Instruction Manual: VLT HVAC Drive FC 102

MAKING MODERN LIVING POSSIBLE
Instruction Manual
VLT® HVAC Drive FC 102
1.1–90 kW
www.danfoss.com/drives
Contents VLT® HVAC Drive Instruction Manual
Contents
1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 4
1.3 Document and Software Version 4
1.4 Intended Use 4
1.5 Block Diagram of the Adjustable Frequency Drive 5
1.6 Enclosure Types and Power Ratings 5
1.7 Approvals and Certifications 5
1.8 Disposal Instruction 5
2 Safety 6
2.1 Safety Symbols 6
2.2 Qualified Personnel 6
2.3 Safety Precautions 6
3 Mechanical Installation 8
3.1 Unpacking 8
3.2 Installation Environments 11
3.3 Mounting 11
4 Electrical Installation 13
4.1 Safety Instructions 13
4.2 EMC-compliant Installation 13
4.3 Grounding 13
4.4 Wiring Schematic 14
4.5 Access 16
4.6 Motor Connection 16
4.7 AC Line Input Connection 18
4.8 Control Wiring 19
4.8.1 Control Terminal Types 19
4.8.2 Wiring to Control Terminals 20
4.8.3 Enabling Motor Operation (Terminal 27) 21
4.8.4 Voltage/Current Input Selection (Switches) 21
4.8.5 Safe Torque Off (STO) 21
4.8.6 RS-485 Serial Communication 22
MG11AJ22 - Rev. 2013-09-13

4.9 Installation Check List 23
5 Commissioning 24
5.1 Safety Instructions 24
5.2 Applying Power 24
5.3 Local Control Panel Operation 25
5.4 Basic Programming 28
5.4.1 Commissioning with SmartStart 28
5.4.2 Commissioning via [Main Menu] 28
5.4.3 Asynchronous Motor Set-up 29
5.4.4 Permanent Magnet Motor Set-up 29
5.4.5 Automatic Energy Optimization (AEO) 30
5.4.6 Automatic Motor Adaptation (AMA) 30
5.5 Checking Motor Rotation 31
5.6 Local Control Test 31
5.7 System Start-up 32
5.8 Maintenance 32
6 Application Set-up Examples 33
7 Diagnostics and Troubleshooting 39

7.1 Status Messages 39
7.2 Warning and Alarm Types 41
7.3 List of Warnings and Alarms 42
7.4 Troubleshooting 49
8 Specifications 52
8.1 Electrical Data 52
8.1.1 Line Power Supply 3x200–240 V AC 53
8.1.4 Line Power Supply 3 x 525–690 V AC 59
8.2 Line Power Supply 62
8.3 Motor Output and Motor Data 62
8.4 Ambient Conditions 63
8.5 Cable Specifications 63
8.6 Control Input/Output and Control Data 64
MG11AJ22 - Rev. 2013-09-13

8.7 Connection Tightening Torques 68

8.8 Fuse Specifications 69
8.9 Power Ratings, Weight and Dimensions 76
9 Appendix 78
9.1 Symbols and Abbreviations 78
9.2 Parameter Menu Structure 78
Index 83
MG11AJ22 - Rev. 2013-09-13

Introduction VLT® HVAC Drive Instruction Manual
1 1
1 Introduction
1.1 Purpose of the Manual 1.4 Intended Use

This instruction manual provides information for safe instal- The adjustable frequency drive is an electronic motor
lation and commissioning of the adjustable frequency drive. controller that
• regulates motor speed in response to system

This instruction manual is intended for use by qualified feedback or to remote commands from external
personnel. controllers. A power drive system consists of the
Read and follow the instruction manual in order to use the adjustable frequency drive, the motor and
adjustable frequency drive safely and professionally, and pay equipment driven by the motor.
particular attention to the safety instructions and general
warnings. Keep this instruction manual available with the • monitors aspects of system and motor status.
adjustable frequency drive at all times. • can be used for motor protection.
Depending on configuration, the adjustable frequency drive

1.2 Additional Resources
can be used in standalone applications or form part of a
Other resources are available to understand advanced larger appliance or installation.
adjustable frequency drive functions and programming.
The adjustable frequency drive is intended for use in
• The Programming Guide provides greater detail on residential, industrial and commercial environments in
working with parameters and many application accordance with local laws and standards. Do not use the
examples. adjustable frequency drive in applications that do not
comply with specified designated operating conditions and
• The Design Guide provides detailed information
environments.
about capabilities and functionality to design motor
control systems.
NOTICE!
• Instructions for operation with optional equipment.
In a residential environment this product may cause radio
Disclosure, duplication and sale of this document, as well as interference, in which case supplementary mitigation
communication of its content, are prohibited unless explicitly measures may be required.
permitted. Infringement of this prohibition incurs liability for
damages. All rights reserved with regard to patents, utility
patents and registered designs. VLT® is a registered
trademark.
1.3 Document and Software Version

This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows
the document version and the corresponding software
version.
Edition Remarks Software version

MG11AJxx Replaces MG11AIxx 3.92
Table 1.1 Document and Software Version
4 MG11AJ22 - Rev. 2013-09-13

Introduction VLT® HVAC Drive Instruction Manual
1 1
1.5 Block Diagram of the Adjustable Area Title Functions
Frequency Drive • Input power, internal
processing, output, and motor
Figure 1.1 is a block diagram of the adjustable frequency current are monitored to
drive's internal components. See Table 1.2 for their functions. provide efficient operation and
control
8 Control circuitry
• User interface and external
commands are monitored and
performed
• Status output and control can

be provided
Table 1.2 Legend to Figure 1.1

Figure 1.1 Adjustable Frequency Drive Block Diagram
1.6 Enclosure Types and Power Ratings

Area Title Functions For enclosure types and power ratings of the adjustable
• 3-phase AC line power supply frequency drives, refer to 8.9 Power Ratings, Weight and
1 Line power input to the adjustable frequency Dimensions.
drive
• The rectifier bridge converts 1.7 Approvals and Certifications

2 Rectifier the AC input to DC current to
supply inverter power
• Intermediate DC bus circuit

3 DC bus handles the DC current
• Filter the intermediate DC

circuit voltage
• Prove line transient protection Table 1.3 Approvals and Certifications

• Reduce RMS current
4 DC reactors More approvals and certifications are available. Contact local
• Raise the power factor
Danfoss partner. The T7 (525–690 V) adjustable frequency
reflected back to the line
drives are not certified for UL.
• Reduce harmonics on the AC
The adjustable frequency drive complies with UL508C
input
thermal memory retention requirements. For more
• Stores the DC power information, refer to the section Motor Thermal Protection in
• Provides ride-through the Design Guide.
5 Capacitor bank
protection for short power
losses
1.8 Disposal Instruction
• Converts the DC into a
controlled PWM AC waveform
6 Inverter Do not dispose of equipment containing
for a controlled variable output
electrical components together with
to the motor
domestic waste.
• Regulated 3-phase output Collect it separately in accordance with
7 Output to motor power to the motor local and currently valid legislation.
Table 1.4 Disposal Instruction
MG11AJ22 - Rev. 2013-09-13 5

Safety VLT® HVAC Drive Instruction Manual
2 Safety
2 2
WARNING
2.1 Safety Symbols UNINTENDED START!
When the adjustable frequency drive is connected to AC
The following symbols are used in this document.
line power, the motor may start at any time. The
adjustable frequency drive, motor, and any driven
WARNING equipment must be in operational readiness. Failure to be
Indicates a potentially hazardous situation which could in operational readiness when the adjustable frequency
result in death or serious injury. drive is connected to AC line power could result in death,
serious injury, equipment or property damage.
CAUTION WARNING
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used to DISCHARGE TIME!
alert against unsafe practices. Adjustable frequency drives contain DC link capacitors that
can remain charged even when the adjustable frequency
drive is not powered. To avoid electrical hazards,
NOTICE! disconnect AC line power, any permanent magnet type
Indicates important information, including situations that motors, and any remote DC link power supplies, including
may result in damage to equipment or property. battery backups, UPS and DC link connections to other
adjustable frequency drives. Wait for the capacitors to
discharge completely before performing any service or
2.2 Qualified Personnel
repair work. The amount of waiting time is listed in
Correct and reliable transport, storage, installation, operation Table 2.1. Failure to wait the specified time after power has
and maintenance are required for the trouble-free and safe been removed before doing service or repair could result
operation of the adjustable frequency drive. Only qualified in death or serious injury.
personnel is allowed to install or operate this equipment.
Voltage [V] Minimum waiting time [minutes]
Qualified personnel is defined as trained staff, who are 4 7 15
authorized to install, commission, and maintain equipment, 200–240 1.1–3.7 kW 5.5–45 kW
systems and circuits in accordance with pertinent laws and
380–480 1.1–7.5 kW 11–90 kW
regulations. Additionally, the personnel must be familiar with
525–600 1.1–7.5 kW 11–90 kW
the instructions and safety measures described in this
525–690 1.1–7.5 kW 11–90 kW
document.
High voltage may be present even when the warning LED
indicator lights are off.
2.3 Safety Precautions
Table 2.1 Discharge Time
WARNING
HIGH VOLTAGE! WARNING
Adjustable frequency drives contain high voltage when LEAKAGE CURRENT HAZARD!
connected to AC line power. Installation, start-up, and Leakage currents are higher than 3.5 mA. It is the responsi-
maintenance must be performed by qualified personnel bility of the user or certified electrical installer to ensure
only. Failure to perform installation, start-up, and correct grounding of the equipment. Failure to ground the
maintenance by qualified personnel could result in death adjustable frequency drive properly could result in death
or serious injury. or serious injury.
6 MG11AJ22 - Rev. 2013-09-13

Safety VLT® HVAC Drive Instruction Manual
WARNING 2 2
EQUIPMENT HAZARD!
Rotating shafts and electrical equipment can be hazardous.
All electrical work must conform to national and local
electrical codes. Installation, start-up, and maintenance are
performed only by trained and qualified personnel. Failure
to follow these guidelines could result in death or serious
injury.
WARNING
WINDMILLING!
Unintended rotation of permanent magnet motors causes
a risk of personal injury and equipment damage. Ensure
permanent magnet motors are blocked to prevent
unintended rotation.
CAUTION
POTENTIAL HAZARD IN THE EVENT OF INTERNAL
FAILURE!
Risk of personal injury when the adjustable frequency
drive is not properly closed. Before applying power, ensure
all safety covers are in place and securely fastened.
MG11AJ22 - Rev. 2013-09-13 7

Mechanical Installation VLT® HVAC Drive Instruction Manual
3 Mechanical Installation
3 3 1
2
Type code
Order number
3.1 Unpacking
3 Power rating
3.1.1 Items Supplied 4 Input voltage, frequency and current (at low/high voltages)
Output voltage, frequency and current (at low/high
5
• Check the packaging and the adjustable frequency voltages)
drive visually for damage caused by inappropriate 6 Enclosure type and IP rating
handling during shipment. File any claim for 7 Maximum ambient temperature
damage with the carrier. Retain damaged parts for 8 Certifications
clarification. 9 Discharge time (Warning)
10 Serial number
• Make sure the items supplied and the information
on the nameplate correspond to the order confir-
mation.
NOTICE!
130BD511.10
VLT
R
HVAC Drive
www.danfoss.com
1 Do not remove the nameplate from the
T/C: FC-102P3K0T4Z55H1UGCXXXSXXXXAXBXCXXXXDX
2 10 adjustable frequency drive (loss of warranty).
P/N: 131U3930 S/N: 010102G290
3
3.0kW(400V) / 4.0HP(460V)
4
IN: 3x380-480V 50/60Hz 6.5/5.7A
8 3.1.2 Storage
5
OUT: 3x0-Vin 0-590Hz 7.2/6.3A
7 Ensure that requirements for storage are fulfilled. Refer to
6 o o
Type 12 / IP55 Tamb.45 C/113 F
8.4 Ambient Conditions for further details.
*1 3 1 U 3 9 3 0 0 1 0 1 0 2 G 2 9 0 * MADE IN DENMARK
Listed 76X1 E134261 Ind. Contr. Eq.
CAUTION:
See manual for special condition/mains fuse
9 `
voir manual de conditions speclales/fusibles
WARNING:
Stored charge, wait 4 min.
` attendez 4 min.
Charge residuelle,
Figure 3.1 Product Nameplate (Example)
8 MG11AJ22 - Rev. 2013-09-13

3.1.3 Product Overview
130BB492.10
1
3 3
2
3
4
18
17
16
15
8 7
14 9
10
11
13 12
Figure 3.2 Exploded View Enclosure Type A, IP20
1 Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)
2 RS-485 serial bus connector (+68, -69) 11 Relay 2 (01, 02, 03)
3 Analog I/O connector 12 Relay 1 (04, 05, 06)
4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals
5 Analog switches (A53), (A54) 14 Line power input terminals 91 (L1), 92 (L2), 93 (L3)
6 Cable shield connector 15 USB connector
7 Decoupling plate 16 Serial bus terminal switch
8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply
9 Shielded cable grounding clamp and strain relief 18 Cover
MG11AJ22 - Rev. 2013-09-13 9

13
130BB493.10
12
11
2
3 3
10 DC-
DC+
06 05 04
9
03 02 01
8
61 68
39 42 50 53 54
Remove jumper to activate

Safe Stop
Max. 24 Volt !
12 13 18 19 27 29 32 33 20
3
7
4
6
5
FAN MOUNTING
17
QDF-30
19 16
18
14
15
Figure 3.3 Exploded View Enclosure Types B and C, IP55 and IP66
1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

2 Cover 12 Lifting ring
3 RS-485 serial bus connector 13 Mounting slot
4 Digital I/O and 24 V power supply 14 Grounding clamp (PE)
5 Analog I/O connector 15 Cable shield connector
6 Cable shield connector 16 Brake terminal (-81, +82)
7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)
8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)
9 Analog switches (A53), (A54) 19 Line power input terminals 91 (L1), 92 (L2), 93 (L3)
10 Relay 1 (01, 02, 03)
10 MG11AJ22 - Rev. 2013-09-13

3.2 Installation Environments
130BD528.10
NOTICE!
a
In environments with airborne liquids, particles, or
corrosive gases, ensure that the IP/Type rating of the 3 3
equipment matches the installation environment. Failure to
meet requirements for ambient conditions can reduce
lifetime of the adjustable frequency drive. Ensure that
requirements for air humidity, temperature and altitude
are met.
Vibration and Shock

The adjustable frequency drive complies with requirements
for units mounted on the walls and floors of production
premises, as well as in panels bolted to walls or floors.
For detailed ambient conditions specifications, refer to
8.4 Ambient Conditions. a
3.3 Mounting
NOTICE! Figure 3.4 Top and Bottom Cooling Clearance
Improper mounting can result in

overheating and reduced performance.
Enclosure A2-A5 B1-B4 C1, C3 C2, C4
a (mm) 100 200 200 225
Cooling
Table 3.4 Minimum Airflow Clearance Requirements
• Ensure that top and bottom clearance for air
cooling is provided. See Figure 3.4 for clearance
requirements. Lifting
• To determine a safe lifting method, check the

weight of the unit, see 8.9 Power Ratings, Weight
and Dimensions.
• Ensure that the lifting device is suitable for the task.
• If necessary, plan for a hoist, crane, or forklift with

the appropriate rating to move the unit.
• For lifting, use hoist rings on the unit, when

provided.
Mounting
1. Ensure that the strength of the mounting location
supports the unit weight. The adjustable frequency
drive allows side-by-side installation.
2. Mount the unit vertically on a solid flat surface or
on the optional backplate.
3. Use the slotted mounting holes on the unit for wall
mounting, when provided.
MG11AJ22 - Rev. 2013-09-13 11

Mounting with backplate and railings
130BD504.10
3 3
Figure 3.5 Proper Mounting with Backplate
NOTICE!
Backplate is required when mounted on railings.
12 MG11AJ22 - Rev. 2013-09-13

Electrical Installation VLT® HVAC Drive Instruction Manual
4 Electrical Installation
See 8.1 Electrical Data and 8.5 Cable Specifications for

recommended wire sizes and types.
4.1 Safety Instructions
See 2 Safety for general safety instructions.

4.2 EMC-compliant Installation 4 4
To obtain an EMC-compliant installation, follow the
WARNING instructions provided in 4.3 Grounding, 4.4 Wiring Schematic,

4.6 Motor Connection and 4.8 Control Wiring.
INDUCED VOLTAGE!
Induced voltage from output motor cables that run
together can charge equipment capacitors even with the
4.3 Grounding
equipment turned off and locked out. Failure to run output
motor cables separately or use shielded cables or metal WARNING
conduits could result in death or serious injury. LEAKAGE CURRENT HAZARD!
Leakage currents are higher than 3.5 mA. It is the responsi-
CAUTION bility of the user or certified electrical installer to ensure

correct grounding of the equipment. Failure to ground the
DC CURRENT HAZARD! adjustable frequency drive properly could result in death
A DC current in the protective grounding conductor can be or serious injury.
caused by the adjustable frequency drives. When a residual
current-operated protective or monitoring device (RCD/ For electrical safety
RCM) is used for protection, only an RCD or RCM of Type B
is allowed. • Ground the adjustable frequency drive properly in
accordance with applicable standards and
directives.
NOTICE!
The adjustable frequency drive is supplied with
• Use a dedicated ground wire for input power,
motor power and control wiring.
Class 20 motor overload protection.
• Do not ground one adjustable frequency drive to
another in a “daisy chain” fashion.
Overcurrent Protection:
• Additional protective equipment such as short- • Keep the ground wire connections as short as
possible.
circuit protection or motor thermal protection
between adjustable frequency drive and motor is • Do not use pigtails.
required for applications with multiple motors.
• Follow the motor manufacturer wiring
• Input fusing is required to provide short-circuit and requirements.
overcurrent protection. If not factory-supplied, fuses
must be provided by the installer. See maximum
• Minimum cable cross-section: 10 mm2 (or 2 rated
ground wires terminated separately).
fuse ratings in 8.8 Fuse Specifications.
For EMC-compliant installation
Wire Type and Ratings
• Establish electrical contact between cable shield
• All wiring must comply with local and national
and adjustable frequency drive enclosure by using
regulations regarding cross-section and ambient
metal cable connectors or by using the clamps
temperature requirements.
provided on the equipment.
• Power connection wire recommendation: minimum
• Use high-strand wire to reduce electrical
75 °C rated copper wire.
interference.
MG11AJ22 - Rev. 2013-09-13 13

NOTICE!
POTENTIAL EQUALIZATION!
Electrical interference risks disturbing the entire installation, when the ground potential between the adjustable
frequency drive and the system is different. To avoid electrical interference, install equalizing cables between the
system components. Recommended cable cross-section: 16 mm2.
4 4
4.4 Wiring Schematic
130BD552.11
91 (L1) (U) 96
3-phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
88 (-) Switch Mode

DC bus
Power Supply
89 (+)
10 V DC 24 V DC (R+) 82 Brake
15 mA 130/200 mA resistor
50 (+10 V OUT) + - + -
+10 V DC (R-) 81
A53
0/-10 V DC-
53 (A IN)
1 2
ON
+10 V DC relay1
ON=0/4-20 mA
0/4-20 mA A54 03
OFF=0/-10 V DC -
1 2
0/-10 V DC - +10 V DC
ON
54 (A IN) 240 V AC, 2 A

+10 V DC 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24 V OUT) 06
240 V AC, 2 A
13 (+24 V OUT) P 5-00 05
400 V AC, 2 A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) S801
24 V ON=Terminated
1 2
ON
OFF=Open
0V 5V
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24 V
S801 0V
0V
RS-485 RS-485
(N RS-485) 69
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (P RS-485) 68
24 V (NPN) **
33 (D IN) 0 V (PNP) (COM RS-485) 61
: Chassis
* : Ground
37 (D IN)
Figure 4.1 Basic Wiring Schematic
A=Analog, D=Digital
*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off
Instruction Manual for Danfoss VLT® Adjustable Frequency Drives.
**Do not connect cable shield.
14 MG11AJ22 - Rev. 2013-09-13

130BD529.10
2
6
1 4 4
9
10
L1
L2
U
L3
V
PE
W
PE
8
7
Figure 4.2 EMC--compliant Electrical Connection
1 PLC 6 Shielded cable

2 Adjustable frequency drive 7 Motor, 3-phase and PE
3 Output contactor 8 Line power, 3-phase and reinforced PE
4 Grounding rail (PE) 9 Control wiring
5 Cable insulation (stripped) 10 Equalizing min. 16 mm2 (0.025 in)
MG11AJ22 - Rev. 2013-09-13 15

NOTICE!
130BT334.10
EMC INTERFERENCE!
Use separated shielded cables for input power, motor
wiring and control wiring, or run cables in three separate
metallic conduits. Failure to isolate power, motor and
control wiring can result in unintended behavior or
4 4 reduced performance. Minimum 200 mm (7.9 in) clearance

between control cables, motor and line power.
4.5 Access
• Remove cover with a screwdriver (See Figure 4.3) or
by loosening attaching screws (See Figure 4.4).
130BT248.10
Figure 4.4 Access to Wiring for IP55 and IP66 Enclosures
See Table 4.2 before tightening the covers.
Enclosure IP55 IP66

A4/A5 2 2
B1/B2 2.2 2.2
C1/C2 2.2 2.2
No screws to tighten for A2/A3/B3/B4/C3/C4.
Table 4.2 Tightening Torques for Covers [Nm]
Figure 4.3 Access to Wiring for IP20 and IP21 Enclosures

4.6 Motor Connection
WARNING
INDUCED VOLTAGE!
Induced voltage from output motor cables that run
together can charge equipment capacitors even with the
equipment turned off and locked out. Failure to run output
motor cables separately or use shielded cables or metal
conduits could result in death or serious injury.
• Comply with local and national electrical codes for

cable sizes. For maximum wire sizes, see
8.1 Electrical Data.
• Follow the motor manufacturer wiring

requirements.
• Motor wiring knockouts or access panels are

provided at the base of IP21 (NEMA1/12) and
higher units.
16 MG11AJ22 - Rev. 2013-09-13

• Do not wire a starting or pole-changing device (e.g., Figure 4.6, Figure 4.7, Figure 4.8 and Figure 4.9 represent line
Dahlander motor or slip ring induction motor) power input, motor, and grounding for basic adjustable
between the adjustable frequency drive and the frequency drives. Actual configurations vary with unit types
motor. and optional equipment.
Procedure
130BD577.10
1. Strip a section of the outer cable insulation.
4 4
M
2. Position the stripped wire under the cable clamp to L1 A

I
91 L2 N
S
92 L3
93
establish mechanical fixation and electrical contact
RELAY 2
between cable shield and ground.
RELAY 1
3. Connect ground wire to the nearest grounding +D
C
BR
- B
terminal in accordance with grounding instructions MO
99 U TOR
provided in 4.3 Grounding, see Figure 4.5. V W
4. Connect the 3-phase motor wiring to terminals 96

(U), 97 (V), and 98 (W), see Figure 4.5.
5. Tighten terminals in accordance with the
information provided in 8.7 Connection Tightening
Torques.
130BD531.10
Figure 4.6 Motor, Line Power and Ground Wiring for Enclosure
W Types A2 and A3
V 98
U 97
96
130BD513.10
W
V 98
U 97
96
Figure 4.5 Motor Connection Types A4 and A5
MG11AJ22 - Rev. 2013-09-13 17

130BA390.11
4.7 AC Line Input Connection
•
88 89 81 8
91 92 93
DC- DC+ R- R+
Size wiring based upon the input current of the
L1 96 97 98
L2 L3 U V W
adjustable frequency drive. For maximum wire sizes,
95 99 see 8.1 Electrical Data.
4 4 • Comply with local and national electrical codes for

cable sizes.
Procedure
1. Connect 3-phase AC input power wiring to
terminals L1, L2, and L3 (see Figure 4.10).
2. Depending on the configuration of the equipment,
input power will be connected to the line power
input terminals or the input disconnect.
3. Ground the cable in accordance with grounding
instructions provided in 4.3 Grounding.
Types B and C Using Shielded Cable 4. When supplied from an isolated line power source
(IT line power or floating delta) or TT/TN-S line
power with a grounded leg (grounded delta),
ensure that 14-50 RFI 1 is set to OFF to avoid
130BB477.10
damage to the intermediate circuit and to reduce

ground capacity currents in accordance with IEC
88 89
61800-3.
91 9
DC+ DC- R- R+
91
130BT336.10
92 93 96
L1 L2 97 99
L3 U V W
95
99
L3
L2
L 1 2 93
9
91
Types B and C Using Conduit
Figure 4.10 Connecting to AC Line Power
18 MG11AJ22 - Rev. 2013-09-13

• Connector 3 provides two analog inputs, one

analog output, 10 V DC supply voltage, and
4.8 Control Wiring commons for the inputs and output
• Isolate control wiring from high power components • Connector 4 is a USB port available for use with the
in the adjustable frequency drive. MCT 10 Set-up Software
• When the adjustable frequency drive is connected
Terminal description
to a thermistor, ensure that the thermistor control
wiring is shielded and reinforced/double insulated. 4 4
A 24 V DC supply voltage is recommended. Default
Terminal Parameter Setting Description
Digital Inputs/Outputs
4.8.1 Control Terminal Types
12, 13 - +24 V DC 24 V DC supply voltage.
Maximum output
Figure 4.11 shows the removable adjustable frequency drive
current is 200 mA total
connectors. Terminal functions and default settings are
for all 24 V loads. Usable
summarized in Table 4.3.
for digital inputs and
external transducers.
130BB921.11
18 5-10 [8] Start

19 5-11 [0] No
operation
32 5-14 [0] No Digital inputs.
operation
2
3 33 5-15 [0] No
4
operation
27 5-12 [2] Coast Selectable for digital
1 inverse input and output.
29 5-13 [14] JOG Default setting is input.
20 - Common for digital
Figure 4.11 Control Terminal Locations inputs and 0 V potential
for 24 V supply.
37 - Safe Torque Safe input (optional).
1 Off (STO) Used for STO.
130BB931.10
12 13 18 19 27 29 32 33 20 37 Analog Inputs/Outputs
39 - Common for analog
output.
2 3
61 68 69 39 42 50 53 54 55 42 6-50 Speed 0 - Programmable analog
High Limit output. The analog
signal is 0–20 mA or 4–
20 mA at a maximum of
Figure 4.12 Terminal Numbers
500 Ω.
50 - +10 V DC 10 V DC analog supply
voltage. 15 mA
• Connector 1 provides four programmable digital maximum commonly
inputs terminals, two additional digital terminals used for potentiometer
programmable as either input or output, a 24 V DC or thermistor.
terminal supply voltage, and a common for optional
53 6-1 Reference Analog input. Selectable
customer supplied 24 V DC voltage.
54 6-2 Feedback for voltage or current.
• Connector 2 terminals (+)68 and (-)69 are for an Switches A53 and A54
RS-485 serial communications connection select mA or V.
MG11AJ22 - Rev. 2013-09-13 19

55 - Common for analog 4.8.2 Wiring to Control Terminals

input.
Serial Communication Control terminal connectors can be unplugged from the
61 - Integrated RC filter for adjustable frequency drive for ease of installation, as shown
cable shield. ONLY for in Figure 4.11.
connecting the shield
when experiencing EMC
NOTICE!
4 4 68 (+) 8-3
problems.
RS-485 Interface. A Keep control wires as short as possible and separate from
control card switch is high power cables to minimize interference.
69 (-) 8-3
provided for termination
resistance. 1. Open the contact by inserting a small screwdriver
Relays into the slot above the contact and push the
01, 02, 03 5-40 [0] [9] Alarm Form C relay output. screwdriver slightly upwards.
04, 05, 06 5-40 [1] [5] Running Usable for AC or DC
130BD546.10
voltage and resistive or
inductive loads.
12 13 1
8 19 2
Table 4.3 Terminal Description 7 29
32 33
Additional terminals:
1
• 2 form C relay outputs. Location of the outputs
depends on adjustable frequency drive configu-
mm
2
ration.
• Terminals located on built-in optional equipment. 10

See the manual provided with the equipment
Figure 4.13 Connecting Control Wires
option.
2. Insert the bared control wire into the contact.

