750T Installation Instructions

Installation Instructions
Original Instructions
PowerFlex 750-Series Products with TotalFORCE Control

Catalog Numbers 20G , 20J
Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to
familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws,
and standards.
Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are
required to be carried out by suitably trained personnel in accordance with applicable code of practice.
If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may
be impaired.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from
the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or
liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or
software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous
environment, which may lead to personal injury or death, property damage, or economic loss.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
Labels may also be on or inside the equipment to provide specific precautions.
SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.
BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.
ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to
potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL
Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).
Table of Contents
Preface
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Chapter 1
Product Overview General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Rating Cross-references. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Commonly Used Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Hardware Installation Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Fastener Torque Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2
Receiving, Handling, and Storage Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Shipment Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chapter 3
Prepare for Installation CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Location Planning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Minimum Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Recommended Cabinet Mounting Hardware. . . . . . . . . . . . . . . . . . . . 39
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Installation Site Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Chapter 4
Mechanical and Electrical Prepare Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Installation Component Removal Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Remove Protective Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Remove Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Remove LCL Filter Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Place the Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Join Enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Affix the Enclosures to the Floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Electrical Interconnections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Fiber-optic Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Chapter 5
Power Wiring Grounding Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Power Cable Types Acceptable for 400…690 Volt Installations. . . 101
Motor Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Bus Bar Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Rockwell Automation Publication 750-IN100B-EN-P - July 2017 3

Table of Contents
Field Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Recommended Cable Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Short Circuit Current Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Input Contactor Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Output Contactor Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Bypass Contactor Precaution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Applying and Removing Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Drive Power Jumper Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Chapter 6
I/O Wiring I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Access Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Main Control Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Hardware Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Safety Enable Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Fiber Optic Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Option Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
11-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
11-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
22-Series I/O Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
22-Series I/O Wiring Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Safe Torque Off Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Safe Speed Monitor Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Integrated Safety - Safe Torque Off Option Module. . . . . . . . . . . . . 165
DeviceNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
ControlNet Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Dual-Port EtherNet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . 168
Profibus Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
BACnet/IP Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Single Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . 171
Dual Incremental Encoder Option Module. . . . . . . . . . . . . . . . . . . . . 173
Universal Feedback Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Motor Power Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Feedback Device Resolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Motor Feedback Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
4 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Preface
This manual provides procedures for the mechanical and electrical installation
of PowerFlex® 750-Series products with TotalFORCE™ control. This manual
includes the basic steps to transport, position, and join the product enclosures,
to make internal electrical connections, to connect power and the motor, and
to wire basic I/O.
This manual provides instructions for an initial product installation. Assembly

procedures in chapters 1...4 assume that supply power is not connected. Once
the product is connected to a power supply, always verify that system power is
not present before performing any work on the product. See safety-related
practices that are contained in publication NFPA 70E, Standard for Electrical
Safety in the Work Place.
This manual is intended for two types of personnel:

• Qualified personnel familiar with handling heavy equipment.
• Qualified electricians or other personnel who have experience with
electrical terminology, equipment, methods, and safety precautions.
The Additional Resources section is a directory of Rockwell Automation

publications that provide detailed drive information from wiring and
grounding recommendations to troubleshooting and repair.
Additional Resources The following table lists publications that provide general drive-related
information.
Resource Description
PowerFlex 750-Series Products with TotalFORCE Control Provides detailed information on:
Technical Data, publication 750-TD100 • Drive and bus supply specifications
• Option specifications
• Fuse and circuit breaker ratings
PowerFlex 755TM IP00 Open Type Kits Technical Data, Provides detailed information on:
publication 750-TD101 • Kit selection
• Kit ratings and specifications
• Option specifications
PowerFlex 755TM IP00 Open Type Kits Installation Provides instructions to install IP00 Open Type kits in
Instructions, publication 750-IN101 user-supplied enclosures.
PowerFlex Drives with TotalFORCE Control Programming Provides detailed information on:
Manual, publication 750-PM100 • I/O, control, and feedback options
• Parameters and programming
• Faults, alarms, and troubleshooting
Drives in Common Bus Configurations with PowerFlex Provides basic information to properly wire and
755TM Bus Supplies Application Techniques, publication ground the following products in common bus
DRIVES-AT005 applications:
• PowerFlex 755TM drive system for common bus
solutions
• PowerFlex 750-Series AC and DC input drives
• Kinetix 5700 servo drives
PowerFlex 755T Flux Vector Tuning, publication 750-AT006 Provides guidance on how to tune Flux Vector
position and velocity loops, filters, and other features
to achieve the level of performance that is required
for a given application. This publication is intended
for novice drives users and users with advanced skills.

Preface
Resource Description
PowerFlex Drives with TotalFORCE Control Built-in Provides information on how to install, configure, and
EtherNet/IP Adapter User Manual, publication 750COM- troubleshoot applications for the PowerFlex drives
UM009 with the built-in EtherNet/IP adapter.
PowerFlex 750-Series Products with TotalFORCE Control Provides detailed information on:
Hardware Service Manual, publication 750-TG100 • Preventive maintenance
• Component testing
• Hardware replacement procedures
PowerFlex 750-Series Safe Speed Monitor Option Module These publications provide detailed information on
Safety Reference Manual, publication 750-RM001 installation, set-up, and operation of the 750-Series
safety option modules.
PowerFlex 750-Series Safe Torque Off Option Module User
Manual, publication 750-UM002
PowerFlex 750-Series ATEX Option Module User Manual,
publication 750-UM003
PowerFlex 755 Integrated Safety - Safe Torque Off Option
Module User Manual, publication 750-UM004
PowerFlex 20-HIM-A6 / -C6S HIM (Human Interface Provides detailed information on HIM components,
Module) User Manual, 20HIM-UM001 operation, and features.
PowerFlex 755TM AC Precharge Modules Unpacking and These publications provide detailed information on:
Lifting Instructions, publication 750-IN102 • Component weights
• Precautions and recommendations
PowerFlex 755TM DC Precharge Modules Unpacking and • Hardware attachment points
Lifting Instructions, publication 750-IN103 • Lifting the component out of the packaging
PowerFlex 755TM Power and Filter Modules Unpacking
and Lifting Instructions, publication 750-IN104
PowerFlex 750-Series Service Cart Instructions, publication Provides detailed set-up and operating instructions
750-IN105 for the module service cart and DC precharge module
lift.
PowerFlex 755TM Power and Filter Module Storage Provides detailed installation and usage instructions
Hardware Instructions, publication 750-IN106 for this hardware accessory.
PowerFlex 755T Module Service Ramp Instructions, Provides detailed usage instructions for the module
publication 750-IN108 service ramp.
Industry Installation Guidelines for Pulse Width Modulated Provides basic information on enclosure systems,
(PWM) AC Drives, publication DRIVES-AT003 considerations to help protect against environmental
contaminants, and power and grounding
considerations for installing Pulse Width Modulated
(PWM) AC drives.
Wiring and Grounding Guidelines for Pulse Width Provides basic information to properly wire and
Modulated (PWM) AC Drives, publication DRIVES-IN001 ground PWM AC drives.
Product Certifications website, http:// Provides declarations of conformity, certificates, and
www.rockwellautomation.com/global/certification/ other certification details.
overview.page
Rockwell Automation Knowledge Base The Rockwell Automation Support Forum
You can view or download publications at

http://www.rockwellautomation.com/global/literature-library/overview.page.
To order paper copies of technical documentation, contact your local Allen-
Bradley distributor or Rockwell Automation sales representative.

Chapter 1
Product Overview
PowerFlex 750-Series products with TotalFORCE control are Architecture

Class AC drives, bus supplies, and common bus inverters. These products are
designed for applications that require harmonic mitigation, regeneration, or
common-bus system configurations. These products provide a broad set of
features and application-specific parameters, and they are ideal for high-
performance applications.
In this manual we refer to the PowerFlex 750-Series products with

TotalFORCE control as:
• PowerFlex 755T products when referring to the group of drives, bus
supplies, and common bus inverters.
• PowerFlex 755TL drive when referring to the low harmonic drive
product.
• PowerFlex 755TR drive when referring to the regenerative drive
product.
• PowerFlex 755TM drive system when referring to regenerative bus
supply and common bus inverter products.
General Precautions Read the following precautions before you begin installation of the product.
Qualified Personnel
ATTENTION: Only qualified personnel familiar with adjustable frequency AC
drives and associated machinery should plan or implement the installation,
start-up and subsequent maintenance of the system. Failure to comply may
result in personal injury and/or equipment damage.

Chapter 1 Product Overview
Personal Safety
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the
bus capacitors has discharged completely before servicing. Remove power
and wait five minutes before you open the enclosure door. Measure the DC
bus voltage at the -DC and +DC TESTPOINT sockets on the front of the power
module (see Remove Power from the Drive System on page 102 for location).
ATTENTION: Hazard of personal injury or equipment damage exists when
using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI™ or SCANport™
host products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected in
this manner.
ATTENTION: The drive start/stop/enable control circuitry includes solid state
components. If hazards due to accidental contact with moving machinery or
unintentional flow of liquid, gas or solids exists, an additional hardwired stop
circuit may be required to remove the AC line to the drive. An auxiliary
braking method may be required.
ATTENTION: Hazard of personal injury or equipment damage due to
unexpected machine operation exists if the drive is configured to
automatically issue a Start or Run command. Do not use these functions
without considering applicable local, national and international codes,
standards, regulations or industry guidelines.
Product Safety
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors such as under sizing the motor, incorrect or inadequate AC supply, a
corrosive environment, or excessive surrounding air temperatures may result
in malfunction of the system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts
and assemblies. Static control precautions are required when installing,
testing, servicing or repairing this assembly. Component damage may result
if ESD control procedures are not followed. If you are not familiar with static
control procedures, reference any applicable ESD protection handbook.
ATTENTION: Configuring an analog input for 0…20 mA operation and
driving it from a voltage source could cause component damage. Verify
proper configuration prior to applying input signals.

Product Overview Chapter 1
Class 1 LED Product

ATTENTION: Hazard of permanent eye damage exists when using optical
transmission equipment. This product emits intense light and invisible
radiation. Do not look into module ports or fiber optic cable connectors.
ATTENTION: To avoid an electric shock hazard, the installer must provide

guarding to shield exposed electrical equipment against accidental contact.
Exposed electrical components that carry potentially hazardous voltages are
identified in the PowerFlex 750-Series Product with TotalFORCE Control
Hardware Service Manual, publication 750-TG100. When installing this
equipment, consider the design and placement of guarding to help prevent
personal injury of equipment damage.

Catalog Number Explanation

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G 1 G 3 D 740 L N A N N N N N -C0-P15…

a b c d e f1…f4 g h i Control and Power Options
a f1 f2
Drive PowerFlex 755TL/TR ND Rating PowerFlex 755TL/TR ND Rating
Code Type Frames 400V, 50 Hz Input 480V, 60 Hz Input
20G PowerFlex 755 8…12 Code Amps kW Frame Code Amps Hp Frame
20J PowerFlex 755TM Bus Supplies 8…12 302 302 160 302 302 250
367 367 200 361 361 300
b 460 460 250 430 430 350
540 540 315 505 505 400
Cooling Type 8 8
585 585 315 545 545 450
Code Description Frames
650 650 355 617 617 500
1 Forced Air 8…12
750 750 400 710 710 600
770 770 400 740 740 650
c 920 920 500 800 800 700
Input Type 1K0 1040 560 960 960 800
Code Description Frames 1K1 1112 630 9 1K0 1045 900 9
D Common Bus with DC Precharge 8…12 1K2 1175 710 1K1 1135 1000
E Common Bus without DC Precharge 8…12 1K4 1465 800 1K3 1365 1100
F Regenerative and Low Harmonic AFE 8…12 1K6 1590 850 1K4 1420 1250
G Low Harmonic AFE(1) 8…10 1K7 1715 1000 10 1K6 1655 1500 10
(1) Applies to 755TL products. 2K1 2156 1250 2K0 2072 1800
2K8 2849 1650 11 2K6 2738 2400 11
3K5 3542 2000 12 3K4 3404 3000 12
d
Enclosure f3 f4
Code Description Frames
PowerFlex 755TL/TR ND Rating PowerFlex 755TL/TR ND Rating
3 IP21, UL Type 1; Floor Mount 8…12
600V, 60 Hz Input 690V, 50 Hz Input
4 IP54, UL Type 12; Floor Mount 8…12
Code Amps Hp Frame Code Amps kW Frame
242 242 250 215 215 200
e 295 295 300 265 265 250
Voltage Rating 355 355 350 330 330 315
8 8
Code Voltage 395 395 400 370 370 355
C 400V AC; 3 PH 435 435 450 415 415 400
D 480V AC; 3 PH 545 545 550 505 505 500
595 580 600 565 565 560
E 600V AC; 3 PH
690 690 700 650 650 630
F 690V AC; 3 PH
760 760 800 9 735 735 710 9
825 825 900 820 820 800
980 980 1000 920 920 900
1K1 1045 1100 1K0 1030 1000
1K2 1220 1250 10 1K1 1150 1100 10
1K5 1430 1500 1K4 1419 1400
2K0 1946 2000 11 1K8 1865 1800 11
2K4 2420 2500 12 2K3 2318 2300 12

Catalog Number Explanation (continued)

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20J 1 F 3 C 1K6 L N A N N N N N -C1-P16…

f5 f6
PowerFlex 755TM Bus Supplies ND Rating PowerFlex 755TM Bus Supplies ND Rating
Code Amps kW Frame Code Amps kW Frame
302 324 188 302 311 216
367 394 228 361 371 258
460 494 286 430 442 307
540 579 336 505 519 361
8 8
585 628 364 545 560 390
650 698 405 617 635 442
750 805 467 710 730 508
770 826 479 740 761 529
920 987 572 800 823 573
1K0 1116 647 960 987 687
1K1 1193 692 9 1K0 1075 748 9
1K2 1261 731 1K1 1167 812
1K4 1570 910 1K3 1404 977
1K6 1697 984 1K4 1460 1016
1K7 1840 1067 10 1K6 1702 1184 10
2K1 2314 1342 2K0 2131 1483
2K8 3057 1772 11 2K6 2816 1959 11
3K5 3801 2204 12 3K4 3501 2436 12
f7 f8
PowerFlex 755TM Bus Supplies ND Rating PowerFlex 755TM Bus Supplies ND Rating
Code Amps kW Frame Code Amps kW Frame
242 249 217 215 221 221
295 303 263 265 272 272
355 365 317 330 339 339
8 8
395 406 353 370 380 380
435 447 389 415 426 426
545 560 487 505 518 518
595 596 518 565 580 580
690 710 617 650 667 667
760 782 680 9 735 754 754 9
825 848 737 820 842 842
980 1008 877 920 944 944
1K1 1075 935 1K0 1057 1057
1K2 1255 1091 10 1K1 1180 1180 10
1K5 1471 1279 1K4 1456 1456
2K0 2001 1740 11 1K8 1914 1914 11
2K4 2489 2164 12 2K3 2379 2379 12

Catalog Number Explanation (continued)

1…3 4 5 6 7 8…10 11 12 13 14 15 16 17 18
20G 1 D 3 F 2K3 M N D N N N N N -C0-C11-P15…

f9 f10 g
PowerFlex 755TM Common Bus Inverter ND Rating PowerFlex 755TM Common Bus Inverter ND Rating Filtering and CM Cap Configuration
400V, 50 Hz Input 480V, 60 Hz Input CM Cap Default Reflected Wave
Code EMC Filtering
Code Amps kW Frame Code Amps Hp Frame Configuration Filtering
302 302 160 302 302 250 J Yes Jumper Installed No
367 367 200 361 361 300 K Yes Jumper Installed Yes
460 460 250 430 430 350 L No Jumper Installed (1) No
540 540 315 505 505 400 M No Jumper Installed Yes
8 8
585 585 315 545 545 450 (1) Jumper is removed when code 20J is selected.
650 650 355 617 617 500
750 750 400 710 710 600
h
770 770 400 740 740 650
920 920 500 800 800 700 Dynamic Braking (1)
1K0 1040 560 960 960 800 Code Internal Resistor Internal Transistor
1K1 1112 630 9 1K0 1045 900 9 N No No
1K2 1175 710 1K1 1135 1000 (1) Not available on Frames 8…12, specify Code “N.”
1K4 1465 800 1K3 1365 1100
1K6 1590 850 1K4 1420 1250
i
1K7 1715 1000 10 1K6 1655 1500 10
2K1 2156 1250 2K0 2072 1800 Door Mounted HIM (Frames 8…10)
2K8 2849 1650 11 2K6 2738 2400 11 Code Operator Interface and Control
3K5 3542 2000 12 3K4 3404 3000 12 No Door Mounted HIM
A
with TotalFORCE Control
Enhanced LCD, Full Numeric, IP66, NEMA Type 4X/12 with
D
f11 f12 TotalFORCE Control
PowerFlex 755TM Common Bus Inverter ND Rating PowerFlex 755TM Common Bus Inverter ND Rating
600V, 60 Hz Input 690V, 50 Hz Input Control Option Selections
Code Amps Hp Frame Code Amps kW Frame Code Option Frames Input Type
242 242 250 215 215 200 C0 Torque Accuracy Module 8…12 D, E, F, G
295 295 300 265 265 250 Control Transformer (Internal
C1 8…12 D, E, F, G
355 355 350 330 330 315 240V) (1)
8 8 C11 Single Pod (with Control Bay) 8…12 D, E
395 395 400 370 370 355
435 435 450 415 415 400 C12 Dual Pod (with Control Bay) 8…12 D, E
545 545 550 505 505 500 (1) If this option is not selected the 240V source must be
595 580 600 565 565 560 customer supplied.
690 690 700 650 650 630
760 760 800 9 735 735 710 9
825 825 900 820 820 800 Power Option Selections
980 980 1000 920 920 900 Code Option Frames Input Type
1K1 1045 1100 1K0 1030 1000 P15 Top Cable Exit w/wiring bay 8…12 D, E, F, G
1K2 1220 1250 10 1K1 1150 1100 10 P16 Top Cable Entry w/wiring bay 10…12 F, G
1K5 1430 1500 1K4 1419 1400 P17 Top Cable Entry no wiring bay 8… 9 F, G
2K0 1946 2000 11 1K8 1865 1800 11 P46 System DC Bus (4700 Amp) 8…10 D, E, F, G
2K4 2420 2500 12 2K3 2318 2300 12 P50 DC Bus Conditioner 8…12 D, E, F, G

Product Rating Cross- PowerFlex 755TL and 755TR Drives

references
Table 1 - PowerFlex 755TL and 755TR Drive Ratings to Frame Size Cross-references
1 2 Drive Code 1 – Cat. No. Position 6 2 – Cat. No. Positions 7…10

Enclosure Code Input Voltage and ND Amp Rating
Nameplate 1: Specifications and Custom Catalog Number
representing options installed at factory.
See Nameplate 2 (Located behind HIM)
for equivalent base catalog number and separate options
3 4 400V AC 480V AC 600V AC 690V AC
Cat No: 20G1G 3 D 740 LNANNNNN IP21, UL Type 1 IP54, UL Type 12
Series: A
400V Class 480V Class 20G 8 8 C302 D302 E242 F215
Power LD/ND/HD 450/400/355 kW 700/650/500 HP
Input: 3-Phase, 47-63 Hz 20G C367 D361 E295 F265
AC Voltage Range 360-440 432-528
Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx
20G C460 D430 E355 F330
Output: 3-Phase, 0-400 Hz 0-400 Hz
Base Frequency (default) 50 Hz 60 Hz
20G C540 D505 E395 F370
Continuous Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx
60 Sec Ovld Amps LD/ND/HD
xxx/xxx/xxx
/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
20G C585 D545 E435 F415
3.34 20G C650 D617 E545 F505
Mfd. on 2017/04/14 Original Firmware: x.xxx
20G C750 D710 – –

Rockwell Automation, 1201 S 2nd St, Milwaukee, WI 53204, USA Serial Number: xxxxxxxxxx
PRODUCT OF USA FAC 1100
20G C770 D740 – –

20G 9 9 C920 D800 E595 F565
20G C1K0 D960 E690 F650
Nameplate 1 - Drives
20G C1K1 D1K0 E760 F735
20G C1K2 D1K1 E825 F820
20G C1K4 D1K3 E980 F920
20G 10 10 C1K6 D1K4 E1K1 F1K0
20G C1K7 D1K6 E1K2 F1K1
20G C2K1 D2K0 E1K5 F1K4
20G 11 11 C2K8 D2K6 E2K0 F1K8
20G 12 12 C3K5 D3K4 E2K4 F2K3
Input Bay

PowerFlex 755TM Bus Supplies
Table 2 - Modular AFE Bus Supply Ratings to Frame Size Cross-references

See Nameplate 2 (Located behind HIM)
3 4 400V AC 480V AC 600V AC 690V AC
Cat No: 20J1F 3 C1K6 LNANNNNN IP21, UL Type 1 IP54, UL Type 12
Series: A
400V Class 480V Class 20J 8 8 C302 D302 E242 F215
Input: DC 47-63 Hz 20J C367 D361 E295 F265
DC Voltage 540 650
Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx
20J C460 D430 E355 F330
Base Frequency (default) 50 Hz 60 Hz
20J C540 D505 E395 F370
xxx/xxx/xxx
/xxx/xxx
xxx/xxx/xxx
/xxx/xxx
20J C585 D545 E435 F415
3.34 20J C650 D617 E545 F505
20J C750 D710 – –

20J C770 D740 – –

20J 9 9 C920 D800 E595 F565
20J C1K0 D960 E690 F650
Nameplate 1 - Bus Supplies
20J C1K1 D1K0 E760 F735
20J C1K2 D1K1 E825 F820
20J C1K4 D1K3 E980 F920
20J 10 10 C1K6 D1K4 E1K1 F1K0
20J C1K7 D1K6 E1K2 F1K1
20J C2K1 D2K0 E1K5 F1K4
20J 11 11 C2K8 D2K6 E2K0 F1K8
20J 12 12 C3K5 D3K4 E2K4 F2K3
Input Bay

PowerFlex 755TM Common Bus Inverters
Table 3 - Modular CBI Ratings to Frame Size Cross-references

See Nameplate 2 (Located behind HIM) 3 4 400V AC 480V AC 600V AC 690V AC
Cat No: 20G1D 3 F2K3 MNDNNNNN

IP21, UL Type 1 IP54, UL Type 12
Series: A
400V Class 480V Class
20G 8 8 C302 D302 E242 F215
Input: 3-Phase, 47-63 Hz 20G C367 D361 E295 F265
Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx 20G C460 D430 E355 F330
AC Voltage Range
Base Frequency (default)
0-400
50 Hz
0-460
60 Hz
20G C540 D505 E395 F370
60 Sec Ovld Amps LD/ND/HD xxx/xxx/xxx xxx/xxx/xxx 20G C585 D545 E435 F415
3 Sec Ovld Amps LD/ND/HD /xxx/xxx /xxx/xxx
3.34 20G C650 D617 E545 F505

20G C750 D710 – –

20G C770 D740 – –

20G 9 9 C920 D800 E595 F565
20G C1K0 D960 E690 F650
Nameplate 1 - Common Bus Inverters
20G C1K1 D1K0 E760 F735
20G C1K2 D1K1 E825 F820
20G C1K4 D1K3 E980 F920
20G 10 10 C1K6 D1K4 E1K1 F1K0
20G C1K7 D1K6 E1K2 F1K1
20G C2K1 D2K0 E1K5 F1K4
20G 11 11 C2K8 D2K6 E2K0 F1K8
20G 12 12 C3K5 D3K4 E2K4 F2K3
Power Bay

Commonly Used Tools Installation Tools
This list includes the tools that are needed for installation and test
measurements.
IMPORTANT Care must be taken to be sure that tools and/or hardware components do
not fall into open drive assemblies. Do not energize the drive unless all loose
tools and/or hardware components have been removed from the drive
assemblies and enclosure.
Tool Description Details

Allen socket wrench 4 mm, 5 mm (with long extension)
Allen socket wrench extension 254 mm (10 in.)
Box wrench 7 mm, 8 mm, 10 mm, 13 mm, 17mm, 19 mm, 22 mm
Ratcheting wrench 17 mm
Crimping tools For cable terminals 1.5...240
Current clamp 1000A (AC, rms), signal output
ESD-protected place of work Work surface, floor cover, seat, and ground connections
ESD-protective clothing Wrist wrap, shoes, overall clothing (coat)
Flash light –
Flat-nose screwdriver 3 mm (0.12 in.), 5 mm (0.19 in.), 6.4 mm (0.25 in.)
Fuse puller –
Hexalobular (star or Torx) screw #15, #20, #25, #30, #40, #45
driver/bit
Hexagonal socket wrench 2.5 mm, 7 mm, 8 mm, 10 mm, 12 mm, 13 mm, 17 mm, 18 mm
Insulation tester 1000V DC
Module service cart The optional module service cart (20-750-MCART1) is recommended to
handle and transport power modules. Imporant: The service cart is required
to handle and transport LCL filter modules.
DCPC module lift Used together with the module service cart to remove DC precharge modules.
Module storage hardware Module storage hardware (20-750-MINV-ATIP) helps to stabilize power and
filter modules during temporary storage after removal.
Multi-meter Digital multi-meter, capable of AC and DC voltage, continuity, resistance,
capacitance measurements, and forward diode bias tests. Fluke model 87 III or
equivalent.
Nose pliers –
Oscilloscope Portable, digitizing, dual channel scope, with isolation
Phillips screwdriver/bit #1, #2
Torque wrench 1...12 N•m (8.8…106 lb•in)
Torque wrench 6...50 N•m (53…443 lb•in)
Wire cutter –

Configuration Tool Options
Any of the following configuration tools can be used:

• PowerFlex® 20-HIM-A6 or 20-HIM-C6S HIM
See the PowerFlex 20-HIM-A6 or 20-HIM-C6S HIM (Human
Interface Module) User Manual, publication 20HIM-UM001.
• Connected Components Workbench™ (CCW) software R10.00 or later
• Connected Components Workbench is the recommended standalone
software tool for use with PowerFlex® drives. You can obtain a free copy
by internet download at the Product Compatibility and Download
Center
http://compatibility.rockwellautomation.com/Pages/home.aspx
• Controller configuration software, such as RSLogix 5000® software,
version 20.00 or later, or Studio 5000™ Logix Designer application,
version 21.00 and later.
• Automatic Device Configuration (ADC), an RSLogix 5000® software
feature, which supports the automatic download of configuration data.
The download occurs after the Logix controller establishes an
EtherNet/IP network connection to a PowerFlex® 755TL, 755TR, or
755TM product and its associated peripherals.
• A computer connection to the EtherNet/IP network.
Hardware Installation The assembly illustrations throughout this manual contain diagrams as shown
here. These diagrams identify the corresponding sequence number when
Diagrams required, type of fastener, fastener size, tool type and size, and final assembly
torque.
M4 x 10 mm Fastener Size
1 T20 or F - 6.4 mm (0.25 in.) Tool Type and Size
4.8 N•m (42 lb•in) F Flat-nose screwdriver
Corresponding Px Phillips screwdriver/bit and size
Sequence Final Assembly Torque PZx POZIDRIV screwdriver/bit and size
Number
Txx Torx screwdriver/bit and size
Fastener Type
xx mm Hexagonal socket wrench
Flat-head screw
Hexagonal bolt
Hexagonal nut or standoff
Hexagonal screw
Hexalobular (star or Torx) screw
Phillips screw
POZIDRIV screw
Slotted hexalobular (star or Torx) screw

Fastener Torque Sequences

ATTENTION: Components can be damaged if initial tightening procedure is
not performed to specification.
The following illustrates initial and final tightening sequences for components
that are fastened to a heat sink by using two, four, and six screws. Initial torque
is 1/3 (33%) of final torque, except six-point mountings, which require
0.7 N•m (6 lb•in) initial torque. The numeric illustration labels are for your
assistance. Drive components do not contain these labels.
Figure 1 - Two-Point Mounting
1 2
1 2
Initial Sequence
2 1
Final Sequence
Figure 2 - Four-Point Mounting
1 3
4 2
1 2 3 4
Initial Sequence
4 3 2 1
Final Sequence
Figure 3 - Six-Point Mounting
6 2 4
3 1 5
1 2 3 4 5 6
Initial Sequence
Do not exceed 0.7 N•m (6 lb•in) on initial torque of all six screws.
1 2 3 4 5 6
Final Sequence

Chapter 2
Receiving, Handling, and Storage
PowerFlex 755T product enclosures are bolted to wooden skids for shipment.
For ease of handling, Rockwell Automation recommends leaving the
enclosures bolted to the skids until moved to the final installation area. The
enclosures must remain in an upright position during handling.
ATTENTION: To avoid personal injury or structural damage, never attempt to

lift or move the product by any means other than the handling methods
outlined in this publication. PowerFlex 755T products are top- and front-
heavy.
ATTENTION: Exercise caution when moving the product to ensure the
equipment is not scratched, dented, or damaged in any manner. Stabilize the
product during handling to prevent tipping and injury to personnel.
Receiving Standard packaged PowerFlex 755T product enclosures are shipped upright as
a whole unit or in shipping sections as required. See page 20 for details on
shipment configurations. Each unit or shipping section is bolted to a shipping
skid with removable shipping cleats and is covered with clear plastic wrap.
Protection is for upright shipping and is not waterproof or watertight.
Heavy duty/export packaging is similar to standard packaging, but uses a poly

wrap suitable for occasional light water-spray. In addition, wood framing and
sheeting surround the unit or shipping section. Heavy duty/export packaging
is not waterproof, watertight, or intended for long-term storage.
Upon delivery of the PowerFlex 755T product, refer to the packing slip for
sizes and exact shipping weights. The packing slip will also list the items that
are included in the shipment.
Inspect the shipment for damaged or lost items. If the packaging appears to be
damaged, unpack the equipment for further inspection. Open the doors and
inspect the major components for signs of damage. PowerFlex 755T enclosures
utilize a key-operated door latch. A double-bit door key is taped to the
enclosure door.

