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SPC Exercise

The document provides statistical data from a sample of 40 observations. It includes measures of central tendency (mean, median, mode), dispersion (standard deviation, variance), shape (kurtosis, skewness) and other details (range, minimum, maximum, sum). The mean is 129.975, the median is 128, and the mode is 125. The standard deviation is 8.91408 and the sample variance is 79.46089.

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sarah abrea
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0% found this document useful (0 votes)
17 views30 pages

SPC Exercise

The document provides statistical data from a sample of 40 observations. It includes measures of central tendency (mean, median, mode), dispersion (standard deviation, variance), shape (kurtosis, skewness) and other details (range, minimum, maximum, sum). The mean is 129.975, the median is 128, and the mode is 125. The standard deviation is 8.91408 and the sample variance is 79.46089.

Uploaded by

sarah abrea
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
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127 Column1

131
129 Mean 129.975
142 Standard Error 1.409440469086
160 Median 128
124 Mode 125
120 Standard Deviati 8.914084217456
128 Sample Variance79.460897435898
137 Kurtosis 2.2802003535814
142 Skewness 1.3689370842259
121 Range 42
140 Minimum 118
125 Maximum 160
128 Sum 5199
130 Count 40
118 Confidence Level2.8508624391527
125
141
140
129
125
124
121
151
125
123
119
133
124
123
136
137
124
129
122
131
133
125
131
126
5199

SUM
N
mean

mode
Wgt MR UCL LCL X bar
1 16.11 16.1052
2 16.08 0.0300000000000011 0.0776625 0 16.1052
3 16.12 0.0400000000000027 0.0776625 0 16.1052
4 16.1 0.0199999999999996 0.0776625 0 16.1052
5 16.1 0 0.0776625 0 16.1052
6 16.11 0.00999999999999801 0.0776625 0 16.1052
7 16.12 0.0100000000000016 0.0776625 0 16.1052
8 16.09 0.0300000000000011 0.0776625 0 16.1052
9 16.12 0.0300000000000011 0.0776625 0 16.1052
10 16.1 0.0199999999999996 0.0776625 0 16.1052
11 16.09 0.0100000000000016 0.0776625 0 16.1052
12 16.07 0.0199999999999996 0.0776625 0 16.1052
13 16.13 0.0599999999999987 0.0776625 0 16.1052
14 16.12 0.00999999999999801 0.0776625 0 16.1052
15 16.1 0.0199999999999996 0.0776625 0 16.1052
16 16.08 0.0200000000000031 0.0776625 0 16.1052
17 16.13 0.0500000000000007 0.0776625 0 16.1052
18 16.15 0.0199999999999996 0.0776625 0 16.1052
19 16.12 0.0299999999999976 0.0776625 0 16.1052
20 16.1 0.0199999999999996 0.0776625 0 16.1052
21 16.08 0.0200000000000031 0.0776625 0 16.1052
22 16.07 0.00999999999999801 0.0776625 0 16.1052
23 16.11 0.0399999999999991 0.0776625 0 16.1052
24 16.13 0.0199999999999996 0.0776625 0 16.1052
25 16.1 0.0299999999999976 0.0776625 0 16.1052
Average MR 0.02375
UCL 0.0776625
LCL 0

X bar and R bar sample size is 2 or more


Sample size (n=4)
Subgroup 1 2 3 4 X Bar
1 25.2 24.8 24.6 25.3 24.975
2 26 25.5 25.8 24.7 25.5
up to 25
X double bar 25.2375
UCL LCL X
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025
Chart Title
16.168375 16.042025 16.18

16.168375 16.042025 16.16


16.168375 16.042025 16.14
16.168375 16.042025 16.12
16.168375 16.042025 16.1
16.168375 16.042025 16.08
16.168375 16.042025 16.06
16.168375 16.042025
16.04
16.168375 16.042025
16.02
16.168375 16.042025
16
16.168375 16.042025
15.98
16.168375 16.042025
16.168375 16.042025 15.96
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
16.168375 16.042025
X bar UCL LCL weight
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025
16.168375 16.042025

