ProductCatalog Cyrus Shank PSV
ProductCatalog Cyrus Shank PSV
Product Catalog
Relief Valves
Manifolds
Hand Valves
Shank Relief Valves have multiple concentric seat rings, unique in the
industry, which, when mated with Teflon seat rings, provide extra
insurance against leakage.
The springs in Shank Relief Valves are heat-treated stainless steel. The
Shank long spring design assures better set point accuracy, perfor-
mance, and durability over the competitors’ products. This design re-
duces the stress on the spring.
The Shank Relief Valves involved in these tests have seat-guided valve
pieces, unique in the industry, which provide for reliable reseating.
Internals: Lower seats, upper seats, spring guides, and springs are
stainless steel.
Temperature and Pressure Rating: -20° F (-29° C) to +275° F (+135° C). The allowable working pressure is 500psig for all relief
valves.
Application: Suitable for ammonia, refrigerants, and other industrial fluids that are not corrosive or deleterious to ductile
iron, aluminum, steel, and Teflon.
Location: Valves relieving to atmosphere may be installed on systems operating as low as -150° F (-101° C) provided location is
in ambient temperatures that are normally above 32° F (0° C).
Standard Settings: The 801 series, 801DHC, 812, 813, 804, 804R, 814, 805, 805R, and 815 valves are available in 25 psi intervals
at set points from 75 psi to 400 psi. The 800 series, 800QR, 800QRW, 803, and 803QC valves are available in 25 psi intervals from
50 psi to 400 psi. The 850, 850R, 851, 851R, 901, and 903 valves are available in 25 psi intervals at set points of 150 psi to 400 psi.
Relief valves are 100% set, tested, and sealed at our factory, and are furnished with a nameplate stamped with catalog number,
date code, size, set point, capacity, and ASME Certification Mark with UV designator , indicating National Board-certified. Cyrus
Shank will do custom pressure settings, in the certified range, at no extra charge.
Piping: Cyrus Shank safety relief valves have machined male and female outlet pipe threads that satisfy the requirements of the
ASHRAE addendum 15c-2000 piping for new installations.
Replacement in Kind: A replacement which satisfies the design specification. (OSHA 1910.119(b))
Trim: Stainless steel stems are in 843, 843F, 844, 844F, 845, and 845F
manifolds. All manifolds have Teflon ‘O’ rings.
Maximum Pressure: 843, 843F, 844, 844F, 845, and 845F manifolds are
400 psig. The “M” series manifolds are 500 psig.
Temperature Rating: 843, 843F, 844, 844F, 845, and 845F manifolds
are -20° F (-29° C) to +300° F (+149° C). The “M” series manifolds are
-20° F (-29° C) to +500° F (+260° C).
Hand Expansion Valves: Our hand expansion valves are available in a globe design from ¼” to 1 ¼” pipe
size and in an angle design from ¼” to 1” pipe size. They come with zinc-plated carbon steel (-CS) or stain-
less steel (-SS) stems. The valve body materials are ductile iron or C.I. 40, and valves are pressure-tested
for leakage after assembly. The valve body has a tapered orifice through a raised seat. Needle point and fine
pitch stem threads allow close regulation of flow. All expansion valves are equipped with T-handles to distin-
guish them from shut-off valves. The packing ring chamber is of special design: It is machined so that sealing
is necessary only around the stem proper. The composition packing ring is impregnated with graphite for
ease of operation and will not deteriorate in service.
Purge Valves: Our purge valves are of all steel construction and all parts are zinc plated. They are used for
purging purposes and are supplied with male and female thread combinations. Thread combinations range
in size from 1/4” to 1/2” MNPT and 1/4” to 3/8” FNPT. Purge valves are equipped with round malleable han-
dles. This valve can be used for gauge mounting, as an oil drain, or any place where a small shut-off valve can
be used.
Needle Point Valves: Our needle point valves are of all steel construction and all parts are zinc plated. They
are available in angle or tee style from ¼” to ¾”. The valves are equipped with a tapered orifice through the seat and a correspond-
ing taper on the stem, thus assuring a measured flow through the valve. The stems are machined with a fine pitch thread which
permits close regulation. The handles are Tee-shaped so that the valves can be easily recognized
from regular shut-off valves.
Line Valves: Our line valves are made of all steel construction and all parts are zinc plated. They
are available in angle or tee valves from ¼” to ¾” and have a compact design. The packing seal ring
is of highest grade material, providing smooth, easy operation and a leak-proof, long life seal.
Gauge Sets: Our gauge set assembly is of all steel construction and all parts are zinc plated. Gauge
valves have safety ball seats which automatically shut off liquid in case of glass breakage. Valve
stems are packed with composition packing rings, providing a leak-proof, long life seal.
MANIFOLDS
Shut-off — Hand wheel or Seal cap (843, 843F, 843B, 844, 844F, 844B, 845, 845F, 845B).........................................64
Dual Assembly Requirements ......................................................................................................................................68
Dual Assembly Specifications.......................................................................................................................................69
HAND VALVES
Shut-off - Globe and Angle (G: 201, 202, 203, 204, 205, 211; A: 206, 207, 208, 209, 210) ........................................ 82
Hand Expansion – Globe and Angle (G: 201-E, 202-E, 203-E, 204-E, 205-E;
A: 206-E, 207-E, 208-E, 209-E, 210-E, 112-E) ..................................................................................................... 83
Bolted Bonnet Shut-off - Globe and Angle (G: 101, 102, 103; A: 111, 112, 113) ....................................................... 84
Purge (451, 452, 453, 462, 463) .................................................................................................................................. 85
Needlepoint – Angle or Tee (A: 421, 422, 423, 424; T: 425, 426, 427, 428) ................................................................ 86
Line – Angle or Tee (A: 401, 402, 403, 404; T: 405, 406, 407, 408) ............................................................................. 87
Note: In the following table, values are rounded. Refer to the individual valve specs and their tables for actual values.
CS5602B
— 19 25 30 36 41 47 52 58 63 69 74 80 85 91
1/2" x 1"
804 — 23 29 35 42 48 54 61 67 74 80 86 93 99 106
3/4" x 1"
814 — 24 31 38 45 52 59 66 73 80 87 94 100 107 114
3/4" x 1 1/4"
805 — 30 39 48 56 65 73 82 90 99 108 116 125 133 142
1" x 1 1/4"
815 — 30 39 48 56 65 73 82 90 99 108 116 125 133 142
1" x 1 1/2"
850
3/4", 1" or 1 1/4" x 1 1/2"
— — — — 85 98 111 124 136 149 162 175 188 201 214
851
3/4", 1"or 1 1/4" x 2"
850R
3/4”, 1”, or 1 1/4” x 1 1/2”
— — — — 34 39 44 49 54 60 65 70 75 81 85
851R
3/4", 1"or 1 1/4" x 2"
901
1 1/4" x 2" x 3"
— — — — 208 240 272 304 336 368 400 431 463 495 527
903
1 1/2" x 2" x 3"
Note: In the following table, values are rounded. Refer to the individual valve specs and their tables for actual values.
801DHC — 76 97 119 140 162 183 205 226 248 269 290 312 333 355
1/2" x 3/4”
812 — 130 167 204 241 277 314 351 388 425 462 498 535 572 609
1/2" x 1”
804R
— 158 203 248 292 337 382 427 472 517 561 606 651 695 741
3/4" x 1"
803, 803QC
138 192 247 301 355 410 464 519 573 627 682 736 791 845 899
1/2" x 3/4"
813 — 193 248 303 358 412 467 522 577 631 686 741 795 850 905
1/2" x 1"
805R — 204 262 319 377 435 492 550 608 665 723 781 839 896 954
1" x 1 1/4"
CS5602A — 225 289 353 417 480 544 608 672 736 799 863 927 991 1055
1/2" x 3/4"
CS5602B — 258 330 403 476 549 622 695 768 841 913 986 1059 1132 1205
1/2" x 1"
804 — 295 379 463 546 630 713 797 881 964 1048 1131 1215 1299 1382
3/4" x 1"
814 -- 320 410 501 591 682 772 863 953 1044 1134 1225 1315 1405 1496
3/4" x 1 1/4"
805
— 398 510 622 735 847 960 1072 1185 1297 1410 1522 1635 1747 1860
1" x 1 1/4"
815 — 398 510 622 735 847 960 1072 1185 1297 1410 1522 1635 1747 1860
1" x 1 1/2"
850
3/4", 1"or ,1 1/4" x 1 1/2"
— — — — 1109 1278 1448 1618 1787 1957 2127 2296 2466 2636 2805
851
3/4", 1"or ,1 1/4" x 2"
850R
3/4”, 1”, or 1 1/4” x 1 1/2”
— — — — 449 518 586 655 724 793 861 930 999 1067 1136
851R
3/4", 1"or 1 1/4" x 2"
901
1 1/4" x 2" x 3"
— — — — 2728 3145 3563 3980 4398 4815 5233 5650 6067 6485 6902
903
1 1/2" x 2" x 3"
All upper and lower seats are constructed from 304 stainless steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information of catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of SCFM.
