4900 SERIES: Manitou North America, Inc

CONTENTS PARTS INDEX
MANITOU NORTH AMERICA, INC.

6401 IMPERIAL DRIVE
Waco, TX 76712--6803
NOTE: Manitou Forklift Manuals are continually updated and subject to change
without prior notice. If your Forklift Mast Model or parts are not found in this manual,
please contact your dealer or the Manitou North America Parts Department
for the latest information and parts availability.
4900 SERIES
2 STAGE MAST
6,000 -- 8,000 LB. CAPACITY
MODELS K4901 THRU K4917
S/N 49001 & ABOVE
PARTS MANUAL
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232
Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com
CATALOG R42
R11--99
GENERAL INFORMATION
The purpose of this catalog is to provide illustrations for identifying and ordering Mast components/parts.
Because of the multitude of Mast Models and components utilized, the illustrations provide a general descrip-
tion and therefore may not show the exact shape or detail of the components/parts represented.
The Mast parts are identified by an Item Number on the illustration or picture page. Find the Item Number
for the part desired, then locate that Item Number under the ”Items” column following the illustration. The Part
Number will be located directly to the right of the Item Number. Also provided is a part Description, Quantity of
parts required and the mast Model number.
Most important when ordering parts, is providing the correct serial number as assigned to the mast at the
factory. Keep accurate records of all modifications or improvements made to the mast after manufacture. (All
Mast modifications must be authorized by K--D Manitou.) Notify the Parts Dept. of any changes that may affect
your parts order.
When ordering Mast parts or requesting technical information, the following numbers are required:
Mast Model Number:_____________________________________________
Mast Serial Number:______________________________________________
For quick reference it is recommended these numbers be recorded as soon as possible.
The Mast Model Number is stamped on the Identification Plate located on the right side (as viewed
from the driver’s seat) of the Outer Rail, at or above eye level.
MAST MODEL NO. DESCRIPTION

(SAMPLE)
MODEL NO. OF MAST RAILS MODEL NO. OF OPTIONAL EQUIPMENT
K5705 -- K5797 -- K5755 -- K1479

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING
To order Mast Parts, contact the K- D MANITOU DEALER in your area or
K- D Manitou, Parts Division, Waco, Texas.

1--800--425--3727
CONTENTS
DESCRIPTION PAGE
RAIL SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRIMARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECONDARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CHAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
UPPER HYDRAULIC SYSTEM (S/N: 49109 & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . . 12
UPPER HYDRAULIC SYSTEM (S/N: 49108 & BELOW) . . . . . . . . . . . . . . . . . . . . . . . 14
LOWER HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CARRIAGE ASSEMBLY, MODEL K4961 & ETC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CARRIAGE ASSEMBLY, MODEL K4978 & ETC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CARRIAGE ASSEMBLY, MODEL K4985 & ECT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CARRIAGE ASSEMBLY, MODEL K4984 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
SIDE SHIFT CARRIAGE (S/N: 49025 & BELOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SIDE SHIFT CYLINDER ASSEMBLY (S/N: 49025 & BELOW) . . . . . . . . . . . . . . . . . . 21
SIDE SHIFT CARRIAGE (S/N: 49026 & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SIDE SHIFT CYLINDER ASSEMBLY (S/N: 49026 & ABOVE) . . . . . . . . . . . . . . . . . . 23
3--WAY HOSE KIT ASSEMBLY, MODEL K4980 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4--WAY HOSE KIT ASSEMBLY, MODEL K4981 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement
CATALOG R42 -- 1 -- R/11--99

RAIL SYSTEM ASSEMBLY
9
9
8 8
7 7
10
10
2
PRIMARY 6
CYLINDER SECONDARY
CYLINDERS
5
6 6
3
4
11
11
CATALOG R42 -- 2 -- R/11--99

