CP CU1 Getting Started ENU
CP CU1 Getting Started ENU
Getting Started
CP CU1 Getting Started
2 OMICRON
Safety instructions
1 Safety instructions
1.1 Operator qualifications
Working on overhead lines is extremely dangerous. Testing and measuring with the CP CU1 must be
carried out only by qualified, skilled and authorized personnel. Before starting to work, clearly establish
the responsibilities.
Personnel receiving training, instructions, directions, or education on the CP CU1 must be under
constant supervision of an experienced operator while working with the equipment.
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CP CU1 Getting Started
1.3 General
► Do not touch any terminals without a visible connection to ground.
► Before handling the CP CU1 or CPC 100 in any way, connect them with a solid connection of at least
6 mm2 cross-section to ground. Ground the CP CU1 as close as possible to the CPC 100.
► Use the CP GB1 grounding box to connect the CP CU1 to overhead lines and power cables. For
detailed information, see 3 "Connecting the CP CU1 to a power line" on page 19.
► When using the CP GB1, ground it near the place where the connection to the test object is made.
Make sure that the grounding stud is in good condition, clean and free of oxidation.
► Make sure that all studs and cables of the CP GB1 are screwed tight.
► Do not open the CP CU1’s or CP GB1’s housing.
► Do not repair, modify, extend, or adapt the CP CU1, CP GB1 or any accessories.
► Use only original accessories available from OMICRON.
► Use the CP CU1, CP GB1 and their accessories only in a technically sound condition and when its
use is in accordance with the regulations. In particular, avoid disruptions that could in turn affect
safety.
► Do not use the CP CU1 if you have a cardiac pacemaker. Before operating the CP CU1 make sure
that there is no person with a cardiac pacemaker in the immediate vicinity of the measurement setup.
4 OMICRON
Safety instructions
1.6 Disclaimer
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the
equipment may be impaired.
1.8 Recycling
This test set (including all accessories) is not intended for household use. At
the end of its service life, do not dispose of the test set with household waste!
For customers in EU countries (incl. European Economic Area)
OMICRON test sets are subject to the EU Waste Electrical and Electronic
Equipment Directive 2012/19/EU (WEEE directive). As part of our legal obligations
under this legislation, OMICRON offers to take back the test set and ensure that it is
disposed of by authorized recycling agents.
For customers outside the European Economic Area
Please contact the authorities in charge for the relevant environmental regulations in
your country and dispose the OMICRON test set only in accordance with your local
legal requirements.
OMICRON 5
CP CU1 Getting Started
2 Introduction
2.1 Designated use
The CP CU1 is a coupling unit designated for measurements with the CPC 100 test system mainly on
overhead lines and power cables.
Typical applications include:
• Line impedance and k factor measurements at overhead lines and power cables
• Mutual coupling measurements on double and multi-circuit lines
• Ground impedance measurements
• Step & touch voltage measurements
• Reduction factor measurements
• Measurement of coupling into signal cables
The CP GB1 grounding box (see 2.4 "CP GB1 grounding box" on page 8) is a surge arrestor unit
protecting the operating staff and equipment from high-voltage hazards during measurements on
overhead lines and power cables in case of unexpected events on the power line.
The CP CU1 works as an add-on device to the CPC 100. Do not connect the CP CU1 to any other
device. Do not use the accessories for applications not indicated in this reference manual.
Any other use of the CP CU1 but the one mentioned above is considered improper use, and will not only
invalidate all customer warranty claims but also exempt the manufacturer from its liability to recourse.
I AC (0…2.5 A)
Surge arrestor
CT
BOOSTER I OUT (0…100 A)
Voltmeter
Surge arrestor VT
6 OMICRON
Introduction
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CP CU1 Getting Started
The L1, L2 and L3 line studs mounted L2 line stud L3 line stud
on the CP GB1 are of 25 mm ball type B/L2/yellow C/L3/blue
The scope of delivery for the CP GB1 includes 16 mm cylindrical grounding studs as well as 20 mm and
25 mm ball grounding studs as seen in Figure 2-3 above
8 OMICRON
Introduction
.
WARNING
Death or severe injury caused by high voltage or current possible
► The CP GB1 grounding box must be used for measurements on overhead lines or
power cables.
To CP CU1
To test object
Connection stud
Surge arrestor
Screw
Ground connection
WARNING
Death or severe injury caused by high voltage or current possible
Insufficient grounding due to missing surge arrestors.