Each valve undergoes 3 separate test sequences to verify quality and set pressure, and then is sealed for security.
The 800 series of relief valves is available in set pressures from 50 to 400 psi. All relief valve common set pressures are in
stock. Special settings can be made up at no extra charge and usually take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance with ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure Vessel Inspectors. They are also certified in Canada.
800
1/2” x 3/4”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
50 29.27 2.24 134.12 102.83 1.71 274.00 4.57 231.73 3.86 263.28 4.39
75 40.82 3.12 187.04 143.41 2.39 382.10 6.37 323.17 5.39 367.16 6.12
100 52.37 4.00 239.96 183.98 3.07 490.21 8.17 414.60 6.91 471.04 7.85
125 63.92 4.88 292.88 224.55 3.74 598.31 9.97 506.03 8.43 574.92 9.58
150 75.47 5.76 345.80 265.13 4.42 706.42 11.77 597.46 9.96 678.80 11.31
175 87.02 6.65 398.72 305.70 5.10 814.52 13.58 688.89 11.48 782.67 13.04
200 98.57 7.53 451.64 346.27 5.77 922.63 15.38 780.32 13.01 886.55 14.78
225 110.12 8.41 504.55 386.85 6.45 1030.73 17.18 871.75 14.53 990.43 16.51
250 121.67 9.29 557.47 427.42 7.12 1138.84 18.98 963.18 16.05 1094.31 18.24
275 133.22 10.17 610.39 467.99 7.80 1246.94 20.78 1054.61 17.58 1198.19 19.97
300 144.77 11.06 663.31 508.57 8.48 1355.05 22.58 1146.04 19.10 1302.06 21.70
325 156.32 11.94 716.23 549.14 9.15 1463.15 24.39 1237.47 20.62 1405.94 23.43
350 167.87 12.82 769.15 589.71 9.83 1571.26 26.19 1328.90 22.15 1509.82 25.16
375 179.42 13.70 822.06 630.29 10.50 1679.36 27.99 1420.33 23.67 1613.70 26.89
400 190.97 14.58 874.98 670.86 11.18 1787.47 29.79 1511.76 25.20 1717.58 28.63
800QR
This new generation valve allows the piping to remain in place, while only the insert is replaced. This
makes replacement of the valves faster and less costly than the standard valve. The ASME certified slope
of 0.42 yields, for example, a capacity of 9.29 lbs. per minute of air @ 250# set pressure. Stainless steel
housing for durability and performance.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each body has a 1/4” FNPT port for gauges or service valves.
Each valve’s identification tag has the required information of
catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of
SCFM.
Each valve undergoes 3 separate test sequences to verify quality
and set pressure, and then is sealed for security.
The 800QR relief valve is available in set pressures from 50 to
400 psi. All relief valve common set pressures are in stock. Spe-
cial settings can be made up at no extra charge and usually take
1 to 2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors. They are also certified in Canada.
800QR
1/2” x 3/4”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
50 29.27 2.24 134.12 102.83 1.71 274.00 4.57 231.73 3.86 263.28 4.39
75 40.82 3.12 187.04 143.41 2.39 382.10 6.37 323.17 5.39 367.16 6.12
100 52.37 4.00 239.96 183.98 3.07 490.21 8.17 414.60 6.91 471.04 7.85
125 63.92 4.88 292.88 224.55 3.74 598.31 9.97 506.03 8.43 574.92 9.58
150 75.47 5.76 345.80 265.13 4.42 706.42 11.77 597.46 9.96 678.80 11.31
175 87.02 6.65 398.72 305.70 5.10 814.52 13.58 688.89 11.48 782.67 13.04
200 98.57 7.53 451.64 346.27 5.77 922.63 15.38 780.32 13.01 886.55 14.78
225 110.12 8.41 504.55 386.85 6.45 1030.73 17.18 871.75 14.53 990.43 16.51
250 121.67 9.29 557.47 427.42 7.12 1138.84 18.98 963.18 16.05 1094.31 18.24
275 133.22 10.17 610.39 467.99 7.80 1246.94 20.78 1054.61 17.58 1198.19 19.97
300 144.77 11.06 663.31 508.57 8.48 1355.05 22.58 1146.04 19.10 1302.06 21.70
325 156.32 11.94 716.23 549.14 9.15 1463.15 24.39 1237.47 20.62 1405.94 23.43
350 167.87 12.82 769.15 589.71 9.83 1571.26 26.19 1328.90 22.15 1509.82 25.16
375 179.42 13.70 822.06 630.29 10.50 1679.36 27.99 1420.33 23.67 1613.70 26.89
400 190.97 14.58 874.98 670.86 11.18 1787.47 29.79 1511.76 25.20 1717.58 28.63
800QRW
This new generation valve allows the piping to remain in place, while only the insert is replaced. This
makes replacement of the valves faster and less costly than the standard valve. The ASME certified slope
of 0.42 yields, for example, a capacity of 9.29 lbs. per minute of air @ 250# set pressure. Stainless steel
housing for durability and performance.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each body has a 1/4” FNPT port for gauges or service valves.
Each valve’s identification tag has the required information of
catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of
SCFM.
Each valve undergoes 3 separate test sequences to verify quality
and set pressure, and then is sealed for security.
The 800QRW relief valve is available in set pressures from 50 to
400 psi. All relief valve common set pressures are in stock. Spe-
cial settings can be made up at no extra charge and usually take
1 to 2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors. They are also certified in Canada.
800QRW
1/2” x 3/4”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
50 29.27 2.24 134.12 102.83 1.71 274.00 4.57 231.73 3.86 263.28 4.39
75 40.82 3.12 187.04 143.41 2.39 382.10 6.37 323.17 5.39 367.16 6.12
100 52.37 4.00 239.96 183.98 3.07 490.21 8.17 414.60 6.91 471.04 7.85
125 63.92 4.88 292.88 224.55 3.74 598.31 9.97 506.03 8.43 574.92 9.58
150 75.47 5.76 345.80 265.13 4.42 706.42 11.77 597.46 9.96 678.80 11.31
175 87.02 6.65 398.72 305.70 5.10 814.52 13.58 688.89 11.48 782.67 13.04
200 98.57 7.53 451.64 346.27 5.77 922.63 15.38 780.32 13.01 886.55 14.78
225 110.12 8.41 504.55 386.85 6.45 1030.73 17.18 871.75 14.53 990.43 16.51
250 121.67 9.29 557.47 427.42 7.12 1138.84 18.98 963.18 16.05 1094.31 18.24
275 133.22 10.17 610.39 467.99 7.80 1246.94 20.78 1054.61 17.58 1198.19 19.97
300 144.77 11.06 663.31 508.57 8.48 1355.05 22.58 1146.04 19.10 1302.06 21.70
325 156.32 11.94 716.23 549.14 9.15 1463.15 24.39 1237.47 20.62 1405.94 23.43
350 167.87 12.82 769.15 589.71 9.83 1571.26 26.19 1328.90 22.15 1509.82 25.16
375 179.42 13.70 822.06 630.29 10.50 1679.36 27.99 1420.33 23.67 1613.70 26.89
400 190.97 14.58 874.98 670.86 11.18 1787.47 29.79 1511.76 25.20 1717.58 28.63
All upper and lower seats are constructed from 304 stainless steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information of catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of SCFM.
Each valve undergoes 3 separate test sequences to verify quality and set pressure, and then is sealed for security.
The 800 series of relief valves is available in set pressures from 75 to 400 psi. All relief valve common set pressures are in
stock. Special settings can be made up at no extra charge and usually take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance with ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure Vessel Inspectors. They are also certified in Canada.
801
1/2” x 3/4”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pessure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 71.0 5.4 325.1 249.3 4.2 664.1 11.1 561.7 9.4 638.2 10.6
100 91.0 7.0 417.1 319.8 5.3 852.0 14.2 720.6 12.0 818.7 13.6
125 111.1 8.5 509.1 390.3 6.5 1039.9 17.3 879.5 14.7 999.3 16.7
150 131.2 10.0 601.0 460.8 7.7 1227.8 20.5 1038.4 17.3 1179.8 19.7
175 151.3 11.6 693.0 531.3 8.9 1415.7 23.6 1197.4 20.0 1360.4 22.7
200 171.3 13.1 785.0 601.9 10.0 1603.6 26.7 1356.3 22.6 1540.9 25.7
225 191.4 14.6 877.0 672.4 11.2 1791.5 29.9 1515.2 25.3 1721.5 28.7
250 211.5 16.1 968.9 742.9 12.4 1979.4 33.0 1674.1 27.9 1902.0 31.7
275 231.6 17.7 1060.9 813.4 13.6 2167.3 36.1 1833.0 30.6 2082.6 34.7
300 251.6 19.2 1152.9 883.9 14.7 2355.2 39.3 1991.9 33.2 2263.1 37.7
325 271.7 20.7 1244.9 954.5 15.9 2543.1 42.4 2150.8 35.8 2443.7 40.7
350 291.8 22.3 1336.8 1025.0 17.1 2731.0 45.5 2309.8 38.5 2624.2 43.7
375 311.9 23.8 1428.8 1095.5 18.3 2918.9 48.6 2468.7 41.1 2804.8 46.7
400 331.9 25.3 1520.8 1166.0 19.4 3106.8 51.8 2627.6 43.8 2985.3 49.8
801QR
This new generation valve allows the piping to remain in place, while only the insert is replaced. This
makes replacement of the valves faster and less costly than the standard valve. The ASME certified slope
of 0.73 yields, for example, a capacity of 16.2 lbs. per minute of air @ 250# set pressure. Stainless steel
housing for durability and performance.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each body has a 1/4” FNPT port for gauges or service valves.
