JASC: Journal of Applied Science and Computations ISSN NO: 1076-5131

IoT Based Health monitoring of three phase

Induction Motor

PranitaV.Mane

Dr.S.MBadve

Electrical,electronic and power Department,BAMU University,

[email protected]

[email protected]

Abstract-This paper presents a Wireless health monitoring system for three phase Induction motor using IoT , where other
methods are costly and not accurate for safe data transfer in industries. A reliable and safe system for measuring the various
parameters of three phase induction motor like three phase currents, three phase speed, Temperature and vibrations with IoT
using Raspberry pi is discussed in this paper. These values of three phase current, speed, vibrations and temperature are
monitored by microcontroller Raspberry pi which send these values to cloud for Internet of Things. In this Project, a wireless
monitoring system for three phase induction motor is realized using IOT (Internet of things), where wired communication is
either more expensive or impossible due to physical conditions and human hazards for safe and economic data communication in
industrial fields. The aim of this project is to monitor and acquire the remote electrical parameters like three phase Currents,
Temperature, Vibration and speed and send these real values over wireless network.

Keywords-Raspberry pi . Induction motor .IoT .Monitoring.

I.INTRODUCTION

In most of the industries three phase induction motors are used because of simple and safe
structures. Although IMs are reliable, they are subjected to some undesirable stresses, causing
faults resulting in failure. Therefore several controlling methods have been suggested to obtain a
better controlling system like PLC , DCS , Zigbee for them and one of the recent method is
monitoring the parameters by using IOT.In the proposed system the IOT based monitoring of
Induction motor is done. The parameters which is to be monitored in the system are current
,temperature, vibration and speed.In most of the industries three phase induction motors are used
because of simple and safe structure Although IMs are reliable, they are subjected to some

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undesirable stresses, causing faults resulting in failure. Therefore several controlling methods
have been suggested to obtain a better controlling system for them.

II.LITERATURE REVIEW

Induction motors are also called as Asynchronous motors. They are the heart of electrical
machines and industries which are mostly used motor in Industrial drives ,commercial and
residential applications. Most common type of induction motor used in industries is three phase
squirrel-cage induction motors and they are widely used because of very simple and extremely
rugged and unbreakable construction, selfstarting ,reliable and economical. Induction motor have
sufficiently high efficiency and minimum maintainence and also they do not need any triggering
for running and hence known as the horse power of any industry. The performance of induction
motor is directly based on its various parameters such as current, voltage ,speed, vibration
,temperature. In faulty condition the current increases beyond its rated value which can cause
damage to motor so bymonitoring current it can be avoided.Motor vibration is the result of
various mechanical faults.

III.HARDWARE DESIGNING AND IMPLEMENTATION

Fig 1:Block diagram description

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JASC: Journal of Applied Science and Computations ISSN NO: 1076-5131

A. Power supply
B. Induction motor
C. Atmega 328
D. Raspbery Pi
E. LCD Display
F. Current sensor
G. Temperature sensor
H. Vibration sensor
I. IR Sensor
J. Wifi Module

A.POWER SUPPLY

A power supply is an electrical device that supplies electric power to an electrical load. The
primary function of a power supply is to convert electric current from a source to the
correct voltage, current, and frequency to power the load.

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JASC: Journal of Applied Science and Computations ISSN NO: 1076-5131

B.INDUCTION MOTOR
An electrical motor is such an electromechanical device which converts electrical energy into a
mechanical energy. In case of three phase AC operation, most widely used motor is Three phase
induction motor as this type of motor does not require any starting device or we can say they
are self-starting induction motors. For better understanding, the principle of three phase
induction motor, the essential constructional feature of this motor must be known to
us.specifications of three phase induction motor used in this paper:

1. Type – S
2. HP – 3
3. Voltage – 415V
4. Current – 4.5A
5. Speed – 1440

C.ATMEGA 328 MICROCONTROLLER

ATmega-328 is basically an Advanced Virtual RISC (AVR) micro-controller. It supports the

data up to eight (8) bits. ATmega-328 has 32KB internal builtin memory. This micro-controller
has a lot of other characteristics. You should also have a look at Introduction to PIC16F877a (it’s
a PIC Microcontroller) and then compare functions of these two Microcontrollers.

