HYDRA RIG 301 CABIN

HYDRA RIG 301 CABIN

Specifications
Weights
Cabin Assembly ..................................................................................................13,000lb (5,899kg)

Dimensions
Cabin Height ..........................................................................................................144.5in. (367cm)

Cabin Length..........................................................................................................178.5in. (453cm)

Cabin Width ..............................................................................................................144in. (366cm)

Access
Doors............................................................................................................. 2 Side door w/window
Windows .............................................................................................................. 3 (1 Front, 2 Side)

A.C. (options available)

Electrically Powered ........................................................... 120VAC or 220VAC from external rig

OR
Hydraulically Driven ......................................................................................... Compressor Driven

Lighting
Interior Lights (120VAC) ................................................................................................................2

Exterior Lights (100V).......................................................................................................... 2 Flood

PAGE 2-1
 HYDRA RIG 301 CABIN

Cabin Upper Control Panel

Fig. 2-1, Upper Control Panel

1. BOP SYSTEM PRESSURE – Gauge that indicates BOP system pressure (See Fig.
2-1)
2. STRIPPER SYSTEM PRESSURE – Gauge that indicates pressure of the stripper
system. (See Fig. 2-1)

3. CHAIN TENSION PRESSURE – Gauge for indicating current hydraulic pressure

within tension cylinders. (See Fig. 2-1)

4. CHARGE PRESSURE – Gauge for indicating the charge pressure in the hydraulic
pump. (See Fig. 2-1)
5. HANDPUMP EMERGENCY TRACTION– An on/off valve that directs
pressurized hydraulic flow to the emergency traction cylinders. (See Fig. 2-1)
6. INJECTOR TRACTION PRESSURE/DRAIN – 3-Way valve for pressurizing or
draining pressure from inside traction cylinders. (See Fig. 2-1)
7. WEIGHT INDICATOR –. (See Fig. 2-1)
8. EMERGENCY INJECTOR BRAKE – A 3-way on/off valve that directs hydraulic
fluid to the injector brake to immediately stop or release the brake. (See Fig. 2-1)
9. WELLHEAD PRESSURE – Gauge displays the pressure at the wellhead. (See Fig.
2-1)
10. CIRCULATING PRESSURE – Gauge displays pressure being injected in the well
through the coiled tubing unit. (See Fig. 2-1)

11. VOLTS – Battery voltage indicator. (See Fig. 2-1)

12. OIL PRESSURE – Pressure gauge indicates oil pressure of the engine. (See Fig. 2-
1)
13. HYDRAULIC OIL TEMPERATURE: Gauge that indicates the temperature of the
hydraulic fluid in the reservoir. (See Fig. 2-1)

PAGE 2-2
 HYDRA RIG 301 CABIN

14. HYDRAULIC OIL WARNING LIGHT: Light that indicates (when lit) the
temperature of the hydraulic fluid in the reservoir is too high. (See Fig. 2-1)

15. ENGINE TACH – Indicates the speed of the engine in RPMs during operations.
(See Fig. 2-1)

16. WATER TEMPERATURE – Pressure gauge indicates the temperature of the water
in the engine cooling system. (See Fig. 2-1)

17. SYSTEM AIR PRESSURE – Gauge indicates the pressure output of the system air
circuit. (See Fig. 2-1)

18. INJECTOR MOTOR DISPLACEMENT PRESSURE - Gauge that indicates the

motor’s displacement of the motor. (See Fig. 2-1)

19. PRIORITY PRESSURE – Gauge that indicates the pressure in the traction priority
circuit. (See Fig. 2-1)

20. TRACTION SUPPLY PRESSURE– Indicates hydraulic pressure that is being

applied to the traction ON/OFF valve while emergency traction supply is in OFF
position. (See Fig. 2-1)
21. INJECTOR CHAIN TENSION BLEED – A needle valve used for draining
hydraulic pressure from outside tension cylinders. (See Fig. 2-1)
22. INJECTOR CHAIN TENSION PRESSURE – A valve for pressurizing outside
tension cylinders. (See Fig. 2-1)
23. STRIPPER #1 PRESSURE – Gauge that indicates pressure of the #1 stripper
system. (See Fig. 2-1)

24. STRIPPER #2 PRESSURE – Gauge that indicates pressure of the #2 stripper

system. (See Fig. 2-1)

PAGE 2-3
 HYDRA RIG 301 CABIN

Cabin Lower Control Panel

Fig. 2-2, Lower Control Panel

1. BOP RAMS CONTROL – Valve assembly that supplies and controls pressure to the
Shear Ram. (See Fig. 2-2)
2. BOP RAMS CONTROL – Valve assembly that supplies and controls pressure to the
Blind Ram. (See Fig. 2-2)
3. STRIPPER SELECT – Valve that allows the operator to choose between the #1 and
#2 strippers. (See Fig. 2-2)
4. STRIPPER BLEED – A valve that bleeds pressure from the stripper circuit. (See
Fig. 2-2)
5. STRIPPER PRESSURE ADJUST – A valve that adjusts the hydraulic pressure of
the stripper circuit. (See Fig. 2-2)
6. STRIPPER #1 RETRACT/NEUTRAL/PACK - A valve that directs pressure to the
#1 stripper retract or pack. (See Fig. 2-2)
7. EMERGENCY TRACTION SUPPLY– A valve that directs emergency pressure to
the traction supply. (See Fig. 2-2)
8. TOP TRACTION– An on/off valve that directs pressurized hydraulic flow to the top
traction cylinder. (See Fig. 2-2)
9. INJECTOR TRACTION PRESSURE ADJUST – A manually operated hydraulic
valve that allows the operator to pressurize or drain pressurized hydraulic fluid from
the inside traction cylinders. (See Fig. 2-2)
10. TOP TRACTION PRESSURE – Gauge indicates pressure in the top traction
cylinder. (See Fig. 2-2)
11. INJECTOR CHAIN LUBE – Valve that controls lubrication to the injector
sprockets and chains. (See Fig. 2-2)
12. INJECTOR 2-SPEED - A manually operated hydraulic valve that allows the
operator to control the high/low speed of the injector. (See Fig. 2-2)
13. INJECTOR MOTOR DISPLACEMENT ADJUSTMENT – A manually operated
pressure-reducing valve that allows the operator to adjust the displacement of the
motor. (See Fig. 2-2)

PAGE 2-4
 HYDRA RIG 301 CABIN

14. INJECTOR CONTROL – This valve is a dual pressure reducing pilot valve that
supplies fluid to the directional control valve. Operation of this valve gives speed
control to the injector by varying the output flow rate of the supply pump. Pulling
this handle downward (out) causes the injector to pull tubing out of the hole. Pushing
the handle forward (in) causes the injector to feed tubing into the hole. Adjustable
friction pads on the control valve allow the handle and valve to remain at the set
position. (See Fig. 2-2)
15. REEL LUBE – A valve that controls lubrication to the reel. (See Fig. 2-2)
16. REEL BRAKE – A 3-way on/off valve that directs hydraulic fluid to the reel brake
to release the brake. (See Fig. 2-2)
17. REEL BRAKE PRESSURE – Gauge that indicates hydraulic fluid pressure applied
to the reel brake. (See Fig. 2-2)
18. ENGINE KILL – Pushbutton valve that stops the engine. (See Fig. 2-2)
19. EMERGENCY ENGINE STOP – A pushbutton valve the stops the engine
immediately. (See Fig. 2-2)
20. THROTTLE – An air operated regulator that controls the power unit’s diesel engine
speed. (See Fig. 2-2)
21. WINDOW WIPER – An on/off turn knob to control the wiper. (See Fig. 2-2)
22. HORN – Pushbutton operated air horn. (See Fig. 2-2)
23. REEL CONTROL – 4-way valve selects the direction of the tubing reel in forward
(in) or reverse (out) (See Fig. 2-2)
NOTE: LOAD CHECK IS NOT INSTALLED IN THIS VALVE

24. REEL PIVOT – A manually operated hydraulic valve that allows the operator to
swing the reel into alignment with the wellhead. (See Fig. 2-2)
25. LEVELWIND:
OVERRIDE - Valve that overrides the mechanical levelwind. (See Fig. 2-2)