Each valve’s identification tag has the required information of
catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of
SCFM.
Each valve undergoes 3 separate test sequences to verify quality
and set pressure, and then is sealed for security.
The 800QR relief valve is available in set pressures from 50 to
400 psi. All relief valve common set pressures are in stock. Spe-
cial settings can be made up at no extra charge and usually take
1 to 2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors. They are also certified in Canada.
801QR
1/2” x 3/4”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pessure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 71.0 5.4 325.1 249.3 4.2 664.1 11.1 561.7 9.4 638.2 10.6
100 91.0 7.0 417.1 319.8 5.3 852.0 14.2 720.6 12.0 818.7 13.6
125 111.1 8.5 509.1 390.3 6.5 1039.9 17.3 879.5 14.7 999.3 16.7
150 131.2 10.0 601.0 460.8 7.7 1227.8 20.5 1038.4 17.3 1179.8 19.7
175 151.3 11.6 693.0 531.3 8.9 1415.7 23.6 1197.4 20.0 1360.4 22.7
200 171.3 13.1 785.0 601.9 10.0 1603.6 26.7 1356.3 22.6 1540.9 25.7
225 191.4 14.6 877.0 672.4 11.2 1791.5 29.9 1515.2 25.3 1721.5 28.7
250 211.5 16.1 968.9 742.9 12.4 1979.4 33.0 1674.1 27.9 1902.0 31.7
275 231.6 17.7 1060.9 813.4 13.6 2167.3 36.1 1833.0 30.6 2082.6 34.7
300 251.6 19.2 1152.9 883.9 14.7 2355.2 39.3 1991.9 33.2 2263.1 37.7
325 271.7 20.7 1244.9 954.5 15.9 2543.1 42.4 2150.8 35.8 2443.7 40.7
350 291.8 22.3 1336.8 1025.0 17.1 2731.0 45.5 2309.8 38.5 2624.2 43.7
375 311.9 23.8 1428.8 1095.5 18.3 2918.9 48.6 2468.7 41.1 2804.8 46.7
400 331.9 25.3 1520.8 1166.0 19.4 3106.8 51.8 2627.6 43.8 2985.3 49.8
This higher capacity relief valve has been designed for use in small pressure vessels. The ASME certified
slope of .781 yields, for example, a capacity of 17.0 lbs per minute of air @ 250# set pressure.
All upper and lower seats are constructed from 304 stain-
less steel to prevent corrosion and embedded with a Teflon
ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information
of catalog number month and year of manufacture with lot
number, set pressure, inlet pipe size, and capacity for AIR
in units of SCFM.
Each valve undergoes 3 separate test sequences to verify
quality and set pressure, and then is sealed for security.
The 801DHC relief valve is available in set pressures from
75 to 400 psi. All relief valve common set pressures are in
stock. Special settings can be made up at no extra charge
and usually take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance
with ASME Quality Control Procedures and stamped with
the ASME Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pres-
sure Vessel Inspectors.
801DHC
1/2” x 3/4”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 75.9 5.7 342.2 266.5 4.4 710.0 11.8 600.5 10.0 682.2 11.4
100 97.3 7.3 439.0 341.9 5.7 910.9 15.2 770.4 12.8 875.2 14.6
125 118.8 8.9 535.8 417.2 7.0 1111.7 18.5 940.2 15.7 1068.3 17.8
150 140.2 10.5 632.7 492.6 8.2 1312.6 21.9 1110.1 18.5 1261.3 21.0
175 161.7 12.2 729.5 568.0 9.5 1513.5 25.2 1280.0 21.3 1454.3 24.2
200 183.2 13.8 826.3 643.4 10.7 1714.3 28.6 1449.9 24.2 1647.3 27.5
225 204.6 15.4 923.1 718.8 12.0 1915.2 31.9 1619.8 27.0 1840.3 30.7
250 226.1 17.0 1019.9 794.2 13.2 2116.1 35.3 1789.7 29.8 2033.3 33.9
275 247.5 18.6 1116.7 869.6 14.5 2316.9 38.6 1959.6 32.7 2226.3 37.1
300 269.0 20.2 1213.6 945.0 15.7 2517.8 42.0 2129.5 35.5 2419.4 40.3
325 290.5 21.8 1310.4 1020.4 17.0 2718.7 45.3 2299.3 38.3 2612.4 43.5
350 311.9 23.5 1407.2 1095.7 18.3 2919.5 48.7 2469.2 41.2 2805.4 46.8
375 333.4 25.1 1504.0 1171.1 19.5 3120.4 52.0 2639.1 44.0 2998.4 50.0
400 354.8 26.7 1600.8 1246.5 20.8 3321.3 55.4 2809.0 46.8 3191.4 53.2
812
This medium capacity relief valve fills the gap between our 801 and 803 relief valves. The ASME certified
slope of 1.339 yields, for example, a capacity of 30 lbs per minute of air @ 250# set pressure. Except for
the upper seat, the #812 shares the casting body and other internal working parts as the #803.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information
of catalog number, month and year of manufacture with lot
number, set pressure, inlet pipe size, and capacity for AIR in
units of SCFM.
Each valve undergoes 3 separate test sequences to verify
quality and set pressure, and then is sealed for security.
The 812 relief valve is available in set pressures from 75 to
400 psi. All relief valve common set pressures are in stock.
Special settings can be made up at no extra charge and usual-
ly take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the
ASME Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors. They are also certified in Canada.
812
1/2” x 1”
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
803
The 803 relief valve has an angle style and a larger outlet size. The ASME certified slope of 1.978
yields, for example, a capacity of 43.8 lbs per minute of air @ 250# set pressure.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information of
catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of
SCFM.
Each valve undergoes 3 separate test sequences to verify quality
and set pressure, and then is sealed for security.
The 803 relief valve is available in set pressures from 50 to 400
psi. All relief valve common set pressures are in stock. Special
settings can be made up at no extra charge and usually take 1 to
2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors. They are also certified in Canada.
803
1/2” x 3/4”
Relief Valve capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
50 137.9 10.5 631.7 484.3 8.1 1290.4 21.5 1091.4 18.2 1239.9 20.7
75 192.3 14.7 880.9 675.4 11.3 1799.5 30.0 1522.0 25.4 1729.2 28.8
100 246.7 18.8 1130.1 866.5 14.4 2308.6 38.5 1952.5 32.5 2218.4 37.0
125 301.1 23.0 1379.3 1057.5 17.6 2817.8 47.0 2383.1 39.7 2707.6 45.1
150 355.4 27.1 1628.5 1248.6 20.8 3326.9 55.4 2813.7 46.9 3196.8 53.3
175 409.8 31.3 1877.8 1439.7 24.0 3836.0 63.9 3244.3 54.1 3686.0 61.4
200 464.2 35.4 2127.0 1630.8 27.2 4345.1 72.4 3674.9 61.2 4175.2 69.6
225 518.6 39.6 2376.2 1821.9 30.4 4854.3 80.9 4105.5 68.4 4664.5 77.7
250 573.0 43.8 2625.4 2013.0 33.5 5363.4 89.4 4536.1 75.6 5153.7 85.9
275 627.4 47.9 2874.6 2204.0 36.7 5872.5 97.9 4966.7 82.8 5642.9 94.0
300 681.8 52.1 3123.9 2395.1 39.9 6381.6 106.4 5397.3 90.0 6132.1 102.2
325 736.2 56.2 3373.1 2586.2 43.1 6890.8 114.8 5827.9 97.1 6621.3 110.4
350 790.6 60.4 3622.3 2777.3 46.3 7399.9 123.3 6258.5 104.3 7110.5 118.5
375 845.0 64.5 3871.5 2968.4 49.5 7909.0 131.8 6689.1 111.5 7599.7 126.7
400 899.4 68.7 4120.8 3159.4 52.7 8418.1 140.3 7119.7 118.7 8089.0 134.8
803QC
This new generation valve allows the piping to remain in place, while only the insert is replaced. This
makes replacement of the valves faster and less costly than the standard valve. The ASME certified
slope of 1.978 yields, for example, a capacity of 43.8 lbs. per minute of air @ 250# set pressure.