3. Remove the screwdriver to fasten the control wire
into the contact.
4. Ensure the contact is firmly established and not
loose. Loose control wiring can be the source of
equipment faults or less than optimal operation.
See 8.5 Cable Specifications for control terminal wiring sizes
and 6 Application Set-up Examples for typical control wiring
connections.
20 MG11AJ22 - Rev. 2013-09-13

4.8.3 Enabling Motor Operation (Terminal 27) NOTICE!

Remove power to the adjustable frequency
A jumper wire may be required between terminal 12 (or 13) drive before changing switch positions.
and terminal 27 for the adjustable frequency drive to operate
when using factory default programming values.
1. Remove the local control panel (see Figure 4.14).
2. Remove any optional equipment covering the
• Digital input terminal 27 is designed to receive an
24 V DC external interlock command. In many switches. 4 4
applications, the user wires an external interlock 3. Set switches A53 and A54 to select the signal type.
device to terminal 27 U selects voltage, I selects current.
• When no interlock device is used, wire a jumper
130BD530.10
between control terminal 12 (recommended) or 13
to terminal 27. This provides an internal 24 V signal
on terminal 27.
• No signal present prevents the unit from operating.
• When the status line at the bottom of the LCP

reads AUTO REMOTE COAST, this indicates that the
unit is ready to operate but is missing an input
signal on terminal 27.
• When factory installed optional equipment is wired
N O
to terminal 27, do not remove that wiring
2
NOTICE!
The adjustable frequency drive cannot operate without a BUSTER. A53 A54
signal on terminal 27 unless terminal 27 is re-programmed. OFF-ON U- I U- I
4.8.4 Voltage/Current Input Selection

(Switches) VLT
The analog input terminals 53 and 54 allow setting of input Figure 4.14 Location of Terminals 53 and 54 Switches
signal to voltage (0–10 V) or current (0/4–20 mA).
Default parameter settings:
4.8.5 Safe Torque Off (STO)
• Terminal 53: speed reference signal in open-loop
(see 16-61 Terminal 53 Switch Setting).
To run Safe Torque Off, additional wiring for the adjustable
• Terminal 54: feedback signal in closed-loop (see frequency drive is required, refer to Safe Torque Off
16-63 Terminal 54 Switch Setting). Instruction Manual for Danfoss VLT® Adjustable Frequency
Drives for further information.
MG11AJ22 - Rev. 2013-09-13 21

4.8.6 RS-485 Serial Communication
Up to 32 nodes can be connected as a bus, or via drop

cables from a common trunk line to one network segment.
Repeaters can divide network segments. Each repeater
functions as a node within the segment in which it is
installed. Each node connected within a given network must
4 4 have a unique node address across all segments.
• Connect RS-485 serial communication wiring to

terminals (+)68 and (-)69.
• Terminate each segment at both ends, using either

the termination switch (bus term on/off, see
Figure 4.14) on the adjustable frequency drives, or a
biased termination resistor network.
• Connect a large surface of the shield to ground, for

example with a cable clamp or a conductive cable
connector.
• Apply potential-equalizing cables to maintain the

same ground potential throughout the network.
• Use the same type of cable throughout the entire

network to prevent impedance mismatch.
Cable Shielded twisted pair (STP)

Impedance 120 Ω
Max. cable length 1200 (including drop lines)

[m] 500 station-to-station
Table 4.4 Cable Information
22 MG11AJ22 - Rev. 2013-09-13

4.9 Installation Check List
Before completing installation of the unit, inspect the entire installation as detailed in Table 4.5. Check and mark the items when
completed.
Inspect for Description ☑

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on the
input power side of the adjustable frequency drive or output side to the motor. Ensure that they are ready for
4 4
full-speed operation
• Check function and installation of any sensors used for feedback to the adjustable frequency drive.
• Remove any power factor correction caps on motor(s)
• Adjust any power factor correction caps on the line power side and ensure that they are dampened
Cable routing • Ensure that motor wiring and control wiring are separated or shielded or in three separate metallic conduits
for high-frequency interference isolation
Control wiring • Check for broken or damaged wires and loose connections.
• Check that control wiring is isolated from power and motor wiring for noise immunity.
• Check the voltage source of the signals, if necessary.
• The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated correctly.
Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling, see 3.3 Mounting
Ambient conditions • Check that requirements for ambient conditions are met
Fusing and circuit • Check for proper fusing or circuit breakers.

breakers
• Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers are in the
open position
Grounding • Check for good ground connections that are tight and free of oxidation.
• Grounding to conduit or mounting the back panel to a metal surface is not a suitable grounding
Input and output • Check for loose connections.

power wiring
• Check that motor and line power are in separate conduits or separated shielded cables.
Panel interior • Make sure that the unit interior is free of dirt, metal chips, moisture, and corrosion.
• Check that the unit is mounted on an unpainted, metal surface.
Switches • Ensure that all switch and disconnect settings are in the proper positions.
Vibration • Check that the unit is mounted solidly or that shock mounts are used, as necessary.
• Check for an unusual amount of vibration.
Table 4.5 Installation Check List
CAUTION
POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE!
Risk of personal injury when the adjustable frequency drive is not properly closed. Before applying power, ensure all
safety covers are in place and securely fastened.
MG11AJ22 - Rev. 2013-09-13 23

Commissioning VLT® HVAC Drive Instruction Manual
5 Commissioning
5.1 Safety Instructions 5.2 Applying Power

See 2 Safety for general safety instructions.
WARNING
UNINTENDED START!
5 5 WARNING When the adjustable frequency drive is connected to AC
HIGH VOLTAGE! line power, the motor may start at any time. The
Adjustable frequency drives contain high voltage when adjustable frequency drive, motor, and any driven
connected to AC line power. Installation, start-up, and equipment must be in operational readiness. Failure to be
maintenance must be performed by qualified personnel in operational readiness when the adjustable frequency
only. Failure to perform installation, start-up, and drive is connected to AC line power could result in death,
maintenance by qualified personnel could result in death serious injury, equipment, or property damage.
or serious injury.
1. Confirm that the input voltage is balanced within
Before applying power: 3%. If not, correct input voltage imbalance before
1. Close cover properly. proceeding. Repeat this procedure after the voltage
correction.
2. Check that all cable connectors are firmly tightened.
2. Ensure that optional equipment wiring (if present)
3. Ensure that input power to the unit is OFF and
matches the installation application.
locked out. Do not rely on the adjustable frequency
drive disconnect switches for input power isolation. 3. Ensure that all operator devices are in the OFF
position. Panel doors must be closed or cover
4. Verify that there is no voltage on input terminals L1
mounted.
(91), L2 (92), and L3 (93), phase-to-phase and
phase-to-ground. 4. Apply power to the unit. DO NOT start the
adjustable frequency drive at this time. For units
5. Verify that there is no voltage on output terminals
with a disconnect switch, turn to the ON position to
96 (U), 97 (V), and 98 (W), phase-to-phase and
apply power to the adjustable frequency drive.
phase-to-ground.
6. Confirm continuity of the motor by measuring ohm
NOTICE!
values on U-V (96-97), V-W (97-98), and W-U (98-96). If the status line at the bottom of the LCP reads AUTO
REMOTE COASTING or Alarm 60 External Interlock is
7. Check for proper grounding of the adjustable
displayed, this indicates that the unit is ready to operate
frequency drive as well as the motor.
but is missing an input signal on terminal 27. See
8. Inspect the adjustable frequency drive for loose 4.8.3 Enabling Motor Operation (Terminal 27) for details.
connections on terminals.
9. Confirm that the supply voltage matches voltage of
adjustable frequency drive and motor.
24 MG11AJ22 - Rev. 2013-09-13

5.3 Local Control Panel Operation
130BD512.10
1 3
5.3.1 Local Control Panel Status
0.0 % 0.00 A
1(1)
0.00 kW
The local control panel (LCP) is the combined display and 2

A
0.0Hz
5
keypad on the front of the unit. 2605 kWh
4 Off Remote Stop

The LCP has several user functions:
• Start, stop, and control speed when in local control 6 9
5 5
Quick Main Alarm
• Display operational data, status, warnings and B Status Menu Menu Log
cautions
• Programming adjustable frequency drive functions 7

8
•
Ca
ck
Manually reset the adjustable frequency drive after
n
Ba
ce
11
l
a fault when auto-reset is inactive
10 C
12
An optional numeric LCP (NLCP) is also available. The NLCP On
Info
OK
operates in a manner similar to the LCP. See the 15
Warn.
Programming Guide for details on use of the NLCP. 16 13
Alarm
NOTICE! 17
D Hand Auto
Off Reset
For commissioning via PC, install MCT 10 Set-up Software. on on
14
The software is available for downloading at
www.danfoss.com/BusinessAreas/DrivesSolutions/software- 18 19 20 21
download (basic version) or for ordering (advanced version, Figure 5.1 Local Control Panel (LCP)
order number 130B1000).
5.3.2 LCP Layout A. Display Area

The display area is activated when the adjustable frequency
The LCP is divided into four functional groups (see drive receives power from AC line voltage, a DC bus terminal,
Figure 5.1). or an external 24 V DC supply.
The information displayed on the LCP can be customized for
A. Display area user application. Select options in the Quick Menu Q3-13
Display Settings.
B. Display menu keys
C. Navigation keys and indicator lights (LEDs) Display Parameter number Default setting
1 0-20 Reference %
D. Operation keys and reset
2 0-21 Motor current
3 0-22 Power [kW]
4 0-23 Frequency
5 0-24 kWh counter
Table 5.1 Legend to Figure 5.1, Display Area
B. Display Menu Keys

Menu keys are used for menu access for parameter set-up,
toggling through status display modes during normal
operation, and viewing fault log data.
MG11AJ22 - Rev. 2013-09-13 25

Key Function D. Operation Keys and Reset

6 Status Shows operational information. Operation keys are located at the bottom of the LCP.
7 Quick Menu Allows access to programming parameters
Key Function
for initial set-up instructions and many
detailed application instructions. 18 Hand On Starts the adjustable frequency drive in local
control.
8 Main Menu Allows access to all programming
parameters. • An external stop signal by control input or
serial communication overrides the local
9 Alarm Log Displays a list of current warnings, the last
hand on
ten alarms, and the maintenance log.
19 Off Stops the motor but does not remove power
5 5 Table 5.2 Legend to Figure 5.1, Display Menu Keys
20 Auto On
to the adjustable frequency drive.
Puts the system in remote operational mode.
C. Navigation Keys and Indicator Lights (LEDs) • Responds to an external start command by
Navigation keys are used for programming functions and control terminals or serial communication
moving the display cursor. The navigation keys also provide
21 Reset Resets the adjustable frequency drive
speed control in local (hand) operation. There are also three
manually after a fault has been cleared.
adjustable frequency drive status indicator lights in this area.
Table 5.5 Legend to Figure 5.1, Operation Keys and Reset
Key Function
10 Back Reverts to the previous step or list in the
menu structure. NOTICE!
11 Cancel Cancels the last change or command as long The display contrast can be adjusted by
as the display mode has not changed. pressing [Status] and [▲]/[▼] keys.
12 Info Press for a definition of the function being
displayed. 5.3.3 Parameter Settings
13 Navigation Use the four navigation keys to move between
Keys items in the menu. Establishing the correct programming for applications often
14 OK Use to access parameter groups or to enable a requires setting functions in several related parameters.
choice. Details for parameters are provided in 9.2 Parameter Menu
Structure.
Table 5.3 Legend to Figure 5.1, Navigation Keys
Indicator Light Function

Programming data are stored internally in the adjustable
frequency drive.
15 ON Green The ON light activates when the
adjustable frequency drive receives • For backup, upload data into the LCP memory
power from AC line voltage, a DC
bus terminal, or an external 24 V
• To download data to another adjustable frequency
drive, connect the LCP to that unit and download
supply.
the stored settings
16 WARN Yellow When warning conditions are met,
the yellow WARN light comes on • Restoring factory default settings does not change
and text appears in the display area data stored in the LCP memory
identifying the problem.
17 ALARM Red A fault condition causes the red 5.3.4 Uploading/Downloading Data to/from
alarm light to flash and an alarm the LCP
text is displayed.
1. Press [Off] to stop the motor before uploading or
Table 5.4 Legend to Figure 5.1, Indicator Lights (LEDs) downloading data.
2. Go to [Main Menu] 0-50 LCP Copy and Press [OK].
3. Select All to LCP to upload data to LCP or select All
from LCP to download data from the LCP.
26 MG11AJ22 - Rev. 2013-09-13

4. Press [OK]. A progress bar shows the uploading or Restoring the adjustable frequency drive parameter settings
downloading process. back to default values is done by initialization of the
adjustable frequency drive. Initialization can be carried out
5. Press [Hand On] or [Auto On] to return to normal
operation. through 14-22 Operation Mode (recommended) or manually.
5.3.5 Changing Parameter Settings • Initialization using 14-22 Operation Mode does not
reset adjustable frequency drive settings such as
operating hours, serial communication selections,
View Changes
personal menu settings, fault log, alarm log, and
Quick Menu Q5 - Changes Made lists all parameters changed
other monitoring functions.
from default settings.
• The list shows only parameters which have been

• Manual initialization erases all motor, programming, 5 5
localization, and monitoring data and restores
changed in the current edit set-up.
factory default settings.
• Parameters which have been reset to default values
Recommended Initialization Procedure, via 14-22 Operation
are not listed.
Mode
• The message 'Empty' indicates that no parameters
1. Press [Main Menu] twice to access parameters.
have been changed.
2. Scroll to 14-22 Operation Mode and press [OK].
Changing Settings
Parameter settings can be accessed and changed from the 3. Scroll to Initialization and press [OK].
[Quick Menu] or from the [Main Menu]. The [Quick Menu] 4. Remove power to the unit and wait for the display
only gives access to a limited number of parameters. to turn off.
1. Press [Quick Menu] or [Main Menu] on the LCP. 5. Apply power to the unit.
2. Press [▲] [▼] to browse through the parameter Default parameter settings are restored during start-up. This
groups, press [OK] to select a parameter group. may take slightly longer than normal.
3. Press [▲] [▼] to browse through the parameters,
press [OK] to select a parameter. 6. Alarm 80 is displayed.
4. Press [▲] [▼] to change the value of a parameter 7. Press [Reset] to return to operation mode.
setting. Manual Initialization Procedure
5. Press [◄] [►] to shift digit when a decimal 1. Remove power to the unit and wait for the display
parameter is in the editing state. to turn off.
6. Press [OK] to accept the change. 2. Press and hold [Status], [Main Menu], and [OK] at
7. Press either [Back] twice to enter “Status”, or press the same time while applying power to the unit
[Main Menu] once to enter “Main Menu”. (approximately 5 s or until audible click and fan
starts).
5.3.6 Restoring Default Settings Factory default parameter settings are restored during start-
up. This may take slightly longer than normal.
NOTICE!
Manual initialization does not reset the following adjustable
Initialization restores the unit to factory default settings.
frequency drive information
Any programming, motor data, localization, and
monitoring records will be lost. Uploading data to the LCP • 15-00 Operating hours
provides a backup before initialization. • 15-03 Power-ups
• 15-04 Over Temps
• 15-05 Over Volts
MG11AJ22 - Rev. 2013-09-13 27

5.4 Basic Programming 3. Use navigation keys to scroll to parameter group

0-0* Basic Settings and press [OK].
5.4.1 Commissioning with SmartStart
130BP087.10
0.0% 0.00A 1(1)
Operation / Display 0-**
The SmartStart wizard enables fast configuration of basic 0-0* Basic Settings
motor and application parameters. 0-1* Set-up Operations
• At first power-up or after initialization of the 0-2* LCP Display

0-3* LCP Custom Readout
adjustable frequency drive, SmartStart starts by
itself.
• Follow on-screen instructions to complete commis-

5 5 sioning of the adjustable frequency drive. Figure 5.3 Operation/Display
SmartStart can always be reactivated by selecting
Quick Menu Q4 - SmartStart.
4. Use navigation keys to scroll to 0-03 Regional
• For commissioning without use of the SmartStart
wizard, refer to 5.4.2 Commissioning via [Main Menu] Settings and press [OK].
or the Programming Guide.
130BP088.10
0.0% 0.00A 1(1)
NOTICE! Basic Settings

0-03 Regional Settings
0-0*
Motor data are required for the SmartStart set-up. The

required data are normally available on the motor
nameplate.
[0] International
5.4.2 Commissioning via [Main Menu]

Figure 5.4 Basic Settings
Recommended parameter settings are intended for start-up
and checkout purposes. Application settings may vary.
5. Use navigation keys to select [0] International or [1]
Enter data with power ON, but before operating the North America as appropriate and press [OK]. (This
adjustable frequency drive. changes the default settings for a number of basic
parameters).
1. Press [Main Menu] on the LCP. 6. Press [Main Menu] on the LCP.
2. Use the navigation keys to scroll to parameter 7. Use the navigation keys to scroll to 0-01 Language.
group 0-** Operation/Display and press [OK].
8. Select language and press [OK].
130BP066.10
1107 RPM 3.84 A 1 (1) 9. If a jumper wire is in place between control

Main Menu terminals 12 and 27, leave 5-12 Terminal 27 Digital
0 - ** Operation/Display Input at factory default. Otherwise, No Operation
1 - ** Load/Motor should be selected in 5-12 Terminal 27 Digital Input.
2 - ** Brakes For adjustable frequency drives with an optional
3 - ** Reference / Ramps bypass, no jumper wire is required between control
terminals 12 and 27.
Figure 5.2 Main Menu 10. 3-02 Minimum Reference
11. 3-03 Maximum Reference
28 MG11AJ22 - Rev. 2013-09-13

12. 3-41 Ramp 1 Ramp-up Time 5. 1-30 Stator Resistance (Rs)

Enter line to common stator winding resistance (Rs).
13. 3-42 Ramp 1 Ramp-down Time
If only line-line data are available, divide the line-
14. 3-13 Reference Site. Linked to Hand/Auto Local line value by 2 to achieve the line to common
Remote. (starpoint) value.
It is also possible to measure the value with an
5.4.3 Asynchronous Motor Set-up ohmmeter, which will also take the resistance of the
cable into account. Divide the measured value by 2
Enter the motor data in parameters 1-20 or 1-21 to 1-25. The and enter the result.
information can be found on the motor nameplate. 6. 1-37 d-axis Inductance (Ld)
1. 1-20 Motor Power [kW] or 1-21 Motor Power [HP]

Enter line to common direct axis inductance of the 5 5
PM motor.
2. 1-22 Motor Voltage If only line-line data are available, divide the line-
line value by 2 to achieve the line-common
3. 1-23 Motor Frequency (starpoint) value.
4. 1-24 Motor Current It is also possible to measure the value with an
inductance meter, which will also take the
5. 1-25 Motor Nominal Speed
inductance of the cable into account. Divide the
measured value by 2 and enter the result.
5.4.4 Permanent Magnet Motor Set-up
7. 1-40 Back EMF at 1000 RPM
Enter line-to-line back EMF of PM Motor at 1000
NOTICE! RPM mechanical speed (RMS value). Back EMF is the
Only use permanent magnet (PM) voltage generated by a PM motor when no drive is
motor with fans and pumps. connected and the shaft is turned externally. Back
EMF is normally specified for nominal motor speed
Initial Programming Steps or for 1000 RPM measured between two lines. If the
value is not available for a motor speed of 1000
1. Activate PM motor operation 1-10 Motor
RPM, calculate the correct value as follows: If back
Construction, select [1] PM, non salient SPM
EMF is, e.g., 320 V at 1800 RPM, it can be calculated
2. Set 0-02 Motor Speed Unit to [0] RPM at 1000 RPM as follows: Back EMF = (Voltage /
Programming motor data RPM)*1000 = (320/1800)*1000 = 178. This is the
After selecting PM motor in 1-10 Motor Construction, the PM value that must be programmed for 1-40 Back EMF
motor-related parameters in parameter groups 1-2* Motor at 1000 RPM.
Data, 1-3* Addl. Motor Data and 1-4* are active. Test Motor Operation
The necessary data can be found on the motor nameplate
1. Start the motor at low speed (100 to 200 RPM). If
and in the motor data sheet.
the motor does not turn, check installation, general
Program the following parameters in the listed order
programming and motor data.
1. 1-24 Motor Current
2. Check if start function in 1-70 PM Start Mode fits the
2. 1-26 Motor Cont. Rated Torque application requirements.
3. 1-25 Motor Nominal Speed Rotor detection
4. 1-39 Motor Poles This function is the recommended choice for applications
where the motor starts from standstill, e.g., pumps or
conveyors. On some motors, an acoustic sound is heard
when the impulse is sent out. This does not harm the motor.
MG11AJ22 - Rev. 2013-09-13 29

Parking 5.4.5 Automatic Energy Optimization (AEO)

This function is the recommended choice for applications
where the motor is rotating at slow speed, e.g., windmilling NOTICE!
in fan applications. 2-06 Parking Current and 2-07 Parking
Time can be adjusted. Increase the factory setting of these AEO is not relevant for permanent magnet motors.
parameters for applications with high inertia.
Automatic Energy Optimization (AEO) is recommended for
Start the motor at nominal speed. If the application does not
run well, check the VVCplus PM settings. Recommendations in • Automatic compensation for oversized motors
different applications can be seen in Table 5.6. • Automatic compensation for slow system load
5 5
change
Application Settings
• Automatic compensation for seasonal changes
Low inertia applications 1-17 Voltage filter time const. to be
ILoad/IMotor <5 increased by factor 5 to 10 • Automatic compensation for low motor loading
1-14 Damping Gain should be • Reduced energy consumption
reduced
1-66 Min. Current at Low Speed should
• Reduced motor heating
be reduced (<100%) • Reduced motor noise

Low inertia applications Keep calculated values To activate AEO, set parameter 1-03 Torque Characteristics to
50>ILoad/IMotor >5 [2] Auto Energy Optim. CT or [3] Auto Energy Optim. VT.
High inertia applications 1-14 Damping Gain, 1-15 Low Speed
ILoad/IMotor > 50 Filter Time Const. and 1-16 High Speed 5.4.6 Automatic Motor Adaptation (AMA)
Filter Time Const. should be increased
High load at low speed
<30% (rated speed)
1-17 Voltage filter time const. should
be increased
NOTICE!
1-66 Min. Current at Low Speed should AMA is not relevant for permanent magnet motors.
be increased (>100% for a prolonged
time can overheat the motor) Automatic motor adaptation (AMA) is a procedure that
optimizes compatibility between the adjustable frequency
Table 5.6 Recommendations for Different Applications drive and the motor.
If the motor starts oscillating at a certain speed, increase

1-14 Damping Gain. Increase the value in small steps.
• The adjustable frequency drive builds a
mathematical model of the motor for regulating
Depending on the motor, a good value for this parameter
output motor current. The procedure also tests the
can be 10% or 100% higher than the default value.
input phase balance of electrical power. It compares
the motor characteristics with the data entered in
Starting torque can be adjusted in 1-66 Min. Current at Low parameters 1-20 to 1-25
Speed. 100% provides nominal torque as starting torque.
• The motor shaft does not turn and no harm is done
to the motor while running the AMA.
• Some motors may be unable to run the complete

version of the test. In that case, select [2] Enable
reduced AMA.
• If an output filter is connected to the motor, select

Enable reduced AMA.
• If warnings or alarms occur, see 7.3 List of Warnings

and Alarms.
• Run this procedure on a cold motor for best results.
30 MG11AJ22 - Rev. 2013-09-13

To run AMA NOTICE!