Chapter 2 Receiving, Handling, and Storage
Figure 4 - Key-operated Door Latch and Key
In the event that there is evidence of damage or loss, follow this procedure:
• Note on the delivery receipt that the equipment being received is
damaged.
• Contact the carrier that made the delivery and schedule an inspection.
• Inform your local Rockwell Automation representative that the
equipment is damaged.
• Retain all product packaging for review by the carrier.
For further assistance, contact your Rockwell Automation representative.
Shipment Configurations Some PowerFlex 755T products are divided into sections for shipment. The
approximate weight of each section and the approximate total weight of the
product is listed in the following tables.
Shipment Sections and Approximate Weights

This diagram illustrates how products are divided, if necessary, for shipment.
Wire Bay Left Section Center Section Right Section Wire Bay
(Optional) (Optional)

Approximate Maximum Drive and Bus Supply Weights
Frame Approximate Maximum Unit Weight, kg (lb) Approximate Maximum Ship Weight, kg (lb)
Device
Size Input and Power Bay with Entry Wire Bay with Exit Wire Bay with Entry and Exit Wire Bay Input and Power Bay with Entry Wire Bay with Exit Wire Bay with Entry and Exit Wire Bay
755TL Drives 8 Total: 900 (1984) – Total: 987 (2176) – Total: 993 (2189) – Total: 1113 (2454) –
9 Total: 1683 (3710) – Total: 1770 (3902) – Total: 1817 (4006) – Total: 1928 (4251) –
10 Left section: 1553 (3423) Left section: 1630 (3593) Left section: 1553 (3423) Left section: 1640 (3616) Left section: 1683 (3710) Left section: 1782 (3929) Left section: 1697 (3741) Left section: 1753 (3865)
Right section: 1370 (3021) Right section: 1370 (3021) Right section: 1457 (3213) Right section: 1457 (3213) Right section: 1467 (3234) Right section: 1467 (3234) Right section: 1601 (3530) Right section: 1601 (3530)
Total: 2923 (6444) Total: 3000 (6614) Total: 3010 (6636) Total: 3097 (6829) Total: 3150 (6944) Total: 3249 (7163) Total: 3298 (7271) Total: 3354 (7395)
755TR Drives 8 Total: 900 (1984) – Total: 987 (2176) – Total: 993 (2189) – Total: 1113 (2454) –
9 Total: 1683 (3710) – Total: 1770 (3902) – Total: 1817 (4006) – Total: 1928 (4251) –
10 Left section: 1553 (3423) Left section: 1630 (3593) Left section: 1553 (3423) Left section: 1640 (3616) Left section: 1683 (3710) Left section: 1782 (3929) Left section: 1697 (3741) Left section: 1753 (3865)
Right section: 1370 (3021) Right section: 1370 (3021) Right section: 1457 (3213) Right section: 1457 (3213) Right section: 1467 (3234) Right section: 1467 (3234) Right section: 1601 (3530) Right section: 1601 (3530)
Total: 2923 (6444) Total: 3000 (6614) Total: 3010 (6636) Total: 3097 (6829) Total: 3150 (6944) Total: 3249 (7163) Total: 3298 (7271) Total: 3354 (7395)
11 Left section: 1642 (3620) Entry wire bay: 242 (533) Left section: 1642 (3620) Entry wire bay: 242 (553) Left section: 1786 (3937) Entry wire bay: 309 (681) Left section: 1786 (3937) Entry wire bay: 309 (681)
Right section: 2018 (4449) Left section: 1642 (3620) Right section: 2018 (4449) Left section: 1642 (3620) Right section: 2166 (4775) Left section: 1786 (3937) Right section: 2166 (4775) Left section: 1786 (3937)
Total: 3660 (8069) Right section: 2018 (4449) Exit wire bay: 242 (553) Right section: 2018 (4449) Total: 3952 (8712) Right section: 2166 (4775) Exit wire bay: 309 (681) Right section: 2166 (4775)
Total: 3902 (8622) Total: 3902 (8622) Exit wire bay: 242 (553) Total: 4261 (9393) Total: 4261 (9393) Exit wire bay: 309 (681)
Total: 4144 (9175) Total: 4570 (10074)
12 Left section: 1642 (3621) Entry wire bay: 242 (533) Left section: 1642 (3621) Entry wire bay: 242 (533) Left section: 1786 (3937) Entry wire bay: 309 (681) Left section: 1786 (3937) Entry wire bay: 309 (681)
Center section: 1419 (3128) Left section: 1642 (3621) Center section: 1419 (3128) Left section: 1642 (3621) Center section: 1541 (3397) Left section: 1786 (3937) Center section: 1541 (3397) Left section: 1786 (3937)
Right section: 1363 (3004) Center section: 1419 (3128) Right section: 1363 (3004) Center section 1419 (3128) Right section: 1485 (3274) Center section: 1541 (3397) Right section: 1485 (3274) Center section: 1541 (3397)
Total: 4424 (9753) Right section: 1363 (3004) Exit wire bay: 242 (533) Right section: 1363 (3004) Total: 4812 (10608) Right section: 1485 (3274) Exit wire bay: 309 (681) Right section: 1485 (3274)
Total: 4666 (10286) Total: 4666 (10286) Exit wire bay: 242 (533) Total: 5121 (11289) Total: 5121 (11289) Exit wire bay: 309 (681)
Total: 4908 (10819) Total: 5430 (11970)
755TM 8 Total: 709 (1563) – – – Total: 782 (1724) – – –
Bus Supplies
9 Total: 1180 (2601) – – – Total: 1277 (2815) – – –
10 Total: 2106 (4643) Entry wire bay: 126 (278) – – Total: 2264 (4991) Entry wire bay: 185 (408) – –
Right section: 2106 (4643) Right section: 2264 (4991)
Total: 2232 (4921) Total: 2449 (5399)
11 Left section: 1642 (3621) Entry wire bay: 242 (533) – – Left section: 1772 (3907) Entry wire bay: 309 (681) – –
Right section: 889 (1959) Left section: 1642 (3621) Right section: 956 (2108) Left section: 1772 (3907)
Total: 2531 (5580) Right section: 889 (1959) Total: 2531 (5580) Right section: 956 (2108)
Total: 2773 (6113) Total: 3037 (6696)
12 Left section: 1642 (3621) Entry wire bay: 242 (533) – – Left section: 1772 (3907) Entry wire bay: 309 (681) – –
Right section: 1443 (3182) Left section: 1642 (3621) Right section: 1540 (3395) Left section: 1772 (3907)
Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Total: 3085 (6803) Right section: 1443 (3182) Total: 3312 (7302) Right section: 1540 (3395)
Total: 3327 (7336) Total: 3621 (7983)
Approximate Maximum Common Bus Inverter Weights

Frame Approximate Maximum Unit Weight, kg (lb) Approximate Maximum Ship Weight, kg (lb)
Device
Size Power Bay with Control Bay with Exit Wire Bay with Control and Exit Wire Bay Power Bay with Control Bay with Exit Wire Bay with Control and Exit Wire Bay
755TM 8 374 (825) 455 (1004) 477 (1052) 588 (1231) 433 (955) 520 (1146) 544 (1199) 679 (1497)
Common Bus
Inverter 9 611 (1348) 692 (1527) 714 (1575) 796 (1754) 674 (1486) 761 (1678) 803 (1770) 891 (1964)
10 873 (1924) 954 (2103) 954 (2103) 1057 (2331) 940 (2072) 1045 (2304) 1047 (2308) 1156 (2549)
Receiving, Handling, and Storage
11 1284 (2830) 1365 (3009) 1503 (3313) 1584 (3492) 1377 (3036) 1464 (3228) 1637 (3609) 1738 (3832)
12 1580 (3483) 1661 (3662) 1799 (3966) 1880 (4145) 1677 (3697) 1789 (3944) 1951 (4301) 2040 (4497)
21
Chapter 2
Approximate Maximum Entry and Exit Wiring Bay Weights

Bay Width mm (in.) Maximum Weight kg (lb) Maximum Ship Weight kg (lb)
400 (15.7) 102 (225) 129 (285)
800 (31.5) 242 (535) 309 (682)
Approximate Maximum IP54, UL Type 12 Roof Fan Assembly Weights

Bay Width mm (in.) Maximum Weight kg (lb) Maximum Ship Weight kg (lb)
400 (15.7) 25 (55) 30 (66)
600 (23.6) 25 (55) 32 (71)
800 (31.5) 50 (110) 57 (126)
Handling Two methods of handling PowerFlex 755T products within the receiving
facility are acceptable.
• Transport by lift truck
• Overhead lifting (crane or hoist)
PowerFlex 755T products must be handled in the upright vertical position.

Failure to comply with this requirement can lead to internal component and
enclosure damage.
ATTENTION: Follow local codes and guidelines in addition to your company

safety procedures when you handle PowerFlex 755T products.
To avoid personal injury and structural damage to the PowerFlex 755T product,
never attempt to lift or move the equipment by any means other than those
listed in this publication. PowerFlex 755T products are top- and front-heavy.
The following guidelines are provided to help avoid personal injury and
equipment damage during handling and to help stabilize the product during
transport to the installation site.
• Keep the product bolted to the shipping skid to minimize possibility of
tipping.
• The factory installed structural angles must remain secured to the
enclosure during handling. Structural angles provide lift points and help
prevent flexing of the enclosure during handling.
• Handle the PowerFlex 755T product carefully to avoid damage to the
enclosures and paint.
• Keep the product in an upright position. PowerFlex 755T products,
frame 8 and larger, are not to be tipped or laid flat during handling.
Before moving the product, verify that the route is clear of all obstructions and
that other workers are a safe distance away.

Receiving, Handling, and Storage Chapter 2
Transport by Lift Truck
PowerFlex 755T products are bolted to shipping skids that facilitate transport
by a lift truck. If you are using a lift truck, refer to the following procedure.
ATTENTION: Verify that the lift truck can handle the weight and size of the
PowerFlex 755T product safely. Shipment weights can be found on the
packing slip that is included with each shipment. Approximate weights are
listed on page 20.
1. Lift only from underneath the shipping skid. Position the PowerFlex
755T product on the forks so that the load is balanced and does not tilt.
PowerFlex 755T products are top- and front-heavy.
2. Keep the load against the load backrest of the lift truck. Use a belt to
secure the PowerFlex 755T product to the lift truck. Tilt the load a few
degrees backward toward the lift truck mast.
IMPORTANT The use of a belt is to help prevent the load from slipping forward
during a sudden stop. Do not excessively tighten the belt. Belt
tension must not bend, buckle, or otherwise distort the enclosure.
3. Start and stop the lift truck gradually and slowly, avoiding jerky
movements. When traveling with the load, drive slowly with the forks
carried as low as possible, consistent with safe operation.
Figure 5 - Use a Lift Truck to Transport a PowerFlex 755T Enclosure

Structural Angles
Carriage and Mast
Belt the enclosure to

the carriage before
lifting and moving.
Shipping Skid
Lift only from underneath the shipping skid. Load Backrest

Overhead Lifting (Crane or Hoist)
All lifting equipment and lifting components (hooks, bolts, lifts, slings, chains,
and so forth) must be properly sized and rated to safely lift and hold the weight
of the equipment. Shipment weights can be found on the packing slip that is
included with each shipment. Approximate weights are listed on page 20.
Structural angles are affixed to the top of the product enclosures.
ATTENTION: To guard against possible personal injury and/or equipment

damage:
• Inspect all lifting hardware for proper attachment before lifting the
equipment.
• Do not allow any part of the equipment or lifting mechanism to make
contact with electrically charged conductors or components.
• Do not subject the equipment to high rates of acceleration or deceleration
while transporting to the installation site or when lifting.
• Do not allow personnel or their limbs directly underneath the equipment
when it is being lifted and mounted.
Attach Lifting Hardware
1. Attach rigging to overhead crane, hoist, or similar lifting device.

2. Do not pass straps or cables through the lifting holes in the structural
angle. Use slings with load-rated hooks or shackles.
3. Adjust the rigging lengths to compensate for any unequal weight
distribution of the load and support the PowerFlex 755T product in an
upright position.
4. To reduce tension on the rigging and compression on the structural
angle, verify that the angle between the straps or cables and horizontal
plane is greater than 60°.
Figure 6 - Lifting Points and Rigging
B>A
≥60˚
A

Receiving, Handling, and Storage Chapter 2
Ø 40 mm
(1.4 in.)
Storage PowerFlex 755T products are shipped from the factory wrapped in plastic to
help prevent dirt and dust from entering the enclosure. If you must store the
equipment after you receive it, take the following precautions.
ATTENTION: PowerFlex 755T products are designed for indoor applications

and do not have sufficient packaging for outdoor storage. Store PowerFlex
755T products in a heated building that offers adequate air circulation and
protection from dirt and moisture.
• Do not remove the protective plastic wrap.

• Do not store the product outdoors.
• Do not store the product in an area where it is exposed to a corrosive
atmosphere.
• Store the product in an area that is clean and dry.
• Store the product in a conditioned building with adequate air
circulation.
• Maintain a storage temperature of -40…+70 °C (-40…+158 °F).
• Maintain a relative humidity of 5…95% non-condensing.
• Heating and moisture protection devices must be used if the rate of
change in relative humidity and/or ambient temperature may lead to
condensation on the stored equipment.
• If the product is stored for a long time, reform the bus capacitors before
use. For instructions on how to reform the bus capacitors, visit
http://www.rockwellautomation.com/support.

Notes:

Chapter 3
Prepare for Installation
CE Conformity Compliance with the Low Voltage Directive and Electromagnetic

Compatibility Directive has been demonstrated using harmonized European
Norm (EN) standards, referenced by the Official Journal of the European
Union. PowerFlex 755T products comply with the EN standards that are listed
in this section when installed according to these installation instructions.
EU Declarations of Conformity are available online at:

http://www.rockwellautomation.com/global/certification/overview.page
Low Voltage Directive (LVD)

• EN 61800-5-1 Adjustable speed electrical power drive systems – Part 5-
1: Safety requirements – Electrical, thermal and energy.
EMC Directive
• EN 61800-3 Adjustable speed electrical power drive systems – Part 3:
EMC product standard including specific test methods.
General Considerations
• For EU compliance, drives must satisfy installation requirements that
are related to both EN 61800-5-1 and EN 61800-3 provided in this
document.
• PowerFlex 755T products comply with the EMC requirements of EN
61800-3 when installed according to good EMC practices and the
instructions that are provided in this document. However, many factors
can influence the EMC compliance of an entire machine or installation,
and compliance of the drive itself does not ensure compliance of end
user applications.
• PowerFlex 755T products are not intended to be used on public low-
voltage networks that supply domestic premises. Without additional
mitigation, radio frequency interference is expected if used on such a
network. The installer is responsible to take measures such as
supplementary line filters and enclosures to prevent interference, and the
installation requirements of this document.
• Requirements for supplementary mitigation that is related to specific
high-frequency emission limits are provided in Table 4.

Chapter 3 Prepare for Installation
• PowerFlex 755T products generate harmonic current emissions on the

AC supply system. When operated on a public low-voltage network it is
the responsibility of the installer or user to ensure that applicable
requirements of the distribution network operator have been met.
Consultation with the network operator and Rockwell Automation can
be necessary.
ATTENTION: PowerFlex 755T products produce DC current in the

protective earthing conductor which can reduce the ability of RCDs
(residual current-operated protective devices) or RCMs (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection in case of direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.
IMPORTANT PowerFlex 755T products meet Performance Criteria ‘C’ as defined in

Table 1 of IEC 61800-3. When exposed to individual order harmonics
per Table 24 of IEC 61800-3 (second environment) the drive will
shutdown in a safe condition.
Installation Requirements Related to EN 61800-5-1 and the Low

Voltage Directive
• Voltage classes up to 690V PowerFlex 755T products are compliant with
the CE LVD when used on a ‘corner-earthed’ supply system and all
other common grounded supply systems for altitudes up to and
including 2000 m (6562 ft).
• When used at altitudes above 2000 m (6562 ft) up to a maximum of
4800 m (15,748 ft), PowerFlex 755T products of voltage classes up to
480V cannot be powered from a ‘corner-earthed’ supply system to
maintain compliance with the CE LVD. Altitude derating curves are
provided in the PowerFlex 750-Series Products with TotalFORCE
Control Technical Data, publication 750-TD100.
• Drives that are provided in the IP54, UL Type 12 enclosure are
compliant with the CE LVD when installed in pollution degree 1…4
environments where no gaseous contaminants are present. All other
enclosure types must be installed in a pollution degree 1 or 2
environment to be compliant with the CE LVD. Characteristics of the
different pollution degree ratings are provided in the PowerFlex 750-
Series Products with TotalFORCE Control Technical Data, publication
750-TD100.
• PowerFlex 755T products produce leakage current in the protective
earthing conductor that exceeds 3.5 mA AC and/or 10 mA DC. The
minimum size of the protective earthing (grounding) conductor that is
used in the application must comply with local safety regulations for
high-protective earthing conductor current equipment.

Prepare for Installation Chapter 3
ATTENTION: PowerFlex 755T products produce DC current in the

protective earthing conductor which can reduce the ability of RCDs
(residual current-operated protective devices) or RCMs (residual
current-operated monitoring devices) of type A or AC to provide
protection for other equipment in the installation. Where an RCD or
RCM is used for protection in case of direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of this product.
Installation Requirements Related to EN 61800-3 and the EMC

Directive
• The drive must be earthed (grounded) as described in Chapter 5.
• Output power wiring to the motor must employ cable with a braided
shield providing 75% or greater coverage, or the cables must be housed
in metal conduit, or equivalent shielding must be provided. Continuous
shielding must be provided from the drive enclosure to the motor
enclosure. Both ends of the motor cable shield (or conduit) must
terminate with a low-impedance connection to earth. At the drive end of
the motor cable, terminate the shield at the PE Grounding Bar. (See
Grounding Requirements starting on page 99.)
• At the motor end, the motor cable shield or conduit must terminate in a
shielded connector which must be properly installed in an earthed
motor wiring box that is attached to the motor. The motor-wiring box
cover must be installed and earthed.
• All control (I/O) and signal wiring to the drive must use cable with a
braided shield providing 75% or greater coverage, or the cables must be
housed in metal conduit, or equivalent shielding must be provided.
When shielded cable is used, the cable shield is terminated with a low-
impedance connection to earth at only one end of the cable, preferably
the end where the receiver is located. When the cable shield is
terminated at the drive end, it can be terminated either by using a
shielded connector with a conduit plate or conduit box, or the shield
can be clamped to an ‘EMC plate.’
• Motor cables must be separated from control and signal wiring wherever
possible.
• Maximum motor-cable length must not exceed the maximum length
that is indicated in Table 4 for compliance with radio-frequency
emission limits for the specific standard and installation environment.
• The drive must be powered from an earthed supply system such as a TN
or TT system and the PE-A and PE-B jumpers in the drive must be
correctly configured (see Drive Power Jumper Configuration on
page 127).

Table 4 - PowerFlex 755T Input Product RF Emission Compliance and Installation

Requirements
Drive Frame and Catalog Number EN61800-3 Category C3, I > 100 A
Frame 8 - AC input product 150 m (492 ft) motor cable limit.(1)
20G1xxC302…20G1xxC770
20G1xxD302…20G1xxD740
Frame 9 - AC input product
20G1xxC920…20G1xxC1K4
20G1xxD800…20G1xxD1K3
20G1xxC1K6…20G1xxC2K1
20G1xxD1K4…20G1xxD2K0
20G1xxC2K8
20G1xxD2K6
20G1xxC3K5
20G1xxD3K4
(1) Intended to be powered from an industrial power network that is supplied by a dedicated power transformer or generator and
not from low voltage power lines that supply other customers.

Location Planning Consider the following when planning the location for your PowerFlex 755T
product.
• Environment - temperature, humidity, and vibration or shock
• Ventilation and air conditioning
• Input power cable entry points
• Motor cable exit points
• Product dimensions (See page 39 for Approximate Dimensions.)
• Overall height of installation area
• Alignment with other equipment
• Future needs
Mounting Surface
Install the product on a flat and level surface such that all enclosures in the line-
up are with ±0.25 mm (0.010 in.) vertical orientation. If necessary use metal
shims to level the enclosures before joining them.
• Install product enclosures in an upright orientation.
• Verify that the product enclosures are square, vertical, and stable.
Various mounting options are acceptable.

• Corner base/plinth system
• Structural steel system
• Anchor bolt system
• Concrete screw system
Environment
The installation site must be compatible with the degree of protection

provided by the enclosure.
• PowerFlex 755T products are only intended for indoor use.
• Protect the equipment from moisture and direct sunlight.
• Do not expose to a corrosive atmosphere.
• Protect fans and electronics by avoiding dust or metallic particles
Ambient temperature IP21, UL Type 1: -20…+40 °C (-4…+104 °F) Frames 8…12, all ratings
IP54, UL Type 12: -20…+40 °C (-4…+104 °F) Frames 8…12, all ratings
Ambient temperature of 50 °C (122 °F) or 55 °C (134 °F) with derating.
Storage temperature -40…+70 °C (-40…+158 °F)
Relative humidity 5…95% non-condensing
Atmospheric protection Harsh environment is defined as a copper or silver reactivity level greater than 1000
angstroms per 30 days exposure. No condensation allowed. Maximum allowable
humidity is 60% in the presence of corrosive gases. See ISA-71.04-2013 for details on
how to measure reactivity levels on copper and silver test coupons.

Minimum Clearances The product must be mounted in a vertical orientation. Observe the clearance
requirements that are shown in the following figures.
The overhead clearance requirements that are indicated in Figure 7 allow access
to the exhaust hoods and cooling fan housings.
Figure 7 - Minimum Overhead Clearances
250 mm
(9.8 in.)
200 mm
(7.9 in.)

PowerFlex 755T products can be mounted on a service pad or platform. The

platform height and enclosure setback measurements that are indicated in
Figure 8 are the maximum that is allowed for by the PowerFlex 750-Series
service cart (20-750-MCART1). The platform height measurement is also an
installation limit per NEC requirements for the disconnect switch.
Figure 8 - Mounting Clearances for Enclosure Access
Side View Side View
Maximum Enclosure Setback
203 mm
(8 in.)
Maximum Platform or 254 mm
Plinth System Height (10 in.)
No clearance is required between the back of the enclosure and a wall. Minimum Aisle Width
762 mm
(36 in.)
Side View Top View
20-750-MCART1

Airflow through the enclosure must not be impeded. Regular inspection and
replacement of the filter media is required to maintain proper cooling. Refer to
the PowerFlex 750-Series Products with TotalFORCE Control Hardware
Service Manual, publication 750-TG100 for filter media maintenance
schedules.
Figure 9 - Airflow Clearances

Mounting Options Several mounting options are covered in this section. In all instances, each
enclosure has a mounting hole in each corner. All mounting holes must be used
to secure the enclosure properly. Remove the debris plug when using mounting
hardware that must pass through the mounting hole.
Figure 10 - Typical Enclosure Mounting Holes
Debris Plug
Four Enclosure Mounting Holes
Mounting hole locations for product type are provided in the approximate
dimension drawings starting on page 39.

Rittal Corner Base/Plinth System
Rittal Flex-Block base/plinth systems are available from Rittal Corporation in

100 mm (4.0 in.) and 200 mm (8.0 in.) heights. Systems provide a base/plinth
for each corner of a Rittal TS 8 enclosure and are secured by using an M12
screw in each corner. Follow the manufacturer’s installation instructions.
Figure 11 - Rittal Corner Base/Plinth Mounting
Corner Piece
Trim Panel
Table 5 - Rittal Flex-Block Base/Plinth System Components

Component Name Height mm (in.) Width and Depth mm (in.) Rittal Model No.
Corner pieces 100 (4.0) N/A 8100.000
200 (8.0) N/A 8200.000
Trim panels (optional) 100 (4.0) 300 (11.8) 8100.300
400 (15.7) 8100.400
600 (23.6) 8100.600
800 (31.5) 8100.800
1000 (39.4) 8100.010
200 (8.0) 300 (11.8) 8200.300
400 (15.7) 8200.400
600 (23.6) 8200.600
800 (31.5) 8200.800
1000 (39.4) 8200.010

Structural Steel System
Enclosures can be mounted to structural steel that is anchored to concrete and

meet the following specifications and minimum dimensions.
• Material: ASTM A-36 / ASME SA36, or equivalent
Figure 12 - Structural Steel Beam Cross-sections

Wide Flange Beam Channel Beam
tf
d tw d tw
b b
Table 6 - Steel Beam Dimensions

Style Depth (d) Width (b) Thickness (tw) Flange (tf)
mm (in.) mm (in.) mm (in.) mm (in.)
Wide Flange Beam 100 (4.0) 100 (4.0) 7.6 (0.3) 10.2 (0.4)
Channel Beam 100 (4.0) 43 (1.7) 7.6 (0.3) 7.6 (0.3)
Structural Steel Mounting Configurations

Enclosures can be mounted directly to structural steel beams by using M12-
1.75 screws threaded into the threaded corner holes. The enclosures must be
secured to the anchor bolts in all four corners by using M12 nuts and lock
washers. Secure the steel beam to the concrete floor by using M12 (0.5 in.)
anchor bolts.
Figure 13 - Structural Steel Mounting Cross-section
Debris Plug
M12 Bolt
Lock Washer
M12 Nut
M12
Anchor Bolt

Anchor Bolt System
Enclosures can be mounted directly to a level concrete surface by using M10

(0.375 in.) anchor bolts.
The enclosures must be secured to the anchor bolts in all four corners by using
M10 nuts and lock washers.
Figure 14 - Anchor Bolt System Cross-section
44 mm
(1.73 in.)
M10
(0.38 in.)
Concrete Screw System
Enclosures can be mounted directly to a level concrete surface by using M10

(0.375 in.) concrete screws.
The enclosures must be secured by the concrete screws in all four corners.
Figure 15 - Concrete Screw System Cross-section
44 mm
(1.73 in.)
M10
(0.375 in.)