ITEM PART NUMBER DESCRIPTION QTY MODEL
1 R17205--1 Outer Rail Assembly 1 K4901

1 R17205--2 Outer Rail Assembly 1 K4902, A, B, KB

2 R17210--1 Inner Rail Assembly 1 K4901

2 R17210--2 Inner Rail Assembly 1 K4902, A, B, KB

3 R22 Shim A/R All

4 R2 Roller 4
5 R17259--2 Stud, 2
6 K33849 Nut, Hex 8
7 K44744 Washer, Flat 2

8 K34811 Washer, Lock 2
9 K45712 Bolt, Hex 2
10 R17258 Washer, Coned Spacer A/R
11 R17257 Washer, Coned Spacer 2
R/11--99 -- 3 -- CATALOG R42

PRIMARY CYLINDER ASSEMBLY
7*
15 8
10
2
11*
12
4*
13*
5*
14
CATALOG R42 -- 4 -- R/11--99

R17235--1 Primary Cylinder Assembly 1 K4901

R17235--2 Primary Cylinder Assembly 1 K4902, A, B
R20795--2 Primary Cylinder Assembly 1 K4902KB

1 R17240--1 Barrel Assembly 1 K4901

1 R17240--2 Barrel Assembly 1 K4902, A, B, KB

2 R17245--1 Piston Assembly 1 K4901

2 R17245--2 Piston Assembly 1 K4902, A, B
2 R20790--2 Piston Assembly 1 K4902KB

3 R7443 Ring, Wear 1

4* K346 O--Ring 1
5* K8--346 Ring, Back Up 1
6 R7506 Base 1
7* R7401 Wiper 1
9 R7406 Nut, Gland 1

10 R7402 Ring, Modular 1
11* R7403 Seal 1
12 R2551 Screw, Button Head 1
13 R2552 Washer, Seal 1
14 R2211--7 Lockwire 1
15 R7505K Seal Kit 1
* Included in Seal Kit Item 15.
R/11--99 -- 5 -- CATALOG R42

SECONDARY CYLINDER ASSEMBLY
EARLY
MODELS
ONLY
CATALOG R42 -- 6 -- R/11--99

R17215--1 Secondary Cylinder Assembly 1 K4901

R17215--17 Secondary Cylinder Assembly 1 K4902A
R17215--18 Secondary Cylinder Assembly 1 K4902B
R20785--18 Secondary Cylinder Assembly 1 K4902KB


1 R17225--2 Barrel Assembly 1 K4902, A, B, KB


2 R17220--17 Piston Assembly 1 K4902A
2 R17220--18 Piston Assembly 1 K4902B
2 R20780--18 Piston Assembly 1 K4902KB

3 R17228 Port 1 All

4* K916 O--Ring 1
5* R17218 Wiper Seal, Early Models 1 S/N: 49095 & below
5* R23658 Wiper Seal, Current Models 1 S/N: 49096 & above
6* R19291 Seal, Early Models 1 S/N: 49095 & below
6* R23657 Seal, Current Models 1 S/N: 49096 & above
R/11--99 -- 7 -- CATALOG R42

THIS PAGE LEFT BLANK INTENTIONALLY
CATALOG R42 -- 8 -- R/11--99

7 R17216 Ring, Wear (see Note below) 2/4 All

8 R2211--11 Lockwire 1
10* K227 O--Ring 1
12 R17229 Base 1
13A R17215SK Seal Kit, Early Models 1 S/N: 49095 & below
13B R17215K Seal Kit, Current Models 1 S/N: 49096 & above
Note: Item 7 has a quantity of 4 on Early Model Masts and a quantity of 2 on Current Model Masts.
* Included in Seal Kit Item 13A or 13B as required (verify Mast Serial No.).
R/11--99 -- 9 -- CATALOG R42