► Before connecting the CP GB1 to a power line, always check whether it is equipped
with surge arrestors. The following signs could indicate missing surge arrestors:
• The screws for the installation of the surge arrestors appear to be more recessed
than usual (due to a missing surge arrestor above the respective screw).
• The connection studs are loose and "wobbling".
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CP CU1 Getting Started
The CP GB1 grounding box is suitable for three different ground connection types: cylindrical grounding
studs of 16 mm diameter or ball studs of 20 mm and 25 mm (1 inch) diameter. The grounding socket
clamp is needed for secure ground connection of the CP GB1 to the substation ground. The grounding
socket clamps compatible with the grounding studs in the substation are given in Table 2-1 below.
WARNING
Death or severe injury caused by high voltage or current possible
Connecting socket clamps of one type to a grounding point of another system is highly
dangerous on both the connection of the grounding set to the CP GB1 and the
connection of the CP GB1 to the grounding point in the substation.
► Depending on the type of grounding studs in the substation, the appropriate
connection set and socket clamp have to be used.
The 16 to 20 mm socket clamps are designed and tested for fault currents up to 26.5 kA,
the 25 mm (1 inch) socket clamp for fault currents up to 30 kA, both for a maximum
duration of 100 ms.
► On locations where higher fault currents are possible, the CP CU1 and CP GB1 must
not be used!
10 OMICRON
Introduction
For transportation, the CP GB1’s grounding studs are usually removed. If this is the case, mount them
onto the CP GB1 using the delivered wrench and screw them tight (see Figure 2-5 above).
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CP CU1 Getting Started
To short the phases, connect the line studs of the CP GB1 as shown in Figure 2-7 below.
12 OMICRON
Introduction
Figure 2-8: Setup of the sequencer test card for surge arrestor testing
In case you plan to use the sequencer test card, perform the steps below. Also see Figure 2-8 above.
1. Open the sequencer test card as described in the CPC 100 User Manual.
2. Set the output range selection to AC 2kV.
The measurement channels are set to V Out and I Out automatically.
3. Select Bin/Time from the combo box next to the measurement channel combo boxes.
4. Set the voltage to 500 V and the frequency to 50 Hz.
5. Set the trigger to I Out and the threshold to 0.01 A.
6. Set the time limit to 10 s.
7. Activate the SOOT (Switch off on trigger) check box.
8. Perform the test for all three studs A/L1, B/L2 and C/L3.
If the I Out threshold of 0.01 A is exceeded before the measurement is over (10 s), the respective surge
arrestor is defective.
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CP CU1 Getting Started
Replace defective surge arrestors only with spare parts from OMICRON (see Figure 2-9 below). For
ordering information, contact OMICRON sales office.
Contact screw
3. Turn the CP GB1 upright and move the stud over the surge arrestor chamber until the surge arrestor
falls out.
4. Replace the defective surge arrestor by the spare one.
5. Screw the contact screw very tight (torsional moment of 15…20 Nm).
14 OMICRON
Introduction
2.6 Cleaning
WARNING
Death or severe injury caused by high voltage or current possible
► Prior to cleaning disconnect the device.
► To clean one of the devices described in this document, use a cloth dampened with isopropanol
alcohol or water.
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CP CU1 Getting Started
DANGER
ZONE
ine
to l
Figure 2-12: Test setup consisting of CPC 100, CP CU1 and CP GB1.
20 V
200 mV
2 mV
20 μV
16 OMICRON
Introduction
Measurements on Power Lines involve high interference from parallel live systems. Figure 2-13 above
shows the frequency spectrum for the open line voltage of loop L1-E of a line which is running in parallel
to a railway transmission line. From this diagram it is quite obvious that interference must be carefully
considered for an accurate measurement.
The noise suppression method applied by the CPC 100 is called frequency-selective measurement,
which means that the frequency of the measurement current differs from any frequency which is
generated by interference.
By default, all CP CU1-related templates use 30 and 70 Hz (or 40 and 80 Hz respectively if the mains
frequency is 60 Hz). On top of that a digital filter is applied, with its mid-frequency matching the frequency
of the test current, which suppresses interference above and below the measurement current’s
frequency. Refer to the CPC 100 Reference Manual to get more information on the characteristics of the
applied filter.