1. Press [Main Menu] to access parameters.
To change the direction of rotation, remove power to the
2. Scroll to parameter group 1-** Load and Motor and adjustable frequency drive and wait for power to
press [OK]. discharge. Reverse the connection of any two of the three
3. Scroll to parameter group 1-2* Motor Data and motor wires on the motor or adjustable frequency drive
press [OK]. side of the connection.
4. Scroll to 1-29 Automatic Motor Adaptation (AMA) and

press [OK]. 5.6 Local Control Test
5. Select [1] Enable complete AMA and press [OK].
6. Follow the on-screen instructions.
WARNING 5 5
MOTOR START!
7. The test will run automatically and indicate when it Ensure that the motor, system and any attached
is complete. equipment are ready for start. It is the responsibility of the
5.5 Checking Motor Rotation user to ensure safe operation under any condition. Failure
to ensure that the motor, system, and any attached
WARNING equipment are ready for start could result in personal
injury or equipment damage.
MOTOR START!
Ensure that the motor, system, and any attached
1. Press [Hand On] to provide a local start command
equipment are ready for start. It is the responsibility of the
to the adjustable frequency drive.
user to ensure safe operation under any condition. Failure
to ensure that the motor, system, and any attached 2. Accelerate the adjustable frequency drive by
equipment are ready for start could result in personal pressing [▲] to full speed. Moving the cursor left of
injury or equipment damage. the decimal point provides quicker input changes.
3. Note any acceleration problems.
NOTICE! 4. Press [Off]. Note any deceleration problems.
Risk of damage to pumps/compressors caused by motor In the event of acceleration or deceleration problems, see
running in wrong direction. Before running the adjustable 7.4 Troubleshooting. See 7.3 List of Warnings and Alarms for
frequency drive, check the motor rotation. resetting the adjustable frequency drive after a trip.
The motor will run briefly at 5 Hz or the minimum frequency

set in 4-12 Motor Speed Low Limit [Hz].
1. Press [Main Menu].

2. Scroll to 1-28 Motor Rotation Check and press [OK].
3. Scroll to [1] Enable.
The following text will appear: Note! Motor may run in wrong
direction.
4. Press [OK].
5. Follow the on-screen instructions.
MG11AJ22 - Rev. 2013-09-13 31

5.7 System Start-up

The procedure in this section requires user-wiring and
application programming to be completed. The following
procedure is recommended after application set-up is
completed.
WARNING
MOTOR START!
5 5 Ensure that the motor, system, and any attached
equipment are ready for start. It is the responsibility of the
user to ensure safe operation under any condition. Failure
to ensure that the motor, system, and any attached
equipment are ready for start could result in personal
injury or equipment damage.
1. Press [Auto On].

2. Apply an external run command.
3. Adjust the speed reference throughout the speed
range.
4. Remove the external run command.
5. Check sound and vibration level of the motor to
ensure that the system is working as intended.
If warnings or alarms occur, see 7.3 List of Warnings and
Alarms.
5.8 Maintenance
Under normal operating conditions and load profiles, the
adjustable frequency drive is maintenance-free throughout
its designed lifetime. To prevent breakdown, danger, and
damage, examine the adjustable frequency drive at regular
intervals depending on the operating conditions. Replace
worn or damaged parts with original spare parts or standard
parts. For service and support, refer to www.danfoss.com/
contact/sales_and_services/.
CAUTION
Risk of personal injury or equipment damage exists. Repair
and service must be carried out by Danfoss authorized
personnel only.
32 MG11AJ22 - Rev. 2013-09-13

Application Set-up Examples VLT® HVAC Drive Instruction Manual
6 Application Set-up Examples
The examples in this section are intended as a quick

reference for common applications.
6.1 Application Examples
• Parameter settings are the regional default values 6.1.1 Speed
unless otherwise indicated (selected in
0-03 Regional Settings).
• Parameters associated with the terminals and their

settings are shown next to the drawings. Parameters
Function Setting
130BB926.10
•
6 6
Where switch settings for analog terminals A53 or FC
+24 V 12
A54 are required, these are also shown.
+24 V 13 6-10 Terminal 53
NOTICE! D IN 18 Low Voltage 0.07 V*
When the optional Safe Torque Off feature is used, a D IN 19 6-11 Terminal 53 10 V*
jumper wire may be required between terminal 12 (or 13)
COM 20 High Voltage
D IN 27 6-14 Terminal 53 0 RPM
and terminal 37 for the adjustable frequency drive to
D IN 29
operate when using factory default programming values. Low Ref./Feedb.
D IN 32
Value
D IN 33
6-15 Terminal 53 1500 RPM
D IN 37
High Ref./Feedb.
Value
+10 V 50
+ * = Default Value
A IN 53
A IN 54 Notes/comments:
COM 55 D IN 37 is an option.
-
A OUT 42
-10 - +10V
COM 39
U-I
A53
Table 6.1 Analog Speed Reference (Voltage)
MG11AJ22 - Rev. 2013-09-13 33

Parameters Parameters
Function Setting Function Setting
130BB927.10
FC
130BB683.10
FC
+24 V 12 +24 V 12
+24 V 13 6-12 Terminal 53 4 mA* +24 V 13 6-10 Terminal 53
D IN 18 Low Current D IN 18 Low Voltage 0.07 V*
D IN 19 6-13 Terminal 53 20 mA* D IN 19 6-11 Terminal 53 10 V*
COM 20 High Current COM 20 High Voltage
D IN 27 D IN 27
6-14 Terminal 53 0 RPM 6-14 Terminal 53 0 RPM
D IN 29 D IN 29
Low Ref./Feedb. Low Ref./Feedb.
D IN 32 D IN 32
Value Value
D IN 33 D IN 33
D IN 37
6-15 Terminal 53 1500 RPM 6-15 Terminal 53 1500 RPM
D IN 37
High Ref./Feedb. High Ref./Feedb.
Value Value
6 6
+10 V 50 +10 V 50
+
A IN 53 * = Default Value A IN 53 ≈ 5kΩ * = Default Value
A IN 54 Notes/comments: A IN 54 Notes/comments:
COM 55 D IN 37 is an option. COM 55 D IN 37 is an option.
-
A OUT 42 A OUT 42
4 - 20mA
COM 39 COM 39
U-I
U-I
A53
A53
Table 6.2 Analog Speed Reference (Current)

Table 6.3 Speed Reference (using a Manual Potentiometer)
34 MG11AJ22 - Rev. 2013-09-13

Parameters 6.1.2 Start/Stop

Function Setting
130BB804.10
FC
+24 V 12 Parameters
+24 V 13 5-10 Terminal 18 [8] Start* Function Setting
130BB802.10
FC
D IN 18 Digital Input +24 V 12
D IN 19 5-12 Terminal 27 [19] Freeze +24 V 13 5-10 Terminal 18 [8] Start*
COM 20 Digital Input Reference D IN 18 Digital Input
D IN 27
5-13 Terminal 29 [21] Speed Up D IN 19 5-12 Terminal 27 [0] No
D IN 29
Digital Input COM 20 Digital Input operation
D IN 32
5-14 Terminal 32 [22] Slow D IN 27
D IN 33 5-19 Terminal 37 [1] Safe Stop
Digital Input D IN 29
D IN 37 Safe Stop Alarm
D IN 32
* = Default Value * = Default Value
D IN 33
Notes/comments:
6 6
+10 V 50
D IN
Notes/comments:
37
A IN 53 D IN 37 is an option. If 5-12 Terminal 27 Digital Input is
A IN 54 set to [0] No operation, a jumper
+10 50
COM 55
A IN 53 wire to terminal 27 is not
A OUT 42
A IN 54 needed.
COM 39
A OUT 42
COM 39
Table 6.5 Start/Stop Command with Safe Stop Option
130BB805.11
Speed
Table 6.4 Speed Up/Slow
130BB840.10
S peed
Start (18)
R efe rence
Figure 6.2 Start/Stop Command with Safe Stop
S tart ( 18 )
Freez e ref ( 27 )
S peed up ( 29 )
S peed down ( 32 )
Figure 6.1 Speed Up/Slow
MG11AJ22 - Rev. 2013-09-13 35

130BB934.10
FC FC
130BB803.10
+24 V 12 +24 V 12
+24 V 13 5-10 Terminal 18 [9] Latched +24 V 13 5-10 Terminal 18 [8] Start
D IN 18 Digital Input Start D IN 18 Digital Input
D IN 19 5-12 Terminal 27 [6] Stop D IN 19 5-11 Terminal 19 [10]
COM 20 Digital Input Inverse COM 20 Digital Input Reverse*
D IN 27 D IN 27
* = Default Value
D IN 29 D IN 29
Notes/comments:
D IN 32 D IN 32 5-12 Terminal 27 [0] No
If 5-12 Terminal 27 Digital Input is
D IN 33 D IN 33 Digital Input operation
set to [0] No operation, a jumper D IN 37
D IN 37 5-14 Terminal 32 [16] Preset
wire to terminal 27 is not
Digital Input ref bit 0
needed.
6 6 +10 V 50 +10 V 50
5-15 Terminal 33 [17] Preset
A IN 53
D IN 37 is an option. A IN 53
A IN
Digital Input ref bit 1
A IN 54 54
COM 55
3-10 Preset
COM 55
A OUT 42 Reference
A OUT 42
COM COM 39 Preset ref. 0 25%
39
Preset ref. 1 50%
Preset ref. 2 75%
Preset ref. 3 100%
* = Default Value
Table 6.6 Pulse Start/Stop
Notes/comments:
D IN 37 is an option.
130BB806.10
Speed
Table 6.7 Start/Stop with Reversing and Four Preset Speeds
Latched Start (18)
Stop Inverse (27)
Figure 6.3 Latched Start/Stop Inverse
36 MG11AJ22 - Rev. 2013-09-13

6.1.3 External Alarm Reset 6.1.4 RS-485
130BB685.10
130BB928.10
FC FC
+24 V 12 +24 V 12
+24 V 13 5-11 Terminal 19 [1] Reset +24 V 13 8-30 Protocol FC*
D IN 18 Digital Input D IN 18 8-31 Address 1*
D IN 19 * = Default Value D IN 19 8-32 Baud Rate 9600*
COM 20 Notes/comments: COM 20 * = Default Value
D IN 27 D IN 37 is an option. D IN 27
D IN 29 D IN 29
Notes/comments:
D IN 32 D IN 32 Select protocol, address and
D IN 33 D IN 33 baud rate in the above-
D IN 37 D IN 37 mentioned parameters.
D IN 37 is an option.
6 6
+10 V 50 +10 V 50
A IN 53 A IN 53
A IN 54 A IN 54
COM 55 COM 55
A OUT 42 A OUT 42
COM 39 COM 39
01
02
R1
03
Table 6.8 External Alarm Reset

04
05
R2
06 RS-485
61
+
68
69
-
Table 6.9 RS-485 Network Connection
MG11AJ22 - Rev. 2013-09-13 37

6.1.5 Motor Thermistor
CAUTION
Use only thermistors with reinforced or double insulation
to meet PELV insulation requirements.
Parameters
Function Setting
130BB686.12
VLT
+24 V 12
+24 V 13 1-90 Motor [2] Thermistor
D IN 18 Thermal trip
D IN 19 Protection
6 6 COM
D IN
20
27
1-93 Thermistor
Source
[1] Analog
input 53
D IN 29
* = Default Value
D IN 32
D IN 33
Notes/comments:
D IN 37
If only a warning is desired,
1-90 Motor Thermal Protection
+10 V 50
A IN 53
should be set to [1] Thermistor
A IN 54 warning.
A OUT 42
COM 39
U-I
A53
Table 6.10 Motor Thermistor
38 MG11AJ22 - Rev. 2013-09-13

Diagnostics and Troubleshoo... VLT® HVAC Drive Instruction Manual
7 Diagnostics and Troubleshooting
This chapter describes the status messages, warnings and Remote The speed reference is given from external
alarms and basic troubleshooting. signals, serial communication, or internal preset
references.
Local The adjustable frequency drive uses [Hand On]
7.1 Status Messages control or reference values from the LCP.
When the adjustable frequency drive is in status mode,
Table 7.3 Reference Site
status messages are generated automatically and appear in
the bottom line of the display (see Figure 7.1).
AC Brake AC Brake was selected in 2-10 Brake Function.
The AC brake overmagnetizes the motor to
130BB037.11
Status 1(1)
achieve a controlled slow-down.
799RPM 7.83A 36.4kW AMA finish OK Automatic motor adaptation (AMA) was carried
0.000 out successfully.
53.2%
AMA ready AMA is ready to start. Press [Hand On] to start. 7 7
AMA running AMA process is in progress.
Braking The brake chopper is in operation. Generative
Auto Remote Ramping
energy is absorbed by the brake resistor.
Hand Local Stop
Off Running Braking max. The brake chopper is in operation. The power
Jogging
. limit for the brake resistor defined in 2-12 Brake
.
. Power Limit (kW) has been reached.
Stand by
Coast • Coast inverse was selected as a function for
1 2 3 a digital input (parameter group 5-1* Digital
Figure 7.1 Status Display Inputs). The corresponding terminal is not
connected.
• Coast activated by serial communication

1 Operation Mode (see Table 7.2) Ctrl. Ramp-down Control Ramp-down was selected in 14-10 Mains
2 Reference Site (see Table 7.3) Failure.
3 Operation Status (see Table 7.4)
• The AC line voltage is below the value set in
14-11 Mains Voltage at Mains Fault at line
power fault
Table 7.2 to Table 7.4 describe the displayed status messages. • The adjustable frequency drive ramps down
the motor using a controlled ramp-down.
Off The adjustable frequency drive does not react Current High The adjustable frequency drive output current is
to any control signal until [Auto On] or [Hand above the limit set in 4-51 Warning Current High.
On] is pressed. Current Low The adjustable frequency drive output current is
Auto On The adjustable frequency drive is controlled below the limit set in 4-52 Warning Speed Low.
from the control terminals and/or the serial DC Hold DC Hold is selected in 1-80 Function at Stop and
communication. a stop command is active. The motor is held by
The adjustable frequency drive can be a DC current set in 2-00 DC Hold/Preheat
controlled by the navigation keys on the LCP. Current.
Stop commands, reset, reversing, DC brake, and
other signals applied to the control terminals
can override local control.
Table 7.2 Operation Mode
MG11AJ22 - Rev. 2013-09-13 39

DC Stop The motor is held with a DC current (2-01 DC Jogging The motor is running as programmed in
Brake Current) for a specified time (2-02 DC 3-19 Jog Speed [RPM].
Braking Time). • Jog was selected as function for a digital
• DC Brake is activated in 2-03 DC Brake Cut-in input (parameter group 5-1* Digital Inputs).
Speed [RPM] and a stop command is active. The corresponding terminal (e.g., Terminal
29) is active.
• DC Brake (inverse) is selected as a function
for a digital input (parameter group 5-1* • The Jog function is activated via the serial
Digital Inputs). The corresponding terminal is communication.
not active.
• The Jog function was selected as a reaction
• The DC Brake is activated via serial for a monitoring function (e.g., No signal).
communication. The monitoring function is active.
Feedback high The sum of all active feedbacks is above the Motor check In 1-80 Function at Stop, Motor Check was
feedback limit set in 4-57 Warning Feedback selected. A stop command is active. To ensure
High. that a motor is connected to the adjustable
Feedback low The sum of all active feedbacks is below the frequency drive, a permanent test current is
7 7 feedback limit set in 4-56 Warning Feedback

Low. OVC control
applied to the motor.
Overvoltage control was activated in 2-17 Over-
Freeze output The remote reference is active, which holds the voltage Control, [2] Enabled. The connected
present speed. motor is supplying the adjustable frequency
• Freeze output was selected as a function for drive with generative energy. The overvoltage
a digital input (parameter group 5-1* Digital control adjusts the V/Hz ratio to run the motor
Inputs). The corresponding terminal is active. in controlled mode and to prevent the
Speed control is only possible via the adjustable frequency drive from tripping.
terminal functions Speed Up and Slow. PowerUnit Off (Only adjustable frequency drives with an
external 24 V power supply installed).
• Hold ramp is activated via serial communi-
cation. Line power supply to the adjustable frequency
drive is removed, but the control card is
supplied by the external 24 V.
Freeze output A freeze output command has been given, but
Protection md Protection mode is active. The unit has detected
request the motor will remain stopped until a run
a critical status (an overcurrent or overvoltage).
permissive signal is received.
• To avoid tripping, switching frequency is
Freeze ref. Freeze Reference was chosen as a function for a reduced to 4 kHz.
digital input (parameter group 5-1* Digital
Inputs). The corresponding terminal is active. • If possible, Protection mode ends after
approximately 10 s.
The adjustable frequency drive saves the actual
reference. Changing the reference is now only • Protection mode can be restricted in
possible via terminal functions Speed Up and 14-26 Trip Delay at Inverter Fault.
Slow.
Jog request A jog command has been given, but the motor QStop The motor is decelerating using 3-81 Quick Stop
remains stopped until a run permissive signal is Ramp Time.
received via a digital input.
• Quick stop inverse was chosen as a function
for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal is
not active.
• The quick stop function was activated via

serial communication.
40 MG11AJ22 - Rev. 2013-09-13

Ramping The motor is accelerating/decelerating using the Trip lock An alarm occurred and the motor is stopped.
active Ramp-Up/Down. The reference, a limit Once the cause of the alarm is cleared, power
value, or a standstill is not yet reached. must be cycled to the adjustable frequency
Ref. high The sum of all active references is above the drive. The adjustable frequency drive can then
reference limit set in 4-55 Warning Reference be reset manually by pressing [Reset] or
High. remotely by control terminals or serial
Ref. low The sum of all active references is below the communication.
reference limit set in 4-54 Warning Reference
Low. Table 7.4 Operation Status
Run on ref. The adjustable frequency drive is running in the

reference range. The feedback value matches NOTICE!
the setpoint value. In auto/remote mode, the adjustable frequency drive
Run request A start command has been given, but the requires external commands to execute functions.
motor is stopped until a run permissive signal is
received via digital input.
Running The motor is driven by the adjustable frequency
7.2 Warning and Alarm Types
Sleep Mode
drive.
The energy-saving function is enabled. This
Warnings 7 7
A warning is issued when an alarm condition is impending or
means that at present the motor has stopped when an abnormal operating condition is present and may
but it will restart automatically when required. result in the adjustable frequency drive issuing an alarm. A
Speed high Motor speed is above the value set in warning clears by itself when the abnormal condition is
4-53 Warning Speed High. removed.
Speed low Motor speed is below the value set in
Alarms
4-52 Warning Speed Low.
Trip
Standby In Auto On mode, the adjustable frequency
An alarm is issued when the adjustable frequency drive is
drive will start the motor with a start signal
tripped, which means that the adjustable frequency drive
from a digital input or serial communication.
suspends operation to prevent adjustable frequency drive or
Start delay In 1-71 Start Delay, a delay starting time was set.
system damage. The motor will coast to a stop. The
A start command is activated and the motor
adjustable frequency drive logic will continue to operate and
will start after the start delay time expires.
monitor the adjustable frequency drive status. After the fault
Start fwd/rev Start forward and start reverse were selected as condition is remedied, the adjustable frequency drive can be
functions for two different digital inputs reset. It will then be ready to start operation again.
(parameter group 5-1* Digital Inputs). The motor
will start in forward or reverse depending on Resetting the adjustable frequency drive after trip/trip lock
which corresponding terminal is activated. A trip can be reset in any of four ways:
Stop The adjustable frequency drive has received a • Press [Reset] on the LCP
stop command from the LCP, digital input or
serial communication.
• Digital reset input command
Trip An alarm occurred and the motor is stopped. • Serial communication reset input command
Once the cause of the alarm is cleared, the • Auto reset
adjustable frequency drive can be reset
Trip lock
manually by pressing [Reset] or remotely by
Input power is cycled. The motor coasts to a stop. The
control terminals or serial communication.
adjustable frequency drive continues to monitor the
adjustable frequency drive status. Remove input power to
the adjustable frequency drive, correct the cause of the fault,
and reset the adjustable frequency drive.
MG11AJ22 - Rev. 2013-09-13 41

Warning and Alarm Displays
• A warning is displayed in the LCP along with the 7.3 List of Warnings and Alarms
warning number.
The warning/alarm information below defines each warning/
• An alarm flashes along with the alarm number.
alarm condition, provides the probable cause for the
130BP086.11
Status 1(1) condition, and details a remedy or troubleshooting
0.0Hz 0.000kW 0.00A
0.0Hz
procedure.
0
WARNING 1, 10 Volts low
The control card voltage is below 10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V
Earth Fault [A14]
supply is overloaded. Max. 15 mA or minimum 590 Ω.
Auto Remote Trip
A short circuit in a connected potentiometer or improper
Figure 7.2 Alarm Display Example wiring of the potentiometer can cause this condition.
Troubleshooting
Remove the wiring from terminal 50. If the warning
7 7 In addition to the text and alarm code on the LCP of the
adjustable frequency drive, there are three status indicator
clears, the problem is with the wiring. If the
warning does not clear, replace the control card.
lights.
WARNING/ALARM 2, Live zero error
130BB467.10
This warning or alarm only appears if programmed in

6-01 Live Zero Timeout Function. The signal on one of the
Ca
ck
nc
analog inputs is less than 50% of the minimum value

Ba
el
programmed for that input. Broken wiring or faulty device

sending the signal can cause this condition.
Troubleshooting
Info
On OK
Check connections on all the analog input
Warn. terminals. Control card terminals 53 and 54 for
signals, terminal 55 common. MCB 101 terminals 11
Alarm and 12 for signals, terminal 10 common. MCB 109
terminals 1, 3, 5 for signals, terminals 2, 4, 6
Hand Auto common).
on Off on Reset
Check that the frequency converter programming
and switch settings match the analog signal type.
Figure 7.3 Status Indicator Lights Perform Input Terminal Signal Test.
Warning LED Alarm LED WARNING/ALARM 4, Mains phase loss

Warning On Off
A phase is missing on the supply side, or the line voltage
imbalance is too high. This message also appears for a fault
Alarm Off On (Flashing)
in the input rectifier on the adjustable frequency drive.
Trip Lock On On (Flashing)
Options are programmed at 14-12 Function at Mains
Table 7.5 Status Indicator Lights Explanations Imbalance.
Troubleshooting
Check the supply voltage and supply currents to
the adjustable frequency drive.
42 MG11AJ22 - Rev. 2013-09-13

WARNING 5, DC link voltage high Display the Thermal Drive Load on the LCP and
The intermediate circuit voltage (DC) is higher than the high- monitor the value. When running above the
voltage warning limit. The limit is dependent on the frequency converter continuous current rating, the
frequency converter voltage rating. The unit is still active. counter increases. When running below the
frequency converter continuous current rating, the
WARNING 6, DC link voltage low
The intermediate circuit voltage (DC) is lower than the low- counter decreases.
voltage warning limit. The limit is dependent on the WARNING/ALARM 10, Motor overload temperature
frequency converter voltage rating. The unit is still active. According to the electronic thermal protection (ETR), the
motor is too hot. Select whether the adjustable frequency
WARNING/ALARM 7, DC overvoltage
If the intermediate circuit voltage exceeds the limit, the drive issues a warning or an alarm when the counter reaches
adjustable frequency drive trips after a time. 100% in 1-90 Motor Thermal Protection. The fault occurs when
the motor runs with more than 100% overload for too long.
Troubleshooting
Connect a brake resistor Troubleshooting
Check for motor overheating.
Extend the ramp time
Check if the motor is mechanically overloaded
Change the ramp type
Activate the functions in 2-10 Brake Function
Check that the motor current set in 1-24 Motor 7 7
Current is correct.
Increase 14-26 Trip Delay at Inverter Fault Ensure that Motor data in parameters 1-20 to 1-25
If the alarm/warning occurs during a power sag, use are set correctly.
kinetic backup (14-10 Line Failure) If an external fan is in use, check in 1-91 Motor
WARNING/ALARM 8, DC under voltage External Fan that it is selected.
If the intermediate circuit voltage (DC link) drops below the Running AMA in 1-29 Automatic Motor Adaptation
under voltage limit, the frequency converter checks if a 24 V (AMA) tunes the adjustable frequency drive to the
DC back-up supply is connected. If no 24 V DC back-up motor more accurately and reduces thermal
supply is connected, the frequency converter trips after a loading.
fixed time delay. The time delay varies with unit size.
WARNING/ALARM 11, Motor thermistor over temp
Troubleshooting Check whether the thermistor is disconnected. Select
Check that the supply voltage matches the whether the frequency converter issues a warning or an
frequency converter voltage. alarm in 1-90 Motor Thermal Protection.
Perform input voltage test. Troubleshooting
Perform soft charge circuit test. Check for motor overheating.
WARNING/ALARM 9, Inverter overload Check if the motor is mechanically overloaded.

