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MECHANICS OF MATERIALS 17ME34
Module 1
Stress & Strain
Objectives:
Classify the stresses into various categories and define elastic properties of materials and
compute stress and strain intensities caused by applied loads in simple and compound sections
and temperature changes.
Learning Structure
• Classification Of Engineering Materials

• Choice Of Selection Of Engineering Materials
• Physical Properties Of Materials
• Mechanical Properties
• Stress, Strain And Hook’s Law
• Stress – Strain Relation Or Diagram For Ductile Material
• Stress – Strain Relation Or Diagram For Brittle Material
• Problems
• Elongation Of Tapering Bars Of Circular Cross Section
• Elongation Of Tapering Bars Of Rectangular Cross Section
• Elongation In Bar Due To Self-Weight
• Compound Or Composite Bars
• Temperature Stresses In A Single Bar
• Temperature Stresses In A Composite Bar
• Simple Shear Stress And Shear Strain
• Complementary Shear Stresses
• Volumetric Strain
• Bulk Modulus
• Relation Between Elastic Constants
• Exercise Problems
• Outcomes
DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU 2

1.1 Classification of Engineering Materials
1.2 Choice of Selection of Engineering Materials
➢ Availability of materials.
➢ Sustainability of materials for the working conditions in service.
➢ Cost of materials.
1.3 Physical Properties of Materials

➢ Lustre
➢ Colour
➢ Size
➢ Density
➢ Shape

1.4 Mechanical Properties
• Load (F or P)
It is defined as any external force acting on a body
• Elasticity
It is the property by virtue of which a material deformed under the load is enable to
return to its original dimension when load is removed.
If the body regains completely its original shape, it is said to be perfectly elastic.
In the above figure, the specimen is loaded upto point A, well within the elastic limit
E. When load corresponding to point A is gradually removed the curve follows the same
path AO and Strain completely disappears. Such a behaviour is known as Elastic
behaviour. Steel is more elastic than rubber.
• Plasticity
It is the converse of Elasticity. It is the property of a material which retains the
deformation produced under the load permanently.
• Ductility
It is the property of a material which exhibits large deformations in longitudinal
direction under the application of tensile force before failure.
A ductile material must be strong and plastic. The ductility is measured in terms of %
elongation or % reduction in cross-sectional area of test specimen.
Ex: Mild steel, Brass, Aluminium, Nickel, Zinc, Tin, Lead etc..,

• Brittleness
It is the property of a material which exhibits little or no yielding before failure.
Generally brittle materials are have higher strength in compression than in tension.
Ex: Cast Iron, High carbon steel, Concrete, Stone, Glass, Ceramic materials etc..,
• Malleability
It is the property of a material which permits the material to be extended in all
directions without rupture.
A malleable material possesses a high degree of plasticity but not necessarily great
strength
Ex: Gold, Lead, Soft steel, wrought iron, Copper, Aluminium, etc..,
• Strength
It is the ability of a material to resist the externally applied forces without breaking or
yielding.
The load required to cause fracture divided by the area of the test specimen is termed
as ultimate strength of the material.
• Toughness
It is the property of a material which enables it to absorb energy without fracture.

This property is desirable in parts subjected to impact and shock loads. Toughness is
measured in terms of energy required per unit volume of the material to cause rupture
under the action of gradually increasing tensile load.
• Hardness
It is the ability of the material to resist indentation or surface abrasion.
It embraces many different properties such as resistance to wear, scratching,
deformation, machinability etc..,
• Stiffness
It is the ability of a material to resist deformation under stress.
The stiffness is measured by the modulus of elasticity in case of axially loaded members
• Creep
Whenever a member or part of a machine subjected to a constant stress at high
temperature for a longer period of time, it will undergo a slow and permanent
deformation called creep.
• Resilience
It is the property of the material to absorb energy and to resist shock and Impact
loads.
It is measured by the amount of energy absorbed per unit volume within elastic limit,

1.5 Stress, Strain and Hook’s law
The most fundamental concepts in mechanics of materials are stress and strain. These
concepts can be illustrated in their most elementary form by considering a prismatic bar
subjected to axial forces. A prismatic bar is a straight structural member having the same
cross section throughout its length, and an axial force is a load directed along the axis of the
member, resulting in either tension or compression in the bar.
1.5.1 Stress
When a body is acted upon by external force F, or Load P, internal resisting force is setup in
the body such a body is said to be in state of stress, hence the resistance offered by the body
against deformation due to the application of load is called as stress.
Or
The Internal resisting force per unit area at any section of the body is known as Stress
It is denoted by σ (Sigma),
Applied Load or Force F or P N

Stress σ = =
Cross−sectional Area A mm2
In general, the stresses s acting on a plane surface may be uniform throughout the area or may
vary in intensity from one point to another.
1.5.1.1 Types of Stresses
1) Normal Stress
a) Tensile Stress
b) Compressive Stress
2) Shear Stress
3) Bearing Stress

