08 AIR CONDITIONING SYSTEM

Air Conditioning System(1) EC210B-08-01

Air Conditioning System(2) EC210B-08-02
Air Conditioning Circuit EC210B-08-03
Temperature Setting EC210B-08-04
Initial Heating EC210B-08-05
Mix Door Control EC210B-08-06
Blower Fan Speed Control EC210B-08-07
Mode Door Control EC210B-08-08
Intake Door Control EC210B-08-09
Compressor Control EC210B-08-10
System Status Indication EC210B-08-11
Self Diagnostic Error Codes EC210B-08-12
Manual Mode Control EC210B-08-13
Automatic / Manual Air Conditioner Controller EC210B-08-14
Air conditioner Unit EC210B-08-15
Temperature Sensors EC210B-08-16
Actuators EC210B-08-17
Resistor and Relays EC210B-08-18
Compressor EC210B-08-19
Receiver Drier EC210B-08-20
Expansion Valve EC210B-08-21

CLICK THE VOLVO-LOGO IN

MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Air Conditioning System(1)
Mix door operation
Cooling Heating

Ambient filter

Out door Main filter

air
Blower
motor Evaporator

Face

Indoor Foot
air Defroster
Expansion Heater core
valve

Condensor, Compressor Diesel Engine

Receiver heater
drier

Volvo Construction Equipment EC210B-08-01

Korea Ltd.
Air Conditioning System(2)
Start switch (ACC)
C Diesel heater timer

Pressure switch

Air mix door position sensor

Coolant temperature sensor

Duct temperature sensor

OFF AUTO Ambient temperature sensor

In-car temperature sensor

Face door acutator

For automatic
Right foot door actuator
control system only
Left foot door actuator

Intake door actuator

Air mix door actuator

Blower motor relay

Compressor clutch relay

Volvo Construction Equipment EC210B-08-02

Korea Ltd.
Air Conditioning Circuit To key switch
462 D10 To work lamp relay
"ACC" (illumination)

To battery
50A
A: AC04
relay
B: AC05

o
To battery

C
30

C: AC06

o
C
E6

E9 D: AC01

o
E: AC02

C
E15
E10

o
C
F: AC03
F2

E13
E14
E12
E11
F3
F4

B11

B12

B13

B14
B9

B3
B4

B5
D4
D3
D2
D1

D8
D7
D6

D5
D12
D11

D10
D9
D16
D15

D14
D13
E1
E2
E3
To battery
negative ground 462

E7

Volvo Construction Equipment EC210B-08-03

Korea Ltd.
Temperature Setting

Set temperauter Set switch

display

- Temperature is adjustable from 16 oC to 32 oC

by 1 oC step.
C
- Set temperature is displayed at display window.
- When the air conditioner is turned on, previous
set temperature is used as a set temperature.
- In new air conditioner controller, previous set
temperature is 25 oC

OFF AUTO

SI = A(Tset - Tin) + B(Tset - Tref) +C(Tset - Tamb) + D - E x Tamb

- SI : System Index
- Tset : Set temperature
- Tin : Incar sensor temperature
- Tref : Reference temperature (25 oC)
- Tamb : Ambient temperature
- A, B, C, D, E : Constant

Volvo Construction Equipment EC210B-08-04

Korea Ltd.
Initial Heating

ON signal
C Diesel heater timer

Current position
Air mix door position sensor

Temp >= 25oC

Coolant temperature sensor
OFF AUTO

Close
Face door acutator
Full Open
Right foot door actuator
Full Open
Left foot door actuator
In : 50%, Out : 50%
Intake door actuator
Full Open
Air mix door actuator
Step 1
Blower motor relay

Volvo Construction Equipment EC210B-08-05

Korea Ltd.
Mix Door Control

C Current position
Air mix door position sensor

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Operate according to SI
Air mix door actuator

100
Mix door open(%)

40

0 2440 2910 4000 SI

Volvo Construction Equipment EC210B-08-06

Korea Ltd.
Blower Fan Speed Control

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Fan speed
Blower motor relay

4 1) Blower motor step changing time is minimum 2 sec.

Blower motor step

2) Warm up control
Heating mode and coolant temp. < 25 oC
3
: blower motor does not work during 150 sec.
3) Max. cooling limit
2 Heating mode and |coolant temp. - set temp.| < 5 oC
: blower motor step is 1 or 2
1 4) Max. fan speed operation
Cooling operation(SI < 2440) Heating operation(SI >= 2440) Set temp. = 16 oC or 32 oC
: blower motor step is 4
1680 1950 2200 2440 2910 3410 4000 SI

Volvo Construction Equipment EC210B-08-07

Korea Ltd.
Mode Door Control

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Face door acutator Condition Mode Face Foot(LH) Foot(RH)

Actuator Actuator Actuator
Right foot door actuator
Heating Foot 0% 100% 100%
Left foot door actuator
SI >= 2320 Face/Foot 100% 100% 100%

SI < 2320 Face 100% 0% 0%

SI >= 1950
SI < 2320 Face/Foot 100% 100% 100%
t >10 min.

Volvo Construction Equipment EC210B-08-08

Korea Ltd.
Intake Door Control

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Intake door actuator

Condition Mode In door Out door

air air

Heating Out door 50% 50%

SI >= 2050 Out door 50% 50%

SI < 2050 In door 90% 10%

Volvo Construction Equipment EC210B-08-09

Korea Ltd.
Compressor Control

C
Duct temperature sensor

Ambient temperature sensor

In-car temperature sensor

OFF AUTO
Condition Duct Temp.(D) Compressor
o
/ Ambi Temp(A) ( C) Clutch

Heating OFF
Compressor clutch relay
SI < 2260 D < 1 or A < 1 OFF

D >= 6 and A >= 2.5 ON

SI >= 2260 D < 10 or A < 1 OFF

SI < 2320
D >= 16 and A >= 2.5 ON

SI >= 2320 D < 18 or A < 1 OFF

SI < 2380
D >= 23 and A >= 2.5 ON

SI >= 2380 OFF

Volvo Construction Equipment EC210B-08-10

Korea Ltd.
System Status Indication

Item Indicate code Display example Unit Remark

o Manual : C4 ~ C1, H0 ~ H4
Target tempreature 25 C
Emergency : 1 ~ 9
o
Ambient temperature A A24 C

Error code E E1 - No error : skip

o
*Coolant temperature c c27 C

o
*Duct temperature d d10 C

*Mix door open F F60 % Full close : 0%, Full open : 99%

*Compressor clutch 1 10 - 1 : ON, 0 : OFF

*Pressure switch 2 20 - 1 : ON, 0 : OFF

*Mix actuator moving direction 3 30 - 0 : Stop, 1 : to Cold, 2 : to Hot

* Depress check switch more than 5 sec. than these items can be displayed.(check LED blink)

** When sensor failure, temperature value '99' is displayed.

Volvo Construction Equipment EC210B-08-11

Korea Ltd.
Self Diagnostic Error Codes

Error code Component Fault Cause

E1 Incar temperature sensor Abnormal input

E2 Ambient temperature sensor Abnormal input

E3 Mix position sensor Abnormal input

E4 Coolant temperature sensor Abnormal input

E5 Duct temperature sensor Abnormal input

E6 Mix driver Abnormal operation of Mix actuator

* When an error is detected

- Air conditioning controller automatically switched to emergency mode.
- Temperature control step
. 1~ 4 : Same as manual mode C4 ~ C1
. 5 : Same as manual mode H0
. 6 ~ 9 : Same as manual mode H1 ~ H4

** Error code E5 : Compressor clutch OFF

Volvo Construction Equipment EC210B-08-12

Korea Ltd.
Manual Mode Control
Compressor and Mix door control

Switch step Compressor clutch / Mix door control

C4 Duct temp <= 1 oC : OFF, Duct temp >= 6 oC : ON
C3 Duct temp <= 3 oC : OFF, Duct temp >= 10 oC : ON
C2 Duct temp <= 6 oC : OFF, Duct temp >= 15 oC : ON
C1 Duct temp <= 9 oC : OFF, Duct temp >= 17 oC : ON
H0 Neutral
H1 Mix door : 25% open
H2 Mix door : 50% open
H3 Mix door : 75% open
H4 Mix door : 100% open

Mode door control Intake door control

Mode Face Foot(LH) Foot(RH) Mode In door Out door

Actuator Actuator Actuator air air

Foot 0% 100% 100% Out door 50% 50%

Face/Foot 100% 100% 100% In door 90% 10%

Face 100% 0% 0%

Volvo Construction Equipment EC210B-08-13

Korea Ltd.
Automatic / Manual Air Conditioner Controller

OFF AUTO

OFF

Volvo Construction Equipment EC210B-08-14

Korea Ltd.
Air conditioner Unit

In door air(lower)

Out door air(upper)

Face

Defrost

Ambient
filter

Foot(RH)

Main filter

Foot(LH)

Volvo Construction Equipment EC210B-08-15

Korea Ltd.
Temperature Sensors

In car temperature sensor Ambient temperature sensor

Duct temperature sensor

0.5 0.5
Y.B B.Y

0.5 0.5
R RY

Coolant temperature sensor

0.5 0.5
B.W R.Y

Volvo Construction Equipment EC210B-08-16

Korea Ltd.
Actuators
Mix door actuator
P1
P2
Intake door
actuator
38 o

P2 M
89o

Face door
Cool Hot actuator
a

c 3K a b
P1 c P2
P1 b

Foot, face door actuator

P1
TNR
45 o
P1 N Foot door
P5 G + actuator
Mix door
o
90

M
Actuator
o
45
P5

G
Intake door actuator
P1
120 o

P1
P5 G + P5
P1
P5

Volvo Construction Equipment EC210B-08-17

Korea Ltd.
Resistor and Relays
24V

HI L

MH ML

HI MH ML L

COMP- FAN FAN FAN FAN

Resistor RESSOR 4th 3rd 2nd 1st
STEP STEP STEP STEP

Volvo Construction Equipment EC210B-08-18

Korea Ltd.
Compressor

Refrigerant(냉매) : R-134a
Displacement (토출량) : 154.9 cc/rev
Oil(오일) : SP-10 or equivalent
Oil charge(오일충전) : 240 cc

Volvo Construction Equipment EC210B-08-19

Korea Ltd.
Receiver Drier
Pressure
A
switch

Outlet port

Desicant Refrigerant : R-134a

Low presure OFF : 2.0 0.2 kgf/cm2
Filter High pressure OFF : 32 2 kgf/cm2

Baffle
plate
Inlet port
Inner View A
tube

Volvo Construction Equipment EC210B-08-20

Korea Ltd.
Expansion Valve

High temp. gas Low temp. gas

from Evaporator to Compressor from Evaporator to Compressor

to Evaporator to Evaporator

from from
Receiver drier Receiver drier

Volvo Construction Equipment EC210B-08-21

Korea Ltd.