Recommended Cabinet Frame Size Fastener Size Usage Notes

Mounting Hardware Frames 8 and Threads into the cabinet mounting hole.
larger M12 (0.5 in.) • Corner base/plinth system
• Structural steel system Property Class 8.8 or better
Frames 8 and Passes through the cabinet mounting hole. (Grade 5 or better)
larger M10 (0.375 in.) • Anchor bolt system
• Concrete screw system
Approximate Dimensions The following table lists the dimensional drawings provided in this section.
Table 7 - Dimensional Drawing Index
Product Description Page
755TL and 755TR Drives Frame 8 Drives Top, Front, and Bottom Views 40
Frame 9 Drives Top, Front, and Bottom Views 41
Drives Optional Entry and Exit Wire Bays Top, Front, and Bottom Views 45
755TM Bus Supplies Frame 8 Bus Supplies Top, Front, Bottom, and Side Views 46
Frame 9 Bus Supplies Top, Front, Bottom, and Side Views 47
Optional Entry Wire Bays Top, Front, and Bottom Views 51
755TM Common Bus Frame 8 Top, Front, and Bottom Views 52
Inverters
Frame 9 Top, Front, and Bottom Views 53
Control Bay and Optional Exit Wire Bays Top, Front, and Bottom Views 57

PowerFlex 755TL and 755TR Drives Approximate Dimensions

Frame 8 Drives Top, Front, and Bottom Views - Dimensions are mm (in.)
See page 45 for optional exit wire bay dimensions.
312
(12.3) Input Power Cables - Top Entry
128
(5.0)
301
(11.9) IP54, UL Type 12
721
(28.4)
90 IP21, UL Type 1
(3.5) 676
(26.6)
Signal Cables - Top Entry
Dimensions same as bottom.
48
(1.9)
Input Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1407
(55.4)
400 800
(15.7) 1206 (31.5)
(47.5)
200
Signal Cables - Bottom Entry (7.9) Mounting Holes
45
(1.8)
709
(27.9) 535
153 (21.1)
451 (6.0)
(17.8)
Input Power Cables - Bottom Entry

0 (0)
335 (13.2)
400 (15.7)
867.5 (34.2)
967.5 (38.1)
1067.5 (42.0)
1135 (44.7)
49 105 150 36
(1.9) (4.1) (5.9) (1.4)
Motor Cables - Bottom Exit

(Plate is marked with recommended gland or conduit hole pattern.)

512 Input Power Cables - Top Entry

(20.2)
128
(5.0)
301
(11.9) IP54, UL Type 12
721
(28.4)
90 IP21, UL Type 1
(3.5) 676
(26.6)
66
(2.6)
Input Bay Power Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1495
(58.9)
600 800 600

(23.6) 2006 (31.5) (23.6)
200 (79.0)
45
(1.8)

(Plate is marked with 509
225 (20.0) 535
(8.9) recommended gland or (21.1)
conduit hole pattern.) 153
431 (6.0)
(17.0)

0 (0)
535 (2.1)
600 (23.6)
1335 (52.6)
1400 (55.1)
1468 (57.8)
1568 (61.7)
1668 (65.7)
1768 (69.6)
1868 (73.5)
1935 (76.2)
105 150 36
(4.1) (5.9) (1.4)

See page 45 for optional entry and exit wire bay dimensions.
IP54, UL Type 12
473 721
(18.6) (28.4)
IP21, UL Type 1
676
(26.6)
45
(1.8) 726 200
(28.6) (7.9) Control Cables - Top Entry
Input Bay Power Bay Power Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1481
(58.3)
1000 800 600 800

(39.4) (31.5) 3206 (23.6) (31.5)
200 230 200 (126.6)
(7.9) (9.1) (7.9)
45
(1.8)
Mounting Holes
709
186 Signal Cables - Bottom Entry (27.9) 535
(7.3) 153 (21.1)
450 (6.0)
(17.7)
0 (0)
1000 (39.4)
935 (36.8)
1000 (39.4)
1735 (68.3)
1800 (70.9)
2335 (91.9)
2400 (94.5)
2468 (97.2)
2564 (100.9)
2668 (105.0)
2768 (109.0)
2872 (113.1)
2964 (116.7)
3072 (120.9)
3135 (123.4)
105 150 36
(4.1) (5.9) (1.4)
Input Power Cables - Bottom Entry Motor Cables - Bottom Exit

(Plate is marked with recommended
gland or conduit hole pattern.)

IP54, UL Type 12
473 721
(18.6) (28.4)
IP21, UL Type 1
676
(26.6)
45
(1.8) 726 200
(28.6) (7.9) Signal Cables - Top Entry
Input Bay Power Bay Power Bay Power Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1481
(58.3)
1000 800 800 600 600

(39.4) (31.5) (23.6) (23.6) (23.6)
3806
200 230 200 (149.8)
(7.9) (9.1) (7.9)
45
(1.8)
Mounting Holes
509 509
186 Control Cables - Bottom Entry (20.0) (20.0)
(7.3) 153 153 535
450 (6.0) (6.0) (21.1)
(17.7)
0 (0)
935 (36.8)
1000 (39.4)
1735 (68.3)
1800 (70.9)
2535 (99.8)
2600 (102.4)
2668 (105.0)
2768 (109.0)
2868 (112.9)
2968 (116.9)
3068 (120.8)
3135 (123.4)
3200 (126.0)
3268 (128.7)
3368 (132.6)
3468 (136.5)
3568 (140.5)
3668 (144.4)
3735 (147.0)
105 150 36
(4.1) (5.9) (1.4)
Power Cables - Bottom Entry Motor Cables - Bottom Exit

(Plate is marked with recommended gland
or conduit hole pattern.)

44
IP54, UL Type 12
473 721
Chapter 3
(18.6) (28.4)
IP21, UL Type 1
676
(26.6)
45
(1.8) 726 200
Prepare for Installation
Input Bay Power Bay Power Bay Power Bay Power Bay Power Bay
See page 45 for optional entry and exit wire bay dimensions.
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1481
(58.3)

1000 800 800 600 800 600
(39.4) (31.5) (31.5) 4606 (23.6) (31.5) (23.6)
200 230 200 (181.3)
(7.9) (9.1) (7.9)
45
(1.8)
Mounting Holes
Control Cables - Top Entry 709 509
186 (27.9) (20.0)
(7.3) 153 153 535
450 (6.0) (6.0) (21.1)
(17.7)
105 150 36
0 (0)
(4.1) (5.9) (1.4)
935 (36.8)
1000 (39.4)
1735 (68.3)
1800 (70.9)
2535 (99.8)
2600 (102.4)
3200 (126.0)
3268 (128.7)
3368 (132.6)
3468 (136.5)
3568 (140.5)
3668 (144.4)
3768 (148.3)
3868 (152.3)
3935 (154.9)
3135 (123.4)
4000 (157.5)
4068 (160.2)
4168 (164.1)
4268 (168.0)
4368 (172.0)
4468 (175.9)
4535 (178.5)
Input Power Cables - Bottom Exit

Input Power Cables - Bottom Entry (Plate is marked with recommended gland or conduit hole pattern.)
Drives Optional Entry and Exit Wire Bays Top, Front, and Bottom Views - Dimensions are mm (in.)
Input Power Cables - Top Entry 305 305 305

(12.0) (12.0) (12.0)
Motor Cables - Top Exit
183 183
(7.2) (7.2)
Input Power Cables - Top Entry
Motor Cables - Top Exit
310 676 310 676
(12.2) (26.6) (12.2) (26.6)
400 800
(15.7) (31.5)
2132 2132
(83.9) (83.9)
240 640 Mounting

(9.4) Mounting Holes (25.2)
Holes
440 Input Power Cables - Bottom Entry 440

(17.3) Motor Cables - Bottom Exit (17.3)
535 535
(21.1) (21.1)
A B 36 A B 36
(1.4) (1.4)
Entry Bay – 400 (15.7) Wide Exit Bay – 400 (15.7) Wide Entry Bay – 800 (31.5) Wide Exit Bay – 800 (31.5) Wide
Frame
A B A B A B A B
8 – – 1200 (47.2) 1535 (60.4) – – – –
9 – – 2000 (78.7) 2335 (91.9) – – – –
10 400 (15.7) 65 (2.6) 3200 (126.0) 3535 (139.2) – – – –
11 – – – – 465 (18.3) 65 (2.6) 3800 (149.6) 4535 (178.5)
12 – – – – 465 (18.3) 65 (2.6) 4600 (181.1) 5335 (210.0)

PowerFlex 755TM Bus Supplies Approximate Dimensions

Frame 8 Bus Supplies Top, Front, Bottom, and Side Views - Dimensions are mm (in.)
See page 51 for optional entry wire bay dimensions.

(12.3)
128
(5.0)
301
(11.9) IP54, UL Type 12
721
(28.4)
90 IP21, UL Type 1
(3.5) 676
(26.6)
48
(1.9)
Input Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1407
(55.4)
400 600
(15.7) 1006 (23.6)
200 (39.6)
45
(1.8)
103 535
(4.1) (21.1)
431
(17.0)

0 (0)
335 (13.2)
400 (15.8)
935 (36.8)
36
(1.4)

Frame 9 Bus Supplies Top, Front, Bottom, and Side Views - Dimensions are mm (in.)

(20.2)
128
(5.0)
301
(11.9) IP54, UL Type 12
721
(28.4)
90 IP21, UL Type 1
(3.5) 676
(26.6)
66
(2.6)
Input Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1495
(58.9)
600 800
(23.6) 1406 (31.5)
200 (55.4)
Signal Cables - Bottom Entry Mounting Holes
(7.9)
45
(1.8)
225 535
(8.9) (21.1)
451
(17.8)

400 (15.7)
1135 (44.7)
0 (0)
535 (2.1)
36
(1.4)

Frame 10 Bus Supplies Top, Front, and Bottom Views - Dimensions are mm (in.)
IP54, UL Type 12
473 721
(18.6) (28.4)
IP21, UL Type 1
676
(26.6)
45
(1.8) 726 200
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1481
(58.3)
1000 800 600

(39.4) 2406 (31.5) (23.6)
200 230 200 (94.7)
(7.9) (9.1) (7.9) Mounting Holes
45
(1.8)
186 Signal Cables - Bottom Entry 535

(7.3) (21.1)
450
(17.7)
83
0 (0)
935 (36.8)
1000 (39.4)
1735 (68.3)
1800 (70.9)
2335 (91.9)
36
(3.3) (1.4)

IP54, UL Type 12
473 721
(18.6) (28.4)
IP21, UL Type 1
676
(26.6)
45
(1.8) 726 200
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1481
(58.3)
1000 800 800

(39.4) (31.5) 2606 (31.5)
200 230 200 (102.6)
(7.9) (9.1) (7.9) Mounting Holes
45
(1.8)

(7.3) (21.1)
450
(17.7)
0 (0)
1000 (39.4)
935 (36.8)
1000 (39.4)
1735 (68.3)
1800 (70.9)
2535 (99.8)
36
(1.4)

IP54, UL Type 12
473 721
(18.6) (28.4)
IP21, UL Type 1
676
(26.6)
45
(1.8) 726 200
Input Bay Power Bay Power Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1481
(58.3)
1000 800 800 600

(39.4) (31.5) 3206 (31.5) (23.6)
200 230 200 (126.6)
(7.9) (9.1) (7.9) Mounting
45 Holes
(1.8)

(7.3) (21.1)
450
(17.7)
83
0 (0)
935 (36.8)
1000 (39.4)
1735 (68.3)
1800 (70.9)
2535 (99.8)
2600 (102.4)
3135 (123.4)
36
(3.3) (1.4)

Optional Entry Wire Bays Top, Front, and Bottom Views - Dimensions are mm (in.)
Power Cables - Top Entry 305 305 305

(12.0) (12.0) (12.0)
183 183
(7.2) (7.2)
Power Cables - Top Entry
310 676 310 676
(12.2) (26.6) (12.2) (26.6)
400 800
(15.7) (31.5)
2132 2132
(83.9) (83.9)
240 640
(9.4) (25.2)
440 Power Cables - Bottom Entry 440

(17.3) (17.3)
535 535
Power Cables - Bottom Entry (21.1) (21.1)
A B 36 A B 36
(1.4) (1.4)
Entry Bay – 400 (15.7) Wide Entry Bay – 800 (31) Wide
Frame
A B A B
8 – – – –
9 – – – –
10 400 (15.7) 65 (2.6) – –
11 – – 465 (18.3) 65 (2.6)
12 – – 465 (18.3) 65 (2.6)

PowerFlex 755TM Common Bus Inverters Approximate Dimensions

Frame 8 Top, Front, and Bottom Views - Dimensions are mm (in.)
IP54, UL Type 12
721
(28.4)
IP21, UL Type 1
676
(26.6)
Control Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
1661 (83.9)
(65.4)
400 400 700

(15.7) (15.7) (27.6)
Adjacent enclosure Adjacent enclosure and control bay

Mounting Holes
535
(21.1)
68 (2.7)
164 (6.5)
268 (10.6)
65 (2.6)
65 (2.6)
368 (14.5)
464 (18.3)
568 (22.4)
0 (0)
335 (13.2)
0 (0)
335 (13.2)
0 (0)
235 (9.3)
300 (11.8)
635 (25.0)
105 150 36
(4.1) (5.9) (1.4)
(Plate is marked with recommended gland or conduit holepattern.)


IP54, UL Type 12
721
(28.4)
IP21, UL Type 1
676
(26.6)
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
1661 (83.9)
(65.4)
600 600 900

(23.6) (23.6) (35.4)

Mounting Holes
535
(21.1)
65 (2.6)
0 (0)
65 (2.6)
0 (0)
235 (9.3)
0 (0)
68 (2.7)
168 (6.6)
268 (10.6)
368 (14.5)
468 (18.4)
535 (21.0)
535 (21.0)
300 (11.8)
368 (14.5)
468 (18.4)
568 (22.4)
668 (26.3)
768 (30.2)
835 (32.9)
105 150 36
(4.1) (5.9) (1.4)



IP54, UL Type 12
721
(28.4)
IP21, UL Type 1
676
(26.6)
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
2132
(83.9)
1661
(65.4)
800 800 1100

(31.5) (31.5) (43.3)
Mounting Holes
535
(21.1)
65 (2.6)
65 (2.6)
0 (0)
235 (9.3)
0 (0)
68 (2.7)
168 (6.6)
268 (10.6)
368 (14.5)
468 (18.4)
568 (22.4)
668 (26.3)
735 (28.9)
0 (0)
735 (28.9)
300 (11.8)
368 (14.5)
468 (18.4)
568 (22.4)
668 (26.3)
768 (30.2)
868 (34.2)
968 (38.1)
1035 (40.7)
105 150 36
(4.1) (5.9) (1.4)



IP54, UL Type 12
721
(28.4)
IP21, UL Type 1
676
(26.6)
Power Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
1661 2132
(65.4) (83.9)
Adjacent enclosure
1200
65 (2.6)
0 (0)
535 (2.1)
600 (23.6)
1135 (44.7)
(47.2)
Adjacent enclosure and control bay

Mounting Holes 1500
(59.0)
535
(21.1)
105
65 (2.6)
0 (0)
235 (9.3)
0 (0)
68 (2.7)
168 (6.6)
268 (10.6)
368 (14.5)
468 (18.4)
535 (2.1)
600 (23.6)
668 (26.3)
768 (30.2)
868 (34.2)
968 (38.1)
1068 (42.0)
1135 (44.7)
300 (11.8)
368 (2.7)
468 (6.6)
568 (10.6)
668 (14.5)
768 (18.4)
835 (32.9)
900 (35.4)
968 (38.1)
1068 (42.0)
1168 (46.0)
1268 (49.9)
1368 (53.9)
1435 (56.5)
(4.1) 150 36
(5.9) (1.4)



IP54, UL Type 12
721
(28.4)
IP21, UL Type 1
676
(26.6)
Power Bay Power Bay
IP54, UL Type 12
2291
(90.2)
IP21, UL Type 1
1661 2132
(65.4) (83.9)
Adjacent enclosure
1400
65 (2.6)
0 (0)
735 (28.9)
800 (15.7)
1335 (52.6)
(55.1)
Adjacent enclosure and control bay

Mounting Holes 1700
(66.9)
535
(21.1)
105
0 (0)
68 (2.7)
168 (6.6)
268 (10.6)
368 (14.5)
468 (18.4)
568 (22.4)
668 (26.3)
735 (28.9)
800 (15.7)
868 (34.2)
968 (38.1)
1068 (42.0)
1168 (46.0)
1268 (50.0)
1335 (52.6)
65 (2.6)
0 (0)
235 (9.3)
300 (11.8)
368 (14.5)
468 (18.4)
568 (22.4)
668 (26.3)
768 (30.2)
868 (34.2)
968 (38.1)
1168 (46.0)
1268 (49.9)
1368 (53.9)
1468 (57.8)
1568 (61.7)
1035 (40.7)
1100 (43.3)
1635 (64.4)
(4.1) 150 36
(5.9) (1.4)


Common Bus Inverters Control Bay and Optional Exit Wire Bays Top, Front, and Bottom Views - Dimensions are mm (in.)
Motor Cables - 305 305 305

Top Exit (12.0) (12.0) (12.0)
183 183
(7.2) (7.2)
676
(26.6) 676
Motor Cables - 676
200 (26.6) Top Exit (26.6)
(7.9) 310 310
45 (12.2) (12.2)
(1.8)
Signal Cables -
Top Entry
Control Bay
Wire Bay Wire Bay
2132 2000 2000

(83.9) (78.7) (78.7)
1571
(61.9)
300 400 800

(11.8) (15.7) (31.5)
Mounting Holes 140 Mounting Holes 240 Mounting Holes 640
(5.5) (9.4) (25.2)
Motor Cables -
440 440 440
(17.3) (17.3) Bottom Exit (17.3)
Signal Cables - 535 535 535
Bottom Entry (21.1) (21.1) (21.1)
Motor Cables -
Bottom Exit
A B 36
A B 36
A B 36
(1.4) (1.4) (1.4)
Control Bay – 300 (11.8) Wide Exit Bay – 400 (15.7) Wide Exit Bay – 800 (31.5) Wide
Frame
A B A B A B
8 300 (11.8) 65 (2.6) 400 (15.7) 735 (28.9) – –
9 300 (11.8) 65 (2.6) 600 (23.6) 935 (36.8) – –
10 300 (11.8) 65 (2.6) 800 (31.5) 1135 (44.7) – –
11 300 (11.8) 65 (2.6) – – 1200 (47.2) 1935 (76.1)
12 300 (11.8) 65 (2.6) – – 1400 (55.1) 2135 (84.0)

Installation Site Figure 16 - Cross-section View of Cable Bottom Entry and Exit
Requirements
Front Rear
Mounting Hardware (See page 39)
Mounting Surface (See page 31)
Conduit
Bottom Recommended Cable Pattern, Power Bay

Use the locations marked on the plate.
See Approximate Dimensions on page 39.
Figure 17 - Mount on Level Surface
Mounting Surface
Install the product on a flat and level surface such that all enclosures in the line-
up are with ±0.25 mm (0.010 in.) vertical orientation.

Chapter 4
Mechanical and Electrical Installation
The PowerFlex 755T installation process is divided into three principal

activities:
• Mechanically install the enclosures
• Make the electrical interconnections between enclosures
• Make power supply and motor connections (Chapter 5)
Prepare Enclosures Access to the enclosure interior is required during product installation to
complete the following tasks:
• Join enclosures with external hardware (applies to product divided for
shipment)
• Anchor the enclosure to the mounting surface
• Make electrical interconnections
If your installation involves multiple enclosure sections, you can refer to the
Approximate Dimensions section of Chapter 3 to help you understand how
the enclosures are arranged.
1. Use the double-bit key provided to open the power bay door.
2. Remove the protective touch guards to access components, mechanical

and electrical connections. See Remove Protective Guards on page 70
for instructions for removing the guards that are found in each enclosure
type.
3. Review Component Removal Requirements on page 60 to determine
which power and LCL filter modules you need to remove to facilitate
installation.
4. Remove the power modules and LCL filter modules identified for the
product you are installing.
Each module is marked with its unique position number the cabinet. See
Figure 18.
The PowerFlex 750-Series module service cart, catalog number 20-750-
MCART1 is recommended for moving power modules and LCL filter
modules.

Chapter 4 Mechanical and Electrical Installation
Component Removal This section outlines which components must be removed to install each
PowerFlex 755T product. Each figure illustrates the minimum requirement to
Requirements allow adequate access to join and anchor the enclosures, and to interconnect
bus bars. All modules can be removed however to facilitate installation further.
With all modules removed, it is easier to place, align, join, anchor, and
interconnect the enclosures.
During installation, it is recommended that you designate a secure temporary

storage area for the components that you remove from the enclosure. LCL
filter modules and power modules present a tip-over hazard when removed
from the enclosure. Measures must be taken to ensure that modules are stored
in such a way that they do not pose a hazard.
IMPORTANT LCL filter modules and power modules are labeled to indicate their
designated position in the product enclosure. Always reinstall modules in
their corresponding factory-designated position. Make note of these labels
during component removal. See Figure 18 for label locations.
Temporary Component Storage
Do not store components in active isles or work areas. A dedicated area

designated for the temporary storage of the components that are removed
during the installation process is recommended. Loose components can be
hazardous and easily damaged.
Recommended Equipment and Accessories
Equipment is available that is designed to help you safely handle major

components. The following equipment is recommended:
• PowerFlex 750-Series module service cart, catalog number 20-750-
MCART1, publication 750-IN105
• PowerFlex 755T DC precharge module lift, catalog number 20-750-
MCART2, publication 750-IN105
• PowerFlex 750TM power and LCL filter module storage hardware,
catalog number 20-750-MINV-ATIP, publication 750-IN106
• PowerFlex 755T power module service ramp, catalog number 20-750-
MRAMP1, publication 750-IN108
IMPORTANT The service ramp is used only with power module when the cabinet
is mounted directly to the floor. Do not use the ramp to remove LCL
filter modules from the cabinet. Review service ramp instructions
before using.
For a list of Commonly Used Tools see page 16.

Mechanical and Electrical Installation Chapter 4
PowerFlex 755TL and 755TR Drives
This section lists the LCL filter modules, line side converters, and motor side
inverters that you must remove to install the product. Removal of these
components facilitates access to join and anchor cabinets, and for making
electrical interconnections between the cabinets. For instructions on how to
remove these components from the enclosure, see Remove Power Module on
page 73 and Remove LCL Filter Module on page 79.
IMPORTANT Each module is marked with its unique position number the cabinet. Always
return a module to the position specified.
Figure 18 - LCL Filter Module and Power Module Position Labels

Frame 8 Drive - LCL Filter and Power Modules Shown
LCL0 Label on Control Bus Assembly
LCL0 Label on LCL Filter Module
L0 Label on Control Bus Assembly
L0 Label on Line Side Power Module
Control Bus Assembly
M0 Label on Control Bus Assembly
M0 Label on Motor Side Power Module
LCL Filter Module
Line Side Converter Motor Side Inverter

Power Module Power Module
IMPORTANT The fiber-optic cables are marked to identify the module that they
correspond with.

Figure 19 - Frame 8 Drives
LCL0 L0 M0
Module Type Remove Position No. Shipping Split Section

LCL filter module LCL0 Section 1 of 1
Line side converter L0
Motor side inverter M0
L0 L1 M0 M1

Line side converter L0, L1 Section 1 of 1
Motor side inverter M0, M1 Section 1 of 1


Shipping Split
L0 L1 LCL1 L2 M0 M1 M2

Line side converter L0, L1 Section 1 of 2 (left section)
L2 Section 2 of 2 (right section)
LCL filter module LCL1
Motor side inverter M0, M1, M2

Shipping Split
L0 L1 L2 L3 M0 M1 M2 M3

L2, L3 Section 2 of 2 (right section)
Motor side inverter M0, M1, M2, M3


Shipping Splits
L0 L1 L2 L3 LCL2 L4 M0 M1 M2 M3 M4

L2, L3 Section 2 of 3 (center section)
LCL filter LCL2
Motor side inverter M0, M1, M2, M3, M4 Section 3 of 3 (right section)

PowerFlex 755TM Bus Supplies

This section lists the LCL filter modules and line side converters that you must
remove to install the product. For instructions on how to remove these
components from the enclosure, see Remove Power Module on page 73 and
Remove LCL Filter Module on page 79.
Figure 24 - Frame 8 Bus Supply
LCL0 L0

LCL filter LCL0 Section 1 of 1
Line side converter L0
L0 L1

Line side converter L0, L1 Section 1 of 1

L0 L1 LCL1 L2

Line side converter L0, L1, L2 Section 1 of 1
LCL filter LCL1

Shipping Split
L0 L1 L2 L3



Shipping Split
L0 L1 L2 L3 LCL2 L4

LCL filter LCL2

PowerFlex 755TM Common Bus Inverters
This section lists the motor side inverters that you must remove to install the
product. For instructions on how to remove this component from the
enclosure, see Remove Power Module on page 73.
Figure 29 - Frame 8 Common Bus Inverter
M0

Motor side inverter M0 Section 1 of 1
M0 M1

Motor side inverter M0, M1 Section 1 of 1

M0 M1 M2

Motor side inverter M0, M1, M2 Section 1 of 1
M0 M1 M2 M3

Motor side inverter M0, M1, M2, M3 Section 1 of 1

M0 M1 M2 M2 M3

Motor side inverter M0, M1, M2, M3, M4 Section 1 of 1
Remove Protective Guards You must remove the protective guards to access other components inside a
product enclosure. This section covers the removal procedure for each of the
enclosure types and enclosure widths. Follow the procedures to remove and
replace the protective guards.

protective touch guards are removed. Guards help to protect against
accidental contact with exposed electrical connections and components.
Guards can also provide electrical insulation between components. Remove
guards only when access is required. Replace guards promptly. Never operate
PowerFlex 755T products without all guards in place.
Follow these steps to remove and replace the input bay protective touch guards.
1. Review the General Precautions on page 7.

2. Open the enclosure door.
3. Loosen the M5.5 screws that secure the protective guards.
It is not necessary to remove these screws.
When you reinstall the guards, tighten the screws to the torque listed.

Figure 34 - Input Bay Touch Guards
1
2
1 M5.5
T25
4.8 N•m (42 lb•in)
2 M5.5
T25
2.6 N•m (23 lb•in)

Figure 35 - Control and Power Bay Touch Guards
M5.5
T25
Control Bay 2.6 N•m (23 lb•in) Power Bay Power Bay
without DC Precharge Modules with DC Precharge Modules
Figure 36 - Wire Bay Touch Guards
M5.5
T25
2.6 N•m (23 lb•in)

Remove Power Module Follow these steps to remove a power module from the enclosure.