1. Normal Stress
A normal stress is a stress that occurs when a member is loaded by an axial force. (Axial
force is the force acting along the axis of the specimen).
Normal stress can be either tensile or compressive in nature.
a) Tensile stress
When a load is acting in such a way that it tends to extend the material in the direction of
application of load is called tensile load and the corresponding stress is called tensile stress.
P or F N
Tensile stress, σ =
A mm2
b) Compressive stress
When a load is acting in such a way that it tends to shorten the material in the direction of
application of load is called compressive load and the corresponding stress is called
compressive stress.
P or F N
Compressive stress, σ =
A mm2
When a sign convention for normal stresses is required, it is customary to define tensile
stresses as positive and compressive stresses as negative.
2. Shear Stress
Shearing stress is a force that causes two contacting parts or layers to slide upon each other in
opposite directions. The stress developed at the contacting surfaces is known as shear stress.
Shearing Force P or F N
Shear Stress, τ = =
Shearing Area A mm2

3. Bearing Stress
A Localised compressive stress at the surface of contact between two members of a machine
part that are relatively at rest is known as Bearing stress or crushing stress.
P P N
Bearing Stress = =
A td mm2
Where,
t = Thickness of Plate
d = Diameter of the bolt
1.5.2 Strain
When a body is subjected to some external force there is some change in dimensions of the
body.
The ratio of change in dimensions of the body to the original dimensions is known as Strain
(ε)
Change in Dimension
Strain ε =
Original Dimension
Strain is dimensionless
1.5.2.1 Types of Strain
1) Linear Strain
a) Tensile Strain
b) Compressive Strain
2) Lateral Strain
3) Shear Strain
4) Volumetric Strain

1. Linear Strain
A straight bar will change in length when loaded axially, becoming longer when in tension and
shorter when in compression. This change in dimensions in axial direction is known as Linear
Strain.
Tensile Strain,
Change in length (Extension) dl δl

Tensile Strain ε = = =
Original length l l
Compressive Strain,
Change in Length (Reduction) dl δl

Compressive Strain ε = = =
Original Length l l
2. Lateral Strain
Lateral strain, also known as transverse strain, which takes place at right angles to the
direction of applied load is known as lateral strain.

3. Shear Strain
Shear strain is the ratio of deformation to original dimensions. In the case of shear strain, it is
the amount of deformation perpendicular to a given line rather than parallel to it.
4. Volumetric Strain
It is the ratio of change in volume to its original volume
δv
Volumetric Strain, εv = v
1.5.3 Poison’s ratio
It is the ratio of lateral strain to linear strain
Lateral Strain
Poison’s ratio μ =
Linear Strain

1.5.4 Hook’s Law

It states that “When a material is loaded within its elastic limit, stress is directly
proportional to the strain”
Stress α Strain
Stress
i.e = Constant
Strain
σ
i.e =E
ε
Where,
E = A constant of proportionality known as Modulus of Elasticity E
σ = Stress & ε = Strain
Hook’s law holds good for tension as well as compression.
1.5.5 Modulus of Elasticity or Young’s Modulus (E)

Modulus of Elasticity or Young’s Modulus (E) is the constant of proportionality and is defined
as the ratio of linear stress to linear strain within elastic limit.
Linear stress (Tensile or Compressive) 𝜎

Modulus of Elasticity, E = =
Linear Strain (Tensile or Compressive) 𝜀
𝜎
∴E= MPa or GPa
𝜀
1.5.6 Factor of Safety (FOS)

It is defined as the ratio of ultimate stress or yield stress to the working or allowable or design
stress
Ultimate or Yield Stress

FOS =
Working or Allowable or Design Stress

1.6 Stress – Strain Relation or Diagram for Ductile Material (Mild Steel or Low carbon
steel)
A stress-strain diagram for a typical structural steel as a specimen in tension is shown in Figure.
Strains are plotted on the horizontal axis and stresses on the vertical axis.
The load on the test specimen is increased gradually from zero in suitable increments till the
specimen fails and the corresponding graph will be computed as shown in the figure below.

Proportional Limit (A)
From O to A the curve is straight and linear and hence proportional limit is the limiting value
of stress upto which stress is directly proportional to strain and hence Hooke’s law holds good
upto point A.
Stress α Strain
Elastic Limit (B)
The point B is slightly beyond point A and is known as Elastic limit. Upto point B, the material
will regain its original size and shape when load is removed. This indicates that the material
has elastic properties upto point B.
Upper Yield Point (C)
If the material is stressed beyond point B, plastic deformation starts and the material does not
regain its original size and shape upon unload and this phenomenon is called as Yielding.
A point at which Maximum load or stress required to initiate the plastic deformation or
yielding of the material is called as Upper yield point “C”. At this point the dislocations or
slip in the crystalline structure starts moving.
Lower Yield Point (D)
As the dislocations or slip is taking place in the material, it offers less resistance to the
material and hence curve falls slightly.
A point at which minimum load or stress required to maintain the plastic deformation or
yielding of the material is called as Lower yield point “D” and this point depicts the end of
plastic deformation of the material.
Dislocations or slip become too much in number and they restrict each other’s movement.