LEVELWIND ARM - Valve raises and lowers the levelwind arm. (See Fig. 2-2)
26. REEL PRESSURE – Gauge indicates the amount of hydraulic pressure to the reel
drive motor. (See Fig. 2-2)
27. BOP PRESSURE EMERGENCY HANDPUMP – On/Off valve that directs
emergency pump flow to non-pressurized hydraulic BOP circuit. (See Fig. 2-2)
28. INJECTOR CONTROL PILOT PRESSURE – Gauge that indicates the pressure
output of the injector pilot control valve (pressure of the stroking direction). (See Fig.
2-2)
29. REEL PRESSURE ADJUST – Remote relief valve adjusts the hydraulic pressure to
the tubing reel drive motor. This valve allows the operator to remotely adjust the
pressure from zero (0.0) to the full man relief valve setting. (See Fig. 2-2)
30. INJECTOR PRESSURE ADJUST –Valve that is used in adjusting the pressure
compensator on the power unit. (See Fig. 2-2)
31. INJECTOR MOTOR PRESSURE – Gauge indicates the pressure applied to the
injector motors. (See Fig. 2-2)

PAGE 2-5
 HYDRA RIG 301 CABIN

32. BOTTOM TRACTION PRESSURE – Gauge indicates pressure in the bottom

traction cylinder. (See Fig. 2-2)

33. MIDDLE TRACTION PRESSURE – Gauge indicates pressure in the middle

traction cylinder. (See Fig. 2-2)
34. BOTTOM TRACTION – An on/off valve that directs pressurized hydraulic flow to
the bottom traction cylinder. (See Fig. 2-2)
35. MIDDLE TRACTION – An on/off valve that directs pressurized hydraulic flow to
the middle traction cylinder. (See Fig. 2-2)
36. STRIPPER #2 RETRACT/NEUTRAL/PACK - A valve that directs pressure to the
#2 stripper retract or pack. (See Fig. 2-2)
37. STRIPPER PACK - A manually operated hydraulic valve that allows the operator to
select stripper pack. (See Fig. 2-2)
38. BOP EMERGENCY SUPPLY – A manually operated hydraulic ON/OFF valve that
allows the operator to direct emergency pressurized hydraulic fluid to non-
pressurized hydraulic BOP circuit. (See Fig. 2-2)
39. BOP RAMS CONTROL – Valve assembly that supplies and controls pressure to the
Pipe Ram. (See Fig. 2-2)
40. BOP RAMS CONTROL – Valve assembly that supplies and controls pressure to the
Auxiliary 2 Ram. (See Fig. 2-2)
41. BOP RAMS CONTROL – Valve assembly that supplies and controls pressure to the
Auxiliary 1 Ram. (See Fig. 2-2)
42. BOP RAMS CONTROL – Valve assembly that supplies and controls pressure to the
Slip Ram. (See Fig. 2-2)

PAGE 2-6
 HYDRA RIG PB

Parts Breakdown

(When ordering any parts be sure to include the job number

of this manual located on the front cover and chapter covers
of each section in this manual.)
This breakdown is used for requisitioning, issuing and identifying parts. It may be used for illustrating the
assembly and disassembly relationship of parts of assembly of parts.

NOTE: Pictorial Views Of Top Level Assemblies May Not Reflect Latest Revision. Bills Of
Materials Do Reflect Latest Revisions.

Maintenance Parts List

The Maintenance Parts Lists are for major assemblies and subassemblies.
To aid in identification by appearance, some parts in the listing are indexed to an exploded view
illustration. Each main assembly listed is followed immediately by its component or detailed parts list
which is indented to show the part’s relationship to the assembly and recommended disassembly sequence.

Component parts of the system that are not included in any main assembly, but are used in conjunction
with, a part of, or attached to a main assembly, are listed together with the assembly

How To Use The Parts Breakdown

1. When the part number is not known, proceed as follows:
a. Determine the function and application of the part required.
b. Turn to the Table of Contents and select the most appropriate title. Turn to the page indicated and
locate the desired part on the illustration.
c. From the illustration, obtain the index number assigned to the desired part. Refer to the
accompanying description for specific information regarding the part.
2. When the part number is known, proceed as follows:
a. When the part number is known, refer to the numerical index (When it is present). Locate the part
number and note the figure and index number assigned to the part.
b. Turn to the figure indicated and locate the index number referenced in the numerical index.
c. For an illustration of a part or its’ location, refer to the same index number on the accompanying
illustration.

PAGE
 HYDRA RIG PB

Symbols And Abbreviations

Symbols and abbreviations used in this Parts Breakdown are as follows:
BRS Brass
COP Copper
DIA Diameter
FT Foot/feet
IN Inch/inches
LB Pound/pounds
NPT American National Standard Taper Pipe Thread
OD Outer Diameter
PSIG Pounds-Force Per Square Inch Gage
REF Reference
UNC Unified Coarse Thread
= Alternate Item

PAGE
ITEM QTY. PART NO. DESCRIPTION
1 4 HVP00004 VALVE PRESSURE RED 0.38FNPT 75 - 1500 PSI
2 1 HVF00290 VALVE FLOW DIVIDER
3 1 HVC00130 VALVE CONTROL REMOTE
4 1 HVD00036 VALVE 4-BANK W/MID INLET "T"
5 1 HVS00001 VALVE SHUTTLE 0.25NPT 3000 PSI INLINE
6 4 HVD00038 VALVE 4-WAY 0.38 NPT LVR SURE SEAL ROT
7 3 HVF00001 VALVE NEEDLE 0.25FNPT STL
8 2 HVR00002 VALVE REL REMOTE (100 - 5000 PSI)
9 3 HVR00276 VALVE RELIEF-6 SAE 150-6000 PSI STL BDY
10 1 AVR00004 VALVE REGULATER 0.13FNPT 0 - 100 PSI ALUM
11 1 HVD00035 HANDLE VALVE
12 1 HFP00007 FILTER PRESSURE 90 MICRON IN-LINE 0.50FNPT
12A 1 HFP00010 ELEMENT, FILTER PRESS. 90 MICRON IN-LINE 0.50FNPT
13 3 HVD00001 HANDLE VALVE
14 1 AAF00032 FILTER AIR 0.25
14A 1 AAF00030 ELEMENT, FILTER AIR 0.25
15 2 HHX00008 MANIFOLD
16 2 VEP00060 BAND MOUNTING 7.00
17 1 CA261647 WIPER KIT AIR SPEC
18 1 HVP00041 VALVE PRESSURE RED 0.38FNPT PNL MT
19 7 IPM00048 GAUGE PRESSURE 0 - 5000 P / B 2.50 0.25
20 1 HVT00006 VALVE 2 - WAY 0.25FNPT
21 1 HVD00012 VALVE 3 - WAY 0.25FNPT
22 1 IPM00131 GAUGE PRESSURE 0 - 200 P / B 2.50 0.25
23 1 AVR00007 VALVE REGULATOR 0.25FNPT 0-100 PSI
24 1 HVT00264 VALVE 2-WAY 6000PSI
25 1 AVT00061 VALVE 3 – WAY 0.25FNPT
26 1 HPM00002 PUMP HAND AIR DRIVEN (SEE SERVICE LITERATURE)
27 2 IPM00119 GAUGE PRESSURE 0 - 1000 P / B 2.50 0.25
28 4 IPM00130 GAUGE PRESSURE 0 - 600 P / B 2.50 0.25
29 3 HVT00024 VALVE 2-WAY 0.25FNPT ANGLE
30 4 HCD00197 CYLINDER HYDR BORE 2.50 STROKE 34.00 "T"
31 1 HVD00059 VALVE 3-WAY 0.50FNPT
32 6 HVC00016 VALVE CHK 0.38FNPT BRASS
33 2 IPM00118 GAUGE PRESSURE 0 - 10000 P / B 6.00 DBL SC4:1
34 1 HVD00011 VALVE 3-WAY 0.25FNPT
35 6 IPM00128 GAUGE PRESSURE 0 - 3000 P / B 2.50 0.25
36 2 HVC00017 VALVE CHK 0.50FNPT STL
37 1 AVT00011 VALVE 3-WAY 0.25FNPT BUTTON PUSH
38 1 HPM00001 PUMP HAND SINGLE ACTING (SEE SERVICE LITERATURE)

