Revo 540

Using Advanced Options 1
Using Advanced Options

An Overview:
Advanced Options found within the Revo
Builder in Matrix are designed to give advanced
users greater control over toolpath creation. Three
new milling operations (Flat on Rotary, Follow
Curve on Flat, or Follow Curve on Rotary)
can be added to an existing toolpath, enabling the
cutter to reach hard-to-mill areas and improving
the finish and definition of finely-detailed models.
Advanced Options for new and conventional
operations include rotating the A axis to a custom
angle, selecting a different cutter for different
parts of the job, and indicating several different
custom borders for the same model. When used
in conjunction with conventional strategies,
Advanced Options provide cleaner model detail
and minimize additional milling time.
Advanced Options may be used with any of

the typical six strategies. To engage them, turn
ON the Advanced Options selector in the first
screen of the Revo Mill Builder in Matrix. For
any of the given strategies, there are no additional
steps required when preparing the models in
Matrix. However, it is important to be aware that,
even though all of the steps performed during a
conventional operation are still required when
Advanced Options are turned on, the sequence
of the steps and their layout on-screen will differ.
After inputting the model into the Revo builder

and completing the early steps in the selected
strategy, the user will be prompted to create the
STL file as usual. Then, the Advanced Setup
Options menu displays. This menu details the
existing milling operations for the model. Here,
specific settings for each part of the conventional
milling operation can be adjusted: for example, the
user can select a different cutter for each part of the
job as well as include mill depths and borders just
like when running a conventional strategy. Then,
the user can insert additional milling operations to
improve the quality and definition of the cut. Each
new operation has its own set of parameters that
the user can control, as well. Finally, the user can
adjust the order in which each operation will be
milled, if so desired.
2 | Using Advanced Options
When inserting additional operations, the user Flat Milling on Rotary (toolpath in red)
may choose to repeat operations already available
in the conventional strategy, as when including a
“second pass” over a portion of the model with a
new cutter and a different border; or, the user may
insert one of three advanced toolpaths. Each of the
advanced toolpaths is available depending upon
its compatibility with the conventional strategy
already in use (e.g., a rotary toolpath cannot be Using both operations together produces prongs,
added to a flat-milling job). The three advanced lettering, and other designs that are clean on both
options are Flat Milling on Rotary, Follow sides, rather than angled on one or both sides, thus
Curve on Rotary, and Follow Curve on Flat. improving model detail and reducing clean-up time.
In the illustration below, both toolpaths are shown
Flat Milling on Rotary: The mill rotates the together: the original rotary toolpath in red and the
rotary ring fixture to the angle specified by the user Flat Milling on Rotary toolpath in blue.
(top, left, right, bottom, or a custom angle specified
by the user) and holds it still during milling rather With both Traditional and Flat Milling on Rotary
than continuing to rotate it. This provides the strategies selected:
model with greater detail on any part specified by
the user.
Flat Milling on Rotary

Top: Custom:
Follow Curve on Flat: After selecting this

operation, the user may input curves that lie on the
flat surface of a model and Matrix will translate the
curves directly into a toolpath. This may be used to
produce an “engraved” effect or to clean up parts of
the model that may have been cut with slightly less
definition than desired. The interesting element
in this strategy is that there need not be a surface
around which the cutter is moving: simply a curve
This operation solves a problem that typically
will do. As shown below, the word “REVO” will be
occurs when running a rotary toolpath. When
engraved into the surface of the part. To produce
prongs, lettering, or other small details are milled
this effect, the curves representing the shape of the
on the head of a ring during a rotary operation, the
letters were placed onto the surface of the part (they
toolpath (shown in red, below) is in fact angled,
may also be placed just above or just below the
rather than straight, because the cutter is held at an
surface of the part) and input into the builder using
angle (represented by the arrow in the illustration
this advanced option.
below, left) as the ring rotates. The resulting model
reflects this, and often requires further clean-
Follow Curve on Flat:
up prior to casting. The new Flat Milling on
Rotary operation solves this problem by holding
the ring flat during milling. The cutter is always
perpendicular to the part, producing a cleaner
toolpath. Compare the two toolpaths below.
Traditional Rotary (toolpath in red)

During this strategy, the user indicates the “Depth Rotary: ring continues to turn on A axis.
Below Curve”, or, the depth below the path curve
that the cutter will sink to when cutting the curves.
The width of the resulting cuts depends upon
the width of the selected cutter and the depth to
which the cutter is plunged below the curves on
the surface of the model. When a tapered cutter is
sunk rather deeply into the surface, the width of the
cut is determined by a thicker part of the taper, as
illustrated in the two examples below:
When using a tapered cutter, a shallow depth

below curve produces a narrower cut: In addition to the familiar processes of adding
custom borders, adjusting mill depths, and
specifying toolpath distance and step size, further
options are available for use with advanced or
conventional toolpaths. Among these are options to:
Specify different cutters for different

toolpaths: The mill will pause during the job to
allow the user to change cutters when a new cutter
is specified for the next toolpath.
... and a deeper depth below curve produces a Adjust the quality of milling for different
wider cut: toolpaths: This option allows the user to indicate
a coarse quality during parts of a job and a fine
quality during other parts. For example, in the case
of a finely-detailed head and a plain shank, or the
detailed front of a pendant with a plain back, each
operation may be milled with differing levels of
coarseness to cut down on milling time.
Specify fixture angle: Top, Bottom, or

Custom: The mill can now rotate either the open
two-sided fixture plate or the rotary fixture to a
Follow Curve on Rotary: This strategy employs custom angle and run a flat milling operation at
the same concept as Follow Curve On Flat, but it that angle. This way, details that were previously
is run on the rotary fixture. If the curves are on the difficult to reach or had significant “stepping”
flat surface of a rotary ring, the user may direct the because of the angle of the cutter can be reached
mill to hold the rotary fixture flat during cutting; with ease for improved detail.
or, if the curves wind around the shank of a rotary
ring, the user may direct the mill to turn the ring Specify Fixture Angle: Custom
during cutting. 3-Sided auto flip: Use with 50 mm open fixture
plate ONLY
Follow Curve on Rotary: Flat: ring is held still on
A axis
Flat on Rotary: During 1- or 3-sided rotary After creating the STL, the Advanced Setup
strategies, ring is held flat on a custom angle Options screen will appear. The different parts of
during milling this screen are labeled below:
Change Toolpath Type: The user can choose

from among five new paths for the cutter, including
a circular spiral pattern and a contour pattern
that cuts only the inside and outside of the object.
When used with a flat cutter, the Contour option
smooths out raster lines to achieve a flat finish. (A) The milling operations to be run on the model
are listed at the top of the screen. Upon first
Complete a job with a Contour using a Flat Cutter: entering this screen, the list displays the typical
operations associated with the selected strategy.
To adjust the options for one of the operations in
the list, click on it, which turns the black selection
arrow to white. The options for the selected strategy
appear below the list in the builder screen.
(B) Indicator lights for each milling operation

display when satisfactory Pre-Flight and
Toolpath requirements have been met (Passed or
Failed will display).
(C) Menu controls (Insert, Delete, Up, Down)

enable the user to add, erase, and change the order
of milling operations;
How to Use Advanced Options:
To use advanced options, prepare the model for the (D) View controls switch the on-screen view from
appropriate strategy as usual in Matrix and enter the STL to the Nurbs model.
the Revo Builder. Select the Advanced Options
indicator in the Revo Builder. Then, select the (E) Once all of the operations display Passed for
strategy that is appropriate for the model being their Pre-Flight Parameters, click on Make
milled. Paths to create the toolpath. Once the toolpath is
complete, the Make RVO button will appear. Click
this button to save the RVO file in the computer in
preparation for milling.
Adjusting Settings for Conventional