3. If present, remove the protective touch guards from the enclosure. See
Remove Protective Guards on page 70.
4. Loosen the thumb screw that secures the connections cover to the front
of the power module.
5. Use the screw to lift the connections cover up and off the power module
chassis.
Figure 37 - Power Module Connections Cover
Flat-nose or #2 Phillips screwdriver

1.8 N•m (16 lb•in)
4
5

6. Disconnect the PDI and CTL fiber-optic cables, if present, from the
power layer interface circuit board. See Figure 38.
7. Without bending the cables to a radius less than 50 mm (2 in.), carefully
remove the cables from the power module chassis.
Figure 38 - PDI and CTL Fiber-optic Cable Connections
LCL filter with one line side converter LCL filter with two line side converters
IMPORTANT Minimum inside bend radius for fiber-optic cable is 50

mm (2 in.). Any bends with a shorter inside radius can
permanently damage the fiber-optic cable. Signal 50 mm
attenuation increases as inside bend radius is (2 in.)
decreased.
For the following steps, refer to Figure 39.

8. If present, disconnect the cable connector P1 from connector J1 on the
I/O panel in the power module and remove the cable from the power
module chassis.
9. If present, disconnect the cable connector P2 from connector J2 on the
I/O panel in the power module remove the cable from the power
module chassis.
10. Disconnect the cable connector P3 from connector J3 on the I/O panel
in the power module and remove the cable from the power module
chassis.
11. Disconnect the cable connector P4 from connector J4 on the I/O panel
in the power module and remove the cable from the power module
chassis.

Figure 39 - Power Module I/O Panel Connections
P1
P3 P4
12. Loosen the two M10 x 10 mm hex nuts (See 1 in Figure 40) that secure
the power input/output terminals to the DC precharge module or DC
link fuse terminals. It is not necessary to remove these hex nuts.
A ratcheting wrench is recommended to help access these hex nuts.

13. Remove the two M10 x 20 mm screws (see 2 in Figure 40) that secure
the power module chassis to the control bus frame.
Figure 40 - Chassis and DC Bus Connections
Control bus frame.

2
1 M10
15 mm Ratcheting Wrench
38 N•m (336 lb•in)
2 M10 x 20mm
T45
42.4 N•m (375 lb•in)
Leave these M10 screws in

place while preparing the
service cart or ramp.
14. Leave the two M10 x 20 mm screws that secure the power module
chassis to the floor mounting bracket while preparing the PowerFlex
750-Series service cart or service ramp.
To remove the module using the PowerFlex 750-Series service cart,

follow the procedures detailed in the PowerFlex 750-Series Service Cart
and DCPC Module Lift Instructions, publication 750-IN105.
To remove the module using PowerFlex 755TM service ramp, follow the
procedures detailed in the PowerFlex 755T Module Service Ramp
Instructions, publication 750-IN108.

15. Remove the two remaining M10 screws to release the power module
(see Figure 40).
16. Remove the power modules from the enclosure.
Center of gravity label.
ATTENTION: LCL filter modules and power modules have a high center of
gravity and a tip-over hazard exists. To guard against death, serious personal
injury, or equipment damage, do not subject the module to high rates of
acceleration or deceleration while transporting. Do not push or pull above
the points indicated on the module.

Install Power Modules in the Enclosure
Install the power modules into the enclosure in the reverse order of removal.
When you install the fiber-optic cables:
1. Remove the transceiver from the fiber-optic connector port on the

power layer interface circuit board.
IMPORTANT Minimum inside bend radius for fiber-optic cable is

50 mm (2 in.). Any bends with a shorter inside radius
can permanently damage the fiber-optic cable. Signal
50 mm
decreased.
2. Without bending the cable to a radius less than 50 mm (2 in.), fully

insert the fiber-optic cable into the transceiver.
3. Insert the transceiver and fiber-optic cable into the connector on the
board, until you hear an audible ‘click.’
Be sure that both plugs are completely engaged and seated and that the
swing arm is down.

Remove LCL Filter Module Follow these steps to remove the LCL filter module from an enclosure.
Power Module Connections

If power modules have already been removed, skip this section and go to LCL
Module Connections on page 81.

3. If present, remove the protective guards from the enclosure. See Remove
Protective Guards on page 70.
4. Loosen the screw that secures the connections cover to the front of the
adjoining power module(s).
5. Use the screw to lift the connections cover up and off of the power
module chassis.
Figure 41 - Power Module Connections Covers
4
5

can permanently damage the fiber-optic cable. Signal 50 mm
decreased.

6. Disconnect the PDI and CTL fiber-optic cables, if present, from the
power layer interface circuit board.
Figure 42 - Power Module PDI and CTL Fiber-optic Cable Connections
LCL filter with one line side converter. LCL filter with two line side converters.
7. Without bending the cable to a radius less than 50 mm (2 in.), carefully

remove the disconnected fiber-optic cables from the power module
chassis. See Figure 42.
8. Disconnect any cables, P1 through P4, that are plugged into the I/O
panel in the power module(s). See Figure 43.
Figure 43 - Power Module I/O Panel Connections
P1
P3 P4
9. Carefully remove the disconnected cables from the power module

chassis.

LCL Module Connections
1. Disconnect the AC input fuse wire harness connector P5 and the

240 volt connector P4 on the LCL filter module. See Figure 44.
Figure 44 - LCL Filter Wiring Harnesses
P5
P4
P2 P1
Power Control Bus AC Fuse

2. Remove the three M12 x 13 mm hex nuts that secure the flex bus cables
to the AC input fuse terminals and remove the flex bus cables. See
Figure 45.
Figure 45 - Chassis and AC Bus Connections
2 3
1 M10
17 mm
38 N•m (336 lb•in)
2 M10 x 20mm
T45
42.4 N•m (375 lb•in) Step 14
Leave these M10 screws in

place while preparing the
service cart.
3. Remove the two M10 x 20 mm screws that secure the LCL filter module
chassis to the control bus frame.
Leave the two M10 x 20 mm screws that secure the LCL filter module
chassis to the floor mounting bracket while preparing the PowerFlex
750-Series service cart.
4. Secure the service cart to the floor mounting bracket in the enclosure.
See PowerFlex 750-Series Service Cart Instructions, publication 750-
IN105, for information on using the service cart.
5. Remove the two remaining M10 screws to release the LCL filter
module.
6. Use the service cart, 20-750-MCART1, to remove the LCL filter
module from the enclosure.

Center of gravity label.
ATTENTION: LCL filter modules and power modules have a high center of
gravity and a tip-over hazard exists. To guard against death, serious personal
injury, or equipment damage, do not subject the module to high rates of
acceleration or deceleration while transporting. Do not push or pull above
the points indicated on the module.
Install the LCL Filter Module in the Enclosure

Install the LCL filter module into the enclosure in the reverse order of removal.
When installing the fiber-optic cables:
1. Remove the transceiver from the fiber-optic connector port on the

power layer interface circuit board on the adjoining power module.


can permanently damage the fiber-optic cable. Signal
50 mm
decreased.
2. Without bending the cable to a radius less than 50 mm (2 in.), fully

insert the fiber-optic cable into the transceiver.
3. Insert the transceiver and fiber-optic cable into the connector on the
board, until you hear an audible ‘click.’
Be sure that both plugs are completely engaged and seated and that the
swing arm is down.

Place the Enclosures ATTENTION: Install the drive on a level surface (± 1 mm per meter [±
0.036 in. per 36 in.] of drive length in all directions). If necessary, use metal
shims to level the enclosures before joining them; attempting to level after
joining may twist or misalign the enclosures.
If your PowerFlex 755T product consists of multiple enclosures, the enclosures

must be arranged as shown in the dimensional drawings starting on page 39.
Rig Lifting Hardware
All lifting equipment and lifting components (hooks, bolts, lifts, slings, chains,
and so forth) must be properly sized and rated to safely lift and hold the weight
of the equipment. See Shipment Sections and Approximate Weights on
page 20.
ATTENTION: To guard against possible personal injury and/or equipment
damage…
• Inspect all lifting hardware for proper attachment before lifting equipment.
• Do not allow any part of the equipment or lifting mechanism to make
contact with electrically charged conductors or components.
• Do not subject the equipment to high rates of acceleration or deceleration
while transporting to the mounting location or when lifting.
• Do not allow personnel or their limbs directly underneath the equipment
when it is being lifted and mounted.
Rig the lifting hardware according to the following diagram.
Figure 46 - Lifting Hardware Geometry
B>A
≥60˚
A

Position the Enclosure
1. Release the enclosure from the shipping skid. For multiple enclosures,
start with input bay.
M12
19 mm
-
2. Place the enclosure on supports, such as wooden beams, that provide

enough space to remove the bolts that secure the cleats to the enclosure.
M12
19 mm
-
3. Position and place the enclosure.

Join Enclosures PowerFlex 755T products that ship in multiple sections must be connected
after they are located in their final positions. The enclosures are connected
together using the joining hardware provided.
Each of the three types of enclosure connections are made in the same way.
• Entry wire bay to input bay
• Power bay to power bay
• Power bay to exit wire bay
1. Remove the right exterior side sheet from the first power bay (Section 1
of n). Do this if you are joining enclosures. Reserve the side sheet to close
the end enclosure.
M6
T20
-

2. Apply the gasket in one continuous strip around the mating surface of
the enclosure. Seam the gasket at the approximate middle of the bottom
of the enclosure.
Seam Location
3. Align the right enclosure assembly (section 2 of n) with the input bay
assembly (section 1 of n) and bring together with the placed input bay.
4. Bring the aligned enclosures together.

5. Remove the structural angles.
IMPORTANT Make any final position adjustments before this step.
M12
19 mm
38 N•m (336 lb•in)
Install IP54, UL Type 12 Roof Assemblies
1. Remove the shipping roof panels.

2. Lower the IP54, UL Type 12 roof assemblies on to the enclosures.
IMPORTANT Use care not to damage the roof assembly gasket material.
3. Connect the fan wiring harnesses.
M8
13 mm
4.8 N•m (42 lb•in)
PE P2
P14
4. Use the M8 nut provided to make the PE ground connection.

Install Joining Hardware

Use the joining hardware provided to mechanically connect the enclosures
together. Nine frame clamps and two top bracket sets are provided.
1. Install the top bracket sets to the cabinets.

Ensure that the cabinets are aligned, level, and pushed together tightly.
2. Install the bolts that join the two angle brackets and tighten.
3. Install the frame clamps and tighten.
IMPORTANT Do not attempt to lift enclosures joined with this hardware.
Top Bracket Sets
/tN
MCtJO
Paint-piercing rubber washer.

/tN
MCtJO
Frame Clamps
/tN
MCtJO
Enclosure door omitted for clarity.

Figure 47 - Bracket Spacing

Top Bracket Sets
Install top clamp on door
side of the enclosure only.
Frame Clamps 1869 mm Enclosure Back Side

(73.6 in.)
1368 mm
(53.9 in.)
918 mm
(36.1 in.)
243 mm
(9.6 in.)
43 mm
(1.7 in.)

Secure and Seal Roof Panels and Side Sheet
1. Use the M12 screws with integral paint-piercing rubber washers to

secure and seal the roof panels.
M12
19 mm
M12 Screw 20 N•m (177 lb•in)
Paint-piercing Washer
M6
T20
4.8 N•m (42 lb•in)
2. Use the M6 screws to secure the side sheet removed from the input bay.
Affix the Enclosures to the Use one of the mounting methods described in Mounting Options on page 35
to secure the enclosures to the mounting surface.
Floor
The approximate dimension drawings on pages 39…57 show conduit openings
and mounting holes.

Electrical Interconnections After the product enclosures are mechanically joined and properly anchored to
the mounting surface, electrically connect the enclosures together. There are
five electrical interconnections that are required:
• AC bus
• DC bus
• Control bus
• PE ground
• Fiber-optic connections
Figure 48 - Bus Bar Locations

AC Power Supply Bus Bars
DC Bus Bars
Control Bus Bars and

Fiber-optic Guide
PE Ground Bus Bar

Figure 49 - Splicing Hardware
M10
85 mm 15 mm
(3.3 in.) 38 N•m (336 lb•in)
268.5 mm
(10.6 in.)
AC Bus Bar Splicing Hardware
M10
15 mm
85 mm 38 N•m (336 lb•in)
(3.3 in.)
186 mm
(7.3 in.)
DC Bus Bar Splicing Hardware
Control Bus Bar Splicing Hardware
M6
T20
10.2 N•m (90 lb•in)
PE Ground Bar Splicing Hardware

Fiber-optic Connections Fiber-optic cables are stored on the right interior panel of the first power bay.
These cables connect the fiber interface board to the line side converters and
motor side inverters in the adjacent enclosures. See Figure 42 on page 80.
Fiber-optic cables are

stored in a coil inside
the first power bay.
1. Carefully uncoil the fiber-optic cables and pull them through the power
control channel into the adjacent enclosure.

2. Route the cables through the control power channel cable guides.
Reverse Angle View

3. Connect the each fiber-optic cable to its designated CTL port on the
power module power layer interface circuit board. See Figure 38 on
page 74.
Figure 50 - Fiber Interface to CTL Port Connections

Shipping Splits
L0-CTL and L1-CTL connections L2-CTL…L4-CTL Connections M0-CTL…M4-CTL Connections

are made at the factory.

Chapter 5
Power Wiring
Most start-up difficulties are the result of incorrect wiring. Every precaution
must be taken to assure that the wiring is done as instructed. All items must be
read and understood before the actual installation begins.
ATTENTION: The following information is merely a guide for proper

installation. Rockwell Automation, Inc. cannot assume responsibility for the
compliance or the noncompliance to any code, national, local or otherwise
for the proper installation of this drive or associated equipment. A hazard of
personal injury and/or equipment damage exists if codes are ignored during
installation.
Grounding Requirements The safety ground-PE must be connected to system ground. Ground
impedance must conform to the requirements of national and local industrial
safety regulations and/or electrical codes. The integrity of all ground
connections should be periodically checked.
Recommended Grounding Scheme
A single point (PE only) grounding scheme should be used. Some applications
may require alternate grounding schemes, refer to Wiring and Grounding
Guidelines for Pulse Width Modulated (PWM) AC Drives, publication
DRIVES-IN001, for more information. These applications include
installations with long distances between drives or drive line-ups, which could
cause large potential differences between the drive or line-up grounds.
For installations within a cabinet, a single safety ground point or ground bus
bar connected directly to building steel should be used. All circuits including
the AC input ground conductor should be grounded independently and
directly to this point/bar.

Chapter 5 Power Wiring
Figure 51 - Typical Grounding Example
DC+ DC+
DC- DC-
Input Bay Power Bay
To Line PE (Input Bay)
U (T1)
PE PE V (T2)
PE PE
W (T3)
R (L1) To PE (Power Bay)

S (L2) SHLD
T (L3)
Shield Termination - SHLD
The shield terminal provides a grounding point for the motor cable shield. The
motor cable shield terminal must be connected to an earth ground by a
separate continuous lead. Connect the motor cable shield to this terminal on
the drive end and the motor frame (motor end). Use a shield terminating or
EMI clamp to connect shield to this terminal.
Radio Frequency Interference (RFI) Filter Grounding
Installed RFI filters can result in relatively high ground leakage currents.
Therefore, the filter must only be used in installations with grounded AC
supply systems and be permanently installed and solidly grounded (bonded) to
the building power distribution ground. Be sure that the incoming supply
neutral is solidly connected (bonded) to the same building power distribution
ground. Grounding must not rely on flexible cables and must exclude any form
of plug or socket that would permit inadvertent disconnection. Some local
codes can require redundant ground connections. Periodically check the
integrity of all connections. See the instructions that are supplied with the
filter.

Power Wiring Chapter 5
Power Cable Types A variety of cable types are acceptable for drive installations. For an in-depth
discussion of cable types, including a table of maximum motor cable lengths,
Acceptable for 400…690 refer to the Wiring and Grounding Guidelines for Pulse Width Modulated
Volt Installations (PWM) AC Drives, publication DRIVES-IN001.
ATTENTION: National codes and standards (NEC, BSI, and so forth) and local
codes outline provisions for safely installing electrical equipment.
Installation must comply with specifications regarding wire types, conductor
sizes, branch circuit protection, and disconnect devices. Failure to do so can
result in personal injury and/or equipment damage.
Selection Considerations
Type Description Min. Insulation Rating
Input Standard 600V,
Power (1) (2) • Three tinned copper conductors with XLPE insulation. 75 °C (167 °F) (3)
• Maximum 500 MCM conductors.
Motor Standard • Copper braid/aluminum foil combination shield and 400…600V systems:
tinned copper drain wire, three drain wires per cable 600V, 75 °C (167 °F)
assembly.
• PVC jacket. 690V systems:
2000V, 75 °C (167 °F)
(1) Signal wires should be separated from power wires by at least 0.3 meters (1 foot).
(2) The use of shielded wire for AC input power may not be necessary but is always recommended.
(3) The minimum insulation rating for input power wire must be at least equal to the nominal system voltage rating.
Motor Considerations Due to the operational characteristics of AC variable frequency drives, motors
with inverter grade insulation systems designed to meet or exceed NEMA
MG1 Part 31.40.4.2 standards for resistance to spikes of 1600 volts are
recommended.
Guidelines must be followed when using non-inverter grade motors to avoid

premature motor failures. Refer to Wiring and Grounding Guidelines for Pulse
Width Modulated (PWM) AC Drives, publication DRIVES-IN001 for
recommendations.

Bus Bar Locations Figure 52 - Frame 8 and 9 Drives
2
3
7
5 5
PE
Frame 8 drive shown.
Item Name Description

1 AC Link Connects AC circuit breaker to LCL fuse assembly
2 Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets
3 Control Bus 120/240V and 24V AC control power supply connections
4 Input Power Bus R/L1, S/L2, T/L3 AC line input power connections
5
5 Motor Power Bus U/T1, V/T2, W/T3 motor connections

6 PE Grounding Bar Terminating point to chassis ground for incoming AC line and motor shield.
PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available. Frame 9
7 Nameplate Power module and LCL filter module nameplate locations

Figure 53 - Frames 10…12 Drives
4 6
PE PE PE PE
7
Frame 10 drive shown. Layout is typical for Frames 10…12.
3
5 1
8
2
Item Name Description Item Name Description

1 AC Bus AC power supply 5 Control Bus 120/240V and 24V AC control power supply connections
2 DC Bus DC+, DC- 6 Power Bus U/T1, V/T2, W/T3 motor connections
3 Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets 7 PE Grounding Terminating point to chassis ground for incoming AC line and
Bar motor shield.
PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are
available.
4 Power Bus R/L1, S/L2, T/L3 AC line input power connections 8 Nameplate Power module and LCL filter module nameplate locations

Figure 54 - Frames 8…12 Bus Supplies
1 2
3
4
4
6
8
PE
7
Frame 8 bus supply shown.
2
6
3
4
6
PE PE PE
7
Frame 10 bus supply shown. Layout is typical for Frames 10 through 12.
Item Name Description Item Name Description

1 AC Link Connects AC circuit breaker to LCL fuse assembly 5 Power Bus R/L1, S/L2, T/L3 AC line input power connections
2 AC Bus AC power supply 6 Control Bus 120/240V and 24V AC control power supply connections
3 DC Bus DC+, DC- 7 PE Grounding Terminating point to chassis ground for incoming AC line and
Bar motor shield.
PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are
available.
4 Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets 8 Nameplate Power module and LCL filter module nameplate locations

Figure 55 - Frames 8…12 Common Bus Inverters
2
5
6
PE
4
Frame 8 Frame 10 (Layout is typical for Frames 9…12)

1 DC bus DC power supply
2 Control bus Control power supply
3 Power bus U/T1, V/T2, W/T3 motor connections
4 PE grounding bar Terminating point to chassis ground for incoming AC line and motor shield.
PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available.
5 Testpoints DC+, DC- and R/L1, S/L2, T/L3 voltage testpoint sockets
6 Nameplate Power module and LCL filter module nameplate locations

Figure 56 - Optional Entry and Exit Wire Bays
4 4
PE PE
4
400 mm (15.7 in.) 800 mm (31.5 in.)

1 DC bus DC power supply
2 Control bus Control power supply
3 Power bus R/L1, S/L2, T/L3 AC line input power connections (entry wire bay)
or
U/T1, V/T2, W/T3 motor connections (exit wire bay)
4 PE grounding bar Terminating point to chassis ground for incoming AC line and motor shield.
PE ground bar clamps, kit number SK-RM-GRNDCLMP-nn, are available.
Field Connections AC line input power and output motor connections are made by using
customer-supplied two-hole standard barrel lugs that are either crimp or
mechanical type. Barrel lugs that are used to make the power cable connections
to bus bars must have the dimensions in the following graphic.
Figure 57 - UL-Listed Barrel Lug Dimensions
Ø 12.7 mm
(0.5 in.)
44.5 mm
(1.75 in.)
Use the vendor-recommended tooling to fasten crimp type terminals to

cabling. Torque mechanical type terminals according to vendor instructions.

Bus Bar Connections
AC line input power and output motor cables with appropriate barrel lugs are
connected directly to bus bars and use the fastening hardware provided. Keep
the wire connections at least 51 mm (2 in.) away from the ends of the slotted
bus bar. Clamp kits, SK-RM-GRNDCLMP-nn, are available for making
connections to the PE ground bar.
Fastening hardware can be inserted into the channel of slotted bus bar through
the notched area in the center of the bus bar, if provided, or at the end of the
bus bar.
Insert fastening hardware into the bas bar channel at the

center notch, if accessible, or at the end of the bus bar.
51 mm
(2 in.)
51 mm
(2 in.)
M10
15 mm
38 N•m (336 lb•in)
Frame 8 Cable Connections

Customer-supplied M12 hardware.
M12
19 mm
38 N•m (336 lb•in)

PE Ground Connections
The clamp kits listed in this table can be used to secure round copper ground
conductors to 9.5 mm (0.37 in.) thick ground bus bars.
Kit Catalog Number Conductor Cross-sections

ISO (mm2) AWG/MCM Tightening Torque N•m (lb•in)
SK-RM-GRNDCLMP-16 2.5…16 14…6 AWG 3 (27)
SK-RM-GRNDCLMP-50 16…50 6…0 AWG 8 (71)
SK-RM-GRNDCLMP-75 35…75 2…00 AWG 12 (106)
SK-RM-GRNDCLMP-185 70…185 00 AWG …350 MCM 15 (133)
The final assembly Safety Ground-PE must be connected to system ground.

Ground impedance must conform to the requirements of national and local
industrial safety regulations and/or electrical codes. Periodically check the
integrity of all ground connections. For more information on grounding
requirements, see PowerFlex 755TM IP00/Open Type Kits Installation
Instructions, publication 750-IN101, and Wiring and Grounding Guidelines
for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001.

L-Bracket Connections
Power cable connections in entry and exit wire bay are made using L-brackets.
The M10 hardware that is required to fasten the L-brackets to the slotted bus
bar is provided. Wires with appropriate barrel lugs can be bolted to both sides
of the L-brackets if necessary. Up to four conductors can be attached to each L-
bracket. Attach the conductors to the L-brackets using M12 or 0.5 in. diameter
bolts, nuts, and washers. Bellville spring washers, or equivalent, are
recommended. Keep the L-bracket connections at least 51 mm (2 in.) away
from the ends of the slotted bus bar.
51 mm
(2 in.)
51 mm
(2 in.)
Cable Connections
Customer-supplied M12 hardware. M10
15 mm
M12 38 N•m (336 lb•in)
19 mm
38 N•m (336 lb•in)
Additional Power Terminal L-Brackets
PowerFlex 755T entry and exit wire bays come equipped with L-brackets. If an
application requires additional L-brackets, kit number 20-750-MLBRKT-
F8M is available. Each kit contains three L-brackets and mounting hardware.
Figure 58 - L-Bracket Approximate Dimensions

110.0 mm
(4.33 in.)
25.5 mm 46.0 mm
(1.04 in.) (1.81 in.)
85.1 mm
(3.35 in.)
44.5 mm
(1.75 in.)
17.8 mm Ø11.0 mm
(0.70 in.) (0.43 in.)

When using mechanical barrel lugs, which may be large, be sure to maintain
adequate spacing to adjacent wires, terminals, and other parts.
Figure 59 - Typical Barrel Lug Connection to L-Bracket Options
Left Side Right Side Both Sides - Up to four lugs.
Recommended Cable Spacing PowerFlex 755T products require multiple conductors in parallel. Wire size
and number of conductors must be determined by the customer based on drive
rated current, local codes, operating conditions, and specific application needs.
When using multiple conductors per phase, symmetrical spacing of the input
and output power cabling over the span of the bus bar for each phase is
required.
When using multiple conductors per phase, wires must be arranged so that
each conduit, bundle, or cable contains equal numbers of conductors from all
three phases.
Figure 60 - Spacing Examples
5.1 mm 5.1 mm
(2.0 in.) (2.0 in.)
Maintain Maintain
clearance at clearance at
Evenly space conductors along the length of the bus bar.
each end of the each end of the
bus bar. bus bar.
5.1 mm 5.1 mm
(2.0 in.) (2.0 in.)

Figure 61 - Recommended Cable Spacing Example - 1000 mm (39.4 in.) Wire Input Bay

Figure 62 - Recommended L-bracket Spacing Example - 800 mm (31.5 in.) Wire Bay
One phase of input power connections shown for clarity.

Fuses and Circuit Breakers The tables on the following pages provide recommended AC line input fuse
and circuit breaker information. Sizes listed are the recommended sizes based
on 40 °C (104 °F) and the U.S. NEC. Other country, state, or local codes can
require different ratings. In addition, Drives and bus supplies include AC line
and DC bus fuses (with blown fuse indicators) to provide short circuit
protection.
Fusing
The recommended fuse types are listed here. If available current ratings do not
match the ratings that are listed in the tables provided, choose the next higher
fuse rating.
• IEC - Use type gG or equivalent conforming to EN60269-1, Parts 1 and
2.
• UL – Use Class T, RK1, J, or L conforming to UL 248.
Circuit Breakers
The “non-fuse” listings in the following tables include inverse time circuit
breakers and instantaneous trip circuit breakers (motor circuit protectors).
Both types of circuit breakers are acceptable for IEC installations.
IMPORTANT Rockwell Automation requires the use of fuses and circuit breakers. Circuit
breakers are use only as means for disconnection. Fuses provide branch
circuit protection.

