Axis Controllers SPC200
Axis Controllers SPC200
At a glance
SPC200 – the most unique position-
ing controller in the world for
pneumatic and electrical positioning
technology
Strength in modularity
• Two housing sizes Strength in installation
• 9 different plug-in cards • One axis string controls
• Combinable as required • 2 pneumatic axes
• CPV valve terminals can be con-
nected directly to the axis string
Multi-purpose • Pre-assembled cables
• Set selection for simple • Plugs fit only in the correct sockets
applications
• Start/stop operation for demanding
automation tasks Software WINPISA
• Up to 100 programs • Project archiving
• Subprogram technology • Simple commissioning
• Register operations and much more • User-friendly programming
• Comprehensive diagnostics with
graphics functions
PROFIBUS®, DeviceNet®, INTERBUS® is a registered trademark of its respective trademark holder in certain countries.
3 4 5 6 7
Individual components
Type Brief description
1 DNCI-… The pneumatic drive, in this case DNCI with integrated displacement encoder, generates the movement. It is controlled by
the SPC200.
2 SPC200-… The axis controller with operating unit, in this case designed for a pneumatic drive, is an open and closed loop controller
in one.
3 MPYE-… The proportional directional control valve is the final control element in the control loop and controls the movement of
the drive in accordance with the specification of the closed loop controller in the SPC200.
4 – Connecting cable that connects the displacement encoder with the axis interface. The cable is permanently attached to
the drive.
5 KSPC-AIF-… Connecting cable that connects the controller SPC200 with the axis interface.
6 KMPYE-AIF-… Connecting cable that connects the proportional directional control valve with the axis interface.
7 SPC-AIF-… The axis interface forwards the measured values from the displacement encoder to the closed loop controller in the
SPC200 and the control signal from the closed loop controller to the proportional directional control valve.
Plug-in cards
SPC200-BP Blanking plate 7
SPC200-PWR-AIF Power supply unit and axis interface connection 10
SPC200-MMI-DIAG Diagnostics and control unit connection 11
SPC200-DIO Digital inputs/outputs (10I/8O) 12
SPC200-2AI-U Analogue setpoint specification, 2 channels, 0 ... 10 V 14
SPC200-SCU-AIF Sub-controller for 3rd and 4th pneumatic axes 15
SPC200-COM-PDP Profibus-DP interface 16
SPC200-COM-DN2 DeviceNet interface 18
SPC200-COM-IBS Interbus interface 20
Control unit
SPC200-MMI-1 Control unit for commissioning, programming and diagnostics. 21
Not all functions of the axis controller SPC200 are supported.
Please use WinPISA for commissioning.
SPC200-MMI-DIAG
SPC200-COM-PDP
SPC200-COM-IBS
SPC200-PWR-AIF
SPC200-SCU-AIF
SPC200-MMI-1
SPC200-2AI-U
SPC200-DIO
SPC200/P01 For 1 or 2 pneumatic axes with control unit
– – – – 9
SPC200-COM-DN2
SPC200-COM-PDP
SPC200-COM-IBS
SPC200-SCU-AIF
SPC200-MMI-1
SPC200-2AI-U
SPC200-DIO
SPC200/P02 For 1 or 2 pneumatic axes with control unit and 2 analogue inputs for positioning
– – – – – – –
specifications
SPC200/P04 With Profibus-DP interface for 1 or 2 pneumatic axes
2) 1) 1) – – – –
1) One free card location, therefore expandable with max. one card. This must be ordered separately.
Other configurations can be produced from the individual components
2) Optional
Function
Basic unit for 4 or 6 function cards,
contains closed loop position
controller for 2 pneumatic axes and
universal positioning control for
4 axes
-V- New
Communication modules for con- Reading the actual position and
necting to a fieldbus, like Profibus writing a digital position setpoint.
or DeviceNet, facilitate reading and
writing all registers of the axis
controller SPC200.
Ordering data
Part No. Type
Axis controller basic unit With 4 mounting locations 170 173 SPC200-CPU-4
With 6 mounting locations 170 174 SPC200-CPU-6
Accessories Blanking plate (plug-in card) 170 229 SPC200-BP
Clip for H-rail assembly for SPC200 170 169 CP-TS-HS-35
User documentation For axis controller basic unit, German 170 245 P.BE-SPC200-DE
For axis controller basic unit, English 170 246 P.BE-SPC200-EN
-H- Note
The numbers 1 … 6 represent the
order of the mounting locations.
Legend
Type Description Page/Internet
1 SPC200-PWR-AIF Power supply 10
2 SPC200-MMI-DIAG Serial interface 11
3 SPC200-SCU-AIF Sub-controller 15
4 SPC200-DIO Digital I/O 12
5 SPC200-2AI-U Setpoint module 14
7 SPC200-COM-PDP Profibus-DP interface 16
8 SPC200-COM-IBS Interbus interface 20
9 SPC200-PB Blanking plate 7
Power supply
SPC200-PWR-AIF
Function
Power supply and connection of the
first axis string
1) Either as 1 input module and 1 output module of the CP modules or 1 input/output module SPC-FIO-...
