TIME STUD

Worker
Step No. Process Details Machine
Designation
1 Operator1 CUTTING LABEL( logo) Heat transfer mc

LOGO MARKING ON
Operator1
FABRIC Heat transfer mc

26 Helper 4 Cutting 100 MM Loop

Unpacking loop Roll and
27 Helper 4
cutting

Unpacking 75 mm elastic
27 Helper 4
Roll and cutting - 2Nos

Unpacking From box 125

2 Operator 2
mm elastic Roll -2 nos

Cutting 125 MM Elastic-2

3 Operator1 Edge cutter
nos
GLUE APPLICATION TO
4 Operator1 Hot glue gun
125mm ELASTIC -2 NOS

5 Operator 2 CUTTING LABELS- 2Nos

ALLIGATOR FIXING TO
6 Operator 2
75mm ELASTIC
 HOOK AND 2 LABELS
7 Tailor 1 FIXING TO 125 mm UBT SNLS
ELASTIC

large LOOP FIXING TO

8 Tailor 2 125mm ELASTIC (At folded UBT SNLS
end)

HOOK FIXING ON 75 mm
9 Tailor 3 UBT SNLS
ELASTIC
 Stitch -75 mm Elastic with
10 Tailor 3 125mm ELASTIC -Hook UBT SNLS
side

50 mm LOOP FIXING ON
11 Tailor 4 UBT SNLS
75 mm ELASTIC
 Stitch -75 mm Elastic with
12 Tailor 4 UBT SNLS
125mm ELASTIC -loop side

13 Tailor 5 EPF foam with velvet main UBT SNLS

body stitch
 FIX 125 mm BELTS SUB
14 Tailor 6 ASSY TO L/R SIDES OF THE UBT SNLS
FOAM
 FOLD, PLACE FORM INSIDE
AND AND STITCH LINES
15 Tailor 7 UBT SNLS
AT CENTER FORM PART-
70%

FOLD, PLACE FOAM INSIDE

16 Tailor 8 AND AND STITCH CENTER UBT SNLS
FORM PART-30%
 STITCHING AND CLOSE
17 Tailor 8 UBT SNLS
AFTER SPLINT INSERTION

PLACE 4 +1 PLASTIC
18 Helper 1 SPLINTS IN THE CENTER
FOAM PART

TRIM EXTRA PART AT ARC

19 Helper 1 LOCK STITCHED PART
BEFORE BEADING-30%

STITCH BINDING PATTI AT

20 Tailor 9 Piping M/C
LOCKING END;

TRIM EXTRA PART AT ARC

21 Tailor 9 LOCK STITCHED PART
BEFORE BINDING-70%
 CUTTING EXTRA BINDING
22 Helper 2 PATTI & MAIN BODY
THREADS

CUT EXTRA THREADS

23 Helper 3 FROM BOTH SIDE ELASTIC- Thread Trimmer
AUTOCUTTER

Quality inspection,
24 Quality assembly & CE sticker
Inspector
pasting
25 Helper 4 PACKING IN POLYBAG

Monocarton making &

28 Helper 5
packing

Mastercarton making &

29 Helper 5 packing
 TIME STUDY- LS BELT
Process elemental Breakup Micro motion

Pick scissor and label sheet-SIMO using both hands Pick and Place
Cut label - sheets together Cut
pick label and stack Pick and Place
Place scissor aside -once after 10 pcs Pick Or Place

Pick and place cloth on Heat transfer m/c Pick and Place

Place label with adjustments Place with adjustments

Move mc arm ,Operate Heat transfer rotate/pull/push
Move mc arm rotate/pull/push
Pick and place set aside Place with adjustments
Auto cutting & Manual collection Pick and place

Unpacking From box loop Roll Pick and place

Place rolls on machine Pick & Place

Operate machine and Cut loop in sets Autocutting elastic belt
Trial cut and inspect length OK Inspect

Unpacking From box 125 mm elastic Roll Pick and place

Place elastic rolls on machine Pick & Place

Operate machine and Cut elastic belts in sets Autocutting elastic belt
Trial cut and inspect length OK Inspect

Unpacking From box 125 mm elastic Roll Pick and place

Place elastic rolls on machine Pick & Place

Operate machine and Cut elastic belts in sets Autocutting elastic belt
Trial cut and inspect length OK Inspect