Ultimate Stress point (E)
After Lower Yield point D, Strain Hardening in the materials takes place. Strain hardening,
also known as work hardening, is the strengthening of a metal occurs because of dislocation
movements within the crystal structure of the material and hence there is a positive rise in curve
from D to E. In this region as stress increases strain also increases
At point E the specimen takes maximum load, and the corresponding stress at point E is called
the ultimate stress point “E”.
Breaking Point (F)
Beyond the ultimate stress point is reached Necking takes place and the cross sectional area
considerably decreases, the load carrying capacity of the specimen reduces and hence in the
portion E to F the strain increases with decrease in stress. At point F the specimen breaks. The
stress at this point is called breaking stress or fracture stress.
1.7 True Stress - Strain and Engineering Stress - Strain
Let P be the load, Ao be the original area of Cross-section, A be the area of cross-section at
any instant.
Engineering stress is the applied load divided by the original cross-sectional area of a
material. Also known as nominal stress.
Load P N
Engineering Stress σ = =
Original Area of Cross−section Ao mm2
True stress is the applied load divided by the actual cross-sectional area (the changing area
with respect to time) of the specimen at that load
Load P N
True Stress σ = =
Actual Area of Cross−section at any instant A mm2
Engineering strain is the change in length to its original length in a tensile test. Also known
as nominal strain.
δl
Engineering Strain ε =
l
δl
True strain is the sum of all the strains over the original length. True Strain ε = ∑
l

Additional Information – Photo Gallery
Detailed information for specimen preparation
Various Specimens
UTM for testing and Computer to plot Stress-Strain curve.

Location of plastic region Location of Dislocation upon Loading and Unloading
Necking in Tensile specimen
Specimens undergoing test Actual Stress-Strain curve

1.7 Stress – Strain Relation or Diagram for Brittle Material
Brittle materials, which includes cast iron,

glass, and stone do not have a yield point, and
do not strain-harden. Therefore, the ultimate
strength and breaking strength are the same. A
typical stress–strain curve is shown in the
figure.
Proof Stress:
For materials which do not have clearly

defined yield point, an arbitrary yield point is
defined by drawing a line which is offset by a
certain strain value and is parallel to the
original stress-strain line (within proportional
limit). The strain by which line is offset can
be 0.1% or 0.2% and the corresponding stress
is the Proof Stress at 0.1% or 0.2% strain
respectively.
Additional formulas to remember:
Percentage Elongation in Length,

Final Length−Initial Length
% Elongation = x 100
Initial Length
Lf −Li
% Elongation = x 100
Li
Percentage Reduction in Area,

Initial Area−Final Area
% Reduction = x 100
Initial Area
Ai −Af
% Reduction = x 100
Ai

1.8 Problems
1. The following data refer to a mild steel specimen tested in a laboratory
• Diameter of the specimen - 25mm

• Length of the specimen – 300 mm
• Extension under a load of 15kN – 0.045 mm
• Load at yield point – 127.65kN
• Maximum load – 208.60kN
• Length of the specimen after failure – 375mm
• Neck diameter – 17.75mm
Determine Young’s modulus, Yield stress, Ultimate stress, % Elongation, %Reduction in

area, safe or permissible stress adopting a factor of safety 2
Given Data:
do = 25mm, df = 17.75mm, Lo = 300mm, Lf = 375mm, δl = 0.045mm, Fmax = 208.60kN
πdo 2 πx252
Area of the specimen, A = = = 490.87 mm2
4 4
F 15𝑥103 𝐍
σ= = = 30.55
A 490.87 𝐦𝐦𝟐
δl 0.045
ε= = = 1.5x10-4
l 300
𝜎 30.55 𝐍
→Young’s Modulus E = = = 203.66x103
𝜀 1.5x10−4 𝐦𝐦𝟐
F 127.65𝑥103 𝐍
→ Yield stress σy = = = 260.04
A 490.87 𝐦𝐦𝟐
F 208.60𝑥103 𝐍
→ Ultimate stress σu = = = 424.95
A 490.87 𝐦𝐦𝟐
Lf −Li 375−300
→ % Elongation = x 100 = x100 = 25%
Li 300
Ai −Af
→% Reduction = x 100
Ai
πdf 2 πx17.752
Af = = = 247.44 mm2
4 4