Fig. 2.1-1A, Console Hydraulic Schematic, CE290315F (Sheet 1 of 2)

PAGE 2-9
 ITEM QTY. PART NO. DESCRIPTION
39 1 HVP00001 VALVE PRESSURE RED/ REL
40 1 HRT00002 TANK HYDRAULIC 2.50 GAL 6.50 ID - 17.40 LG
41 1 HVC00014 VALVE CHK 0.25FNPT BRASS
42 1 AVT00008 VALVE PUSH BUTTON 2 - WAY
43 3 HVD00013 VALVE 3 - WAY 0.38FNPT
44 7 HVC00015 VALVE CHK 0.50FNPT
45 1 VXX00001 HORN AIR
46 1 HVT00041 VALVE 2 - WAY 0.25FNPT
47 1 HHD04004 CPLG QD 0.25FNPT
48 1 HHD04008 PLUG DUST 0.25 PLASTIC COUPLER
49 2 HVD00018 VALVE 3-WAY 0.25FNPT BALL
50 1 HVD00635 VALVE 3-WAY 2-POSI LOCKING ROT.DTNT 90DE
51 1 HVP00112 HANDLE, BALL, OPERATOR, 3 POSITION "T"
52 1 HVD00608 VALVE 3 WAY 2 POSITION NO EXT PILOT"T"
53 2 HHX00042 MANIFOLD 3 PORT
54 1 HFP00070 FILTER PRESSURE 0.75NPT 3000PSI
54A 1 HFP00071 ELEMENT, FILTER PRESSURE 0.75NPT 3000PSI
55 1R IWE00006 GAUGE WT.ELECT.4-20Ma LCD "T"
56 2 HVC00030 VALVE CHK 0.25FNPT
57 1 HVR00098 VALVE RELIEF 1.25FNPT
58 1 HVD00531 VALVE DIR CONT 0.38 NPT FLOAT CTR DETENT
59 1 HVP00078 VALVE PRESS RED 0.38FNPT MOUNT PANEL
60 1 HVD00522 VALVE 3-WAY 0.125NPT NC
61 2 IPM00108 DAMPENER KIT IPM00050 IPM00106 IPM00107
62 1 AVT00074 VALVE 3-WAY SAE 6 PILOTED BUNA N
63 1 HVD00358 VALVE DIR CONT 0.38 NPT FLOAT CTR DETENT
64 2 HVD00369 VALVE DIR CONT 0.38NPT 3000 PSI
65 2 AVT00006 VALVE 3-WAY 0.13FNPT BUTTON PUSH
66 1 IPM00016 GAUGE PRESS 0-5000 P/B 2.50

Fig. 2.1-1A, Console Hydraulic Schematic, CE290315F (Sheet 2 of 2)

PAGE 2-10
ITEM QTY. PART NO. DESCRIPTION
1 1 EEL00146 ENCL 14.00 X 12.00 X 6.00 NEMA4X FIBERGLASS
2 2 EEL00124 PANEL STATIONARY 14.00 X 12.00 ENCL
3 1 EEL00119 KIT CORNER POST 6.00 DP MODULAR ENCL
4 2 ELF00069 LIGHT FLOUR 120VAC
5 4 ELF00070 LAMP BULB T8 15W FLOURESCENT
6 2 ELF00071 LAMP BALLAST 277V 50/60 HZ 32W
7 1 CA260013 A/C SPEC (SEE FIG. 2.3-3)
8 2 EST00046 SWITCH TOGGLE SPST WALL WHITE
9 2 EES00027 BOX OUTLET HUB 0.75 2 GANG 5 OUTLETS
10 1 EES00040 COVER SWITCH BOX 2-GANG NEMA 3R
11 3 ECC00374 COVER GANG TWO
12 4 ECR00142 RECEPTACLE 16A/250V 2P 3W SCHUKO IP44
2
13 1R EPB00122 BREAKER CIRCUIT UL489 15A 2P D CURVE
2
14 2R EPB00141 BREAKER CIRCUIT UL489 15A 2 POLE C CURVE
15 1 CC261075 ENCLOSURE ASSY – ELECTRICAL CABIN AC
1
16 1R CC261074 LABELS ELECTRICAL CABIN
17 1 ECP00198 CONNECTOR FEM 2P+GND 220/240 VAC "T"
18 1 ECR00275 RECEPTACLE MALE 2P+G 220-240 VAC 32A
19 1 ECP00196 CAP PLUG INLET 3WIRE 30AMP IEC309 "T"
20 1 EEJ00153 ENCL 6.3-6.3-2.76 POLYESTER NEMA 4
21 3 ECC00337 HUB GROUND ALUM 1.00 W/O-RING
22 1 ECC00128 NIP CONDUIT 1.00 X CLS ALUM
23 2 ECW00174 BLOCK TERMINAL CONDUCTOR 2 GROUND
24 1 EPD00019 SWITCH DISCONNECT MANUAL 30A W/AUX CON
25 1 ECC00226 CONN CABLE 1.00 HUB ALUM
26 1 ECC00267 RELIEF STRAIN MESH WIRE 1.38-8.38 STL
27 14.0 FT EWC00030 CORD WIRE 3 10AWG SOW 90C/600VHVYDTY
28 40.0 FT HHX00104 WRAP BLUE 1.50 IN
29 1 ECC00421 GLAND CABLE O-RING 0.75
30 1 ECC00426 NUT LOCK 0.75 FNPT
31 1 ECC00384 CONN CABLE 0.625-0.750 0.75MNPT
32 10 ECW00242 CONN PUSHWIRE 4 COND 12-16AWG
33 10 ECW00241 CONN PUSHWIRE 2 COND 12-16AWG
34 10 ECW00322 CONN PUSHWIRE 2 COND 12-16 AWG GND "T"
35 20.0 FT ECC00043 CONDUIT 0.50 LIQUID TIGHT
36 4 ECC00047 CONN CONDUIT 0.50 STR LIQUID TIGHT
37 1 ECC00213 CONN CONDUIT 0.50 90 LIQUID TIGHT
38 1 EEL00116 KIT BRACKET STATIONARY PNL MODULAR ENCL
39 1 EEL00117 KIT MTG FOOT MODULAR ENCL
40 1 ECC00497 NIPPLE 0.75 OFFSET 0.50NPT STL
Fig. 2.1-2A, Cabin Electrical Schematic (AC), CE290320C (Sheet 1 of 2)

PAGE 2-12
 ITEM QTY. PART NO. DESCRIPTION
41 2 ECC00425 NUT LOCK 0.50 FNPT
42 1 VSG00033 SEAL ROUND 50MM HOLE DIA
43 1 VSG00034 SLEEVE FLANGED 50MM DIA

1
ITEM CALLED OUT ON FINAL ASSY
2
ITEM CALLED OUT ON ENCLOSURE ASSY-ELEC SCHEM-AC
Fig. 2.1-2A, Cabin Electrical Schematic (AC), CE290320C (Sheet 2 of 2)