CHAIN ASSEMBLY
5 2
4
3
1 6
11
7
11 1
10
11 7
PRI
CYL 11
10 11
9
11
8
10
9 11
10 11 9
8
CATALOG R42 -- 10 -- R/11--99

1* R9481--1 Chain 2 K4901

1* R9481--7 Chain 2 K4902, A, B, KB
1* R9481--5 Chain 2 K4903
1* R9481--10 Chain 2 K4908, 9
1* R9481--11 Chain 2 K4911

1* R9481--13 Chain 2 K4914
1* R9481--14 Chain 2 K4916
1* R9481--16 Chain 2 K4917
2 R14745 Cross Head Assembly 1 All

3 R17256--2 Retainer, Chain 4
4 K33797 Nut, Hex 5/16--18 8
5 R186 Sheave, Chain 2
6 K97541 Ring, Snap 2
7 R9482 Chain Anchor, 7 3/4” 2

8 R9483 Chain Anchor, 4 1/4” 2
9 R32 Nut 4
10 R189--3 Pin, Chain 4
11 K72016 Pin, Cotter 8
* If your mast includes Carriage Model K4988, K4989, K4990, K4991 or K4992, notify the Parts Dept..
They must add 4 additional pitches to your chain assembly when these Carriage Models are utilized.
R/11--99 -- 11 -- CATALOG R42

UPPER HYDRAULIC SYSTEM (S/N: 49109 & ABOVE)
5
4
RIGHT HAND
SECONDARY 4
CYLINDER 5
6
3
LEFT HAND
SECONDARY
1 CYLINDER
9
2
10 8
8
PRIMARY
CYLINDER
1 R17255--1 Tube Assembly, Right Hand 1 K4901

1 R17255--2 Tube Assembly, Right Hand 1 K4902, A, B, KB

2 R20695--1 Tube Assembly, Left Hand 1 K4901

2 R20695--2 Tube Assembly, Left Hand 1 K4902, A, B, KB
R42 -- 12 -- R/11--99

3 K72--10--10--12 Fitting, Tee 1 All

4 K66--10 Fitting, 90 Degree 2
5 K227 O--Ring 2
6 R20653 Fuse 1
7 K62--12--14 Fitting 1
8 K916 O--Ring 2
9 R7409 Fuse 1
10 R17238 Fuse Body 1
R/11--99 -- 13 -- R42
UPPER HYDRAULIC SYSTEM (S/N: 49108 & BELOW)
4
3
RIGHT HAND
SECONDARY 3
CYLINDER 4
2
LEFT HAND
SECONDARY
1 CYLINDER
6
1
5 7
7
PRIMARY
CYLINDER
1 R17255--1 Tube Assembly 2 K4901


2 K72--10--10--12 Fitting, Tee 1 All

3 K66--10 Fitting, 90 Degree 2
4 K227 O--Ring 2
5 R17238 Fuse Body 1
6 R7409 Fuse 1
7 K916 O--Ring 2
8 K62--12--14 Fitting 1
R42 -- 14 -- R/11--99
LOWER HYDRAULIC SYSTEM
RIGHT HAND
SECONDARY
CYLINDER 1
4
5 2
3
6
2 LEFT HAND
SECONDARY
7 CYLINDER
11
12
8
9
10
11
1 K62--12 Fitting 1 All except K4957

1 K62--10--12 Fitting 1 K4957 only
2 K916 O--Ring 3
3 R17261 Clamp 1
5 K33797 Nut, Hex 2

6 R17236 Regulator, Flow 1
7 K66--12 Fitting 1 All except K4951
7 K71--12 Fitting 1 K4951 only
8 K72--10--10--12 Fitting, Tee 1
9 R17260 Tube Assembly 1

10 R17237 Fuse 1
11 K227 O--Ring 4
12 R17285 Tube Assembly 1
R/11--99 -- 15 -- R42
CARRIAGE ASSEMBLY, MODELS K4961, 4975, 4977,