R
0.7
1.3

R bar 1
art Title
Chart Title
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
27 0 16 11 16 87 96 07 76 31 91 76
000 0 00 0 00 0 00 9 99 9 99 0 00 9 99 0 00 9 99 999
00 00 00 00 99 99 00 99 00 99 99
000 0 00 0 00 0 00 9 99 9 99 0 00 9 99 0 00 9 99 999
00 00 00 00 99 99 00 99 00 99 99
400 100 3 00 1 00 5 99 1 99 5 00 2 99 2 00 3 99 2 99
0 0 0 0 0 0 0 0 0 0 0
0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0.

UCL LCL MR

12 13 14 15 16 17 18 19 20 21 22 23 24 25
highlight MR UCL LCL (title with data)
UCL LCL weight
Choose scattered chart
then change chart style to line graph
right click chart
select data
add MR with series (drag values)

if one or two ang nag out of control, delete the row.


if more than two , revisit the process and find the assignable cause and ma
e

96 07 76 31 91 76
999 0 00 9 99 0 00 9 99 999
9 00 99 00 99 99
000 9 99 0 00 9 99 999
0 99 00 99 99
00 99 00 99 99
02 02 03 02
0. 0. 0. 0.

MR

d the assignable cause and make MR chart again


X Chart
Sample X-bar R LCL UCL
1 34.5 3 31.27333 36.735
2 34.2 4 31.27333 36.735
3 31.6 4 31.27333 36.735
4 31.5 4 31.27333 36.735
5 35 5 31.27333 36.735
6 34.1 6 31.27333 36.735
7 32.6 4 31.27333 36.735
8 33.8 3 31.27333 36.735
9 34.8 7 31.27333 36.735
10 33.6 8 31.27333 36.735
11 31.9 3 31.27333 36.735
12 38.6 9 31.27333 36.735
13 35.4 8 31.27333 36.735
14 34 6 31.27333 36.735
15 37.1 5 31.27333 36.735
16 34.9 7 31.27333 36.735
17 33.5 4 31.27333 36.735
18 31.7 3 31.27333 36.735
19 34 8 31.27333 36.735
20 35.1 4 31.27333 36.735
21 33.7 2 31.27333 36.735
22 32.8 1 31.27333 36.735
23 33.5 3 31.27333 36.735
24 34.2 2 31.27333 36.735
34.00416666667 4.708333
UCL 36.735 9.934583
LCL 31.27333333333 0

n(sample size) 5
D4 2.11
D3 0
A2 0.58
X Chart R Chart
CL LCL UCL CL RC
34.00417 0 9.934583 4.708333 12
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
10
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 8

34.00417 0 9.934583 4.708333


34.00417 0 9.934583 4.708333 6
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 4
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
2
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
0
34.00417 0 9.934583 4.708333 1 2 3 4 5 6 7 8 9 10 11 1
34.00417 0 9.934583 4.708333
LCL U
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 XC
34.00417 0 9.934583 4.708333
45
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 40
34.00417 0 9.934583 4.708333
35