PAGE 2-13
ITEM QTY. PART NO. DESCRIPTION
1 2 ECP00109 CONN ELEC PLUG END CABLE CONDUCTOR 7
2 2 ELI00163 LIGHT SPOT 12VDC ROOF MOUNT
3 2 ECP00234 PLUG 4-WAY
4 2 ECP00128 PLUG POLE 1 300A
5 110.0 FT EWC00011 CABLE CONDUCTOR 7 1/8, 2/10, 4/12
6 110.0 FT EWC00322 CABLE 18 AWG PAIR 2
7 220.0 FT EWC00012 CABLE WELDING 1/0 AWG 600V
8 5 ECW00241 CONN PUSHWIRE 2 COND 12-16AWG
9 1 IRE00011 GAUGE RPM
10 1 ITE00069 GAUGE TEMP 100-280F
11 1 ITE00100 GAUGE TEMP DIGITAL
12 1 IEV00004 GAUGE VOLT 8-18 VDC
13 1 IPE00010 GAUGE PRESS 0-100 P/K 2.06 12VDC
14 1 EEL00125 ENCL 14.00 X 12.00 X 6.00 NEMA4X FGLASS
15 1 EEL00124 PANEL STATIONARY 14.00 X 12.00 ENCL
16 20.0 FT EWC00013 CABLE CONDUCTOR 6.14 AWG
17 1 EEJ00149 KIT SCREW COVER MODULAR ENCLOSURE
18 * 1R CC261074 LABELS ELECTRICAL CABIN
19 1.0 FT ECC00486 CONDUIT 0.50 LFNC TYPE B
20 70.0 FT HHX00106 WRAP BLUE 2.50 IN
21 1 EEL00117 KIT MTG FOOT MODULAR ENCL
22 3 ECC00392 CONN CABLE 0.375-0.437 0.75FNPT-0.75MOR
23 1 ECC00426 NUT LOCK 0.75 FNPT
24 2 ECW00331 TERMINAL SINGLE INSULATED 0.31 POST DIA
25 1 ECC00421 GLAND CABLE O-RING 0.75
26 1 ECC00384 CONN CABLE 0.625-0.750 0.75MNPT
27 1 CB261072 TERMINAL BLK ASSY – CABIN DC
28 2 ECC00388 CONN CABLE 0.500-0.625 0.75MNPT
29 20 ECW00242 CONN PUSHWIRE 4 COND 12-16AWG
30 1 ECC00221 CONN CABLE 0.75 HUB ALUM
31 1 ECR00077 CONN ELEC RECEPTACLE POLE 1 300A
32 2 ECR00076 BOOT PROTECTIVE WATERPROOF RECEPTACLE
33 1 ECR00074 CONN ELEC RECEPTACLE PIN 7 MOUNT FLG
34 1 ECR00199 CONN SOCKET 4-WAY TRAILER
35 1 ECP00115 BOOT PROTECTIVE RUBBER CONN 4-WAY
36 1 ECC00477 CONN CONDUIT 0.50 STR LFNC
37 30.0 FT EWC00336 CABLE 20AWG 1PR SHLD
38 6 ECC00325 NUT LOCK GASKETED SEALING 0.75
39 1 ECR00112 COVER RECEPTACLE BLANK
Fig. 2.1-3A, Cabin Electrical Schematic (DC), CE290317G (Sheet 1 of 2)

PAGE 2-15
 ITEM QTY. PART NO. DESCRIPTION
45 2 EES00056 COVER BOX CONDUIT 4.00 SQ X 0.50 RAISED
46 2 ECC00374 COVER GANG TWO
47 1 ECC00480 CONN CONDUIT 0.50 90 LFNC LIQUID TIGHT

* ITEM CALLED OUT ON CABIN TOP ASSY

Fig. 2.1-3A, Cabin Electrical Schematic (DC), CE290317G (Sheet 2 of 2)

PAGE 2-16
 ITEM QTY. PART NO. DESCRIPTION
1 1 BXX00011 RAIL MOUNTING
2 5 ECW00081 STOP BLOCK TERMINAL END
3 7 ECW00170 BLOCK TERMINAL CONDUCTOR 3 GREY
4 3 ECW00192 BLOCK TERMINAL GROUND 3-POS
5 1 ECW00171 PL BLOCK TERMINAL END
6 1 ESR00045 JUMPER SINGLE
7 2 EPB00133 BREAKER CIRCUIT 1.0A BLADE W/SWITCH
8 1 EST00068 SWITCH TOGGLE SPDT ON-NONE-OFF (MOM)
9 20.0 FT EWC00310 CORD WIRE 3 14AWG SJOW/SJO 90C/300V
10 1 EEJ00158 ENCL 6.00 X 4.00 X 3.00 SST NEMA 4X
11 40.0 FT EWC00322 CABLE 18AWG 2 PR SHLD PRS BLUE
12 1 ECR00157 RECEPTACLE CAP SIZE 10 JUPITER "T"
13 1 ECP00346 RECEPTACLE JAM-NUT FEMALE 4 PIN JUPITER
14 1 CC361002 SPEC CABLE LOAD CELL INJ
15 1 ICX00067 SIGNAL DUPLICATOR NOT CONFIGURED
17 1 CC361006 SPEC CABLE LOAD CELL GAUGE
18 1 EWX00044 REEL CABLE STORAGE
19 3 ECC00483 CONN CABLE 0.312-0.375 0.50MNPT
20 6 ECC00324 NUT LOCK GASKETED SEALING 0.50
21 5 EXX00381 POWER CONVERTER 12VDC/24VDC 1.0 AMP
22 1 EST00030 SWITCH SPST SEALED MIL-S-3950
23 1 IWE00006 GAUGE WT.ELECT.4-20Ma LCD "T"
25 1 ECC00150 CONN CABLE 0.50 HUB ALUM
26 2 ECW00399 BLOCK BLADE BREAKER 12V CIRCUIT 1 W/LED
27 1 ECW00398 END PLATE TERMINAL ORANGE BREAKER
28 1 EEL00136 ENCL 10.00 X 8.00 X 6.00 NEMA4X FGLASS
29 1 EEJ00129 PANEL BACK 4.88 X 4.88 ALUMINUM
30 1 CC261064 LABELS ELEC LOAD CELL – CABIN
31 2 CB271125 BRACKET
32 1 ELI00186 LIGHT INDICATOR LED PANEL MOUNT GRN 24VF
33 20.0 FT EWC00008 CABLE 1 PAIR SHIELD 18AWG COPPER TINNED
34 * 1R CC361001 SPEC CABLE LOAD CELL INJ 100FT
35 * 1R CC361003 SPEC CABLE LOAD CELL INJ 200FT
36 * 1R CC361004 SPEC CABLE LOAD CELL INJ 250FT
37 2 ECC00444 CONN CABLE 0.187-0.250
38 1 EEL00117 KIT MTG FOOT MODULAR ENCL

* OPTIONAL FIELD CABLES

Fig. 2.1-4A, Load Cell Electrical Schematic, CE290564B

PAGE 2-18
 ITEM QTY. PART NO. DESCRIPTION
1 1 CE280404 CABIN SKID WELDMENT
2 1 CE280493 FRAME OUTER WELDMENT
3 1 CD290074 CRADLE CABIN WELDMENT
4 1 CE200469 CABIN CONTROL ASSEMBLY (SEE FIG. 2.2-2)
5 1 CD261039 PLATFORM-STAIRWAY ASSY (SEE FIG. 2.2-3)
6 1 CC061573 PANEL BHD ASSY
7 1 CD267264 GUARD WINDOW INSTL
8 1 CC263505 VALVE LIFT CABIN INSTL (SEE FIG. 2.3-1)
9 1 CE460761 REEL HOSE INJ AND BOP ASSEMBLY (SEE FIG. 5.2-1)
1
10 1 CC200009 LABEL ASSY CABIN
1
11 1 CC200010 LABEL ASSY CABIN
12 24 BFC00720 HHCS 0.50-13UNC X 1.50
13 32 BFW00053 WSHR LOCK SPLIT 0.50 18-8 SST
2
14 1R CE260466 AC INSTL (SEE FIG. 2.3-4)
15 1 CD267267 PLATE WEAR AND PAD REST INSTL
1
16 1 CA200344 HOSE KIT TELESCOPING CABIN (SEE FIG. 2.2-4)
3
17 4R HCD00197 CYLINDER HYDR BORE 2.50 STROKE 34.00
18 8 BFC00066 HHCS 0.50-13UNC X 1.00
19 8 BFW00035 WSHR PL TYPE B SERIES R 0.50 STL
20 1 CD261111 HANDRAIL STORAGE ASSY
1
21 1 CA986640 LIFT PULL TEST IN ACCORDANCE WITH DNV
22 1 CD262044 AC RECAP/CABIN BULKHEAD INSTL