4979, 4982, 4983, 4986, 4989, 4995, 4996, 4998 & 4999
5
7
4
3
6
2
1 R6030--3 Carriage Weldment 1 K4961

1 R24910 Carriage Weldment 1 K4975


2 R2 Roller A/R All

3 R22 Shim A/R
4 R1 Roller 4
5 R3561 Shaft, Eccentric 4
6 R3564 Bolt, Locking 4
CATALOG R42 -- 16 -- R/11--99

CARRIAGE ASSEMBLY
MODELS K4978, K4988, & K4990 thru K4994
7
4
6 5
3


2 R2 Roller 4 All
3 R22 Shim A/R
4 R1 Roller 4
5 R3561 Shaft, Eccentric 4
6 R3564 Bolt, Locking 4
R/11--99 -- 17 -- CATALOG R42

CARRIAGE ASSEMBLY, MODEL K4985
4
3
2
6
7
9
8
9
1 14
13
10
11
12

2 R15963 Implement Bar 1
3 R22 Shim A/R
4 R2 Roller 4

7 K33799 Nut, Hex 1
8 R4095 Roller Assembly 4
9 R2393 Washer, Thrust 8
10 R4098 Shaft Thrust 4

12 K302210 Screw, Socket Head 8
13 R2394 Shim A/R
14 R14818 Spacer 8
CATALOG R42 -- 18 -- R/11--99

CARRIAGE ASSEMBLY, MODEL K4984

2
3
8 6
6
7
10
9

2 R2 Roller 4
3 R22 Shim A/R
4 R4095 Roller Assembly 4
5 R4098 Shaft 4
6 R2393 Washer, Thrust 8

7 R2394 Shim A/R
8 R14818 Spacer 8
10 K302210 Screw, Socket Head 8
R/11--99 -- 19 -- CATALOG R42

SIDE SHIFT CARRIAGE ASSEMBLY

(S/N: 49025 & BELOW)
R14770S--3 42” Side Shift Assembly (not shown, 1 K4971S (see K1181S)
may not have been used, see R14770S for parts)
R14750--3 42” Side Shift Assembly (shown) 1 see ECN 5044 for BOM
1 R14755--3 Side Shift Weldment 1

2 R10373 Tube, Thrust Guard 2
3 R10371 Roller 8
4 R10364 Clip, Lower 2
5 K45754 Bolt, Hex 16

7 R10211 Slide, Bronze 3
8 K87901 Fitting, Grease 3
9 R14753--1 Anchor, Cylinder 1 welding required

10 R10380 Side Shift Cylinder Assembly 1
11 K71B1393 Nut, Jam 1
12 R10377 Nut, Lock 2
CATALOG R42 -- 20 -- R/11--99

SIDE SHIFT CYLINDER ASSEMBLY

(S/N: 49025 & BELOW)
15
14
8
6
7 18
6
4 5
9 16
3
17
13
12
11A
11B 1
10
1 R10380 Side Shift Cylinder Assembly 1 K4971S (see K1181S)

2 R10380--4 Barrel Assembly 1
3 R10380--5 Rod, Piston 1
4* K016 O--Ring 1
5 R10380--3 Piston 1
7* K330 O--Ring 1
8 R8260--5 Nut, Lock 1
9 R10380--9 Head 1
10* R4422 Seal 1
11A* K214 O--Ring 1
11B* K8--214 Ring, Back Up 1
13* K228 O--Ring 1

14 R10380--8 Lockwire 1
15 R10380--15 Seal Kit 1
16 K66--6 Fitting 2
18 B760--846 Hose Assembly 1
* Included in Seal Kit Item 15.
R/11--99 -- 21 -- CATALOG R42

SIDE SHIFT CARRIAGE ASSEMBLY

(S/N: 49026 & ABOVE)
14
R14770--3 42” Side Shift Assembly 1 K4971 (see K1181--1)