490.87−247.44
∴ x100 = 49.59 %
490.87
Ultimate or Yield Stress

→ FOS =
Note:
In question they have asked for safe permissible stress hence take yield stress for calculation
For Maximum permissible stress take ultimate stress for calculation
Yield Stress
∴ FOS =
Wkt, FOS = 2
260.04
2=
260.04 𝐍
Working stress or Design stress = = 130.02 𝐦𝐦𝟐
2
2. A rod 150 cm long and a diameter 2 cm is subjected to an axial pull of 20kN. If the
modulus of elasticity of material is 200 GPa. Determine stress, strain and Elongation of
rod.
Given data:
l = 150 cm = 1500 mm
d = 2 cm = 20 mm
P = 20kN = 20x103 N
N
E = 200 GPa = 200x103
mm2
𝜋𝑑 2 𝜋202
Area = = = 314.15 mm2
4 4
F 20𝑥103 𝐍
→σ= = = 63.66
A 314.15 𝐦𝐦𝟐
𝜎 σ 63.66
→E = ε= = 200x10 3
= 3.183x10-4
𝜀 E
δl
→ε= δl = ε x l = 3.183x10-4 x 1500
l
δl = 0.477 mm

3. A bar of a rectangular section of 20 mm × 30 mm and a length of 500 mm is subjected

to an axial compressive load of 60 kN. If E = 102 kN/mm2 and v = 0.34, determine the
changes in the length and the sides of the bar.
• Since the bar is subjected to compression, there will be decrease in length, increase in
breadth and depth. These are computed as shown below
• L = 500 mm, b = 20 mm, d = 30 mm, P = 60 x1000 = 60000 N, E = 102000 N/mm2
• Cross-sectional area A = 20 × 30 = 600 mm2
• Compressive stress  = P/A = 60000/600 = 100 N/mm2
• Longitudinal strain L = /E = 100/102000 = 0.00098
• Lateral strain lat =  L = 0.34 x 0.00098 = 0.00033
• Decrease in length L = L L = 0.00098 x 500 = 0.49 mm
• Increase in breadth b = lat b = 0.00033 x 20 = 0.0066 mm
• Increase in depth d = lat d = 0.00033 x 30 = 0.0099 mm
4. Determine the stress in each section of the bar shown in the following figure when
subjected to an axial tensile load of 20 kN. The central section is of square cross-section;
the other portions are of circular section. What will be the total extension of the bar? For
the bar material E = 210000MPa.
The bar consists of three sections with change in diameter. Loads are applied only at the ends.
The stress and deformation in each section of the bar are computed separately. The total
extension of the bar is then obtained as the sum of extensions of all the three sections. These
are illustrated in the following steps.
The bar is in equilibrium under the action of applied forces
Stress in each section of bar = P/A and P = 20000N

i. Area of Bar A =  x 202/4 = 314.16 mm2

ii. Stress in Bar A : A = 20000/ 314.16 = 63.66MPa
iii. Area of Bar B = 30 x30 = 900 mm2
iv. Stress in Bar B : B = 20000/ 900 = 22.22MPa
v. Area of Bar C =  x 152/4 = 176.715 mm2
vi. Stress in Bar C : C = 20000/ 176.715 = 113.18MPa
Extension of each section of bar = L/E and E = 210000 MPa
i. Extension of Bar A = 63.66 x 250 / 210000= 0.0758 mm
ii. Extension of Bar B = 22.22 x 100 / 210000= 0.0106 mm
iii. Extension of Bar C = 113.18 x 400 / 210000= 0.2155 mm
Total extension of the bar = 0. 302mm
5. Determine the overall change in length of the bar shown in the figure below with
following data: E = 100000 N/mm2
The bar is with varying cross-sections and subjected to forces at ends as well as at other interior
locations. It is necessary to study the equilibrium of each portion separately and compute the
change in length in each portion. The total change in length of the bar is then obtained as the
sum of extensions of all the three sections as shown below.
Forces acting on each portion of the bar for equilibrium

Since each portion of the bar results in decrease in length, they can be added without any
algebraic signs.
Hence Total decrease in length = 0.096 + 0.455 + 0.306 = 0.857mm
Note:
For equilibrium, if some portion of the bar may be subjected to tension and some other portion
to compression resulting in increase or decrease in length in different portions of the bar. In
such cases, the total change in length is computed as the sum of change in length of each portion
of the bar with proper algebraic signs. Generally positive sign (+) is used for increase in length
and negative sign (-) for decrease in length.

1.9 Elongation of tapering bars of circular cross section
Consider a circular bar uniformly tapered from diameter d1 at one end and gradually increasing
to diameter d2 at the other end over an axial length L as shown in the figure below.
Since the diameter of the bar is continuously changing, the elongation is first computed over
an elementary length and then integrated over the entire length. Consider an elementary strip
of diameter d and length dx at a distance of x from end A.
Using the principle of similar triangles the following equation for d can be obtained

Problem:
A bar uniformly tapers from diameter 20 mm at one end to diameter 10 mm at the other end
over an axial length 300 mm. This is subjected to an axial compressive load of 7.5 kN. If E =
100 kN/mm2, determine the maximum and minimum axial stresses in bar and the total change
in length of the bar.