1
ITEM NOT SHOWN
2
ITEM CALLED OUT ON CABIN CONTROL ASSY
3
ITEM CALLED OUT ON HYDRAULIC SCHEMATIC

Fig. 2.2-1A, Skidded 301 Cabin Assembly, CD200470A

PAGE 2-20
 ITEM QTY. PART NO. DESCRIPTION
1 1 CE281040 CABIN FABRICATED
2 *1 CE290315 SCHEMATIC HYD CONSOLE (SEE FIG. 2.1-1)
3 1 CE220647 PANEL CONTROL UPR AND LWR ASSY. (SEE FIG. 2.2-5)
4 1 CD263563 PUMP HAND ASSY (SEE FIG. 2.2-6)
5 1 CD260420 OPERATOR SEAT INSTL
6 1 CE280466 AIR CONDITIONER INSTL (SEE FIG. 2.3-4)
7 22 BFC00599 HHCS 0.31-18UNC X 1.00
8 *1 CC261074 LABEL ELECTRICAL CABIN
9 *1 CE290320 SCHEMATIC ELECTRICAL CABIN AC (SEE FIG. 2.1-2)
10 *1 CE290317 SCHEMATIC ELECTRICAL CABIN DC (SEE FIG. 2.1-3)
11 *1 CD200294 LABEL INJ CHARTS
12 1 CC230035 VALVE VAR DISPL INJ/TWO SPEED INSTL (SEE FIG. 2.3-2)
13 *1 CE290564 SCHEMATIC ELECTRICAL LOAD CELL (SEE FIG. 2.1-4)
14 *1 CA208403 HOSE KIT (SEE FIG. 2.2-7)
15 1 B20S3299 SEAT JUMPER WLDMNT
16 6 BFC00064 HHCS 0.50-13UNC X 0.75
17 6 BFW00005 WSHR LOCK SPLIT 0.50 STL
18 *1 CC220682 4 PEN RECORDER 4 HOUR ASSY
19 1 CD261112 PANEL BOP SUPPLY
20 1 CD260837 BRACKET, 2.5 GAL TANK INST

* ITEM NOT SHOWN

Fig. 2.2-2A, 301 Control Cabin Assembly, CE200469D

PAGE 2-22
 ITEM QTY. PART NO. DESCRIPTION
1 2 CD282240 STAIRWAY WELDMENT
2 2 CC271292 HANDRAIL PLATFORM WELDMENT
3 2 CC271310 SUPPORT STAIRWAY WELDMENT
4 1 CC271322 PLATFORM MODIFIED WELDMENT
5 2 CC271340 HANDRAIL WELDMENT
6 2 CC271298 HANDRAIL STAIRWAY WELDMENT
7 4 CB271336 HINGE WELDMENT
8 4 CB271354 BRACKET SUPPORT WELDMENT
9 4 CB271331 TUBE HANDRAIL
10 2 BPC00011 PIN CLEVIS 0.50 X 1.50 LG
11 6 BPC00015 PIN COTTER 0.148
12 2 BFC00035 HHCS 0.38-16UNC X 1.00
13 4 CB270671 PIN MNTG WLDMNT
14 2 BFW00003 WSHR LOCK SPLIT 0.38 STL
15 2 BFW00033 WSHR PL TYPE B SERIES R 0.38 STL
16 2 BFN00031 NUT HX STD 0.38-16UNC
17 10 BPL00013 PIN LOCK 0.31 X 1.38 GRIP
18 16 BCC00008 LANYARD 6.00 TYPE
19 16 BFR00005 RIVET ALUM 0.125 X 0.188-0.250 GRIP
20 4 BCC00002 LANYARD 12.00 TYPE 3
21 2 BCC00035 LANYARD 6.00 TYPE 3
22 1 CC270818 PLATFORM LH WELDMENT

Fig. 2.2-3A, Platform – Stairway Assembly, CD261039

PAGE 2-24
HOSE Q.D. SIZE HOSE ENDS

EXAMPLES: MST-12 EXAMPLES: MPR-12

MST - Male Snaptite -4 = 1/4” MPR - Male Pipe Rigid

FST - Female Snaptite -6 = 3/8” FPR - Female Pipe Rigid
MHD - Male Hyd. Inc. -8 = 1/2” MPS - Male Pipe Swivel
FHD - Female Hyd. Rig. -10 = 5/8” FPS - Female Pipe Swivel
MA - Male Aeroquip -12 = 3/4” FJR - Female JIC Rigid
FA - Female Aeroquip -16 = 1” FJR - Female JIC Swivel
-20 = 1-1/4”
-24 = 1-1/2”

======================================================================

SPECL HOSE HOSE HOSE ROUTING

NOTES QTY SIZE END TYPE LENGTH END DESCRIPTION

====================================================================

3 1” FJS- SAE 100R2 10’ FJS-

45 Deg

4 3/4” FJS- SAE 100R2 10’ FJS-

45 Deg

7 1/2” FJS- SAE 100R2 10’ FJS-

45 Deg

19 3/8” FJS- SAE 100R2 10’ FJS-

45 Deg

13 1/4” FJS- SAE 100R2 10’ FJS-

45 Deg

3 1” FJS- SAE 100R12 10’ FJS-

45 Deg

1 1” FJS- SAE 100R2 6’ FJS-

45 Deg

1 1/2” FJS- SAE 100R2 4’ FJS-

45 Deg

Fig. 2.2-4, Telescoping Cabin Hose Kit Specification, CA200344

PAGE 2-26
ITEM QTY. PART NO. DESCRIPTION
1 1 CD220649 PANEL CONTROL LOWER ENGRAVED
2 1 CD220648 PANEL CONTROL UPPER ENGRAVED
3 1 CB220651 PANEL BOP/HAND PUMP SUPPLY ENGRAVED
1
4 4R HVD00038 VALVE 4-WAY 0.38 NPT LVR SURE SEAL ROT
1
5 7R IPM00048 GAUGE PRESS 0-5000 P/B 2.50 0.25
1
6 1R HVT00264 VALVE 2-WAY 6000PSI
1
7 1R AVR00004 VALVE REGULATOR 0.13FNPT 0-100 PSI ALUM
1
8 3R HVF00001 VALVE NDL 0.25FNPT STL
1
9 1R HVT00006 VALVE 2-WAY 0.25FNPT
1
10 1R HVD00011 VALVE 3-WAY 0.25FNPT
1
11 3R HVT00024 VALVE 2-WAY 0.25FNPT ANGLE
1
12 1R HVP00001 VALVE PRESSURE RED/ REL
1
13 6R IPM00128 GAUGE PRESS 0-3000 P/B 2.50 0.25
1
14 2R HVD00013 VALVE 3-WAY 0.38FNPT
1
15 2R HVR00002 VALVE RELIEF REMOTE 100-5000 PSI
1
16 1R HVC00130 VALVE CONTROL REMOTE SAE 6 85-485 PSI
1
17 4R IPM00130 GAUGE PRESS
1
18 1R HVP00041 VALVE PRESS RED 0.38FNPT MOUNT PANEL
1
19 1R HVD00036 VALVE 4-BANK W/MID INLET "T"
1
20 1R HVD00035 HANDLE VALVE 6.00 F/ VA20
1
21 3R HVD00001 HANDLE VALVE 4-WAY 8.00 LG (CS)
1
22 1R AVT00061 VALVE 3-WAY 0.25FNPT
1
23 1R AVT00011 VALVE 3-WAY 0.25FNPT BUTTON PUSH
1
24 1R AVR00007 VALVE REGULATOR 0.25FNPT 0-100 PSI ALUM
1
25 1R AVT00008 VALVE 2-WAY BUTTON PUSH
1
26 1R HVT00041 VALVE 2-WAY 0.25FNPT
1
27 1R HVD00012 VALVE 3-WAY 0.25FNPT
1
28 1R CA260930 WIPER KIT AIR SPEC
1
29 1R IPM00131 GAUGE PRESS 0-200 P/B 2.50 0.25
1
30 2R IPM00118 GAUGE PRESS 0-10000 P/B 6.00DBL
31 2 BFM00039 SCR MACH #10-32UNF 0.75 PNH SLTD CS
1
32 1R IWE00006 GAUGE WT.ELECT.4-20Ma LCD "T"
33 6 BXL00021 HANDLE LOCKING EXTENDED BOP
1
34 1R HVD00531 VALVE DIR CONT 0.38 NPT FLOAT CTR DETENT
1
35 2R HVD00018 VALVE 3-WAY 0.25FNPT BALL
36 1 BCC00008 LANYARD 6.00 TYPE 1
37 1 CB220002 BRACKET MNTG
38 1 BPC00017 PIN HITCH COTTERLESS 0.50 X 3.00 LG
1
39 2R IPM00108 DAMPENER KIT

Fig. 2.2-5A, Upper and Lower Control Panel Assembly, CE220647C (Sheet 1 of 2)

