S 1611018 Chapter2
S 1611018 Chapter2
LITERATURE REVIEW
2.1 Steel
Steel is an alloy of iron and carbon. The earliest use of iron, the main
component of steel, was for small tools in approximately 4000 B.C. or the Bronze
Age. Steel was in the form of wrought iron and produced from the process of
heating metal ores in a charcoal fire or we know now as smelting. (Segui, 2013).
Steel, as a structural material, was firstly built in England in 1777-1779. During the
period from 1780 until 1820, arch-shaped structures are being built by cast-iron
pieces forming bars or trusses in which these pieces were compiled as main girders
of the structure. (Salmon, et al., 2009).
7. Steel structures are easy to have additions made to the structure itself.
8. Steel structures have simple connection devices such as welds and bolts
that can be fastened together easily.
10. Steel can be reuse for another structure if disassembled, or can be sold
as scrap if it is not reusable.
Castellated beams are usually custom designed according to the design from
a professional engineer in which a specific area that needs a strong and yet
economical steel member. According to AISC, the fabrication of castellated beams
is helped with computer operated cutting torch to cut a zigzag pattern along the web
of a wide-flange section. After the cutting the section into the appropriate pattern,
the waste of both ends of the beam is removed and the two sections are welded back
together to form the castellated section. And lastly, a full or partial penetration butt
weld is being made from either side of the web.
1. Hexagonal Openings
Figure 2.1 Hexagonal castellated beam. Source: Rugge & Pasnur (2017)
2. Circular Openings
Figure 2.2 Circular castellated beam. Source: Rugge & Pasnur (2017)
3. Sinusoidal Openings
Figure 2.3 Sinusoidal castellated beam. Source: Rugge & Pasnur (2017)
4. Rectangular Openings
2. Cellular Beam
2. Throat Depth: the height between the flange and the opening.
1. Higher moment of inertia due to higher web profile hence making the
profile much stronger and rigid.
While according to Zirakian & Shokati (2006), castellated beam has the
following advantages:
2. The decrease of the profile’s weight will have the overall weight of the
structure much lighter.
2. Castellated beams are not suitable on designing short length with huge
loads.
In a study conducted by Kerdal & Nethercot (1984), there are six failure
modes assuming that there are adequate lateral support and applied loading
producing both moment and shear:
1. Vierendeel mechanism.
2. Bending failure.
Since the presence of web opening inflicts such failure modes, the following
limit states should be investigated and check thoroughly when designing castellated
beams:
5. Axial tension/compression
6. Horizontal shear
7. Vertical shear
8. Lateral-torsional buckling
This failure occurs due to the presence of a high magnitude of shear force
working on the beam. It forms plastic hinges at corners of the openings in which
the openings are deformed in a manner of a parallelogram, though some studies
report that these plastic hinges are also formed at corners of the other openings in
the span and the distortion pattern varies. When shear force is applied to the
castellated beam, the beam receives shear force and bending moment. The location
of the failure occurs at the span which receives the maximum shear force.
This failure is occurred by bending moment whereas the upper and below
tee section of the profile yields. In this case, calculating the castellated beam’s
capability of withstand the maximum moment is the same as calculating for the
conventional beam.
This failure happens at welded joint on the web post. This failure happens
because of the horizontal shear force is more than the yield force of the welded joint.
In other words, the welded joint cannot withhold the horizontal shear force applied
to it.
This failure happens at the web post. The reason for this buckling is shear
force that is acting on the web post. Shear force affects the bending moment of the
profile. Hence, if ever the shear force is too much to handle and caused bending
moment to act irregularly, the upper tee section needs to support tensile stress while
the lower tee section needs to support compressive stress and it costs the beam to
buckle to the web post.
The main cause of this failure is concentrated load applied on the beam. Too
much load caused the web post to buckle. This failure may be solved by adding
more stiffeners.
In designing the structure, LRFD (Load and Resistance Factor Design) will
be used as the limit state of design. The proposed strength of every component of
the structure must not be lower than the strength needed to withhold the loads
working on the structure. According to SNI 1729:2015, the design with LRFD
matches the specification needed if:
With Ru is the strength needed for withholding the load combinations and ϕRn is the
1. 1,4D
5. 1,2D + 1,0E + L
6. 0,9D + 1,0W
7. 0,9D + 1,0E
With
D = Dead load
L = Live load
R = Rain load
W = Wind load
E = Quake load
Dead load is defined as the weight of the construction material itself, such
as: floor slab, stairs, columns, beams, walls, floor ceramics, roofs, etc. While for
roofs, dead loads can be: roof tiles, purlin, ceilings, hangers, maintenance bridge,
mechanical-electrical installations, roof insulations, etc.