After activating Advanced Options, choose the
standard strategy typical for your model Complete
Paths:
The Advanced Setup Options screen starts
the early steps of the builder for the strategy
with a list of all operations that will be run on the
selected just as before (input the model, create the
model. For a simple rotary one-sided strategy,
STL, etc.).
only the rotary one-sided operation is listed. For
a more complex strategy, like the three-sided that the options for each one are appropriately
rotary strategy, all of the operations performed configured. Select a list item by clicking on it.
by the builder are listed separately: the builder The arrow beside it will light up and the options
first cuts out the supports, then runs two auto-flip associated with that operation will appear below
operations, then runs the rotary operation. Each of the list on the builder screen.
the operations run in each strategy are listed below:
Options for a rotary operation: (Set cutter and cut
Rotary Ring (1 Side) runs one milling operation quality)
called “Rotary (Single sided)”. This is the operation
that is run during the conventional rotary 1-sided
ring strategy.
Auto Flip plus Rotary (3 Sides) runs four

separate operations: the first one cuts out the
supports; the second and third consist of two “Flat
Milling (Auto Flip)” operations (one on each side of
the ring); and the fourth consists of the “Rotary (3
Sided Auto)” operation that completes the outside of Options for a flat operation: (Set path type & cut
the shank. quality, cutter, two-sided fixture angle, mill depth,
and borders)
Auto Flip Flat Milling (2 Sides) runs two “Flat

Milling 2 Sided” operations – one on each side of
the model.
For all rotary (single-sided and three-sided)

Auto Flip Flat Milling (3 Sides) begins with operations, the user is offered the option to select
a two-sided auto-flip operation that cuts out the a new cutter and specify milling quality. When
edge curve in order to better reach the head (or choosing cutters, remember to consider whether
other) details; the second operation flips the ring the current operation is cutting from rough or is
90 degrees so that the head (or other) details can running a second pass. Also note that, if a new
be milled, and the third and fourth operations cutter is selected for different parts of a strategy,
comprise the conventional auto flip “Flat Milling” the mill will pause between operations to allow the
operations. user to change the cutter.
Rotary (Single Sided & 3 Sided Auto Flip):
The best thing to do upon first arriving at the

Advanced Options screen is to select each of the
available items in the list, one-by-one, and check
One element that appears as an option for every Type Menu allows the user to adjust the finish
milling operation is the Cutter drop-down menu (Coarse through Xtra-Fine), using the slider bar
and the Set All Cutters GO command. As stated to set the default values for Distance Between
earlier, a different cutter may be used for different Paths and Step Size Along Path; or, the user
milling operations. This is set by pulling down may type in custom values.
the Cutter drop-down menu and highlighting the
desired cutter. The selected cutter will appear at the Click on one of the tick boxes to assign a Path
top of the list box and the other options will roll up Type for the area being cut. The first five options
again. displayed in this menu reflect the familiar milling
patterns available to users with DeskProto 3.1
If, however, the user needs just one cutter for every (pictured on the left). The next five, shown on the
operation, it is easy to set this up by selecting the right, below, are available to users with the new
desired cutter, as above, and clicking on Set All DeskProto 4.0. Matrix automatically detects
Cutters GO. Once the desired cutter has been set which version of the program is being run, and
with this button, even future operations that are displays the menu options accordingly.
inserted into the menu will reflect this choice.
For Flat Milling operations, the user can select a
new cutter, change the path type (how the cutter
will move during the operation), specify the angle
at which the fixture is held, set the mill depth, and
draw a custom border. Set the mill depths and
custom borders just as described in the section of
this manual pertaining to the conventional use of
the strategy.
Note: When specifying settings for conventional

operations, the angles should not be changed! This
ensures that the piece is properly milled. When
adding additional, advanced operations, it’s fine
to change the fixture angle; however, missing a
“front” or a “back” operation on the two-sided
flat fixture could be a grievous error, so it is best
to leave these settings alone when setting up the
conventional strategies necessary to properly cut
the job.
Flat Milling: Two or Three-sided options:
About the Path Type Menu:

Click on Path Type Menu Open, an option only The new options are:
available when using a flat milling strategy, to (1) Parallel Along X-Axis Reversed: reverses the
adjust the toolpath type if so desired. The Path direction of Parallel along X-Axis;
(2) Parallel Along Y-Axis Reversed: reverses the two-sided auto-flip operation, it is likely that the
direction of Parallel along Y-Axis; custom border will be the same for both sides of the
(3) Spiral – Inside Out: runs the Spiral, Inside Out model. The best way to handle this is to input the
path in a circular, rather than a block, pattern; same custom border twice into the two separate
(4) Spiral – Outside In: runs the Spiral, Outside In operations: once into the “Back” operation and
path in a circular, rather than a block, pattern. once into the “Front” operation. Although it is
tempting to use the Mirror Toolpath button, this
Spiral vs. Conventional Block Pattern: may actually confuse the issue, because Mirror
Toolpath ON creates two toolpaths that are
identical (back and front). The default list contains
both “Front” and “Back” operations. If one of these
was set to Mirror Toolpath ON, the other one would
be redundant.
Adding more toolpaths:

To add a new or conventional operation to the list,
(5) Contour Only: runs one path that proceeds click on Insert and select a milling operation from
around the outer and inner edges of the model the Mill Type Select menu that appears. The
only. Switching to the Flat cutter and selecting this operations found in the Mill Type Select menu
option for a standard 2-sided auto flip operation is a consist of all of the conventional and advanced
quick and easy way to smooth out the raster lines in operations available for use with the selected
a model at the very end of a mill job. Just be certain strategy and so, necessarily, differ by strategy:
to add this toolpath as the FINAL toolpath on a
job! Trying to run a Contour path type with a fine Mill Type Select menu options available for each
cutter cutting from the rough will likely cause the conventional strategy:
cutter to break.
Rotary Ring (1 Side): Standard Operation – first;
New Operations – last two
Setting the Mill Depths and Custom Borders

for flat milling operations in Advanced Options Auto Flip plus Rotary (3 Sides): Standard
follows much the same procedure as setting them Operations – first three; New Operations – last
for a conventional operation. Turn on the Mill three:
Depths indicator light. Click on the Mill Depth
icon and the mill depth for only this side of the
model (front or back) will appear. Set the depth to
the desired setting and input it into the Mill Depth
preview window. Turn on the Custom Border
indicator light and draw a custom border using the
Rectangle tool. Input the custom border. Then,
select the next two-sided flat milling operation and
repeat. It is best to use the same custom border
when setting up the conventional portions of the
mill job.
Note: When inputting a custom border and mill

depth for the default Back and Front sides of the
Auto Flip Flat Milling (2 Sides): Standard Flat on Rotary:

Operation – first; New Operation – second Adjust the path type, cutter, and fixture angle for
this strategy. Also, set a mill depth and custom
border.
Auto Flip Flat Milling (3 Sides): Standard

Operations – first two; New Operations – last one
The fixture angle directs the A axis how to hold the

ring while the cutter is working. The part can be
held still at the Top, Right, or Left angles while
To repeat a conventional milling milling this strategy. Or, the user can set a Custom
angle at which the mill will hold the part still.
operation with advanced options:
Notice in the illustrations above that the first
Top: Right:
one, two, or three menu items are the same as the
standard milling operations already listed in the
menu for that strategy. Select one of these in order
to run an additional conventional milling operation.
Then, adjust the settings for that strategy in the
options menu that appears below.
For example, run a “second pass” on a rotary or flat-

milling operation by adding the identical strategy
(“Flat Milling 2-Sided” or “Rotary Single-Sided”),
this time selecting a finer quality setting and a
smaller cutter with which to run the job.
For a flat milling operation, add definition to just Left: Custom:

one part of the model by changing the custom
border to a smaller border: that way, just a small
portion of the model will be cut during the second
pass. Each time the cutter is changed, the mill will
pause in the job and wait for the user to change the
cutter. However, all of the toolpaths are still saved
as one job, so that only this single job needs to be
loaded into the Revo Control software.
To add an advanced milling operation:

Each advanced milling operation that is compatible
with the given part offers its own set of options that
When electing to run the operation at a custom
the user can adjust in the builder screen.
angle, the Mill Depth and Custom Border
controls will work slightly differently. When the
Mill Depth appears on screen, select it and click
on Rotate (the option to Rotate the mill depth is rectangle curve tool to draw the custom border.
not offered with any other fixture-angle selection: Then, select the rectangle tool and be sure to draw
only “Custom”). Rotate the mill depth to the angle the border in the Milling View viewport so that it
at which the hard-to-reach details on the model will be recognized properly by the builder. After the
can best be milled. Then, input the mill depth into custom border is drawn, input it into the Border
the preview window and turn on the Custom preview window and click on Mill Viewport Off
Borders option. When the Custom Borders GO to restore the familiar four-viewport screen.
option is activated, the options Mill Viewport
On GO and Mill Viewport Off GO will appear, Turn ON Milling View viewport and draw Custom
allowing the user to open up a new viewport – the Border:
Milling View viewport – which appears on top of
the other four viewports.
Set Mill Depth by rotating cutter:
Resulting toolpath: (it will be planar in this

viewport):
Input mill depth and turn ON Custom Borders:
To automatically Mirror the specified toolpath to

the other side of the ring, with the identical milling
depths and custom borders set in the builder (e.g.,
with Right fixture angle selected, toolpath will be
mirrored to identical location on Left side of ring;
or, with Custom select, toolpath will be mirrored
to identical location on opposite side of ring),
select the Mirror option beneath the Two-sided
fixture angle:
The Milling View viewport is set up with a
nonstandard axis that changes based upon the With Mirror Toolpath selected, toolpath indicated
angle to which the Mill Depth was rotated in the for “custom” fixture position is applied to both
above operation. The axis is, in effect, projected sides of ring:
onto the cutting plane so that the cutting plane
is planar in this viewport. (This also shows a
top-down view of the ring at the angle at which it
will be held by the fixture during the flat milling
operation.)
Turn on the Mill Viewport before selecting the

Follow Curve on Rotary:

This strategy provides the option to select a cutter,
input the curves that will be followed during the
toolpath, set a depth to which the cutter will be
plunged beneath the curves during the cut, and
select whether the curves will be cut “rotary”
(where the fixture is rotated during the cut) or “flat” Input the angle indicator into the Angle preview
(where the fixture is held still on an angle during window (shown above).
the cut). In order to input curves into the builder,
the user must switch to the Nurbs view of the If Cut Rotary is ON, there is no option (and no
model, select the curves, and click on the IN arrow need) to set the angle, since, when this option is
to place them into the builder. selected, the fixture will continue turning the ring
to cut out curves that proceed all the way around
the outside of the shank.
Follow Curve on Flat:

This advanced operation allows the user to input
a cutter, select curves to input for the follow curve
operation, and specify the depth below the curve
that the cutter will be plunged during the cut. In
addition, the user selects which angle (Front or
Back of model) the fixture will be held during this
operation. In order to correctly enter the curves,
remember to select the Nurbs view of the model
first and then select the curves and input them into
If the ring will be held flat on the rotary fixture the Curves preview window.
during this operation, the Angle preview window
will appear.
To specify the angle, click on the Angle Indicator Making and Saving the RVO file:
icon and the angle indicator will appear in the Once all of the advanced options and additional
viewports. To indicate the angle at which the ring toolpaths have been specified, click on the Make
should be held flat, select the angle indicator and Toolpaths button. Each strategy in the list must
move it to the correct position on the ring using display the yellow PASSED indicator beneath its
Rotate, if necessary. Pre-Flight Parameters before this operation will
be successful!! As each toolpath is generated,
Note: This is NOT a traditional Mill Depth, so the the PASSED indicator will appear beneath the
depth at which the angle indicator is placed is not Toolpaths option and, once all have passed, the
important: just the angle. Make RVO File button will appear. Click on this
button to save the revo file to the desired location Before: Flat Milling Path
on the computer. It is now ready to be opened in
the Revo Control Software. As when using a
conventional milling strategy, the file has been
saved when the progress bar reaches “100%”.
After: with Freeform Borders
Note: When freeform custom borders are used on

a Flat Milling path, the Path Type will default
to the Parallel along the X-axis path. This is the
only setting available in the Advanced Options
portion of the builder with which the Freeform
Custom Borders option will work. This means
that, when Freeform Custom Borders are
entered into the builder, it will automatically
OVERWRITE any of the user’s settings in the Path
Type section of the Advanced Options screen
with this Parallel along the X-axis path.
Custom Borders & Trimmed Toolpaths: Before: Rotary Path After: with
(side view) Trim Toolpath
Use the following advanced options settings within
any of the applicable strategies: with any standard
or advanced flat milling operation, use Freeform
Custom Borders. With any advanced rotary
operation, use Custom Borders and Trim
Toolpath.
All three of these three new advanced options

