DD ENV 1317-4 2002 Road Restraint Systems - Performance Classes For Terminals and Transitions
DD ENV 1317-4 2002 Road Restraint Systems - Performance Classes For Terminals and Transitions
1317-4:2002
Road restraint
systems —
Part 4: Performance classes, impact test
acceptance criteria and test methods
for terminals and transitions of safety
barriers
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National foreword
Summary of pages
This document comprises a front cover, an inside front cover,
the ENV title page, pages 2 to 21 and a back cover.
This Draft for Development, The BSI copyright date displayed in this document indicates when the
having been prepared under document was last issued.
the direction of the Building
and Civil Engineering Sector
Policy and Strategy Committee,
was published under the
Amendments issued since publication
authority of the Standards
Policy and Strategy Committee Amd. No. Date Comments
on 18 March 2002
English version
This European Prestandard (ENV) was approved by CEN on 30 September 2001 as a prospective standard for provisional application.
The period of validity of this ENV is limited initially to three years. After two years the members of CEN will be requested to submit their
comments, particularly on the question whether the ENV can be converted into a European Standard.
CEN members are required to announce the existence of this ENV in the same way as for an EN and to make the ENV available promptly
at national level in an appropriate form. It is permissible to keep conflicting national standards in force (in parallel to the ENV) until the final
decision about the possible conversion of the ENV into an EN is reached.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
© 2001 CEN All rights of exploitation in any form and by any means reserved Ref. No. ENV 1317-4:2001 E
worldwide for CEN national Members.
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Contents
page
Foreword ............................................................................................................................................ 3
Introduction ........................................................................................................................................ 4
1 Scope........................................................................................................................................... 4
2 Normative references................................................................................................................... 4
3 Abbreviations ............................................................................................................................... 5
4 Terms and definitions................................................................................................................... 5
5 Terminals ..................................................................................................................................... 7
6 Transitions ................................................................................................................................. 14
7 Test methods ............................................................................................................................. 16
Bibliography...................................................................................................................................... 21
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Foreword
This European Prestandard has been prepared by Technical Committee CEN/TC 226 "Road
equipment", the secretariat of which is held by AFNOR.
This European Prestandard under the general title “Road restraint systems” consists of the following
Parts:
- Part 2: Performance classes, impact test acceptance criteria and test methods for safety barriers;
- Part 3: Performance classes, impact test acceptance criteria and test methods for crash cush-
ions;
The following Parts are not yet available but in course of preparation :
- Part 4: Performance classes, impact test acceptance criteria and test methods for terminals and
transitions of safety barriers;
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to announce this European Prestandard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Nether-
lands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom.
Introduction
The design purpose of safety barriers installed on roads is to contain or to contain and redirect errant
vehicles that either leave the carriage way or are likely to encroach into the path of oncoming
vehicles. EN 1317-2 deals with the impact performance of a safety barrier. However, difficulties arise
in providing adequate safe terminations to the barrier. Consequently, terminals, which are defined as
the beginning and/or end treatment of a safety barrier, are required to have specified impact
performances. A terminal provides a smooth transition from no containment to the containment of the
barrier, without introducing additional hazard for head on impacts.
Problems may also arise in the connection between two different safety barriers having consistent
difference in stiffness. Transitions may be needed, that are required to have specified impact
performances.
The objective of this prestandard is to lead to the harmonization of current National Regulations, to
categorize them into performance classes and help develop new systems and improve existing
systems.
This Part of the prestandard defines the classes of performance required of terminals and transitions
for the restraint.
The impact severity of vehicles in collision with terminals and transitions is rated by the indices
acceleration severity index (ASI), theoretical head impact velocity (THIV) and post-impact head
deceleration (PHD).
Attention is drawn to the fact that the acceptance of a terminal or transition will require the successful
completion of a series of tests (see Tables 1 to 8).
To ensure proper use of this Part of this series, it is essential to consider all the other relevant
documents within the series. Additionally, the quality of manufacture, durability, satisfactory roadside
installation and ease of maintenance are important safety criteria.
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1 Scope
This European Prestandard specifies requirements for the performance of terminals and transitions.