Live Roof Load is defined as the weight of an active person with its
materials working on the roof in case of installation or maintenance and also an
active object such as: plants or moving accessories.
According to SNI 1727:2013, the formula of reducing the live roof load is:
𝑅𝑅1 = 1 if 𝐹𝐹 ≤ 4
𝑅𝑅1 = 0.6 if 𝐹𝐹 ≥ 12
In which
2
AT = Tributary area (m )
2
Lo = Live roof load without reduction (N/m )
Concentrated
Usage Distributed Load (kN/m2)
Load (kN/m2)
Roof
2. Wind direction factor (Kd): wind direction factor decreases the probability
of maximum wind speed from any direction and decreases the probability
of maximum pressure coefficient of wind speed from any direction. The
factor Kd is defined in Table 2.3.
Kzt = 1
where 𝑉𝑉 is in m/s
Figure 2.9 External pressure coefficient for gable roof. Source: SNI
1727:2013
With
Steel beam may happen instability due to local buckling on flange or web,
flexural buckling, torsional buckling and flexural torsional buckling. According to
SNI 1729:2015, there are 2 properties of steel components:
1. Shear
thickness ratio is larger than λr, hence the structure is a slender element.
2. Bending
width-thickness ratio is larger than λp but less than λr, the section is
With
The design for castellated beam follows “Castellated and Cellular Beam
Design” by AISC.
• The depth of the tee (dt) must not be less than 0.15d.
• The ratio of the opening length to the depth of the steel portion of a tee
(v) must not exceed 12.
• The clear spacing (S) must be greater than or equal to the opening depth
(ho).
Hence with the given values of e, b and dt in which are designated from the
depth of the root beam section and a trial opening size that can be modified, the
design of the castellated beam with hexagonal opening consists of:
ℎ = 𝑑𝑑 − 𝑑𝑑𝑡𝑡 (15)
2. Opening depth
ℎ𝑜𝑜 = 2ℎ (16)
ℎ
𝜃𝜃 = tan−1 � � (18)
𝑏𝑏
5. Spacing of openings
with
2
𝑑𝑑𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒
𝐼𝐼𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛 = 2𝐼𝐼𝑥𝑥−𝑡𝑡𝑡𝑡𝑡𝑡 + 2𝐴𝐴𝑡𝑡𝑡𝑡𝑡𝑡 � � (22)
2
𝐼𝐼𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛
𝑆𝑆𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛 =
𝑑𝑑𝑔𝑔 (23)
� �
2
5. Net plastic section modulus about x-axis
𝑑𝑑𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒
𝑍𝑍𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛 = 2𝐴𝐴𝑡𝑡𝑡𝑡𝑡𝑡 � � (24)
2
with
𝑦𝑦�𝑡𝑡𝑡𝑡𝑡𝑡 = distance from either top or bottom fiber to centroid of tee (mm)
𝑡𝑡𝑤𝑤 ℎ𝑜𝑜 3
𝐼𝐼𝑥𝑥−𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔 = 𝐼𝐼𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛 + � � (26)
12
𝐼𝐼𝑥𝑥−𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔
𝑆𝑆𝑥𝑥−𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔 =
𝑑𝑑𝑔𝑔 (27)
� �
2
5. Gross plastic section modulus about x-axis
ℎ
𝑍𝑍𝑥𝑥−𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔𝑔 = 𝑍𝑍𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛 + 2𝑡𝑡𝑤𝑤 ℎ � � (28)
2
𝑀𝑀𝑟𝑟
𝑃𝑃𝑟𝑟 = (29)
𝑑𝑑𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒
𝐴𝐴𝑡𝑡𝑡𝑡𝑡𝑡 𝑒𝑒
𝑀𝑀𝑣𝑣𝑣𝑣 = 𝑉𝑉𝑟𝑟 � �� � (30)
𝐴𝐴𝑛𝑛𝑛𝑛𝑛𝑛 2
with:
Figure 2.10 Terminologies used for calculating axial forces and Vierendeel
moment in noncomposite beams. Source: AISC Design Guide 31
2.7.1 Calculation of Axial and Flexural Strength of Top and Bottom Tees
1. Kx = 0.65 (assumes translation and rotation are fixed at the ends of the tee
section)
2. Ky = 1.0
4. Lc = KxL or KyL
5. E = 200,000 MPa
6. G = 77,200 MPa
The critical stress, Fcr, is determined with the following formula with
different conditions, in which:
𝐿𝐿𝑐𝑐 𝐸𝐸 𝐹𝐹𝑦𝑦
1. If ≤ 4.71� or 𝐹𝐹 ≤ 2.25
𝑟𝑟 𝐹𝐹𝑦𝑦 𝑒𝑒
𝐹𝐹𝑦𝑦
𝐹𝐹𝑐𝑐𝑐𝑐 = �0.658 𝐹𝐹𝑒𝑒 � 𝐹𝐹𝑦𝑦 (32)
𝐿𝐿𝑐𝑐 𝐸𝐸 𝐹𝐹𝑦𝑦
2. If > 4.71� or 𝐹𝐹 > 2.25
𝑟𝑟 𝐹𝐹𝑦𝑦 𝑒𝑒
in which the elastic buckling stress, Fe, is calculated with the following
formula:
𝜋𝜋 2 𝐸𝐸
𝐹𝐹𝑒𝑒 = (34)
𝐿𝐿 2
� 𝑐𝑐 �
𝑟𝑟
As for calculating the compressive strength for flexural-torsional buckling,
it is needed to determine the nominal compressive strength with this formula:
The formula of critical stress, Fcr, can be determined through Equation (32)
and (33). The torsional or flexural-torsional elastic buckling stress, Fe, is
determined with the following formula:
with
𝜋𝜋 2 𝐸𝐸
𝐹𝐹𝑒𝑒𝑒𝑒 =
𝐿𝐿𝑐𝑐𝑐𝑐 2 (37)
� �
𝑟𝑟𝑦𝑦
𝜋𝜋 2 𝐸𝐸𝐶𝐶𝑤𝑤 1
𝐹𝐹𝑒𝑒𝑒𝑒 = � + 𝐺𝐺𝐺𝐺� (38)
(𝐿𝐿𝑐𝑐𝑐𝑐 ) 2 𝐴𝐴𝑔𝑔 𝑟𝑟̅𝑜𝑜2
𝑥𝑥𝑜𝑜2 + 𝑦𝑦𝑜𝑜2
𝐻𝐻 = 1 − (39)
𝑟𝑟̅𝑜𝑜2
𝐼𝐼𝑥𝑥 + 𝐼𝐼𝑦𝑦
𝑟𝑟̅𝑜𝑜2 = 𝑥𝑥𝑜𝑜2 + 𝑦𝑦𝑜𝑜2 − (40)
𝐴𝐴𝑔𝑔
H = Flexural constant
xo, yo = Coordinates of the shear center with respect to the centroid (mm)
𝐿𝐿𝑏𝑏 = 𝑒𝑒
The nominal flexural strength is obtained from the lowest value according
to the obtained value of plastic bending moment and yield moment.