Auto cutting & Manual collection Pick and place

Pick and place 1 elastic on table Pick & Place

Fold Fold
Pick glue gun with one hand, take it towards the elastic top joint Pick & Place
Apply glue by Pressing gun trigger -1st set Press glue gun trigger
Place gun aside Place aside
Pick and place aside Pich and place
Pick scissor and label sheet-SIMO using both hands Pick and Place
Cut label - sheets together Cut
pick label and stack Pick and Place
Place scissor aside -once after 10 pcs Pick Or Place

Pick and place elastic belt on the machine Pick & Place

Pick and place alligator on the machine Pick and Place

Stitch Pattern sewing Stitch-Pattern Sw
Pick and place it aside Pick & Place

Pick the elastic belt set (glued) Pick & Place

Engage it on the machine Place with adjustments

Pick velcro hook and place it on the folded end of the elastic Pick & Place
Engage it on the machine Place with adjustments
SNLS Stitch 4.8" SNLS Stitch
rotate rotate/pull/push
SNLS Stitch 2.4'' SNLS Stitch
rotate rotate/pull/push
SNLS Stitch 1/2 of 4.8 '' SNLS Stitch
Pick UP Label & Place under the hook Pick & Place
Pick Size Label & Place under the hook Pick & Place
SNLS Stitch 1/2 of 4.8 '' SNLS Stitch
rotate rotate/pull/push
SNLS Stitch 2.4'' SNLS Stitch
rotate rotate/pull/push
Pick and place elastic aside Pick & Place

Pick and place 125 mm elastic Pich and place

Straighten the elastic ends Place with adjustments

Pick loop and place it on folded end Pich and place
Position with adjustments matching folded end Place with adjustments
SNLS Stitch 4-5'' SNLS Stitch 4-5''
rotate rotate/pull/push
SNLS Stitch 6-9'' SNLS Stitch 6-9''
rotate rotate/pull/push
SNLS Stitch 4-5'' SNLS Stitch4-5''
rotate rotate/pull/push
SNLS Stitch 6-9'' SNLS Stitch 6-9''
rotate rotate/pull/push
SNLS Stitch 6-9'' DIAGONAL SNLS Stitch 6-10''
rotate rotate/pull/push
Pick and place aside Pick and Place

Pick and place elastic on the table Pick & Place

Pick velcro hook and place it on the folded end of the elastic Pick & Place

Engage it on the machine Place with adjustments

SNLS Stitch 2.4'' SNLS Stitch

rotate rotate
SNLS Stitch 5 '' SNLS Stitch

rotate rotate

SNLS Stitch 2.4'' SNLS Stitch

rotate rotate

SNLS Stitch 5'' SNLS Stitch

Pick and place elastic aside Pick & Place

Pick elastic set & place it on table Pick & Place

Place with adjustments Place with adjustments

Pick 75 mm elastic over it Pick & Place

Engage it on to the machine Place with adjustments

Straight SNLS stitch SNLS Stitch 3-4''

Pick and place it aside Place with adjustments

Pick and place elastic on the table Pick & Place

Fold elastic Fold

SNLS Stitch 6'' SNLS Stitch

Pick loop and place it on the folded end on the elastic Pick & Place

Engage it on the machine Place with adjustments

SNLS stitch 1-3'' SNLS Stitch

rotate rotate/pull/push

SNLS Stitch 6'' SNLS Stitch

rotate rotate/pull/push

SNLS stitch 1-3'' SNLS Stitch

rotate rotate/pull/push

SNLS Stitch 6'' SNLS Stitch

Pick and place aside Pich and place

Pick elastic set & place it on table Pick & Place

Place with adjustments Place with adjustments

Pick 75 mm elastic over it Pick & Place

Engage it on to the machine Place with adjustments

Straight SNLS stitch SNLS Stitch 3-4''

Pick and place it aside Pich and place

Pick velvet & place it on desk Pick & Place

Pick EPF Foam and place it over the velvet Pick & Place

Engage it on to the machine Place with adjustments

Fold velvet on the EPF foam Fold

Straight SNLS stitch 1-3'' SNLS Stitch

Fold velvet on the EPF foam Fold

Straight SNLS stitch 4-6'' SNLS Stitch

Fold velvet on the EPF foam Fold

Straight SNLS stitch 1-3" SNLS Stitch

Straight SNLS stitch 4-6" SNLS Stitch

Pick and place in other direction Pick & Place

Pick and place from other hand side on the machine Place with adjustments

Fold Fold

Straight SNLS stitch 1-3" SNLS Stitch

Fold velvet on the EPF foam Fold

Straight SNLS stitch 4-6'' SNLS Stitch

Fold velvet on the EPF foam Fold

Straight SNLS stitch 1-3" SNLS Stitch

Straight SNLS stitch 4-6" SNLS Stitch

Pick and place from other hand side on the machine; rotate simo Place with adjustments