30 Hz 50 Hz f
V
50 Hz 70 Hz f
Figure 2-14: Frequency-selective measurement
50.0 Ω
Impedance [Ohm]
40.0 Ω R(f )
X(f )
30.0 Ω
Rcalc
20.0 Ω Xcalc
10.0 Ω
0.0 Ω
0.0 Hz 20.0 Hz 40.0 Hz 60.0 Hz 80.0 Hz 100.0 Hz 120.0 Hz 140.0 Hz
Frequency [Hz]
In order to obtain the values corresponding to 50 Hz, the 30 Hz and 70 Hz measurement results are
linearly interpolated, as shown in Figure 2-15 above. As can also be seen in Figure 2-15, additional
measurements are conducted at frequencies higher than 70 Hz to check the interpolation for plausibility.
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CP CU1 Getting Started
For a reliable and accurate measurement it is however also required to facilitate a rather high signal-to-
noise ratio. Therefore, in order to inject maximum power, the CP CU1 comes with a switchable matching
transformer with four different current ranges, which allow impedance matching for short and long power
lines.
Table 2-2 below illustrates currents and voltages related to the four CP CU1 ranges.
25 Ω
500 V
10 A Range
5Ω
250 V
20 A Range
100 V 1Ω
50 A Range
50 V
100 A Range
10 A 20 A 50 A 100 A
Considering 5 kVA as maximum power of the CPC 100 in conjunction with the CP CU1, the load diagram
in Figure 2-16 above applies. For impedances smaller than 1 Ω, the 100 A range offers the highest
possible test current. In contrast, for impedances higher than 25 Ω, the 10 A range offers the highest
possible test current and therefore the best signal-to-noise ratio.
18 OMICRON
Connecting the CP CU1 to a power line
WARNING
Death or severe injury caused by high voltage or current possible
► For measurements on overhead lines or power cables the CP CU1 must be connected
to the test object through the CP GB1 grounding box.
For line impedance testing, as well as grounding system testing, the CP CU1 must be connected to an
overhead line or a power cable. Due to the fact that the near end of the line must be disconnected from
ground, there is a high danger potential and the risk for persons and test equipment to be exposed to
hazardous voltages. The following scenarios are leading to voltages which are diverted to ground by the
CP GB1 to protect the test equipment and operating staff:
• The line under test could carry high voltage due to interference from adjacent live systems.
WARNING
Death or severe injury caused by high voltage or current possible
• Due to miscommunication, the grounding switch at the far end could be opened
accidentally.
• Due to miscommunication, the line could also be energized from the far end.
Note: This is a severe violation of the safety rule “Secure against re-connection”!
► Establish the responsibilities of everybody working on the asset under test.
► Make sure that everybody is made aware of the measurement on the respective
power line.
► Provide two-way communication between the near and far ends of the power line.
• The line could also be exposed to lightning strike.
WARNING
Death or severe injury caused by lightning discharge to the power line possible
► Check the weather forecast for the area the line is located in!
► Do not connect the measurement setup to overhead lines if there is a possibility of a
thunderstorm over any part of the line to be measured!
► Abort the measurement at the slightest indications of lightning!
In order to estimate the interference and find an adequate current range on the CP CU1, the following
steps are recommended for preparation of the measurement. All together, four criteria have to be
checked:
• Line length
• Estimated open-line voltage
• Measured open-line voltage
• Injected test current
Note: It is now also possible to check the four criteria using the Line Impedance test card. See 3.5 "Using
the Line Impedance test card to check the four criteria" on page 26.
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CP CU1 Getting Started
WARNING
Death or severe injury caused by high voltage or current possible
► Before grounding a power line, make sure that the line is not powered with the life-
dead-life test as follows:
1. Use a certified voltage tester, approved for the voltage tests to be performed.
2. Verify on a life system that the voltage tester is operational.
3. Verify on the line to be unpowered that it is dead, using the voltage tester.
4. Verify on the life system again that the voltage tester is still working.
► When grounding a power line, observe the five safety rules as described in
1.2.2 "Safety rules" on page 3.
I1 I2 I3
20 OMICRON
Connecting the CP CU1 to a power line
In order to allow a circular current, both ends of the line must be grounded. With a standard current clamp
it is usually not possible to measure the current directly at the grounding switch. Therefore, the following
procedure by using a grounding set is recommended:
1. Switch off, short-circuit and ground the power line on both sides, using an installed grounding switch
or, if no grounding switch is available on site, using grounding cables (further on, the grounding switch
or these extra grounding cables are referred to as grounding switch).
2. Make sure that the connection to ground at the far end of the power line is not removed during the
complete test procedure.
3. In addition to the grounding switch, ground the line at the near end, using a grounding set consisting
of three cables rated for the maximum short-circuit current possible on the line. Now the circular
current is split between the near grounding switch and the grounding set.