Stainless steel housing for durability and performance.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each body has a 1/4” FNPT port for gauges or service valves.
Each valve’s identification tag has the required information
of catalog number, month and year of manufacture with lot
number, set pressure, inlet pipe size, and capacity for AIR in
units of SCFM.
Each valve undergoes 3 separate test sequences to verify
quality and set pressure, and then is sealed for security.
The 803QC relief valve is available in set pressures from 50
to 400 psi. All relief valve common set pressures are in stock.
Special settings can be made up at no extra charge and usu-
ally take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the
ASME Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors. They are also certified in Canada.
803QC
1/2” x 3/4”
Relief Valve capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
50 137.9 10.5 631.7 484.3 8.1 1290.4 21.5 1091.4 18.2 1239.9 20.7
75 192.3 14.7 880.9 675.4 11.3 1799.5 30.0 1522.0 25.4 1729.2 28.8
100 246.7 18.8 1130.1 866.5 14.4 2308.6 38.5 1952.5 32.5 2218.4 37.0
125 301.1 23.0 1379.3 1057.5 17.6 2817.8 47.0 2383.1 39.7 2707.6 45.1
150 355.4 27.1 1628.5 1248.6 20.8 3326.9 55.4 2813.7 46.9 3196.8 53.3
175 409.8 31.3 1877.8 1439.7 24.0 3836.0 63.9 3244.3 54.1 3686.0 61.4
200 464.2 35.4 2127.0 1630.8 27.2 4345.1 72.4 3674.9 61.2 4175.2 69.6
225 518.6 39.6 2376.2 1821.9 30.4 4854.3 80.9 4105.5 68.4 4664.5 77.7
250 573.0 43.8 2625.4 2013.0 33.5 5363.4 89.4 4536.1 75.6 5153.7 85.9
275 627.4 47.9 2874.6 2204.0 36.7 5872.5 97.9 4966.7 82.8 5642.9 94.0
300 681.8 52.1 3123.9 2395.1 39.9 6381.6 106.4 5397.3 90.0 6132.1 102.2
325 736.2 56.2 3373.1 2586.2 43.1 6890.8 114.8 5827.9 97.1 6621.3 110.4
350 790.6 60.4 3622.3 2777.3 46.3 7399.9 123.3 6258.5 104.3 7110.5 118.5
375 845.0 64.5 3871.5 2968.4 49.5 7909.0 131.8 6689.1 111.5 7599.7 126.7
400 899.4 68.7 4120.8 3159.4 52.7 8418.1 140.3 7119.7 118.7 8089.0 134.8
813
The 813 relief valve has an angle style and a larger outlet size. The ASME certified slope of 1.99
yields, for example, a capacity of 44.0 lbs per minute of air @ 250# set pressure.
813
1/2" x 1"
Relief Valve Capacity Chart
Set or Re- Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
lease SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 193.4 14.8 886.2 679.5 11.3 1810.4 30.2 1531.2 25.5 1739.6 29.0
100 248.2 18.9 1137.0 871.7 14.5 2322.7 38.7 1964.4 32.7 2231.8 37.2
125 302.9 23.1 1387.7 1064.0 17.7 2834.9 47.2 2397.6 40.0 2724.0 45.4
150 357.6 27.3 1638.4 1256.2 20.9 3347.1 55.8 2830.8 47.2 3216.2 53.6
175 412.3 31.5 1889.2 1448.4 24.1 3859.3 64.3 3264.0 54.4 3708.4 61.8
200 467.1 35.7 2139.9 1640.7 27.3 4371.5 72.9 3697.2 61.6 4200.6 70.0
225 521.8 39.8 2390.6 1832.9 30.5 4883.7 81.4 4130.4 68.8 4692.7 78.2
250 576.5 44.0 2641.4 2025.2 33.8 5395.9 89.9 4563.6 76.1 5184.9 86.4
275 631.2 48.2 2892.1 2217.4 37.0 5908.1 98.5 4996.8 83.3 5677.1 94.6
300 686.0 52.4 3142.8 2409.6 40.2 6420.3 107.0 5430.0 90.5 6169.3 102.8
325 740.7 56.6 3393.6 2601.9 43.4 6932.6 115.5 5863.2 97.7 6661.5 111.0
350 795.4 60.7 3644.3 2794.1 46.6 7444.8 124.1 6296.5 104.9 7153.7 119.2
375 850.1 64.9 3895.0 2986.4 49.8 7957.0 132.6 6729.7 112.2 7645.9 127.4
400 904.9 69.1 4145.8 3178.6 53.0 8469.2 141.2 7162.9 119.4 8138.0 135.6
804
This relief valve has an angle style and larger inlet and outlet size. The ASME certified slope of 3.04
yields, for example, a capacity of 67.25 lbs per minute of air @ 250# set pressure.
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All relief valves come with an installation tag and cable tie.
804
3/4" x 1"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 295.49 22.56 1353.83 1038.00 17.30 2765.69 46.09 2339.10 38.99 2657.55 44.29
100 379.09 28.95 1736.86 1331.68 22.19 3548.17 59.14 3000.88 50.01 3409.43 56.82
125 462.69 35.33 2119.89 1625.35 27.09 4330.64 72.18 3662.66 61.04 4161.31 69.36
150 546.29 41.72 2502.92 1919.02 31.98 5113.12 85.22 4324.45 72.07 4913.19 81.89
175 629.89 48.10 2885.95 2212.70 36.88 5895.59 98.26 4986.23 83.10 5665.07 94.42
200 713.49 54.48 3268.98 2506.37 41.77 6678.07 111.30 5648.01 94.13 6416.94 106.95
225 797.09 60.87 3652.01 2800.04 46.67 7460.54 124.34 6309.79 105.16 7168.82 119.48
250 880.69 67.25 4035.04 3093.72 51.56 8243.02 137.38 6971.58 116.19 7920.70 132.01
275 964.29 73.63 4418.07 3387.39 56.46 9025.49 150.42 7633.36 127.22 8672.58 144.54
300 1047.89 80.02 4801.09 3681.06 61.35 9807.97 163.47 8295.14 138.25 9424.46 157.07
325 1131.49 86.40 5184.12 3974.74 66.25 10590.45 176.51 8956.92 149.28 10176.34 169.61
350 1215.09 92.79 5567.15 4268.41 71.14 11372.92 189.55 9618.71 160.31 10928.22 182.14
375 1298.69 99.17 5950.18 4562.08 76.03 12155.40 202.59 10280.49 171.34 11680.10 194.67
400 1382.29 105.55 6333.21 4855.76 80.93 12937.87 215.63 10942.27 182.37 12431.97 207.20
All upper and lower seats are constructed from 304 stain-
less steel to prevent corrosion and embedded with a
Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required infor-
mation of catalog number, month and year of manufac-
ture with lot number, set pressure, inlet pipe size, and
capacity for AIR in units of SCFM.
Each valve undergoes 3 separate test sequences to verify
quality and set pressure, and then is sealed for security.
The 804R relief valve is available in set pressures from 75
to 400 psi. All relief valve common set pressures are in
stock. Special settings can be made up at no extra charge
and usually take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance
with ASME Quality Control Procedures and stamped with
the ASME Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pres-
sure Vessel Inspectors.
804R
3/4" x 1"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 158 12 725 556 9 1481 25 1253 21 1423 24
814
This relief valve has an angle style and larger inlet and outlet size. The ASME certified slope of 3.29
yields, for example, a capacity of 72.82 lbs per minute of air @ 250# set pressure.
All upper and lower seats are constructed from 304 stain-
less steel to prevent corrosion and embedded with a
Teflon ring.
All relief valves come with an installation tag and cable tie.
814
3/4" x 1 1/4"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 319.79 24.42 1465.17 1123.36 18.72 2993.14 49.89 2531.46 42.19 2876.10 47.93
100 410.26 31.33 1879.70 1441.19 24.02 3839.96 64.00 3247.67 54.13 3689.81 61.50
125 500.74 38.24 2294.22 1759.01 29.32 4686.78 78.11 3963.87 66.06 4503.52 75.06
150 591.21 45.15 2708.75 2076.84 34.61 5533.61 92.23 4680.08 78.00 5317.23 88.62
175 681.69 52.05 3123.28 2394.66 39.91 6380.43 106.34 5396.28 89.94 6130.94 102.18
200 772.16 58.96 3537.81 2712.49 45.21 7227.25 120.45 6112.49 101.87 6944.65 115.74
225 862.64 65.87 3952.34 3030.31 50.51 8074.08 134.57 6828.69 113.81 7758.36 129.31
250 953.11 72.78 4366.86 3348.13 55.80 8920.90 148.68 7544.90 125.75 8572.08 142.87
275 1043.59 79.69 4781.39 3665.96 61.10 9767.72 162.80 8261.10 137.69 9385.79 156.43
300 1134.06 86.60 5195.92 3983.78 66.40 10614.55 176.91 8977.31 149.62 10199.50 169.99
325 1224.54 93.51 5610.45 4301.61 71.69 11461.37 191.02 9693.51 161.56 11013.21 183.55
350 1315.01 100.42 6024.98 4619.43 76.99 12308.19 205.14 10409.72 173.50 11826.92 197.12
375 1405.49 107.33 6439.51 4937.26 82.29 13155.02 219.25 11125.92 185.43 12640.63 210.68
400 1495.96 114.23 6854.03 5255.08 87.58 14001.84 233.36 11842.13 197.37 13454.34 224.24
805
The 805 series relief valve has an angle style and larger inlet and outlet size. The ASME certified
slope of 4.09 yields, for example, a capacity of 90.5 lbs per minute of air @ 250# set pressure.