It defines performance classes and acceptance criteria for impact tests.
2 Normative references
This European Prestandard incorporates by dated or undated reference, provisions from other
publications. These normative references are cited at the appropriate places in the text, and the
publications are listed hereafter. For dated references, subsequent amendments to or revisions of
any of these publications apply to this European Prestandard only when incorporated in it by
amendments or revisions. For undated references the latest edition of the publication referred to
applies (including amendments).
EN 1317-1:1998, Road restraint systems - Part 1: Terminology and general technical criteria for test
methods.
4
EN 1317-2, Road Restraint Systems - Part 2: Performance classes, impact test acceptance criteria
and test methods for safety barriers.
ISO 10392, Road vehicles with two axles - Determination of centre of gravity.
3 Abbreviations
4.1
terminal
treatment of the beginning and/or the end of a safety barrier
NOTE In addition it can provide an anchorage for the barrier system. The length L of a terminal is the
longitudinal distance from the nose to the end of the terminal, i.e. to the beginning of the barrier. The length of a
terminal is shown diagrammatically in Figure 1 for two alternative shapes.
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Key
A Barrier
B Terminal
3 Side view
4 Plan view – a)
5 Plan view – b)
4.2
system type tested terminal
multiple performance product that can be assembled to form different models from the same set of
components, to obtain different performances, with the same working mechanism for the system and
for its components
4.3
transition
so that interface between two safety barriers of different cross section or different lateral stiffness, the
containment is continuous
NOTE 1 The purpose of transitions is to provide a gradual change from the first to the second barrier, to
prevent the hazards of an abrupt variation. A transition is designed to connect two specified barriers. The
length of a transition is the distance between the ends of the two barriers connected by the transition, as shown
schematically in Figure 2.
Key
A Barrier B
B Transition
C Barrier A
Figure 2 – Length of a Transition
NOTE 2 The junction between two barriers having the same cross-section and the same material, and
differing in the working width no more than one class, is not be considered a transition.
4.4
removable barrier section
part of barrier which allow for quick removal and reinstallation for emergency reasons provision may
be required for barrier sections to be temporarily opened, but yet having containment performances
NOTE If such a barrier has a length not exceeding 40 m, it is be considered to be a special transition.
5 Terminals
Terminals shall be tested in accordance with Table 1. The length of the terminal shall conform to the
design specification and be installed together with sufficient length of safety barrier so as to
demonstrate the performance of the terminal.
NOTE The acceptance tests required for each terminal performance class are reported in Table 1. These are
classified according to an increasing containment capacity.
Tests
Performance Location
class Approach Approach Vehicle Velocity Test
1)
reference mass (kg) (km/h) code
head on nose 1/4
P1 A 2 900 80 TT 2.1.80
offset to roadside
head on nose 1/4
2 900 80 TT 2.1.80
U offset to roadside
P2 A side, 15° 2/3 L 4 1 300 80 TT 4.2.80
D side, 165° 1/2 L 5 900 80 TT 5.1.80
head on nose 1/4
offset to roadside 2 900 100 TT 2.1.100
U head-on centre 1 1 300 100 TT 1.2.100
P3 A
side, 15° 2/3 L 4 1 300 100 TT 4.2.100
D side, 165° 1/2 L 5 900 100 TT 5.1.100
head on nose 1/4
offset to roadside 2 900 100 TT 2.1.100
U head-on centre 1 1 500 110 TT 1.3.110
P4 A
side, 15° 2/3 L 4 1 500 110 TT 4.3.110
D side, 165° 1/2 L 5 900 100 TT 5.1.100
1)
Test code notation is as follows:
TT 1 2 100
Test of Approach Test Impact
Terminal vehicle speed
mass
NOTE 1 To avoid ambiguity, the numbering of the approach path in Table 1 and in Figure 3 is the same as in
EN 1317-3; approach 3 is present in EN 1317-3 as test 3 for crash cushions, but it is not required for
Terminals.
NOTE 2 The test with approach 5 is not run for a flared terminal when, at the relevant impact point, the angle
() of the vehicle path to the traffic face of the terminal is less than 5 °.