114
Table 8 - 400 Volt AC and 540 Volt DC Input Protection Devices - Frames 8…12
Chapter 5
400 Volt AC Input 540 Volt DC Input
AC Input Integral AC Input Protection Devices Input DC Input

Applied Output Continuous Semiconductor Fuse Quantities Integral
Rating (1) Cont. Overload Amps AC Input Size Semiconductor
Output Duty Catalog Dual Element Time Continuous
Number (170M Type) (2) Non-Time Delay Fuse Circuit Breaker (5) Fuse Kit (7)
Delay Fuse DC Input
Power Wiring
Amps Motor Circuit

kW 1 min 3s Amps 2xLCL 2xLCL 1xLCL 1/Phase Max (4) 1/Phase Max (4) Min Max Protector (6) Amps Amps Qty.
Frame
Amps Amps Amps Min (3) Min (3)
200 8 367 Light 20x…C302 404 – 352 – – 900 500 650 500 1100 500 900 500 423 1400 2
160 302 Normal 332 453 290 – – 900 400 500 400 900 400 750 400 348 1400 2
132 260 Heavy 390 468 250 – – 900 350 450 350 800 350 650 350 300 1400 2
250 8 460 Light 20x…C367 506 – 442 – – 900 600 800 600 1350 600 1100 600 530 1400 2
200 367 Normal 404 551 352 – – 900 500 650 500 1100 500 900 500 423 1400 2
160 302 Heavy 453 544 290 – – 900 400 500 400 900 400 750 400 348 1400 2
315 8 540 Light 20x…C460 594 – 518 – – 900 700 900 700 1600 700 1350 700 622 1400 2
250 460 Normal 506 690 442 – – 900 600 800 600 1350 600 1100 600 530 1400 2
200 367 Heavy 551 661 352 – – 900 500 650 500 1100 500 900 500 423 1400 2
315 8 585 Light 20x…C540 644 – 562 – – 900 750 1000 750 1800 750 1400 750 674 1400 2
315 540 Normal 594 810 518 – – 900 700 900 700 1600 700 1350 700 622 1400 2
250 460 Heavy 690 828 442 – – 900 600 800 600 1350 600 1100 600 530 1400 2
355 8 650 Light 20x…C585 715 – 624 – – 1250 900 1100 900 1900 900 1600 900 749 1400 2
315 585 Normal 644 878 562 – – 1250 750 1000 750 1800 750 1400 750 674 1400 2
250 472 Heavy 708 850 453 – – 1250 600 800 600 1400 600 1200 600 544 1400 2
400 8 750 Light 20x…C650 825 – 720 – – 1250 1000 1200 1000 2000 1000 1800 1000 864 1400 2
355 650 Normal 715 975 624 – – 1250 900 1100 900 1900 900 1600 900 749 1400 2
315 540 Heavy 810 972 518 – – 1250 700 900 700 1600 700 1350 700 622 1400 2

450 8 796 Light 20x…C750 876 – 764 – – 1250 1000 1400 1000 2400 1000 1900 1000 917 1400 2
400 750 Normal 825 1125 720 – – 1250 1000 1200 1000 2000 1000 1800 1000 864 1400 2
315 585 Heavy 878 1053 562 – – 1250 750 1000 750 1800 750 1400 750 674 1400 2
450 8 832 Light 20x…C770 915 – 799 – – 1250 1100 1400 1100 2400 1100 2000 1000 959 1400 2
400 770 Normal 847 1155 739 – – 1250 1000 1350 1000 2400 1000 1900 1000 887 1400 2
355 650 Heavy 975 1170 624 – – 1250 900 1100 900 1900 900 1600 900 749 1400 2
560 9 1040 Light 20x…C920 1144 – 998 – 1800 – 1350 1800 1350 3000 1350 2500 1350 1198 1400 4
500 920 Normal 1012 1380 883 – 1800 – 1200 1600 1200 2500 1200 2400 1200 1060 1400 4
400 770 Heavy 1155 1386 739 – 1800 – 1000 1350 1000 2400 1000 1900 1000 887 1400 4
630 9 1090 Light 20x…C1K0 1199 – 1046 – 1800 – 1400 1900 1400 3000 1400 3000 1400 1256 1400 4
560 1040 Normal 1144 1560 998 – 1800 – 1350 1800 1350 3000 1350 2500 1350 1198 1400 4
500 920 Heavy 1380 1656 883 – 1800 – 1200 1600 1200 2500 1200 2400 1200 1060 1400 4
Table 8 - 400 Volt AC and 540 Volt DC Input Protection Devices - Frames 8…12 (continued)
AC Input Integral Input DC Input

AC Input Protection Devices
Applied Output Continuous Semiconductor Fuse Quantities Integral
Rating (1) Cont. Catalog Overload Amps AC Input Size Semiconductor
Output Duty Dual Element Time Continuous
Number (170M Type) (2) Delay Fuse Non-Time Delay Fuse Circuit Breaker (5) DC Input Fuse Kit (7)
Amps Motor Circuit
kW 1 min 3s Amps 2xLCL 2xLCL 1xLCL 1/Phase Max (4) 1/Phase Max (4) Min Max Protector (6) Amps Amps Qty.
Frame
Amps Amps Amps Min (3) Min (3)
710 9 1182 Light 20x…C1K1 1300 – 1135 – 2000 – 1500 2000 1500 3500 1500 3000 1500 1362 1400 4
630 1112 Normal 1223 1667 1067 – 2000 – 1400 1900 1400 3500 1400 3000 1400 1281 1400 4
500 1040 Heavy 1560 1872 998 – 2000 – 1350 1800 1350 3000 1350 2500 1350 1198 1400 4
800 9 1465 Light 20x…C1K2 1612 – 1406 – 2000 – 1900 2500 1900 4000 1900 3500 1800 1688 1400 4
710 1175 Normal 1293 1763 1128 – 2000 – 1500 2000 1500 3500 1500 3000 1500 1354 1400 4
560 1090 Heavy 1635 1962 1046 – 2000 – 1400 1900 1400 3000 1400 3000 1400 1256 1400 4
850 9 1581 Light 20x…C1K4 1739 – 1518 – 2000 – 2000 3000 2000 4500 2000 4000 1900 1821 1400 4
800 1463 Normal 1612 2198 1406 – 2000 – 1900 2500 1900 4000 1900 3500 1900 1688 1400 4
630 1175 Heavy 1763 2115 1128 – 2000 – 1500 2000 1500 3500 1500 3000 1500 1354 1400 4
1000 10 1715 Light 20x…C1K6 1887 – 1646 – 2000 1250 2400 3000 2400 5000 2400 4500 2400 1976 1400 6
850 1590 Normal 1749 2385 1526 – 2000 1250 2000 3000 2000 4500 2000 4000 2000 1832 1400 6
710 1465 Heavy 2198 2637 1406 – 2000 1250 1900 2500 1900 4000 1900 3500 1900 1688 1400 6
1250 10 2150 Light 20x…C1K7 2365 – 2064 – 2000 1250 3000 3800 3000 6000 3000 5000 3000 2477 1400 6
1000 1715 Normal 1887 2573 1646 – 2000 1250 2400 3000 2400 5000 2400 4500 2400 1976 1400 6
800 1480 Heavy 2220 2664 1421 – 2000 1250 1900 2500 1900 4500 1900 3800 1900 1705 1400 6
1400 10 2330 Light 20x…C2K1 2563 – 2236 – 2000 1250 3000 4000 3000 6000 3000 6000 3000 2684 1400 6
1250 2156 Normal 2372 3234 2069 – 2000 1250 3000 3800 3000 6000 3000 5000 3000 2484 1400 6
1000 1715 Heavy 2573 3087 1646 – 2000 1250 2400 3000 2400 5000 2400 4500 2400 1976 1400 6

1800 11 3078 Light 20x…C2K8 3386 – 2954 2000 2000 – 4000 5000 4000 6000 4000 6000 3800 3546 1400 8
1650 2849 Normal 3134 4274 2735 2000 2000 – 3800 5000 3800 6000 3800 6000 3800 3282 1400 8
1400 2330 Heavy 3495 4194 2236 2000 2000 – 3000 4000 3000 6000 3000 6000 3000 2684 1400 8
2200 12 3846 Light 20x…C3K5 4231 – 3692 2000 2000 1250 5000 6000 5000 6000 5000 6000 5000 4431 1400 8
2000 3542 Normal 3896 5313 3400 2000 2000 1250 4500 6000 4500 6000 4500 6000 4500 4081 1400 10
1650 3032 Heavy 4548 5458 2910 2000 2000 1250 3800 5000 3800 6000 3800 6000 3800 3493 1400 10
See page 116 for notes.
Power Wiring
115
Chapter 5
116
(1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “C460” drive can be used in Normal Duty mode on a 250 kW motor, in Heavy Duty mode on a 200 kW motor or in Light Duty mode on a 315 kW motor. The drive can be programmed
for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 35 [Duty Rating Cfg].
Chapter 5
(2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each LCL filter has one fuse per phase.
(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
Power Wiring
(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(6) Recommended Motor circuit protector - Instantaneous trip circuit breaker. The trip setting should be set to the input current of the drive and should be sized for the continuous current of the system.
(7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection.


Applied Catalog Output Continuous Semiconductor Fuse Quantities Integral
Rating (1) Cont. Number Overload Amps AC Input Size Semiconductor
(170M Type) (2) Non-Time Delay Fuse Circuit Breaker (5) Fuse Kit (7)
Amps Delay Fuse Motor Circuit DC Input
Hp (x = G or J) 1 min 3s Amps 2xLCLA 2xLCLA 1xLCLA 1/Phase Max (4) 1/Phase Max (4) Min Max Protector (6) Amps Amps Qty.
Frame
mps mps mps Min (3) Min (3)
300 8 361 Light 20x…D302 397 – 332 – – 900 500 650 500 1000 500 900 500 399 1400 2
250 302 Normal 332 453 278 – – 900 400 500 400 900 400 750 400 333 1400 2
200 248 Heavy 372 446 228 – – 900 350 400 350 750 350 600 350 274 1400 2
350 8 430 Light 20x…D361 473 – 396 – – 900 600 750 600 1200 600 1000 600 475 1400 2
300 361 Normal 397 542 332 – – 900 500 650 500 1000 500 900 500 399 1400 2
250 302 Heavy 453 544 278 – – 900 400 500 400 900 400 750 400 333 1400 2
400 8 485 Light 20x…D430 534 – 446 – – 900 650 800 650 1500 650 1200 650 535 1400 2
350 430 Normal 473 645 396 – – 900 600 750 600 1200 600 1000 600 475 1400 2
300 361 Heavy 542 650 332 – – 900 500 650 500 1000 500 900 500 399 1400 2
450 8 545 Light 20x…D505 600 – 501 – – 900 700 900 700 1600 700 1350 700 602 1400 2
400 505 Normal 556 758 465 – – 900 650 800 650 1500 650 1200 650 558 1400 2
350 430 Heavy 645 774 396 – – 900 600 750 600 1200 600 1000 600 475 1400 2
500 8 617 Light 20x…D545 679 – 568 – – 1250 800 1000 800 1800 800 1500 800 681 1400 2
450 545 Normal 600 818 501 – – 1250 700 900 700 1600 700 1350 700 602 1400 2
350 454 Heavy 681 817 418 – – 1250 600 800 600 1350 600 1100 600 501 1400 2
600 8 710 Light 20x…D617 781 – 653 – – 1250 900 1200 900 2000 900 1800 900 784 1400 2
500 617 Normal 679 926 568 – – 1250 800 1000 800 1800 800 1500 800 681 1400 2
400 485 Heavy 728 873 446 – – 1250 700 800 700 1400 700 1200 700 535 1400 2

650 8 765 Light 20x…D710 842 – 704 – – 1250 1000 1350 1000 2400 1000 1900 1000 845 1400 2
600 710 Normal 781 1065 653 – – 1250 900 1200 900 2000 900 1800 900 784 1400 2
450 545 Heavy 818 981 501 – – 1250 700 900 700 1600 700 1350 700 602 1400 2
700 8 800 Light 20x…D740 880 – 736 – – 1250 1000 1400 1000 2400 1000 2000 1000 883 1400 2
650 740 Normal 814 1110 681 – – 1250 1000 1200 1000 2000 1000 1800 1000 817 1400 2
500 617 Heavy 926 1111 568 – – 1250 800 1000 800 1800 800 1500 800 681 1400 2
800 9 960 Light 20x…D800 1056 – 883 – 1800 – 1200 1600 1200 3000 1200 2400 1200 1060 1400 4
700 800 Normal 880 1200 736 – 1800 – 1000 1400 1000 2400 1000 2000 1000 883 1400 4
600 740 Heavy 1110 1332 681 – 1800 – 1000 1200 1000 2000 1000 1800 1000 817 1400 4
Power Wiring
900 9 1045 Light 20x…D960 1150 – 961 – 1800 – 1350 1800 1350 3000 1350 2500 1350 1154 1400 4
800 960 Normal 1056 1440 883 – 1800 – 1200 1600 1200 3000 1200 2400 1200 1060 1400 4
700 800 Heavy 1200 1440 736 – 1800 – 1000 1400 1000 2400 1000 2000 1000 883 1400 4
117
Chapter 5
118
Chapter 5

(170M Type) (2) Delay Fuse Non-Time Delay Fuse Circuit Breaker (5) DC Input Fuse Kit (7)
Amps Motor Circuit
Power Wiring
Frame
1000 9 1135 Light 20x…D1K0 1249 – 1044 – 2000 – 1500 1900 1500 3500 1500 3000 1500 1253 1400 4
900 1045 Normal 1150 1568 961 – 2000 – 1350 1800 1350 3000 1350 2500 1350 1154 1400 4
750 960 Heavy 1440 1728 883 – 2000 – 1200 1600 1200 3000 1200 2400 1200 1060 1400 4
1100 9 1365 Light 20x…D1K1 1502 – 1256 – 2000 – 1800 2400 1800 4000 1800 3500 1800 1507 1400 4
1000 1135 Normal 1249 1703 1044 – 2000 – 1500 1900 1500 3500 1500 3000 1500 1253 1400 4
800 1045 Heavy 1568 1881 961 – 2000 – 1350 1800 1350 3000 1350 2500 1350 1154 1400 4
1250 9 1520 Light 20x…D1K3 1672 – 1398 – 2000 – 1900 2500 1900 4500 1900 3800 1900 1678 1400 4
1100 1365 Normal 1502 2048 1256 – 2000 – 1800 2400 1800 4000 1800 3500 1800 1507 1400 4
900 1135 Heavy 1703 2043 1044 – 2000 – 1500 1900 1500 3500 1500 3000 1500 1253 1400 4
1500 10 1655 Light 20x…D1K4 1821 – 1522 – 2000 1250 2400 3000 2400 5000 2400 4000 2400 1827 1400 6
1250 1420 Normal 1562 2130 1306 – 2000 1250 1800 2400 1800 4000 1800 3500 1800 1568 1400 6
1000 1365 Heavy 2048 2457 1256 – 2000 1250 1800 2400 1800 4000 1800 3500 1800 1507 1400 6
1800 10 2070 Light 20x…D1K6 2277 – 1904 – 2000 1250 3000 3500 3000 6000 3000 5000 3000 2285 1400 6
1500 1655 Normal 1821 2483 1522 – 2000 1250 2400 3000 2400 5000 2400 4000 2400 1827 1400 6
1100 1420 Heavy 2130 2556 1306 – 2000 1250 1800 2400 1800 4000 1800 3500 1800 1568 1400 6
2000 10 2240 Light 20x…D2K0 2464 – 2060 – 2000 1250 3000 4000 3000 6000 3000 5000 3000 2473 1400 6
1800 2072 Normal 2279 3108 1906 – 2000 1250 3000 3500 3000 6000 3000 5000 3000 2288 1400 6
1500 1655 Heavy 2483 2979 1522 – 2000 1250 2400 3000 2400 5000 2400 4000 2400 1827 1400 6

2600 11 2960 Light 20x…D2K6 3256 – 2723 2000 2000 – 3800 5000 3800 6000 3800 6000 3800 3268 1400 8
2400 2738 Normal 3012 4107 2519 2000 2000 – 3500 4500 3500 6000 3500 6000 3500 3023 1400 8
2000 2240 Heavy 3360 4032 2060 2000 2000 – 3000 3800 3000 6000 3000 5000 3000 2473 1400 8
3300 12 3696 Light 20x…D3K4 4066 – 3400 2000 2000 1250 5000 6000 5000 6000 5000 6000 5000 4081 1400 10
3000 3404 Normal 3744 5106 3131 2000 2000 1250 4500 6000 4500 6000 4500 6000 4500 3758 1400 10
2400 2980 Heavy 4470 5364 2741 2000 2000 1250 3800 5000 3800 6000 3800 6000 3800 3290 1400 10
(1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “D430” drive can be used in Normal Duty mode on a 350 Hp motor, in Heavy Duty mode on a 300 Hp motor or in Light Duty mode on a 400 Hp motor. The drive can be programmed for
each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 35 [Duty Rating Cfg].

Power Wiring
119
Chapter 5
120
Chapter 5

Delay Fuse DC Input
Power Wiring
Amps Motor Circuit

Frame
300 8 295 Light 20x…E242 325 – 271 – – 700 400 500 400 900 400 750 400 326 1100 2
250 242 Normal 266 363 223 – – 700 350 400 350 750 350 600 350 267 1100 2
200 192 Heavy 288 346 177 – – 700 250 350 250 600 250 500 250 212 1100 2
350 8 355 Light 20x…E295 391 – 327 – – 700 450 600 450 1000 450 900 450 392 1100 2
300 295 Normal 325 443 271 – – 700 400 500 400 900 400 750 400 326 1100 2
250 242 Heavy 363 436 223 – – 700 350 400 350 750 350 600 350 267 1100 2
400 8 395 Light 20x…E355 435 – 363 – – 700 500 700 500 1100 500 1000 500 436 1100 2
350 355 Normal 391 533 327 – – 700 450 600 450 1000 450 900 450 392 1100 2
300 295 Heavy 443 531 271 – – 700 400 500 400 900 400 750 400 326 1100 2
450 8 435 Light 20x…E395 479 – 400 – – 700 600 750 600 1350 600 1100 600 480 1100 2
400 395 Normal 435 593 363 – – 700 500 700 500 1100 500 1000 500 436 1100 2
350 355 Heavy 533 639 327 – – 700 450 600 450 1000 450 900 450 392 1100 2
500 8 510 Light 20x…E435 561 – 469 – – 900 650 900 650 1500 650 1200 650 563 1100 2
450 435 Normal 479 653 400 – – 900 600 750 600 1350 600 1100 600 480 1100 2
400 395 Heavy 593 711 363 – – 900 500 700 500 1100 500 1000 500 436 1100 2
600 8 580 Light 20x…E545 638 – 534 – – 900 750 1000 750 1800 750 1400 750 640 1100 2
550 545 Normal 600 818 501 – – 900 700 900 700 1600 700 1350 700 602 1100 2
450 450 Heavy 675 810 414 – – 900 600 800 600 1350 600 1100 600 497 1100 2

700 9 690 Light 20x…E595 759 – 635 – 1250 – 900 1200 900 2000 900 1800 900 762 1100 4
600 580 Normal 638 870 534 – 1250 – 750 1000 750 1800 750 1400 750 640 1100 4
550 545 Heavy 818 981 501 – 1250 – 700 900 700 1600 700 1350 700 602 1100 4
800 9 760 Light 20x…E690 836 – 699 – 1250 – 1000 1350 1000 2400 1000 1900 1000 839 1100 4
700 690 Normal 759 1035 635 – 1250 – 900 1200 900 2000 900 1800 900 762 1100 4
600 595 Heavy 893 1071 547 – 1250 – 750 1000 750 1800 750 1400 750 657 1100 4
900 9 825 Light 20x…E760 908 – 759 – 1250 – 1100 1400 1100 2400 1100 2000 1100 911 1100 4
800 760 Normal 836 1140 699 – 1250 – 1000 1350 1000 2400 1000 1900 1000 839 1100 4
700 690 Heavy 1035 1242 635 – 1250 – 900 1200 900 2000 900 1800 900 762 1100 4
1000 9 980 Light 20x…E825 1078 – 901 – 1600 – 1350 1800 1350 3000 1350 2400 1350 1082 1100 4
900 825 Normal 908 1238 759 – 1600 – 1100 1400 1100 2400 1100 2000 1100 911 1100 4
800 760 Heavy 1140 1368 699 – 1600 – 1000 1350 1000 2400 1000 1900 1000 839 1100 4

Amps Motor Circuit
Frame
1100 9 1102 Light 20x…E980 1212 – 1014 – 1600 – 1400 1900 1400 3500 1400 2500 1400 1217 1100 4
1000 980 Normal 1078 1470 901 – 1600 – 1350 1800 1350 3000 1350 2400 1350 1082 1100 4
900 825 Heavy 1238 1485 759 – 1600 – 1100 1400 1100 2400 1100 2000 1100 911 1100 4
1250 10 1220 Light 20x…E1K1 1342 – 1122 – 1600 900 1600 2000 1600 3500 1600 3000 1600 1347 1100 6
1100 1045 Normal 1150 1568 961 – 1600 900 1350 1800 1350 3000 1350 2500 1350 1154 1100 6
1000 980 Heavy 1470 1764 901 – 1600 900 1350 1800 1350 3000 1350 2400 1350 1082 1100 6
1500 10 1430 Light 20x…E1K2 1573 – 1315 – 1600 900 1800 2500 1800 4500 1800 3500 1800 1579 1100 6
1250 1220 Normal 1342 1830 1122 – 1600 900 1600 2000 1600 3500 1600 3000 1600 1347 1100 6
1100 1045 Heavy 1568 1881 961 – 1600 900 1350 1800 1350 3000 1350 2500 1350 1154 1100 6
1600 10 1624 Light 20x…E1K5 1786 – 1494 – 1600 900 2400 3000 2400 5000 2400 4000 2400 1793 1100 6
1500 1430 Normal 1573 2145 1315 – 1600 900 1800 2500 1800 4500 1800 3500 1800 1579 1100 6
1250 1220 Heavy 1830 2196 1122 – 1600 900 1600 2000 1600 3500 1600 3000 1600 1347 1100 6
2100 11 2146 Light 20x…E2K0 2361 – 1974 1600 1600 – 3000 3800 3000 6000 3000 5000 3000 2369 1100 8
2000 1946 Normal 2141 2919 1790 1600 1600 – 2500 3500 2500 6000 2500 5000 2500 2148 1100 8
1800 1700 Heavy 2550 3060 1564 1600 1600 – 2400 3000 2400 5000 2400 4500 2400 1877 1100 8
2600 12 2668 Light 20x…E2K4 2935 – 2454 1600 1600 900 3500 4500 3500 6000 3500 6000 3500 2946 1100 10
2500 2420 Normal 2662 3630 2226 1600 1600 900 3500 4000 3500 6000 3500 6000 3500 2672 1100 10
2100 2070 Heavy 3105 3726 1904 1600 1600 900 3000 3500 3000 6000 3000 5000 3000 2285 1100 10

Power Wiring
121
Chapter 5
122
(1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “E355” drive can be used in Normal Duty mode on a 350 Hp motor, in Heavy Duty mode on a 300 Hp motor or in Light Duty mode on a 400 Hp motor. The drive can be programmed for
each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 35 [Duty Rating Cfg].
Chapter 5
Power Wiring


Amps Delay Fuse Motor Circuit DC Input
kW (x = G or J) 1 min 3s Amps 2xLCLA 2xLCLA 1xLCLA 1/Phase Max (4) 1/Phase Max (4) Min Max Protector (6) Amps Amps Qty.
Frame
250 8 265 Light 20x…F215 292 – 243 – – 700 350 450 350 800 350 650 350 292 1100 2
200 215 Normal 237 323 197 – – 700 300 400 300 650 300 500 300 237 1100 2
160 171 Heavy 257 308 157 – – 700 250 300 250 500 250 450 250 188 1100 2
315 8 330 Light 20x…F265 363 – 303 – – 700 450 600 450 900 450 800 450 364 1100 2
250 265 Normal 292 398 243 – – 700 350 450 350 800 350 650 350 292 1100 2
200 215 Heavy 323 387 197 – – 700 300 400 300 650 300 500 300 237 1100 2
355 8 370 Light 20x…F330 407 – 340 – – 700 500 650 500 1100 500 900 500 408 1100 2
315 330 Normal 363 495 303 – – 700 450 600 450 900 450 800 450 364 1100 2
250 265 Heavy 398 477 243 – – 700 350 450 350 800 350 650 350 292 1100 2
400 8 415 Light 20x…F370 457 – 381 – – 700 600 700 600 1200 600 1000 600 457 1100 2
355 370 Normal 407 555 340 – – 700 500 650 500 1100 500 900 500 408 1100 2
315 330 Heavy 495 594 303 – – 700 450 600 450 900 450 800 450 364 1100 2
450 8 460 Light 20x…F415 506 – 422 – – 900 600 800 600 1350 600 1100 600 507 1100 2
400 415 Normal 457 623 381 – – 900 600 700 600 1200 600 1000 600 457 1100 2
355 370 Heavy 555 666 340 – – 900 500 650 500 1100 500 900 500 408 1100 2
560 8 565 Light 20x…F505 622 – 519 – – 900 750 1000 750 1600 750 1400 750 623 1100 2
500 505 Normal 556 758 464 – – 900 650 800 650 1500 650 1200 650 556 1100 2
400 415 Heavy 623 747 381 – – 900 600 700 600 1200 600 1000 600 457 1100 2

630 9 650 Light 20x…F565 715 – 597 – 1250 – 900 1100 900 1900 900 1600 900 716 1100 4
560 565 Normal 622 848 519 – 1250 – 750 1000 750 1600 750 1400 750 623 1100 4
500 505 Heavy 758 909 464 – 1250 – 650 800 650 1500 650 1200 650 556 1100 4
710 9 735 Light 20x…F650 809 – 675 – 1250 – 1000 1200 1000 2000 1000 1800 1000 810 1100 4
630 650 Normal 715 975 597 – 1250 – 900 1100 900 1900 900 1600 900 716 1100 4
560 565 Heavy 848 1017 519 – 1250 – 750 1000 750 1600 750 1400 750 623 1100 4
800 9 820 Light 20x…F735 902 – 753 – 1250 – 1100 1400 1100 2400 1100 2000 1100 904 1100 4
710 735 Normal 809 1103 675 – 1250 – 1000 1200 1000 2000 1000 1800 1000 810 1100 4
630 650 Heavy 975 1170 597 – 1250 – 900 1100 900 1900 900 1600 900 716 1100 4
Power Wiring
900 9 920 Light 20x…F820 1012 – 845 – 1600 – 1200 1600 1200 2500 1200 2400 1200 1014 1100 4
800 820 Normal 902 1230 753 – 1600 – 1100 1400 1100 2400 1100 2000 1100 904 1100 4
710 735 Heavy 1103 1323 675 – 1600 – 1000 1200 1000 2000 1000 1800 1000 810 1100 4
123
Chapter 5
124
Chapter 5

Amps Motor Circuit
Power Wiring
kW (x = G or J) 1 min 3s Amps 2xLCLA 2xLCLA 1xLCLA 1/Phase Max (4) 1/Phase Max (4) Min Max Protector (6) Amps Amps Qty.
Frame
1000 9 1074 Light 20x…F920 1181 – 986 – 1600 – 1350 1800 1350 3000 1350 2500 1350 1183 1100 4
900 920 Normal 1012 1380 845 – 1600 – 1200 1600 1200 2500 1200 2400 1200 1014 1100 4
800 820 Heavy 1230 1476 753 – 1600 – 1100 1400 1100 2400 1100 2000 1100 904 1100 4
1100 10 1150 Light 20x…F1K0 1265 – 1056 – 1250 900 1500 2000 1500 3500 1500 3000 1500 1267 1100 6
1000 1030 Normal 1133 1545 946 – 1250 900 1350 1800 1350 3000 1350 2500 1350 1135 1100 6
900 920 Heavy 1380 1656 845 – 1250 900 1200 1600 1200 2500 1200 2400 1200 1014 1100 6
1250 10 1344 Light 20x…F1K1 1478 – 1234 – 1250 900 1800 2400 1800 4000 1800 3500 1800 1481 1100 6
1100 1150 Normal 1265 1725 1056 – 1250 900 1500 2000 1500 3500 1500 3000 1500 1267 1100 6
1000 1030 Heavy 1545 1854 946 – 1250 900 1350 1800 1350 3500 1350 2500 1350 1135 1100 6
1500 10 1582 Light 20x…F1K4 1740 – 1452 – 1250 900 2000 3000 2000 4500 2000 4000 2000 1743 1100 6
1400 1419 Normal 1561 2129 1303 – 1250 900 1800 2400 1800 4000 1800 3500 1800 1564 1100 6
1100 1162 Heavy 1743 2092 1067 – 1250 900 1500 2000 1500 3500 1500 3000 1500 1280 1100 6
2000 11 2091 Light 20x…F1K8 2300 – 1919 1600 1600 – 3000 3500 3000 6000 3000 5000 3000 2304 1100 8
1800 1865 Normal 2052 2798 1712 1600 1600 – 2400 3500 2400 5000 2400 4500 2400 2055 1100 8
1500 1535 Heavy 2303 2763 1409 1600 1600 – 2000 2500 2000 4500 2000 3800 2000 1692 1100 8
2500 12 2599 Light 20x…F2K3 2859 – 2386 1600 1600 900 3500 4500 3500 6000 3500 6000 3500 2864 1100 10
2300 2318 Normal 2550 3477 2128 1600 1600 900 3000 4000 3000 6000 3000 6000 3000 2554 1100 10
2000 2020 Heavy 3030 3636 1855 1600 1600 900 3000 3500 3000 6000 3000 5000 3000 2226 1100 10

(1) “Applied Rating” refers to the motor that will be connected to the drive. For example, a “F330” drive can be used in Normal Duty mode on a 315 kW motor, in Heavy Duty mode on a 250 kW motor or in Light Duty mode on a 355 kW motor. The drive can be programmed
for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current with respect to Heavy Duty mode. See parameter 35 [Duty Rating Cfg].