The frequency converter is about to cut out because of an When using terminal 53 or 54, check that the
overload (too high current for too long). The counter for thermistor is connected correctly between either
electronic, thermal inverter protection issues a warning at terminal 53 or 54 (analog voltage input) and
98% and trips at 100%, while giving an alarm. The frequency terminal 50 (+10 V supply). Also check that the
converter cannot be reset until the counter is below 90%. terminal switch for 53 or 54 is set for voltage.
The fault is that the frequency converter has run with more Check 1-93 Thermistor Source selects terminal 53 or
than 100% overload for too long. 54.
Troubleshooting When using digital inputs 18 or 19, check that the
Compare the output current shown on the LCP thermistor is connected correctly between either
with the frequency converter rated current. terminal 18 or 19 (digital input PNP only) and
Compare the output current shown on the LCP terminal 50. Check 1-93 Thermistor Source selects
with measured motor current. terminal 18 or 19.
MG11AJ22 - Rev. 2013-09-13 43

WARNING/ALARM 12, Torque limit ALARM 15, Hardware mismatch

The torque has exceeded the value in 4-16 Torque Limit A fitted option is not operational with the present control
Motor Mode or the value in 4-17 Torque Limit Generator Mode. board hardware or software.
14-25 Trip Delay at Torque Limit can change this warning from Record the value of the following parameters and contact
a warning-only condition to a warning followed by an alarm. your Danfoss supplier:
Troubleshooting 15-40 FC Type
If the motor torque limit is exceeded during ramp-
up, extend the ramp-up time. 15-41 Power Section
If the generator torque limit is exceeded during 15-42 Voltage

ramp-down, extend the ramp-down time. 15-43 Software Version
If torque limit occurs while running, possibly 15-45 Actual Typecode String
increase the torque limit. Make sure that the system
15-49 SW ID Control Card
can operate safely at a higher torque.
15-50 SW ID Power Card
Check the application for excessive current draw on
the motor. 15-60 Option Mounted
7 7 WARNING/ALARM 13, Over current 15-61 Option SW Version (for each option slot)
The inverter peak current limit (approximately 200% of the ALARM 16, Short circuit
rated current) is exceeded. The warning lasts about 1.5 s, There is short-circuiting in the motor or motor wiring.
then the adjustable frequency drive trips and issues an
Remove power to the adjustable frequency drive and repair
alarm. Shock loading or quick acceleration with high inertia
the short circuit.
loads can cause this fault. It can also appear after kinetic
backup if the acceleration during ramp-up is quick. If WARNING/ALARM 17, Control word timeout
extended mechanical brake control is selected, trip can be There is no communication to the frequency converter.
reset externally. The warning is only active when 8-04 Control Word Timeout
Function is NOT set to [0] Off.
Troubleshooting
Remove power and check if the motor shaft can be If 8-04 Control Word Timeout Function is set to [5] Stop and
turned. Trip, a warning appears and the frequency converter ramps
down until it stops then displays an alarm.
Make sure that the motor size matches the
adjustable frequency drive. Troubleshooting
Check connections on the serial communication
Check parameters 1-20 to 1-25 for correct motor cable.
data.
Increase 8-03 Control Word Timeout Time
ALARM 14, Earth (ground) fault
There is current from the output phases to ground, either in Check the operation of the communication
the cable between the adjustable frequency drive and the equipment.
motor or in the motor itself. Verify a proper installation based on EMC
requirements.
Troubleshooting
Remove power to the adjustable frequency drive ALARM 18, Start failed
and repair the ground fault. The speed has not been able to exceed 1-77 Compressor Start
Check for ground faults in the motor by measuring Max Speed [RPM] during start within the allowed time. (set in
the resistance to ground of the motor leads and the 1-79 Compressor Start Max Time to Trip). This may be caused
motor with a megohmmeter. by a blocked motor.
44 MG11AJ22 - Rev. 2013-09-13

WARNING 23, Internal fan fault WARNING/ALARM 27, Brake chopper fault
The fan warning function is an extra protective function that The brake transistor is monitored during operation and if a
checks if the fan is running/mounted. The fan warning can short circuit occurs, the brake function is disabled and a
be disabled in 14-53 Fan Monitor ([0] Disabled). warning is issued. The adjustable frequency drive is still
operational but, since the brake transistor has short-circuited,
For the D, E, and F Frame filters, the regulated voltage to the
substantial power is transmitted to the brake resistor, even if
fans is monitored.
it is inactive.
Troubleshooting Remove power to the adjustable frequency drive and remove
Check for proper fan operation. the brake resistor.
Cycle power to the adjustable frequency drive and WARNING/ALARM 28, Brake check failed
check that the fan operates briefly at start-up. The brake resistor is not connected or not working.
Check the sensors on the heatsink and control card. Check 2-15 Brake Check.
WARNING 24, External fan fault ALARM 29, Heatsink temp

The fan warning function is an extra protective function that The maximum temperature of the heatsink has been
checks if the fan is running/mounted. The fan warning can exceeded. The temperature fault will not reset until the
7 7
be disabled in 14-53 Fan Monitor ([0] Disabled). temperature falls below a defined heatsink temperature. The
trip and reset points are different based on the adjustable
Troubleshooting
frequency drive power size.
Check for proper fan operation.
Troubleshooting
Cycle power to the adjustable frequency drive and
Check for the following conditions.
check that the fan operates briefly at start-up.
Ambient temperature too high.
Check the sensors on the heatsink and control card.
Motor cable too long.
WARNING 25, Brake resistor short circuit
Incorrect airflow clearance above and below the
The brake resistor is monitored during operation. If a short
adjustable frequency drive.
circuit occurs, the brake function is disabled and the warning
appears. The adjustable frequency drive is still operational Blocked airflow around the adjustable frequency
but without the brake function. Remove power to the drive.
adjustable frequency drive and replace the brake resistor (see Damaged heatsink fan.
2-15 Brake Check).
Dirty heatsink.
WARNING/ALARM 26, Brake resistor power limit
The power transmitted to the brake resistor is calculated as a ALARM 30, Motor phase U missing
Motor phase U between the adjustable frequency drive and
mean value over the last 120 seconds of run time. The
the motor is missing.
calculation is based on the intermediate circuit voltage and
the brake resistance value set in 2-16 AC Brake Max. Current. Remove power from the adjustable frequency drive and
The warning is active when the dissipated braking energy is check motor phase U.
higher than 90% of the brake resistance power. If [2] Trip is
ALARM 31, Motor phase V missing
selected in 2-13 Brake Power Monitoring, the adjustable Motor phase V between the adjustable frequency drive and
frequency drive trips when the dissipated braking energy the motor is missing.
reaches 100%.
Remove power from the adjustable frequency drive and
check motor phase V.
ALARM 32, Motor phase W missing
Motor phase W between the adjustable frequency drive and
the motor is missing.
Remove power from the adjustable frequency drive and
check motor phase W.
MG11AJ22 - Rev. 2013-09-13 45

ALARM 33, Inrush fault No. Text

Too many power-ups have occurred within a short time 5124 Option in slot B: Hardware incompatible with control
period. Let the unit cool to operating temperature. board hardware
WARNING/ALARM 34, Fieldbus communication fault 5376-6231 Internal fault. Contact your Danfoss supplier or
The serial communication bus on the communication option Danfoss Service Department.
card is not working.
Table 7.6 Internal Fault Codes
WARNING/ALARM 36, Mains failure
This warning/alarm is only active if the supply voltage to the ALARM 39, Heatsink sensor
frequency converter is lost and 14-10 Mains Failure is NOT set No feedback from the heatsink temperature sensor.
to [0] No Function. Check the fuses to the frequency
The signal from the IGBT thermal sensor is not available on
converter and mains supply to the unit.
the power card. The problem could be on the power card,
ALARM 38, Internal fault on the gate drive card, or the ribbon cable between the
When an internal fault occurs, a code number defined in power card and gate drive card.
Table 7.6 is displayed.
WARNING 40, Overload of digital output terminal 27
Troubleshooting Check the load connected to terminal 27 or remove short-
7 7 Cycle power circuit connection. Check 5-00 Digital I/O Mode and
Check that the option is properly installed 5-01 Terminal 27 Mode.
Check for loose or missing wiring WARNING 41, Overload of digital output terminal 29
Check the load connected to terminal 29 or remove short-
It may be necessary to contact your Danfoss supplier or
circuit connection. Check 5-00 Digital I/O Mode and
service department. Note the code number for further
5-02 Terminal 29 Mode.
troubleshooting directions.
WARNING 42, Overload of digital output on X30/6 or
No. Text overload of digital output on X30/7
0 Serial port cannot be initialized. Contact your For X30/6, check the load connected to X30/6 or remove the
Danfoss supplier or Danfoss Service Department. short-circuit connection. Check 5-32 Term X30/6 Digi Out (MCB
256-258 Power EEPROM data is defective or too old. Replace 101).
power card. For X30/7, check the load connected to X30/7 or remove the
512-519 Internal fault. Contact your Danfoss supplier or short-circuit connection. Check 5-33 Term X30/7 Digi Out (MCB
Danfoss Service Department. 101).
783 Parameter value outside of min/max limits
ALARM 45, Earth fault 2
1024-1284 Internal fault. Contact your Danfoss supplier or the
Ground fault on start-up.
Danfoss Service Department.
1299 Option SW in slot A is too old Troubleshooting
1300 Option SW in slot B is too old Check for proper grounding and loose connections.
1315 Option SW in slot A is not supported (not allowed) Check for proper wire size.
1316 Option SW in slot B is not supported (not allowed)
Check motor cables for short-circuits or leakage
1379-2819 Internal fault. Contact your Danfoss supplier or currents.
Danfoss Service Department.
ALARM 46, Power card supply
2561 Replace control card
The supply on the power card is out of range.
2820 LCP stack overflow
2821 Serial port overflow There are three power supplies generated by the switch
2822 USB port overflow mode power supply (SMPS) on the power card: 24 V, 5 V,
3072-5122 Parameter value is outside its limits ±18 V. When powered with 24 V DC with the MCB 107
5123 Option in slot A: Hardware incompatible with control option, only the 24 V and 5 V supplies are monitored. When
board hardware powered with three phase AC line voltage, all three supplies
are monitored.
46 MG11AJ22 - Rev. 2013-09-13

Troubleshooting ALARM 58, AMA Internal fault

Check for a defective power card. Contact your Danfoss supplier.
Check for a defective control card.
Check for a defective option card. WARNING 59, Current limit
The current is higher than the value in 4-18 Current Limit.
If a 24 V DC power supply is used, verify proper Ensure that Motor data in parameters 1-20 to 1-25 are set
supply power. correctly. Possibly increase the current limit. Be sure that the
WARNING 47, 24 V supply low system can operate safely at a higher limit.
The 24 V DC is measured on the control card. The external WARNING 60, External interlock
24 V DC backup power supply may be overloaded; A digital input signal is indicating a fault condition external
otherwise, contact the Danfoss supplier. to the frequency converter. An external interlock has
WARNING 48, 1.8 V supply low commanded the frequency converter to trip. Clear the
The 1.8 V DC supply used on the control card is outside of external fault condition. To resume normal operation, apply
allowable limits. The power supply is measured on the 24 V DC to the terminal programmed for external interlock.
control card. Check for a defective control card. If an option Reset the frequency converter.
card is present, check for an overvoltage condition.
WARNING 49, Speed limit
WARNING 62, Output frequency at maximum limit
The output frequency has reached the value set in 4-19 Max
7 7
When the speed is not within the specified range in Output Frequency. Check the application to determine the
4-11 Motor Speed Low Limit [RPM] and 4-13 Motor Speed High cause. Possibly increase the output frequency limit. Be sure
Limit [RPM], the adjustable frequency drive shows a warning. the system can operate safely at a higher output frequency.
When the speed is below the specified limit in 1-86 Trip The warning will clear when the output drops below the
Speed Low [RPM] (except when starting or stopping), the maximum limit.
adjustable frequency drive trips. WARNING/ALARM 65, Control card over temperature
ALARM 50, AMA calibration failed The cut-out temperature of the control card is 176 °F [80 °C].
Contact your Danfoss supplier or Danfoss Service Troubleshooting
Department.
• Check that the ambient operating temperature is
within limits.
ALARM 51, AMA check Unom and Inom
• Check for clogged filters.
The settings for motor voltage, motor current and motor
power are wrong. Check the settings in parameters 1-20 to • Check fan operation.
1-25. • Check the control card.
ALARM 52, AMA low Inom WARNING 66, Heatsink temperature low
The motor current is too low. Check the settings. The frequency converter is too cold to operate. This warning
is based on the temperature sensor in the IGBT module.
ALARM 53, AMA motor too big
Increase the ambient temperature of the unit. Also, a trickle
The motor is too big for the AMA to operate.
amount of current can be supplied to the frequency
ALARM 54, AMA motor too small converter whenever the motor is stopped by setting 2-00 DC
The motor is too small for the AMA to operate. Hold/Preheat Current at 5% and 1-80 Function at Stop
ALARM 55, AMA parameter out of range ALARM 67, Option module configuration has changed
The parameter values of the motor are outside of the One or more options have either been added or removed
acceptable range. AMA cannot run. since the last power-down. Check that the configuration
ALARM 56, AMA interrupted by user change is intentional and reset the unit.
The user has interrupted the AMA. ALARM 68, Safe Stop activated
ALARM 57, AMA internal fault Safe stop has been activated. To resume normal operation,
Try to restart AMA again. Repeated restarts can overheat the apply 24 V DC to terminal 37, then send a reset signal (via
motor. Bus, Digital I/O, or by pressing the reset key).
MG11AJ22 - Rev. 2013-09-13 47

ALARM 69, Power card temperature WARNING 97, Stop delayed

The temperature sensor on the power card is either too hot Stopping the motor has been delayed due to short cycle
or too cold. protection. 22-76 Interval between Starts is enabled.
Troubleshoot the system and reset the adjustable frequency
Troubleshooting
Check that the ambient operating temperature is drive after the fault has been cleared.
within limits. WARNING 98, Clock fault
Check for clogged filters. Time is not set or the RTC clock has failed. Reset the clock in
0-70 Date and Time.
Check fan operation.
WARNING 200, Fire mode
Check the power card. This warning indicates the adjustable frequency drive is
ALARM 70, Illegal FC configuration operating in Fire mode. The warning clears when fire mode
The control card and power card are incompatible. To check is removed. See the fire mode data in the alarm log.
compatibility, contact your supplier with the type code of WARNING 201, Fire Mode was Active
the unit from the nameplate and the part numbers of the This indicates the adjustable frequency drive had entered fire
cards. mode. Cycle power to the unit to remove the warning. See
7 7 ALARM 80, Drive initialized to default value
Parameter settings are initialized to default settings after a
the fire mode data in the alarm log.
WARNING 202, Fire mode limits exceeded
manual reset. To clear the alarm, reset the unit. While operating in fire mode one or more alarm conditions
ALARM 92, No flow have been ignored which would normally trip the unit.
A no-flow condition has been detected in the system. Operating in this condition voids unit warranty. Cycle power
22-23 No-Flow Function is set for alarm. Troubleshoot the to the unit to remove the warning. See the fire mode data in
system and reset the adjustable frequency drive after the the alarm log.
fault has been cleared. WARNING 203, Missing motor
ALARM 93, Dry pump With an adjustable frequency drive operating multi-motors,
A no-flow condition in the system with the adjustable an underload condition was detected. This could indicate a
frequency drive operating at high speed may indicate a dry missing motor. Inspect the system for proper operation.
pump. 22-26 Dry Pump Function is set for alarm. Troubleshoot WARNING 204, Locked rotor
the system and reset the adjustable frequency drive after the With an adjustable frequency drive operating multi-motors,
fault has been cleared. an overload condition was detected. This could indicate a
ALARM 94, End of curve locked rotor. Inspect the motor for proper operation.
Feedback is lower than the setpoint. This may indicate WARNING 250, New spare part
leakage in the system. 22-50 End of Curve Function is set for A component in the adjustable frequency drive has been
alarm. Troubleshoot the system and reset the adjustable replaced. Reset the adjustable frequency drive for normal
frequency drive after the fault has been cleared. operation.
ALARM 95, Broken belt WARNING 251, New typecode
Torque is below the torque level set for no load, indicating a The power card or other components have been replaced
broken belt. 22-60 Broken Belt Function is set for alarm. and the type code changed. Reset to remove the warning
Troubleshoot the system and reset the adjustable frequency and resume normal operation.
drive after the fault has been cleared.
ALARM 96, Start delayed
Motor start has been delayed due to short-cycle protection.
22-76 Interval between Starts is enabled. Troubleshoot the
system and reset the adjustable frequency drive after the
fault has been cleared.
48 MG11AJ22 - Rev. 2013-09-13

7.4 Troubleshooting
Symptom Possible cause Test Solution
Missing input power See Table 4.5 Check the input power source.
Missing or open fuses or circuit See open fuses and tripped circuit breaker in Follow the recommendations provided.
breaker tripped this table for possible causes
No power to the LCP Check the LCP cable for proper connection Replace the faulty LCP or connection cable.
or damage
Shortcut on control voltage Check the 24 V control voltage supply for Wire the terminals properly.
Display (terminal 12 or 50) or at control terminals 12/13 to 20-39 or 10 V supply for
dark/No terminals terminals 50 to 55
function Wrong LCP (LCP from VLT® 2800 Use only LCP 101 (P/N 130B1124) or LCP
or 5000/6000/8000/ FCD or FCM) 102 (P/N 130B1107).
Wrong contrast setting Press [Status] + [▲]/[▼] to adjust the
contrast.
Display (LCP) is defective Test using a different LCP Replace the faulty LCP or connection cable.
Internal voltage supply fault or Contact supplier. 7 7
SMPS is defective
Overloaded power supply (SMPS) To rule out a problem in the control wiring, If the display stays lit, then the problem is in
due to improper control wiring disconnect all control wiring by removing the the control wiring. Check the wiring for
Intermittent
or a fault within the adjustable terminal blocks. short circuits or incorrect connections. If the
display
frequency drive display continues to cut out, follow the
procedure for display dark.
Service switch open or missing Check if the motor is connected and the Connect the motor and check the service
motor connection connection is not interrupted (by a service switch.
switch or other device).
No line power with 24 V DC If the display is functioning but no output, Apply line power to run the unit.
option card check that line power is applied to the
adjustable frequency drive.
LCP Stop Check if [Off] has been pressed Press [Auto On] or [Hand On] (depending on
operation mode) to run the motor.
Motor not Missing start signal (Standby) Check 5-10 Terminal 18 Digital Input for Apply a valid start signal to start the motor.
running correct setting for terminal 18 (use default
setting)
Motor coast signal active Check 5-12 Coast inv. for correct setting for Apply 24 V on terminal 27 or program this
(Coasting) terminal 27 (use default setting). terminal to No operation.
Wrong reference signal source Check reference signal: Local, remote or bus Program correct settings. Check
reference? Preset reference active? Terminal 3-13 Reference Site. Set preset reference
connection correct? Scaling of terminals active in parameter group 3-1* References.
correct? Reference signal available? Check for correct wiring. Check scaling of
terminals. Check reference signal.
Motor rotation limit Check that 4-10 Motor Speed Direction is Program correct settings.
programmed correctly.
Motor running
Active reversing signal Check if a reversing command is Deactivate reversing signal.
in wrong
programmed for the terminal in parameter
direction
group 5-1* Digital inputs.
Wrong motor phase connection See 5.5 Checking Motor Rotation.
MG11AJ22 - Rev. 2013-09-13 49


Frequency limits set wrong Check output limits in 4-13 Motor Speed High Program correct limits.
Limit [RPM], 4-14 Motor Speed High Limit [Hz]
Motor is not
and 4-19 Max Output Frequency.
reaching
Reference input signal not scaled Check reference input signal scaling in 6-0* Program correct settings.
maximum
correctly Analog I/O Mode and parameter group 3-1*
speed
References. Reference limits in parameter
group 3-0* Reference Limits.
Possible incorrect parameter Check the settings of all motor parameters, Check settings in parameter group 1-6*
Motor speed settings including all motor compensation settings. Load-Depend. Settg. For closed-loop
unstable For closed-loop operation, check PID settings. operation, check settings in parameter
group 20-0* Feedback.
Possible overmagnetization Check for incorrect motor settings in all Check motor settings in parameter groups
Motor runs
motor parameters 1-2* Motor Data, 1-3* Addl. Motor Data, and
rough
1-5* Load Indep. Setting..
Possible incorrect settings in the Check brake parameters. Check ramp time Check parameter group 2-0* DC Brake and
7 7 Motor will not
brake
brake parameters. Possible too
short ramp-down times
settings 3-0* Reference Limits.
Phase-to-phase short Motor or panel has a short phase-to-phase. Eliminate any short circuits detected.
Check motor and panel phase for shorts
Motor overload Motor is overloaded for the application Perform start-up test and verify motor
current is within specifications. If motor
Open power
current is exceeding nameplate full load
fuses or circuit
current, motor may run only with reduced
breaker trip
load. Review the specifications for the
application.
Loose connections Perform pre-start-up check for loose Tighten loose connections.
connections
Problem with line power (See Rotate input power leads into the adjustable If imbalanced leg follows the wire, it is a
Line power
Alarm 4 Mains phase loss frequency drive one position: A to B, B to C, power problem. Check line power supply.
current
description) C to A.
imbalance
Problem with the adjustable Rotate input power leads into the adjustable If imbalance leg stays on same input
greater than
frequency drive frequency drive one position: A to B, B to C, terminal, it is a problem with the unit.
3%
C to A. Contact the supplier.
Problem with motor or motor Rotate output motor leads one position: U to If imbalanced leg follows the wire, the
Motor current wiring V, V to W, W to U. problem is in the motor or motor wiring.
imbalance Check motor and motor wiring.
greater than Problem with the adjustable Rotate output motor leads one position: U to If imbalance leg stays on same output
3% frequency drives V, V to W, W to U. terminal, it is a problem with the unit.
Contact the supplier.
Adjustable Motor data are entered If warnings or alarms occur, see 7.3 List of Increase the ramp-up time in 3-41 Ramp 1
frequency incorrectly Warnings and Alarms. Ramp-up Time. Increase current limit in
drive Check that motor data are entered correctly 4-18 Current Limit. Increase torque limit in
acceleration 4-16 Torque Limit Motor Mode.
problems
50 MG11AJ22 - Rev. 2013-09-13


Adjustable Motor data are entered If warnings or alarms occur, see 7.3 List of Increase the ramp-down time in 3-42 Ramp
frequency incorrectly Warnings and Alarms. 1 Ramp-down Time. Enable overvoltage
drive Check that motor data are entered correctly control in 2-17 Over-voltage Control.
deceleration
problems
Bypass critical frequencies by using
Acoustic noise
parameters in parameter group 4-6* Speed
or vibration
Bypass
(e.g., a fan
Turn off overmodulation in 14-03 Overmodu-
blade is Resonances, e.g., in the Check if noise and/or vibration have been
lation
making noise motor/fan system reduced to an acceptable limit.
Change switching pattern and frequency in
or vibrations
parameter group 14-0* Inverter Switching
at certain
Increase Resonance Dampening in
frequencies)
1-64 Resonance Dampening
Table 7.7 Troubleshooting