#805 series safety relief valves can be mounted on the following manifolds:
#845 1” x 1” x 1” FNPT (hand wheel) #845F 1” x 1” x 1” FNPT (seal cap)
#850MW-1” 1 ¼ ”male x ¾ ” x ¾ ” FNPT (seal cap) #875M 1” x 1” x 1 ” FNPT (seal cap)
#876M 1 ¼”x1”x1” FNPT (seal cap)
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All relief valves come with an installation tag and cable tie.
805
1" x 1 1/4"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pessure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 397.5 30.4 1821.4 1396.5 23.3 3721.0 62.0 3147.0 52.5 3575.5 59.6
100 510.0 38.9 2336.8 1791.6 29.9 4773.7 79.6 4037.4 67.3 4587.0 76.5
125 622.5 47.5 2852.1 2186.7 36.4 5826.4 97.1 4927.7 82.1 5598.6 93.3
150 735.0 56.1 3367.4 2581.8 43.0 6879.2 114.7 5818.1 97.0 6610.2 110.2
175 847.4 64.7 3882.7 2976.9 49.6 7931.9 132.2 6708.4 111.8 7621.7 127.0
200 959.9 73.3 4398.1 3372.1 56.2 8984.6 149.7 7598.8 126.6 8633.3 143.9
225 1072.4 81.9 4913.4 3767.2 62.8 10037.4 167.3 8489.2 141.5 9644.9 160.7
250 1184.9 90.5 5428.7 4162.3 69.4 11090.1 184.8 9379.5 156.3 10656.5 177.6
275 1297.3 99.1 5944.0 4557.4 76.0 12142.9 202.4 10269.9 171.2 11668.0 194.5
300 1409.8 107.7 6459.4 4952.5 82.5 13195.6 219.9 11160.2 186.0 12679.6 211.3
325 1522.3 116.2 6974.7 5347.6 89.1 14248.3 237.5 12050.6 200.8 13691.2 228.2
350 1634.8 124.8 7490.0 5742.7 95.7 15301.1 255.0 12941.0 215.7 14702.8 245.0
375 1747.2 133.4 8005.3 6137.8 102.3 16353.8 272.6 13831.3 230.5 15714.3 261.9
400 1859.7 142.0 8520.7 6532.9 108.9 17406.5 290.1 14721.7 245.4 16725.9 278.8
#805R series safety relief valves can be mounted on the following manifolds:
#845 1” x 1” x 1” FNPT (hand wheel) #845F 1” x 1” x 1” FNPT (seal cap)
#850MW-1” 1 ¼ ”male x ¾ ” x ¾ ” FNPT (seal cap) #875M 1” x 1” x 1 ” FNPT (seal cap)
#876M 1 ¼”x1”x1” FNPT (seal cap)
805R
1" x 1 1/4"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
815
The 815 relief valve has an angle style and larger inlet and outlet size. The ASME certified slope of
4.09 yields, for example, a capacity of 90.5 lbs per minute of air @ 250# set pressure.
#815 series safety relief valves can be mounted on the following manifolds:
#845 1” x 1” x 1” FNPT (hand wheel) #845F 1” x 1” x 1” FNPT (seal cap)
#850MW-1” 1 ¼ ”male x ¾ ” x ¾ ” FNPT (seal cap) #875M 1” x 1” x 1 ” FNPT (seal cap)
#876M 1 ¼”x1”x1” FNPT (seal cap)
All upper and lower seats are constructed from 304 stain-
less steel to prevent corrosion and embedded with a
Teflon ring.
All relief valves come with an installation tag and cable tie.
815
1" x 1 1/2"
Relief Valve Capacity Chart
Set or
Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release
SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pres-
60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
sure
1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
(PSIG)
75 397.5 30.4 1821.4 1396.5 23.3 3721.0 62.0 3147.0 52.5 3575.5 59.6
100 510.0 38.9 2336.8 1791.6 29.9 4773.7 79.6 4037.4 67.3 4587.0 76.5
125 622.5 47.5 2852.1 2186.7 36.4 5826.4 97.1 4927.7 82.1 5598.6 93.3
150 735.0 56.1 3367.4 2581.8 43.0 6879.2 114.7 5818.1 97.0 6610.2 110.2
175 847.4 64.7 3882.7 2976.9 49.6 7931.9 132.2 6708.4 111.8 7621.7 127.0
200 959.9 73.3 4398.1 3372.1 56.2 8984.6 149.7 7598.8 126.6 8633.3 143.9
225 1072.4 81.9 4913.4 3767.2 62.8 10037.4 167.3 8489.2 141.5 9644.9 160.7
250 1184.9 90.5 5428.7 4162.3 69.4 11090.1 184.8 9379.5 156.3 10656.5 177.6
275 1297.3 99.1 5944.0 4557.4 76.0 12142.9 202.4 10269.9 171.2 11668.0 194.5
300 1409.8 107.7 6459.4 4952.5 82.5 13195.6 219.9 11160.2 186.0 12679.6 211.3
325 1522.3 116.2 6974.7 5347.6 89.1 14248.3 237.5 12050.6 200.8 13691.2 228.2
350 1634.8 124.8 7490.0 5742.7 95.7 15301.1 255.0 12941.0 215.7 14702.8 245.0
375 1747.2 133.4 8005.3 6137.8 102.3 16353.8 272.6 13831.3 230.5 15714.3 261.9
400 1859.7 142.0 8520.7 6532.9 108.9 17406.5 290.1 14721.7 245.4 16725.9 278.8
850D, 850A
This high capacity relief valve has been designed for use in large-sized pressure vessels. The ASME certified
slope of 6.17 yields, for example, a capacity of 136.56 lbs per minute of air @ 250# set pressure.
850
3/4", 1", or 1-1/4" x 1 1/2"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
150 1108.75 84.67 5079.94 3894.86 64.91 10377.61 172.96 8776.92 146.28 9971.83 166.20
175 1278.42 97.62 5857.34 4490.90 74.85 11965.73 199.43 10120.08 168.67 11497.85 191.63
200 1448.10 110.58 6634.74 5086.94 84.78 13553.85 225.90 11463.24 191.05 13023.86 217.06
225 1617.77 123.54 7412.13 5682.98 94.72 15141.96 252.37 12806.39 213.44 14549.88 242.50
250 1787.45 136.49 8189.53 6279.02 104.65 16730.08 278.83 14149.55 235.83 16075.90 267.93
275 1957.12 149.45 8966.93 6875.06 114.58 18318.19 305.30 15492.71 258.21 17601.92 293.37
300 2126.80 162.41 9744.33 7471.11 124.52 19906.31 331.77 16835.86 280.60 19127.93 318.80
325 2296.47 175.36 10521.72 8067.15 134.45 21494.42 358.24 18179.02 302.98 20653.95 344.23
350 2466.15 188.32 11299.12 8663.19 144.39 23082.54 384.71 19522.18 325.37 22179.97 369.67
375 2635.82 201.28 12076.52 9259.23 154.32 24670.65 411.18 20865.34 347.76 23705.98 395.10
400 2805.50 214.23 12853.92 9855.27 164.25 26258.77 437.65 22208.49 370.14 25232.00 420.53
850RD, 850RA (H5634R Replacement in Kind: 1 1/4” Inlet, Ductile Iron Casting)
This reduced capacity relief valve has been designed for use in large-sized pressure vessels. The ASME cer-
tified slope of 2.5 yields, for example, a capacity of 54 lbs per minute of air @ 250# set pressure.
850R
3/4”, 1”, or 1 1/4" x 1 1/2"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
150 449 34 2057 1577 26 4202 70 3553 59 4037 67
175 518 39 2340 1818 30 4844 81 4097 68 4655 78
200 586 44 2640 2060 34 5487 91 4641 77 5273 88
225 655 49 2940 2301 38 6130 102 5185 86 5891 98
250 724 54 3240 2542 42 6773 113 5729 95 6509 108
275 793 60 3600 2786 46 7422 124 6277 105 7132 119
300 861 65 3900 3025 50 8059 134 6816 114 7744 129
325 930 70 4200 3266 54 8702 145 7360 123 8362 139
350 999 75 4500 3509 58 9350 156 7908 132 8985 150
375 1067 81 4889 3749 62 9988 166 8448 141 9598 160
400 1136 85 5100 3990 67 10631 177 8991 150 10215 170
851D, 851A
This high capacity relief valve has been designed for use in large-sized pressure vessels. The ASME certified
slope of 6.17 yields, for example, a capacity of 136.56 lbs per minute of air @ 250# set pressure.