R14770--9 48” Side Shift Assembly 1 K4972
R20290 42” Side Shift Assembly 1 K4987
1 R15125--3 42” Side Shift Weldment 1 K4971 (see K1181--1)

1 R15125--9 48” Side Shift Weldment 1 K4972
1 R20095 42” Side Shift Weldment 1 K4987
2 R15110 Hook Assembly 2

3 R15151 Wear Strip 2
6 R10374 Anchor, Cylinder 1 welding required
7 R14753--1 Bar 1 welding required
8 R10377 Nut 2
9 R15102 Washer 3
10 R15103 Washer 1
11 K71B1393 Nut, Jam 1
12 R8282 Bronze Segment 2
13 R15115 Side Shift Cylinder Assembly 1
14 K87901 Fitting, Grease 3
CATALOG R42 -- 22 -- R/11--99

SIDE SHIFT CYLINDER ASSEMBLY

(S/N: 49026 & ABOVE)
15
14
8
6
7 18
6
4 5
16
3
17
13
12
9
11 1
10
1 R15115 Cylinder Assembly 1 All

2 R15120 Barrel 1
3 R15116 Piston Rod 1
4* K016 O--Ring 1
5 R8260--4 Piston 1
6* K8--326 Back--up Ring 2
7* K326 O--Ring 1
8 R8260--5 Lock Nut 1
9 R8260--9 Cylinder Head 1
10* R4422 Wiper 1
11* R22596 Seal 1
12* K8--224 Back--up Ring 1
13* K224 O--Ring 1

14 R8260--2 Lock Wire 1
15 R8260--10 Seal Kit 1
16 K66--6 Fitting 2
* Included in Seal Kit Item 15. Item 11 replaces the early model Backup Ring K8--214 and
O--Ring K214 (not shown).
R/11--99 -- 23 -- CATALOG R42

3--WAY HOSE KIT ASSEMBLY, MODEL K4980
3 5
1
7 OUTER RAIL
7
9
6
8
14 11
CROSSHEAD
13 13
10 ASSEMBLY
14
11
CARRIAGE
12 2 (CABLE)
19 17
15A, 15B
16
18 CARRIAGE 23
21
20
22
5
5
CARRIAGE MODEL
INNER RAIL K4984 ONLY
CATALOG R42 -- 24 -- R/11--99

1 B760--1649 Hose Assembly, Dual Line 1 K4902

2 R11575--35 Cable Assembly 2 K4902

3 K108--8 Fitting, Elbow 2 All

4 R4541 Plate, Bulkhead 1 welding required
5 K22--8 Nut, Jam A/R
6 R17256--1 Pin, Chain Guard 2
7 K33797 Nut, Hex 4
8 R10010--3 Sheave, Hose 1
9 R7333 Ring, Snap 1
10 R17233 Shaft 1
11 R17211 Sheave, Cable 2
12 R17232 Sheave, Hose 1
13 B1931 Shim 2
15A R17282 Anchor Plate (all except Mtg. K4940) 1 welding required
15B R20107 Anchor Plate (K4940 Mtg. only) 1 welding required
16 R17281 Bracket, Outer Rail 1 welding required
17 K33796 Nut, Hex Jam 2

18 K55801 Nut, Lock 2
19 B467--1 Spacer, Plate 1
20 K108--8 Fitting, Elbow 2
21 R19002 Mounting Bracket 1
22 R14178 Anchor, Cable 2 welding required
23 K104--8 Fitting, Bulkhead 2
R/11--99 -- 25 -- CATALOG R42

4--WAY HOSE KIT ASSEMBLY, MODEL K4981
4
3
OUTER RAIL
1
7
9
8
6
14 13
13
10 12
11
12 11
11 10
14 13
11 14
19
2 (CABLE)
17
15A, 15B
16
CARRIAGE
21
23
20 18
INNER-
RAIL 5
22
CARRIAGE MODEL
K4984 ONLY
CATALOG R42 -- 26 -- R/11--99