7 7
MG11AJ22 - Rev. 2013-09-13 51

Specifications VLT® HVAC Drive Instruction Manual
8 Specifications
8.1 Electrical Data

Line Power Supply 1 x 200–240 V AC
Type Designation P1K1 P1K5 P2K2 P3K0 P3K7 P5K5 P7K5 P15K P22K
Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7 5.5 7.5 15 22
Typical Shaft Output [HP] at 240 V 1.5 2.0 2.9 4.0 4.9 7.5 10 20 30
IP20/Chassis A3 - - - - - - - -
IP21/NEMA 1 - B1 B1 B1 B1 B1 B2 C1 C2
IP55/NEMA 12 A5 B1 B1 B1 B1 B1 B2 C1 C2
IP66 A5 B1 B1 B1 B1 B1 B2 C1 C2
Output current
Continuous (3x200–240 V) [A] 6.6 7.5 10.6 12.5 16.7 24.2 30.8 59.4 88
Intermittent (3x200–240 V) [A] 7.3 8.3 11.7 13.8 18.4 26.6 33.4 65.3 96.8
8 8 Continuous kVA (208 V AC) [kVA] 5.00 6.40 12.27 18.30
Max. input current
Continuous (1x200–240 V) [A] 12.5 15 20.5 24 32 46 59 111 172
Max. pre-fuses1)[A] 20 30 40 40 60 80 100 150 200
Additional specifications
Estimated power loss at rated
4)
44 30 44 60 74 110 150 300 440
max. load [W]
Max. cable size (line power, motor,
brake) [0.2-4]/(4-10) [10]/(7) [35]/(2) [50]/(1)/0 [95]/(4/0)
[mm2]/(AWG) 2)
Efficiency 3) 0.968 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Table 8.1 Line Power Supply 1x200–240 V AC - Normal Overload 110% for 1 Minute, P1K1-P22K
52 MG11AJ22 - Rev. 2013-09-13

8.1.1 Line Power Supply 3x200–240 V AC
Type Designation P1K1 P1K5 P2K2 P3K0 P3K7
Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7
Typical Shaft Output [HP] at 208 V 1.5 2.0 2.9 4.0 4.9
IP20/Chassis 6) A2 A2 A2 A3 A3
IP55/Type 12 A4/A5 A4/A5 A4/A5 A5 A5

IP66/NEMA 4X A4/A5 A4/A5 A4/A5 A5 A5
Output current
Continuous (3x200–240 V) [A] 6.6 7.5 10.6 12.5 16.7
Intermittent (3x200–240 V) [A] 7.3 8.3 11.7 13.8 18.4
Continuous kVA (208 V AC) [kVA] 2.38 2.70 3.82 4.50 6.00
Max. input current
Continuous (3x200–240 V) [A] 5.9 6.8 9.5 11.3 15.0
Intermittent (3x200–240 V) [A] 6.5 7.5 10.5 12.4 16.5
Estimated power loss at rated max. load [W] 4)
IP20, IP21 max. cable cross-section (line power, motor, brake and load
63 82 116
4, 4, 4 (12, 12, 12)
155 185
8 8
sharing) [mm2/(AWG)] (min. 0.2 (24))
IP55, IP66 max. cable cross-section (line power, motor, brake and load
4, 4, 4 (12, 12, 12)
sharing) [mm2/(AWG)]
Max. cable cross-section with disconnect 6, 4, 4 (10, 12, 12)
Efficiency 3) 0.96 0.96 0.96 0.96 0.96
Table 8.2 Line Power Supply 3x200–240 V AC - Normal overload 110% for 1 minute, P1K1-P3K7
MG11AJ22 - Rev. 2013-09-13 53

8 8
54
Type Designation P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K
Typical Shaft Output [kW] 5.5 7.5 11 15 18.5 22 30 37 45
Typical Shaft Output [HP] at 208 V 7.5 10 15 20 25 30 40 50 60
Specifications
IP20/Chassis 7) B3 B3 B3 B4 B4 C3 C3 C4 C4
IP21/NEMA 1 B1 B1 B1 B2 C1 C1 C1 C2 C2
IP55/Type 12 B1 B1 B1 B2 C1 C1 C1 C2 C2
IP66/NEMA 4X B1 B1 B1 B2 C1 C1 C1 C2 C2
Output current
Continuous (3x200–240 V) [A] 24.2 30.8 46.2 59.4 74.8 88.0 115 143 170
Intermittent (3x200–240 V) [A] 26.6 33.9 50.8 65.3 82.3 96.8 127 157 187
Continuous kVA (208 V AC) [kVA] 8.7 11.1 16.6 21.4 26.9 31.7 41.4 51.5 61.2
Max. input current
Continuous (3x200–240 V) [A] 22.0 28.0 42.0 54.0 68.0 80.0 104.0 130.0 154.0
Additional Specifications
Estimated power loss at rated max. load
269 310 447 602 737 845 1140 1353 1636
[W] 4)
IP20 max. cable cross-section (line
10, 10 (8,8,-) 35,-,-(2,-,-) 35 (2) 50 (1) 150 (300MCM)
power, brake, motor and load sharing)
IP21, IP55, IP66 max. cable cross-section 35, 25, 25 (2,
10, 10 (8,8,-) 50 (1) 150 (300MCM)
(line power, motor) [mm2/(AWG)] 4, 4)
IP21, IP55, IP66 max. cable cross-section
16, 10, 16 (6, 8, 6) 35,-,-(2,-,-) 50 (1) 95 (3/0)
MG11AJ22 - Rev. 2013-09-13

(brake, load sharing) [mm2/(AWG)]
Efficiency 3) 0.96 0.96 0.96 0.96 0.96 0.97 0.97 0.97 0.97
VLT® HVAC Drive Instruction Manual
Table 8.3 Line Power Supply 3x200–240 V AC - Normal overload 110% for 1 minute, P5K5-P45K
Type Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5
Typical Shaft Output [HP] at 460 V 1.5 2.0 2.9 4.0 5.0 7.5 10
IP20/Chassis 6) A2 A2 A2 A2 A2 A3 A3
IP55/Type 12 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5
IP66/NEMA 4X A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5
Output current
Continuous (3x380–440 V) [A] 3 4.1 5.6 7.2 10 13 16
Intermittent (3x380–440 V) [A] 3.3 4.5 6.2 7.9 11 14.3 17.6
Continuous (3x441–480 V) [A] 2.7 3.4 4.8 6.3 8.2 11 14.5
Intermittent (3x441–480 V) [A] 3.0 3.7 5.3 6.9 9.0 12.1 15.4
Continuous kVA (400 V AC) [kVA] 2.1 2.8 3.9 5.0 6.9 9.0 11.0
Continuous kVA (460 V AC) [kVA] 2.4 2.7 3.8 5.0 6.5 8.8 11.6
Max. input current
Continuous (3x380–440 V) [A] 2.7 3.7 5.0 6.5 9.0 11.7 14.4
Intermittent (3x380–440 V) [A] 3.0 4.1 5.5 7.2 9.9 12.9 15.8
Continuous (3x441–480 V) [A]
Intermittent (3x441–480 V) [A]
2.7
3.0
3.1
3.4
4.3
4.7
5.7
6.3
7.4
8.1
9.9
10.9
13.0
14.3
8 8
Estimated power loss
4)
58 62 88 116 124 187 255
at rated max. load [W]
IP20, IP21 max. cable cross-section
4, 4, 4 (12, 12, 12)
(line power, motor, brake and load
(min. 0.2 (24))
sharing) [mm2/(AWG)] 2)
IP55, IP66 max. cable cross-section

(line power, motor, brake and load 4, 4, 4 (12, 12, 12)
sharing) [mm2/(AWG)] 2)
Max. cable cross-section with

6, 4, 4 (10, 12, 12)
disconnect
Efficiency 3) 0.96 0.97 0.97 0.97 0.97 0.97 0.97
MG11AJ22 - Rev. 2013-09-13 55

8 8
56
Type Designation P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90
Typical Shaft Output [HP] at 460 V 15 20 25 30 40 50 60 75 100 125
Specifications
IP20/Chassis 7) B3 B3 B3 B4 B4 B4 C3 C3 C4 C4
IP21/NEMA 1 B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP55/Type 12 B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP66/NEMA 4X B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
Output current
Continuous (3x380–439 V) [A] 24 32 37.5 44 61 73 90 106 147 177
Intermittent (3x380–439 V) [A] 26.4 35.2 41.3 48.4 67.1 80.3 99 117 162 195
Continuous (3x440–480 V) [A] 21 27 34 40 52 65 80 105 130 160
Intermittent (3x440–480 V) [A] 23.1 29.7 37.4 44 61.6 71.5 88 116 143 176
Continuous kVA (400 V AC) [kVA] 16.6 22.2 26 30.5 42.3 50.6 62.4 73.4 102 123
Continuous kVA (460 V AC) [kVA] 16.7 21.5 27.1 31.9 41.4 51.8 63.7 83.7 104 128
Max. input current
Continuous (3x380–439 V) [A] 22 29 34 40 55 66 82 96 133 161
Intermittent (3x380–439 V) [A] 24.2 31.9 37.4 44 60.5 72.6 90.2 106 146 177
Continuous (3x440–480 V) [A] 19 25 31 36 47 59 73 95 118 145
Intermittent (3x440–480 V) [A] 20.9 27.5 34.1 39.6 51.7 64.9 80.3 105 130 160
4)
278 392 465 525 698 739 843 1083 1384 1474
MG11AJ22 - Rev. 2013-09-13

IP20 max. cable cross-section (line
power, brake, motor and load 16, 10, - (8, 8, -) 35, -, - (2, -, -) 35 (2) 50 (1) 150 (300 MCM)
sharing)
IP21, IP55, IP66 max. cable cross-
section (line power, motor) [mm2/ 10, 10, 16 (6, 8, 6) 35, 25, 25 (2, 4, 4) 50 (1) 150 (300 MCM)
(AWG)]
IP21, IP55, IP66 max. cable cross-
section (brake, load sharing) [mm2/ 10, 10, - (8, 8, -) 35, -, - (2, -, -) 50 (1) 95 (3/0)
(AWG)]
With line power disconnect switch 185/
16/6 35/2 35/2 70/3/0
included: kcmil350
Efficiency 3) 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.99
Table 8.5 Line Power Supply 3x380–480 V AC - Normal overload 110% for 1 minute, P11K-P90K
Type Designation P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5
Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7 4.0 5.5 7.5
IP20/Chassis A3 A3 A3 A3 A2 A3 A3 A3
IP21/NEMA 1 A3 A3 A3 A3 A2 A3 A3 A3
IP55/Type 12 A5 A5 A5 A5 A5 A5 A5 A5
IP66/NEMA 4X A5 A5 A5 A5 A5 A5 A5 A5
Output current
Continuous (3 x 525–550 V) [A] 2.6 2.9 4.1 5.2 - 6.4 9.5 11.5
Intermittent (3 x 525–550 V) [A] 2.9 3.2 4.5 5.7 - 7.0 10.5 12.7
Continuous (3x525–600 V) [A] 2.4 2.7 3.9 4.9 - 6.1 9.0 11.0
Intermittent (3x525–600 V) [A] 2.6 3.0 4.3 5.4 - 6.7 9.9 12.1
Continuous kVA (525 V AC) [kVA] 2.5 2.8 3.9 5.0 - 6.1 9.0 11.0
Continuous kVA (575 V AC) [kVA] 2.4 2.7 3.9 4.9 - 6.1 9.0 11.0
Max. input current
Continuous (3x525–600 V) [A] 2.4 2.7 4.1 5.2 - 5.8 8.6 10.4
Intermittent (3x525–600 V) [A] 2.7 3.0 4.5 5.7 - 6.4 9.5 11.5
8 8
4)
50 65 92 122 - 145 195 261
IP20 max. cable cross-section 5)(line
4, 4, 4 (12, 12, 12)
power, motor, brake and load
(min. 0.2 (24))
IP55, IP 66 max. cable cross-section 5)
4, 4, 4 (12, 12, 12)
(line power, motor, brake and load
(min. 0.2 (24))
Max. cable cross-section with
6, 4, 4 (12, 12, 12)
disconnect
Line power disconnect switch
4/12
included:
Efficiency 3) 0.97 0.97 0.97 0.97 - 0.97 0.97 0.97
MG11AJ22 - Rev. 2013-09-13 57

8 8
58
Type Designation P11K1 P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90
IP20/Chassis B3 B3 B3 B4 B4 B4 C3 C3 C4 C4
Specifications
IP21/NEMA 1 B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP55/Type 12 B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
IP66/NEMA 4X B1 B1 B1 B2 B2 C1 C1 C1 C2 C2
Output current
Continuous (3 x 525–550 V) [A] 19 23 28 36 43 54 65 87 105 137
Intermittent (3 x 525–550 V) [A] 21 25 31 40 47 59 72 96 116 151
Continuous (3x525–600 V) [A] 18 22 27 34 41 52 62 83 100 131
Intermittent (3x525–600 V) [A] 20 24 30 37 45 57 68 91 110 144
Continuous kVA (525 V AC)
18.1 21.9 26.7 34.3 41 51.4 61.9 82.9 100 130.5
[kVA]
Continuous kVA (575 V AC)
17.9 21.9 26.9 33.9 40.8 51.8 61.7 82.7 99.6 130.5
[kVA]
Max. input current
Continuous (3x525–600 V) [A] 17.2 20.9 25.4 32.7 39 49 59 78.9 95.3 124.3
Intermittent (3x525–600 V) [A] 19 23 28 36 43 54 65 87 105 137
4)
300 400 475 525 700 750 850 1100 1400 1500
IP21, IP55, IP66 max. cable
MG11AJ22 - Rev. 2013-09-13

cross-section (line power, brake 16, 10, 10 (6, 8, 8) 35,-,-(2,-,-) 50,-,- (1,-,-) 95 (4/0)
and load sharing) [mm2/(AWG)]
IP21, IP55, IP66 max. cable

cross-section (motor) [mm2/ 10, 10, - (8, 8, -) 35, 25, 25 (2, 4, 4) 50,-,- (1,-,-) 150 (300 MCM)
(AWG)]
IP20 max. cable cross-section
(line power, brake and load 10, 10, - (8, 8, -) 35, -, - (2, -, -) 50,-,- (1,-,-) 150 (300 MCM)
95, 70, 70
Max. cable cross-section with 185, 150, 120 (350 MCM, 300 MCM,
16, 10, 10 (6, 8, 8) 50, 35, 35 (1, 2, 2) (3/0, 2/0,
disconnect 4/0)
2/0)
Line power disconnect switch
16/6 35/2 70/3/0 185/kcmil350
included:
Efficiency 3) 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98 0.98
Table 8.7 Line Power Supply 3x525–600 V AC - Normal overload 110% for 1 minute, P11K-P90K
8.1.4 Line Power Supply 3 x 525–690 V AC
Type Designation P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5

Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 4.0 5.5 7.5
Enclosure IP20 (only) A3 A3 A3 A3 A3 A3 A3
Output current
Continuous (3 x 525–550 V) [A] 2.1 2.7 3.9 4.9 6.1 9.0 11
Intermittent (3 x 525–550 V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6
Continuous kVA (3 x 551–690 V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10
Intermittent kVA (3 x 551–690 V) [A] 2.6 3.5 5.1 7.2 8.8 12 16
Continuous kVA 525 V AC 1.9 2.5 3.5 4.5 5.5 8.2 10
Continuous kVA 690 V AC 1.9 2.6 3.8 5.4 6.6 9.0 12
Max. input current
Continuous (3 x 525–550 V) [A] 1.9 2.4 3.5 4.4 5.5 8.0 10
Intermittent (3 x 525–550 V) [A] 3.0 3.9 5.6 7.1 8.8 13 16
Continuous kVA (3 x 551–690 V) [A] 1.4 2.0 2.9 4.0 4.9 6.7 9.0
Intermittent kVA (3 x 551–690 V) [A] 2.3 3.2 4.6 6.5 7.9 10.8 14.4
Estimated power loss at rated max. load [W] 4)
Max. cable cross-section5) (line power, motor, brake
44 60 88 120
6, 4, 4 (10, 12, 12)
160 220 300
8 8
and load sharing) [mm2]/(AWG) (min. 0.2 (24))
Max. cable cross-section with disconnect 6, 4, 4 (10, 12, 12)
Efficiency 3) 0.96 0.96 0.96 0.96 0.96 0.96 0.96
MG11AJ22 - Rev. 2013-09-13 59

Type Designation P11K P15K P18K P22K P30K

High/Normal Load NO NO NO NO NO
Typical Shaft Output at 550 V [kW] 7.5 11 15 18.5 22
Typical Shaft Output at 690 V [kW] 11 15 18.5 22 30
IP20/Chassis B4 B4 B4 B4 B4
IP21/NEMA 1 B2 B2 B2 B2 B2
IP55/NEMA 12 B2 B2 B2 B2 B2
Output current
Continuous (3 x 525–550 V) [A] 14 19 23 28 36
Intermittent (60 s overload) (3 x 525–550 V) [A] 22.4 20.9 25.3 30.8 39.6
Continuous (3 x 551–690 V) [A] 13 18 22 27 34
Max. input current
Continuous (at 550 V) [A] 15 19.5 24 29 36
Intermittent (60 s overload) (at 550 V) [A] 23.2 21.5 26.4 31.9 39.6
Continuous (at 690 V) [A] 14.5 19.5 24 29 36
8 8 Intermittent (60 s overload) (at 690 V) [A]

Max. pre-fuses1) [A]
23.2
63
21.5
63
26.4
63
31.9
80
39.6
100
Estimated power loss at rated max. load [W] 4) 150 220 300 370 440
Max. cable cross-section (line power/motor, load sharing and
35, 25, 25 (2, 4, 4)
brake) [mm2]/(AWG) 2)
Max. cable size with line power disconnect [mm2]/(AWG) 2) 16, 10, 10 (6, 8, 8)
Efficiency 3) 0.98 0.98 0.98 0.98 0.98
Table 8.9 Line Power Supply 3 x 525–690 V AC - Normal overload 110% for 1 minute, P11K-P30K
60 MG11AJ22 - Rev. 2013-09-13

Type Designation P37K P45K P55K P75K P90K

High/Normal Load NO NO NO NO NO
Typical Shaft Output at 550 V [kW] 30 37 45 55 75
Typical Shaft Output at 690 V [kW] 37 45 55 75 90
IP20/Chassis B4 C3 C3 D3h D3h
IP21/NEMA 1 C2 C2 C2 C2 C2
IP55/NEMA 12 C2 C2 C2 C2 C2
Output current
Continuous (3 x 525–550 V) [A] 43 54 65 87 105
Continuous (3 x 551–690 V) [A] 41 52 62 83 100
Intermittent (60 s overload) (3 x 551–690 V) [A] 45.1 57.2 68.2 91.3 110
Continuous kVA (550 V AC) [kVA] 41 51.4 61.9 82.9 100
Continuous kVA (690 V AC) [kVA] 49 62.1 74.1 99.2 119.5
Max. input current
Continuous (at 550 V) [A] 49 59 71 87 99
Intermittent (60 s overload) (at 550 V) [A] 53.9 64.9 78.1 95.7 108.9
Continuous (at 690 V) [A] 48 58 70 86 94.3
Intermittent (60 s overload) (at 690 V) [A]
Max. pre-fuses1) [A]
52.8
125
63.8
160
77
160
94.6
160
112.7
-
8 8
Estimated power loss at rated max. load [W] 4) 740 900 1100 1500 1800
Max. cable cross-section (line power and motor) [mm2]/(AWG) 2) 150 (300 MCM)
Max. cable cross-section (load sharing and brake) [mm2]/(AWG) 2) 95 (3/0)
Max. cable size with line power disconnect [mm2]/(AWG) 2) 95, 70, 70 185, 150, 120
(3/0, 2/0, 2/0) (350 MCM, 300 MCM, 4/0)
Efficiency 3) 0.98 0.98 0.98 0.98 0.98
Table 8.10 Line Power Supply 3 x 525–690 V - Normal overload 110% for 1 minute, P37K-P90K
1) For type of fuse, see 8.8 Fuse Specifications.
2) American Wire Gauge.
3) Measured using 5 m shielded motor cables at rated load and rated frequency.
4) The typical power loss is at normal load conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions).
Values are based on a typical motor efficiency. Lower efficiency motors will also add to the power loss in the adjustable frequency drive and vice versa.
If the switching frequency is raised from nominal, the power losses may rise significantly.
LCP and typical control card power consumption values are included. Further options and customer load may add up to 30 W to the losses. (Though
typically only 4 W extra for a fully loaded control card or options for slot A or slot B, each).
Although measurements are made with state-of-the-art equipment, some measurement inaccuracy must be allowed for (±5%).
5) The three values for the max. cable cross-section are for single core, flexible wire and flexible wire with sleeve, respectively. Motor and line cable: 300
MCM/150 mm2.
6) A2+A3 may be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 Enclosure kit in the Design Guide.
7) B3+4 and C3+4 may be converted to IP21 using a conversion kit. See also Mechanical mounting and IP21/Type 1 Enclosure kit in the Design Guide.
MG11AJ22 - Rev. 2013-09-13 61

8.2 Line Power Supply

Line power supply
Supply Terminals L1, L2, L3
Supply voltage 200–240 V ±10%
Supply voltage 380–480 V/525–600 V ±10%
Supply voltage 525–690 V ±10%
AC line voltage low/line drop-out:
During low AC line voltage or a line drop-out, the adjustable frequency drive continues until the intermediate circuit voltage drops
below the minimum stop level, which typically corresponds to 15% below the adjustable frequency drive's lowest rated supply
voltage. Power-up and full torque cannot be expected at AC line voltage lower than 10% below the adjustable frequency drive's
lowest rated supply voltage.
Supply frequency 50/60 Hz ±5%
Max. temporary imbalance between line phases 3.0% of rated supply voltage
True Power Factor (λ) ≥ 0.9 nominal at rated load
Displacement Power Factor (cos ϕ) near unity (> 0.98)
Switching on input supply L1, L2, L3 (power-ups) ≤ 7.5 kW maximum 2 times/min.
Switching on input supply L1, L2, L3 (power-ups) 11–90 kW maximum 1 time/min.
8 8 Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240/500/600/690 V
maximum.
8.3 Motor Output and Motor Data
Motor output (U, V, W)

Output voltage 0–100% of supply voltage
Output frequency (1.1–90 kW) 0–5901) Hz
Switching on output Unlimited
Ramp times 1–3600 s
1)From software version 3.92, the output frequency of the adjustable frequency drive is limited to 590 Hz. Contact local Danfoss
partner for further information.
Torque characteristics
Starting torque (Constant torque) maximum 110% for 60 s1)
Starting torque maximum 135% up to 0.5 s1)
Overload torque (Constant torque) maximum 110% for 60 s1)
Starting torque (Variable torque) maximum 110% for 60 s1)
Overload torque (Variable torque) maximum 110% for 60 s
Torque rise time in VVCplus (independent of fsw) 10 ms
1)Percentage relates to the nominal torque.
2)The torque response time depends on application and load but as a general rule, the torque step from 0 to reference is 4–5 x
torque rise time.
62 MG11AJ22 - Rev. 2013-09-13

8.4 Ambient Conditions

Environment
IP rating IP00/Chassis, IP201)/Chassis, IP212)/Type 1, IP54/Type 12, IP55/Type 12, IP66/Type 4X
Vibration test 1.0 g
Max. relative humidity 5%–93% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class Kd
Ambient temperature3) Max. 50 °C (24-hour average maximum 45 °C)
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance - 10 °C
Temperature during storage/transport -25 to +65/70 °C
Maximum altitude above sea level without derating 1000 m
Derating for high altitude, see special conditions in the Design Guide.
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011
EN 61800-3, EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
8 8
See section on special conditions in the Design Guide.
1) Only for ≤ 3.7 kW (200–240 V), ≤ 7.5 kW (400–480 V)
2) As enclosure kit for ≤ 3.7 kW (200–240 V), ≤ 7.5 kW (400–480 V)
3) Derating for high ambient temperature, see special conditions in the Design Guide
8.5 Cable Specifications

Cable lengths and cross-sections for control cables1)
Max. motor cable length, shielded 150 m
Max. motor cable length, non-shielded 300 m
Maximum cross-section to control terminals, flexible/ rigid wire without cable end sleeves 1.5 mm2/16 AWG
Maximum cross-section to control terminals, flexible wire with cable end sleeves 1 mm2/18 AWG
Maximum cross-section to control terminals, flexible wire with cable end sleeves with collar 0.5 mm2/20 AWG
Minimum cross-section to control terminals 0.25 mm2/24AWG
1)For power cables, see electrical data tables in 8.1 Electrical Data.
MG11AJ22 - Rev. 2013-09-13 63