851
3/4", 1", or 1 1/4" x 2"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
150 1108.75 84.67 5079.94 3894.86 64.91 10377.61 172.96 8776.92 146.28 9971.83 166.20
175 1278.42 97.62 5857.34 4490.90 74.85 11965.73 199.43 10120.08 168.67 11497.85 191.63
200 1448.10 110.58 6634.74 5086.94 84.78 13553.85 225.90 11463.24 191.05 13023.86 217.06
225 1617.77 123.54 7412.13 5682.98 94.72 15141.96 252.37 12806.39 213.44 14549.88 242.50
250 1787.45 136.49 8189.53 6279.02 104.65 16730.08 278.83 14149.55 235.83 16075.90 267.93
275 1957.12 149.45 8966.93 6875.06 114.58 18318.19 305.30 15492.71 258.21 17601.92 293.37
300 2126.80 162.41 9744.33 7471.11 124.52 19906.31 331.77 16835.86 280.60 19127.93 318.80
325 2296.47 175.36 10521.72 8067.15 134.45 21494.42 358.24 18179.02 302.98 20653.95 344.23
350 2466.15 188.32 11299.12 8663.19 144.39 23082.54 384.71 19522.18 325.37 22179.97 369.67
375 2635.82 201.28 12076.52 9259.23 154.32 24670.65 411.18 20865.34 347.76 23705.98 395.10
400 2805.50 214.23 12853.92 9855.27 164.25 26258.77 437.65 22208.49 370.14 25232.00 420.53
851RD, 851RA
This reduced capacity relief valve has been designed for use in large-sized pressure vessels. The ASME cer-
tified slope of 2.5 yields, for example, a capacity of 54 lbs per minute of air @ 250# set pressure.
851R
3/4”, 1”, or 1 1/4" x 1 1/2"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
150 449 34 2057 1577 26 4202 70 3553 59 4037 67
175 518 39 2340 1818 30 4844 81 4097 68 4655 78
200 586 44 2640 2060 34 5487 91 4641 77 5273 88
225 655 49 2940 2301 38 6130 102 5185 86 5891 98
250 724 54 3240 2542 42 6773 113 5729 95 6509 108
275 793 60 3600 2786 46 7422 124 6277 105 7132 119
300 861 65 3900 3025 50 8059 134 6816 114 7744 129
325 930 70 4200 3266 54 8702 145 7360 123 8362 139
350 999 75 4500 3509 58 9350 156 7908 132 8985 150
375 1067 81 4889 3749 62 9988 166 8448 141 9598 160
400 1136 85 5100 3990 67 10631 177 8991 150 10215 170
901 D 51040 Ductile Iron Casting 60-40-18 1 ¼” FNPT inlet x 2” FNPT & 3” MNPT outlet
901 A 51040 Cast Aluminum per ASME SB-26B 1 ¼” FNPT inlet x 2” FNPT & 3” MNPT outlet
903 D 51040 Ductile Iron Casting 60-40-18 1 ½” FNPT inlet x 2” FNPT & 3” MNPT outlet
903 A 51040 Cast Aluminum per ASME SB-26B 1 ½” FNPT inlet x 2” FNPT & 3” MNPT outlet
#901 and #903 safety relief valves can be mounted on the following manifolds:
#900 MW-1 ¼” (for 1 ¼” MNPT) #901 M (for 1 ¼” MNPT)
#900 MW-1 1/2” (for 1 1/2” MNPT) #903 M (for 1 ¼” MNPT)
901Series and 903 Series Relief Valve Capacity Chart on Next Page
901
1 1/4" x 2" x 3"
Relief Valve Capacity Chart
903
1 1/2" x 2" x 3"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
150 2727.85 208.30 12498.13 9582.49 159.71 25531.96 425.53 21593.79 359.90 24533.61 408.89
175 3145.30 240.18 14410.76 11048.92 184.15 29439.19 490.65 24898.34 414.97 28288.06 471.47
200 3562.75 272.06 16323.38 12515.36 208.59 33346.41 555.77 28202.90 470.05 32042.50 534.04
225 3980.20 303.93 18236.01 13981.79 233.03 37253.64 620.89 31507.46 525.12 35796.95 596.62
250 4397.65 335.81 20148.63 15448.23 257.47 41160.87 686.01 34812.02 580.20 39551.40 659.19
275 4815.10 367.69 22061.26 16914.66 281.91 45068.10 751.13 38116.58 635.28 43305.85 721.76
300 5232.55 399.56 23973.88 18381.10 306.35 48975.32 816.26 41421.14 690.35 47060.29 784.34
325 5650.00 431.44 25886.51 19847.54 330.79 52882.55 881.38 44725.69 745.43 50814.74 846.91
350 6067.45 463.32 27799.13 21313.97 355.23 56789.78 946.50 48030.25 800.50 54569.19 909.49
375 6484.90 495.20 29711.76 22780.41 379.67 60697.01 1011.62 51334.81 855.58 58323.64 972.06
400 6902.35 527.07 31624.38 24246.84 404.11 64604.24 1076.74 54639.37 910.66 62078.08 1034.63
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All relief valves come with an installation tag and cable tie.
CS5602A
1/2" x 3/4"
Relief Valve Capacity Chart
Set or
Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release
SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pres-
60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
sure
1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
(PSIG)
75 225 16.9 1017 791.8 13.20 2110 35.16 1784 29.74 2027 33.79
100 289 21.7 1305 1016 16.93 2707 45.11 2289 38.15 2601 43.35
125 353 26.5 1592 1240 20.66 3304 55.06 2794 46.57 3174 52.91
150 417 31.3 1880 1464 24.40 3900 65.01 3299 54.98 3748 62.47
175 480 36.1 2168 1688 28.13 4497 74.96 3804 63.39 4321 72.02
200 544 40.9 2455 1912 31.87 5094 84.90 4308 71.81 4895 81.58
225 608 45.7 2743 2136 35.60 5691 94.9 4813 80.22 5469 91.1
250 672 50.5 3031 2360 39.33 6288 104.8 5318 88.64 6042 100.7
275 736 55.3 3318 2584 43.07 6885 114.7 5823 97.0 6616 110.3
300 799 60.1 3606 2808 46.80 7482 124.7 6328 105.5 7189 119.8
325 863 64.9 3894 3032 50.53 8079 134.6 6833 113.9 7763 129.4
350 927 69.7 4182 3256 54.27 8676 144.6 7337 122.3 8336 138.9
375 991 74.5 4469 3480 58.00 9272 154.5 7842 130.7 8910 148.5
400 1055 79.3 4757 3704 61.74 9870 164.5 8348 139.1 9484 158.1
All upper and lower seats are constructed from 304 stainless
steel to prevent corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information of
catalog number, month and year of manufacture with lot num-
ber, set pressure, inlet pipe size, and capacity for AIR in units of
SCFM.
Each valve undergoes 3 separate test sequences to verify quali-
ty and set pressure, and then is sealed for security.
The CS5602B relief valve is available in set pressures from 75
to 400 psi. All relief valve common set pressures are in stock.
Special settings can be made up at no extra charge and usually
take 1 to 2 days.
All Shank Relief Valves are manufactured in accordance with
ASME Quality Control Procedures and stamped with the ASME
Certification Mark with UV designator.
They are certified by the National Board of Boiler & Pressure
Vessel Inspectors.
CS5602B
1/2" x 1"
Relief Valve Capacity Chart
Set or Air Air Air NH3 NH3 R-12 R-12 R-22 R-22 R-502 R-502
Release SCFM lb/min lb/hr lb/hr lb/min lb/hr lb/min lb/hr lb/min lb/hr lb/min
Pressure 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F 60 F
(PSIG) 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm 1 Atm
75 258 19.4 1162 904.8 15.08 2411 40.18 2039 33.98 2317 38.61
100 330 24.8 1491 1161 19.35 3093 51.55 2616 43.60 2972 49.53
125 403 30.3 1819 1417 23.61 3775 62.91 3193 53.21 3627 60.45
150 476 35.8 2148 1673 27.88 4457 74.28 3769 62.82 4283 71.38
175 549 41.3 2477 1929 32.15 5139 85.65 4346 72.44 4938 82.30
200 622 46.8 2806 2185 36.41 5821 97.0 4923 82.05 5593 93.2
225 695 52.2 3134 2441 40.68 6503 108.4 5500 91.67 6249 104.1
250 768 57.7 3463 2697 44.95 7185 119.8 6077 101.3 6904 115.1
275 841 63.2 3792 2953 49.21 7867 131.1 6654 110.9 7560 126.0
300 913 68.6 4119 3209 53.48 8549 142.5 7231 120.5 8215 136.9
325 986 74.1 4449 3465 57.74 9231 153.9 7807 130.1 8870 147.8
350 1059 79.6 4778 3721 62.01 9913 165.2 8384 139.7 9526 158.8
375 1132 85.1 5107 3977 66.28 10596 176.6 8961 149.4 10181 169.7
400 1205 90.6 5436 4233 70.54 11278 188.0 9538 159.0 10837 180.6
803LQ #803LQ safety relief valve can be mounted on the following manifolds:
#843 ½” x ½” x ½” FNPT (hand wheel) #843F ½” x ½” x ½” FNPT (seal cap)
#846M ½” x ½” x ½” FNPT (seal cap) #848M ¾” x ½” x ½” FNPT (seal cap)
805LQ All upper and lower seats are constructed from 304 stainless steel to prevent
corrosion and embedded with a Teflon ring.