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a)
b)
Key
Approach 1
Approach 2
Approach 4
Approach 5
1 Barrier
2 Terminal
3 1/2 vehicle width
4 1/4 vehicle width
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Figure 3 – Vehicle approach paths with two alternative shapes of Terminal (a and b)
A group of models covering a range of performance classes can be derived from a single Parent
Terminal, once the latter has been successfully tested to this prestandard.
the group, specified by the drawings of all the models, may be tested as a single product with
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multiple performance possibilities. If the tests specified by the group test matrix are passed, the
terminal shall be accepted as a multiple performance product, i.e. each model is accepted in the
relevant performance class.
If the parent Terminal belongs to the highest performance class the test matrix shall be the one
shown in Table 2 or 3, depending on the highest performance class of the group.
P4 All tests
P3 TT 1.2.100
P2 TT 2.1.80
P3 All tests
P2 TT 2.1.80
If the parent terminal belongs to the performance class P3 and the group covers also the class P4
the test matrix shall be in accordance with Table 4.
10
Vehicle occupant impact severity shall be assessed by the indices ASI and THIV and PHD.
NOTE Vehicle deformation is indicated by the measure of Vehicle Cockpit Deformation Index (VCDI).
Two severity levels are determined in Table 5 as a function of the value of the ASI and THIV and
PHD indices.
Index values
Impact severity
classes
A ASI 1,0 THIV < 44 km/h in tests 1 and 2 PHD 20 g
THIV < 33 km/h in tests 4 and 5
NOTE 1 Impact severity class A affords a greater level of safety for the occupants of an errant vehicle than
class B and is preferred when other considerations are the same.
NOTE 2 The limit value for THIV is higher in tests 1 and 2 because experience has shown that higher
values can be tolerated by occupants in frontal impacts (also because of better passive safety in this
direction). Such a difference in human tolerance between frontal and lateral impacts is already considered
in the ASI parameter, which therefore does not need to be changed.
The permanent lateral displacement of the terminal shall be measured perpendicularly from the traffic
face of the barrier and recorded in the test report.
To meet a class x or y the terminal, under all the tests required by its performance classes, shall
remain within distances Da and Dd from the traffic face of the barrier, as shown in Table 6.
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y Dd
3 3,5
4 >3,5
Key
1 Departure side
2 Approach side
3 Traffic face of barrier
A Barrier
B Terminal
Figure 4 – Terminal permanent displacement zones
5.5.1 General
For completion of a successful test the following impact acceptance criteria and measurement shall
apply.
12
Elements of the terminal shall not penetrate the passenger compartment of the vehicle. Deformations
of, or intrusions into, the passenger compartment that could cause serious injuries are not permitted.
No major part of the Terminal shall become totally detached and come to rest outside the permanent
lateral displacement zones defined in 5.4.
Anchorages and fixings shall perform to the terminal design specifications and other specified
requirements as listed in the test report.
The vehicle shall not overturn, although rolling, yawing and moderate pitching may be accepted.
For the performance class P1 rolling onto a side may be accepted.
Key
1 Departure side
2 Approach side
3 Traffic face of barrier
4 End of terminal
5 Rebound line
A Barrier
B Terminal
Figure 5 – Exit box
13
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For different tests the vehicle post-impact trajectory shall be restricted by the following criteria:
a) in the tests with approaches 1 and 2 no vehicle wheel track shall cross the lines of the exit
box specified in Table 7 unless the velocity of the vehicle centre of mass is less than 10 % of
the prescribed impact speed;
b) in the tests with approaches 4 and 5 no vehicle wheel track shall cross the lines of the exit
box specified in Table 7;
c) in the test with approach 4 the vehicle shall remain on the approach side.
1, 2 F, A, D
4, 5 A
The classes of terminals Z1, Z2, Z3 and Z4 shall be ranked according to the distances Za and Zd given
in Table 8 and shown in Figure 5.
ASI, THIV and PHD shall be computed using at least the minimum amount of vehicle instrumentation
as specified in 7.6. These values shall be quoted in the test report (see EN 1317-1:1998, clause 7).