strategies reduce milling time significantly by
minimizing the area where the mill will cut.
Traditionally, the borders around the parts have
been rectangular or square, meaning that the tool
could be cutting a lot of empty space out around the
part depending upon the model’s shape. This was
a disadvantage when using the auto-flip and rotary
strategies.
Before: Rotary Pass (Through Finger view) separate freeform borders will be used: one in the
Top (Looking Down) view of the model to ascribe
the area for the top-down pass; the next two in the
Through Finger view of the model (shown below,
right). Together, these two lines tell the mill where
to cut: only between them both. The area inside the
finger hole of the ring will not be touched by the
cutter; it will therefore “fall away” from the piece
after it is cut.
After: with Custom Borders
Note: Take special care when placing this

Using Freeform Borders on a Flat additional curve inside the finger rail: if advanced
milling passes will be run after this piece falls
Milling Pass: away, there is a slight chance the fallen piece may
wedge between the auto-flip fixture and the mill’s
When using the standard strategies or the
tabletop. Either remove the cut-out piece right after
Advanced Options for any job that includes
it falls out, place a support (shown above, right)
an auto-flip operation, it is now possible to enter
that will hold the cut-out piece to the ring, or do not
freeform borders into the Custom Borders
use the inner border when additional advanced
window to describe the area to be cut. This
toolpaths will be run subsequent to this one.
minimizes cut time by reducing the area the mill is
required to cut and eliminating the cutting of empty
space.
Using Trim Toolpath & Custom Borders
The freeform borders must be drawn first in on a Rotary Pass:
Matrix before the user enters the Mill Work The Trim Toolpath option controls the “toolpath
Builder: Advanced Options. Use closed, planar overcut” setting on the Rotary part of an Auto-
curves and Join together any curves that may be Flip Plus Rotary strategy. Usually, this value
separate. It’s fine to enter more than one; you can defaults to 1.5 mm on either side of the ring, which
even save additional time by ascribing an area means that an area of 1.5 mm of wax is left on either
inside the finger hole to leave untouched by the side of the ring between the ring. This space is
cutter. (This is only advisable when running the represented below:
2-sided or 3-sided auto flip strategies. The auto-flip
plus rotary strategy and the new three-sided auto- Silhouette of ring & Edge of ring (silver &
flip plus rotary strategy both require the use of the Toolpath Overcut: red) / Toolpath Overcut:
central hub, so this is NOT recommended when (red only)
running either of these two strategies.)
Note: It is possible to use Freeform Borders in the

standard strategies, but they must consist of only
one closed curve, and the border window will only
receive one curve; unlike the advanced strategies,
which will accept multiple freeform borders.
For the following three-sided auto-flip job, three

However, when milling a tapered ring, all this space starting in the clockwise direction, so that anything
is traditionally cut on either side of the widest part between the two angled lines will be milled at the
of the ring. Any parts of the ring that are narrower settings indicated, with the first angled line as the
than this are left with more than a 1.5 mm overcut. start angle and the second angled line as the end
angle.
To eliminate the extra time that the mill spends
cutting this “empty air”, it is possible to now fit the
overcut to the contour of the ring as seen in the
Side View viewport. This is accomplished using
the Advanced Options settings “Trim Toolpath”
during the rotary portion of an auto-flip plus rotary
strategy. In addition, it is now possible to indicate a
custom value for the overcut: instead of the default
1.5 mm, it is possible to indicate a new value, such
as 0.5 mm, to save the most time possible:
Before Trim (ring After Trim, 0.5 mm

selected) Toolpath Overcut
Warning: Although the Trim Toolpath option is

Before Custom Border:After Custom Border:
available during the Advanced Options 1-sided
rotary strategy, it is NOT RECOMMENDED!!
This is because the toolpath overcut allows you to
cut the ring away from the wax tube used during
the 1-sided rotary strategy. Without leaving
the standard toolpath overcut of 1.5 mm, it may
become very challenging to cut the part away from
the wax.
Yet you can save even more time when milling this
ring if you use the Custom Border option now
available on a rotary pass. This option controls the
amount of the ring that is milled during the rotary
operation: only the area between to angled lines Warning: As above, this Custom Border option
ascribed in the Through Finger viewport will be SHOULD NOT BE USED during the Advanced
milled. That way, if there are areas on one part of Options 1-Sided Rotary strategy, even though
the shank that don’t need to be run on the Rotary it is available to the user. If the entire ring (360-
pass, these can be skipped in order to save time. degrees) is not milled during this strategy, which
uses the wax tube, it will be very challenging to
In this example, the Flat Milling passes will successfully cut it from the wax tube!!
sufficiently complete the bottom of the shank, since
there are no other details down there that need to
be finished with a rotary pass. However, the sides
and top of the shank do need the rotary pass in
order to be milled correctly. Therefore, we’ll use
Custom Border angles to ascribe a smaller area
to be milled during the rotary pass. Set this angle
143 | Tutorials Using Advanced Options
Curves at top of letters: cutting depth below curve

= .75 mm
Chapter 11: Tutorials Using

Advanced Options
Based on the desired effect, the existing strategy-
in-use, and the design of the model, many
combinations of new operations and options can be
used to enhance conventional milling strategies.
The following examples show how to use 2 Start the Revo Mill Work builder.
Advanced Options to achieve:
- a clean finish on intricate designs such as raised Click on the Revo Mill Work builder, found
and sunken text; in the Builder fly-out menu, and turn ON the
- smoothness and definition in formerly hard-to- Rotary Ring (1 Side) strategy. Select Advanced
reach areas; Options ON and click on NEXT to proceed in the
- a detailed finish on one side of a model and a builder.
coarse finish on the other;
- a flat finish on the inside and outside of a ring,
erasing the raster lines in a fraction of the time;
- engraving on the inside bottom of a ring shank.
I. Rotary Ring (1 Side): Enhanced