30

25

20

15

10

5
point 12 and 15 are out of limits
0 Delete them
1 2 3 4 5 6 7 8 9 10 11 1

LCL UC
R Chart

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

LCL UCL R CL

X Chart

ut of limits

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

LCL UCL X bar CL


X Chart
Sample X-bar R LCL UCL
1 34.5 3 31.27333 36.735
2 34.2 4 31.27333 36.735
3 31.6 4 31.27333 36.735
4 31.5 4 31.27333 36.735
5 35 5 31.27333 36.735
6 34.1 6 31.27333 36.735
7 32.6 4 31.27333 36.735
8 33.8 3 31.27333 36.735
9 34.8 7 31.27333 36.735
10 33.6 8 31.27333 36.735
11 31.9 3 31.27333 36.735
13 35.4 8 31.27333 36.735
14 34 6 31.27333 36.735
16 34.9 7 31.27333 36.735
17 33.5 4 31.27333 36.735
18 31.7 3 31.27333 36.735
19 34 8 31.27333 36.735
20 35.1 4 31.27333 36.735
21 33.7 2 31.27333 36.735
22 32.8 1 31.27333 36.735
23 33.5 3 31.27333 36.735
24 34.2 2 31.27333 36.735
X double bar and R bar 33.65454545455 4.5
UCL 36.26454545455 9.495
LCL 31.04454545455 0

n(sample size) 5
D4 2.11
D3 0
A2 0.58
X Chart R Chart
CL LCL UCL CL
34.00417 0 9.934583 4.708333 R Chart
34.00417 0 9.934583 4.708333 12
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 10
34.00417 0 9.934583 4.708333
8
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
6
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 4
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 2
34.00417 0 9.934583 4.708333
0
34.00417 0 9.934583 4.708333 1 2 3 4 5 6 7 8 9 10 11 12 13
34.00417 0 9.934583 4.708333
LCL UCL
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
X Chart
34.00417 0 9.934583 4.708333
38
34.00417 0 9.934583 4.708333
37
34.00417 0 9.934583 4.708333
36

35

34

33

32

31

30

29

28
1 2 3 4 5 6 7 8 9 10 11 12

LCL UCL
R Chart

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

LCL UCL R CL

X Chart

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

LCL UCL CL X bar


X bar and S bar
Sample size (n=10) or more
Subgroup 1 2 3 4 5 6 7 8
1 25.2 24.8 24.6 25.3
2 26 25.5 25.8 24.7
up to 25
or more
9 10 X Bar S
24.975 0.330404
25.5 0.571548

X double b 25.2375 S bar 0.450976


Attribute Charts
P chart - fraction defective (variable sample siz

Subgroup Sample size, n #defects Pi

1 100 8 0.08

2 120 15 0.125

3 150 10 0.066667
up to 25 Pbar 0.089189
P bar = total number defective/total number of sample

𝑃 𝑏𝑎𝑟 (𝑇𝑜𝑡𝑎𝑙 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓


𝑑𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑒)/(𝑇𝑜𝑡𝑎𝑙 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒)
P chart - fraction defective (variable sample size)

Control limit based on average sample size =


variable width contol limits (UCL and LCL) only valid if sample size doesn’t fluctuate

0.0892±3√(((0.0892)(1−0.0892))/100) 𝑛 𝑏𝑎𝑟= (100+120+150……..)/25 =


123.33 𝑧1= (0.08−0.0892)/√((0.0892(1
0.0892±3√(((0.0892)(1−0.0892))/
123.33)

0.0892±3√(((0.0892)(1−0.0892))/120) 𝑧2= (0.125−0.0892)/√((0.0892(1

0.0892±3√(((0.0892)(1−0.0892))/150) 𝑧3= (0.067−0.0892)/√((0.0892(

umber of sample

𝑠𝑎𝑚𝑝𝑙𝑒)
Standardize Control Chart
(based on standard deviation)
(PREFERRED)

𝑈𝐶𝐿= +3
L𝐶𝐿=−3
CL=0

𝑧1= (0.08−0.0892)/√((0.0892(1−0.0892))/100)

𝑧2= (0.125−0.0892)/√((0.0892(1−0.0892))/120)