PAGE 2-28
 ITEM QTY. PART NO. DESCRIPTION
1
40 1R HVD00522 VALVE 3-WAY 0.125NPT NC
1, 3
41 4R HVC00030 VALVE CHK 0.25FNPT
42 2 BFN00071 NUT HX STD 0.31-18UNC
43 3 BFC01154 HHCS 0.38-16UNC X 1.25 LG SST
44 3 BFW00046 WSHR LOCK SPLIT 0.38
45 3 BFN00374 NUT HX 0.38-16UNC 18-8 SS
46 8 BFM00009 SCR MACH #10-24UNC 0.75 FILH SLTD STL
47 8 BFN00184 NUT HX NYLOCK #10-24UNC 18-8 SST
48 6 BFC00637 HHCS 0.25-20UNC X 0.63 18-8 SST
49 12 BFW00045 WSHR LOCK SPLIT 0.25 18-8
2
50 1R IRE00011 GAUGE RPM DIGITAL
51 8 BFC00732 SHCS 0.25-20UNC X 0.75 18-8 SST
52 4 BFM00003 SCR MACH #10-24UNC 0.50 RDH SLTD STL
53 4 CPC00068 SCR MACH 0.25-20UNC 0.50 PNH SST
54 32 BFC00598 HHCS 0.38-16UNC X 0.50 18-8 SST
2
55 1 HVP00078 VALVE PRESS RED 0.38FNPT MOUNT PANEL "T"
57 1R ITE00100 GAUGE TEMP DIGITAL 2.00DIA W/SDR
2
58 1R ITE00069 GAUGE TEMP 100-280F
2
59 1R IEV00004 GAUGE VOLT 8-18VDC
2
60 1R IPE00010 GAUGE PRESS 0-100 P/K 2.06 12VDC
1
61 2R HVD00369 VALVE DIR CONT 0.38NPT 3000 PSI
1
62 1R HVD00358 VALVE DIR CONT 0.38 NPT FLOAT CTR DETENT
1
63 2R AVT00006 VALVE 3-WAY 0.13FNPT BUTTON PUSH

1
ITEM CALLED OUT ON HYDRAULIC SCHEMATIC.
2
ITEM CALLED OUT ON ELECTRICAL SCHEMATIC.
3
ITEM NOT SHOWN.

Fig. 2.2-5A, Upper and Lower Control Panel Assembly, CE220647C (Sheet 2 of 2)
PAGE 2-29
ITEM QTY. PART NO. DESCRIPTION
1 4 BFN00374 HEX NUT 0.38-16UNC
2 1 CC163522 MOUNTING PLATE
3 * 1R HPM00001 HAND PUMP (SEE SERVICE LITERATURE)
4 * 1R HPM00002 AIR DRIVEN HAND PUMP (SEE SERVICE LITERATURE)
7 2 BXC00012 CLIP SPRING
8 4 BFW00045 LOCK WASHER 0.25
9 6 BFW00046 LOCK WASHER 0.38
10 2 HHA20028 ADAPTER 0.25MNPT-0.25MJIC
11 1 HHA10048 ADAPTER 0.38MNPT-0.38MJIC
13 1 HHA20032 ADAPTER 0.38MNPT-0.25MJIC
17 4 BFN00200 HEX NUT
18 4 BFC00606 HHCS 0.25-20UNC X 1.00
19 4 BFC01189 HHCS 0.38-16UNC X 1.00
20 2 BXC00031 CLIP SPRING 0.38-0.63 DIA ZINC PL STEEL
21 4 BFR00029 SCR MACH #10-24UNC 0.50 PNH SLTD

* ITEM CALLED OUT ON HYDRAULIC SCHEMATIC

Fig. 2.2-6A, Hand Pump Assembly, CD263563C

PAGE 2-31
=============================================================================
HOSE Q.D. | SIZE | HOSE ENDS
| |
MST - Male Snaptite | -4 = 1/4" | MPR - Male Pipe Rigid
FST - Female Snaptite | -6 = 3/8" | FPR - Female Pipe Rigid
MHD - Male Hyd. Inc. | -8 = 1/2" | MPS - Male Pipe Swivel
FHD - Female Hyd. Inc. | -10 = 5/8" | FPS - Female Pipe Swivel
MA - Male Aeroquip | -12 = 3/4" | FJR - Female JIC Rigid
FA - Female Aeroquip | -16 = 1" | FJS - Female JIC Swivel
| -20 = 1-1/4" |
| -24 = 1-1/2" |

HOSE HOSE HOSE ROUTING

NO. QTY SIZE END TYPE LG END DESCRIPTION
=============================================================================
1 1 -4 FJS 100R2 25" FJS FROM TOP TRACTION
WHITEY VALVE TO GAUGE

2 1 -4 FJS 100R2 24" FJS FROM MIDDLE TRACTION

WHITEY VALVE TO GAUGE

3 1 -4 FJS 100R2 25" FJS FROM BOTTOM TRACTION WHITEY

VALVE TO GAUGE

4 1 -4 FJS 100R2 12" FJS PRESSURE PORT ON BOTTOM

90 TRACTION TO PRESS ON MID
TRAC

5 1 -4 FJS 100R2 12" FJS PRESS PORT ON MID TRACTION

90 TO PRESS PORT ON TOP TRAC

6 1 -4 FJS 100R2 19" FJS CENTER PORT ON TRACTION

DRAIN TO TOP TRACTION

7 1 -4 FJS 100R2 19" FJS FROM 2100 RV TO TOP

TRACTION PRESSURE PORT

8 1 -4 FJS 100R2 55" FJS FROM DRAIN SIDE OF

TRACTION VALVE TO RETURN
MANIFOLD

9 1 -4 FJS 100R2 24" FJS FROM TEE CHAIN TENSION

BLEED TO GAUGE

10 1 -4 FJS 100R2 14" FJS FROM TEE ON CHAIN TENSION

90 BLEED TO TEE PRESSURE
NEEDLE VALVE

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 1 of 9)

PAGE 2-33
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=========================================================================================
11 1 -4 FJS 100R2 59" FJS FROM RETURN PORT ON NEEDLE
90 VALVE TO RETURN MANIFOLD

12 1 -4 FJS 100R2 17" FJS FROM STRIPPER SELECT VALVE

TO STRIPPER #1 GAUGE

13 1 -4 FJS 100R2 16" FJS FROM STRIPPER SELECT VALVE

90° TO STRIPPER #2 GAUGE

14 1 -6 FJS 100R2 14" FJS FROM RETURN PORT ON STRIPPER

#2 TO #1 RETURN

15 2 -6 FJS 100R2 33" FJS FROM STRIPPER #1 RETURN TO

90 RETURN MANIFOLD

16 1 -6 FJS 100R2 19" FJS FROM STRIPPER SELECT TO

PRESS PORT ON STRIPPER #1

17 1 -6 FJS 100R2 18" FJS FROM STRIPPER SELECT TO PRESS

TO PRESS PORT STRIPPER #2

18 1 -4 FJS 100R2 42" FJS FROM 450 PRV TO PRESSURE

PORT ON CHAIN TENSION BLEED
NEEDLE VALVE

19 1 -4 FJS 100R2 82" FJS FROM TEE ON 5000 RV TO CENTER

90 PORT ON STRIPPER BLEED

20 1 -4 FJS 100R2 19" FJS FROM TEE ON CENTER PORT OF

90 STRIPPER BLEED TO TEE ON
STRIPPER SELECT

21 1 -4 FJS 100R2 28" FJS FROM TEE ON STRIPPER SELECT

90° TO HAND PUMP GAUGE

22 1 -4 FJS 100R2 53" FJS FROM RETURN PORT ON 2100

90 RV TO RETURN MANIFOLD

23 1 -4 FJS 100R2 40" FJS FROM RETURN PORT OF STRIPPER

BLEED TO RETURN MANIFOLD

24 1 -4 FJS 100R2 60" FJS FROM TEE ON PRV PRESS

TO PRESS REDUCING
VALVE GAUGE

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 2 of 9)

PAGE 2-34
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=========================================================================================
25 1 -4 FJS 100R2 40" FJS FROM RETURN PORT ON INJ
90° BRAKE TO RETURN MANIFOLD