3 K108--8 Fitting, Elbow 4 All

4 R4541 Plate, Bulkhead 2 welding required
5 K22--8 Nut, Jam A/R
6 R17256--1 Pin, Chain Guard 4
7 K33797 Nut, Hex 8
8 R10010--3 Sheave, Hose 2
9 R7333 Ring, Snap 2
10 R17233 Shaft 2
11 R17211 Sheave, Cable 4
12 R17232 Sheave, Hose 2
13 B1931 Shim 4
15A R17282 Anchor Plate (all except Mtg. K4940) 2 welding required
15B R20107 Anchor Plate (K4940 Mtg. only) 2 welding required
16 R17281 Bracket, Outer Rail 2 welding required
17 K33796 Nut, Hex Jam 4

18 K55801 Nut, Lock 4
19 B467--1 Spacer, Plate 2
20 K108--8 Fitting, Elbow 2
21 R19002 Mounting Bracket 2
22 R14178 Anchor, Cable 4 welding required
23 K104--8 Fitting, Bulkhead 4
R/11--99 -- 27 -- CATALOG R42

DECALS
1
1
ROUGH TERRAIN
MAST 48” 2, 3
INDUSTRIAL
MAST 57”
2, 3
1 426641 Decal, ”Fork Safety” 2 ALL