4. Open the near grounding switch in order to measure the entire circular current via the grounding set.
5. Then measure the current in each of the three phases of the grounding set with a common current
clamp and note the values. Depending on the geometry of the line the values for the currents could
slightly differ.
6. Close the grounding switch again.
7. Disconnect the grounding set from the power line and ground.
Alternatively, the circular currents can also be measured directly at the grounding switch by using a
Rogowski coil or other suitable measuring devices. Then the grounding set is not needed for the
measurement of the circular currents. One advantage of the measurement is the possibility to detect
contact problems at the grounding switch. If one of the measured currents is much lower than the others,
this could indicate a contact problem at the grounding switch of that respective phase (this of course only
refers to the measuring method using a Rogowski coil).
DANGER
Death or severe injury caused by high voltage or current
► Make sure all the contacts at the grounding switch are in good condition (free of
oxidation). Note: If no voltage is measured on any of the phases, this does not
necessarily mean that the grounding switch is working properly!
The estimated voltage can now be calculated according to equation Eq. 3-1 or 3-2 below by using the
highest of the three measured currents.
Note: If line length is measured in kilometers use Eq. 3-1. For miles use Eq. 3-2.
Ω
V est = l line ⋅ 2 ⋅ 0 ,4 ⋅ -------- ⋅ max ( I 1, 2, 3 ) (Eq. 3-1)
km
Ω
V est = l line ⋅ 2 ⋅ 0 ,64 ⋅ ------ ⋅ max ( I 1, 2, 3 ) (Eq. 3-2)
mi
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CP CU1 Getting Started
Note: If the calculated voltage exceeds 500 V, the measurement cannot be performed, since the
CP CU1 is designed for a maximum working voltage of 500 V! If this is the case, please consider the
following options:
• Try to reduce the interference from parallel lines by
a) reducing the load flow on parallel lines,
b) de-energizing parallel systems.
• Perform the measurements at another time, when load flow is lower.
• For overhead lines: Perform measurement on the most remote phase of the parallel system if the
coupled voltage is lower than 500 V.
Note: If none of the above mentioned options is sufficient and you still need to conduct a measurement,
contact OMICRON customer support. There is a special application available for such cases. For
security reasons, this specific option is only performed by OMICRON engineers and is not offered as an
official application to customers.
22 OMICRON
Connecting the CP CU1 to a power line
Note: Since the CP CU1 is located within the danger zone, it must be positioned in a way to be able to
read the voltage.
5. Ground the CP CU1, using a cable of at least 6 mm2 cross-section, close to the position of the
operator.
6. Connect the CP CU1 with the CP GB1 as shown in Figure 3-2: on page 22.
7. Select the 10 A range (500 V) on the CP CU1 and shorten the I AC output.
8. Leave the danger zone and open the grounding switch.
WARNING
Death or severe injury caused by high voltage or current possible
► If you see or hear anything uncommon in the test equipment, for example, noise of
electrical discharge or lightening of surge arrestors in the CP GB1, close the
grounding switch before touching the measurement setup.
9. Read the voltage at the voltmeter of the CP CU1 from outside the danger zone.
10.Close the grounding switch again!
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CP CU1 Getting Started
11.Select the CP CU1’s current range according to Table 3-3 below. Do not select a higher current range
than selected according to line length! Only select a lower range if necessary.
Note: If the measured voltage exceeds 500 V, the measurement cannot be performed, since the
CP CU1 is designed for a maximum working voltage of 500 V! If this is the case, please consider the
options given in the previous section on page 22.
Note: Furthermore, the safety concept of the CP CU1 must be explained at this stage, since a higher
voltage than the permissible voltage could be measured under particular circumstances. The insulation
of the CP CU1 is designed to withstand far higher voltages than the CP GB1’s surge arrestors do.
Hence, there is no risk potential for the user if the actual voltage is higher than the calculated voltage as
long as the safety clearance is respected.
Figure 3-3: CP CU1 measurement setup with CPC 100 and CP GB1
24 OMICRON
Connecting the CP CU1 to a power line
To connect the CPC 100 to the CP CU1 perform the steps below. Keep in mind that you need to enter
the previously mentioned danger zone to get access to the CP CU1’s front panel.
1. Make sure the grounding switch is closed and the CPC 100 is switched off!
2. Position the CPC 100 outside the danger zone, at least 5 m/15 ft away from the CP CU1 and at least
10 m/30 ft away from the CP GB1 respectively.