with
If Lp < Lb ≤ Lr,
𝐿𝐿𝑏𝑏 −𝐿𝐿𝑝𝑝
𝑀𝑀𝑛𝑛 = 𝑀𝑀𝑝𝑝 − �𝑀𝑀𝑝𝑝 − 𝑀𝑀𝑦𝑦 � � � (44)
𝐿𝐿𝑟𝑟 −𝐿𝐿𝑝𝑝
If Lb > Lr,
with
𝐸𝐸
𝐿𝐿𝑝𝑝 = 1.76𝑟𝑟𝑦𝑦 � (47)
𝐹𝐹𝑦𝑦
1.95𝐸𝐸
𝑀𝑀𝑐𝑐𝑐𝑐 = �𝐼𝐼𝑦𝑦 𝐽𝐽 �𝐵𝐵 + �1 + 𝐵𝐵2 � (49)
𝐿𝐿𝑏𝑏
𝑑𝑑 𝐼𝐼𝑦𝑦
𝐵𝐵 = −2.3 � � � (50)
𝐿𝐿𝑏𝑏 𝐽𝐽
The flange local buckling on element of the structure is calculated with the
following formula and conditions:
If the section has a compact flange, the limit state of flange local buckling
does not apply
𝜆𝜆 − 𝜆𝜆𝑝𝑝𝑝𝑝
𝑀𝑀𝑛𝑛 = �𝑀𝑀𝑝𝑝 − �𝑀𝑀𝑝𝑝 − 0.7𝐹𝐹𝑦𝑦 𝑆𝑆𝑥𝑥𝑥𝑥 � � �� (51)
𝜆𝜆𝑟𝑟𝑟𝑟 − 𝜆𝜆𝑝𝑝𝑝𝑝
0.7𝐸𝐸𝑆𝑆𝑥𝑥𝑥𝑥
𝑀𝑀𝑛𝑛 =
𝑏𝑏𝑓𝑓 2 (52)
� �
2𝑡𝑡𝑓𝑓
with
𝑏𝑏𝑓𝑓
𝜆𝜆 = (53)
2𝑡𝑡𝑓𝑓
with
The critical stress for the formula (54) is calculated with the following
formula and conditions:
𝑑𝑑 𝐸𝐸
If ≤ 0.84�
𝑡𝑡𝑤𝑤 𝐹𝐹𝐹𝐹
𝐸𝐸 𝑑𝑑 𝐸𝐸
If 0.84� < ≤ 1.52�
𝐹𝐹𝐹𝐹 𝑡𝑡𝑤𝑤 𝐹𝐹𝐹𝐹
𝑑𝑑 𝐹𝐹𝐹𝐹
𝐹𝐹𝑐𝑐𝑐𝑐 = �1.43 − 0.515 � � 𝐹𝐹𝑦𝑦 (56)
𝑡𝑡𝑤𝑤 𝐸𝐸
𝑑𝑑 𝐸𝐸
If > 1.52�
𝑡𝑡𝑤𝑤 𝐹𝐹𝐹𝐹
1.52𝐸𝐸
𝐹𝐹𝑐𝑐𝑐𝑐 =
𝑑𝑑 2 (57)
� �
𝑡𝑡𝑤𝑤
with
d = dt
2.7.3 Calculation of Combined Flexural and Axial Forces on Top and Bottom
Tees
𝑃𝑃
If 𝑃𝑃𝑟𝑟 ≥ 0.2
𝑐𝑐
𝑃𝑃
If 𝑃𝑃𝑟𝑟 < 0.2
𝑐𝑐
with
d = dt
The cause of web post buckling is due to the horizontal shear force passing
through the web post. The main factor of the failure is dependent on the geometry
as well as the thickness of the web post. According to researches done by Aglan
and Redwood in 1974, the buckling capacity of the web post is calculated using
equations that have been developed through destructive testing.
Figure 2.11 Terminologies used for calculating web post buckling. Source:
AISC Design Guide 31
The calculation to determinate the horizontal shear on the web post uses the
following formula:
𝑀𝑀𝑟𝑟(𝑖𝑖+1) −𝑀𝑀𝑟𝑟(𝑖𝑖)
𝑉𝑉𝑟𝑟ℎ = � � = �𝑇𝑇𝑟𝑟(𝑖𝑖) − 𝑇𝑇𝑟𝑟(𝑖𝑖+1) � (60)
𝑑𝑑𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒𝑒
The required flexural strength in the web post of top tee is calculated with
the following formula:
The required flexural strength in the web post of bottom tee is calculated
with the following formula:
The critical moment for lateral buckling is calculated with the following
formula and condition in which θ = 60°:
If e/tw = 10
2ℎ
𝑀𝑀𝑜𝑜𝑜𝑜𝑜𝑜
= 0.587(0.917) 𝑒𝑒 ≤ 0.493 (64)
𝑀𝑀𝑝𝑝
If e/tw = 20
2ℎ
𝑀𝑀𝑜𝑜𝑜𝑜𝑜𝑜
= 1.96(0.699) 𝑒𝑒 (65)
𝑀𝑀𝑝𝑝
If e/tw = 30
2ℎ
𝑀𝑀𝑜𝑜𝑜𝑜𝑜𝑜
= 2.55(0.574) 𝑒𝑒 (66)
𝑀𝑀𝑝𝑝
Figure 2.12 Terminologies used for calculating web post horizontal shear
in noncomposite castellated beam. Source: AISC Design Guide 31
The available flexural strength of the web post is calculated with the
following formula with different design combinations:
𝑀𝑀𝑜𝑜𝑜𝑜𝑜𝑜
𝜙𝜙𝜙𝜙𝑛𝑛 = 𝜙𝜙𝑏𝑏 � � 𝑀𝑀𝑝𝑝 (67)
𝑀𝑀𝑝𝑝
with