The maximum values of ASI, THIV and PHD shall not exceed the values given in Table 5.
For a series of tests on a particular terminal, all resulting impact severity values shall be recorded in
the test report, and the highest value shall determine the impact severity class.
6 Transitions
For transitions, the definitions and the classification of containment classes, acceptance tests,
working width, dynamic deflection, severity index as well as acceptance criteria and test methods,
shall be those specified in EN 1317-2.
14
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With the exception of 6.2, the containment class of a transition shall not be lower than the lower nor
higher than the higher containment class of the two connected barriers; its working width shall not be
larger than the larger working width of the two connected barriers.
A removable barrier section not longer than 40 m shall be tested as a single transition.
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A removable barrier section longer than 40 m shall be considered a different barrier, connected to the
normal barrier by two transitions.
-The barrier shall have passed the two tests specified in EN1317-2 relative to its class. The
transition shall be tested as specified in clause 7.
If the removable barrier section is longer then 40 m but shorter than 70 m, the barriers shall be tested in
the removable barrier section configuration, i.e. with the two transitions installed, and the impact point shall be
1/3 of the removable barrier section length.In this case test TB11 (see EN 1317-2) on this impact point
may be omitted. The transition shall be tested as specified in clause 7.
The containment class of a removable barrier section may be lower than the containment class of the
barrier, and the working width one class higher.
6.3.1 General
For acceptance each transition shall pass two tests, as specified in EN 1317-2, one with a light
vehicle for impact severity and another with a heavy vehicle for maximum containment.
The direction of impact as well as the impact point shall be chosen as the most critical for each test.
As the most critical direction of impact is from the softer to the stiffer barrier, then the impact direction
shall be from the lower containment barrier toward the higher containment barrier, provided the latter
has demonstrated the smaller dynamic deflection in the high containment test.
If the dynamic deflection of the higher containment barrier is higher than the dynamic deflection of the
lower containment barrier the impact direction for each test shall be chosen by the test laboratory,
and the justification for such choices shall be recorded in the test report.
If the two connected barriers have the same containment class, the impact direction shall be from the
higher dynamic deflection to the lower.
In general the impact point for the light vehicle shall be at a distance of 3/4 of the length L of the
transition from the beginning of the transition, in the direction of impact.
The impact for the heavy vehicle point shall be the midpoint of the transition.
In special cases different choices of the critical impact point may be made by the test laboratory, and
15
The impact test acceptance criteria for transitions are specified in EN 1317-2.
7 Test methods
The test area shall be generally flat with a gradient not exceeding 2,5 %. It shall have a level
hardened paved surface and shall be clear of standing water, ice or snow at the time of the test. It
shall be of sufficient size to enable the test vehicle to be accelerated up to the required speed and
controlled so that its approach to the safety barrier is stable.
To enable the vehicle exit characteristics to be evaluated, the paved area shall exceed 40 m in length
beyond the expected break point and 15 m in front of the safety barrier line of vehicle contact with the
safety barrier.
Appropriate measures shall be taken in order to minimize dust generation from the test area and the
test vehicle during the impact test so that photographic records will not be obscured.
Appropriate measures shall be taken to ensure that in the exit area the test vehicle does not collide
with any independent obstruction which could cause additional deformation of the test vehicle
thereby precluding the accurate measurement of the vehicle cockpit deformation index (VCDI) (see
EN 1317-1:1998, annex A).
7.2.1 General
The vehicles to be used in the tests shall be production models representative of the current traffic,
having characteristics and dimensions within the vehicle specifications defined in EN 1317-1:1998,
clause 5.
The tyres shall be inflated to the manufacturer’s recommended pressures. The condition of the
vehicle shall be such as to satisfy the requirements for the issue of a certificate of road worthiness in
respect of tyres, suspension, wheel alignment and bodywork. No repairs or modifications shall be
made that would alter the general characteristics of the vehicle. The vehicle shall be clean and mud
or deposits which may cause dust on impact shall be removed prior to testing.
The vehicle shall not be restrained by the control of the steering or any other means during impact
and whilst the vehicle is in the exit box as defined in Figure 5 (e.g. braking, antilock brakes, blocking
or fixing).