Power Wiring
125
Chapter 5
Motor Overload Protection Electronic Motor Overload Protection Class 10 motor overload protection according to NEC article 430 and motor
over-temperature protection according to NEC article 430.126 (A)(2).
UL61800-5-1 File E59272.
Short Circuit Current Rating Maximum Short Circuit Rating Suitable for use on a circuit capable of delivering not more than 100 kA rms
symmetrical amperes, up to 600V maximum and 65 kA rms symmetrical
amperes at 690V maximum.
Actual Short Circuit Rating Can be further limited by AIC rating of customer supplied branch circuit fuse/
circuit breaker. The lowest rated device in the circuit determines the branch
short circuit rating. If the fuses providing powers to the drive are lower than
100 kA rms, the branch short circuit protection is the short circuit rating of the
fuses. If the fuses have rating higher than 100 kA rms, the branch circuit
protection is 100 kA rms.
Input Contactor Precautions ATTENTION: A contactor or other device that routinely disconnects and
reapplies the AC line to the drive to start and stop the motor can cause drive
hardware damage. The drive is designed to use control input signals that will
start and stop the motor. If an input device is used, operation must not
exceed one cycle every three minutes or drive damage will occur.
ATTENTION: The drive start/stop/enable control circuitry includes solid state
components. If hazards due to accidental contact with moving machinery or
unintentional flow of liquid, gas or solids exist, an additional hardwired stop
circuit may be required to remove the AC line to the drive. An auxiliary
braking method may be required.
Output Contactor Precaution ATTENTION: To guard against drive damage when using output contactors,
the following information must be read and understood. One or more output
contactors may be installed between the drive and motor(s) for the purpose
of disconnecting or isolating certain motors/loads. If a contactor is opened
while the drive is operating, power will be removed from the respective
motor, but the drive will continue to produce voltage at the output
terminals. In addition, reconnecting a motor to an active drive (by closing
the contactor) could produce excessive current that may cause the drive to
fault. If any of these conditions are determined to be undesirable or unsafe,
an auxiliary contact on the output contactor should be wired to a drive
digital input that is programmed as “Enable.” This will cause the drive to
execute a coast-to-stop (cease output) whenever an output contactor is
opened.

Bypass Contactor Precaution ATTENTION: An incorrectly applied or installed bypass system can result in
component damage or reduction in product life. The most common causes
are:
• Wiring AC line to drive output or control terminals.
• Improper bypass or output circuits not approved by Allen-Bradley.
• Output circuits which do not connect directly to the motor.
Contact Allen-Bradley for assistance with application or wiring.
Applying and Removing

Power IMPORTANT Wait 90…180 seconds before cycling power disconnect switches. This
requirement applies to both Off-to-On and On-to-Off transitions. Rapid
power cycling may result in equipment damage.
Drive Power Jumper PowerFlex 755T products contain protective MOVs and common mode
capacitors. To guard against drive damage and/or operational problems, these
Configuration devices must be properly configured according to the tables in this section. To
connect or disconnect these devices, refer to the jumper configurations shown
in the figures on pages 131…133.
MOV and Common Mode Capacitor Circuits

Figure 63 - MOV and AC EMI and Common Mode Capacitor Circuits
MOV and AC Common Mode Capacitor
R/L1
S/L2
T/L3
2 3 4 2 3 4 2 3 4
1 1 1
PE–A PE–A1 PE–A2
DC Common Mode Capacitor

DC+
DC– PE-B1
IMPORTANT By default, the PE-A, PE-A1 and PE-A2 jumpers are installed in the
connected (IN) position. By default, the PE-B1 jumper is installed in the
disconnected (OUT) position. If necessary, reconfigure this jumper as
determined by the power source type available.

ATTENTION: Risk of equipment damage exists. The drive power source type
must be accurately determined. Jumpers PE-A, PE-A1, PE-A2, and PE-B1
must be configured for the power source type according to the
recommendations in the PowerFlex 755T Input Product RF Emission
Compliance and Installation Requirements table on page 30.
Table 12 - PowerFlex 755TL/TR Drive Jumpers

Grounding Scheme EMC Option PE-A PE-A1 PE-A2 PE-B1
(MOV on the AC (MOV in the TVSS (Common Mode Caps (Y-Caps on Line Side (Y-Caps on Motor
Precharge Control Module) on All AC Common Converter Power Side Inverter Power
Circuit Board) Mode Filter Circuit Interface Circuit Interface Circuit
Boards) Boards) Boards)
Factory Default C3 Connected (In) Connected (In) Connected (In) Disconnected (Out) Disconnected (Out)
Grounded C2(2) TBD TBD TBD TBD TBD
C3 Connected (In) Connected (In) Connected (In) Disconnected (Out) Disconnected (Out)
Ungrounded/High- N/A Disconnected (Out) Disconnected (Out) Disconnected (Out) Disconnected (Out) Disconnected (Out)
resistance Ground (1)
AC fed ungrounded
Impedance grounded
B phase ground
Marine Ungrounded / N/A Disconnected (Out) Disconnected (Out) Disconnected (Out) Disconnected (Out) Disconnected (Out)
High Resistance Ground (1)
(1) Ungrounded and high-resistance ground systems do not meet the EMC Directive due to the disconnected jumper positions.
(2) Rockwell Automation is evaluating the ability to meet Category C2 compliance. Contact the factory for more information.
Table 13 - PowerFlex 755TM Regenerative Bus Supplies Jumpers

Grounding Scheme EMC Option PE-A PE-A1 PE-A2 PE-B1
(MOV on the AC (MOV in the TVSS (Common Mode Caps (Y-Caps on Line Side (Y-Caps on Motor
Precharge Control Module) on All AC Common Converter Power Side Inverter Power
Circuit Board) Mode Filter Circuit Interface Circuit Interface Circuit
Boards) Boards) Boards)
Factory Default C3 Connected (In) Connected (In) Connected (In) Disconnected (Out) N/A
Grounded C2(2) TBD TBD TBD TBD N/A
C3 Connected (In) Connected (In) Connected (In) Disconnected (Out) N/A
Ungrounded/High- N/A Disconnected (Out) Disconnected (Out) Disconnected (Out) Disconnected (Out) N/A
AC fed ungrounded
Impedance grounded
B phase ground
Marine Ungrounded / N/A Disconnected (Out) Disconnected (Out) Disconnected (Out) Disconnected (Out) N/A
High Resistance Ground (1)
(2) Rockwell Automation is evaluating the ability to meet Category C2 compliance. Contact the factory for more information.

Table 14 - PowerFlex 755TM Common Bus Inverter Jumpers

Supply Source Grounding Scheme EMC PE-A PE-A1 PE-A2 PE-B1
Type Option
(MOV on the AC (MOV in the TVSS (Common Mode (Y-Caps on Line (Y-Caps on Motor
Precharge Module) Caps on All AC Side Converter Side Inverter
Control Circuit Common Mode Power Interface Power Interface
Board) Filter Circuit Circuit Boards) Circuit Boards)
Boards)
Regenerative Factory Default C3 N/A N/A N/A N/A Disconnected (Out)
Grounded C2(2) N/A N/A N/A N/A TBD
C3 N/A N/A N/A N/A Disconnected (Out)
Ungrounded/High- N/A N/A N/A N/A N/A Disconnected (Out)
Marine Ungrounded / N/A N/A N/A N/A N/A TBD
High Resistance
Ground (1)
Non-Regenerative Factory Default C3 N/A N/A N/A N/A Disconnected (Out)
(third-party)
Grounded C2(2) N/A N/A N/A N/A TBD
C3 N/A N/A N/A N/A Disconnected (Out)
Ungrounded/High- N/A N/A N/A N/A N/A Disconnected (Out)
Marine Ungrounded / N/A N/A N/A N/A N/A TBD
High Resistance
Ground (1)
(2) Full compliance requires an optional EMC solution that is mounted in a dedicated enclosure. Rockwell Automation is evaluating the ability to meet Category C2 compliance. Contact the factory for
more information.

ATTENTION: Hazard of equipment damage exists if jumpers are not properly

disconnected or are set differently between power and LCL filter modules.
Secure a disconnected jumper in the socket or on the insulated spacer that is
provided and verify that all modules are configured identically.
Recommended PE-A Jumper Configuration

The PE-A power jumper (connector P8) connects to J8 on the AC precharge
control circuit board (cat. no. 20-750-MACPC1-xx).
AC Precharge Control Circuit Board
Jumper PE-A IN
Jumper PE-A OUT

Recommended PE-A1 Jumper Configuration
The PE-A1 power jumper is connected to the TVSS module (cat. no. 20-750-
MACP-xx-TVSS). The Frame 8 and 9 AC precharge modules include an
insulated spacer and hardware for the jumper PE-A1 OUT position and
hardware for the jumper PE-A1 IN position. If a TVSS module is installed
independently from an AC precharge module, the insulated spacer (PE-A1
OUT position) and connection that is referenced to ground (PE-A1 IN
position) must be customer-supplied.
Figure 64 - Recommended PE-A1 Jumper Configuration
TVSS Module
M6
10 mm
10.2 N•m (90 lb•in)
Jumper PE-A1 IN
M6 x 10 mm
T25
5.9 N•m (52 lb•in)
Jumper PE-A1 OUT

Recommended PE-A2 Jumper Configuration
The PE-A2 power jumper is connected to the AC common mode filter circuit
board in the LCL filter modules.
Figure 65 - Recommended PE-A2 Jumper Configuration
M6 x 20 mm
T45
5.2 N•m (46 lb•in)
Jumper PE-A2 IN
Jumper PE-A2 OUT
LCL Filter Module

Recommended PE-B1 Jumper Configuration
The PE-B1 power jumper is connected to the power interface circuit board in
the power modules.
Figure 66 - Recommended PE-B1 Jumper Configuration
Jumper Shown in the Default Installation Location.
J5 (PE-B1 IN)
J6 (PE-B1 OUT)
Power Module

Notes:

Chapter 6
I/O Wiring
Important points to remember about I/O wiring:

• Always use copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Control and signal wires should be separated from power wires by at
least 0.3 meters (1 foot).
• For CE compliance, 115 volt digital input wiring must be shielded or
must not exceed 30 meters (98 feet) in length.
• In order to maintain electrical safety for all user-accessible low voltage
circuits (SELV and PELV circuits), I/O terminals designated for 24V or
lower voltage must not be connected to a circuit of higher voltage or a
circuit which is not adequately insulated from dangerous voltages with
double or reinforced insulation within other connected equipment or
wiring.
• In order to provide electrical safety for user-accessible low voltage I/O
circuits which are referenced to earth (PELV circuits) and which may be
touched simultaneously, care should be taken to provide a common
earth reference for all equipment connected to the drive.
IMPORTANT I/O terminals labeled ‘(–)’ or ‘Common’ are not referenced to earth ground
and are designed to greatly reduce common mode interference. Grounding
these terminals can cause signal noise.

using bipolar input sources. Noise and drift in sensitive input circuits can
cause unpredictable changes in motor speed and direction. Use speed
command parameters to help reduce input source sensitivity.

Chapter 6 I/O Wiring
I/O Terminal Blocks Table 15 - Main Control Board I/O Terminal Block Specifications
Name Wire Size Range Torque Strip
Length
Maximum Minimum Maximum Recommended
2 0.3 mm2
755T Control Module TB1 2.5 mm 0.25 N•m 0.2 N•m 6 mm
(14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
Table 16 - Option Module I/O Terminal Block Specifications

Length
22-Series I/O Modules TB1 with 2.5 mm2 0.3 mm 2
0.25 N•m 0.2 N•m 6 mm
Screw Terminals (14 AWG) (28 AWG) (2.2 lb•in) (1.8 lb•in) (0.24 in.)
22-Series I/O Modules TB2 with 4.0 mm2 0.25 mm2 0.5 N•m 0.4 N•m 7 mm
Screw Terminals (12 AWG) (24 AWG) (4.4 lb•in) 3.5 lb•in) (0.28 in.)
11-Series I/O Module TB1 with 2.5 mm2 0.13 mm2 N/A 10 mm
Tension Clamp Terminals (14 AWG) (26 AWG) (0.39 in.)
11-Series I/O Module TB2 with 4.0 mm2 0.25 mm2 N/A 10 mm
Tension Clamp Terminals (12 AWG) (24 AWG) (0.39 in.)
Safe Torque Off (1) 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Integrated Safety - Safe Torque 0.8 mm2 0.3 mm2 N/A 10 mm
Off (1) (18 AWG) (28 AWG) (0.39 in.)
Single Incremental Encoder 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Safe Speed Monitor TB1 and TB2 2.5 mm2 0.25 mm2 0.25 N•m 0.2 N•m 6 mm
(1)
Dual Incremental Encoder 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
755 Universal Feedback Module 0.8 mm2 0.3 mm2 N/A 10 mm
(18 AWG) (28 AWG) (0.39 in.)
Auxiliary Power Supply TB1 2.5 mm2 0.3 mm2 0.25 N•m 0.2 N•m 6 mm
(1) Shielded cable required.
Table 17 - Three-Phase Drive Assembly I/O Terminal Block and Connector Specifications
Length
Converter TB1 and TB2 4.0 mm2 0.25 mm 2
0.5 N•m 0.4 N•m 7 mm
Fiber Interface PCB Connector 4.0 mm2 0.25 mm2 0.5 N•m 0.4 N•m 7 mm
P13 (12 AWG) (24 AWG) (4.4 lb•in) (3.5 lb•in) (0.28 in.)

I/O Wiring Chapter 6
Table 18 - Common DC Input Drive Assembly I/O Terminal Block and Connector Specifications
Length
2 0.25 mm2
Common DC Input TB1…TB5 4.0 mm 0.5 N•m 0.4 N•m 7 mm
Table 19 - I/O Wire Recommendations

Type Wire Type(s) Description Min. Insulation
Rating
Signal (1) (2) (3) Standard Analog I/O – 0.750 mm2 (18AWG), twisted pair, 100% shield with 300V,
drain. 75…90 °C
(167…194 °F)
Remote Pot – 0.750 mm2 (18AWG), 3 conductor, shielded.
Encoder/ Combined 0.196 mm2 (24AWG)
Pulse I/O individually shielded pairs.
<30 m (100 ft)
Encoder/ Signal 0.196 mm2 (24AWG)
30…152 m
(100…500 ft) Power 0.750 mm2 (18AWG) in.dividually shielded pairs
Combined 0.330 mm2 (22AWG), power is 0.500 mm2 (20AWG)
individually shielded pairs.
Encoder/ Signal 0.196 mm2 (24AWG)
152…259 m
(500…850 ft.) Power 0.750 mm2 (18AWG) individually shielded pairs.
Combined 0.750 mm2 (18AWG) individually shielded pairs.
Control Power Un-shielded – Per US NEC or applicable national or local code. 300V,
60 °C (140 °F)
Digital I/O Shielded Multi-conductor shielded cable 0.750 mm2 (18AWG), 3 conductor, shielded. 300V,
Safety Inputs 60 °C
Homing Inputs (140 °F)
(1)(2)(3)(4)
Digital I/O Un-shielded – Per US NEC or applicable national or local code.

Homing Inputs (1)(2)(3)
(1) Signal wires should be separated from power wires by at least 0.3 meters (1 foot).
(2) If the wires are short and contained within a enclosure which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
(3) I/O terminals labeled ‘(–)’ or ‘Common’ are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
(4) Safety option modules 20-750-S, 20-750-S1, and 20-750-S3 require shielded cable.

Access Control Pod The control pod is located in the input bay of 755TL and 755TR drives and
the control bay of a common bus inverter, if equipped.
Input Bay Control Bay

755TL and 755TR Drives and 755TM Bus Supplies 755TM Common Bus Inverters
1. Remove the control pod front cover.
M4 x 8 mm
T25
2.6 N•m (23 lb•in)
– Remove top screws.

– Loosen bottom screws.

2. Lift the HIM cradle.
– Loosen the retention screw.

– Lift the cradle until the latch engages.

Main Control Board 2

1
5
6
Table 20 - Main Control Board Details

1 HIM Connector DPI Port 01 (HIM Cradle) connection.
2 Fan Connector Power supply for internal cooling fan.
3 Control Selector Rotary switch for setting the programming mode.
4 Embedded EtherNet/IP(1) Address Rotary switches for setting lowest octet of EtherNet address (forces
Selectors address to 192.168.1.xxx). Refer to the PowerFlex Drives with
TotalFORCE Control Programming Manual, publication 750-PM100
for instructions on setting the IP address.
5 SAFETY Jumper Safety enable jumper. Removed when safety option is installed.
6 ENABLE Jumper Hardware enable jumper. TB1 becomes an Enable when this
jumper is removed.
7 Built-in EtherNet/IP(1) Connectors Network cable connections.
8 TB1 I/O terminal block.
9 DPI Port 2 Cable connection for handheld and remote HIM options.
(1) Refer to the PowerFlex Drives with TotalFORCE Control Built-in EtherNet/IP Adapter User Manual, publication 750COM-UM009.

Table 21 - TB1 I/O Terminal Designations

Fixed I/O Terminal Name Description
Di 0ac Digital Input 0 Connections for AC power supply.
Di 0ac
120V AC (132V AC Max.) High State: 100…132V AC
Di C Low State: 0…30V AC
Di 0dc
+24V Di C Digital Input Common Digital input common

24VC
Di 0dc Digital Input 0 Connections for DC power supply.
24V DC (30V DC Max.) High State: 20…24V DC
Low State: 0…5V DC
+24V +24 Volt Power Connections for drive supplied 24V power. 150 mA
maximum
24VC 24 Volt Common
Hardware Enable Circuitry Each main control board has one digital input, Digital Input 0, that can be used
as a general purpose programmable input, or by removal of a jumper,
configured as a dedicated hardware enable, which is unaffected by parameter
settings.
• PowerFlex 755T - Digital Input 0 is found on TB1
To configure Digital Input 0 as a dedicated hardware enable, complete the

following steps.
1. Access the control pod as described beginning on page 138.

2. Locate and remove ENABLE Jumper on the Main Control Board (see
diagram).
Figure 67 - ENABLE Jumper Location

Safety Enable Circuitry The drive ships with the safety enable jumper (SAFETY) installed. This
jumper must be removed when using the safe torque off or speed monitoring
safety options.
IMPORTANT Failure to remove the jumper when using either safety option will cause the
drive to fault when a start command is issued.
Figure 68 - SAFETY Jumper Location

Fiber Optic Interface Board The fiber-optic interface board holds the fiber transceiver circuit boards.
ACP0 L0 L1
ACP1 / TAM
M0
M1
L8 M2
L6 M4
L4 M6
L2 M8
L3 M9
L5 M7
L7 M5
L9 M3
Table 22 - Fiber Transceiver Circuit Board Connections

Port Name Description
ACP0 Fiber transceiver port for the fiber-optic connection from ACP on the AC precharge control board.
ACP1 TAM Fiber transceiver port for the fiber-optic connection from TAM on the torque accuracy module.
L0…L9 Fiber transceiver ports for the fiber-optic connections from CNTL on the power layer interface board
in power modules that are used as line side converters.
M0…M9 Fiber transceiver ports for the fiber-optic connections from CNTL on the power layer interface board
in power modules that are used as motor side inverters.

Option Module Installation Compatible port locations may be restricted for each module. An
icon with position number(s) is provided to indicate which option
module slots (ports) are compatible. For example, the icon to the
right indicates that the option module is only compatible with
slot 04.
ATTENTION: Hazard of equipment damage exists if an option module is

installed or removed while the drive is powered. To avoid damaging the
drive, verify that the voltage on the bus capacitors has discharged
completely and all control power is removed before performing any work on
the drive.
Measure the DC bus voltage at the DC+ and DC- TESTPOINT sockets on the front
of the power module (refer to the diagrams starting on page 102 for locations).
The voltage must be zero.
To install an option module:
1. Firmly press the module edge connector into the desired port.
2. Tighten the top and bottom retaining screws.
– Recommended torque = 0.45 N•m (4.0 lb•in)
– Recommended screwdriver = T15
IMPORTANT Do not over-tighten retaining screws.

11-Series I/O Module
Table 23 - Analog Input Mode Jumpers

20-750-1132C-2R (24 Volts DC)
20-750-1133C-1R2T (24 Volts DC) Voltage Mode Current Mode
20-750-1132D-2R (120 Volts AC)
1 1 1 1
P4 P5 P4 P5
2 2 2 2
Table 24 - TB1 Terminal Designations

Terminal Name Description Related
Param (4)
–10V –10 Volt Reference Negative 10V DC for analog inputs. 2k ohm
minimum.
10VC 10 Volt Common For (–) and (+) 10 Volt references.
+10V +10 Volt Reference Positive 10V DC for analog inputs. 2k ohm
minimum.
–10V
10VC
+10V
Sh Shield Terminating point for wire shields when an EMC
Sh
Ao0–
plate or conduit box is not installed.
Ao0+
Sh
Ai0–
Ao0– Analog Out 0 (–) Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum 75
Ai0+ load. on Port nn
Sh Ao0+ Analog Out 0 (+)
Di0
Di0P 4-20 mA, 11 bit & sign, 400 ohm maximum load.
Di1
Di1P
Di2 Sh Shield Terminating point for wire shields when an EMC
Di2P
Ip plate or conduit box is not installed.
Ic
Differential (2), bipolar, 11 bit & sign.

EnC
EnNO Ai0– Analog Input 0 (–) 50, 70
Voltage Mode: ±10V @ 88k ohm input impedance. on Port nn
Ai0+ Analog Input 0 (+) Current Mode: 0-20 mA @ 93 ohm input
impedance.
Di0 Digital Input 0 24V DC (30V DC Max.) - Opto isolated 1
High State: 20…24V DC 11.2 mA DC on Port nn
Di0P Digital Input 0
Power(1) Low State: 0…5V DC
Di1 Digital Input 1 120V AC (132V AC Max.) 50/60 Hz (3) - Opto
isolated
Di1P Digital Input High State: 100…132V AC
1Power(1) Low State: 0…30V AC
Di2 Digital Input 2
Di2P Digital Input 2
Power(1)
Ip Input Power External 24V DC or 115V AC power supply input
connections. Does not power the main control
Ic Input Common board.
EnC Enable Output ATEX fault enable output. Used only when an ATEX
option module is installed.
EnNO
(1) Digital Inputs are either 24 Volts DC (1132C) or 120 Volts AC (1132D) based on module catalog number. Ensure applied voltage is
correct for I/O module.
(2) Differential - External source must be maintained at less than 160V with respect to PE. Input provides high common mode
immunity.
(3) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft).
(4) I/O Module parameters will also have a Port designation.

ATTENTION: Risk of equipment damage exists. Ensure that the correct

voltage is applied to the I/O Module digital inputs. Refer to the I/O Module
catalog number to determine the voltage rating.
• 20-750-1132C-2R is rated 24 Volts DC
• 20-750-1133C-1R2T is rated 24 Volts DC
• 20-750-1132D-2R is rated 120 Volts AC
Table 25 - TB2 Terminal Designations (2 Relay Outputs: 2R)

Relay Out Terminal Name Description Related
Param
R0NO Relay 0 N.O. Relay Normally Open contact output: 10, 100,
240V AC, 30V DC, 3.5 A max. 101,
R0NO
R0C Relay 0 Common 105, 106
R0C
General Purpose (Inductive) / Resistive
R0NC
R1NO R0NC Relay 0 N.C. on Port

R1C
nn
R1NC
Relay Normally Closed contact output:
R1NO Relay 1 N.O. 240V AC, 30V DC, 5 A max. 20, 110,
Resistive Only 111,
R1NC Relay 1 N.C. on Port
nn
Table 26 - TB2 Terminal Designations (1 Relay and 2 Transistor Outputs: 1R2T)

Param
R0NO 240V AC, 24V DC, 3.5 A max. 101,
R0C R0C Relay 0 Common 105, 106
R0NC General Purpose (Inductive) / Resistive
T0
TC
nn
T1 Relay Normally Closed contact output:
240V AC, 24V DC, 5 A max.
Resistive Only
T0 Transistor Output 0 Transistor output 20
Rating: 24V DC = 1 A max. including U.L. on Port
applications nn
Resistive
TC Transistor Output
Common
T1 Transistor Output 1 30
on Port
nn

Table 27 - 24 Volt DC Power Supply Source for Digital Inputs Jumpers

Internal External
3 3 3 3
P3 P8 P3 P8
1 1 1 1
Important: 24 Volt DC supply is only used with modules 20-750-1132C-2R and 20-750-1133C-1R2T.
11-Series I/O with ATEX Module
The 11-Series I/O option module can be used with the ATEX option module,
catalog number 20-750-ATEX. For detailed information on installation of 11-
Series I/O with the ATEX option module, refer to the PowerFlex 750-Series
ATEX User Manual, publication 750-UM003.