The nominal horizontal shear strength can be calculated with the following
formula:
with
ϕv = 1.00
The nominal vertical shear strength can be calculated with the following
formula:
ℎ 𝐸𝐸
a. If ≤ 2.24� , then ϕv = 1.00
𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
ℎ 𝐸𝐸
b. If > 2.24� , then ϕv = 0.90
𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
The available vertical shear strength at gross section is calculated with the
following formula:
with
ℎ 𝑘𝑘𝑣𝑣 𝐸𝐸
If ≤ 1.10� , then Cv1 = 1.0
𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
ℎ 𝑘𝑘𝑣𝑣 𝐸𝐸
If > 1.10� , then
𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
1.10�𝑘𝑘𝑣𝑣 𝐸𝐸 ⁄𝐹𝐹𝑦𝑦
𝐶𝐶𝑣𝑣1 = (73)
ℎ�
𝑡𝑡𝑤𝑤
The available vertical shear strength at gross section is calculated with the
following formula:
with
ℎ 𝑘𝑘𝑣𝑣 𝐸𝐸
If ≤ 1.10� , then Cv2 = 1.0
𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
𝑘𝑘𝑣𝑣 𝐸𝐸 ℎ 𝑘𝑘𝑣𝑣 𝐸𝐸
If 1.10� < ≤ 1.37� , then
𝐹𝐹𝑦𝑦 𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
1.10�𝑘𝑘𝑣𝑣 𝐸𝐸 ⁄𝐹𝐹𝑦𝑦
𝐶𝐶𝑣𝑣2 = (76)
ℎ�
𝑡𝑡𝑤𝑤
ℎ 𝑘𝑘𝑣𝑣 𝐸𝐸
If > 1.37� , then
𝑡𝑡𝑤𝑤 𝐹𝐹𝑦𝑦
1.51𝑘𝑘𝑣𝑣 𝐸𝐸
𝐶𝐶𝑣𝑣2 = 2 (77)
�ℎ�𝑡𝑡 � 𝐹𝐹𝑦𝑦
𝑤𝑤
ℎ 𝑑𝑑𝑡𝑡
= (78)
𝑡𝑡𝑤𝑤 𝑡𝑡𝑤𝑤
For the analysis of conventional steel profile, flexural strength and shear
strength is put into consideration on calculating the efficiency of the profile.
For the scetion in which the flange and the web of the steel profile is
noncompact, the flexural strength is determined with the following formula:
𝐼𝐼𝑦𝑦𝑦𝑦
1. > 0.23
𝐼𝐼𝑦𝑦
ℎ
If 𝑡𝑡 𝑐𝑐 ≤ 𝜆𝜆𝑝𝑝𝑝𝑝
𝑤𝑤
𝑀𝑀𝑝𝑝
𝑅𝑅𝑝𝑝𝑝𝑝 = (82)
𝑀𝑀𝑦𝑦𝑦𝑦
ℎ
If 𝑡𝑡 𝑐𝑐 > 𝜆𝜆𝑝𝑝𝑝𝑝
𝑤𝑤
𝐼𝐼𝑦𝑦𝑦𝑦
2. ≤ 0.23; hence Rpc = 1.0
𝐼𝐼𝑦𝑦
with
𝐿𝐿
𝑓𝑓 = (84)
240
with
5𝑞𝑞𝐿𝐿2
∆= (85)
384𝐸𝐸𝐼𝐼𝑥𝑥−𝑛𝑛𝑛𝑛𝑛𝑛 (0.90)
with
M.R. Wakchaure and A.V. Sagade (2012) conducted a research about the
height of the opening on castellated beam. The conclusion of this research is that
the castellated beam is being used efficiently if the height of the opening is limited
to 0.6h and also being used efficiently at longer spans which is controlled by
deflection.
Masita Nur Hayati (2013) conducted a research about the width of the
opening towards bending on castellated beam. The conclusion of this research is
that the width of the opening is not effective on withstanding moment and bending
while the height of the opening is much more effective on withstanding moment
and bending as well as deflection.
research shows that castellated beam with circular opening is much efficient
compared to conventional beam in terms of volume of steel being used for the
structure, with the efficiency of the beam is 23.29%.