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D.RASPBERRY PI

The Raspberry pi is a single computer board with credit card size, that can be used for many
tasks that your computer does, like games, word processing, spreadsheets and also to play HD
video

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E.LCD DISPLAY

LCD (liquid crystal display) is the technology used for displays in notebook and other smaller
computers. Like light-emitting diode (LED) and gas-plasma technologies, LCDs allow displays
to be much thinner than cathode ray tube (CRT) technology. LCDs consume much less power
than LED and gas-display displays because they work on the principle of blocking light rather
than emitting it.

F.CURRENT SENSOR

ACS712 current sensor operates from 5V and outputs analog voltage proportional to current
measured on the sensing terminals. You can simple use a microcontroller ADC to read the
values. The ACS712 Module uses the famous ACS712 IC to measure current using the Hall
Effect principle. These ACS712 module can measure current AC or DC current ranging from
+5A to -5A, +20A to -20A and +30A to -30A. This modules outputs Analog voltage (0-5V)
based on the current flowing through the wire; hence it is very easy to interface this module with
any microcontroller

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G.DS18B20(TEMPERATURE SENSOR)

The DS18B20 digital thermometer provides 9-bit to 12-bit Celsius temperature measurements
and has an alarm function with nonvolatile user-programmable upper and lower trigger points.
The DS18B20 communicates over a 1-Wire bus that by definition requires only one data line
(and ground) for communication with a central microprocessor. In addition, the DS18B20 can
derive power directly from the data line (“parasite power”), eliminating the need for an external
power supply.

H.VIBRATION SENSOR(SW- 18010P)

This sensor Can be used in variety of vibration detection projects. The two contacts of sensor are
not connected in idle condition. When external force is acted upon either my movement or
vibration, the sensor's two contact pin are closed and contact is made between the two pins.
When the force is removed the sensor terminals returns back to open contacts.

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I.IR SENSOR

1. 5VDC operating voltage.

2. I/O pins are 5V and 3.3V compliant.
3. Range: Up to 20cm.
4. Adjustable Sensing range.
5. Built-in Ambient Light Sensor.
6. 20mA supply current.
7. Mounting hole

J.WIFI MODULE

ESP8266 is Wi-Fi enabled system on chip (SoC) module developed by Espressif system. It is
mostly used for development of IoT (Internet of Things) embedded applications.

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IV.WORKING PRINCIPLE OF IOT BASED HEALTH MONITORING OF THREE PHASE INDUCTION

MOTOR:

Fig 1 shows the block diagram of IoT based health monitoring of three phase induction motor
.The block diagram consists of a 3HP/1440 rpm TEFC type three phase induction motor
,Current sensor(ACS712), Vibration sensor(SW-18010P), IR Sensor which operates on 5V DC
and it uses IR transmitter and receiver , Temperature Sensor(DS18B20),Raspberry pi,ESP
82665.In the proposed system the current sensor ACS712 which operates on 5V DC and outputs
analog voltage proportional to current the output of this sensor is analog which is given to
arduino ADC pin here arduinocontroller is used as ADC.The output of current sensor from
arduino is given to the Raspberry pi and from the raspberry pi the values are send to the cloud.In
similar way vibration sensor (SW-18810P) ,Temperature sensor(DS18B20),IR Sensor measures
the vibration,temperature and speed of three phase induction motor and these values are given to
Raspberry pi and from Raspberry pi these values are sended to the cloud.In these way in the
proposed system we are measuring the current,vibration,temperature and speed and the health of
Induction motor is monitored.

V.CONCLUSION

IOT based monitoring gives improved performance and reduced costs compared to conventional
monitoring , From the study it is seen that ubiquity is possible with IOT and one of the important
feature.

ACKNOWLEDGEMENT

I would like to express my deepest appreciation to all those who provided me the possibility to
complete this paper. A special gratitude I give to my final year project guide , [Dr.S.MBadve],
whose contribution in stimulating suggestions and encouragement, helped me to coordinate my
project especially in writing this paper.Furthermore I would also like to acknowledge with much
appreciation the crucial role of the staff,who gave the permission to all required equipment and the
necessary materiasl to complete the task.

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