Pin allocation
1 Terminal strip on cable
type KSPC-AIF-WD-… -H- Note
pre-assembled The valves at the axis interfaces and
2 3-pin terminal strip included in
1 the outputs of the CP modules are
the scope of delivery.
supplied via the 24 V load supply.
Connection cross section They can therefore be switched off
max. 1.5 mm2
independently of the logic supply in
2
an emergency stop situation.
Connecting cable 30, no. 1
Ordering data
Part No. Type
Plug-in card Power supply unit and axis interface connection 170 175 SPC200-PWR-AIF
Serial interface
SPC200-MMI-DIAG
Function
Serial interface for diagnostics and
programming, connection of the
control unit MMI-1
Pin allocation
1 Interface for control unit
SPC200-MMI-1
2 Serial interface
1
Connecting cable 30, no. 7
2 RS232 (X4)
Pin Function
2 Received Data (RxD)
3 Transmitted Data (TxD)
5 Signal Ground (SNGD)
Ordering data
Part No. Type
Plug-in card Diagnostics and control unit connection 170 176 SPC200-MMI-DIAG
Function
Digital input/output card (local I/O)
Pin allocation
1 12-pin terminal strip included
in the scope of delivery. -H- Note
Connection cross section Inputs and outputs on the first card
1 On the other cards, all 10 inputs
max. 1.5 mm2
are reserved for necessary functions and 8 outputs are freely program-
2 10-pin terminal strip included
such as start, stop, etc. Up to 7 mable. Up to 4 I/O cards can be
in the scope of delivery. inputs and 5 outputs are freely
2 inserted (in 6x rack).
Connection cross section
programmable.
max. 1.5 mm2
Ordering data
Part No. Type
Plug-in card Digital inputs/outputs (10I/8O) 170 179 SPC200-DIO
Setpoint module
SPC200-2AI-U
Function
Analogue input card
Pin allocation
1 9-pin terminal strip included in
the scope of delivery. -H- Note
Connection cross section
max. 1.5 mm2 Max. 2 plug-in cards can be used for Only one axis can be allocated to
position specifications for up to each channel.
REF
4 axes. Offset and scaling of the setpoint
ANALOG IN 8X9)
OV
A1+
A1-
REF
OV
A2+
A2-
1 The allocation of the channel to an specifications are also separately
PE
axis is programmable. programmable for each channel.
1 Analogue IN (X9)
Pin Function
1 Reference voltage 10 VREF
2 0V
3 A1+; signal (+) for channel 1
4 A1–; signal (–) for channel 1
5 Reference voltage 10 VREF
6 0V
7 A2+; signal (+) for channel 2
8 A2–; signal (–) for channel 2
9 PE
Ordering data
Part No. Type
Plug-in card Analogue setpoint specification, 2 channels, 0 … 10 V 170 177 SPC200-2AI-U
Sub-controller
SPC200-SCU-AIF
Function
Contains the position controllers for 2
further pneumatic axes and connec-
tion for the second axis string
1) Either as 1 input module and 1 output module of the CP modules or 1 input/output module SPC-FI0-...
Pin allocation
1 Terminal strip on cable
type KSPC-AIF-1-WD-…
pre-assembled
1
Connecting cable 30, no. 1
1 AXES B (X10)
Pin Function
1 CAN-LOW (brown)
2 CAN-HIGH (white)
3 24 V (yellow)
4 0 V (green)
5 24 V load supply (grey)
Ordering data
Part No. Type
Plug-in card Sub-controller for 3rd and 4th pneumatic axes 178 311 SPC200-SCU-AIF
Profibus-DP interface
SPC200-COM-PDP
Function
Profibus interface of the SPC200 as
slave to a Profibus network
Pin allocation
1 9-pin plug usable acc. to
Profibus standard, -V- New
type FBS-SUB-9-WS-PB-K Position data can be read and
1 Table below
written directly via Profibus
(as of firmware release 2.0)
1 Bus (X20)
Pin Function
1 PE
2 Unused
3 RxD/TxD-P
4 CNTR-P
5 DGND
6 UP
7 Unused
8 RxD/TxD-N
9 Unused
Ordering data
Part No. Type
Plug-in card Profibus-DP interface 170 224 SPC200-COM-PDP
Accessories Connector plug 533 780 FBS-SUB-9-WS-PB-K
User documentation For Profibus-DP interface, German 188 892 P.BE-SPC200-COM-PDP-DE
For Profibus-DP interface, English 188 893 P.BE-SPC200-COM-PDP-EN
Software and manual For Simatic S7 controller, German 540 188 P.SW-SPC200-S7-PC-DE
For Simatic S7 controller, English 540 189 P.SW-SPC200-S7-PC-EN
DeviceNet interface
SPC200-COM-DN2
Function
DeviceNet interface of the SPC200 as
slave to a DeviceNet network.
