SPC Exercise
SPC Exercise
131
129 Mean 129.975
142 Standard Error 1.409440469086
160 Median 128
124 Mode 125
120 Standard Deviati 8.914084217456
128 Sample Variance79.460897435898
137 Kurtosis 2.2802003535814
142 Skewness 1.3689370842259
121 Range 42
140 Minimum 118
125 Maximum 160
128 Sum 5199
130 Count 40
118 Confidence Level2.8508624391527
125
141
140
129
125
124
121
151
125
123
119
133
124
123
136
137
124
129
122
131
133
125
131
126
5199
SUM
N
mean
mode
Wgt MR UCL LCL X bar
1 16.11 16.1052
2 16.08 0.0300000000000011 0.0776625 0 16.1052
3 16.12 0.0400000000000027 0.0776625 0 16.1052
4 16.1 0.0199999999999996 0.0776625 0 16.1052
5 16.1 0 0.0776625 0 16.1052
6 16.11 0.00999999999999801 0.0776625 0 16.1052
7 16.12 0.0100000000000016 0.0776625 0 16.1052
8 16.09 0.0300000000000011 0.0776625 0 16.1052
9 16.12 0.0300000000000011 0.0776625 0 16.1052
10 16.1 0.0199999999999996 0.0776625 0 16.1052
11 16.09 0.0100000000000016 0.0776625 0 16.1052
12 16.07 0.0199999999999996 0.0776625 0 16.1052
13 16.13 0.0599999999999987 0.0776625 0 16.1052
14 16.12 0.00999999999999801 0.0776625 0 16.1052
15 16.1 0.0199999999999996 0.0776625 0 16.1052
16 16.08 0.0200000000000031 0.0776625 0 16.1052
17 16.13 0.0500000000000007 0.0776625 0 16.1052
18 16.15 0.0199999999999996 0.0776625 0 16.1052
19 16.12 0.0299999999999976 0.0776625 0 16.1052
20 16.1 0.0199999999999996 0.0776625 0 16.1052
21 16.08 0.0200000000000031 0.0776625 0 16.1052
22 16.07 0.00999999999999801 0.0776625 0 16.1052
23 16.11 0.0399999999999991 0.0776625 0 16.1052
24 16.13 0.0199999999999996 0.0776625 0 16.1052
25 16.1 0.0299999999999976 0.0776625 0 16.1052
Average MR 0.02375
UCL 0.0776625
LCL 0
R
0.7
1.3
R bar 1
art Title
Chart Title
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
0
27 0 16 11 16 87 96 07 76 31 91 76
000 0 00 0 00 0 00 9 99 9 99 0 00 9 99 0 00 9 99 999
00 00 00 00 99 99 00 99 00 99 99
000 0 00 0 00 0 00 9 99 9 99 0 00 9 99 0 00 9 99 999
00 00 00 00 99 99 00 99 00 99 99
400 100 3 00 1 00 5 99 1 99 5 00 2 99 2 00 3 99 2 99
0 0 0 0 0 0 0 0 0 0 0
0. 0. 0. 0. 0. 0. 0. 0. 0. 0. 0.
UCL LCL MR
12 13 14 15 16 17 18 19 20 21 22 23 24 25
highlight MR UCL LCL (title with data)
UCL LCL weight
Choose scattered chart
then change chart style to line graph
right click chart
select data
add MR with series (drag values)
96 07 76 31 91 76
999 0 00 9 99 0 00 9 99 999
9 00 99 00 99 99
000 9 99 0 00 9 99 999
0 99 00 99 99
00 99 00 99 99
02 02 03 02
0. 0. 0. 0.