8.6 Control Input/Output and Control Data
Digital inputs
Programmable digital inputs 4 (6)1)
Terminal number 18, 19, 271), 291), 32, 33,
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic'0' PNP <5 V DC
Voltage level, logic'1' PNP >10 V DC
Voltage level, logic '0' NPN2) >19 V DC
Voltage level, logic '1' NPN2) <14 V DC
Maximum voltage on input 28 V DC
Pulse frequency ranges 0–110 kHz
(Duty cycle) Min. pulse width 4.5 ms
Input resistance, Ri Approx. 4 kΩ
Safe Torque Off Terminal 373, 4) (Terminal 37 is fixed PNP logic)

Voltage level 0–24 V DC
8 8 Voltage level, logic'0' PNP
Voltage level, logic'1' PNP
<4 V DC
>20 V DC
Typical input current at 24 V 50 mA rms
Typical input current at 20 V 60 mA rms
Input capacitance 400 nF
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.
2) Except Safe Torque Off input Terminal 37.
3) See for further information about terminal 37 and Safe Torque Off.
4) When using a contactor with a DC coil inside in combination with Safe Torque Off, it is important to make a return way for the
current from the coil when turning it off. This can be done by using a freewheel diode (or, alternatively, a 30 or 50 V MOV for quicker
response time) across the coil. Typical contactors can be bought with this diode.
64 MG11AJ22 - Rev. 2013-09-13

Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switch S201 and switch S202
Voltage mode Switch S201/switch S202 = OFF (U)
Voltage level -10 to +10 V (scalable)
Input resistance, Ri approx. 10 kΩ
Max. voltage ±20 V
Current mode Switch S201/switch S202 = ON (I)
Current level 0/4 to 20 mA (scalable)
Input resistance, Ri approx. 200 Ω
Max. current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Max. error 0.5% of full scale
Bandwidth 20 Hz/100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation
130BA117.10
+24V
18
Control Mains
8 8
High
voltage Motor
37
Functional
isolation
RS485 DC-Bus
Figure 8.1 PELV Isolation
Pulse
Programmable pulse 2/1
Terminal number pulse 291), 332) / 333)
Max. frequency at terminal 29, 33 110 kHz (push-pull driven)
Max. frequency at terminal 29, 33 5 kHz (open collector)
Min. frequency at terminal 29, 33 4 Hz
Voltage level see 8.6.1 Digital Inputs
Input resistance, Ri approx. 4 kΩ
Pulse input accuracy (0.1–1 kHz) Max. error: 0.1% of full scale
Encoder input accuracy (1–11 kHz) Max. error: 0.05% of full scale
The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage
terminals.
1) FC 302 only
2) Pulse inputs are 29 and 33
MG11AJ22 - Rev. 2013-09-13 65

Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4–20 mA
Max. load GND - analog output 500 Ω
Accuracy on analog output Max. error: 0.5% of full scale
Resolution on analog output 12 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the supply
voltage (PELV).
Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 29 1)
Voltage level at digital/frequency output 0–24 V
8 8 Max. output current (sink or source) 40 mA
Max. load at frequency output 1 kΩ
Max. capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Max. error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminal 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output

Terminal number 12, 13
Output voltage 24 V +1, -3 V
Max. load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
66 MG11AJ22 - Rev. 2013-09-13

Relay outputs
Programmable relay outputs 2
Relay 01 Terminal number 1-3 (break), 1-2 (make)
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A
Max. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A
Relay 02 (FC 302 only) Terminal number 4-6 (break), 4-5 (make)
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3) Overvoltage cat. II 400 V AC, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 part 4 and 5 8 8
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II
3) UL applications 300 V AC 2A
Control card, 10 V DC output

Terminal number 50
Output voltage 10.5 V ±0.5 V
Max. load 15 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics
Resolution of output frequency at 0–590 Hz ± 0.003 Hz
Repeat accuracy of Precise start/stop (terminals 18, 19) ≤± 0.1 ms
System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms
Speed control range (open-loop) 1:100 of synchronous speed
Speed control range (closed-loop) 1:1000 of synchronous speed
Speed accuracy (open-loop) 30–4000 rpm: error ±8 rpm
Speed accuracy (closed-loop), depending on resolution of feedback device 0–6000 rpm: error ±0.15 rpm
All control characteristics are based on a 4-pole asynchronous motor
MG11AJ22 - Rev. 2013-09-13 67

Control card performance

Scan interval 1 ms
Control card, USB serial communication

USB standard 1.1 (Full speed)
USB plug USB type B “device” plug
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB ground connection is not galvanically isolated from protection ground. Use only an isolated laptop as PC connection to the
USB connector on the adjustable frequency drive.
8.7 Connection Tightening Torques

Power [kW] Torque [Nm]
Enclo- Line DC
200–240 V 380–480/500 V 525–600 V 525–690 V Motor Brake Ground Relay
sure power connection
A2 1.1–2.2 1.1–4.0 0.6 0.6 0.6 1.8 3 0.6
A3 3.0–3.7 5.5–7.5 1.1–7.5 1.1–7.5 0.6 0.6 0.6 1.8 3 0.6
8 8 A4
A5
1.1–2.2
1.1–3.7
1.1–4.0
1.1–7.5 1.1–7.5
0.6
0.6
0.6
0.6
0.6
0.6
1.8
1.8
3
3
0.6
0.6
B1 5.5–11 11–18 11–18 1.8 1.8 1.5 1.5 3 0.6
B2 15 22–30 22–30 11–30 4.5 4.5 3.7 3.7 3 0.6
B3 5.5–11 11–18 11–18 1.8 1.8 1.8 1.8 3 0.6
B4 15–18 22–37 22–37 11–37 4.5 4.5 4.5 4.5 3 0.6
C1 18–30 37–55 37–55 10 10 10 10 3 0.6
C2 37–45 75–90 75–90 37–90 14/241) 14/241) 14 14 3 0.6
C3 22–30 45–55 45–55 45–55 10 10 10 10 3 0.6
C4 37–45 75–90 75–90 14/24 1) 14/24 1) 14 14 3 0.6
Table 8.11 Tightening of Terminals
1) For different cable dimensions x/y, where x ≤ 95 mm2 and y ≥ 95 mm2.
68 MG11AJ22 - Rev. 2013-09-13

8.8 Fuse Specifications

It is recommended to use fuses and/or circuit breakers on the supply side as protection in case of component break-down
inside the adjustable frequency drive (first fault).
NOTICE!
This is mandatory in order to ensure compliance with IEC 60364 for CE or NEC 2009 for UL.
The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), depending on the adjustable
frequency drive voltage rating. With the proper fusing, the adjustable frequency drive Short-Circuit Current Rating (SCCR) is
100,000 Arms.
8.8.1 CE Compliance
200–240 V
Enclosure Power [kW] Recommended Recommended Recommended circuit Max. trip level [A]
type fuse size Max. fuse size breaker (Moeller)
A2 1.1–2.2 gG-10 (1.1–1.5) gG-25 PKZM0-25 25
A3 3.0–3.7
gG-16 (2.2)
gG-16 (3) gG-32 PKZM0-25 25
8 8
gG-20 (3.7)
B3 5.5–11 gG-25 (5.5-7.5) gG-63 PKZM4-50 50
gG-32 (11)
B4 15–18 gG-50 (15) gG-125 NZMB1-A100 100
gG-63 (18)
C3 22–30 gG-80 (22) gG-150 (22) NZMB2-A200 150
aR-125 (30) aR-160 (30)
C4 37–45 aR-160 (37) aR-200 (37) NZMB2-A250 250
aR-200 (45) aR-250 (45)
A4 1.1–2.2 gG-10 (1.1–1.5) gG-32 PKZM0-25 25
gG-16 (2.2)
A5 0.25–3.7 gG-10 (0.25–1.5) gG-32 PKZM0-25 25
gG-16 (2.2–3)
gG-20 (3.7)
B1 5.5–11 gG-25 (5.5) gG-80 PKZM4-63 63
gG-32 (7.5–11)
B2 15 gG-50 gG-100 NZMB1-A100 100
C1 18–30 gG-63 (18.5) gG-160 (18.5–22) NZMB2-A200 160
gG-80 (22) aR-160 (30)
gG-100 (30)
C2 37–45 aR-160 (37) aR-200 (37) NZMB2-A250 250
aR-200 (45) aR-250 (45)
Table 8.12 200–240 V, Enclosure Types A, B and C
MG11AJ22 - Rev. 2013-09-13 69

380–480 V
A2 1.1–4.0 gG-10 (1.1–3) gG-25 PKZM0-25 25
gG-16 (4)
A3 5.5–7.5 gG-16 gG-32 PKZM0-25 25
B3 11–18 gG-40 gG-63 PKZM4-50 50
B4 22–37 gG-50 (22) gG-125 NZMB1-A100 100
gG-63 (30)
gG-80 (37)
C3 45–55 gG-100 (45) gG-150 (45) NZMB2-A200 150
gG-160 (55) gG-160 (55)
C4 75–90 aR-200 (75) aR-250 NZMB2-A250 250
aR-250 (90)
A4 1.1–4 gG-10 (1.1–3) gG-32 PKZM0-25 25
gG-16 (4)
A5 1.1–7.5 gG-10 (1.1–3) gG-32 PKZM0-25 25
gG-16 (4–7.5)
B1 11–18.5 gG-40 gG-80 PKZM4-63 63
8 8 B2 22–30 gG-50 (22) gG-100 NZMB1-A100 100
gG-63 (30)
C1 37–55 gG-80 (37) gG-160 NZMB2-A200 160
gG-100 (45)
gG-160 (55)
C2 75–90 aR-200 (75) aR-250 NZMB2-A250 250
aR-250 (90)
70 MG11AJ22 - Rev. 2013-09-13

525–600 V
A3 5.5–7.5 gG-10 (5.5) gG-32 PKZM0-25 25
gG-16 (7.5)
B3 11–18 gG-25 (11) gG-63 PKZM4-50 50
gG-32 (15-18)
B4 22–37 gG-40 (22) gG-125 NZMB1-A100 100
gG-50 (30)
gG-63 (37)
C3 45–55 gG-63 (45) gG-150 NZMB2-A200 150
gG-100 (55)
C4 75–90 aR-160 (75) aR-250 NZMB2-A250 250
aR-200 (90)
A5 1.1–7.5 gG-10 (1.1–5.5) gG-32 PKZM0-25 25
gG-16 (7.5)
B1 11–18 gG-25 (11) gG-80 PKZM4-63 63
gG-32 (15)
gG-40 (18.5)
B2 22–30 gG-50 (22)
gG-63 (30)
gG-100 NZMB1-A100 100 8 8
C1 37–55 gG-63 (37) gG-160 (37–45) NZMB2-A200 160
gG-100 (45) aR-250 (55)
aR-160 (55)
C2 75–90 aR-200 (75–90) aR-250 NZMB2-A250 250
525–690 V
A3 1.1 gG-6 gG-25 - -
1.5 gG-6 gG-25
2.2 gG-6 gG-25
3 gG-10 gG-25
4 gG-10 gG-25
5.5 gG-16 gG-25
7.5 gG-16 gG-25
B2/B4 11 gG-25 (11) gG-63 - -
15 gG-32 (15)
18 gG-32 (18)
22 gG-40 (22)
B4/C2 30 gG-63 (30) gG-80 (30)
C2/C3 37 gG-63 (37) gG-100 (37) - -
45 gG-80 (45) gG-125 (45)
C2 55 gG-100 (55) gG-160 (55–75) - -
75 gG-125 (75)
MG11AJ22 - Rev. 2013-09-13 71

8.8.2 UL Compliance
1 x 200–240 V
Recommended max. fuse
Power Max. prefuse Buss- Buss- Buss- Buss- Buss- Buss- Buss- SIBA Littelfuse Ferraz- Ferraz- Ferraz-
[kW] size [A] mann mann mann mann mann mann mann RK1 RK1 Shawmut Shawmut Shawmut
JFHR2 RK1 J T CC CC CC CC RK1 J
FWX-1 KTN- FNQ- KTK- LP- 501790
1.1 15 5 R15 JKS-15 JJN-15 R-15 R-15 CC-15 6-016 KLN-R15 ATM-R15 A2K-15R HSJ15
1.5 20 0 R20 JKS-20 JJN-20 R-20 R-20 CC-20 6-020 KLN-R20 ATM-R20 A2K-20R HSJ20
2.2 30* 0 R30 JKS-30 JJN-30 R-30 R-30 CC-30 6-032 KLN-R30 ATM-R30 A2K-30R HSJ30
FWX-3 KTN-
3.0 35 5 R35 JKS-35 JJN-35 --- KLN-R35 --- A2K-35R HSJ35
FWX-5 KTN- 501400
3.7 50 0 R50 JKS-50 JJN-50 6-050 KLN-R50 --- A2K-50R HSJ50
FWX-6 KTN- 501400
5.5 60** 0 R60 JKS-60 JJN-60 6-063 KLN-R60 --- A2K-60R HSJ60
8 8 FWX-8 KTN- 501400
7.5 80 0 R80 JKS-80 JJN-80 6-080 KLN-R80 --- A2K-80R HSJ80
FWX-1 KTN- JKS-15 JJN-15 202822
15 150 50 R150 0 0 0-150 KLN-R150 A2K-150R HSJ150
FWX-2 KTN- JKS-20 JJN-20 202822
22 200 00 R200 0 0 0-200 KLN-R200 A2K-200R HSJ200
Table 8.16 1 x 200–240 V

* Siba allowed up to 32 A; ** Siba allowed up to 63 A
3x200–240 V
Power Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann
[kW] Type RK1 1) Type J Type T Type CC Type CC Type CC
1.1 KTN-R-10 JKS-10 JJN-10 FNQ-R-10 KTK-R-10 LP-CC-10
5.5 KTN-R-50 KS-50 JJN-50 - - -
7.5 KTN-R-60 JKS-60 JJN-60 - - -
11 KTN-R-80 JKS-80 JJN-80 - - -
15–18.5 KTN-R-125 JKS-125 JJN-125 - - -
22 KTN-R-150 JKS-150 JJN-150 - - -
30 KTN-R-200 JKS-200 JJN-200 - - -
37 KTN-R-250 JKS-250 JJN-250 - - -
Table 8.17 3x200–240 V, Enclosure Types A, B and C
72 MG11AJ22 - Rev. 2013-09-13


Power [kW] Ferraz- Ferraz- Ferraz- Ferraz-
SIBA Littelfuse Bussmann Littelfuse
Shawmut Shawmut Shawmut Shawmut
Type RK1 Type RK1 Type JFHR22) JFHR2
Type CC Type RK13) JFHR24) J
1.1 5017906-010 KLN-R-10 ATM-R-10 A2K-10-R FWX-10 - - HSJ-10
5.5 5014006-050 KLN-R-50 - A2K-50-R FWX-50 - - HSJ-50
7.5 5014006-063 KLN-R-60 - A2K-60-R FWX-60 - - HSJ-60
11 5014006-080 KLN-R-80 - A2K-80-R FWX-80 - - HSJ-80
15–18.5 2028220-125 KLN-R-125 - A2K-125-R FWX-125 - - HSJ-125
22 2028220-150 KLN-R-150 - A2K-150-R FWX-150 L25S-150 A25X-150 HSJ-150
1) KTS fuses from Bussmann may substitute KTN for 240 V adjustable frequency drives. 8 8
2) FWH fuses from Bussmann may substitute FWX for 240 V adjustable frequency drives.
3) A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V adjustable frequency drives.
4) A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V adjustable frequency drives.
3x380–480 V
[kW] Type RK1 Type J Type T Type CC Type CC Type CC
1.1 KTS-R-6 JKS-6 JJS-6 FNQ-R-6 KTK-R-6 LP-CC-6
1.5–2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10
3 KTS-R-15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15
4 KTS-R-20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20
11 KTS-R-40 JKS-40 JJS-40 - - -
15 KTS-R-50 JKS-50 JJS-50 - - -
18 KTS-R-60 JKS-60 JJS-60 - - -
22 KTS-R-80 JKS-80 JJS-80 - - -
30 KTS-R-100 JKS-100 JJS-100 - - -
37 KTS-R-125 JKS-125 JJS-125 - - -
45 KTS-R-150 JKS-150 JJS-150 - - -
55 KTS-R-200 JKS-200 JJS-200 - - -
75–90 KTS-R-250 JKS-250 JJS-250 - - -
MG11AJ22 - Rev. 2013-09-13 73


Ferraz- Ferraz- Ferraz- Ferraz-
Power SIBA Littelfuse Bussmann Littelfuse
Shawmut Shawmut Shawmut Shawmut
[kW] Type RK1 Type RK1 JFHR2 JFHR2
Type CC Type RK1 J JFHR21)
1.1 5017906-006 KLS-R-6 ATM-R-6 A6K-6-R FWH-6 HSJ-6 - -
1.5–2.2 5017906-010 KLS-R-10 ATM-R-10 A6K-10-R FWH-10 HSJ-10 - -
3 5017906-016 KLS-R-15 ATM-R-15 A6K-15-R FWH-15 HSJ-15 - -
4 5017906-020 KLS-R-20 ATM-R-20 A6K-20-R FWH-20 HSJ-20 - -
11 5014006-040 KLS-R-40 - A6K-40-R FWH-40 HSJ-40 - -
15 5014006-050 KLS-R-50 - A6K-50-R FWH-50 HSJ-50 - -
18 5014006-063 KLS-R-60 - A6K-60-R FWH-60 HSJ-60 - -
22 2028220-100 KLS-R-80 - A6K-80-R FWH-80 HSJ-80 - -
30 2028220-125 KLS-R-100 - A6K-100-R FWH-100 HSJ-100 - -
37 2028220-125 KLS-R-125 - A6K-125-R FWH-125 HSJ-125 - -
45 2028220-160 KLS-R-150 - A6K-150-R FWH-150 HSJ-150 - -
55 2028220-200 KLS-R-200 - A6K-200-R FWH-200 HSJ-200 A50-P-225 L50-S-225
8 8 75–90 2028220-250 KLS-R-250 - A6K-250-R FWH-250 HSJ-250 A50-P-250 L50-S-250
1) Ferraz-Shawmut A50QS fuses may substitute A50P fuses.
3x525–600 V
Ferraz- Ferraz-
Power Bussmann Bussmann Bussmann Bussmann Bussmann Bussmann SIBA Littelfuse
Shawmut Shawmut
[kW] Type RK1 Type J Type T Type CC Type CC Type CC Type RK1 Type RK1
Type RK1 J
1.1 KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 5017906-005 KLS-R-005 A6K-5-R HSJ-6
1.5–2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 5017906-010 KLS-R-010 A6K-10-R HSJ-10
3 KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 5017906-016 KLS-R-015 A6K-15-R HSJ-15
4 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 5017906-020 KLS-R-020 A6K-20-R HSJ-20
11 KTS-R-35 JKS-35 JJS-35 - - - 5014006-040 KLS-R-035 A6K-35-R HSJ-35
75–90 KTS-R-175 JKS-175 JJS-175 - - - 2028220-200 KLS-R-175 A6K-175-R HSJ-175
74 MG11AJ22 - Rev. 2013-09-13

3x525–690 V
[kW] Type RK1 Type J Type T Type CC Type CC Type CC
[kW]
1.5–2.2 KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10
3 KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15
4 KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20
11 KTS-R-35 JKS-35 JJS-35 - - -
15 KTS-R-45 JKS-45 JJS-45 - - -
18 KTS-R-50 JKS-50 JJS-50 - - -
22 KTS-R-60 JKS-60 JJS-60 - - -
30 KTS-R-80 JKS-80 JJS-80 - - -
37 KTS-R-100 JKS-100 JJS-100 - - -
45 KTS-R-125 JKS-125 JJS-125 - - -
55
75–90
KTS-R-150
KTS-R-175
JKS-150
JKS-175
JJS-150
JJS-175
-
-
-
-
-
- 8 8

Ferraz- Ferraz-
Bussmann Bussmann Bussmann SIBA Littelfuse
Power Max. Shawmut Shawmut
E52273 E4273 E4273 E180276 E81895
[kW] prefuse E163267/E2137 E2137
RK1/JDDZ J/JDDZ T/JDDZ RK1/JDDZ RK1/JDDZ
RK1/JDDZ J/HSJ
11 30 A KTS-R-30 JKS-30 JKJS-30 5017906-030 KLS-R-030 A6K-30-R HST-30
15–18.5 45 A KTS-R-45 JKS-45 JJS-45 5014006-050 KLS-R-045 A6K-45-R HST-45
22 60 A KTS-R-60 JKS-60 JJS-60 5014006-063 KLS-R-060 A6K-60-R HST-60
55 125 A KTS-R-125 JKS-125 JJS-125 2028220-125 KLS-150 A6K-125-R HST-125
75–90 150 A KTS-R-150 JKS-150 JJS-150 2028220-150 KLS-175 A6K-150-R HST-150
Table 8.23 3x525–690 V, Enclosure Types B and C
MG11AJ22 - Rev. 2013-09-13 75

8 8
76
Enclosure Type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
Rated 200–240V 1.1–2.2 3.0–3.7 1.1–2.2 1.1–3.7 5.5–11 15 5.5–11 15–18 18–30 37–45 22–30 37–45
Power 380–
1.1–4.0 5.5–7.5 1.1–4.0 1.1–7.5 11–18 22–30 11–18 22–37 37–55 75–90 45–55 75–90
Specifications
[kW] 480/500V
525–600 V 1.1–7.5 1.1–7.5 11–18 22–30 11–18 22–37 37–55 75–90 45–55 75–90
525–690 V 1.1–
11–30 37–90 45–55
7.5
IP 20 21 20 21 55/66 55/66 21/ 55/66 21/55/66 20 20 21/55/66 21/55/66 20 20
NEMA Chassi Type 1 Chassis Type Type 12 Type 12 Type 1/ Type 1/ Chassis Chassis Type 1/ Type 1/ Chassis Chassis
s 1 Type 12 Type 12 Type 12 Type 12
Height [mm]
Height of backplate A 268 375 268 375 390 420 480 650 399 520 680 770 550 660
Height with
decoupling plate for
A 374 374 - - - - - 420 595 630 800
serial communication
bus cables
Distance between
8.9 Power Ratings, Weight and Dimensions
a 257 350 257 350 401 402 454 624 380 495 648 739 521 631
mounting holes
Width [mm]
Width of backplate B 90 90 130 130 200 242 242 242 165 230 308 370 308 370
Width of backplate
B 130 130 170 170 242 242 242 205 230 308 370 308 370
with one C option
MG11AJ22 - Rev. 2013-09-13

Width of backplate
with two C options B 150 150 190 190 242 242 242 225 230 308 370 308 370
[mm]
Distance between
b 70 70 110 110 171 215 210 210 140 200 272 334 270 330
mounting holes
Depth [mm]
Depth without option
C 205 207 205 207 175 200 260 260 249 242 310 335 333 333
A/B
With option A/B C 220 222 220 222 175 200 260 260 262 242 310 335 333 333
Screw holes [mm]
c 8.0 8.0 8.0 8.0 8.25 8.25 12 12 8 12.5 12.5
d ø11 ø11 ø11 ø11 ø12 ø12 ø19 ø19 12 ø19 ø19
e ø5.5 ø5.5 ø5.5 ø5.5 ø6.5 ø6.5 ø9 ø9 6.8 8.5 ø9 ø9 8.5 8.5
f 9 9 6.5 6.5 6 9 9 9 7.9 15 9.8 9.8 17 17
Max. weight [kg] 4.9 5.3 6.6 7.0 9.7 13.5/14.2 23 27 12 23.5 45 65 35 50
Front cover tightening torque [Nm]
Plastic cover (low IP) Click Click - - Click Click Click Click Click Click 2.0 2.0
Enclosure Type A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4
Rated 200–240V 1.1–2.2 3.0–3.7 1.1–2.2 1.1–3.7 5.5–11 15 5.5–11 15–18 18–30 37–45 22–30 37–45
Power 380–
1.1–4.0 5.5–7.5 1.1–4.0 1.1–7.5 11–18 22–30 11–18 22–37 37–55 75–90 45–55 75–90
[kW] 480/500V
Specifications
525–600 V 1.1–7.5 1.1–7.5 11–18 22–30 11–18 22–37 37–55 75–90 45–55 75–90
525–690 V 1.1–
11–30 37–90 45–55
7.5
Metal cover (IP55/66) - - 1.5 1.5 2.2 2.2 - - 2.2 2.2 2.0 2.0
Table 8.24 Power Ratings, Weight and Dimensions
MG11AJ22 - Rev. 2013-09-13

77
8 8
Appendix VLT® HVAC Drive Instruction Manual
9 Appendix
9.1 Symbols and Abbreviations