3 Input the model, as usual, and create the
Details on a Signet Ring STL.
1 In Matrix, prepare the model (below) for
the Follow Curve on Flat and Follow Curve
The steps in the Revo Mill Work builder are the
on Rotary operations.
same as those for each conventional strategy until
after the STL file is created.
Use the Dupe Edge tool, found in the Curve fly-
out menu, to create curves that surround each of
4 At the Advanced Options screen, click
the edges on hard-to-mill details, such as sunken
on Insert GO to add the first new milling
lettering.
operation to the existing list: Flat Milling on
Rotary.
The default list contains the Rotary (Single

sided) operation. To add a new operation, click on
Insert GO.
The curves may be placed on the top or bottom of

the lettering: in the illustration below, the curves
were placed at the top of the lettering, and so a
Cutting Depth Below Curve will need to be
specified.
Tutorials Using Advanced Options 15
When the Mill Type Select menu appears (below), - Mill Depth: 8 mm below the top surface of the
click on Flat Milling on Rotary and it will appear ring.
in the list
- Custom Borders: 0.5 mm past the extents of the
model.
6 Click on Insert GO and select Flat Milling

on Rotary once more.
Rotate the Mill Depth to mill both sides of the

signet ring:
5 Set up the options for the Flat Milling on

Rotary operation to mill the top of the signet
ring.
Select the desired cutter and make sure that the 2

Sided Fixture Angle is set to Top. (Note: The Select the desired cutter and change the 2-Sided
Top mill depth is blue in the viewports.) Fixture Angle to Custom by pulling down the
drop-down list and clicking on Custom.
Turn Mirror Toolpath ON so that both sides of

the signet ring will be milled with these options.
Then, turn Mill Depth ON to see the Depth
preview window.
This operation will hold the ring still on the rotary

fixture and re-mill the top of the ring. Notice the
benefit this is over the former way (below, left). The
angles at the top of the model are finished straight,
clean, and true to the original model (below, right):
(L) Rotary 1-sided: (R) Flat Milling on Rotary:
Click on the Mill Depth icon to set the cutter

and cutting plane in the viewports. Select the mill
depth and click on Rotate to adjust it so that it is
aligned with the cut-away on one side of the ring.
Read the reminder below the preview window, and
only rotate the mill depth in the Through Finger
viewport!!
Keeping the Mill Depth and Custom Borders
OFF leaves them at their default values:
(Note: The Custom mill depth is yellow. The Right

mill depth is red and the Left one is orange.)
Select the mill depth and input it into the Depth

preview window. Because Mirror Toolpath was
set to ON, the mill depth only needs to be input
into the preview window one time and it will
automatically be mirrored to the other side of the
ring.
7 Provide a custom border to mill only the

shield on the side of the ring at the custom 8 Click on Insert GO and select a new
angle: operation: Follow Curve on Rotary. Set up
the options to better define the lettering on
Turning Custom Borders ON will now bring the sides of the ring.
up the Border preview window and the Mill
Viewport ON/OFF option. Click on Insert GO and select Follow Curve on
Rotary.
Note: Before drawing the custom border, it is
VERY IMPORTANT to click on Mill Viewport GO.
This causes the custom viewport to appear. Do not
click on the Rectangle tool until this viewport is
visible!!
When the Milling View viewport is visible, click Highlight the curves on the sides of the model and
on the Rectangle icon to draw a custom border. input them into the Curves preview window. This
Draw the rectangle so that it surrounds only the time, the curves will be cut out in a rotary fashion
shield on the side of the ring, and input it into the to follow the curvature of the ring shank, so make
Border preview window. Then, click on Mill sure that the Cut Rotary option is turned ON.
Viewport Off GO to turn off the Milling View Recall, in step 1, that these curves were created
viewport. with the Dupe Edge tool at the top of the lettering,
and so they must be milled at a depth of 0.5, which In the illustrations below, each toolpath is shown
is the depth to which the cutter was set into the ring in red or highlighted in magenta for emphasis:
shank to create the lettering.
1.
2.
10 Click on Make Paths GO to create the

toolpaths. 3.
Now that each Pre-Flight Parameter indicator Recall that this toolpath was created
light reads Passed for all of the operations that with Mirror Toolpath ON and so it
will be added to this mill job, click on Make Paths appears identical on both sides of the ring:
GO to create the toolpaths. As each toolpath is
created, the Toolpath indicator lights will change
from Unknown to Passed. In addition, the Make
RVO GO button will appear in preparation for
creating the RVO file.
4.
Notice that only the toolpath for the selected

operation is visible. Click on the red and black
arrows beside each item on the operation list to see
its related toolpath.
2 Proceed through the builder as usual;

5. then, create the STL
Input the model, minus the supports, into the

Model preview window and set up the desired
options for the conventional strategy.
In this case, each of the five operations that make

up this toolpath use the same cutter, and so each
toolpath is really one mill job. As long as the same
cutter was used in all of the operations, the mill
will run each one in the order indicated without
stopping and without any intervention from the
user. If different cutters were selected, the mill
will pause and wait for the user to change the
cutter before proceeding on to the next step. If the
toolpaths are all acceptable, click on Make RVO
GO to create the Revo file.
II. Auto Flip Plus Rotary (3 Sides): Clean

Milling for Hard-to-Reach Spaces
Create the inner supports with a core size about 0.1
1 Prepare the Rotary with Auto-Flip Sides mm greater than the thickness of the ring and select
ring as usual, with outer supports, and click the appropriate number of inner supports. Click
on the Revo Mill Work builder. on Create Center GO and then input the inner
and outer supports into the corresponding preview
Make sure that Advanced Options ON has been windows. Adjust the location pins if desired and
selected and click on the Auto Flip Plus Rotary click on Next to create the STL file.
(3 Sides) option. Click Next to move on in the
builder.
3 Set up the custom borders and mill depths

for the default operations:
Select the first Flat Milling (Auto Flip) operation

by clicking on the red and black arrow beside it to At this point, select the next Flat Milling (Auto
change it to red and white. Flip) operation, labeled “Front”, and input the
SAME custom border. Adjust the mill depth
accordingly.
Second Flat Milling (Auto Flip): Front

The options will appear on the screen below. Select
the desired cutter and turn ON Mill Depths
and Custom Borders. Set the mill depth just
past center and draw a custom border with the
Rectangle tool. Input both into their respective
preview windows.
First Flat Milling (Auto Flip): Back
4 Click on Insert GO to select the first

new operation for this job: Flat Milling on
Rotary.
Because of the design of this ring, the conventional

toolpath will not reach into the shank details fully.
Therefore, rather than completing the shank details
with straight, clean sides, the sides are milled at an
angle and require further clean-up prior to casting.
However, because the Flat Milling on Rotary

operation can hold the ring flat at a custom angle
on the rotary fixture, the cutter will now be able to
reach into the small spaces in this ring, achieving a
cleaner finish (see illustrations below)
With Rotary 1-Sided: With Flat Milling on Rotary:
Important: Do NOT turn on Mirror Toolpath!!