MR
n(sample size) 5
D4 2.11
D3 0
A2 0.58
X Chart R Chart
CL LCL UCL CL RC
34.00417 0 9.934583 4.708333 12
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
10
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 8
30
25
20
15
10
5
point 12 and 15 are out of limits
0 Delete them
1 2 3 4 5 6 7 8 9 10 11 1
LCL UC
R Chart
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
LCL UCL R CL
X Chart
ut of limits
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
n(sample size) 5
D4 2.11
D3 0
A2 0.58
X Chart R Chart
CL LCL UCL CL
34.00417 0 9.934583 4.708333 R Chart
34.00417 0 9.934583 4.708333 12
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 10
34.00417 0 9.934583 4.708333
8
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
6
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 4
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333 2
34.00417 0 9.934583 4.708333
0
34.00417 0 9.934583 4.708333 1 2 3 4 5 6 7 8 9 10 11 12 13
34.00417 0 9.934583 4.708333
LCL UCL
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
34.00417 0 9.934583 4.708333
X Chart
34.00417 0 9.934583 4.708333
38
34.00417 0 9.934583 4.708333
37
34.00417 0 9.934583 4.708333
36
35
34
33
32
31
30
29
28
1 2 3 4 5 6 7 8 9 10 11 12
LCL UCL
R Chart
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
LCL UCL R CL
X Chart
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 100 8 0.08
2 120 15 0.125
3 150 10 0.066667
up to 25 Pbar 0.089189
P bar = total number defective/total number of sample
umber of sample
𝑠𝑎𝑚𝑝𝑙𝑒)
Standardize Control Chart
(based on standard deviation)
(PREFERRED)
𝑈𝐶𝐿= +3
L𝐶𝐿=−3
CL=0
𝑧1= (0.08−0.0892)/√((0.0892(1−0.0892))/100)
𝑧2= (0.125−0.0892)/√((0.0892(1−0.0892))/120)
𝑧3= (0.067−0.0892)/√((0.0892(1−0.0892))/150)
Week Total Request 2nd visit Pi n/m LCL
1 200 6 0.03 0
2 250 8 0.032 0
3 250 9 0.036 0
4 250 7 0.028 0
5 200 3 0.015 0
6 200 4 0.02 0
7 150 2 0.01333333 0
8 150 1 0.00666667 0
9 150 0 0 0
10 150 2 0.01333333 0
11 100 1 0.01 0
12 100 0 0 0
13 100 1 0.01 0
14 200 4 0.02 0
15 200 5 0.025 0
16 200 3 0.015 0
17 200 10 0.05 0
18 200 4 0.02 0
19 250 7 0.028 0
20 250 6 0.024 0
total request 3750 83 0.01981667 0
nbar 187.5
UCL 0.0503510798
LCL -0.010717746 will be a 0
UCL CL
0.05035107982079 0.019817 Pcha
0.05035107982079 0.019817
0.05035107982079 0.019817 0.06
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817 0.04
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817 0.03
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.02
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817
0.05035107982079 0.019817 0.01
0
1 2 3 4 5 6 7 8 9 10
LCL UCL
Pchart
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
LCL UCL p CL
out of control below the CL
Plate # # of conformities UCL LCL c bar
1 1 6.968687 0 2.36
2 0 6.968687 0 2.36
3 4 6.968687 0 2.36
4 3 6.968687 0 2.36
5 1 6.968687 0 2.36
6 2 6.968687 0 2.36
7 5 6.968687 0 2.36
8 0 6.968687 0 2.36
9 2 6.968687 0 2.36
10 1 6.968687 0 2.36
11 1 6.968687 0 2.36
12 0 6.968687 0 2.36
13 8 6.968687 0 2.36
14 0 6.968687 0 2.36
15 2 6.968687 0 2.36
16 1 6.968687 0 2.36
17 3 6.968687 0 2.36
18 5 6.968687 0 2.36
19 4 6.968687 0 2.36
20 6 6.968687 0 2.36
21 3 6.968687 0 2.36
22 1 6.968687 0 2.36
23 0 6.968687 0 2.36
24 2 6.968687 0 2.36
25 4 6.968687 0 2.36
cbar 2.36
LCL -2.24868744872116
UCL 6.96868744872116
CL 2.36
C Chart
9
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 100 8 0.08
2 120 15 0.125
3 150 10 0.066667
up to 25
0.0892±3√(((0.0892))/
100)
0.0892±3√(((0.0892))/
120)
0.0892±3√(((0.0892))/
150)
𝑛 𝑏𝑎𝑟= (100+120+150……..)/25 =
123.33
UCL=LCL=0.0892±3√(((0.0892))/
123.33)
𝑛𝑢𝑚𝑏𝑒𝑟
0.0892
Standardize Control Chart (based on standard
deviation)
(PREFERRED)
𝑧1=
(0.08−0.0892)/√(0.0892/100
)
𝑧2=
(0.125−0.0892)/√(0.0892/120)
𝑧3=
(0.067−0.0892)/√(0.0892/1
50)