2 426642 Decal, ”Pinch Point” (Small) A/R
3 426643 Decal, ”Pinch Point” (Large) A/R
PARTS INDEX: Part no., Page(s)
CATALOG R42, R/11--99
B1931, 25, 27 K87901, 22 R17205---8, 3 R17225---3, 7 R17256---1, 25, 27 R23940, 16
B467---1, 25, 27 K916, 7, 13, 14 R17205---9, 3 R17225---8, 7 R17256---2, 11 R24910, 16
B760---1193, 23 K97529, 25, 27 R17210---1, 3 R17225---9, 7 R17257, 3 R2551, 5
B760---1227, 25, 27 K97535, 16, 17 R17210---11, 3 R17228, 7 R17258, 3 R2552, 5
B760---1340, 25 K97541, 11 R17210---14, 3 R17229, 9 R17259---2, 3 R32, 11
B760---1446, 25 R1, 16, 17 R17210---16, 3 R17232, 25, 27 R17281, 25, 27 R3561, 16, 17
B760---1649, 25, 27 R10010---3, 25, 27 R17210---17, 3 R17233, 25, 27 R17282, 25, 27 R3564, 16, 17
B760---1718, 25, 27 R10374, 22 R17210---2, 3 R17235---1, 5 R186, 11 R4095, 18, 19
B760---1760, 25 R10377, 22 R17210---3, 3 R17235---11, 5 R189---3, 11 R4098, 18, 19
B760---1841, 27 R11575---28, 25 R17210---8, 3 R17235---14, 5 R19002, 25, 27 R4422, 23
B760---1871, 25, 27 R11575---33, 25 R17210---9, 3 R17235---16, 5 R19291, 7 R4541, 25, 27
B760---1886, 27 R11575---35, 25 R17211, 25, 27 R17235---17, 5 R19450, 17 R6030, 16
B760---846, 23 R11575---51, 25 R17215---1, 7 R17235---2, 5 R19825, 17 R6030---1, 16
K016, 23 R11575---52, 25 R17215---11, 7 R17235---3, 5 R2, 3, 16, 17, 18, 19 R6030---2, 16
K104---8, 25, 27 R11575---53, 25 R17215---14, 7 R17235---8, 5 R20095, 22 R6030---3, 16
K108---8, 25, 27 R11575---54, 25
R17215---16, 7 R17235---9, 5 R20107, 25, 27 R6030---4, 16
K22---8, 25, 27 R12915, 17
R17215---17, 7 R17238, 13, 14 R20290, 22 R6030---5, 16
K224, 23 R14178, 25, 27
R17215---18, 7 R17240---1, 5 R20385, 17 R6030---6, 16
K227, 9, 13, 14 R14745, 11
R17215---2, 7 R17240---11, 5 R20653, 13 R7333, 25, 27
K302210, 18, 19 R14750---3, 20
R17215---27, 7 R17240---14, 5 R20695---1, 12 R7401, 5
K326, 23 R14753---1, 22
R17215---3, 7 R17240---16, 5 R20695---11, 13 R7402, 5
K33796, 25, 27 R14770---3, 22
R17215---8, 7 R17240---17, 5 R20695---14, 13 R7403, 5
K33797, 11, 25, 27 R14770---9, 22
R17215---9, 7 R17240---2, 5 R20695---16, 13 R7404, 5
K33799, 18 R14770S---3, 20
R17215K, 9 R17240---3, 5 R20695---17, 13 R7406, 5
K33849, 3 R14810, 19
R17215SK, 9 R17240---8, 5 R20695---19, 12 R7409, 13, 14
K346, 5 R14818, 18, 19
R17216, 9 R17240---9, 5 R20695---2, 12 R7443, 5
K34806, 18, 19 R15102, 22
R17217, 9 R17245---1, 5 R20695---8, 12 R7505K, 5
K34807, 18 R15103, 22
R17218, 7 R17245---11, 5 R20695---9, 12 R7506, 5
K34811, 3, 22 R15110, 22
R17220---1, 7 R17245---14, 5 R20780---18, 7 R8260---10, 23
K44744, 3 R15115, 22, 23
R17220---11, 7 R17245---16, 5 R20785---18, 7 R8260---2, 23
K45548, 18 R15116, 23
K45712, 3 R15120, 23 R17220---14, 7 R17245---17, 5 R20790---2, 5 R8260---4, 23
K45768, 22 R15125---3, 22 R17220---16, 7 R17245---2, 5 R20795---2, 5 R8260---5, 23
K55801, 25, 27 R15125---9, 22 R17220---17, 7 R17245---3, 5 R22, 3, 16, 17, 18, 19 R8260---9, 23
K62---12---14, 13, 14 R15151, 22 R17220---18, 7 R17245---8, 5 R2211---11, 9 R8282, 22
K66---10, 13, 14 R15445, 17 R17220---2, 7 R17245---9, 5 R2211---7, 5 R9481---1, 11
K66---6, 23 R15960, 18 R17220---3, 7 R17255---1, 12, 14 R22596, 23 R9481---10, 11
K71B1393, 22 R15963, 18 R17220---8, 7 R17255---11, 12, 14 R22885---1, 16 R9481---11, 11
K72---10---10---12, 13, R17205---1, 3 R17220---9, 7 R17255---14, 12, 14 R23480, 17 R9481---13, 11
14 R17205---11, 3 R17225---1, 7 R17255---16, 12, 14 R23657, 7 R9481---14, 11
K72016, 11 R17205---14, 3 R17225---11, 7 R17255---17, 12, 14 R23658, 7 R9481---16, 11
K8---224, 23 R17205---16, 3 R17225---14, 7 R17255---19, 12 R23670, 16 R9481---5, 11
K8---227, 9 R17205---17, 3 R17225---16, 7 R17255---2, 12 R23810, 17 R9481---7, 11
K8---326, 23 R17205---2, 3 R17225---17, 7 R17255---8, 12, 14 R2393, 18, 19 R9482, 11
K8---346, 5 R17205---3, 3 R17225---2, 7 R17255---9, 12, 14 R2394, 18, 19 R9483, 11
-- 31 --

4900 SERIES: Manitou North America, Inc

Uploaded by

4900 SERIES: Manitou North America, Inc

Uploaded by

CONTENTS PARTS INDEX

MANITOU NORTH AMERICA, INC.