Even though the same custom border will be used
for the other side of the ring, it is preferable to
select the next default operation (Flat Milling Auto
Flip) and not to mirror the border for the first. This
is because, if Mirror Toolpath is turned on, the
second operation will be redundant.
5 Set up the Mill Depth for the new milling

operation.
Select the desired cutter and set the 2 Sided

Fixture Angle to Right. Make sure that Mirror
Toolpath is turned ON in order to set up the
Left side without the need to create another new
operation.
Next, Turn ON the Mill Depth and click on

the Mill Depth icon beside the Depth preview 6 Draw a Custom Border for the new
window. The cutter and cutting plane will appear operation.
in the viewports. (The “Right” cutter is red and the
“Left” cutter is orange.) Turn Custom Borders ON and click on the
Rectangle icon. Be sure and follow the handy
Select the mill depth and drag it just past the inner directions just below the Border preview window:
edge of the shank to ensure that the proper depth draw the border in the Side View viewport only!!
will be reached during milling.
Insert the border into its preview window and the
Pre-Flight Parameters will now read Passed.
7 Make the toolpaths.
Click on Make Paths GO to create the toolpaths

for each operation. Click on the arrow beside the
new operation to see the results in the viewports.
As illustrated below the toolpath reveals that,

following the conventional rotary operation, the
ring will be held still on the rotary fixture at a 90
degree angle on the right, and then on the left, so
that the shank details can be milled with straight,
smooth sides.
Once all of the toolpaths are acceptable, click on

Make RVO GO to create the Revo file.
Then, highlight the mill depth and insert it into the

Depth preview window.
1: Cut out supports III. Auto Flip Flat Milling (2 Sides):

Follow Curve on Flat / Adjusting
Coarseness
1 Prepare the model for the conventional
and new operations.
By now this should be old hat: put the supports on

the model in preparation for the Two-Sided Auto
Flip operation. The curves on the top of the model
will be input into the Follow Curve on Flat
2: Flat Milling Auto-Flip (Back)
operation to achieve the effect of curve engraving,
and so nothing further needs to be done to them.
3: Flat Milling Auto 4: Rotary (3 Sided

-Flip (Front) Auto)
Notice that, in this model, there is a “14K” engraved
on one section of the back of the model. Because
the lettering is so tiny, it is unlikely that the
conventional toolpath will be able to cleanly cut out
the details. Use the Dupe Edges tool found in the
Curve fly-out menu to create curves at the base of
the lettering. These curves will later be input into
the Follow Curve on Flat operation in order to
enhance the detail for this engraving.
5: Flat Milling on Rotary (Mirror ON – two

separate toolpaths, left and right, shown in
two different colors, below, for emphasis)
2 Start up the Revo Mill Work Builder and

complete the Auto Flip Flat Milling (2 Sided)
strategy with Advanced Options turned ON.
Complete the familiar screens in the builder and

create the STL file.
3 Click on the second Flat Milling (2 Sided)

operation to adjust the options for this
operation.
Because only one section of the underside of

the object is detailed, it is not necessary to mill
the entire back section with such high quality.
Therefore, adjust the options that appear when the
second milling operation is selected and switch to a
coarser quality milling job.
If desired, select a new cutter. Then, click on Path

Type Menu Open to adjust the toolpath options.
Move the slider bar down to the Coarse setting. Accept the default Mill Depth and set a Custom
This will speed up the milling time. Then, click on Border in the Looking Down viewport so that
Close. only the “14K” is surrounded by the border. Input
the border into the Border preview window.
5 Insert a Follow Curve on Flat operation

into the list.
To really define this engraving, insert a Follow

Curve on Flat operation into the list. Select the
Bottom fixture angle and turn Mirror OFF once
more. Highlight the curves that were created in
step 1 to define the bottom edges of the lettering.
No Cutting Depth Below Curve needs to be
indicated, because the curves were created at the
bottom of the letters.
4 Click on Insert GO and select the Flat
Milling (2 Sided) operation. Adjust the
options.
In order to provide definition to the single, small

area on the back that is engraved, insert a Flat
Milling (2 Sided) operation and check that the 2
Sided Fixture Angle is set to mill the Bottom
of the model. Mirror Toolpath should be set to
OFF, since this custom region need only be defined
for the bottom of the model.
6 Insert one more Follow Curve on Flat (L) 1: Flat Milling (Two Sided) Top; (R) 2: Flat
operation to cut out the curves on the top of Milling (Two Sided) Bottom
the model.
Make sure that the Top fixture angle is selected this

time and Mirror is turned OFF.
3: Flat Milling (Two Sided) Bottom, Custom

Border
Select the curves on the top of the model and input
them into the Curves preview window. Because
the curves are flat on the surface of the model, it is
important to set a Cutting Depth Below Curve
for this operation so that the curves are cut with
some depth.
(L) 4: Follow Curve on Flat Bottom; (R) m; 5:

Follow Curve on Flat Top
IV. Auto-Flip Flat Milling (3 Sides):

Milling inside bottom of shank /
Achieving flat finish
1 Prepare the model for Auto-Flip Flat
Milling (3 Sided) operation.
7 Click on Make Paths GO to see the results
of the builder. Place outer supports to hold the shank and a cut-out
curve at the top of the ring to define the shape of the
Once all of the toolpaths are acceptable, click on wax cut-away that is milled in the first operation.
Make RVO GO to create the Revo file. For further instructions on creating this curve,
consult the relevant section of this manual.
by inputting how many millimeters thick the wax is.

(The default value “12 mm” is for a standard block
of the green wax recommended for use with the
Revo mill. The 3 mm cutting drop per path is also a
recommended setting for this wax and therefore the
default value in the builder.)
Next, adjust the Cutting drop per pass by

lowering it for firmer wax and raising it for
softer wax. This number indicates the distance,
in millimeters, that the cutter drops to perform
the next pass. For firmer wax, the cutter should
perform more passes (have a lower drop depth) to
ensure a clean cut.
2 Start the Revo Mill Work builder and turn

Advanced Options ON. Select the Auto Flip
Flat Milling (3 Sides) strategy.
Make sure to input the model and the supports

during the second step of the operation. Then,
create the STL file.
4 Click on Insert GO and select the Flat

Milling (3 Sided) operation. Set up the Mill
Depth to reach the inside bottom of the
shank.
3 In the Advanced Setup Options screen,

select the Cut-out Edge Curve operation to
make the options visible and input the edge
curve into the preview window.
The first operation in the Advanced Setup

Options menu will indicate Failed. Simply click
on the arrow beside it to select it, and the associated From the options screen for the Flat Milling (3
options will appear at the bottom of the screen. Sided) operation, select the Revo Long Reach
Select the desired cutter from the drop-down menu. 10 Degree cutter. It is very important to select this
cutter in order to create a proper toolpath for this
Then, click on the edge curve and input it into the operation.
builder. If necessary, adjust the Wax Thickness
Set the 2 Sided Fixture Angle to Custom. Turn After inserting the mill depth into the Depth
ON Mirror Toolpath so that the operation will be preview window, turn Custom Borders ON and
performed on the other side of the ring, as well. click on Mill Viewport On GO to bring up the
Milling View viewport.
Remember: Do not click on the Rectangle tool until

after turning on the Milling View viewport!
Next, turn ON Mill Depth and click on the Mill