AC Alternating Current
AEO Automatic Energy Optimization
AWG American Wire Gauge
AMA Automatic Motor Adaptation
°C Degrees Celsius
DC Direct Current
EMC Electro Magnetic Compatibility
ETR Electronic Thermal Relay
FC Adjustable Frequency Drive
LCP Local Control Panel
MCT Motion Control Tool
IP Ingress Protection
IM,N Nominal Motor Current
fM,N Nominal Motor Frequency
9 9 PM,N
UM,N
Nominal Motor Power
Nominal Motor Voltage
PM Motor Permanent Magnet Motor
PELV Protective Extra Low Voltage
PCB Printed Circuit Board
ILIM Current Limit
IINV Rated Inverter Output Current
RPM Revolutions Per Minute
Regen Regenerative Terminals
ns Synchronous Motor Speed
TLIM Torque Limit
IVLT,MAX The Maximum Output Current
IVLT,N The Rated Output Current Supplied by the Adjustable Frequency Drive
Table 9.1 Symbols and Abbreviations
9.2 Parameter Menu Structure
78 MG11AJ22 - Rev. 2013-09-13

0-** Operation/Display 1-00 Configuration Mode 1-80 Function at Stop 4-** Limits / Warnings 5-56 Term. 33 High Frequency
0-0* Basic Settings 1-03 Torque Characteristics 1-81 Min Speed for Function at Stop 4-1* Motor Limits 5-57 Term. 33 Low Ref./Feedb. Value
0-01 Language 1-06 Clockwise Direction [RPM] 4-10 Motor Speed Direction 5-58 Term. 33 High Ref./Feedb. Value
0-02 Motor Speed Unit 1-1* Motor Selection 1-82 Min Speed for Function at Stop 4-11 Motor Speed Low Limit [RPM] 5-59 Pulse Filter Time Constant #33
Appendix
0-03 Regional Settings 1-10 Motor Construction [Hz] 4-12 Motor Speed Low Limit [Hz] 5-6* Pulse Output
0-04 Operating State at Power-up 1-1* VVC+ PM 1-86 Trip Speed Low [RPM] 4-13 Motor Speed High Limit [RPM] 5-60 Terminal 27 Pulse Output
0-05 Local Mode Unit 1-14 Damping Gain 1-87 Trip Speed Low [Hz] 4-14 Motor Speed High Limit [Hz] Variable
0-1* Set-up Operations 1-15 Low Speed Filter Time Const. 1-9* Motor Temperature 4-16 Torque Limit Motor Mode 5-62 Pulse Output Max Freq #27
0-10 Active Set-up 1-16 High Speed Filter Time Const. 1-90 Motor Thermal Protection 4-17 Torque Limit Generator Mode 5-63 Terminal 29 Pulse Output
0-11 Programming Set-up 1-17 Voltage filter time const. 1-91 Motor External Fan 4-18 Current Limit Variable
0-12 This Set-up Linked to 1-2* Motor Data 1-93 Thermistor Source 4-19 Max Output Frequency 5-65 Pulse Output Max Freq #29
0-13 Readout: Linked Set-ups 1-20 Motor Power [kW] 2-** Brakes 4-5* Adj. Warnings 5-66 Terminal X30/6 Pulse Output
0-14 Readout: Prog. Set-ups / Channel 1-21 Motor Power [HP] 2-0* DC Brake 4-50 Warning Current Low Variable
0-2* LCP Display 1-22 Motor Voltage 2-00 DC Hold/Preheat Current 4-51 Warning Current High 5-68 Pulse Output Max Freq #X30/6
0-20 Display Line 1.1 Small 1-23 Motor Frequency 2-01 DC Brake Current 4-52 Warning Speed Low 5-8* I/O Options
0-21 Display Line 1.2 Small 1-24 Motor Current 2-02 DC Braking Time 4-53 Warning Speed High 5-80 AHF Cap Reconnect Delay
0-22 Display Line 1.3 Small 1-25 Motor Nominal Speed 2-03 DC Brake Cut-in Speed [RPM] 4-54 Warning Reference Low 5-9* Bus Controlled
0-23 Display Line 2 Large 1-26 Motor Cont. Rated Torque 2-04 DC Brake Cut-in Speed [Hz] 4-55 Warning Reference High 5-90 Digital & Relay Bus Control
0-24 Display Line 3 Large 1-28 Motor Rotation Check 2-06 Parking Current 4-56 Warning Feedback Low 5-93 Pulse Out #27 Bus Control
0-25 My Personal Menu 1-29 Automatic Motor Adaptation 2-07 Parking Time 4-57 Warning Feedback High 5-94 Pulse Out #27 Timeout Preset
0-3* LCP Cust. Readout (AMA) 2-1* Brake Energy Funct. 4-58 Missing Motor Phase Function 5-95 Pulse Out #29 Bus Control
0-30 Custom Readout Unit 1-3* Addl. Motor Data 2-10 Brake Function 4-6* Speed Bypass 5-96 Pulse Out #29 Timeout Preset
0-31 Custom Readout Min Value 1-30 Stator Resistance (Rs) 2-11 Brake Resistor (ohm) 4-60 Bypass Speed From [RPM] 5-97 Pulse Out #X30/6 Bus Control
0-32 Custom Readout Max Value 1-31 Rotor Resistance (Rr) 2-12 Brake Power Limit (kW) 4-61 Bypass Speed From [Hz] 5-98 Pulse Out #X30/6 Timeout Preset
0-37 Display Text 1 1-35 Main Reactance (Xh) 2-13 Brake Power Monitoring 4-62 Bypass Speed to [RPM] 6-** Analog In/Out
0-38 Display Text 2 1-36 Iron Loss Resistance (Rfe) 2-15 Brake Check 4-63 Bypass Speed To [Hz] 6-0* Analog I/O Mode
0-39 Display Text 3 1-37 d-axis Inductance (Ld) 2-16 AC Brake Max. Current 4-64 Semi-Auto Bypass Set-up 6-00 Live Zero Timeout Time
0-4* LCP Keypad 1-39 Motor Poles 2-17 Over-voltage Control 5-** Digital In/Out 6-01 Live Zero Timeout Function
0-40 [Hand on] Key on LCP 1-40 Back EMF at 1000 RPM 3-** Reference / Ramps 5-0* Digital I/O mode 6-02 Fire Mode Live Zero Timeout
0-41 [Off] Key on LCP 1-46 Position Detection Gain 3-0* Reference Limits 5-00 Digital I/O Mode Function
0-42 [Auto on] Key on LCP 1-5* Load-Indep. Setting 3-02 Minimum Reference 5-01 Terminal 27 Mode 6-1* Analog Input 53
0-43 [Reset] Key on LCP 1-50 Motor Magnetization at Zero 3-03 Maximum Reference 5-02 Terminal 29 Mode 6-10 Terminal 53 Low Voltage
0-44 [Off/Reset] Key on LCP Speed 3-04 Reference Function 5-1* Digital Inputs 6-11 Terminal 53 High Voltage
0-45 [Drive Bypass] Key on LCP 1-51 Min Speed Normal Magnetizing 3-1* References 5-10 Terminal 18 Digital Input 6-12 Terminal 53 Low Current
0-5* Copy/Save [RPM] 3-10 Preset Reference 5-11 Terminal 19 Digital Input 6-13 Terminal 53 High Current
MG11AJ22 - Rev. 2013-09-13

0-50 LCP Copy 1-52 Min Speed Normal Magnetizing 3-11 Jog Speed [Hz] 5-12 Terminal 27 Digital Input 6-14 Terminal 53 Low Ref./Feedb.
0-51 Set-up Copy [Hz] 3-13 Reference Site 5-13 Terminal 29 Digital Input Value
0-6* Password 1-58 Flystart Test Pulses Current 3-14 Preset Relative Reference 5-14 Terminal 32 Digital Input 6-15 Terminal 53 High Ref./Feedb.
0-60 Main Menu Password 1-59 Flystart Test Pulses Frequency 3-15 Reference 1 Source 5-15 Terminal 33 Digital Input Value
0-61 Access to Main Menu w/o 1-6* Load-Depend. Settg. 3-16 Reference 2 Source 5-16 Terminal X30/2 Digital Input 6-16 Terminal 53 Filter Time Constant
Password 1-60 Low Speed Load Compensation 3-17 Reference 3 Source 5-17 Terminal X30/3 Digital Input 6-17 Terminal 53 Live Zero
0-65 Personal Menu Password 1-61 High Speed Load Compensation 3-19 Jog Speed [RPM] 5-18 Terminal X30/4 Digital Input 6-2* Analog Input 54
0-66 Access to Personal Menu w/o 1-62 Slip Compensation 3-4* Ramp 1 5-19 Terminal 37 Safe Stop 6-20 Terminal 54 Low Voltage
Password 1-63 Slip Compensation Time Constant 3-41 Ramp 1 Ramp-up Time 5-3* Digital Outputs 6-21 Terminal 54 High Voltage
0-67 Bus Access Password 1-64 Resonance Dampening 3-42 Ramp 1 Ramp-down Time 5-30 Terminal 27 Digital Output 6-22 Terminal 54 Low Current
0-7* Clock Settings 1-65 Resonance Dampening Time 3-5* Ramp 2 5-31 Terminal 29 Digital Output 6-23 Terminal 54 High Current
0-70 Date and Time Constant 3-51 Ramp 2 Ramp-up Time 5-32 Term X30/6 Digi Out (MCB 101) 6-24 Terminal 54 Low Ref./Feedb.
0-71 Date Format 1-66 Min. Current at Low Speed 3-52 Ramp 2 Ramp-down Time 5-33 Term X30/7 Digi Out (MCB 101) Value
0-72 Time Format 1-7* Start Adjustments 3-8* Other Ramps 5-4* Relays 6-25 Terminal 54 High Ref./Feedb.
0-74 DST/Summertime 1-70 PM Start Mode 3-80 Jog Ramp Time 5-40 Function Relay Value
0-76 DST/Summertime Start 1-71 Start Delay 3-81 Quick Stop Ramp Time 5-41 On Delay, Relay 6-26 Terminal 54 Filter Time Constant
0-77 DST/Summertime End 1-72 Start Function 3-82 Starting Ramp-up Time 5-42 Off Delay, Relay 6-27 Terminal 54 Live Zero
0-79 Clock Fault 1-73 Flying Start 3-9* Digital Pot. meter 5-5* Pulse Input 6-3* Analog Input X30/11
0-81 Working Days 1-77 Compressor Start Max Speed 3-90 Step Size 5-50 Term. 29 Low Frequency 6-30 Terminal X30/11 Low Voltage
0-82 Additional Working Days [RPM] 3-91 Ramp Time 5-51 Term. 29 High Frequency 6-31 Terminal X30/11 High Voltage
0-83 Additional Non-Working Days 1-78 Compressor Start Max Speed [Hz] 3-92 Power Restore 5-52 Term. 29 Low Ref./Feedb. Value 6-34 Term. X30/11 Low Ref./Feedb.
0-89 Date and Time Readout 1-79 Compressor Start Max Time to 3-93 Maximum Limit 5-53 Term. 29 High Ref./Feedb. Value Value
1-** Load and Motor Trip 3-94 Minimum Limit 5-54 Pulse Filter Time Constant #29 6-35 Term. X30/11 High Ref./Feedb.
1-0* General Settings 1-8* Stop Adjustments 3-95 Ramp Delay 5-55 Term. 33 Low Frequency Value
79
9 9
9 9
80
6-36 Term. X30/11 Filter Time 8-53 Start Select 10-0* Common Settings 12-28 Store Data Values 14-11 Mains Voltage at Mains Fault
Constant 8-54 Reverse Select 10-00 CAN Protocol 12-29 Store Always 14-12 Function at Mains Imbalance
6-37 Term. X30/11 Live Zero 8-55 Set-up Select 10-01 Baud Rate Select 12-3* EtherNet/IP 14-2* Reset Functions
6-4* Analog Input X30/12 8-56 Preset Reference Select 10-02 MAC ID 12-30 Warning Parameter 14-20 Reset Mode
Appendix
6-40 Terminal X30/12 Low Voltage 8-7* BACnet 10-05 Readout Transmit Error Counter 12-31 Net Reference 14-21 Automatic Restart Time
6-41 Terminal X30/12 High Voltage 8-70 BACnet Device Instance 10-06 Readout Receive Error Counter 12-32 Net Control 14-22 Operation Mode
6-44 Term. X30/12 Low Ref./Feedb. 8-72 MS/TP Max Masters 10-07 Readout Bus Off Counter 12-33 CIP Revision 14-23 Typecode Setting
Value 8-73 MS/TP Max Info Frames 10-1* DeviceNet 12-34 CIP Product Code 14-25 Trip Delay at Torque Limit
6-45 Term. X30/12 High Ref./Feedb. 8-74 "I-Am" Service 10-10 Process Data Type Selection 12-35 EDS Parameter 14-26 Trip Delay at Inverter Fault
Value 8-75 Initialisation Password 10-11 Process Data Config Write 12-37 COS Inhibit Timer 14-28 Production Settings
6-46 Term. X30/12 Filter Time 8-8* FC Port Diagnostics 10-12 Process Data Config Read 12-38 COS Filter 14-29 Service Code
Constant 8-80 Bus Message Count 10-13 Warning Parameter 12-4* Modbus TCP 14-3* Current Limit Ctrl.
6-47 Term. X30/12 Live Zero 8-81 Bus Error Count 10-14 Net Reference 12-40 Status Parameter 14-30 Current Lim Ctrl, Proportional
6-5* Analog Output 42 8-82 Slave Messages Rcvd 10-15 Net Control 12-41 Slave Message Count Gain
6-50 Terminal 42 Output 8-83 Slave Error Count 10-2* COS Filters 12-42 Slave Exception Message Count 14-31 Current Lim Ctrl, Integration Time
6-51 Terminal 42 Output Min Scale 8-84 Slave Messages Sent 10-20 COS Filter 1 12-8* Other Ethernet Services 14-32 Current Lim Ctrl, Filter Time
6-52 Terminal 42 Output Max Scale 8-85 Slave Timeout Errors 10-21 COS Filter 2 12-80 FTP Server 14-4* Energy Optimizing
6-53 Terminal 42 Output Bus Control 8-89 Diagnostics Count 10-22 COS Filter 3 12-81 HTTP Server 14-40 VT Level
6-54 Terminal 42 Output Timeout 8-9* Bus Jog 10-23 COS Filter 4 12-82 SMTP Service 14-41 AEO Minimum Magnetization
Preset 8-90 Bus Jog 1 Speed 10-3* Parameter Access 12-89 Transparent Socket Channel Port 14-42 Minimum AEO Frequency
6-55 Analog Output Filter 8-91 Bus Jog 2 Speed 10-30 Array Index 12-9* Advanced Ethernet Services 14-43 Motor Cos-Phi
6-6* Analog Output X30/8 8-94 Bus Feedback 1 10-31 Store Data Values 12-90 Cable Diagnostic 14-5* Environment
6-60 Terminal X30/8 Output 8-95 Bus Feedback 2 10-32 Devicenet Revision 12-91 Auto Cross Over 14-50 RFI 1
6-61 Terminal X30/8 Min. Scale 8-96 Bus Feedback 3 10-33 Store Always 12-92 IGMP Snooping 14-51 DC Link Compensation
6-62 Terminal X30/8 Max. Scale 9-** Profibus 10-34 DeviceNet Product Code 12-93 Cable Error Length 14-52 Fan Control
6-63 Terminal X30/8 Output Bus 9-00 Setpoint 10-39 Devicenet F Parameters 12-94 Broadcast Storm Protection 14-53 Fan Monitor
Control 9-07 Actual Value 11-** LonWorks 12-95 Broadcast Storm Filter 14-55 Output Filter
6-64 Terminal X30/8 Output Timeout 9-15 PCD Write Configuration 11-0* LonWorks ID 12-96 Port Config 14-59 Actual Number of Inverter Units
Preset 9-16 PCD Read Configuration 11-00 Neuron ID 12-98 Interface Counters 14-6* Auto Derate
8-** Comm. and Options 9-18 Node Address 11-1* LON Functions 12-99 Media Counters 14-60 Function at Overtemperature
8-0* General Settings 9-22 Telegram Selection 11-10 Drive Profile 13-** Smart Logic 14-61 Function at Inverter Overload
8-01 Control Site 9-23 Parameters for Signals 11-15 LON Warning Word 13-0* SLC Settings 14-62 Inv. Overload Derate Current
8-02 Control Source 9-27 Parameter Edit 11-17 XIF Revision 13-00 SL Controller Mode 14-9* Fault Settings
8-03 Control Timeout Time 9-28 Process Control 11-18 LonWorks Revision 13-01 Start Event 14-90 Fault Level
8-04 Control Timeout Function 9-44 Fault Message Counter 11-2* LON Param. Access 13-02 Stop Event 15-** Drive Information
8-05 End-of-Timeout Function 9-45 Fault Code 11-21 Store Data Values 13-03 Reset SLC 15-0* Operating Data
MG11AJ22 - Rev. 2013-09-13

8-06 Reset Control Timeout 9-47 Fault Number 12-** Ethernet 13-1* Comparators 15-00 Operating hours
8-07 Diagnosis Trigger 9-52 Fault Situation Counter 12-0* IP Settings 13-10 Comparator Operand 15-01 Running Hours
8-08 Readout Filtering 9-53 Profibus Warning Word 12-00 IP Address Assignment 13-11 Comparator Operator 15-02 kWh Counter
8-09 Communication Charset 9-63 Actual Baud Rate 12-01 IP Address 13-12 Comparator Value 15-03 Power-ups
8-1* Control Settings 9-64 Device Identification 12-02 Subnet Mask 13-2* Timers 15-04 Over Temps
8-10 Control Profile 9-65 Profile Number 12-03 Default Gateway 13-20 SL Controller Timer 15-05 Over Volts
8-13 Configurable Status Word STW 9-67 Control Word 1 12-04 DHCP Server 13-4* Logic Rules 15-06 Reset kWh Counter
8-3* FC Port Settings 9-68 Status Word 1 12-05 Lease Expires 13-40 Logic Rule Boolean 1 15-07 Reset Running Hours Counter
8-30 Protocol 9-71 Profibus Save Data Values 12-06 Name Servers 13-41 Logic Rule Operator 1 15-08 Number of Starts
8-31 Address 9-72 ProfibusDriveReset 12-07 Domain Name 13-42 Logic Rule Boolean 2 15-1* Data Log Settings
8-32 Baud Rate 9-75 DO Identification 12-08 Host Name 13-43 Logic Rule Operator 2 15-10 Logging Source
8-33 Parity / Stop Bits 9-80 Defined Parameters (1) 12-09 Physical Address 13-44 Logic Rule Boolean 3 15-11 Logging Interval
8-34 Estimated cycle time 9-81 Defined Parameters (2) 12-1* Ethernet Link Parameters 13-5* States 15-12 Trigger Event
8-35 Minimum Response Delay 9-82 Defined Parameters (3) 12-10 Link Status 13-51 SL Controller Event 15-13 Logging Mode
8-36 Maximum Response Delay 9-83 Defined Parameters (4) 12-11 Link Duration 13-52 SL Controller Action 15-14 Samples Before Trigger
8-37 Maximum Inter-Char Delay 9-84 Defined Parameters (5) 12-12 Auto Negotiation 14-** Special Functions 15-2* Historic Log
8-4* FC MC protocol set 9-90 Changed Parameters (1) 12-13 Link Speed 14-0* Inverter Switching 15-20 Historic Log: Event
8-40 Telegram selection 9-91 Changed Parameters (2) 12-14 Link Duplex 14-00 Switching Pattern 15-21 Historic Log: Value
8-42 PCD Write Configuration 9-92 Changed Parameters (3) 12-2* Process Data 14-01 Switching Frequency 15-22 Historic Log: Time
8-43 PCD Read Configuration 9-93 Changed parameters (4) 12-20 Control Instance 14-03 Overmodulation 15-23 Historic Log: Date and Time
8-5* Digital/Bus 9-94 Changed parameters (5) 12-21 Process Data Config Write 14-04 PWM Random 15-3* Alarm Log
8-50 Coasting Select 9-99 Profibus Revision Counter 12-22 Process Data Config Read 14-1* Mains On/Off 15-30 Alarm Log: Error Code
8-52 DC Brake Select 10-** CAN Fieldbus 12-27 Primary Master 14-10 Mains Failure 15-31 Alarm Log: Value
15-32 Alarm Log: Time 16-22 Torque [%] 18-00 Maintenance Log: Item 20-79 PID Autotuning 21-57 Ext. 3 Reference [Unit]
15-33 Alarm Log: Date and Time 16-26 Power Filtered [kW] 18-01 Maintenance Log: Action 20-8* PID Basic Settings 21-58 Ext. 3 Feedback [Unit]
15-4* Drive Identification 16-27 Power Filtered [hp] 18-02 Maintenance Log: Time 20-81 PID Normal/ Inverse Control 21-59 Ext. 3 Output [%]
15-40 FC Type 16-3* Drive Status 18-03 Maintenance Log: Date and Time 20-82 PID Start Speed [RPM] 21-6* Ext. CL 3 PID
Appendix
15-41 Power Section 16-30 DC Link Voltage 18-1* Fire Mode Log 20-83 PID Start Speed [Hz] 21-60 Ext. 3 Normal/Inverse Control
15-42 Voltage 16-32 Brake Energy /s 18-10 Fire Mode Log: Event 20-84 On Reference Bandwidth 21-61 Ext. 3 Proportional Gain
15-43 Software Version 16-33 Brake Energy /2 min 18-11 Fire Mode Log: Time 20-9* PID Controller 21-62 Ext. 3 Integral Time
15-44 Ordered Typecode String 16-34 Heatsink Temp. 18-12 Fire Mode Log: Date and Time 20-91 PID Anti Windup 21-63 Ext. 3 Differentation Time
15-45 Actual Typecode String 16-35 Inverter Thermal 18-3* Inputs & Outputs 20-93 PID Proportional Gain 21-64 Ext. 3 Dif. Gain Limit
15-46 Adj Freq Dr Ordering No. 16-36 Inv. Nom. Current 18-30 Analog Input X42/1 20-94 PID Integral Time 22-** Application Functions
15-47 Power Card Ordering No. 16-37 Inv. Max. Current 18-31 Analog Input X42/3 20-95 PID Differentiation Time 22-0* Miscellaneous
15-48 LCP ID Num. 16-38 SL Controller State 18-32 Analog Input X42/5 20-96 PID Diff. Gain Limit 22-00 External Interlock Delay
15-49 SW ID Control Card 16-39 Control Card Temp. 18-33 Analog Out X42/7 [V] 21-** Ext. Closed-loop 22-01 Power Filter Time
15-50 SW ID Power Card 16-40 Logging Buffer Full 18-34 Analog Out X42/9 [V] 21-0* Ext. CL Autotuning 22-2* No-Flow Detection
15-51 Adj Freq Dr Serial No. 16-41 Logging Buffer Full 18-35 Analog Out X42/11 [V] 21-00 Closed-loop Type 22-20 Low Power Auto Set-up
15-53 Power Card Serial Number 16-43 Timed Actions Status 18-36 Analog Input X48/2 [mA] 21-01 PID Performance 22-21 Low Power Detection
15-55 Vendor URL 16-49 Current Fault Source 18-37 Temp. Input X48/4 21-02 PID Output Change 22-22 Low Speed Detection
15-56 Vendor Name 16-5* Ref. & Feedb. 18-38 Temp. Input X48/7 21-03 Minimum Feedback Level 22-23 No-Flow Function
15-59 CSIV Filename 16-50 External Reference 18-39 Temp. Input X48/10 21-04 Maximum Feedback Level 22-24 No-Flow Delay
15-6* Option Ident 16-52 Feedback [Unit] 18-5* Ref. & Feedb. 21-09 PID Autotuning 22-26 Dry Pump Function
15-60 Option Mounted 16-53 Digi Pot Reference 18-50 Sensorless Readout [unit] 21-1* Ext. CL 1 Ref./Fb. 22-27 Dry Pump Delay
15-61 Option SW Version 16-54 Feedback 1 [Unit] 20-** Drive Closed-loop 21-10 Ext. 1 Ref./Feedback Unit 22-3* No-Flow Power Tuning
15-62 Option Ordering No 16-55 Feedback 2 [Unit] 20-0* Feedback 21-11 Ext. 1 Minimum Reference 22-30 No-Flow Power
15-63 Option Serial No 16-56 Feedback 3 [Unit] 20-00 Feedback 1 Source 21-12 Ext. 1 Maximum Reference 22-31 Power Correction Factor
15-70 Option in Slot A 16-58 PID Output [%] 20-01 Feedback 1 Conversion 21-13 Ext. 1 Reference Source 22-32 Low Speed [RPM]
15-71 Slot A Option SW Version 16-6* Inputs & Outputs 20-02 Feedback 1 Source Unit 21-14 Ext. 1 Feedback Source 22-33 Low Speed [Hz]
15-72 Option in Slot B 16-60 Digital Input 20-03 Feedback 2 Source 21-15 Ext. 1 Setpoint 22-34 Low Speed Power [kW]
15-73 Slot B Option SW Version 16-61 Terminal 53 Switch Setting 20-04 Feedback 2 Conversion 21-17 Ext. 1 Reference [Unit] 22-35 Low Speed Power [HP]
15-74 Option in Slot C0 16-62 Analog Input 53 20-05 Feedback 2 Source Unit 21-18 Ext. 1 Feedback [Unit] 22-36 High Speed [RPM]
15-75 Slot C0/E0 Option SW Version 16-63 Terminal 54 Switch Setting 20-06 Feedback 3 Source 21-19 Ext. 1 Output [%] 22-37 High Speed [Hz]
15-76 Option in Slot C1 16-64 Analog Input 54 20-07 Feedback 3 Conversion 21-2* Ext. CL 1 PID 22-38 High Speed Power [kW]
15-77 Slot C1/E1 Option SW Version 16-65 Analog Output 42 [mA] 20-08 Feedback 3 Source Unit 21-20 Ext. 1 Normal/Inverse Control 22-39 High Speed Power [HP]
15-8* Operating Data II 16-66 Digital Output [bin] 20-12 Reference/Feedback Unit 21-21 Ext. 1 Proportional Gain 22-4* Sleep Mode
15-80 Fan Running Hours 16-67 Pulse Input #29 [Hz] 20-13 Minimum Reference/Feedb. 21-22 Ext. 1 Integral Time 22-40 Minimum Run Time
15-81 Preset Fan Running Hours 16-68 Pulse Input #33 [Hz] 20-14 Maximum Reference/Feedb. 21-23 Ext. 1 Differentation Time 22-41 Minimum Sleep Time
MG11AJ22 - Rev. 2013-09-13

