES

BALANCED VOLTAGE DROP AND LOAD FLOW ANALYSIS

32
Exquis Electrical Services & Supplies Co.

3.2.3 LVSG 3

Power Quality Evaluation


Location: LVSG Room Date October 14, 2019
Floor Level: Basement 01 Time 12:00 NN

3.2.3.1 Measurement Summary

Application mode Logger


First recording 11 Oct 2019 12:00
Last recording 14 Oct 2019 12:00
Recording interval 0h 15m 00s 0msec
Nominal Voltage 380 V
Nominal Frequency 60 Hz
Duration 3d 0h 00m
Number of events Detailed:
Events downloaded Yes
Screens downloaded Yes

Scaling
Phase:
Clamp range N/A
Nominal range 6000 A
Sensitivity x1
Current ratio 1:1
Voltage ratio 1:1
Neutral:
Clamp range N/A
Nominal range 6000 A
Sensitivity x1
Current ratio 1:1
Voltage ratio 1:1

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Exquis Electrical Services & Supplies Co.

3.2.3.2 Recording Summary


RMS recordings 290
DC recordings 0
Frequency recordings 290
Unbalance recordings 290
Harmonic recordings 290
Power harmonic recordings 290
Power recordings 290
Power unbalance recordings 0
Energy recordings 290
Energy losses recordings 290
Flicker recordings 0
Mains signaling recordings 290

3.2.3.3 Power Quality Events Summary

Dips 3 Remarks:
Swells 0 On the 3 days logging period, power
Transients 0 quality events are seen. There have
Interruptions 0 been 3 Voltage Dip. (Please see Power
Voltage profiles 0 Quality Events)
Rapid voltage changes 0
Screens 0
Waveforms 0
Intervals without measurements 0
Inrush current graphics 0

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Exquis Electrical Services & Supplies Co.

Remarks:
One of the events recorded in LVSG 3 is voltage dip. This is the waveform in one event.
It can be seen that the waveform suddenly dips with a magnitude of 227.5 Vrms, for
about 33msec. These events can cause breakdowns in sensitive electrical components.

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Exquis Electrical Services & Supplies Co.

3.2.3.7 Voltage Total Harmonics Distortion (Vthd)

VTHD Value (%)


Voltage VTHD
V12 1.30%
V23 1.29%
V31 1.24%

Remarks:
Vthd values are all
within the limits per
IEEE 519.

57
Exquis Electrical Services & Supplies Co.

Thermal Scanning Report

Building:
Floor level: All Floors Indicated
Address: Metro Manila, Philippines

Date: Indicated per report


Time: Indicated per report

Done by: Exquis Electrical Services & Supplies Co


Thermographer: Russell Escanilla – REE, LVL1 IRT
Cert Number:

Witnessed by: Personnel

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Exquis Electrical Services & Supplies Co.

Thermal Report No. 302


Equipment Panel Date Oct 13, 2019
th
Floor Level 9 Floor Time 9:25 AM
Location 908 Reflected Temp 31.0 °C
Thermographer Engr. R. Escanilla Emissivity 0.95

Thermal Image Reference Image

Description Value (°C) Rated Load Value (Amps)


Max Temp 24.2 Phase A 4.2
Avg Temp 23.0 Phase B 4.2
Min Temp 21.4 Phase C -
Neutral -
Priority Code NORMAL

Remarks The equipment is operating in normal condition.


Conduct annual inspection to promote safety and to monitor
Recommendations
normal deterioration of the equipment.

302
Exquis Electrical Services & Supplies Co.
Solutions I Supplies I Services
www.exquisengineering.com

For your queries and concerns, reach us in our contact below.

OWNER: EXQUIS ELECTRICAL SERVICES & SUPPLIES CO


WEBSITE: www.exquisengineering.com
EADD: info@exquisengineering.com
MOBILE: 63 917 137 2437

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