All springs are stainless steel.
All relief valves come with an installation tag and cable tie.
Each valve’s identification tag has the required information of catalog number,
803LQ and 805LQ engineering month and year of manufacture with lot number, set pressure, inlet pipe size,
drawings on reverse side and capacity for WATER in units of GMP.
Each valve undergoes 3 separate test sequences to verify quality and set pres-
sure, and then is sealed for security.
All Shank Relief Valves are manufactured in accordance with ASME Quality
Control Procedures and stamped with the ASME Certification Mark with UV
designator.
They are certified by the National Board of Boiler & Pressure Vessel Inspectors.
803LQ
Relief Valve Capacity Chart
VALVE ASSEMBLY NUMBER SET OR RELEASE PRESSURE VALVE CAPACITY GPM
(PSIG)
803LQ 75 75 20.7
803LQ 100 100 25.9
805LQ
Relief Valve Capacity Chart
VALVE ASSEMBLY NUMBER SET OR RELEASE PRESSURE VALVE CAPACITY GPM
(PSIG)
805LQ 100 100 36.5
803LQ 805LQ
DESIGN INFORMATON
Our safety valve design features the most reliable method of safely relieving pressure. The virgin Teflon seal, mated with the stain-
less steel multiple crown ring, provides an outstanding sealing action. This combination assures a non-stick and accurate pop-off
pressure release. The design incorporates a special extra lift, pop-open feature for high relieving capacity.
1. Lower Seat. Our highly polished stainless steel lower seat has triple crown sealing rings that are located at slightly different
heights to provide compound sealing ability with the mating Teflon ring. This assures for a positive and leak-proof seal at any
set pressure.
2. Upper Seat. A wing guided, stainless steel upper seat provides an excellent guidance for the high lift and reseating action.
3. Virgin Teflon Ring. A high quality virgin Teflon ring is locked positively into place in the upper seat by crimping the upper
seat inward from both inside and outside to seal the ring. The ring is then machined smooth for an accurate seating surface.
4. Stainless Steel Spring Guide. The stainless steel uniform load spring guide has a spherical tip together with a spherical pit in
the upper seat which provides for a concentric and axial spring force that will load the upper seat uniformly for a tight seal.
5. Stainless Steel Spring. The high quality, stainless steel wire springs have extra coils and a low pitch to provide a very uniform
and concentric spring rate performance.
6. Valve Body Design. Our valve body is designed with heavy thickness sections to withstand the stresses of the pressure cham-
ber area. It is cast from ductile iron which meets the ASME—SA 395 grade 60-40-18 requirements.
8002, 800D,
2 2
801 , 800QR , 801D, 812 & 804, 805,
2 1 803QC 814 815 CS5602A CS5602B
800SS , 800QRW 801DHC, 813 804R 805R
2
801SS 803
Inlet Port
1/2” 1/2” 1/2” 1/2” 1/2” 3/4” 3/4” 1” 1” 1/2” 1/2”
FNPT
Outlet Port
3/4” 3/4” 3/4” 3/4” 1” 1” 1 1/4” 1 1/4” 1 1/2” 3/4” 1”
FNPT
L—Inlet Pipe C/L
1.1” 1.3” 1.7” 1.25” 1.7” 2.0” 2.0” 2.4” 2.4” 2.1” 2.1”
to Outlet Face
M—Back of Body
2.2” 2.4” 2.8” 2.5” 2.8” 3.3” 3.3” 3.8” 3.8” 3.4” 3.4”
to Outlet Face
N— Outlet Pipe
3.2” 3.2” 3.4” 3.6” 3.4” 4.0” 4.0” 4.9” 4.9” 4.1” 4.1”
C/L to Top of Cap
P—Outlet Pipe
2.8” 2.8” 1.8” 1.9” 1.8” 2.0” 2.0” 2.4” 2.4” 2.7” 2.7”
C/L to Inlet Face
Weight approx.
3.2 3.8 3.2 4.4 3.2 5.3 5.3 7.9 7.9 6.25 6.2
(LBS)
1
Socket Weld instead of NPT
2
MNPT inlet port
Cyrus Shank Product Catalog 58 www.cyrusshank.com
RELIEF VALVES… TECHNICAL INFORMATION
When piping relief valves back into the system, the total of the set points of relief valves in series should not exceed the allowed
working pressure of upstream components. Following are a few examples of suitable application of piping relief valves back into
the system:
The effect of the potential from discharges of upstream relief valves should be considered in sizing downstream atmospheric safety
relief valves
To prevent operational releases, high pressure cut-out switches should be calibrated annually.
To insure tight closing Safety Relief Valves, the high pressure cut-out switch should stop the compressors at 80% of the set point of
the Safety Relief Valve.
In the event of an accidental higher pressure excursion, it is comforting to know that your Shank Safety Relief Valves have the best
chance of reseating after a release. However, industry practices, as reflected in trade association recommendations such as IIAR
Bulletin 110, suggest that Relief Valves which have discharged in service due to temporary excessive over pressure should be re-
placed at the first opportunity even though they may be, temporarily, maintaining a pressure-tight seal.
Safety Relief Valve Tests— Acceptable Range of Pop-off and Blow Down Pressures
Safety Relief Valve Tests— Acceptable Range of Pop-off and Blow Down Pressures (Continued)
50
75 50-58 53-61
100 67-77 71-81
125 83-96 89-102
150 100-115 107-122 81 - 102 69-90 105 - 125
175 116-134 125-142 95 - 119 81-105 123 - 145
200 133-153 142-163 108 - 136 92-120 140 - 166
225 150-173 160-183 122 - 153 104-135 158 - 187
250 166-192 178-203 135 - 170 115-150 175 - 208
275 183-211 196-224 149 - 187 127-165 193 - 229
300 200-230 214-244 162 - 204 138-180 210 - 249
325 216-249 231-264 176 - 221 150-195 228 - 270
350 233-269 249-285 189 - 238 161-210 245 - 291
375 250-288 267-305 203 - 255 173-225 263 - 312
400 266-307 285-325 216 - 272 184-240 280 - 332
NOTE: POP-OFF PRESSURE MAXIMUM VARIANCE IS +2%
Stainless
steel stem,
843B brass LOX (Liquid
844B internal Brass 400 — oxygen) or —
seats, Freon
845B
hand
wheel
The Safety Code for Mechanical Refrigeration ANSI/ASHRAE 1994 requires a refrigeration system that incorporates pressure ves-
sels that are 10 cubic feet internal volume or over to have a pressure relieving device, and must have a relief device system con-
sisting of two (2) pressure relief valves in parallel on a three-way manifold.
The Shank dual assembly meets the requirements of this code which requires that one (1) relief valve must remain in an operable
mode at all times while the other is serviced.
All Shank dual assemblies are assembled using high strength fittings, nipples, elbows, and unions. These fittings are rated for 300
psi at 550°F (287°C) or 2000 psi at 60°F (15.5°C).
Dual Assembly less unions (DS): Includes two (2) relief valves , one (1) three-way manifold shut-off valve, two (2) 90° elbows,
and four (4) nipples. (Assemblies using 800, 800SS, 801, 801SS, 800QR, or 803QC valves have only two (2) nipples.) Only one side
of the three-way valve can be closed at any time.
Dual Assembly with unions (DU): Includes two (2) relief valves , one (1) three-way manifold shut-off valve, four (4) 90° elbows,
four (4) unions, one “tee” and twelve (12) nipples. (Assemblies using 800, 800SS, 801, 801SS, 800QR, or 803QC valves have only
ten (10) nipples.) Only one side of the three-way valve can be closed at any time. This assembly will allow either valve to be
changed without disturbing the piping.