SNLS stitch 8-9'' SNLS Stitch

Pick and place it aside Pick and place

Pick EPF assy and place it on the table Pick & Place

Fold it at the center Pick & Place

Pick pencil and mark it at the center Pick & Place

Plaxce pencil aside Pick Or Place

Place it aside while straightening the EPF with other hand Pick & Place

Place EPF assy on the machine Place with adjustments

Pick & place LH side elastic assy with EPF assy Pick & Place

SNLS Stitch SNLS Stitch

rotate rotate/pull/push

Pick & place RH side elastic assy with EPF assy Pick & Place

SNLS Stitch SNLS Stitch

Pick and place aside Place aside

Fold Fold/Assemble

Pick and place aside Pich and place

Pick and place the product on table Pich and place

placce on machine Place with adjustments

SNLS Stitch SNLS Stitch 7-9''
Open flaps Fold/Unfold
Place foam strip Pick & Place
close flap Fold/Unfold
SNLS Stitch SNLS Stitch 7-9''
rotate rotate/pull/push
SNLS Stitch SNLS Stitch 7-9''
Adjust main body for stitching Place with adjustments
SNLS Stitch SNLS Stitch 9-11''
Pull /push part rotate/pull/push
SNLS Stitch SNLS Stitch 9-11''
Pull /push part rotate/pull/push
SNLS Stitch SNLS Stitch 7-9''
Pull /push part rotate/pull/push
SNLS Stitch SNLS Stitch 7-9''
Fold/Assemble Fold/Unfold
Pick and place part aside, place knife aside Pick and place

Pick and place the product on table Pich and place

Unfold/Disassemble Fold/Unfold
SNLS Stitch SNLS Stitch 7-9''
Rotate rotate/pull/push
Place foam strip Pick & Place
SNLS Stitch SNLS Stitch 7-9''
rotate rotate/pull/push
SNLS Stitch SNLS Stitch 7-9''
Adjust main body for stitching Place with adjustments
SNLS Stitch SNLS Stitch 9-11''
Pull /push part rotate/pull/push
SNLS Stitch SNLS Stitch 9-11''
Pull /push part rotate/pull/push
SNLS Stitch SNLS Stitch 7-9''
Pull /push part rotate/pull/push
SNLS Stitch SNLS Stitch 7-9''
Fold/Assemble Fold/Unfold
Pick and place part aside, place knife aside Pick and place

Pick and place the product on table Pich and place

Unfold/Disassemble Fold/Unfold
Stitch Binding for closing side Stitch-Folder 10-13''
Pick and place knife on binding to cut Pich and place
cut binding cut
Fold Fold/Assemble
Pick and place part aside, place knife aside Pick and place

Pick and place part Pick & Place

Open flaps Unfold

Pick and Place 1 splint in the main body pockets Splint insertion 7-9''
Place 1 splint in the main body pockets Splint insertion 7-9''
Place 1 splint in the main body pockets Splint insertion 7-9''
Place 1 splint in the main body pockets Splint insertion 7-9''
Place 1 splint in the main body pockets Splint insertion 7-9''
Fold/Assemble Fold/Assemble
Pick and place part aside Pick & Place

Pick and place product on th table Pick & Place

Pick scissor Pick Or Place

Main body Cut finish arc shape Finish cut for main body periphery
Place scissor aside Pick Or Place
Place product aside Place with adjustments

Pick and place the part after splints insertion Pich and place

Unfold/Disassemble Unfold
Place with adjustments Place with adjustments
Stitch Binding for closing side Folder-Belt Main body End binding
Pick and place knife on binding to cut Pich and place
cut binding cut
Fold Fold/Assemble
Pick and place part aside, place knife aside Pick and place

Pick and place product on th table Pick & Place

Pick scissor Pick Or Place

Main body Cut finish arc shape Finish cut for main body periphery
Place scissor aside Pick Or Place
Place product aside Place with adjustments
Pick and place product on th table Pick & Place