11-Series I/O Wiring Examples

Table 28 - 11-Series I/O Module TB1 Wiring Examples
Input/Output Connection Example Required Parameter Changes
Potentiometer Unipolar • Set Direction Mode
Speed Reference Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
10k Ohm Pot. Recommended • Set Selection
10VC Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (11-Series I/O Module)
(2k Ohm Minimum) +10V
• Adjust Scaling
Port nn:51 [Anlg In0 Hi] = 10 Volt (11-Series I/O Module)
Port nn:52 [Anlg In0 Lo] = 0 Volt (11-Series I/O Module)
Ai0– Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
Ai0+
Sh Port 10/11:1803 [VRef A AnlgLo] = 0 Hz
• View Results
Port nn:50 [Anlg In0 Value] (11-Series I/O Module)
11-Series I/O Module TB1 Port 10/11:1892 [VRef Selected]
1 1
P4 P5
2 2
Joystick Bipolar Speed • Set Direction Mode

Reference Port 10/11:930 [Direction Mode] = 1 ‘Bipolar’
±10V Input –10V
• Set Selection
10VC Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (11-Series I/O Module)
+10V • Adjust Scaling
Port nn:51 [Anlg In0 Hi] = +10 Volt (11-Series I/O Module)
Port nn:52 [Anlg In0 Lo] = -10 Volt (11-Series I/O Module)
Ai0– Port 10/11:1802 [VRef A AnlgHi] = +60 Hz
Ai0+ Port 10/11:1803 [VRef A AnlgLo] = -60 Hz
Sh
• View Results
11-Series I/O Module TB1 Port 10/11:1892 [VRef Selected]
1 1
P4 P5
2 2
Analog Input Bipolar Speed • Set Direction Mode

±10V Input Common Ai0– • Set Selection
+ Ai0+ Port 10/11:1800 [VRef A Sel] = Port nn (11-Series I/O Module): 50 [Anlg In0 Value]
Sh
• Adjust Scaling
Port nn: 51 [Anlg In0 Hi] = +10 Volt (11-Series I/O Module)
11-Series I/O Module TB1 Port:52 [Anlg In0 Lo] = -10 Volt nn (11-Series I/O Module)
Port 10/11:1802 [VRef A AnlgHi] = +60 Hz
Port 10/11:1803 [VRef A AnlgLo] = -60 Hz
• View Results
1 1 Port 10/11:1892 [VRef Selected]
P4 P5
2 2

Table 28 - 11-Series I/O Module TB1 Wiring Examples (continued)

Analog Voltage Input • Set Direction Mode
Unipolar Speed Reference Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
0 to +10V Input Common Ai0– • Set Selection
+ Ai0+ Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (11-Series I/O Module)
Sh
• Adjust Scaling
11-Series I/O Module TB1 Port nn:52 [Anlg In1 Lo] = 0 Volt (11-Series I/O Module)
Port 10/11:1802 [VRef A AnlgHi] = 60 Hz
Port 10/11:1803 [VRef A AnlgLo] = 0 Hz
• View Results
P4 P5
2 2
Analog Current Input • Set Direction Mode

0-20 mA Input Common Ai0– • Set Selection
Sh
• Adjust Scaling
Port nn:51 [Anlg In0 Hi] = 20 mA (11-Series I/O Module)
11-Series I/O Module TB1 Port nn:52 [Anlg In0 Lo] = 0 mA or 4 mA (11-Series I/O Module)
• View Results
P4 P5
2 2
Analog Voltage Output • Configuration

±10V, 0…20 mA Bipolar Port nn:70 [Anlg Out Type], bit 0 = 0 (11-Series I/O Module)
+10V Unipolar • Set Selection
+ – Port nn:75 [Anlg Out0 Sel] (11-Series I/O Module) = Port 10/11:1044 [Motor Vel Fb]
Ao0–
Ao0+ • Adjust Scaling
Sh Port nn:78 [Anlg Out0 DataHi] = 60 Hz (11-Series I/O Module)
Port nn:79 [Anlg Out0 DataLo] = 0 Hz (11-Series I/O Module)
11-Series I/O Module TB1 Port nn:80 [Anlg Out0 Hi] =10V/20 mA (11-Series I/O Module)
Port nn:81 [Anlg Out0 Lo] = 0V/0 mA (11-Series I/O Module)
• View Results
Port nn:77 [Anlg Out0 Data] (11-Series I/O Module)
Port nn:82 [Anlg Out0 Val] (11-Series I/O Module)


2-Wire Control Non- • Set Direction Mode
Reversing Stop-Run
Port 10/11:930 [Direction Mode] = 2 ‘Rev Disable’
24V DC internal supply Di0 • Set Selection
Di0P Port 00:120 [DI M Run] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (11-Series I/O Module)
• View Results
Port nn:1 [Dig In Sts] (11-Series I/O Module)
11-Series I/O Module TB1 Port 10/11:354 [Motor Side Sts 1]
3 3
P3 P8
1 1
2-Wire Control Reversing • Set Direction Mode

External 24 volt supply Run Fwd
Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
20-750-1132C-2R Di0 • Set Selection
Run Rev Di0P Port 00:121 [DI M Run Forward] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (11-Series I/O
20-750-1133C-1R2T Di1
Di1P Module)
Port 00:122 [DI M Run Reverse] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (11-Series I/O
+24V Ip Module)
Common Ic • View Results
Port 10/11:354 [Motor Side Sts 1]
11-Series I/O Module TB1
3 3
P3 P8
1 1
3-Wire Control • Set Selection

Internal supply Stop Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (11-Series I/O Module)
Start Di0 Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (11-Series I/O Module)
Di0P
Di1 • View Results
Di1P Port nn:1 [Dig In Sts] (11-Series I/O Module)
3 3
P3 P8
1 1


External 24 volt supply Stop Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (11-Series I/O Module)
20-750-1132C-2R Start Di0 Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (11-Series I/O Module)
Di0P • View Results
20-750-1133C-1R2T Di1
+24V Ip
Common Ic
3 3
P3 P8
1 1

External 120 volt supply Stop Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (11-Series I/O Module)
20-750-1132D-2R Start Di0 Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (11-Series I/O Module)
Di0P • View Results
Di1
+120V Ip
Common Ic
3 3
P3 P8
1 1


Digital Input • Set Selection
PLC Output Module Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (11-Series I/O Module)
External supply Control from Di0 Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (11-Series I/O Module)
Prog. Controller • View Results
Di1
10k Ohm, 2 Watt Port 10/11:354 [Motor Side Sts 1]
(See Note)
Note: Pull down resistors may be required by some PLC interfaces.
+120V AC/24V DC Ip
Neutral/Common Ic

OR
PLC
1756-0B16D
+DC-0 2 1 OUT-0 Di0

+DC-0 4 3 OUT-1 Di1
+DC-0 6 5 OUT-2
+DC-0 8 7 OUT-3
+DC-0 10 9 OUT-4 Ip
+DC-0 12 11 OUT-5 Ic
+DC-0 14 13 OUT-6
GND-0 16 15 OUT-7
+DC-1 18 17 OUT-8 +24V DC Common
+DC-1 20 19 OUT-9
+DC-1 22 21 OUT-10
+DC-1 24 23 OUT-11
+DC-1 26 25 OUT-12
+DC-1 28 27 OUT-13
+DC-1 30 29 OUT-14
GND-1 32 31 OUT-15
GND-1 34 33 Not Used
Not Used 36 35 Not Used
PLC TB 11-Series I/O Module TB1
3 3
P3 P8
1 1


Digital Output • Set Selection
Internal supply Port nn:20 [TO0 Sel] (11-Series I/O Module) = Port 10/11:354 [Motor Side Sts 1], bit 7 =
20-750-1133C-1R2T +24V Faulted
24VC
• View Results
Port nn:5 [Dig Out Sts] (11-Series I/O Module)
T0
TC
T1
Main Control Board TB1

3 3
P3 P8
1 1

External supply Port nn:20 [TO0 Sel] (11-Series I/O Module) = Port 10/11:354 [Motor Side Sts 1], bit 7 =
20-750-1133C-1R2T Faulted
T0 • View Results
TC Port nn:5 [Dig Out Sts] (11-Series I/O Module)
T1
+24V Common
OR
PLC
1756-1B16
IN-1 IN-0
IN-3 IN-2
IN-4 T0
IN-5
TC
IN-7 IN-6 +24VDC T1
GND-0 GND-0
Common
IN-9 IN-8
IN-11 IN-10
IN-13 IN-12
IN-15 IN14
GND-1 GND-1

Table 29 - 11-Series I/O Relay Wiring Examples

Relay Output 11-Series I/O Module • Set Selection
External supply Port nn:10 [RO0 Sel] (11-Series I/O Module) = Port 10/11:354 [Motor Side Sts 1], bit 7 =
Faulted
• View Results
R1NO Port nn:5 [Dig Out Sts] (11-Series I/O Module)
R1C
R1NC
or R0NO
R0C
R0NC
Power
Source
22-Series I/O Module

Table 30 - Input Mode Jumpers
20-750-2262C-2R (24 Volts DC) Jumper Voltage Mode Current Mode
20-750-2263C-1R2T (24 Volts DC) Position
20-750-2262D-2R (120 Volts AC)
Ai1 Ai1
Ai0 Ai0


Param (5)
Sh
Ptc– Motor PTC (–) Motor protection device (Positive Temperature 40
Coefficient).(2) on Port nn
Ptc+ Motor PTC (+)
Ao0– Analog Out 0 (–) Bipolar, ±10V, 11 bit & sign, 2 k ohm minimum 75
Sh load. on Port nn
Sh Ao0+ Analog Out 0 (+)
PTC–
PTC+
4-20 mA, 11 bit & sign, 400 ohm maximum load.
Ao0–
Ao0+
Ao1– Analog Out 1 (–) 85
Ao1–
Ao1+
Ao1+ Analog Out 1 (+) on Port nn
–10V
10VC
+10V
Ai0– –10V –10 Volt Reference 2k ohm minimum.
Ai0+
Ai1–
Ai1+ 10VC 10 Volt Common For (–) and (+) 10 Volt references.
24VC
+24V
DiC +10V +10 Volt Reference 2k ohm minimum.
Di0
Isolated (3), bipolar, differential, 11 bit & sign.

Di1
Di2
Di3
Ai0– Analog Input 0 (–) 50, 70
Di4 Voltage Mode: ±10V @ 88k ohm input impedance. on Port nn
Di5 Ai0+ Analog Input 0 (+) Current Mode: 0-20 mA @ 93 ohm input
Ai1– Analog Input 1 (–) impedance. 60, 70
Ai1+ Analog Input 1 (+) on Port nn
24VC 24 Volt Common Drive supplied logic input power.
200 mA max. per I/O module
+24V +24 Volt DC 600 mA max per drive
Di C Digital Input Common for Digital Inputs 0…5
Common
Di 0 Digital Input 0 (1) 24V DC (30V DC Max.) - Opto isolated 1
Di 1 Digital Input 1 (1) High State: 20…24V DC 11.2 mA DC on Port nn
Low State: 0…5V DC
Di 2 Digital Input 2 (1)
120V AC (132V AC Max.) 50/60 Hz (4) - Opto
Di 3 Digital Input 3 (1) isolated
Di 4 Digital Input 4 (1) High State: 100…132V AC
Low State: 0…30V AC
Di 5 Digital Input 5 (1)
(1) Digital Inputs are either 24 Volts DC (2262C) or 120 Volts AC (2262D) based on module catalog number. Ensure applied voltage is
correct for I/O module.
(2) See HW Input PTC on page 158 for PTC data.
(3) Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common
mode immunity.
(4) For CE compliance use shielded cable. Cable length should not exceed 30 m (98 ft).
(5) I/O Module parameters will also have a Port designation.
ATTENTION: Risk of equipment damage exists. Ensure that the correct

voltage is applied to the I/O Module digital inputs. Refer to the I/O Module
catalog number to determine the voltage rating.
• 20-750-2262C-2R is rated 24 Volts DC
• 20-750-2263C-1R2T is rated 24 Volts DC
• 20-750-2262D-2R is rated 120 Volts AC

Table 32 - TB2 Terminal Designations (2 Relay Outputs: 2R)

Param
R0NO 240V AC, 24V DC, 2 A max. 101,
R0C
R0NC
R1NO R0NC Relay 0 N.C. on Port
R1C nn
R1NC Relay Normally Closed contact output:
R1NO Relay 1 N.O. 240V AC, 24V DC, 2 A max. 20, 110,
Resistive Only 111,
nn
Table 33 - TB2 Terminal Designations (1 Relay and 2 Transistor Outputs: 1R2T)

Param
R0NO 240V AC, 24V DC, 2 A max. 101,
R0C R0C Relay 0 Common 105, 106
R0NC
T0 R0NC Relay 0 N.C. on Port
TC nn
T1 Relay Normally Closed contact output:
240V AC, 24V DC, 2 A max.
Resistive Only
T0 Transistor Output 0 Transistor output 20
Rating: 24V DC = 1 A max. on Port
24V DC = 0.4 A Max for U.L. nn
applications
TC Transistor Output
Common Resistive
T1 Transistor Output 1 30
on Port
nn

22-Series I/O Wiring Examples

Table 34 - 22-Series I/O Module TB1 Wiring Examples
Potentiometer Unipolar • Set Direction Mode
Speed Reference Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
10k Ohm Pot. Recommended 10VC • Set Selection
(2k Ohm Minimum) +10V Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (22-Series I/O Module)
Ai0–
Ai0+ • Adjust Scaling
22-Series I/O Module TB1 Port 10/11:1803 [VRef A AnlgLo] = 0 Hz
• View Results
Port 10/11:1892 [VRef Selected]
Joystick Bipolar Speed • Set Direction Mode
±10V Input • Set Selection
–10V Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (22-Series I/O Module)
10VC
+10V • Adjust Scaling
Ai0– Port nn:51 [Anlg In0 Hi] = +10 Volt (22-Series I/O Module)
Ai0+
Port nn:52 [Anlg In0 Lo] = -10 Volt (22-Series I/O Module)
22-Series I/O Module TB1 • View Results
Analog Input Bipolar Speed • Set Direction Mode
±10V Input Common Ai0– • Set Selection
• Adjust Scaling
Port nn:51 [Anlg In0 Hi] = +10 Volt (22-Series I/O Module)
22-Series I/O Module TB1 Port nn:52 [Anlg In0 Lo] = -10 Volt (22-Series I/O Module)
• View Results
Analog Voltage Input • Set Direction Mode
0 to +10V Input Common Ai0– • Set Selection
+ Ai0+
Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (22-Series I/O Module)
• Adjust Scaling
22-Series I/O Module TB1 Port nn:51 [Anlg In1 Hi] = 10 Volt (22-Series I/O Module)
Ai1 • View Results
Ai0 Port 10/11:1892 [VRef Selected]


Analog Current Input • Set Direction Mode
0-20 mA Input Common Ai0– • Set Selection
+ Ai0+
Port 10/11:1800 [VRef A Sel] = Port nn:50 [Anlg In0 Value] (22-Series I/O Module)
• Adjust Scaling
22-Series I/O Module TB1 Port nn:51 [Anlg In0 Hi] = 20 mA (22-Series I/O Module)
Port nn:52 [Anlg In0 Lo] = 0 mA (22-Series I/O Module)
Ai1 • View Results
Ai0 Port nn:50 [Anlg In0 Value] (22-Series I/O Module)
HW Input PTC • Configuration

Standard = DIN 44082 Port nn:40 [PTC Cfg] = 0 ‘Ignore,’ 1 ‘Alarm,’ 2 ‘Flt Minor,’
PTC Nominal = 1.8 k Ohm 1.8k Ptc– 3 ‘Flt CoastStop,’ 4 ‘Flt RampStop,’ or 5 ‘Flt CL Stop’ (22-Series I/O Module)
PTC Ptc+
PTC Trip = 3.1 k Ohm • View Results
Port nn:41 [PTC Sts] (22-Series I/O Module)
PTC Reset = 2.2 k Ohm Port nn:42 [PTC Raw Value] (22-Series I/O Module)
Short Circuit Trip = 300 Ohm 22-Series I/O Module TB1
ATTENTION: To avoid an electric shock hazard, the connection of the motor

temperature sensor requires double or reinforced insulation between motor live
parts and the PTC.
Analog Voltage Output • Configuration

±10V, 0…20 mA Bipolar Port nn:70 [Anlg Out Type], bit 0 = 0 (22-Series I/O Module)
+10V Unipolar • Set Selection
+ – Port nn:75 [Anlg Out0 Sel] = Port 10/11:1044 [Motor Vel Fb] (22-Series I/O Module)
Ao0–
Ao0+ • Adjust Scaling
Port nn:78 [Anlg Out0 DataHi] = 60 Hz (22-Series I/O Module)
Port nn:79 [Anlg Out0 DataLo] = 0 Hz (22-Series I/O Module)
22-Series I/O Module TB1 Port nn:80 [Anlg Out0 Hi] =10V/20 mA (22-Series I/O Module)
Port nn:81 [Anlg Out0 Lo] = 0V/0 mA (22-Series I/O Module)
• View Results
Port nn:77 [Anlg Out0 Data] (22-Series I/O Module)
Port nn:82 [Anlg Out0 Val] (22-Series I/O Module)
2-Wire Control Non- • Set Direction Mode
Reversing Port 10/11:930 [Direction Mode] = 2 ‘Rev Disable’
Stop-Run • Set Selection
24V DC internal supply 24VC
+24V Port 00:120 [DI M Run] = Port nn (22-Series I/O Module): 1 [Dig In Sts], bit 0 = Input 0
Di C
Di 0 • View Results
2-Wire Control Reversing • Set Direction Mode
+24V Common
External 24 volt supply Port 10/11:930 [Direction Mode] = 0 ‘Unipolar’
20-750-2262C-2R • Set Selection
20-750-2263C-1R2T Run Fwd Di C Port 00:121 [DI M Run Forward] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (22-Series I/O
Di 0
Run Rev Di 1 Module)
Port 00:122 [DI M Run Reverse] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (22-Series I/O
Module)
• View Results


Internal supply Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (22-Series I/O Module)
24VC Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (22-Series I/O Module)
+24V
Stop Di C
• View Results
Di 0 Port nn:1 [Dig In Sts] (22-Series I/O Module)
Di 1 Port 10/11:354 [Motor Side Sts 1]
Start

3-Wire Control +24V Common
• Set Selection
External 24 volt supply Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (22-Series I/O Module)
20-750-2262C-2R Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (22-Series I/O Module)
Stop Di C
20-750-2263C-1R2T Di 0
• View Results
Start

3-Wire Control +120V Common
• Set Selection
External 120 volt supply Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (22-Series I/O Module)
20-750-2262D-2R Port 00:117 [DI M Start] = Port nn:1 [Dig In Sts], bit 1 = Input 1 (22-Series I/O Module)
Stop Di C
Di 0
• View Results
Start


Digital Input Neutral/
• Set Selection
PLC Output Module Common Port 00:108 [DI M Stop] = Port nn:1 [Dig In Sts], bit 0 = Input 0 (22-Series I/O Module)
10k Ohm, 2 Watt Port 00:117 [DI M Start] = Port nn: 1 [Dig In Sts], bit 1 = Input 1 (22-Series I/O Module)
DiC
Control from Di0 • View Results
Prog. Controller Di1 Port nn:1 [Dig In Sts] (22-Series I/O Module)
Internal supply Port nn:20 [TO0 Sel] (22-Series I/O Module) = Port 10/11:354 [Motor Side Sts 1], bit 7 =
24VC Faulted
20-750-2263C-1R2T +24V
• View Results
Port nn:5 [Dig Out Sts]s (22-Series I/O Module)
T0
TC
T1

Digital Output
External supply
20-750-2263C-1R2T
T0
TC
T1
+24V Common
OR
PLC
1756-1B16
IN-0 T0
GND-0 TC
T1
OR +24VDC Common
PLC
1756-1V16
DC-0+
IN-0 T0
TC
T1
+24VDC Common
Table 35 - 22-Series I/O Relay Wiring Examples

Relay Output 22-Series I/O Module • Set Selection
External supply Port nn:10 [RO0 Sel] (22-Series I/O Module) = Port 10/11:354 [Motor Side Sts 1], bit 7 =
Faulted
• View Results
R1NO Port nn:5 [Dig Out Sts] (22-Series I/O Module)
R1C
R1NC
or R0NO
R0C
R0NC
Power
Source

Safe Torque Off Option The safe torque off option is just one component in a safety control system.
Components in the system must be chosen and applied appropriately to
Module achieve the desired level of operational safety. For detailed information on
applying this option, refer to the PowerFlex 750-Series Safe Torque Off User
Manual, publication 750-UM002.

20-750-S
Terminal Name Description
SP+ +24 Volt Safety Power User-supplied power: 24 volt ±10%
SP+ SP-
SE+ SE- 45 mA typical
SP- Safety Power Common
Sd Sd
SE+ +24 Volt Safety Enable User-supplied power: 24 volt ±10%
25 mA typical
SE- Safety Enable Common
Sd Shield Terminating point for wire shields when an EMC
Sd Shield
Safety Input Connection Example

Power Supply SP-
Common
+24V SP+
SE- Common
SE+ +24V
Sd Sd
Important: Only break the 24V DC user-supplied power feeding the option
module. Do not remove the line voltage from the 24V DC power supply.
Cabling
Safety input wiring must be protected against external damage by cable

ducting, conduit, armored cable or other means. Shielded cable is required.
Power Supply Requirements
The external power supply must conform to the Low Voltage Directive 2006/
95/EC, by applying the requirements of EN61131-2 Programmable
Controllers, Part 2 - Equipment Requirements and Tests and one of the
following:
• EN60950 - SELV (Safety Extra Low Voltage)
• EN60204 - PELV (Protective Extra Low Voltage)
• IEC 61140 Safety Class III (SELV or PELV)
• UL 508 Limited Voltage/Current Circuit
• 24V DC ±10% must be supplied by a power supply that complies with
IEC/EN 61558-1
For planning information, refer to the guidelines in Industrial Automation

Wiring and Grounding Guidelines, publication 1770-4.1.

Port Assignment
When used in an Integrated Motion application, the Safe Torque Off option
must be installed in Port 06.
Only one safety option module can be installed at a time. Multiple safety
options or duplicate safety option installations are not supported.
Jumper Settings
Ensure the hardware enable jumper (ENABLE) on the main control board is
installed. Refer to page 141 for location. If not installed, the drive will fault
when powered up.
Ensure the safety enable jumper (SAFETY) on the main control board is
removed. Refer to page 142 for location.

Safe Speed Monitor Option The Safe Speed Monitor option is just one component in a safety control
system. Components in the system must be chosen and applied appropriately
Module to achieve the desired level of operational safety. For detailed information on
applying this option, refer to the Safe Speed Monitor Option Module for
PowerFlex 750-Series AC Drives Safety Reference Manual, publication 750-
RM001.
20-750-S1 Table 37 - TB1 Terminal Designations

Terminal Name Signal Name Description
S11 Pto0 TEST_OUT_0 Pulse test source for safety inputs.
S11
S11
S11
S11
S21
S21
S11
S21
S21 Pto1 TEST_OUT_1 Pulse test source for safety inputs.
S21
S21

Param
S34 Res0 Reset
52 Dco1 Door Control Output. 74
Enables pulse testing.
51 Dco0
78 Slo1 Safe Limited Speed Output. 73
68 Slo0
44 Sso1 Safe Stop Output. 72
S34
34 Sso0
52
51
78 X42 Lmi1 Lock Monitoring Input 60
68
44
34
X42
X32 Lmi0
X32
S42
S32
S62
S42 Dmi1 Door Monitoring Input 58
S52
S82
S72 S32 Dmi0
S22
S12
A2
A1
S62 Sli1 Safe Limited Speed Input 52
S52 Sli0
S82 Esm1 Enabling Switch Monitoring Input 54
S72 Esm0
S22 Ssi1 Safe Stop Input 44
S12 Ssi0
A2 24VC Customer supplied 24V DC. Module is not functional
without these connections.
A1 +24V

Cabling
20-750-S1 20-750-DENC-1
ducting, conduit, armored cable or other means.
Shielded cable is required.
When installed in a Frame 8 or larger drive, an EMC Core Kit, catalog number
20-750-EMCSSM1-F8, is required.
Feedback Devices
The Safe Speed Monitor option must be used with one of the following
feedback devices.
• Dual Incremental Encoder module, catalog number 20-750-DENC-1
• Universal Feedback module catalog number 20-750-UFB-1
Port Assignment
The Safe Speed Monitor option and the feedback device must be installed on
the same backplane using ports 4, 5, or 6.
When used in an Integrated Motion application, the Safe Speed Monitor

option must be installed in port 06.
Only one safety option module can be installed at a time. Multiple safety
options or duplicate safety option installations are not supported.
Jumper Settings
Ensure the hardware enable jumper (ENABLE) on the main control board is
installed. Refer to page 141 for location. If not installed, the drive will fault
when powered up.
Ensure the safety enable jumper (SAFETY) on the main control board is
removed. Refer to page 142 for location.
Parameter Settings
There are required parameter settings when used with the Universal Feedback
module.
• Set Safe Speed Monitor parameter 28 [Fbk 1 Type] to option 0 ‘Sine/
Cosine.’
• Set Universal Feedback parameter 6 [FB0 Device Sel] to a Sine/Cosine
type device.

Integrated Safety - Safe The integrated safety - safe torque off option module is just one component in
a safety control system. Components in the system must be chosen and applied
Torque Off Option Module appropriately to achieve the desired level of operational safety. For detailed
information on applying this option, refer to the PowerFlex 755 Integrated
Safety - Safe Torque Off User Manual, publication 750-UM004.
20-750-S3
Si0 Safety input 0 Safety input 0
Si0
SC Safety common Safety power common
SC
Si1 Si1 Safety input 1 Safety input 1
SC
SP
SC Safety common Safety power common
SP Safety power +24 volt from customer-supplied SELV/PELV safety power
Safety Input Connection Example

Power Supply
Si0 +24V
SC
Si1
SC Common
SP
IMPORTANT The National Electrical Code and local electrical codes take precedence over
the values and methods provided.
Cabling

ducting, conduit, armored cable, or other means.
Shielded cable is required. For proper shield termination, follow the

installation requirements that are related to EN 61800-3 and the EMC
Directive as described in this publication.
Power Supply Requirements
The external power supply must conform to the Low Voltage Directive 2006/
95/EC, by applying the requirements of EN61131-2 Programmable
Controllers, Part 2 - Equipment Requirements and Tests, and one of the
following:
• EN60950 - SELV (Safety Extra Low Voltage)
• EN60204 - PELV (Protective Extra Low Voltage)
• IEC 61140 Safety Class III (SELV or PELV)
• UL 508 Limited Voltage/Current Circuit

• 24V DC ±10% must be supplied by a power supply that complies with

IEC/EN 61558-1.
For planning information, refer to the guidelines in Industrial Automation

Wiring and Grounding Guidelines, publication 1770-4.1.
DeviceNet Option Module For complete information on the DeviceNet Option Module, refer to the
PowerFlex 750-Series Drive DeviceNet Option Module User Manual,
publication 750COM-UM002.
Table 40 - DeviceNet Option Module LED Indication

20-750-DNET
LED Name Description
1 PORT DPI Connection Status
1
2 MOD Option Module Status
2
3 3 NET A DeviceNet Status
Table 41 - DeviceNet Option Module Rotary Switches

Switch Name Description
1 Data Rate Switch Sets the DeviceNet data rate at which the option
module communicates.
1
2 Node Address Sets the node address of the option module.
2 Switches

Terminal Color Signal Function
5 Red V+ Power Supply
4 White CAN_H Signal High
5 3 Bare SHIELD Shield

4
3 2 Blue CAN_L Signal Low
2 1 Black V- Common
1

ControlNet Option Module For complete information on the ControlNet Option Module, refer to the
PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User
Manual, publication 750COM-UM003.
Table 43 - ControlNet Option Module LED Indication

20-750-CNETC
1
2 2 MOD Option Module Status
3 3 NET A ControlNet Channel A Status
4
4 NET B ControlNet Channel B Status
Table 44 - ControlNet Option Module Rotary Switches

1 TENS Switch Sets the node address of the option module.
1 2 ONES Switch
Table 45 - Coax Receptacles

Receptacle Name Description
1 Channel A Channel A BNC connection to the network.
2 Channel B Channel B (redundant) BNC connection to the network.
1

Dual-Port EtherNet/IP Option For complete information on the Dual-Port EtherNet/IP Option Module,
refer to the PowerFlex 20-750-ENETR Dual-Port EtherNet/IP Option
Module Module User Manual, publication 750COM-UM008.
Table 46 - EtherNet Option Module LED Indication

20-750-ENETR
1
3 3 NET A Network Port 01 Status
4
4 NET B Network Port 02 Status
Table 47 - EtherNet Option Module Rotary Switches

1 HUNDREDS Sets the node address of the option module.
Switch
1
2 TENS Switch
2 3 ONES Switch
Table 48 - J4 Jumper
Adapter Mode Tap Mode
ADPTR
ADPTR
TAP
TAP
J4
J4
MODE MODE
Table 49 - Ethernet Connectors

Connector Name Description
1 ENET1 Ethernet RJ45 connection to the network.
1
2 2 ENET2
3 3 ENET3 Connection for the short Ethernet cable (provided
(DEVICE) with option module) to the Ethernet port on the
PowerFlex 755 drive embedded EtherNet/IP
adapter. This is used only for CIP Motion data
transfer.