26 1 -4 FJS 100R2 31" FJS FROM RETURN PORT ON REEL

BRAKE TO RETURN MANIFOLD

27 6 -6 FJS 100R2 15" FJS PRESSURE REDUCING

90 VALVE JUMPERS

28 1 -8 FJS 100R2 24" FJS FROM #6 ON BHD TO PRESS

90 SIDE OF 435 PRV

29 1 -6 FJS 100R2 26" FJS FROM 435 PRV TO INJ 2-SPEED

30 1 -6 FJS 100R2 30" FJS FROM 435 PRV TO RS ON

90° BHD

31 1 -6 FJS 100R2 20” FJS FROM REG SIDE OF SLOW SPEED

TO GRESEN VALVE

32 1 -6 FJS 100R2 13" FJS FROM 435 PRV TO RS ON BHD

33 1 -6 FJS 100R2 32" FJS FROM #3 ON SLOW SPEED PRV

TO RETURN MANIFOLD

34 1 -6 FJS 100R2 32" FJS FROM RETURN PORT ON GRESEN

90 VALVE TO RETURN MANIFOLD

35 1 -6 FJS 100R2 38" FJS FROM 2 SPEED RETURN PORT

TO RETURN MANIFOLD

36 1 -4 FJS 100R2 15" FJS R1E RETURN JUMPER

90

37 1 -4 FJS 100R2 33" FJS FROM INJ R1E TO RETURN

MANIFOLD

38 1 -4 FJS 100R2 12" FJS GRESEN JUMPER FOR GAUGE

90°

39 1 -4 FJS 100R2 42" FJS FROM CENTER PORT OF SHUTTLE

VALVE TO GAUGE

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 3 of 9)

PAGE 2-35
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=========================================================================================
40 1 -4 FJS 100R2 20" FJS FROM 300 PRV TO INJ BRAKE
90 PRESS PORT

41 1 -4 FJS 100R2 46" FJS FROM R1E PRESS PORT ON INJ

90 TO MOTOR PRESS GAUGE

42 1 -4 FJS 100R2 47" FJS FROM CENTER PORT ON INJ

90° BRAKE TO GAUGE

43 1 -4 FJS 100R2 19" FJS FROM 300 PRV TO PRESS

PORT ON REEL BRAKE

44 1 -4 FJS 100R2 92" FJS FROM REEL R1E PRESS

PORT TO VENT SIDE REEL
RELIEF

45 1 -4 FJS 100R2 48" FJS FROM REEL R1E PRESS PORT

90 TO REEL PRESS GAUGE

46 1 -4 FJS 100R2 70" FJS FROM #75 ON BHD TO CHARGE

PRESS GAUGE

47 1 -4 FJS 100R2 19" FJS FROM 3000 RV TO 5000 RV

90 RETURN JUMPER

48 1 -6 FJS 100R2 16" FJS FROM BHD TO PRESS PORT OF

90 RUCKER PUMP

49 1 -6 FJS 100R2 12" FJS FROM TEE AT PRESS PORT OF

90° RUCKER PUMP TO PRESS PORT

50 1 -4 FJS 100R2 21" FJS FROM OUT PORT OF RUCKER

90° PUMP TO BHD

51 1 -4 FJS 100R2 22" FJS FROM OUT PORT ON HASKEL

90° PUMP TO BHD

52 1 -4 FJS 100R2 28" FJS FROM AIR INLET PORT OF

90 HASKEL PUMP TO BHD

53 1 -12 FJS 100R2 50" FJS FROM TEE ON REEL PRV

90 RETURN PORT TO 25 TANK

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 4 of 9)

PAGE 2-36
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=========================================================================================
54 1 -12 FJS 100R2 54" FJS FROM REG SIDE OF REEL
PRV TO PRESS PORT ON REEL
CONTROL VALVE

55 1 -12 FJS 100R2 52" FJS FROM REG SIDE OF REEL PRV
90 TO TANK PORT REEL CONTROL
VALVE

56 1 -16 FJS 100R2 39" FJS FROM TOP OF 2.5 TANK TO

#39 ON BHD

57 1 -6 FJS 100R2 60" FJS FROM 2.5 TANK TO INLINE

90 FILTER ON BHD

58 1 -4 FJS 100R2 21" FJS FROM BHD FOR HAND PUMP

90 TO INLET ON CHECK VALVE

59 1 -4 FJS 100R2 21" FJS FROM BHD FOR HAND PUMP

90 TO INLET ON CHECK VALVE

60 1 -8 FJS 100R2 57" FJS FROM #36 ON BHD TO BOP

SUPPLY

61 1 -4 FJS 100R2 43" FJS FROM TEE ON BOP SUPPLY

TO BOP PRESS GAUGE

62 1 -6 FJS 100R2 28" FJS FROM TEE AFTER CHECK VALVE

ON BOP SUPPLY TO BOP CONTROL
VALVE

63 1 -4 FJS 100R2 28" FJS FROM GAUGE PORT ON BOP

CONTROL VALVE TO GAUGE

64 1 -4 FJS 100R2 33" FJS FROM TEE ON RETURN PORT

90° ON 3000 PRV TO RV RETURN
MANIFOLD

65 1 -6 FJS 100R2 108” FJS FROM #1 ON BHD TO BOP

90 CONTROL VALVE

66 1 -6 FJS 100R2 108” FJS FROM #2 ON BHD TO BOP

90 CONTROL VALVE

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 5 of 9)

PAGE 2-37
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=========================================================================================
67 1 -6 FJS 100R2 108” FJS FROM #34 ON BHD TO BOP
90 CONTROL VALVE

68 1 -6 FJS 100R2 108” FJS FROM #35 ON BHD TO BOP

90° CONTROL VALVE

69 1 -6 FJS 100R2 108” FJS FROM #28 ON BHD TO BOP

90° CONTROL VALVE

70 1 -6 FJS 100R2 108” FJS FROM #26 ON BHD TO BOP

90° CONTROL VALVE

71 1 -6 FJS 100R2 108” FJS FROM #29 ON BHD TO BOP

90° CONTROL VALVE

72 11 -6 FJS 100R2 108” FJS FROM #30 ON BHD TO BOP

90° CONTROL VALVE

73 1 -6 FJS 100R2 108” FJS FROM #27 ON BHD TO BOP

90° CONTROL VALVE

74 1 -6 FJS 100R2 108” FJS FROM #31 ON BHD TO BOP

90 CONTROL VALVE

75 1 -6 FJS 100R2 108” FJS FROM #7 ON BHD TO BOP

90 CONTROL VALVE

76 1 -6 FJS 100R2 108” FJS FROM #8 ON BHD TO BOP

CONTROL VALVE

77 1 -6 FJS 100R2 108” FJS FROM #9 ON BHD TO BOP

90° CONTROL VALVE

78 1 -12 FJS 100R2 108” FJS FROM #45 ON BHD TO REEL

90° CONTROL VALVE

79 1 -12 FJS 100R2 108” FJS FROM #46 ON BHD TO REEL

90° CONTROL VALVE

80 1 -6 FJS 100R2 108” FJS FROM #89 ON BHD TO

90 LEVELWIND CONTROL VALVE

81 1 -6 FJS 100R2 108” FJS FROM #90 ON BHD TO

90 LEVELWIND CONTROL VALVE

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 6 of 9)

PAGE 2-38
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=============================================================================
82 1 -8 FJS 100R2 108” FJS FROM #42 ON BHD TO
90° LEVELWIND CONTROL VALVE