All ballast weights shall be securely fixed to the vehicle in such a way as not to exceed the
manufacturer’s specifications for distribution of weight in the horizontal and vertical planes.
16
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NOTE All fluids are included in the total inertial test mass.
7.3.1 General
Detailed descriptions and design specifications of the terminal/transition shall be included in the test
report (see EN 1317-1:1998, clause 9), to enable verification of conformity, of the installed system to
be tested, with the design specification.
7.3.2 Installation
The terminal and transition shall conform to the structural design details and with the system
installation details as given in the design specification of the manufacturer.
The appropriate approach and impact point for the tests shall be in accordance with Figure 3 for
terminals, and in 6.3 and 6.4 for transitions.
a) Pre-test data:
- Mass of the vehicle and location of the centre of gravity of the vehicle in the test condition
including added ballast (see ISO 10392).
NOTE It is recommended that the mass vehicle moments of inertia should be reported.
b) Test data:
17
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c) Post-test data:
- General damage and deformation of the test vehicle and that information which is necessary for
the computation of VCDI (see EN 1317-1:1998, annex A).
Vehicle impact speed shall be measured along the vehicle approach path no further than 6 m before
the impact point. The overall accuracy of speed measurement shall be within 1,0 %.
+ 7,0
Impact speed shall be within a tolerance of 0 %.
Vehicle approach angle shall be measured along the vehicle approach path no further than 6 m
before the impact point by a suitable method. The overall accuracy shall be within 0,5°.
1,5
Impact angle shall be within a tolerance of - 1 °.
For approach 5 (see Figure 3) the actual impact angle is 180° - 165° = 15°. Then the acceptable
limits of the approach angle are
1 166
165
1,5 163,5
To avoid large differences of impact energy, the maximum tolerance for speed and angle shall not be
combined. At the upper angle tolerance of + 1,5° the upper speed tolerance shall be reduced to
+ 5 %, and at the angle tolerance of –1,0° the lower speed tolerance is increased to + 2 %.
The given tolerances only serve to take account of different test installations or test procedures and
are not intended to provide a spectrum from which the energy of the test may be chosen. In any
case, the nominal values of Table 1 shall be taken.
18
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Key
1 Angle [°]
2 Speed [%]
The lateral displacement of the vehicle approach path shall be measured with an accuracy of
0,05 m by a suitable method. The permitted tolerance for the lateral displacement of the vehicle
path from its true direction shall be less than 0,15 m at the moment of contact.
The minimum vehicle instrumentation for recording linear accelerations and angular velocities,
consists of a set of three linear acceleration transducers, mutually orthogonal, aligned with the
vehicle axis (longitudinal, transversal and vertical), plus one angular rate transducer to record yaw
rate.
The three accelerometers and the yaw rate sensor should be mounted on a common block and
placed as close to the vehicle centre of gravity as practical. If this cannot be achieved, reference
should be made to EN 1317-1:1998, clause 6.
Acceleration and angular velocity transducers and the relevant recording channels shall conform to
ISO 6487, the frequency class being CFC 180.
19
Photographic coverage shall be sufficient to describe clearly terminal/transition and vehicle motion
during and after impact.
High speed cameras and/or high speed video cameras shall be operated at a minimum of 200
frames per second.
High speed cameras and one normal speed camera shall be located to record the performance of the
terminal/transition. For the recommended camera schedule see Figure 7.
Key
1 Barrier
2 Terminal
a) One high speed camera looking normal to the terminal/transition centre line.
b) One or two overhead high speed cameras, located in a way to cover the vehicle motion from
at least 6 m before the impact point to a distance to record the performance of the
terminal/transition.
c) One panned camera at normal speed sited at right angles to the path of the vehicle.
d) (Optional) One high speed camera looking from a position behind the impact point in order to
record the vehicle roll, vertical lift, penetration and sequence of action as the
terminal/transition is struck.
20
Bibliography
EN 1317-3, Road Restraint Systems - Part 3: Performance classes, impact test acceptance criteria
and test methods for crash cushions.
21
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