1.10 Elongation of tapering bars of rectangular cross section

Consider a bar of same thickness t throughout its length, tapering uniformly from a breadth B
at one end to a breadth b at the other end over an axial length L. The flat is subjected to an
axial force P as shown in the figure below.
Since the breadth of the bar is continuously changing, the elongation is first computed over an
elementary length and then integrated over the entire length. Consider an elementary strip of
breadth bx and length dx at a distance of x from left end.
Using the principle of similar triangles the following equation for bx can be obtained

Problem
An aluminium flat of a thickness of 8 mm and an axial length of 500 mm has a width of 15 mm

tapering to 25 mm over the total length. It is subjected to an axial compressive force P, so that
the total change in the length of flat does not exceed 0.25 mm. What is the magnitude of P, if
E = 67,000 N/mm2 for aluminium?
1.11 Elongation in Bar Due to Self-Weight
Consider a bar of a cross-sectional area of A and a length L is suspended vertically with its
upper end rigidly fixed as shown in the adjoining figure. Let the weight density of the bar is .
Consider a section y- y at a distance y from the lower end.
Weight of the portion of the bar below y-y =  A y
Stress at y-y : y =  A y /A =  y
Strain at y-y : y =  y / E
Change in length over dy: dy =  y dy / E

Problem:
A stepped steel bar is suspended vertically. The diameter in the upper half portion is 10 mm,
while the diameter in the lower half portion is 6 mm. What are the stresses due to self-weight
in sections B and A as shown in the figure. E = 200 kN/mm2. Weight density,  = 0.7644x10-
3 N/mm3. What is the change in its length if E = 200000 MPa?
Stress at B will be due to weight of portion of the bar BC

Sectional area of BC: A2 =  x 62/4 = 28.27 mm2
Weight of portion BC: W2 =  A2 L2 = 0.7644x 10-3 x 28.27 x 1000 = 21.61N
Stress at B: B = W2/A2 = 21.61/28.27 = 0.764 MPa
Stress at A will be due to weight of portion of the bar BC + AB
Sectional area of AB: A1=  x 102/4 = 78.54 mm2
Weight of portion AB: W1 =  A1 L1 = 0.7644x 10-3 x 78.54 x 1000 = 60.04N
Stress at A: c = (W1+W2)/A1 = (60.04+ 21.61) / 78.54 = 1.04 MPa
Change in Length in portion BC
This is caused due to weight of BC and is computed as:

1.12 Compound or composite bars
A composite bar can be made of two bars of different materials rigidly fixed together so that
both bars strain together under external load. As the strains in the two bars are same, the stresses
in the two bars will be different and depend on their respective modulus of elasticity. A stiffer
bar will share major part of external load.
In a composite system the two bars of different materials may act as suspenders to a third rigid
bar subjected to loading. As the change in length of both bars is the same, different stresses are
produced in two bars.
1.10.1 Stresses in a Composite Bar

Let us consider a composite bar consisting of a solid bar, of diameter d completely encased in
a hollow tube of outer diameter D and inner diameter d, subjected to a tensile force P as shown
in the following figure.
Let the extension of composite bar of length L be δL. Let ES and EH be the modulus of elasticity
of solid bar and hollow tube respectively. Let S and H be the stresses developed in the solid
bar and hollow tube respectively.
Since change in length of solid bar is equal to the change in length of hollow tube, we can
establish the relation between the stresses in solid bar and hollow tube as shown below :

ES/EH is called modular ratio. Using the above equation stress in the hollow tube can be
calculated. Next, the stress in the solid bar can be calculated using the equation
P = S AS + H AH

Problems.
A flat bar of steel of 24 mm wide and 6 mm thick is placed between two aluminium alloy flats
24 mm × 9 mm each. The three flats are fastened together at their ends. An axial tensile load
of 20 kN is applied to the composite bar. What are the stresses developed in steel and
aluminium alloy? Assume ES = 210000 MPa and EA = 70000MPa.

2. A short post is made by welding steel plates into a square section and then filling inside with
concrete. The side of square is 200 mm and the thickness t = 10 mm as shown in the figure.
The steel has an allowable stress of 140 N/mm2 and the concrete has an allowable stress of 12
N/mm2. Determine the allowable safe compressive load on the post. EC = 20 GPa, Es = 200
GPa.
Since the composite post is subjected to compressive load, both concrete and steel tube will
shorten by the same extent. Using this condition following relation between stresses in concrete
and steel can be established.