Pin allocation
1 5-pin terminal strip included in
the scope of delivery. -V- New
Connection cross section The card SPC200-COM-DN2 facili-
max. 1.5 mm2
tates the connection of the SPC200
to DeviceNet.
Position data can be read and
1 written directly via Profibus (as of
firmware release 4.9).
1 Bus (X20)
Pin Function
1 0 V bus interface/logic (CAN_GND)
2 Data – (CAN_L)
3 Screen (CAN_SHLD)
4 Data + (CAN_H)
5 24 V DC bus interface/logic (CAN_V+)
Ordering data
Part No. Type
Plug-in card DeviceNet interface 540 305 SPC200-COM-DN2
User documentation For DeviceNet interface, German 196 607 P.BE-SPC200-COM-CANDN-DE
For DeviceNet interface, English 196 608 P.BE-SPC200-COM-CANDN-EN
For DeviceNet interface, French 196 611 P.BE-SPC200-COM-CANDN-FR
For DeviceNet interface, Italian 196 610 P.BE-SPC200-COM-CANDN-IT
Interbus interface
SPC200-COM-IBS
Function
Interbus interface of the SPC200 to an
Interbus network
Pin allocation
1 + 2 Cable with plug acc. to 1 IN (X20) 2 OUT (X21)
Interbus standard Pin Function Pin Function
1 – Housing/screen – Housing/screen
-H- Note 1 D0 1 D0
2 DI 2 DI
The card SPC200-COM-IBS facili-
2 3 Load 3 Load
tates the connection of the SPC200
4 Unused 4 Unused
to Interbus.
5 Unused 5 VCC
The operating modes that are
6 /D0 6 /D0
available via I/Os are emulated.
7 /DI 7 /DI
8 Unused 8 Unused
9 Unused 9 RBST
Ordering data
Part No. Type
Plug-in card Interbus interface 170 225 SPC200-COM-IBS
User documentation For Interbus interface, German 188 890 P.BE-SPC200-COM-IBS-DE
For Interbus interface, English 188 891 P.BE-SPC200-COM-IBS-EN
Control unit
SPC200-MMI-1
Electrical isolation No
Electrical connections Interface 10-pin row
Power supply 10-pin row
CE marking symbol (see conformity declaration) As per EU EMC directive
Ambient conditions Temperature range [°C] –5 … +50
Protection class to IEC 60529 IP20
Weight [g] 90
Pin allocation
1 Plug-in direct
Ordering data
Part No. Type
Control unit For commissioning, programming and diagnostics 170 226 SPC200-MMI-1
Axis interface
SPC-AIF-POT
SPC-AIF-POT-LWG
SPC-AIF-MTS
Function
Connection of the proportional valve Routing of the axis connection to the
and the displacement encoder of a second axis interface or to a CP
pneumatic axis to the SPC200. module
Pin allocation
Connecting cable 30,
1
no. 2/no. 3/no. 5
2
3
Ordering data
Part No. Type
Axis interface For analogue displacement encoder 170 228 SPC-AIF-POT
527 496 SPC-AIF-POT-LWG
For digital displacement encoder 170 231 SPC-AIF-MTS
Accessories Terminating resistor for AIF string 175 403 KABS-M9-R1001)
Mounting set for vertical fitting 540 309 SPC-HBW-SET
Axis interface
SPC-AIF-INC
Function
Connection of the proportional valve Routing of the axis connection to the
and the displacement encoder of a second axis interface or to a CP mod-
pneumatic axis to the SPC200. ule.
Pin allocation
Connecting cable 30,
1
no. 2/no. 3/no. 5
2
3
Ordering data
Part No. Type
Axis interface For digital displacement encoder 537 320 SPC-AIF-INC
Accessories Terminating resistor for AIF string 175 403 KABS-M9-R1001)
Axis interface
SPC-AIF-MTS-2
Function
Connection of the proportional valve Routing of the axis connection to the
and the displacement encoder of a second axis interface or to a CP mod-
pneumatic axis to the SPC200. ule.
Pin allocation
Connecting cable 30,
1
no. 2/no. 3/no. 5
2
3
Ordering data
Part No. Type
Axis interface For digital displacement encoder 548 128 SPC-AIF-MTS-2
Accessories Terminating resistor for AIF string 175 403 KABS-M9-R1001)
Function
Additional power supply for the load
voltage at the axis interface string, for
cable lengths over 16 m.
Pin allocation
Connecting cable 30,
1 no. 3/no. 4
2
3
3 Load supply
Pin Function
1 Unused
2 24 V load
3 0V
4 Unused
Ordering data
Part No. Type
Power supply module Additional power supply for the load voltage 171 182 SPC-AIF-SUP-24V
1st string
6
Axis controller
1 Additional 24 V
SPC200
24 V DC load voltage power supply for AIF
5 string
5
4 3 3
3
CPV
Proportional Proportional
directional directional
control valve control valve
MYPE MYPE
CP-E
No. Brief description Length Connection Suitable for Part No. Type
chain link
[m] trunking