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

MAST MODEL NO. DESCRIPTION

K5705 -- K5797 -- K5755 -- K1479

To order Mast Parts, contact the K- D MANITOU DEALER in your area or

K- D Manitou, Parts Division, Waco, Texas.

RAIL SYSTEM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRIMARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SECONDARY CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

UPPER HYDRAULIC SYSTEM (S/N: 49109 & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . . 12

UPPER HYDRAULIC SYSTEM (S/N: 49108 & BELOW) . . . . . . . . . . . . . . . . . . . . . . . 14

LOWER HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

CARRIAGE ASSEMBLY, MODEL K4961 & ETC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

CARRIAGE ASSEMBLY, MODEL K4978 & ETC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CARRIAGE ASSEMBLY, MODEL K4985 & ECT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

CARRIAGE ASSEMBLY, MODEL K4984 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

SIDE SHIFT CARRIAGE (S/N: 49025 & BELOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

SIDE SHIFT CYLINDER ASSEMBLY (S/N: 49025 & BELOW) . . . . . . . . . . . . . . . . . . 21

SIDE SHIFT CARRIAGE (S/N: 49026 & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SIDE SHIFT CYLINDER ASSEMBLY (S/N: 49026 & ABOVE) . . . . . . . . . . . . . . . . . . 23

3--WAY HOSE KIT ASSEMBLY, MODEL K4980 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4--WAY HOSE KIT ASSEMBLY, MODEL K4981 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

MAST DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

PARTS INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supplement

CATALOG R42 -- 1 -- R/11--99

RAIL SYSTEM ASSEMBLY

CATALOG R42 -- 2 -- R/11--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R17205--1 Outer Rail Assembly 1 K4901

1 R17205--11 Outer Rail Assembly 1 K4911

2 R17210--1 Inner Rail Assembly 1 K4901

2 R17210--11 Inner Rail Assembly 1 K4911

3 R22 Shim A/R All

7 K44744 Washer, Flat 2

R/11--99 -- 3 -- CATALOG R42

PRIMARY CYLINDER ASSEMBLY

CATALOG R42 -- 4 -- R/11--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

R17235--1 Primary Cylinder Assembly 1 K4901

R17235--9 Primary Cylinder Assembly 1 K4909

1 R17240--1 Barrel Assembly 1 K4901

1 R17240--9 Barrel Assembly 1 K4909

2 R17245--1 Piston Assembly 1 K4901

2 R17245--9 Piston Assembly 1 K4909

3 R7443 Ring, Wear 1

9 R7406 Nut, Gland 1

* Included in Seal Kit Item 15.

R/11--99 -- 5 -- CATALOG R42

SECONDARY CYLINDER ASSEMBLY

CATALOG R42 -- 6 -- R/11--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

R17215--1 Secondary Cylinder Assembly 1 K4901

R17215--8 Secondary Cylinder Assembly 1 K4908

1 R17225--1 Barrel Assembly 1 K4901

1 R17225--11 Barrel Assembly 1 K4911

2 R17220--1 Piston Assembly 1 K4901

2 R17220--8 Piston Assembly 1 K4908

3 R17228 Port 1 All

R/11--99 -- 7 -- CATALOG R42

THIS PAGE LEFT BLANK INTENTIONALLY

CATALOG R42 -- 8 -- R/11--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

7 R17216 Ring, Wear (see Note below) 2/4 All

R/11--99 -- 9 -- CATALOG R42

CATALOG R42 -- 10 -- R/11--99

ITEM PART NUMBER DESCRIPTION QTY MODEL

1* R9481--1 Chain 2 K4901

1* R9481--11 Chain 2 K4911

2 R14745 Cross Head Assembly 1 All

7 R9482 Chain Anchor, 7 3/4” 2

R/11--99 -- 11 -- CATALOG R42

UPPER HYDRAULIC SYSTEM (S/N: 49109 & ABOVE)

ITEM PART NUMBER DESCRIPTION QTY MODEL