FLANGE SEALING PROGR AM

INDUSTRY GASKET SOLUTIONS

Greater sealing reliability
with Innovative
Flange Sealing Solutions
Reliable Flange
Sealing Solutions
I N C R E A S E R E L I A B I L I T Y, LO W E R E M I S S I O N S ,
A N D R E D U C E T O TA L CO S T S
CHESTERTON® works with customers around the world and across a wide range of
applications and industries to implement flange sealing solutions. Our flange sealing
technology and programs will help you achieve your plant’s goals to improve reliability,
meet emissions regulations, and improve plant efficiencies, while reducing overall costs.
■■ Significantly reduce downtime on critical equipment
■■ Lower emissions and meet environmental regulations
■■ Reduce leakage and product loss
■■ Eliminate safety and housekeeping concerns
■■ Improve plant efficiencies and reduce total cost
■■ Simplify maintenance requirements with standardization programs

Engineered Flange Value Driven Service Proven Results

Sealing Solutions and Training ■■ Reduce emissions
■■ Innovative products ■■ Engineering review
and analysis of ■■ Increase MTBR
■■ Plant specific individual applications
reliability programs ■■ Provide substantial
across industries ■■ In-plant seminars cost savings

■■ “Hands-on” ■■ Maintain a safer

installation training and healthier
plant environment

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 Flange Sealing Solutions
Chesterton offers a complete range of gasket materials that provide excellent sealability and
superior reliability. Our line of sheet, tape, semi-metallic and metallic gaskets covers a broad range of
applications from critical high performance and specialty flange sealing products to general service
products suitable for plant wide use.

Critical Flange Sealing

ECS Environmental Containment Sheet
Our ECS sheet provides the full range of structured PTFE materials and service requirements
suitable for FDA, chemically aggressive, high pressure and temperature services up to 500˚F
(260˚C). ECS is an excellent choice for Chemical and Hydrocarbon plants. ECS gaskets are
recommended for service in water, steam, hydrocarbons, solvents, refrigerants, caustics and
strong acids.

459 Graphite Sheet

459 is a graphite sheet with nickel foil reinforcement designed for use in high pressure, high
temperature flange applications. It has excellent chemical resistance and can be used to 850˚F
(450˚C) in an oxidizing service and to 1600˚F (870˚C) in a non-oxidizing service.

Steel Trap®
Steel Trap is the preferred gasket when needing improved performance at a minimum seating
stress. It features fire, blow out and leak proof benefits along with the sealing properties of an
encapsulated element in a compression seal. Steel Trap is the ideal replacement for problem
applications. Steel Trap is available in standard and custom designs, including the unique
self-locating design.

Flange Live Loading System

Chesterton Flange Live Loading increases flange reliability by increasing the elastic energy in
the flange assembly. This ensures that a pre-calculated gasket stress is maintained at all times,
regardless of pressure fluctuations, gasket thickness loss, or thermal cycles. Chesterton flange
discs are specially designed for flange applications and maintain their flexibility under extreme
mechanical and thermal conditions.

Technical Data 5500 5505L 5505H

Materials Specialized stainless High strength, high Chromium steel with
steel alloy temperature resistant and oxide coating
corrosion resistant stainless
steel alloy

–200°C to 300°C –100°C to 350°C 0°C to 600°C

Temperature
(–328˚F to 575˚F) (–148˚F to –662˚F) (32˚F to 1100˚F)
Corrosion resistance good good average
Use in combination with Chesterton® Camprofile or Steel Trap™ gaskets on process flanges, heat
Applications
exchangers, vessels, reactors, valve bonnets, housings, and sight glasses
Warranty 3-year warranty (see flange live loading warranty for conditions)

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High Performance Flange Sealing
Camprofile Gaskets
Highly reliable flange gasket with excellent emission control. Certified low emission
performance. High reliability ANSI and DIN standard gaskets. Custom shapes available,
including heat exchanger gaskets.

184 100% Expanded PTFE Sheet

184 is a 100% PTFE with a micro-fibrillated structure which makes it a dimensionally strong,
creep resistant gasket. 184 will provide a long lasting, high reliability seal with minimum
re-torque requirements. 184’s excellent pliability makes it an excellent choice for worn or
uneven surfaces.

General Flange Sealing

450 Synthetic Fiber Sheet
450 is a synthetic fiber, low temperature gasket suitable for a broad range of general service
applications including water, gas, brine and low pressure steam applications.

455 Aramid Fiber Sheet

455 is an aramid fiber/nitrile binder general purpose gasket with good sealability and
chemical resistance. 455 is suitable for water, saturated steam, salt solutions, organic alkali
aliphatic and aromatic hydrocarbons, alcohols, ester, oils and gases.

359 Stainless Steel Foil Reinforced Graphite Sheet

359 is an economical, general purpose graphite sheet gasket with excellent chemical
resistance and thermal stability for a wide range of applications throughout the plant.

Spiral Wound Gaskets

Spiral Wound Gaskets are one of the most common metal gaskets used for flange sealing.
Chesterton’s Spiral Wound Gaskets are manufactured in accordance with ASME B16.20
and DIN Standards, and are available in a wide range of alloys, sealing materials, sizes and
shapes for most flange applications and services.

457 Carbon Fiber/Nitrile Binder

457 is a carbon fiber/nitrile binder gasket formulated for a broad range of services including
saturated steam, water, oil and hydrocarbon applications.

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 Proven Reliability
SHUTDOWN TO SHUTDOWN
Chesterton’s Flange Sealing solutions are proven to perform reliably from
shutdown to shutdown across a wide variety of applications and industries.

Typical operating environments create a number of

unique challenges for plants in meeting their goals
for reliable flange sealing.

Common Flange Sealing Concerns:

■■ High temperatures
■■ Temperature cycling
■■ Chemical attack
■■ Vibration
■■ Pressure surges
■■ Improper gasket loading

Chesterton addresses these challenges

with customized programs for standard
and critical flanges.

Heat Exchanger and Critical Flange Solutions Focus on:

n Selecting the proper gasket
n Optimizing bolt loading
n Maintaining gasket sealing stress

Good Bolting Practices

n Thread Friction – lubrication of bolts is necessary to reduce thread friction and add a constant
coefficient of friction during assembly.
n Bolting Sequence – proper bolting sequences must be followed to ensure even loading of the gasket.
n Tightening Methods – accurate gasket loading ensures longer mean time between failure.

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Customized Programs
C H E S T E R T O N ’S C R I T I C A L F L A N G E S E A L I N G P R O G R A M
Our specialists will work with you to assess your
equipment and develop a plan with your goal in focus.

Shutdown Planning Innovative Flange Sealing Technology

■■ In-plant survey of critical flanges ■■ Critical flange sealing solutions to improve
reliability, reduce emissions and decrease
■■ Complete engineering review of overall costs
fluid compatibility, pressure and
temperature capabilities and seating ■■ High performance specialty gaskets and joint
stress of bolted joints sealants to meet the demands of high pressure,
high temperature applications
■■ Comprehensive training programs
for product selection, installation ■■ A full line of general service gaskets that provide
and proper bolting techniques optimized performance while promoting
plant standardization
■■ Logistics and planning support

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 Global Solutions, Local Service
Since its founding in 1884, the A. W. Chesterton Company has
successfully met the critical needs of its diverse customer base.
Today, as always, customers count on Chesterton solutions to
increase equipment reliability, optimize energy consumption,
and provide local technical support and service wherever they
are in the world.

Chesterton’s global capabilities include:

■■ Servicing plants in over 100 countries
■■ Global manufacturing operations
■■ More than 500 Service Centers and Sales Offices worldwide
■■ Over 1200 trained local Service Specialists and Technicians
Visit our website at www.chesterton.com

Chesterton ISO certificates available on

www.chesterton.com/corporate/iso Distributed by:
Technical data reflects results of laboratory tests and is intended to indicate
general characteristics only. A.W. Chesterton Company disclaims all warranties
expressed, or implied, including warranties of merchantability and fitness for a
particular purpose or use. Liability, if any, is limited to product replacement only.
Any images contained herein are for general illustrative or aesthetic purposes
only and are not intended to convey any instructional, safety, handling or usage
information or advice respecting any product or equipment. Please refer to
relevant Safety Data Sheets, Product Data Sheets, and/or Product Labels for
safe use, storage, handling, and disposal of products, or consult with your local
Chesterton sales representative.

© A.W. Chesterton Company, 2013. All rights reserved.

® Rin egistered trademark owned and licensed by A.W. Chesterton Company
USA and other countries, unless otherwise noted.

A.W. Chesterton Company Telephone: 781-438-7000 Form No. EN88846

860 Salem Street Fax: 978-469-6528 Flange Sealing Brochure – English
Groveland, MA 01834 USA www.chesterton.com 3/14