Profibus Option Module For complete information on the Profibus Option Module, refer to the
PowerFlex 20-750-PBUS Profibus DPV1 Option Module User Manual,
Table 50 - Profibus Option Module LED Indication

20-750-PBUS
1
3 3 NET A ControlNet Channel A Status
Table 51 - Profibus Option Module Node Address Switches

1 Endianness Selection Switch Sets endianness of data transmitted over
1 (Switch 8) network.
2 2 Node Address Switches Sets the node address of the option module.
(Switches 1…7)
Table 52 - Profibus Option Module Selection Jumper

Profibus Mode Profidrive Mode (1)
P2 P2
(1) Profidrive Mode is not yet supported. Changing the jumper position has no effect.
Profibus is selected in both positions.
Table 53 - Network Connector

Name Description
Profibus DB9 Profibus connection to the
Female Connector network.

BACnet/IP Option Module For complete information on the BACnet/IP Option Module, refer to the
PowerFlex 20-750-BNETIP BACnet/IP Option Module User Manual,
Table 54 - BACnet/IP Option Module LED Indication

20-750-BNETIP
1
3 3 NET A BACnet Status
Table 55 - P4 Address Selection Jumper

Jumper Position Description
Default network address.
1 2 3
P4
Configured network address.

1 2 3
P4
Table 56 - Ethernet Connector

Name Description
Ethernet RJ45 BACnet/IP connection to the
Connector Ethernet network.

Single Incremental Encoder

Option Module
20-750-ENC-1 Table 57 - Single Incremental Encoder Specifications

Consideration Description
Input Differential or Single Ended operation, Constant Current Sink operation ~10 mA,
5V DC minimum to 15V DC maximum sourcing 10 mA
minimum high state voltage of 3.5V DC
maximum low state voltage of 0.4V DC
Maximum Cable Length 30 m (100 ft) @ 5V, 183 m (600 ft) @ 12V
Maximum Input Frequency 250 kHz

Sd Shield Terminating point for wire shields when an EMC
Sd 12 plate or conduit box is not installed.
Com 5
A A- 12 +12 Volt DC Power Power supply for encoder 250 mA.
B B-
Z Z- Com Common +12V and +5V Common
+24 24C
HmC Hm 5 +5 Volt DC Power Power supply for encoder 250 mA.
A Encoder A Single channel or quadrature A input.
A- Encoder A (NOT)
B Encoder B Quadrature B input.
B- Encoder B (NOT)
Z Encoder Z Pulse or marker input.
Z- Encoder Z (NOT)
+24 +24 Volt Power source for homing input.
24C Common
HmC Homing Input Common Captures the AB edge counter.
Hm Homing Input

Table 59 - Single Incremental Encoder Sample Wiring

I/O Connection Example
Encoder Power by Drive Com
12V DC, 250 mA
OR Sh
5V DC, 250 mA +12 VDC
+5
Separately Powered Encoder –

Com
Sh
Encoder Signal –
Single-Ended, Dual Channel
Com
Sh
A A-
B B-
Z Z-
Encoder Signal –
Differential, Dual Channel Sh
A-
A
B-
B
Z-
Z
Homing Signal –
Internal Drive Power
+24V 24VC
HmC Hm
Home Switch
Homing Signal –
External Power
HmC Hm
Home Switch
Common +24V
External Power Supply

Dual Incremental Encoder

Option Module
20-750-DENC-1 Table 60 - Dual Incremental Encoder Jumper Settings

Jumper Enabled Position Storage Position
P3 - Safety Jumper
Enables use with speed P3 P3
monitoring safety option
(20-750-S1).
P4 - 12V Jumper
Enables use with 12 volt
supply in “Enabled”
position and 5 volt supply
in “Storage” position.
P4 P4
20-750-S1 20-750-DENC-1
Table 61 - Dual Incremental Encoder Specifications

Input Differential or Single Ended operation, Constant Current Sink operation ~10 mA
5V DC minimum to 15V DC maximum sourcing 10 mA
Maximum Cable Length 30 m (100 ft) @ 5V, 183 m (600 ft) @ 12V
IMPORTANT When used with the Safe Speed Monitor option, both modules must be
installed on the same backplane using ports 4, 5, or 6.
See Important statement on this page.

Table 62 - Dual Incremental Encoder Terminal Designations

ES +12 or +5 Volt DC Power Power supply for Encoder 0, 250 mA.
ES EC EC Common +12V and +5V Encoder 0, common

0A 0A-
0B 0B- 0A Encoder 0: A Single channel or quadrature A input.
0Z 0Z-
Sd Sd 0A- Encoder 0: A (NOT)
ES EC
1A 1A- 0B Encoder 0: B Quadrature B input.
1B 1B-
1Z 1Z-
0B- Encoder 0: B (NOT)
24 24C 0Z Encoder 0: Z Pulse or marker input.
Hm HmC
0Z- Encoder 0: Z (NOT)
Sd Encoder Shield Terminating point for wire shields when an EMC
Sd Encoder Shield
ES +12 or +5 Volt DC Power Power supply for Encoder 1, 250 mA.
EC Common +12V and +5V Encoder 1, common
1A Encoder 1: A Single channel or quadrature A input.
1A- Encoder 1: A (NOT)
1B Encoder 1: B Quadrature B input.
1B- Encoder 1: B (NOT)
1Z Encoder 1: Z Pulse or marker input.
1Z- Encoder 1: Z (NOT)
24 +24 Volt Power source for homing input.
24C Common
Hm Homing Input Captures the AB edge counter.
HmC Homing Input Common
Wiring Examples - Single Incremental Encoder Option Module Connections

Figure 69 - Homing Signal – External Power
Hm HmC
Home Switch
+24V Common
External Power Supply

Figure 70 - Differential Dual Channel with Z Channel
Single Incremental Encoder Encoder TB

Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm
Figure 71 - Differential Dual Channel without Z Channel

Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm
Figure 72 - Differential Dual Channel with Z Channel with External Power Supply
Common
Encoder
Power Supply
+
Shield
Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm

Figure 73 - Single-Ended, Dual Channel

Option Module TB
Sh Shield
12V Enc +12V
Com Enc Ret
5V Enc +5V
A Enc A
A- /Enc A
B Enc B
B- /Enc B
Z Enc Z
Z- /Enc Z
+24V
24VC
HmC
Hm
Wiring Examples - Dual Incremental Encoder Option Module Connections

Figure 74 - Differential Dual Channel with Z Channel
Dual Incremental Encoder Primary

Option Module TB Encoder TB
ES Enc +12V
EC Enc Ret
0A Enc A
0A- /Enc A
0B Enc B
0B- /Enc B
0Z Enc Z
0Z- /Enc Z
Sd Shield
Sd
ES Enc +12V
EC Enc Ret
1A Enc A
1A- /Enc A
1B Enc B
1B- /Enc B
1Z Enc Z
1Z- /Enc Z
24 Shield
24C Secondary
Hm
HmC Encoder TB

Universal Feedback Option

Module
Table 63 - Universal Feedback Option Module LED Indication

20-750-UFB-1
LED Name Color State Description
1 1 Board Unlit Off Not powered.

2 Green Flashing Initializing, not active.
Communication lost, attempting to reconnect.
Steady Operational, no faults are present.
Red Flashing Module error.
• Check 1 [Module Sts]
Steady Normal operation.
Module is booting.
Fatal module error.
• Cycle power
• Flash update module firmware
• Replace module
Yellow Flashing A type 2 alarm condition exists.
Steady A type 1 alarm condition exists.
Yellow / Flashing Module is flash updating.
Green Alternately
2 DPI Unlit Off Not powered. Not communicating.
Green Flashing Module is attempting to communicate with the DPI
host.
Steady • Properly connected and communicating.
• Module is flash updating.
Red Flashing Module is not communicating with the DPI host.
Steady DPI communication failure such as invalid port.
Yellow Flashing Normal operation.
Steady Peripheral is connected to a SCANport product and
does not support a SCANport compatibility mode.

Table 64 - Universal Feedback Option Module DIP Switch Settings - Safety Application
Safety Channel Selection DIP Switch Settings (1)
Primary Safety Channel
To connect feedback signals to the Primary Safety Channel, set: S1 S2 S3
S1 sliders to ON
S2 sliders to OFF
S3 slider to ON
Secondary Safety Channel

To connect feedback signals to the Secondary Safety Channel, set: S1 S2 S3
S1 sliders to OFF
S2 sliders to ON
S3 slider to ON
Primary and Secondary Safety Channels

To connect feedback signals to both the Primary and Secondary Safety Channels, S1 S2 S3
set:
S1 sliders to ON
S2 sliders to ON
S3 slider to ON
(1) DIP switches only function when safety channels are used.


-Sn +Sn -Sn Sine (–) Positive and negative terminals for Sine and
-Cs +Cs Cosine signals.
IS OS +Sn Sine (+) For use with 5V incremental encoders only.
-Xc +Xc
-Xd +Xd -Cs Cosine (–)
-Hf +Hf
5c +5 +Cs Cosine (+)
12c +12
-A A
Is Inner Shield Heidenhain inner shield terminal
-B B Os Outer Shield Cable shield terminal
-Z Z
-Xc Channel X Clock (–) Negative clock terminal (Channel X)
+Xc Channel X Clock (+) Positive clock terminal (Channel X)
-Xd Channel X Data (–) Negative data terminal (Channel X)
+Xd Channel X Data (+) Positive data terminal (Channel X)
-Hf Heidenhain Supply Feedback (–) For incremental feedback applications, tie
terminal -Hf to 5c and terminal +Hf to +5
+Hf Heidenhain Supply Feedback (+) for proper voltage regulation.
5c Common +5V Common
+5 +5 Volt DC Power Power supply for encoder 250 mA
12c Common +12V Common
+12 +12 Volt DC Power Power supply for encoder
(10.5V @ 250 mA)
-A Encoder A (NOT) Single channel or quadrature A input or
encoder output.(1)
A Encoder A
-B Encoder B (NOT) Quadrature B input or encoder output.(1)
B Encoder B
-Z Encoder Z (NOT) Pulse or marker input or encoder output.(1)
Z Encoder Z
(1) Inputs support 5V incremental encoders only. The encoder outputs differential voltage is 3.3V.

-Hm +Hm -Hm Home Input (–) 12V DC @ 9 mA to 24V DC @ 40 mA

-R0 +R0
-R1 +R1 +Hm Home Input (+)
-YC +YC
-YD +YD -R0 Registration Input 0 (–) Positive and negative encoder registration
terminals.
+R0 Registration Input 0 (+) 12V DC @ 9 mA to 24V DC @ 40 mA
-R1 Registration Input 1 (–)
+R1 Registration Input 1 (+)
-Yc Channel Y Clock (–) Negative clock terminal (Channel Y)
+Yc Channel Y Clock (+) Positive clock terminal (Channel Y)
-Yd Channel Y Data (–) Negative data terminal (Channel Y)
+Yd Channel Y Data (+) Positive data terminal (Channel Y)

IMPORTANT Only one linear feedback device can be connected to the option module.
Wire the device to either Channel X on TB1 or Channel Y on TB2.
Table 67 - Universal Feedback Incremental AquadB Encoder

Input Differential or Single Ended operation, Constant Current Sink operation ~10 mA
3.5V DC minimum to 7.5V DC maximum sourcing 10 mA
Maximum Cable Length 30 m (100 ft) @ 5V
Table 68 - Supported Encoders

Consideration Heidenhain (EnDat) SSI Stegmann BiSS Stahl (linear) Temposonics
(Hiperface) (linear)
Encoder Voltage 5V @ 250 mA 10.5V @ 250 mA 10.5V @ 250 mA 10.5V @ 250 mA External Supplied 24V External Supplied 24V
Supply
High-Resolution Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P Sine/Cosine 1V P-P n/a n/a
Signal
Maximum Cable 100 m 100 m 90 m 100 m 100 m 100 m
Length
Update Rate(1) 102.4 s 102.4 s 102.4 s 102.4 s 0.5/1.0/1.5/2.0 ms 0.5/1.0/1.5/2.0 ms
Maximum Input 163.8 kHz 163.8 kHz 163.8 kHz 163.8 kHz n/a n/a
Frequency
(1) The Universal Feedback Encoder Option Module will acquire the position with the update rates displayed.
Motor Power Cables For detailed information on 2090-Series flying-lead motor cables, refer to the
Kinetix Motion Accessories Specifications Technical Data, publication
GMC-TD004.
Feedback Device Resolution When using a PowerFlex 755 drive to control a permanent magnet motor, the
motor feedback device must have a resolution so that the number of pulses per
revolution (PPR) is an exponent of two.
For example: 512, 1024, 2048, 4096, 8192…524288, 1048576…
Motor Feedback Wiring The Table 69 includes a list of motor, feedback device and cable wiring
examples.
Examples

Table 69 - Motor Feedback Wiring Examples

If you are using this motor and/or feedback device… and this cable… See this wiring
example…
Heidenhain EnDat angle encoder (e.g., RCN729/829) with internal power supply supplied with encoder Figure 75 - on page 181
Heidenhain EnDat angle encoder with external power supply supplied with encoder Figure 76 - on page 182
Heidenhain Non-EnDat rotary encoder with internal power supply PUR cable supplied with encoder Figure 77 - on page 182
Heidenhain EnDat rotary encoder (ECN 412 EnDat01) with internal power supply supplied with encoder Figure 78 - on page 183
Heidenhain EnDat rotary encoder (ECN 412 EnDat01) with internal power supply PUR cable supplied with encoder Figure 79 - on page 183
MP-Series (460V) motor and Stegmann rotary or Rotary encoder 2090-CFBM7DF-CEAAXX Figure 80 - on page 184
HPK series motor and Stegmann rotary or Rotary encoder
Allen-Bradley 1326AB-Series motor and Stegmann rotary or Rotary encoder
Stegmann rotary encoder 1326-CECU-XXL-XXX Figure 81 - on page 185
Pre-attached, shielded, twisted pair Figure 82 - on page 185
Shielded, twisted pair cable with an 8-pin Berg Figure 83 - on page 186
style connector
Shielded, twisted pair cable with a 10-pin MS Figure 84 - on page 186
style connector
Shielded, twisted pair cable with a 12-pin DIN Figure 85 - on page 187
style connector
Linear sensor MDI RG Connector Figure 86 - on page 187
P Integral Cable Figure 86 - on page 187
Registration sensor supplied with sensor Figure 87 - on page 188
Simulated Incremental encoder output customer supplied Figure 88 - on page 188
Incremental encoder with 5V internal power supply customer supplied Figure 89 - on page 189
Incremental encoder with external power supply customer supplied Figure 90 - on page 189
Figure 75 - Heidenhain EnDat Angle Encoder with Internal Power Supply

Universal Feedback Option Heidenhain EnDat
Module TB1 Encoder TB
-Sn RD/BK RD/BK

13 B-
BL/BK BL/BK
+Sn 12 B+
-Cs YL/BK YL/BK 16 A-
+Cs GN/BK GN/BK 15 A+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
WH WH
-Hf BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
WH/GN WH/GN
5c BN/GN 10 SUP_V-
BN/GN
+5 7 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z
Set Universal Feedback parameter 6 [FB0 Device Sel] or 36 [FB1 Device Sel]
to 1 ‘EnDat SC.’
Note: Refer to Installation Instructions supplied with encoder for additional information.

Figure 76 - Heidenhain EnDat Angle Encoder with External Power Supply

-Sn RD/BK RD/BK

13 B-
+Sn BL/BK BL/BK
12 B+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
WH WH
-Hf BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
5c WH/GN
BN/GN 10 SUP_V-
+5 7 SUP_V+
12c
+12 Power+
-A Power-
A Sense+
-B Sense-
B Power Supply
-Z
Z
Notes: Refer to Installation Instructions supplied with encoder for additional information. The external power supply must be 3.6V to
5.25V, max. 350mA.
TB1-14 (Power+) and TB1-13 (Power-) must not be connected to the encoder. The brown/green and white/green conductors must be
connected to the external power supply. If the external power supply does not have sense connections, the supply feedback
(sense) connections should still be made from the encoder to the universal board (TB1-11,12).
Figure 77 - Heidenhain Non-EnDat Rotary Encoder with Internal Power Supply

Universal Feedback Option Heidenhain Non-EnDat
-Sn RD/BK RD/BK 1 B-

+Sn BL/BK BL/BK 8 B+
IS Inner Shld
OS Outer Shld
-Xc CLK/
+Xc CLK
-Xd DATA/
+Xd DATA
-Hf WH WH 11 SUP_FDBK-
BL BL
+Hf 2 SUP_FDBK+
5c WH/Gn WH/GN 10 SUP_V-
BL/Gn BN/GN
+5 12 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z
to 11 ‘SinCos Only.’

Figure 78 - Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply
-Sn RD/BK RD/BK

13 B-
+Sn BL/BK BL/BK
12 B+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
-Hf WH WH
BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
5c WH/GN WH/GN
BN/GN 10 SUP_V-
+5 BN/GN
7 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z
Figure 79 - Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply
-Sn RD/BK RD/BK

13 B-
+Sn BL/BK BL/BK
12 B+
IS 11 Inner Shld
OS Outer Shld
-Xc YL YL 9 CLK/
+Xc VI VI 8 CLK
-Xd PK PK 17 DATA/
+Xd GY GY 14 DATA
-Hf WH WH
BL BL 4 SUP_FDBK-
+Hf 1 SUP_FDBK+
5c WH/GN WH/GN
BN/GN 10 SUP_V-
+5 BN/GN
7 SUP_V+
12c
+12
-A
A
-B
B
-Z
Z

Figure 80 - 460V MP-Series, HPK-Series, or Allen-Bradley 1326AB-Series Motor and a Stegmann

Rotary or Rotary Encoder connected via a 2090-CFBM7DF-CEAAXX (Non-Flex) or -CEAFXX (Flex)
Universal Feedback Option Stegmann
-Sn BK/WH BK/WH B REFSIN

+Sn BK BK A +SIN
-Cs WH/RD WH/RD D REFCOS
+Cs RD RD C +COS
IS
OS
-Xc
+Xc
WH/GN WH/GN F DATA- (RS485)
-Xd
GN GN
+Xd E DATA+ (RS485)
-Hf SHIELD
+Hf OVERALL SHIELD
5c
+5
12c WH/GY WH/GY L POWER COMMON
+12 OR OR N POWER
-A R TS+
A S TS-
-B
B
-Z
Z
to 2 ‘Hiperface SC.’
IMPORTANT Do not use 120 Volts with the motor thermostat.

The Thermal Switch cannot be accessed using 2090-XXNFMP-SXX or 2090-
CFBM7XX series cables.

Figure 81 - Stegmann Rotary Encoder connected via a 1326-CECU-XXL-XXX Cable

-Sn BK BK C REFSIN
+Sn RD RD D +SIN
-Cs BK BK E REFCOS
+Cs BU BU F +COS
IS
OS
-Xc
+Xc
-Xd GN GN H DATA- (RS485)
+Xd BK BK G DATA+ (RS485)
-Hf I SHIELD
+Hf J OVERALL SHIELD
5c
+5
12c WH WH B POWER COMMON
+12 BK BK A POWER
-A
A
-B
B
-Z
Z
Figure 82 - Stegmann Rotary Encoder connected via a Pre-Attached, Shielded, Twisted Pair
Cable
BN BN 3 REFSIN
-Sn
WH WH 7 +SIN
+Sn
-Cs BK BK 4 REFCOS
+Cs PK PK 8 +COS
IS
OS
-Xc
+Xc
-Xd GN GN 6 DATA- (RS485)
GY GY
+Xd 5 DATA+ (RS485)
-Hf
+Hf
5c
+5
12c BU BU 2 POWER COMMON
+12 RD RD 1 POWER
-A
A
-B
B
-Z
Z

Figure 83 - Stegmann Rotary Encoder Connected via a Shielded, Twisted Pair Cable with an 8-
pin Berg Style Connector
-Sn BN BN 3 REFSIN
+Sn WH WH 7 +SIN
-Cs BK BK 4 REFCOS
+Cs PK PK 8 +COS
IS
OS
-Xc
+Xc
GN GN 6 DATA- (RS485)
-Xd
+Xd GY GY 5 DATA+ (RS485)
-Hf
+Hf
5c
+5
+12 RD RD 1 POWER
-A
A
-B
B
-Z
Z
Figure 84 - Stegmann Rotary Encoder Connected via a Shielded, Twisted Pair Cable with a 10-
pin MS Style Connector
-Sn BN BN C REFSIN
+Sn WH WH G +SIN
-Cs BK BK D REFCOS
+Cs PK PK H +COS
IS
OS
-Xc
+Xc
GN GN F DATA- (RS485)
-Xd
GY GY
+Xd E DATA+ (RS485)
-Hf
+Hf J OVERALL SHIELD
5c
+5
12c BU BU B POWER COMMON
+12 RD RD A POWER
-A
A I N/C
-B
B
-Z
Z

Figure 85 - Stegmann Rotary Encoder Connected via a Shielded, Twisted Pair Cable with a 12-
pin DIN Style Connector
-Sn BN BN 6 REFSIN
+Sn WH WH 5 +SIN
-Cs BK BK 1 REFCOS
+Cs PK PK 8 +COS
IS 11 N/C
OS 4 N/C
-Xc 3 N/C
+Xc
GN GN 7 DATA- (RS485)
-Xd
GY GY
+Xd 2 DATA+ (RS485)
-Hf
+Hf 9 OVERALL SHIELD
5c
+5
+12 RD RD 12 POWER
-A
A
-B
B
-Z
Z
Figure 86 - Linear Sensor with MDI RG Connector or P Integral Cable

Module TB2
-Hm
+Hm
-R0
+R0
Linear Sensor
-R1 TB
+R1 GN
-Yc YE 3 (+) Clock
YE GN 4 (-) Clock
+Yc
-Yd PK PK 1 (-) Data
GY GY 2 (+) Data
+Yd RD or BN 5 +24V DC
WH 6
Universal Feedback Option DC Ground
Module TB1 7 N/C
-Sn 24V DC Power Supply
+Sn RD or BN
+ Power
-Cs WH
+Cs - Common
IS
OS
-Xc
+Xc
-Xd
+Xd
-Hf
+Hf
5c
+5
12c
+12
-A
A
-B
B
-Z
Z
to 17 ‘LinStahl ChY’ or 19 ‘LinSSI ChY.’

Figure 87 - Registration Sensor

Universal Feedback Option Rotary Registration
Module TB2 Sensor
-Hm
+Hm + Power
-R0
+R0 Common
-R1
+R1 Line Registration
-Yc Sensor
+Yc + Power
-Yd
+Yd Common

Module TB1
-Sn Power
+Sn
-Cs Common
+Cs
IS External
OS Power
-Xc Supply
+Xc 12 or 24V DC
-Xd
+Xd
-Hf
+Hf
5c
+5
12c
+12
-A
A
-B
B
-Z
Z
See Universal Feedback parameters 90 through 129.
Figure 88 - Simulated Incremental Encoder Output

Module TB1
-Sn
+Sn
-Cs
+Cs
IS
OS
-Xc
+Xc
-Xd
+Xd
-Hf
+Hf
5c
+5
12c Customer Equipment
+12
-A
A
-B
B
-Z
Z
PE
Set Universal Feedback parameter 80 [Enc Out Sel] to 2 ‘Sine Cosine,’ 3

‘Channel X,’ or 4 ‘Channel Y’ as needed.

Figure 89 - Differential Dual Channel with Z Channel with 5V Internal Supply
Universal Feedback Option Incremental

Os Shield
-Hf
+Hf
5c DC Return
+5 DC+ Input
-A /Enc A
A Enc A
-B /Enc B
B Enc B
-Z /Enc Z
Z Enc Z
to 12 “Inc A B Z.”
Figure 90 - Differential Dual Channel with Z Channel with External Power Supply
Common
Encoder
Power Supply
+
Shield
Universal Feedback Option Incremental
Os Shield
DC+ Input
DC Return
-A /Enc A
A Enc A
-B /Enc B
B Enc B
-Z /Enc Z
Z Enc Z
to 12 “Inc A B Z.”

Notes:

.
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Use the following resources to access support information.
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Publication 750-IN100B-EN-P - July 2017

Supersedes Publication 750-IN100A-EN-P - May 2017 Copyright © 2017 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

750T Installation Instructions

Uploaded by

750T Installation Instructions

Uploaded by

Installation Instructions

PowerFlex 750-Series Products with TotalFORCE Control

Labels may also be on or inside the equipment to provide specific precautions.

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 3

Field Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

4 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

This manual provides instructions for an initial product installation. Assembly

This manual is intended for two types of personnel:

The Additional Resources section is a directory of Rockwell Automation

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 5

You can view or download publications at

6 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

PowerFlex 750-Series products with TotalFORCE control are Architecture

In this manual we refer to the PowerFlex 750-Series products with

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 7

8 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Class 1 LED Product

ATTENTION: To avoid an electric shock hazard, the installer must provide

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 9

Catalog Number Explanation

20G 1 G 3 D 740 L N A N N N N N -C0-P15…

10 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Catalog Number Explanation (continued)

20J 1 F 3 C 1K6 L N A N N N N N -C1-P16…

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 11

Catalog Number Explanation (continued)

20G 1 D 3 F 2K3 M N D N N N N N -C0-C11-P15…

12 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Product Rating Cross- PowerFlex 755TL and 755TR Drives

1 2 Drive Code 1 – Cat. No. Position 6 2 – Cat. No. Positions 7…10

20G C750 D710 – –

20G C770 D740 – –

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 13

PowerFlex 755TM Bus Supplies

Table 2 - Modular AFE Bus Supply Ratings to Frame Size Cross-references

1 2 Drive Code 1 – Cat. No. Position 6 2 – Cat. No. Positions 7…10

20J C750 D710 – –

20J C770 D740 – –

14 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

PowerFlex 755TM Common Bus Inverters

Table 3 - Modular CBI Ratings to Frame Size Cross-references

1 2 Drive Code 1 – Cat. No. Position 6 2 – Cat. No. Positions 7…10

Cat No: 20G1D 3 F2K3 MNDNNNNN

3.34 20G C650 D617 E545 F505

20G C750 D710 – –

20G C770 D740 – –

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 15

Commonly Used Tools Installation Tools

Tool Description Details

16 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Configuration Tool Options

Any of the following configuration tools can be used:

Hexagonal nut or standoff

Hexalobular (star or Torx) screw

Slotted hexalobular (star or Torx) screw

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 17

Fastener Torque Sequences

Figure 1 - Two-Point Mounting

Figure 2 - Four-Point Mounting

Figure 3 - Six-Point Mounting

18 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Receiving, Handling, and Storage

ATTENTION: To avoid personal injury or structural damage, never attempt to

Heavy duty/export packaging is similar to standard packaging, but uses a poly

Rockwell Automation Publication 750-IN100B-EN-P - July 2017 19

Figure 4 - Key-operated Door Latch and Key

For further assistance, contact your Rockwell Automation representative.

Shipment Sections and Approximate Weights

20 Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Rockwell Automation Publication 750-IN100B-EN-P - July 2017

Approximate Maximum Common Bus Inverter Weights

Approximate Maximum Entry and Exit Wiring Bay Weights

Approximate Maximum IP54, UL Type 12 Roof Fan Assembly Weights

PowerFlex 755T products must be handled in the upright vertical position.

ATTENTION: Follow local codes and guidelines in addition to your company

22 Rockwell Automation Publication 750-IN100B-EN-P - July 2017