15-9* Parameter Info 16-69 Pulse Output #27 [Hz] 20-2* Feedback/Setpoint 21-24 Ext. 1 Dif. Gain Limit 22-42 Wake-up Speed [RPM]
15-92 Defined Parameters 16-70 Pulse Output #29 [Hz] 20-20 Feedback Function 21-3* Ext. CL 2 Ref./Fb. 22-43 Wake-up Speed [Hz]
15-93 Modified Parameters 16-71 Relay Output [bin] 20-21 Setpoint 1 21-30 Ext. 2 Ref./Feedback Unit 22-44 Wake-up Ref./FB Difference
15-98 Drive Identification 16-72 Counter A 20-22 Setpoint 2 21-31 Ext. 2 Minimum Reference 22-45 Setpoint Boost
15-99 Parameter Metadata 16-73 Counter B 20-23 Setpoint 3 21-32 Ext. 2 Maximum Reference 22-46 Maximum Boost Time
16-** Data Readouts 16-75 Analog In X30/11 20-3* Feedb. Adv. Conv. 21-33 Ext. 2 Reference Source 22-5* End of Curve
16-0* General Status 16-76 Analog In X30/12 20-30 Refrigerant 21-34 Ext. 2 Feedback Source 22-50 End of Curve Function
16-00 Control Word 16-77 Analog Out X30/8 [mA] 20-31 User-defined Refrigerant A1 21-35 Ext. 2 Setpoint 22-51 End of Curve Delay
16-01 Reference [Unit] 16-8* Fieldbus & FC Port 20-32 User-defined Refrigerant A2 21-37 Ext. 2 Reference [Unit] 22-6* Broken Belt Detection
16-02 Reference [%] 16-80 Fieldbus CTW 1 20-33 User-defined Refrigerant A3 21-38 Ext. 2 Feedback [Unit] 22-60 Broken Belt Function
16-03 Status Word 16-82 Fieldbus REF 1 20-34 Duct 1 Area [m2] 21-39 Ext. 2 Output [%] 22-61 Broken Belt Torque
16-05 Main Actual Value [%] 16-84 Comm. Option Status 20-35 Duct 1 Area [in2] 21-4* Ext. CL 2 PID 22-62 Broken Belt Delay
16-09 Custom Readout 16-85 FC Port CTW 1 20-36 Duct 2 Area [m2] 21-40 Ext. 2 Normal/Inverse Control 22-7* Short Cycle Protection
16-1* Motor Status 16-86 FC Port REF 1 20-37 Duct 2 Area [in2] 21-41 Ext. 2 Proportional Gain 22-75 Short Cycle Protection
16-10 Power [kW] 16-9* Diagnosis Readouts 20-38 Air Density Factor [%] 21-42 Ext. 2 Integral Time 22-76 Interval between Starts
16-11 Power [hp] 16-90 Alarm Word 20-6* Sensorless 21-43 Ext. 2 Differentation Time 22-77 Minimum Run Time
16-12 Motor voltage 16-91 Alarm Word 2 20-60 Sensorless Unit 21-44 Ext. 2 Dif. Gain Limit 22-78 Minimum Run Time Override
16-13 Frequency 16-92 Warning Word 20-69 Sensorless Information 21-5* Ext. CL 3 Ref./Fb. 22-79 Minimum Run Time Override
16-14 Motor current 16-93 Warning Word 2 20-7* PID Autotuning 21-50 Ext. 3 Ref./Feedback Unit Value
16-15 Frequency [%] 16-94 Ext. Status Word 20-70 Closed-loop Type 21-51 Ext. 3 Minimum Reference 22-8* Flow Compensation
16-16 Torque [Nm] 16-95 Ext. Status Word 2 20-71 PID Performance 21-52 Ext. 3 Maximum Reference 22-80 Flow Compensation
16-17 Speed [RPM] 16-96 Maintenance Word 20-72 PID Output Change 21-53 Ext. 3 Reference Source 22-81 Square-linear Curve Approxi-
16-18 Motor Thermal 18-** Info & Readouts 20-73 Minimum Feedback Level 21-54 Ext. 3 Feedback Source mation
16-20 Motor Angle 18-0* Maintenance Log 20-74 Maximum Feedback Level 21-55 Ext. 3 Setpoint 22-82 Work Point Calculation
81
9 9
9 9
82
22-83 Speed at No-Flow [RPM] 24-10 Drive Bypass Function 25-9* Service 31-01 Bypass Start Time Delay
22-84 Speed at No-Flow [Hz] 24-11 Drive Bypass Delay Time 25-90 Pump Interlock 31-02 Bypass Trip Time Delay
22-85 Speed at Design Point [RPM] 24-9* Multi-Motor Funct. 25-91 Manual Alternation 31-03 Test Mode Activation
22-86 Speed at Design Point [Hz] 24-90 Missing Motor Function 26-** Analog I/O Option 31-10 Bypass Status Word
Appendix
22-87 Pressure at No-Flow Speed 24-91 Missing Motor Coefficient 1 26-0* Analog I/O Mode 31-11 Bypass Running Hours
22-88 Pressure at Rated Speed 24-92 Missing Motor Coefficient 2 26-00 Terminal X42/1 Mode 31-19 Remote Bypass Activation
22-89 Flow at Design Point 24-93 Missing Motor Coefficient 3 26-01 Terminal X42/3 Mode 35-** Sensor Input Option
22-90 Flow at Rated Speed 24-94 Missing Motor Coefficient 4 26-02 Terminal X42/5 Mode 35-0* Temp. Input Mode
23-** Time-based Functions 24-95 Locked Rotor Function 26-1* Analog Input X42/1 35-00 Term. X48/4 Temp. Unit
23-0* Timed Actions 24-96 Locked Rotor Coefficient 1 26-10 Terminal X42/1 Low Voltage 35-01 Term. X48/4 Input Type
23-00 ON Time 24-97 Locked Rotor Coefficient 2 26-11 Terminal X42/1 High Voltage 35-02 Term. X48/7 Temp. Unit
23-01 ON Action 24-98 Locked Rotor Coefficient 3 26-14 Term. X42/1 Low Ref./Feedb. 35-03 Term. X48/7 Input Type
23-02 OFF Time 24-99 Locked Rotor Coefficient 4 Value 35-04 Term. X48/10 Temp. Unit
23-03 OFF Action 25-** Cascade Controller 26-15 Term. X42/1 High Ref./Feedb. 35-05 Term. X48/10 Input Type
23-04 Occurrence 25-0* System Settings Value 35-06 Temperature Sensor Alarm
23-0* Timed Actions Set. 25-00 Cascade Controller 26-16 Term. X42/1 Filter Time Constant Function
23-08 Timed Actions Mode 25-02 Motor Start 26-17 Term. X42/1 Live Zero 35-1* Temp. Input X48/4
23-09 Timed Actions Reactivation 25-04 Pump Cycling 26-2* Analog Input X42/3 35-14 Term. X48/4 Filter Time Constant
23-1* Maintenance 25-05 Fixed Lead Pump 26-20 Terminal X42/3 Low Voltage 35-15 Term. X48/4 Temp. Monitor
23-10 Maintenance Item 25-06 Number Of Pumps 26-21 Terminal X42/3 High Voltage 35-16 Term. X48/4 Low Temp. Limit
23-11 Maintenance Action 25-2* Bandwidth Settings 26-24 Term. X42/3 Low Ref./Feedb. 35-17 Term. X48/4 High Temp. Limit
23-12 Maintenance Time Base 25-20 Staging Bandwidth Value 35-2* Temp. Input X48/7
23-13 Maintenance Time Interval 25-21 Override Bandwidth 26-25 Term. X42/3 High Ref./Feedb. 35-24 Term. X48/7 Filter Time Constant
23-14 Maintenance Date and Time 25-22 Fixed Speed Bandwidth Value 35-25 Term. X48/7 Temp. Monitor
23-1* Maintenance Reset 25-23 SBW Staging Delay 26-26 Term. X42/3 Filter Time Constant 35-26 Term. X48/7 Low Temp. Limit
23-15 Reset Maintenance Word 25-24 SBW De-staging Delay 26-27 Term. X42/3 Live Zero 35-27 Term. X48/7 High Temp. Limit
23-16 Maintenance Text 25-25 OBW Time 26-3* Analog Input X42/5 35-3* Temp. Input X48/10
23-5* Energy Log 25-26 Destage At No-Flow 26-30 Terminal X42/5 Low Voltage 35-34 Term. X48/10 Filter Time
23-50 Energy Log Resolution 25-27 Stage Function 26-31 Terminal X42/5 High Voltage Constant
23-51 Period Start 25-28 Stage Function Time 26-34 Term. X42/5 Low Ref./Feedb. 35-35 Term. X48/10 Temp. Monitor
23-53 Energy Log 25-29 Destage Function Value 35-36 Term. X48/10 Low Temp. Limit
23-54 Reset Energy Log 25-30 Destage Function Time 26-35 Term. X42/5 High Ref./Feedb. 35-37 Term. X48/10 High Temp. Limit
23-6* Trending 25-4* Staging Settings Value 35-4* Analog Input X48/2
23-60 Trend Variable 25-40 Ramp-down Delay 26-36 Term. X42/5 Filter Time Constant 35-42 Term. X48/2 Low Current
23-61 Continuous Bin Data 25-41 Ramp-up Delay 26-37 Term. X42/5 Live Zero 35-43 Term. X48/2 High Current
23-62 Timed Bin Data 25-42 Staging Threshold 26-4* Analog Out X42/7 35-44 Term. X48/2 Low Ref./Feedb.
MG11AJ22 - Rev. 2013-09-13

23-63 Timed Period Start 25-43 De-staging Threshold 26-40 Terminal X42/7 Output Value
23-64 Timed Period Stop 25-44 Staging Speed [RPM] 26-41 Terminal X42/7 Min. Scale 35-45 Term. X48/2 High Ref./Feedb.
23-65 Minimum Bin Value 25-45 Staging Speed [Hz] 26-42 Terminal X42/7 Max. Scale Value
23-66 Reset Continuous Bin Data 25-46 De-staging Speed [RPM] 26-43 Terminal X42/7 Bus Control 35-46 Term. X48/2 Filter Time Constant
23-67 Reset Timed Bin Data 25-47 De-staging Speed [Hz] 26-44 Terminal X42/7 Timeout Preset 35-47 Term. X48/2 Live Zero
23-8* Payback Counter 25-5* Alternation Settings 26-5* Analog Out X42/9
23-80 Power Reference Factor 25-50 Lead Pump Alternation 26-50 Terminal X42/9 Output
23-81 Energy Cost 25-51 Alternation Event 26-51 Terminal X42/9 Min. Scale
23-82 Investment 25-52 Alternation Time Interval 26-52 Terminal X42/9 Max. Scale
23-83 Energy Savings 25-53 Alternation Timer Value 26-53 Terminal X42/9 Bus Control
23-84 Cost Savings 25-54 Alternation Predefined Time 26-54 Terminal X42/9 Timeout Preset
24-** Appl. Functions 2 25-55 Alternate if Load < 50% 26-6* Analog Out X42/11
24-0* Fire Mode 25-56 Staging Mode at Alternation 26-60 Terminal X42/11 Output
24-00 Fire Mode Function 25-58 Run Next Pump Delay 26-61 Terminal X42/11 Min. Scale
24-01 Fire Mode Configuration 25-59 Run-on Line Delay 26-62 Terminal X42/11 Max. Scale
24-02 Fire Mode Unit 25-8* Status 26-63 Terminal X42/11 Bus Control
24-03 Fire Mode Min Reference 25-80 Cascade Status 26-64 Terminal X42/11 Timeout Preset
24-04 Fire Mode Max Reference 25-81 Pump Status 30-** Special Features
24-05 Fire Mode Preset Reference 25-82 Lead Pump 30-2* Adv. Start Adjust
24-06 Fire Mode Reference Source 25-83 Relay Status 30-22 Locked Rotor Detection
24-07 Fire Mode Feedback Source 25-84 Pump ON Time 30-23 Locked Rotor Detection Time [s]
24-09 Fire Mode Alarm Handling 25-85 Relay ON Time 31-** Bypass Option
24-1* Drive Bypass 25-86 Reset Relay Counters 31-00 Bypass Mode
Index VLT® HVAC Drive Instruction Manual
Index Current
limit....................................................................................................... 50
rating.................................................................................................... 43
A
Abbreviations....................................................................................... 78
D
AC DC
input................................................................................................. 5, 18 current............................................................................................. 5, 39
line power...................................................................................... 5, 18 link......................................................................................................... 43
line voltage.................................................................................. 25, 39
waveform.............................................................................................. 5 Default settings.................................................................................... 27
Additional Resources........................................................................... 4 Digital input...................................................................... 19, 41, 43, 21
AEO............................................................................................................ 30 Dimensions............................................................................................ 76
Alarm Log............................................................................................... 25 Discharge time........................................................................................ 6
Alarms...................................................................................................... 41 Disconnect switch............................................................................... 24
AMA...................................................................................... 30, 39, 43, 47 Disposal Instruction.............................................................................. 5
Ambient Conditions........................................................................... 63
Analog E
input.............................................................................................. 19, 42 Electrical interference....................................................................... 13
output.................................................................................................. 19 EMC
signal.................................................................................................... 42 EMC....................................................................................................... 13
speed reference................................................................................ 33 interference........................................................................................ 16
Approvals.................................................................................................. 5 Exploded View........................................................................................ 9
Auto On.............................................................................. 26, 32, 39, 41 External
Auto-reset............................................................................................... 25 alarm reset.......................................................................................... 37
commands..................................................................................... 5, 41
controllers............................................................................................. 4
B interlock............................................................................................... 21
Backplate................................................................................................ 11
Braking.............................................................................................. 45, 39 F
Fault log.................................................................................................. 25
C Feedback..................................................................... 21, 23, 46, 40, 48
Certifications........................................................................................... 5 Floating delta........................................................................................ 18
Circuit breakers.................................................................................... 23 Front cover tightening torque...................................................... 76
Clearance requirements................................................................... 11 Fuses.................................................................................... 13, 23, 46, 49
Closed-loop............................................................................................ 21
Communication option.................................................................... 46 G
Conduit.................................................................................................... 23 Ground
Control connections....................................................................................... 23
card....................................................................................................... 42 wire........................................................................................................ 13
card, USB serial communication................................................. 68 Grounded delta.................................................................................... 18
signal.................................................................................................... 39
Grounding......................................................................... 17, 18, 24, 23
terminals........................................................................ 28, 39, 41, 26
wiring.............................................................................. 13, 16, 20, 23
Cooling H
Cooling................................................................................................ 11 Hand On........................................................................................... 26, 31
clearance............................................................................................. 23
Harmonics................................................................................................. 5
High voltage............................................................................................ 6
MG11AJ22 - Rev. 2013-09-13 83

Motor
cables......................................................................................... 13, 0
I current............................................................................... 5, 30, 47, 25
IEC 61800-3............................................................................................ 18 data.................................................................................. 29, 43, 50, 47
Initialization........................................................................................... 27 Data....................................................................................................... 31
output.................................................................................................. 62
Input
power..................................................................................... 13, 47, 25
current.................................................................................................. 18
protection............................................................................................. 4
disconnect.......................................................................................... 18
rotation................................................................................................ 31
power..................................................... 5, 13, 16, 18, 23, 24, 41, 49
speeds.................................................................................................. 28
signal.................................................................................................... 21
status....................................................................................................... 4
terminal.......................................................................... 18, 21, 24, 42
thermistor........................................................................................... 38
voltage................................................................................................. 24
wiring............................................................................................ 16, 23
Installation
Mounting......................................................................................... 11, 23
Installation................................................................................... 20, 23
Environments.................................................................................... 11 Multiple adjustable frequency drives.............................. 13, 0
Intended Use........................................................................................... 4
Interference isolation........................................................................ 23 N
Isolated line power............................................................................. 18 Nameplate................................................................................................ 8
Items supplied........................................................................................ 8 Navigation keys.............................................................. 28, 39, 25, 26
J O
Jumper..................................................................................................... 21 Open-loop.............................................................................................. 21
Operation keys..................................................................................... 25
L Optional equipment................................................................... 21, 24

Leakage current..................................................................................... 6 Output
current........................................................................................... 39, 43
Lifting....................................................................................................... 11
terminal............................................................................................... 24
Local
Overcurrent protection.................................................................... 13
control.................................................................................... 25, 39, 26
control panel..................................................................................... 25 Overvoltage.................................................................................... 51, 40
start....................................................................................................... 31
P
M Parameter Menu Structure............................................................. 79
Main Menu............................................................................................. 25 PELV.......................................................................................................... 38
Maintenance......................................................................................... 32 Phase loss............................................................................................... 42
Manual initialization.......................................................................... 27 Potential equalization....................................................................... 14
Menu Power
keys....................................................................................................... 25 connection......................................................................................... 13
Keys....................................................................................................... 25 factor................................................................................................ 5, 23
structure.............................................................................................. 26 Ratings................................................................................................. 76
Programming................................................................... 21, 26, 42, 25
Pulse start/stop.................................................................................... 36
Q
Qualified personnel.............................................................................. 6
84 MG11AJ22 - Rev. 2013-09-13

Quick
menu.................................................................................................... 25
Menu..................................................................................................... 25
T
Terminal
53........................................................................................................... 21
R 54........................................................................................................... 21
Ramp-down time................................................................................. 51 Thermal Protection............................................................................... 5
Ramp-up time....................................................................................... 50 Thermistor
Thermistor................................................................................... 19, 38
Reference.................................................................... 33, 39, 40, 41, 25
control wiring.................................................................................... 19
Relays....................................................................................................... 20
Tightening of Terminals................................................................... 68
Remote
Torque limit........................................................................................... 50
commands............................................................................................ 4
reference............................................................................................. 40 Transient protection............................................................................. 5
Reset............................................................... 25, 41, 43, 48, 25, 26, 27 Trip
Trip........................................................................................................ 41
RFI filter................................................................................................... 18
lock........................................................................................................ 41
RMS current.............................................................................................. 5
RS-485
RS-485.................................................................................................. 22 U
network connection........................................................................ 37 Unintended start.................................................................................... 6
Run
command............................................................................................ 32 V
permissive........................................................................................... 40
Vibration................................................................................................. 11
Voltage
S imbalance........................................................................................... 42
Safe Torque Off.................................................................................... 21 level....................................................................................................... 64
Serial communication.................................... 19, 20, 39, 40, 41, 26 VVCplus................................................................................................... 30
Setpoint................................................................................................... 41
Set-up................................................................................................ 32, 25 W
Shielded Warnings................................................................................................. 41
cable.............................................................................................. 16, 23 Weight...................................................................................................... 76
twisted pair (STP)............................................................................. 22
Windmilling.............................................................................................. 7
Shock........................................................................................................ 11
Wire sizes......................................................................................... 13, 16
Short circuit........................................................................................... 44
Wiring Schematic................................................................................ 14
Sleep Mode............................................................................................ 41
Speed reference.............................................................. 21, 32, 33, 39
Start/stop command.......................................................................... 35
Start-up.................................................................................................... 27
Status mode........................................................................................... 39
Storage....................................................................................................... 8
Supply voltage....................................................................... 19, 24, 46
Switching frequency.......................................................................... 40
Symbols................................................................................................... 78
System feedback.................................................................................... 4
MG11AJ22 - Rev. 2013-09-13 85

www.danfoss.com/drives
Danfoss Power Electronics A/S

Ulsnaes 1
6300 Graasten
Denmark
www.danfoss.com
130R0083 MG11AJ22 Rev. 2013-09-13
*MG11AJ22*

Instruction Manual: VLT HVAC Drive FC 102

Uploaded by

Instruction Manual: VLT HVAC Drive FC 102

Uploaded by

MAKING MODERN LIVING POSSIBLE

MG11AJ22 - Rev. 2013-09-13

4.9 Installation Check List 23

6 Application Set-up Examples 33

7 Diagnostics and Troubleshooting 39

MG11AJ22 - Rev. 2013-09-13

8.7 Connection Tightening Torques 68

MG11AJ22 - Rev. 2013-09-13

1.1 Purpose of the Manual 1.4 Intended Use

• regulates motor speed in response to system

Depending on configuration, the adjustable frequency drive

1.3 Document and Software Version

Edition Remarks Software version

Table 1.1 Document and Software Version

4 MG11AJ22 - Rev. 2013-09-13

• Status output and control can

Table 1.2 Legend to Figure 1.1

1.6 Enclosure Types and Power Ratings

• The rectifier bridge converts 1.7 Approvals and Certifications

• Intermediate DC bus circuit

• Filter the intermediate DC

• Prove line transient protection Table 1.3 Approvals and Certifications

Table 1.4 Disposal Instruction

MG11AJ22 - Rev. 2013-09-13 5

6 MG11AJ22 - Rev. 2013-09-13

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Listed 76X1 E134261 Ind. Contr. Eq.

Figure 3.1 Product Nameplate (Example)

8 MG11AJ22 - Rev. 2013-09-13

3.1.3 Product Overview

Figure 3.2 Exploded View Enclosure Type A, IP20

Table 3.2 Legend to Figure 3.2

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Remove jumper to activate

1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

Table 3.3 Legend to Figure 3.3

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3.2 Installation Environments

Vibration and Shock

Improper mounting can result in

• To determine a safe lifting method, check the

• Ensure that the lifting device is suitable for the task.

• If necessary, plan for a hoist, crane, or forklift with

• For lifting, use hoist rings on the unit, when

MG11AJ22 - Rev. 2013-09-13 11

Mounting with backplate and railings

Figure 3.5 Proper Mounting with Backplate

12 MG11AJ22 - Rev. 2013-09-13

See 8.1 Electrical Data and 8.5 Cable Specifications for

See 2 Safety for general safety instructions.

WARNING instructions provided in 4.3 Grounding, 4.4 Wiring Schematic,

CAUTION bility of the user or certified electrical installer to ensure

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88 (-) Switch Mode

54 (A IN) 240 V AC, 2 A

Figure 4.1 Basic Wiring Schematic

14 MG11AJ22 - Rev. 2013-09-13

Figure 4.2 EMC--compliant Electrical Connection

1 PLC 6 Shielded cable

Table 4.1 Legend to Figure 4.2

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4 4 reduced performance. Minimum 200 mm (7.9 in) clearance

Figure 4.4 Access to Wiring for IP55 and IP66 Enclosures

See Table 4.2 before tightening the covers.

Enclosure IP55 IP66

Table 4.2 Tightening Torques for Covers [Nm]

Figure 4.3 Access to Wiring for IP20 and IP21 Enclosures

• Comply with local and national electrical codes for

• Follow the motor manufacturer wiring

• Motor wiring knockouts or access panels are

16 MG11AJ22 - Rev. 2013-09-13

2. Position the stripped wire under the cable clamp to L1 A

4. Connect the 3-phase motor wiring to terminals 96

MG11AJ22 - Rev. 2013-09-13 17

4 4 • Comply with local and national electrical codes for

damage to the intermediate circuit and to reduce