𝑧3= (0.067−0.0892)/√((0.0892(1−0.0892))/150)
Week Total Request 2nd visit Pi n/m LCL
1 200 6 0.03 0
2 250 8 0.032 0
3 250 9 0.036 0
4 250 7 0.028 0
5 200 3 0.015 0
6 200 4 0.02 0
7 150 2 0.01333333 0
8 150 1 0.00666667 0
9 150 0 0 0
10 150 2 0.01333333 0
11 100 1 0.01 0
12 100 0 0 0
13 100 1 0.01 0
14 200 4 0.02 0
15 200 5 0.025 0
16 200 3 0.015 0
17 200 10 0.05 0
18 200 4 0.02 0
19 250 7 0.028 0
20 250 6 0.024 0
total request 3750 83 0.01981667 0
nbar 187.5
UCL 0.0503510798
LCL -0.010717746 will be a 0
UCL CL
0.05035107982079 0.019817 Pcha
0.05035107982079 0.019817
0.05035107982079 0.019817 0.06

0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817 0.04
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817 0.03
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.02
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817 0.01

0
1 2 3 4 5 6 7 8 9 10

LCL UCL
Pchart

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

LCL UCL p CL
out of control below the CL
Plate # # of conformities UCL LCL c bar
1 1 6.968687 0 2.36
2 0 6.968687 0 2.36
3 4 6.968687 0 2.36
4 3 6.968687 0 2.36
5 1 6.968687 0 2.36
6 2 6.968687 0 2.36
7 5 6.968687 0 2.36
8 0 6.968687 0 2.36
9 2 6.968687 0 2.36
10 1 6.968687 0 2.36
11 1 6.968687 0 2.36
12 0 6.968687 0 2.36
13 8 6.968687 0 2.36
14 0 6.968687 0 2.36
15 2 6.968687 0 2.36
16 1 6.968687 0 2.36
17 3 6.968687 0 2.36
18 5 6.968687 0 2.36
19 4 6.968687 0 2.36
20 6 6.968687 0 2.36
21 3 6.968687 0 2.36
22 1 6.968687 0 2.36
23 0 6.968687 0 2.36
24 2 6.968687 0 2.36
25 4 6.968687 0 2.36
cbar 2.36
LCL -2.24868744872116
UCL 6.96868744872116
CL 2.36
C Chart
9

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

UCL LCL c bar c

point 13is beyond out of control limit


19 20 21 22 23 24 25
Attribute Charts
Uc

Subgroup Sample size in m2, , ni #defects, ci Ui= Ci/ni

1 100 8 0.08

2 120 15 0.125

3 150 10 0.066667

up to 25

U 𝑏𝑎𝑟 (𝑇𝑜𝑡𝑎𝑙 𝑛𝑢𝑚𝑏𝑒𝑟 𝑜𝑓 𝑑𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑒)/(𝑇𝑜𝑡𝑎𝑙 𝑛𝑢𝑚𝑏


𝑜𝑓 𝑠𝑎𝑚𝑝𝑙𝑒)=(8+15+6)/(100+120+150)=0.0892
U chart

variable width contol limits (UCL and LCL)

0.0892±3√(((0.0892))/
100)

0.0892±3√(((0.0892))/
120)

0.0892±3√(((0.0892))/
150)

𝑏𝑒𝑟 𝑜𝑓 𝑑𝑒𝑓𝑒𝑐𝑡𝑖𝑣𝑒)/(𝑇𝑜𝑡𝑎𝑙 𝑛𝑢𝑚𝑏𝑒𝑟


15+6)/(100+120+150)=0.0892
U chart

Control limit based on average sample size = only valid if sample


size doesn’t fluctuate

𝑛 𝑏𝑎𝑟= (100+120+150……..)/25 =
123.33

UCL=LCL=0.0892±3√(((0.0892))/
123.33)

𝑛𝑢𝑚𝑏𝑒𝑟
0.0892
Standardize Control Chart (based on standard
deviation)
(PREFERRED)

𝑈𝐶𝐿= +3 𝐿𝐶𝐿=−3 CL=0

𝑧1=
(0.08−0.0892)/√(0.0892/100
)

𝑧2=
(0.125−0.0892)/√(0.0892/120)

𝑧3=
(0.067−0.0892)/√(0.0892/1
50)

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