800D,
800, 801,
801D, 804,
800SS, 800QR 803QC 812, 813 814 805, 805R 815
801DHC, 804R
801SS
803
DS DU DS DU DS DU DS DU DS DU DS DU DS DU DS DU DS DU
Inlet port ½” ½” ½” ½” ½” ½” ½” ½” ½” ½” ¾” ¾” ¾” ¾” 1” 1” 1” 1”
Outlet port ¾” ¾” ¾” ¾” ¾” ¾” ¾” ¾” 1” 1” 1” 1” 1 ¼” 1 ¼” 1 ¼” 1 ¼” 1 ½” 1 ½”
X – width
between
6.8” 6.8” 6.8” 6.8” 6.8” 6.8” 6.8” 6.8” 6.8” 7.4” 8.0” 8.0” 8.0” 8.8” 9.5” 9.5” 9.5” 10.0”
valves at pipe
C/L
Y – depth
from inlet to
1.1” 5.5” 1.3” 5.3” 1.8” 5.8” 1.35” 5.35” 1.8” 7.0” 2.0” 6.8” 2.0” 8.0” 2.1” 8.0” 2.1” 8.5”
outlet
at pipe C/L
Z – inlet to
outlet height 5.5” 6.8” 5.5” 6.8” 5.0” 6.3” 5.1” 6.4” 5.0” 6.3” 5.8” 7.4” 5.8” 7.4” 7.0” 10.0” 7.0” 10.0”
at fitting face
CS5602A CS5602B
DS DU DS DU
Inlet port ½” ½” ½” ½”
Outlet port ¾” ¾” 1” 1”
X – width
between
6.8” 6.8” 6.8” 7.4”
valves at pipe
C/L
Y – depth from
inlet to outlet 2.1” 6.1” 2.1” 6.9”
at pipe C/L
Z – inlet to
outlet height 6.5” 8.1” 6.5” 8.1”
at fitting face
846M
The 846M manifold is a compact alternative to the 843 manifold. All steel and stainless steel construction.
Both ports have a Cv rating of 7.2. The assembled weight is 5 1/2 lbs. (For heavy wall inlet pipe, see the
848M manifold.)
#800QR ½” MNPT inlet x ¾” FNPT outlet (lowest capacity— quick release valve)
847M
The 847M manifold is a compact alternative to the 844 manifold. All steel and stainless steel construction.
Both ports have a Cv rating of 13.7. (For heavy wall inlet pipe, see the 849M manifold.) The assembled
weight is 6 lbs.
#804 ¾” x 1” (standard)
848M
The 848M manifold is a compact alternative to the 843 manifold. All steel and stainless steel construction.
Both ports have a Cv rating of 9.5. The 848M has a 3/4” NPT inlet to allow use of schedule 80 pipe without
pressure drop. (For standard 1/2” x 1/2” x 1/2” see the 846M manifold) The assembled weight is 6 lbs.
#800QR ½” MNPT inlet x ¾” FNPT outlet (lowest capacity— quick release valve)
849M
The 849M manifold is a compact alternative to the 844 manifold. All steel and stainless steel construction.
Both ports have a Cv rating of 16. The 849M has a 1” NPT inlet to allow use of schedule 80 pipe without
pressure drop. (For standard 3/4” x 3/4” x 3/4” see the 847M manifold.) The assembled weight is 6 lbs.
#804 ¾” x 1” (standard)
875M and 876M manifolds can be used with the following relief valves
Relief Valve Assembly Weight (lb.)
805 1” x 1 ¼” FNPT 28
805R 1” x 1 ¼” FNPT 28
815 1” x 1 ½” FNPT 28
850D- 1” & 850RD-1” 1” MNPT x 1 ½” FNPT 37
850A- 1” & 850RA-1” 1” MNPT x 1 ½” FNPT 26
851D- 1” & 851RD-1” 1” MNPT x 2” FNPT 37
851A- 1” & 851RA-1” 1” MNPT x 2” FNPT 26
950ME
High capacity manifold, all steel and stainless steel construction with Teflon O-rings on the stem.
Due to Teflon sealing surfaces, these manifolds are rated for 500°F and 500# pressure. Cv rating
for both ports is 104.6. Manifold weight is 71 lbs.
* Inlet port is schedule 160 seamless pipe welded to manifold body for
mounting on insulated vessels.
** Inlet port is schedule 160 seamless pipe with MNPT threading welded to
manifold body, may be for mounting on insulated vessels.
This is a two-piece design: the convex base fits into the shut-
off disc and permits swivel action which maintains perfect
alignment at all times.
The valve body has a tapered orifice through a raised seat. Needle point
and fine pitch stem threads allow close regulation of flow.
All expansion valves are equipped with T-handles to distinguish them
from shut-off valves.
The packing ring chamber is of special design: It is machined so that
sealing is necessary only around the stem proper.
The composition packing ring is impregnated with graphite for ease of
operation and will not deteriorate in service.
Purge valves are made of all steel and all parts are zinc plated. They are used for purging
purposes and are supplied with male and female thread combinations. They are equipped
with round malleable handles. This valve can be used for gauge mounting, as an oil drain,
or any place where a small shut-off valve can be used.
Line valves are made of all steel construction and all parts are zinc plated. They are available
in angle or tee style to work with pipe sizes from ¼” to ¾” and have a compact design. The
packing seal ring is of highest grade material, providing smooth, easy operation and a leak-
proof, long life seal.
GAUGE SETS
Gauge set assembly is of all steel construction and all parts are zinc plated.
Gauge valves have safety ball seats which automatically shut off liquid in case of
glass breakage. Valve stems are packed with composition packing rings, provid-
ing a leak-proof, long life seal.
To custom order a glass length other than the standard 12” length, order the gauge set you need without glass (e.g., 301 (-WO))
and then specify the glass length and rods you want (SEE NOTE BELOW).
Custom glass and rod prices vary: contact us for a quote. Red line glass is also available.
NOTE: To figure length of glass required, subtract 2 3/8” from the distance of the centers. Order rods lengths 3” longer than the
glass required.
Corrosion: There is a concern about corrosion in relief valves when the discharge is piped into a tank of water. This corrosion is
due to exposure to water vapor and air in the piping. Shank safety relief valves use ductile iron, steel, or aluminum for bodies, and
stainless steel and Teflon for internal parts. Since these materials resist corrosion, the accepted industry practice of inspecting or
replacing safety relief valves every five (5) years should provide adequate protection from corrosion in the valves.
Back Pressure: Another concern is the reduction of relief valve capacity caused by the head of water over the discharge pipe out-
let when it is submerged. The various codes do not provide methods to address this subject except to require “due allowance for
pressure drop in the downstream section.”
Vacuum Service 1: When safety relief valves are connected to systems that operate below atmospheric pressure, a reasonable
precaution is to install a check valve in the discharge line before it enters the water tank. This will prevent a vacuum from sucking
water into the system should a relief valve leak or not reseat after a release. The check valve may also prevent the migration of
water vapor so as to reduce the potential for corrosion in the relief valve. The pressure drop in the check valve must be consid-
ered within the allowable back pressure, at the outlet of the relief valve, that is developed by the flow in the event of a release.
Vacuum Service 2: An alternative is to use a check valve mounted in a “tee” in the run of the discharge piping. This will not affect
the pressure drop in the discharge, but will act as a “vacuum breaker.” Either of these two suggested methods will protect against
diluting the ammonia with water should the relief valve leak after operating.
Where Water Tanks are Required: The requirement for discharge into a tank of water appears in the Uniform Mechanical Code,
published by ICBO, Section 1119 for ammonia systems. The International Mechanical Code, now used by BOCA and SBCCI, does
not have this provision, but does require that refrigerating systems in an industrial occupancy conform to IIAR-2 Equipment, De-
sign and Installation of Ammonia Mechanical Refrigerating Systems. ASHRAE-15 offers three methods for ammonia discharge (i.e.,
into the atmosphere, into a tank of water, or into other approved treatment systems). Appendix B therein provides guidelines for
emergency discharge of refrigerants when required by local codes. In IIAR-2, the preferred discharge of safety and emergency
relief valves is to the atmosphere. The optional method is to discharge into a tank of water. When local mechanical codes require
the use of a water tank for absorbing the discharge from ammonia relief valves, refer to ASHRAE 15-1994 paragraph 9.7.8.2(b) for
details. NOTE: IIAR-2 is in the process of revision to conform to the specifications now in ASHRAE-15.
ICBO - International Conference Building Officials Located in California
BOCA—Building Owners Code Association located in Chicago, Illinois
SBCCI—Southern Building Code Conference International
Payment Terms:
Due upon receipt of invoice with credit approval.
VISA, MasterCard, Discover, or American Express are accepted.
Payment in advance accepted.
Shipping:
Standard Shipping is via UPS Ground. All orders are subject to applicable shipping, freight,
taxes, and processing charges. Shipping charges for ground service on all stocking orders
are determined by using UPS standard rates. Additional options are available upon request.
Return Policy:
Valves needing to be returned MUST have an RMA# attached to the outside of the box.
Valves returned within 30 days of their initial shipment will have a 15% restocking fee;
valves returned between 30-60 days of their initial shipment will have a 30% restocking fee.
After 60 days valves are non-returnable.
If you have questions about ordering and receiving products from Cyrus Shank Company,
please contact Customer Service:
Phone: 1-331-212-5488
Fax: 1-331-212-5260 Published
Email: shank@cyrusshank.com August 2013
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