3. Ground the CPC 100, using a cable of at least 6 mm2 cross-section, close to the position of the
operator.
4. Connect the CPC 100 to the CP CU1 according to Figure 3-4 below.
a) Connect the CPC 100’s EXT. BOOSTER output with the CP CU1’s BOOSTER input, using the
yellow Booster Cable.
b) Connect the CP CU1’s I AC output with the CPC 100’s I AC input, using a banana cable. Plug in
the cable according to the color coding (red/black).
c) Optional (for line impedance measurements only): Connect the CP CU1’s V1 AC output with the
CPC 100’s V1 AC input, using the V1 AC coax. cable. Plug in the cable according to the color
coding (red/black).
Note: If the CP CU1’s I AC output is not in use, shorten it with the short-circuit bar!
CPC 100 Side Panel CPC 100 Front Panel
I AC
V1 AC
Booster cable from CP GB1
(only for line
impedance)
(V-Sense)
Grounding
OMICRON 25
CP CU1 Getting Started
If the CPC 100 is not capable of injecting the required current, the shape of the current is getting
distorted. The distortion of the current causes harmonics. These harmonics can be suppressed
effectively by frequency-selective measurement if the degree of distortion is small. It is recommended to
inject at least 60 % of the required current if using one of the four CPC 100 templates for 10 A, 20 A,
50 A and 100 A. If this isn’t possible, select a smaller current range on the CP CU1 and load the
corresponding template. In case it is not possible to inject 6 A in the 10 A current range, set the current
in the CPC 100 template to a lower value. However, if possible, try to inject at least 1 A to get reliable
test results.
Based on experience, it is mostly phase-ground loops on overhead lines and phase-phase loops on
power cables which have the highest loop impedance. Therefore, these loops should be taken for
assessing the CP CU1’s ability of current injection.
3.5 Using the Line Impedance test card to check the four
criteria
If you want to perform line impedance measurements with the new Line Impedance test card, you
should use the work-flow of the new Line Impedance template (which includes the new test card) to
check the four criteria.
If you need to check the criteria before performing grounding system or coupling into signal cables
measurements, you could use the test card to check criteria 1 to 3 but would have to perform the manual
check of the fourth criterion as described in 3.4 "Fourth criterion: Injected test current" on page 24.
Note: If you just plan to use the Line Impedance test card for checking the first three criteria, you can
open it directly by pressing the Resistance accelerator key situated left of the CPC 100’s display.
1. Open the Line Impedance template on the CPC 100
by following this path in the file operations view:
Templates > Cable & Transmission Line > Line
Impedance 1/2/3-Phase or Mutual Coupling
(depending on the asset under test).
Note: The Line Setup sub-window is opened
automatically.
2. Select the asset type under 1. Step: Topology.
Note: For measurements on double-circuit lines select
3 phases, coupled (mutual coupling).
3. Enter the length of the line you want to measure under
2. Step: Line length.
4. Measure the circular currents at the grounding switch at the near end of the line or alternatively at a
grounding set you connected to the line. For a description of the procedure refer to 3.2 "Second
criterion: Estimated open-line voltage" on page 20.
5. Enter the results under 3. Step: Induced current.
The test card will then calculate the estimated open-line voltage (Open line V est).
6. Connect the CP CU1 to the power line as described in 3.3 "Third criterion: Measured open-line
voltage" on page 22 to measure the actual line voltage and verify the estimation.
7. Enter the measurement result under Open line V act. Then press OK to conclude line setup.
26 OMICRON
Connecting the CP CU1 to a power line
The system will calculate the needed current range for the CP CU1 and display it in a new sub-window.
The suggested current range needs to be selected via the current range switch at the front panel of the
CP CU1. Additionally, the needed current range is automatically set in the main page of the Line
Impedance test card.
If the measurement is not possible, because the criteria to conduct a safe and reliable measurement
were not met, an error message is shown.
Note: The fourth criterion (Injected test current) is checked in each measurement loop of the line
impedance measurement. If the actually injected test current does not reach 60 % of the set current, an
error message is displayed. In this case the current setting needs to be decreased accordingly.
OMICRON 27
CP CU1 Getting Started
Support
When you are working with our products we want to provide you with the greatest
possible benefits. If you need any support, we are here to assist you!
OMICRON electronics GmbH, Oberes Ried 1, 6833 Klaus, Austria, +43 59495
28 OMICRON
ENU 1030 03 01