83 1 -8 FJS 100R2 108” FJS FROM #43 ON BHD TO

90° LEVELWIND CONTROL VALVE

84 1 -6 FJS 100R2 108” FJS FROM #5 ON BHD TO NEEDLE

90° VALVE FOR INJ LUBE

85 2 -6 FJS 100R2 108” FJS FROM #53 ON BHD TO NEEDLE

90 VALVE FOR INJ LUBE

86 1 -6 FJS 100R2 108” FJS FROM #24 ON BHD TO STRIPPER

90° #1 SNAPTITE VALVE

87 1 -6 FJS 100R2 108” FJS FROM #25 ON BHD TO STRIPPER

90° #1 SNAPTITE VALVE

88 1 -6 FJS 100R2 108” FJS FROM #94 ON BHD TO STRIPPER

90° #2 SNAPTITE VALVE

89 1 -6 FJS 100R2 108” FJS FROM #95 ON BHD TO STRIPPER

90 #2 SNAPTITE VALVE

90 1 -4 FJS 100R2 108” FJS FROM #66 ON BHD TO REEL

90 LUBE SUPPLY ON NEEDLE VALVE

91 1 -6 FJS 100R2 108” FJS FROM #66 ON BHD TO REEL LUBE

90° ON NEEDLE VALVE

92 1 -6 FJS 100R2 108” FJS FROM #40 ON BHD TO CENTER

90 PORT ON REEL BRAKE

93 1 -6 FJS 100R2 108” FJS FROM #54 ON BHD TO CENTER

90° PORT ON INJ BRAKE

94 1 -6 FJS 100R2 108” FJS FROM #55 ON BHD TO CENTER

90° PORT ON TWO SPEED

95 1 -6 FJS 100R2 108” FJS FROM #56 ON BHD TO NEEDLE

90° VALVE FOR CHAIN TENSION

96 1 -4 FJS 100R2 31" FJS FROM RETURN PORT ON REEL

BRAKE TO RETURN MANIFOLD

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 7 of 9)

PAGE 2-39
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=========================================================================================
97 1 -4 FJS 100R2 108” FJS FROM #32 TO BHD FITTING
90

98 1 -4 FJS 100R2 60" FJS FROM DAMPER #32 TO CHART

90 RECORDER FITTING

99 1 -4 FJS 100R2 52" FJS FROM DAMPER #41 TO CHART

90° RECORDER FITTING

100 1 -16 FJS 100R2 50" FJS FROM RETURN MANIFOLD TO

#38 BHD FITTING

101 1 -6 FJS 100R2 38" FJS FROM AIR MANIFOLD TO #68

REEL AIR SUPPLY

102 1 -8 FJS 100R2 71" FJS FROM LEVELWIND CONTROL VALVE

90° TANK PORT TO 2.5 TANK

103 1 -8 FJS 100R2 62" FJS FROM LEVELWIND CONTROL VALVE

90° PRESS PORT TO #37 BHD

104 1 -6 FJS 100R2 60" FJS FROM BOP VALVE TO RETURN

MANIFOLD

105 1 -6 FJS 100R2 58" FJS FROM 450 PRV TO CHECK VALVE
FOR TRACTION PRV

106 1 -4 FJS 100R2 55" FJS FROM #23 TO R1E VALVE INJ
CONTROL

107 1 -4 FJS 100R2 30" FJS FROM EM BOP RELIEF VALVE

90°

108 1 -4 FJS 100R2 30" FJS FROM PRESSURE REDUCING

VALVE 3000 & 5000 TO EM
TRACTION

109 1 -4 FJS 100R2 70" FJS FROM PRESS REDUCING VALVE

3000 TO EM TRACTION

110 1 -4 FJS 100R2 12" FJS FROM SUN VALVE JUMPER TO

90 WHITEY VALVE TRACTION

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 8 of 9)

PAGE 2-40
HOSE HOSE HOSE ROUTING
NO. QTY SIZE END TYPE LG END DESCRIPTION
=============================================================================
111 1 -4 FJS 100R2 22" FJS FROM SUN VALVE TO TRACTION
GAUGE SUPPLY

112 1 -4 FJS 100R2 18.5" FJS FROM CIRCULATING BHD

90° TO CHART RECORDER

113 1 -4 FJS 100R2 18.5" FJS FROM WELLHEAD BHD TO

90 CHART RECORDER

114 1 -4 FJS 100R2 15.5" FJS FROM PIPE HEAVY BHD TO

90° CHART RECORDER

115 1 -4 FJS 100R2 21" FJS FROM PIPE LIGHT BHD TO

90 CHART RECORDER

116 1 -4 FJS 100R2 49" FJS FROM BHD FITTING #49

PIPE HEAVY

117 1 -4 FJS 100R2 48" FJS FROM BHD FITTING #59

PIPE LIGHT

118 1 -4 FJS 100R2 48" FJS FROM AIR HORN TO BHD

FITTING

119 3 -4 FJS 100R2 96" FJS FROM BHD TO HORN

90°

120 1 -4 FJS 100R2 41" FJS FROM WEIGHT INDICATOR TO

90° CHART RECORDER #49 FITTING

121 1 -4 FJS 100R2 47" FJS FROM WEIGHT INDICATOR TO

90° CHART RECORDER #59 FITTING

122 1 -4 FJS 100R2 22" FJS FROM AIR FILTER TO AIR

REGULATOR

123 1 -4 FJS 100R2 65" FJS FROM AIR REGULATOR TO

HAND PUMP BHD FITTING

124 1 -4 FJS 100R2 60" FJS FROM AIR MANIFOLD TO

AIR PRESS GAUGE

Fig. 2.2-7, Cabin Hose Kit, CA208403A (Sheet 9 of 9)

PAGE 2-41
 ITEM QTY. PART NO. DESCRIPTION
1 * REF HVD00059 VALVE 3-WAY 0.50FNPT
2 1 CB203516 LABEL CABIN LIFT VALVE ASSEMBLY
3 3 HHA20039 ADPTR 0.50MNPT-0.38MJIC 90
4 8 BFR00003 RIVET ALUM 0.125 X 0.251-0.312 GRIP

* ITEM CALLED OUT ON HYDRAULIC SCHEMATIC

Fig. 2.3-1A, Cabin Lift Valve Installation, CC263505A

PAGE 2-43
 ITEM QTY. PART NO. DESCRIPTION
1 1 CB260250 LABEL ASSY INJ MOTOR CONTROL
2 6 BFR00005 RIVET ALUM 0.125 X 0.188-0.250 GRIP
3 * 1R HVD00013 VALVE 3-WAY 0.38FNPT
4 3 HHA30018 ADPTR 0.38MNPT-0.38MJIC 45
5 1R HVD00635 VALVE 3-WAY 2-POSI SPRNG RETURN ROTARY
6 1 CB260326 LABEL INJ CHAIN TENSION
7 1 CC260249 VALVE MTG. ANGLE BRKT
8 2 BFC01182 BHCS 0.25-20UNC X 0.88 LG SS
9 2 BFC01183 SHCS 0.25-20UNC X 2.00 LG SS BUTTON HD
10 4 BFW00069 WSHR PL TYPE B SERIES R 0.25 18-8 SST
11 4 BFW00045 WSHR LOCK SPLIT 0.25 18-8 SST
12 4 BFN00200 NUT HX STD 0.25-20UNC 18-8 SST
13 * 1R HVP00112 HANDLE, BALL, OPERATOR, 3 POSITION "T"

* ITEM CALLED OUT ON CONSOLE HYD. SCHEMATIC

Fig. 2.3-2A, Variable Displacement Inj./Two Speed Valve Installation, CC230035A

PAGE 2-45
Fig. 1.2-12, Air Conditioner Specification, CA260013B
 ITEM QTY. PART NO. DESCRIPTION
1 1 CC278012 GUARD A/C WLDMNT
2
2 1R CA260013 A/C SPEC. (SEE FIG. 2.3-3)
1
3 1R CC278026 RISER A/C WLDMNT
3
4 1R CD288022 COVER CABIN WLDMNT
5 6 BFN00001 NUT HX HVY 0.25-20UNC
6 10 BFC00605 HHCS 0.25-20UNC X 0.75
7 10 BFW00045 WSHR LOCK SPLIT 0.25 18-8 SST
8 6 BFM00106 SCR SHEET METAL #14 X 0.63 PNH PHH
9 1 ECC00020 TBG WIRE 0.38 ID POLYETHYLENE
10 2 ECC00017 ADPTR 0.38ODTB-0.13MNPT 90 NYLON
11 6 ECC00021 CLAMP PINCH-ON 0.50
12 2 ECC00453 ADAPTER 0.38 BARB-0.38 BARB 90 NYLO
13 6 BFW00025 WSHR PL TYPE B SERIES N 0.50 STL

1
ITEM CALLED OUT ON CABIN FABRICATION
2
ITEM CALLED OUT ON ELECTRICAL SCHEMATIC
3
ITEM CALLED OUT ON TOP LEVEL ASSY.

Fig. 2.3-4A, Air Conditioner Installation, CE260466

PAGE 2-49