Pick scissor Pick Or Place

Cut extra binding patti Cut extra binding patti
Cut main body threads Cut main body threads
Rotate Rotate
Cut main body threads Cut main body threads
Place scissor aside Pick Or Place
Place product aside Pick Or Place

Pick and place part on the table Pick & Place

Disassemble it Disassemble

Thread cutting Thread cutting-sides

rotate rotate

Thread cutting Thread cutting-sides

rotate rotate

Pick and place aside Pick & Place

1. Pick product Pick & Place

Do visual inspection - main body Visual inspection

Do visual inspection - RH side Visual inspection

Do visual inspection - LH side Visual inspection

Rotate /reorient to other side rotate/pull/push

Do visual inspection - main body Visual inspection

Do visual inspection - RH side Visual inspection

Do visual inspection - LH side Visual inspection

Fold/Assemble Fold/Assemble

Pick and paste CE Sticker CE sticker pasting

4.Place product aside Pick and Place

1.Pick final product with both hands, place on table nearby Pick and Place

2.Pick and place instruction manual with it Pick and Place

3. Unwrap polybag Unwrap

3. PICK AND place with adjustments inside the polybag Pick & Place

place with 1-2 strokes Place with adjustments

4. Take out adhesive seal strip Unwrap

5. Seal the polybag by folding flap Fold

6. Place it aside Pick Or Place

1.Pick box light press with both hands to open Pick and Place

2.Fold one end flaps Fold

2.1.change orientation rotate/pull/push

2.2.open other side full Unfold

3.Get product by other hand and place it the box with adjustments Pick and Place

4.Close flaps Fold

5.Place box aside Place with adjustments

1. Pick monocarton, check size label pasted and box condition is OK Pick and Place

2. Place 20 boxes in master carton Place with adjustments

3. Seal master carton with tape Place with adjustments

4. Pick box and stack it over the pallet Pick and Place
5. Make another Master carton after unfolding and taping one end Pick and Place

6. Transfer for weighing Walk with pallet

 Motion PMTS time Observed Stopwatch Time
Time-Sec Man-Sec Time(s) Study(s)
0.1
1.0
2.2 5 0.18
1.0
0.1

1.0

1.0
5.0 6 4.35
1.0
1.0
1.0
2.5 2.5 4 3.5

30

30 0.1 4 4.92
10
20

30

2.0 4 5.2
30
10
20

30

5.1 6 6.7
30
10
20

2.5 2.5 6 5.25

1
1 12.0 15 11.72
1
1
1
0.1
1.0
4.3 5 6.1
1.0
0.1

2 7.5 9 9.2
 7.5 9 9.2
3.5
1

1
1
1
2
0.5
1
19.0 22 22.3
0.5
1
3
3
1
0.5
1
0.5
1

1
1
1
2
0.5
3 21.5 34 35.27
0.5
2
0.5
3
0.5
4
0.5
1

0.5 11.5 12 13.2

 11.5 12 13.2

0.5

0.5

7.0 8 7.25
1

1
14.5 15 16.1
1

2
1

1
7.0 9 8.25

0.5

0.5

0.5

20.0 20 21.26
 20.0 20 21.26
1

0.5

0.5

0.5

2.0

21.5 24 25.2
3

2
1

1
3
1
1
1
3
0.5 23.8 28 29.2
3
1
4
0.5
4
0.5
3
0.5
3
2
1

2
3
0.5
1
3
0.5
3 10.1 12 13.1
1
4
0.5
4
0.5
3
0.5
3
2
1

2
3 11.0 9 7.2
1
1
2
1

2
2
2 16.0 27 21.5
2
2
2
2
1

3.9 5 6.1
0.5
10
0.5
1

1
1
7 17.0 15 17.25
1
1
1
1

9.1 8 6.2
0.5
10
0.5
1
 1

0.5
3
18.0 18 15.26
6
0.5
6
0.5
0.5

6
19.0 20 19.25
1

1.0

2.5

2.5

2.5

0.5

22.2 26 36.5
2.5

2.2

2.5
2.0

3.0

1.0

1.0

1.0

2.0

1.0

10.0 11 12.65

1.0

2.0
1.0

1.0

2.0

2.5

0.5

1.0
10.5 18 19.65
1.0

2.5

1.0

4.5

5.5 6 7.2
 5.5 6 7.2

1.0