3. A rigid bar is suspended from two wires, one of steel and other of copper, length of the wire
is 1.2 m and diameter of each is 2.5 mm. A load of 500 N is suspended on the rigid bar such
that the rigid bar remains horizontal. If the distance between the wires is 150 mm, determine
the location of line of application of load. What are the stresses in each wire and by how much
distance the rigid bar comes down? Given Es = 3Ecu= 201000 N/mm2.
i. Area of copper wire (Acu) = Area of steel wire(As) =  x 2.52/4 = 4.91 mm2
ii. For the rigid bar to be horizontal, elongation of both the wires must be same. This condition
leads to the following relationship between stresses in steel and copper wires as:
iii. Using force equilibrium, the stress in copper and steel wire can be calculated as:
P = Ps + Pcu = s As + cu Acu = 3 cu As + cu Acu = cu (3As + Acu)
iv. Downward movement of rigid bar = elongation of wires
v. Position of load on the rigid bar is computed by equating moments of forces carried by
steel and copper wires about the point of application of load on the rigid bar.

Note:
If the load is suspended at the centre of rigid bar, then both steel and copper wire carry the
same load. Hence the stress in the wires is also same. As the moduli of elasticity of wires are
different, strains in the wires will be different. This results in unequal elongation of wires
causing the rigid bar to rotate by some magnitude. This can be prevented by offsetting the load
or with wires having different length or with different diameter such that elongation of wires
will be same.

1.13 Temperature stresses in a single bar

If a bar is held between two unyielding (rigid) supports and its temperature is raised, then a
compressive stress is developed in the bar as its free thermal expansion is prevented by the
rigid supports. Similarly, if its temperature is reduced, then a tensile stress is developed in the
bar as its free thermal contraction is prevented by the rigid supports. Let us consider a bar of
diameter d and length L rigidly held between two supports as shown in the following figure.
Let α be the coefficient of linear expansion of the bar and its temperature is raised by ΔT (°C)
• Free thermal expansion in the bar = α ΔT L.

• Since the supports are rigid, the final length of the bar does not change. The fixed ends
exert compressive force on the bar so as to cause shortening of the bar by α ΔT L.
• Hence the compressive strain in the bar = α ΔT L / L = α ΔT
• Compressive stress = α ΔT E
• Hence the thermal stresses introduced in the bar = α ΔT E
Note:
The bar can buckle due to large compressive forces generated in the bar due to temperature
increase or may fracture due to large tensile forces generated due to temperature decrease.
Problem
A rail line is laid at an ambient temperature of 30°C. The rails are 30 m long and there is a
clearance of 5 mm between the rails. If the temperature of the rail rises to 60°C, what is the
stress developed in the rails?. Assume α = 11.5 × 10−6/°C, E = 2,10,000 N/mm2
• L = 30,000 mm, α = 11.5 × 10−6/°C, Temperature rise ΔT = 60-30 = 30oC
• Free expansion of rails = α ΔT L = 11.5 × 10−6 × 30 × 30000 = 10.35mm
• Thermal expansion prevented by rails = Free expansion – clearance = 10.35 – 5 = 5.35mm
• Strain in the rails  = 5.35/30000 = 0.000178
• Compressive stress in the rails =  x E = 0.000178 x 210000 =37.45N/mm2.

1.14 Temperature Stresses in a Composite Bar

A composite bar is made up of two bars of different materials perfectly joined together so that
during temperature change both the bars expand or contract by the same amount. Since the
coefficient of expansion of the two bars is different thermal stresses are developed in both the
bars. Consider a composite bar of different materials with coefficients of expansion and
modulus of elasticity, as α1, E1 and α2, E2, respectively, as shown in the following figure. Let
the temperature of the bar is raised by ΔT and α1 > α2
Free expansion in bar 1 = α1 ΔT L and Free expansion in bar 2 = α2 ΔT L. Since both the bars
expand by ΔL together we have the following conditions:
• Bar 1: ΔL < α1 ΔT L. The bar gets compressed resulting in compressive stress
• Bar 2: ΔL > α2ΔT L. The bar gets stretched resulting in tensile stress.
Let 1 and 2 be the temperature stresses in bars. The above equation can be written as:
In the absence of external forces, for equilibrium, compressive force in Bar 1 = Tensile force
in Bar 2. This condition leads to the following relation

Using the above two equations, temperature stresses in both the bars can be computed. This is
illustrated in the following example.
Note:
If the temperature of the composite bar is reduced, then a tensile stress will be developed in
bar 1 and a compressive stress will be developed in bar 2 , since α1 > α2.
Problems
1 A steel flat of 20 mm × 10 mm is fixed with aluminium flat of 20 mm × 10 mm so as to make

a square section of 20 mm × 20 mm. The two bars are fastened together at their ends at a
temperature of 26°C. Now the temperature of whole assembly is raised to 55°C. Find the stress
in each bar. Es = 200 GPa, Ea = 70 GPa, αs = 11.6 × 10−6/°C, αa = 23.2 × 10−6/°C.
2. A flat steel bar of 20 mm × 8 mm is placed between two copper bars of 20 mm × 6 mm

each so as to form a composite bar of section of 20 mm × 20 mm. The three bars are fastened
together at their ends when the temperature of each is 30°C. Now the temperature of the
whole assembly is raised by 30°C. Determine the temperature stress in the steel and copper
bars. Es = 2Ecu= 210 kN/mm2, αs = 11 × 10−6/°C, αcu = 18 × 10−6/°C.

1.15 Simple Shear stress and Shear Strain

Consider a rectangular block which is fixed at the bottom and a force F is applied on the top
surface as shown in the figure (a) below.
Equal and opposite reaction F develops on the bottom plane and constitutes a couple, tending
to rotate the body in a clockwise direction. This type of shear force is a positive shear force
and the shear force per unit surface area on which it acts is called positive shear stress (). If
force is applied in the opposite direction as shown in Figure (b), then they are termed as
negative shear force and shear stress.
The Shear Strain () = AA‟/AD = tan. Since  is a very small quantity, tan  . Within the
elastic limit,    or  = G 
The constant of proportionality G is called rigidity modulus or shear modulus.
Note:
Normal stress is computed based on area perpendicular to the surface on which the force is
acting, while, the shear stress is computed based on the surface area on which the force is
acting. Hence shear stress is also called tangential stress.

1.16 Complementary Shear Stresses
Consider an element ABCD subjected to shear stress ( ) as shown in figure (a). We cannot
have equilibrium with merely equal and opposite tangential forces on the faces AB and CD as
these forces constitute a couple and induce a turning moment. The statical equilibrium demands
that there must be tangential components (‟) along AD and CB such that that can balance the
turning moment. These tangential stresses (‟) is termed as complimentary shear stress.
Let t be the thickness of the block. Turning moment due to  will be ( x t x LAB ) LBC and
Turning moment due to ’ will be (‟ x t x LBC ) LAB. Since these moments have to be equal
for equilibrium we have:
( x t x LAB ) LBC = (‟ x t x LBC ) LAB.
From which it follows that  = ‟ , that is, intensities of shearing stresses across two mutually
perpendicular planes are equal.

1.17 Volumetric strain

This refers to the slight change in the volume of the body resulting from three mutually
perpendicular and equal direct stresses as in the case of a body immersed in a liquid under
pressure. This is defined as the ratio of change in volume to the original volume of the body.
Consider a cube of side „a‟ strained so that each side becomes „a  a’.
• Hence the linear strain = a/a.
• Change in volume = (a  a)3 –a3 =  3a2a. (ignoring small higher order terms)
• Volumetric strain v =  3a2 a/a3 =  3 a/a
• The volumetric strain is three times the linear strain
1.18 Bulk Modulus

This is defined as the ratio of the normal stresses (p) to the volumetric strain (v) and denoted
by ‘K’. Hence K = p/v . This is also an elastic constant of the material in addition to E, G and
.
1.19 Relation between elastic constants
1.19.1 Relation between E,G and 

Consider a cube of material of side „a' subjected to the action of the shear and complementary
shear stresses and producing the deformed shape as shown in the figure below.
• Since, within elastic limits, the strains are small and the angle ACB may be taken as 450.
• Since angle between OA and OB is very small hence OA  OB. BC, is the change in the
length of the diagonal OA
• Strain on the diagonal OA = Change in length / original length = BC/OA
= AC cos45/ (a/sin45) = AC/ 2a = a  / 2 a =  / 2

• It is found that strain along the diagonal is numerically half the amount of shear stain.

• But from definition of rigidity modulus we have, G =  /

• Hence, Strain on the diagonal OA =  / 2G
The shear stress system is equivalent or can be replaced by a system of direct stresses at 450 as
shown below. One set will be compressive, the other tensile, and both will be equal in value to
the applied shear stress.

1.19.2 Relation between E,K and 

Consider a cube subjected to three equal stresses a shown in the figure below.
1.19.3 Relation between E, G and K

1.20 Exercise problems
1. A steel bar of a diameter of 20 mm and a length of 400 mm is subjected to a tensile force of

40 kN. Determine (a) the tensile stress and (b) the axial strain developed in the bar if the
Young‟s modulus of steel E = 200 kN/mm2
Answer: (a) Tensile stress = 127.23MPa, (b) Axial strain = 0.00064
2. A 100 mm long bar is subjected to a compressive force such that the stress developed in the
bar is 50 MPa. (a) If the diameter of the bar is 15 mm, what is the axial compressive force?
(b) If E for bar is 105 kN/mm2, what is the axial strain in the bar?
Answer: (a) Compressive force = 8.835 kN, (b) Axial strain = 0.00048
3. A steel bar of square section 30 × 30 mm and a length of 600 mm is subjected to an axial

tensile force of 135 kN. Determine the changes in dimensions of the bar. E = 200
kN/mm2, v = 0.3.
Answer: Increase in length δl = 0.45 mm, Decrease in breadth δb = 6.75 × 10−3 mm
4. A stepped circular steel bar of a length of 150 mm with diameters 20, 15 and 10 mm along
lengths 40, 50 and 65 mm, respectively, subjected to various forces is shown in figure below.
If E = 200 kN/mm2, determine the total change in its length.
Answer : Total decrease in length = 0.022mm

5. A stepped bar is subjected to axial loads as shown in the figure below. If E = 200 GPa,
calculate the stresses in each portion AB, BC and CD. What is the total change in length of
the bar?
Answer: Total increase in length = 0.35mm
6. A 400-mm-long aluminium bar uniformly tapers from a diameter of 25 mm to a diameter of

15 mm. It is subjected to an axial tensile load such that stress at middle section is 60 MPa.
What is the load applied and what is the total change in the length of the bar if E = 67,000
MPa? (Hint: At the middle diameter = (25+15)/2 = 20 mm).
Answer: Load = 18.85kN, Increase in length = 0.382 mm
7. A short concrete column of 250 mm × 250 mm in section strengthened by four steel bars
near the corners of the cross-section. The diameter of each steel bar is 30 mm. The column is
subjected to an axial compressive load of 250 kN. Find the stresses in the steel and the concrete.
Es = 15 Ec = 210 GPa. If the stress in the concrete is not to exceed 2.1 N/mm2, what area of
the steel bar is required in order that the column may support a load of 350 kN?
Answer: Stress in concrete = 2.45N/mm2, Stress in steel = 36.75N/mm2, Area of steel = 7440 mm2

8. Two aluminium strips are rigidly fixed to a steel strip of section 25 mm × 8 mm and 1 m
long. The aluminium strips are 0.5 m long each with section 25 mm × 5 mm. The composite
bar is subjected to a tensile force of 10 kN as shown in the figure below. Determine the
deformation of point B. Es = 3EA = 210 kN/mm2. Answer: 0.203mm
(Hint: Portion CB is a single bar, Portion AC is a composite bar. Compute elongation
separately for both the portions and add)
Outcomes:
Understand simple, compound, thermal stresses and strains their relations, Poisson’s ratio,
Hooke’s law, mechanical properties including elastic constants and their relations
Determine stresses, strains and deformations in bars with varying circular and rectangular
cross-sections subjected to normal and temperature loads
Further Reading
TEXT BOOKS:
1. James M Gere, Barry J Goodno, Strength of Materials, Indian Edition, Cengage Learning,
2009.
2. R Subramanian, Strength of Materials, Oxford, 2005.
REFERENCE BOOKS:
1. S S Rattan, Strength of Materials, Second Edition, McGraw Hill, 2011.
2. Ferdinand Beer and Russell Johston, Mechanics of materials, Tata McGraw Hill, 2003.

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MECHANICS OF MATERIALS 17ME34

Stress & Strain

• Classification Of Engineering Materials

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1.1 Classification of Engineering Materials

1.2 Choice of Selection of Engineering Materials

1.3 Physical Properties of Materials

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1.4 Mechanical Properties

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1.5 Stress, Strain and Hook’s law

Applied Load or Force F or P N

1.5.1.1 Types of Stresses

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1.5.2.1 Types of Strain

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Change in length (Extension) dl δl

Change in Length (Reduction) dl δl

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DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU 11

1.5.4 Hook’s Law

1.5.5 Modulus of Elasticity or Young’s Modulus (E)

Linear stress (Tensile or Compressive) 𝜎

1.5.6 Factor of Safety (FOS)

Ultimate or Yield Stress

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Proportional Limit (A)

Elastic Limit (B)

Upper Yield Point (C)

Lower Yield Point (D)

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Ultimate Stress point (E)

Breaking Point (F)

1.7 True Stress - Strain and Engineering Stress - Strain

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Additional Information – Photo Gallery

Detailed information for specimen preparation

UTM for testing and Computer to plot Stress-Strain curve.

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Location of plastic region Location of Dislocation upon Loading and Unloading

Necking in Tensile specimen

Specimens undergoing test Actual Stress-Strain curve

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1.7 Stress – Strain Relation or Diagram for Brittle Material

Brittle materials, which includes cast iron,

For materials which do not have clearly

Additional formulas to remember:

Percentage Elongation in Length,

Percentage Reduction in Area,

DEPARTMENT OF MECHANICAL ENGINEERING, ATMECE, MYSURU 18

1. The following data refer to a mild steel specimen tested in a laboratory

• Diameter of the specimen - 25mm

Determine Young’s modulus, Yield stress, Ultimate stress, % Elongation, %Reduction in

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Ultimate or Yield Stress

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3. A bar of a rectangular section of 20 mm × 30 mm and a length of 500 mm is subjected

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i. Area of Bar A =  x 202/4 = 314.16 mm2

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1.9 Elongation of tapering bars of circular cross section

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1.10 Elongation of tapering bars of rectangular cross section

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An aluminium flat of a thickness of 8 mm and an axial length of 500 mm has a width of 15 mm

1.11 Elongation in Bar Due to Self-Weight

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Stress at B will be due to weight of portion of the bar BC

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1.12 Compound or composite bars