Depth icon so that the cutter and cutting plane
appear in the viewports.
Important: Take notice of the helpful reminder

beneath the Depth preview window: “Rotate Only
in Side View Viewport”! (Trying to rotate the mill
depth in any other viewport will yield an invalid
angle that the builder will not accept.)
Then, highlight the mill depth and click on Rotate.
Move the cursor over to the Side View viewport
and rotate the mill depth to about a 45 degree angle.
Still working in the Side View viewport, drag the
mill depth down until the cutting plane intersects
the shank completely.
Draw a custom border around the part of the shank

to be milled and input it into the Border preview
window. Then, click on Mill Viewport Off GO to
return to the usual four-viewport view of Matrix.
This toolpath will be mirrored to the other side of

the ring to cut out the details on the inside bottom
of the shank evenly from both sides.
6 Insert one more Flat Milling (3 Sided)

operation and set up the options to complete
a Contour cut with the flat cutter.
5 Click on Custom Borders ON to create a Start by opening the Path Type Menu. Select the
custom border in the Milling View desired level of coarseness and then scroll all the
viewport. way down through the menu to Contour only.
Click in the tick box beside this option to select it, This is fine, because the Contour operation simply
and then click on Close. creates a toolpath around the inside and outside
extents of the model.
Please Note: You cannot enter freeform or

circular custom borders during a Contour pass:
the border MUST be rectangular for the Contour
toolpath to run as expected.
7 Click on Make Paths GO to create the

toolpaths for this strategy. Once the toolpaths
are acceptable, click on Make RVO GO to create
the Revo file.
1:
2:
3:
Turn on the Mirror Toolpath option. The

contour cut can be run on either the front or the
back 2 Sided Fixture Angle and, as long as it is
mirrored, the toolpath will be created on both sides
of the ring. If they are acceptable, leave OFF the
Mill Depth and Custom Borders options and
the mill depth will default to 1 mm past the center
of the model (on each side); the custom border will
default to 1.5 mm in from the extents (supports) of
the model and 1 mm above the top of the model.
4:
5:
2 Then, using any Curve tools you wish,

draw freeform custom borders in the proper
viewport for the typical borders used in this
operation: one that surrounds the head details in
the Looking Down view (below, left); the other
that surrounds the extents of the ring (and one that
falls within the finger hole if the above standards
have been met) in the Through Finger viewport
(below, right). New freeform borders are illustrated
in yellow, below:
3 Now, enter the Revo Mill Builder and

select the Auto Flip Flat Milling (3 Sides)
operation with the Advanced Options turned on.
Proceed through the builder screens as usual: input
the model and supports, select the 50 mm Open
V. Freeform Borders on a Three-Sided plates, and create the STL file.
Auto-Flip Advanced Milling Path:
The following example will demonstrate how to
set up the three-sided auto-flip job shown below.
Freeform Borders are available on any auto-flip
flat milling operation: two-sided, three-sided, or as
part of an auto-flip plus rotary job.
To use this advanced option,
1 Prepare the model for milling, with the

typical cut-out curve and supports.
5 In the first Flat-Milling operation, the

Top-down operation, select the Cutter of choice.
Note: When freeform borders are used on a Flat

Milling pass, the ONLY Path Type option will
be the Parallel along the X-Axis path. This is
the only setting on which Freeform Borders
will work. The builder will OVERWRITE any of
the user’s settings in the Path Type section of the
builder with the Parallel along the X-Axis path.
Toggle “ON” the Mill Depth indicator light and

select the Mill Depth icon to place the Top mill
depth in the viewports. Adjust the Top mill depth
4 In the Advanced Options screen, start as usual (about 1 mm below the bottom of the head)
by setting up the first toolpath. Select the Cut- and import it into the Depth preview window in
out Curve and enter it into the Curves preview the builder.
window that appears when this toolpath is selected
in the top part of the Advanced Options screen:
7 Then, toggle “ON” the Custom Border

indicator light and select all freeform borders
present in the Through Finger viewport: in this
To import the freeform borders into the builder, case there are two: the one for the outside of the
toggle “ON” the Custom Borders indicator light ring and the one for the inside of the ring.
and select the appropriate freeform border (the one
visible in the Looking Down viewport). Import it
into the Border preview window and move on to
the next operation.
8 Repeat Steps 6 & 7 for the final Flat

Milling operation: the one that completes the
Front of the ring:
6 The next Flat Milling operation
references the Back of the Two-sided Auto Flip
portion of this job. Set the Cutter and Mill Depth
as usual:
VI. Using (Flat) Freeform Borders, Trim

Toolpath, and (Rotary) Custom Borders
with an Auto-Flip Plus Rotary 3-Sided
Strategy:
In the following Auto-Flip plus Rotary (3 sides)
example, we’ll use all three of the new Advanced
Options strategies: (1) Freeform Borders
for Flat Milling, (2) Trim Toolpath for Rotary
9 All of the toolpaths should now display Milling, and (3) Custom Borders for Rotary
Passed. Click on Make Paths to see the results: milling:
1 To begin, create the supports at the 3, 6,

and 9 o’clock positions as usual in Matrix using
the Box tool. Then, using any of the Curve Menu
commands, create Freeform Borders around the
ring in the Through Finger viewport (since we’ll
just be using the Three-sided Rotary strategy for
this ring, there is no need to place a custom border
in the Looking Down viewport.)
The toolpaths should somewhat match the following

illustrations:
Cut-out Edge Curve: Flat Milling (Top-down)

Note freeform shape
Flat Milling (Back – left and Front - right): Note

freeform shape
Note: Remember NOT to create a freeform border

inside the finger hole during an Auto-Flip plus
Rotary strategy. This extra time-saver is ONLY
appropriate during the Two- or Three-Sided
Auto-Flip strategies, since, during either of the
two Auto-Flip plus Rotary strategies, this
10 Click on “Make RVO” to create and save border would cancel out the creation of the hub, an
the RVO file to load it onto the mill. essential part of these strategies!!
2 Now, start up the Revo Mill Work

Builder, found in the Builders fly-out menu in

Matrix, and select the Auto Flip plus Rotary
(3 Sides) strategy with Advanced Options
activated. Click on Next to proceed in the builder:
3 Select just the model and insert it into the Note: If the following message pops up after
Model preview window in the builder interface. inputting the Outer supports, it probably means
Select a Fixture Plate Size (50 mm indicated that you accidentally input the supports into the
below) and make sure the ring size is correct. Click Model preview window in the previous builder
on Next to proceed. screen. The builder is just checking to make sure
that you intended them for support material, not
model material. Click on YES to remove them
from the model and thereby treat them ONLY as
supports. This will ensure that the rotary toolpath
does not take them into consideration when cutting
the ring.
5 Click on Create STL in the next screen of

the builder.
4 In the Next screen of the builder, create

a Center Core that is 1 mm larger than the
narrowest part of the ring as measured in the Side
View viewport. Input the center core (Inner
supports) and three Outer supports into the
appropriate preview windows and click on Next to
proceed in the builder.
6 In the final Advanced Options builder

screen, start by selecting the first Flat Milling 8 Repeat steps 6 & 7 for the other Flat
(Auto Flip) operation. This creates the Back Milling operation: this mills the Front of the ring.
side of the Two-Sided Auto Flip portion of this
strategy. Select the appropriate cutter and set up the
Mill Depth for this portion of the job.
9 Now it’s time to specify settings for the

rotary pass. Select the appropriate cutter and finish
type.
Note: you will need to turn on the Nurbs View in

order to complete the next portion of this strategy.
7 Next, click on the Custom Borders 10 Select the Custom Borders option to
indicator light to activate this option and input the bring up these interface controls. Click on the
Freeform Border previously created in Matrix yellow Line tool that appears to create the “Start
into the preview window. Angle”. The line automatically starts at F4 in the
Through Finger viewport. Extend the line to
the left side of the ring, adjusting the angle to the
required starting position. Left mouse-click to
set the start angle. Any parts of the ring that you
enclose between the Start Angle and the End
Angle, working in the clockwise direction, will be

milled using the settings indicated here. Input the
Start Angle (left-hand line) into the Start Angle
Preview Window and input the End Angle
(right-hand line) into the End Angle preview
window.
In this builder screen, select the desired cutter (it

is fine to select a new cutter here, so long as you
remember that the software will generate a separate
cut file for the new tool selected and the mill will
stop and wait for you to change cutters). Adjust the
Surface Finish so that the bottom of the ring will
be milled with a coarser finish than the top of the
ring.
11 Now, select the Trim function if you wish Now, select the Custom Border option. This time,
to indicate a Toolpath Overcut. The default value SWITCH the Start Angle and the End Angle by
is 0.5 mm; however, you may enter another value if inputting each angle into the OPPOSITE box from
need be. the way they were input in the previous step. Since
these angles work to ascribe the cutting area in a
clockwise direction, everything between them at
the bottom of the shank will be milled this time
with the coarser surface finish. To complete this
strategy, indicate the desired Toolpath Overcut
for this operation, if any.
12 If desired, here’s another step you can try
with the Custom Borders option. Imagine that
you wanted to run a rotary pass along the bottom of
this shank; however, you are not concerned about
the surface finish in this location. You can save time
by adjusting the surface finish from fine to medium
or coarse on a section of your piece without many
details. In that case, you would reverse the Start
and End angles so that everything between them,
working in a clockwise direction, would be milled
with the new surface finish.
To try this for yourself, click on Insert and add

another Rotary (3-Sided Auto Flip) pass to this
piece:
34| Tutorials Using Advanced Options
13 With all of the toolpaths indicating

Passed, click on the Make Paths button. Once
that has finished, inspect each toolpath to make
sure it is correct.
Cut Out Supports:
Flat Milling Autoflip: Front & Back
First Rotary Pass: Second Rotary Pass:

(finer surface (coarser surface finish
finish setting) setting)
14 If they all look good, click on Make RVO

file and select a place to save the RVO file in order to
open it on your mill.

Revo 540

Uploaded by

Revo 540

Uploaded by

Using Advanced Options 1

Using Advanced Options

Advanced Options may be used with any of

After inputting the model into the Revo builder

Flat Milling on Rotary

Follow Curve on Flat: After selecting this

Traditional Rotary (toolpath in red)

When using a tapered cutter, a shallow depth

Specify different cutters for different

Specify ﬁxture angle: Top, Bottom, or

Change Toolpath Type: The user can choose

(B) Indicator lights for each milling operation

(C) Menu controls (Insert, Delete, Up, Down)

Adjusting Settings for Conventional

Auto Flip plus Rotary (3 Sides) runs four

Auto Flip Flat Milling (2 Sides) runs two “Flat

For all rotary (single-sided and three-sided)

Rotary (Single Sided & 3 Sided Auto Flip):

The best thing to do upon ﬁrst arriving at the

Note: When specifying settings for conventional

Flat Milling: Two or Three-sided options:

About the Path Type Menu:

Adding more toolpaths:

Setting the Mill Depths and Custom Borders

Note: When inputting a custom border and mill

Auto Flip Flat Milling (2 Sides): Standard Flat on Rotary:

Auto Flip Flat Milling (3 Sides): Standard

The ﬁxture angle directs the A axis how to hold the

For example, run a “second pass” on a rotary or ﬂat-

For a ﬂat milling operation, add deﬁnition to just Left: Custom:

To add an advanced milling operation:

Set Mill Depth by rotating cutter:

Resulting toolpath: (it will be planar in this

Input mill depth and turn ON Custom Borders:

To automatically Mirror the speciﬁed toolpath to

Turn on the Mill Viewport before selecting the

Follow Curve on Rotary:

Follow Curve on Flat:

After: with Freeform Borders

Note: When freeform custom borders are used on

All three of these three new advanced options

Note: Take special care when placing this

Note: It is possible to use Freeform Borders in the

For the following three-sided auto-ﬂip job, three

Before Trim (ring After Trim, 0.5 mm

Warning: Although the Trim Toolpath option is

Curves at top of letters: cutting depth below curve

Chapter 11: Tutorials Using

I. Rotary Ring (1 Side): Enhanced

The default list contains the Rotary (Single

The curves may be placed on the top or bottom of

6 Click on Insert GO and select Flat Milling

Rotate the Mill Depth to mill both sides of the

5 Set up the options for the Flat Milling on

Select the desired cutter and make sure that the 2

Turn Mirror Toolpath ON so that both sides of

This operation will hold the ring still on the rotary

(L) Rotary 1-sided: (R) Flat Milling on Rotary:

Click on the Mill Depth icon to set the cutter

(Note: The Custom mill depth is yellow. The Right

Select the mill depth and input it into the Depth

7 Provide a custom border to mill only the

10 Click on Make Paths GO to create the

Notice that only the toolpath for the selected

2 Proceed through the builder as usual;

Input the model, minus the supports, into the

In this case, each of the ﬁve operations that make

II. Auto Flip Plus Rotary (3 Sides): Clean

3 Set up the custom borders and mill depths

Select the ﬁrst Flat Milling (Auto Flip) operation

Second Flat Milling (Auto Flip): Front

First Flat Milling (Auto Flip): Back

4 Click on Insert GO to select the ﬁrst

Because of the design of this ring, the conventional

However, because the Flat Milling on Rotary

With Rotary 1-Sided: With Flat Milling on Rotary: