AF-3100α

General-purpose High-performance Inverter

THE
AVAILABLE
SOLUTION,
WORLDWIDE.
AF-3100α SERIES

Catalog
10.092.50.001
 General-Purpose High-Performance Inverter

AF-3100α SERIES
Sensorless Vector, Volts/Hertz
and Closed Loop Vector

Type of AF-3100α
AF312 2 – 5A5-U
5A5:5.5kW/7.5 HP

{
7A5:7.5kW/10 HP
011:11kW/15 HP
015:15kW/20 HP
022:22kW/30 HP
030:30kW/40 HP
037:37kW/50 HP
045:45kW/60 HP
055:55kW/75 HP
075:75kW/100 HP
2: 3-phase 200-230 V
4: 3-phase 380-460 V
Series name: AF-3100α

Note: 22kW to 75kW, 380-460 V class only.

All types ensure silent operation

Adoption of the latest IGB
technology ensures more silent
and powerful operation. Complete control functions
Three modes of operation:
Sensorless Vector, Volts/Hertz
High-performance auto-tuning and Closed Loop Vector.
Just select the auto-tuning function,
and the motor data are read
automatically and the motor is
controlled under optimum conditions.
FEATURES AND BENEFITS
• High Precision Speed
Torque [%] Control ±0.2%
200 • 120:1 Constant Torque
Speed Range [Sensorless
150
Vector Mode)
100
• Sensorless Vector
50
Control Mode
• Volts/Hertz Mode
0 10 20 30 40 50 60 [Hz]
• Closed Loop Vector Mode
(1000:1 Constant Torque
Speed Range)

• 250% Maximum Torque [%]

Starting Torque 200

(Vector Mode)
• High-performance
Auto-tuning 100

• Multi-motor (B-mode)
• IGBT Technology
0 0.5 1 2 3 4 5 6 7 8 9 10 [Hz]
• 16 Preset Speeds

CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . 2, 3 Options and Peripheral Equipment. . . 12, 13

Operation Unit (OPU) . . . . . . . . . . . . . . . . 4 Connection Diagram . . . . . . . . . . . . . . . . 14

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Terminal Functions . . . . . . . . . . . . . . . . . 15

Parameter Menus . . . . . . . . . . . . . . . . . 6-9 Outside Dimensions. . . . . . . . . . . . . . 16, 17

Option Cards . . . . . . . . . . . . . . . . . . . 10, 11

1
SPECIFICATIONS
200V class
AF3122 AF3122 AF3122 AF3122
Type -5A5-U -7A5-U -011-U -015-U
Applicable motor output (kW) 5.5 7.5 11 15
Rated capacity (kVA) Note 1 10 13 18 24
Output

Rated current (A) 24 32 44 56

Rated overload current Note 2 150% 1 min; 200% 0.5 sec
Rated voltage (V) Note 3 3-phase; 200~230V
Phase/voltage/frequency 3-phase; 200~220V/50Hz, 200~230V/60Hz
Braking Torque Power Supply

Voltage & frequency variance Voltage: -15% and +10% Frequency: ±5%
Required power capacity (kVA) Note 4 7.6 10 15 20
Standard Approx. 10%
Type Braking resistor
If option is used
Torque 150% or greater, short duty cycle
Protective construction Open Note 6 NEMA1
Cooling method Forced air cooling
Approx. weight (kg) Note 6 9 9 11 16
Note 1: Rated output voltage is 220 V.
2: The ratio (%) to the rated current of the inverter.
3: The maximum output voltage will not exceed the supply voltage. Any desired voltage smaller than the supply voltage can be set.
4: If an AC line reactor (AC/DC: option) is used.
5: The braking torque and the operation rate are subject to the braking unit and braking resistor used.
6: UL Approved in open chassis only (enclosure same as all other models).

400V class
AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124 AF3124
Type -5A5-U -7A5-U -011-U -015-U -022-U -030-U -037-U -045-U -055-U -075-U
Applicable motor output (kW) 5.5 7.5 11 15 22 30 37 45 55 75
Rated capacity (kVA) Note 1 10 13 19 24 36 48 61 73 86 115
Output

Rated current (A) 13 16 24 32 48 64 80 96 112 150

Rated overload current Note 2 150% 1 min; 200% 0.5 sec
Rated voltage (V) Note 3 3-phase; 380/V, 400~440V and 460V
Phase/voltage/frequency 3-phase; 380Vand 400~420V/50Hz; 400~440V and 460V/60Hz
Braking Torque Power Supply

Voltage & frequency variance Voltage: Within -15% and +10% Frequency: Within ±5%
Required power capacity (kVA) Note 4 7.6 9.9 14 19 29 39 48 58 71 98
Standard Approx. 10%
Type Braking resistor Braking resistor and braking unit
If option is used
Torque 150% or greater, short duty cycle 100% or greater Note 5
Protective construction Open Note 6 NEMA 1
Cooling method Forced air cooling
Approx. weight (kg) 9 9 11 16 26 32 45 45 58 65
Note 1: The rated output voltage is 440 V.
2: The ratio (%) to the rated current of the inverter.
3: The maximum output voltage will not exceed the supply voltage. Any desired voltage smaller than the supply voltage can be set.
4: If an AC line reactor (AC/DC: option) is used.
5: The braking torque and the operation rate are subject to the braking unit and braking resistor used.
6: UL Approved in open chassis only (enclosure same as all other models).

2
SPECIFICATIONS
Control method
Control method Sensorless Flux Vector, V/Hz, Closed Loop Vector
Output frequency range 0~400.00Hz
0.01 Hz: Digital setting
Frequency adjustment resolution
1/1000 of max. output frequency: Analog setting
0.01% of preset frequency: Digital setting
Frequency accuracy
Within ± 0.5 % of max. frequency (25 ± 10°C)
Carrier frequency Variable: 2.5-14.45 The maximum carrier frequency decreases for 30 kW or greater.
Voltage/frequency characteristics Three separate V/Hz patterns are possible.
Torque boosting Manual boosting (variable: 0-30%), automatic boosting, and sensorless speed control (automatic tuning)
DC braking Variable braking frequency start, 0.5-10 Hz; operation time, 0-10 sec; operation voltage, 0-30%.
Acceleration/deceleration time 0.1-3,000 sec; selection of linear or S Curve; 1st and 2nd settings
Frequency Digital Digital operation unit
adjustment signal Analog DC 0~5V, 0~8V, 0~10V, 4~20mA
Control

Stall prevention Variable: 0-200% (Factory preset at 160%)

Starting torque 200% or greater if sensorless control is selected.
Speed variance rate ± 0.2% or less. The load is 0-100% when sensorless control is selected.
Current limit during constant speed operation, current limit during acceleration/deceleration, overvoltage
Trip-less operation
stall prevention, instantaneous overcurrent limit function, and instantaneous stop restart function
Coast stop, external fault, FWD, REV rotation, external wiring.
The following digital inputs are programmable. Note 1:
Operation input signal Preset speed selection, JOG selection, 2nd acceleration/deceleration selection, B mode selection (See
Note 2), operation command selection, frequency command selection, hold selection, frequency
increase, frequency decrease, and catch on the fly start
Fault output via contacts FA and FB
The following open collector outputs (See Note 3):
Inverter fault output FA and FB, in operation, at frequency, frequency detection 1, frequency detection 2,
Output signal
current detection 1, current detection 2, start contact point ON, under-voltage, electronic thermal
pre-alarm, stalling, retry attempt, torque detection 1, torque detection 2, zero speed detection, and user
alarm
Upper/lower limit frequency setting, jump frequency, frequency bias, and instantaneous stop restart
Operation function
operation
Output frequency, output voltage, output current, overload rate, custom display (display converted
motor/load shaft speed (rpm) and line speed with unit indication), torque monitor, VRF monitor, IRF
Condition of operation
Display

monitor, input/output contact point monitor, DC bus voltage, command frequency, cumulative operation
time, ROM version, and two line display, such as output frequency and output current
Preset information Display of parameter and data
Fault display Upon a protective function (fault) the details are displayed. Up to four preceding errors can be displayed.
Suggested locaton Indoor. There shall be no corrosion, toxicity, inflammable gas, dust, or oil mist.
Environment

Ambient temperature -10 to +40°C (+ 50°C when installed inside the panel) Note 4
Storage temperature -10°C ~ + 60°C
Ambient humidity 90% RH or less (Dew condensation not allowed)
Altitude 1000 m or less above sea level
Vibration 0.6 G or less (As per JIS C0911)
Note 1: Six out of eleven functions can be selected by setting parameters.
2: In addition to normal operation, the functions of
acceleration/deceleration, V/Hz pattern, boost, and stall prevention
can be changed. It is advantageous when two motors with different
capacities are controlled by one inverter.
3: Four out of 15 functions can be selected by setting the appropriate parameters.
4: The maximum allowable temperature of 50°C can be achieved by removing the front
cover if the equipment is installed inside an enclosure.
5: The base is the speed (rpm) at the base frequency.

3
OPERATION UNIT (OPU)
Display Data/Menu
Easy to read LCD display. This key is used for changing
Two lines, 16 Characters the position of the data/menu
(English and Japanese). cursor.

“READY” (Green) Set

AF-3100α is ready for After setting respective data,
operation when illuminated. press this key and the display
values are written to memory.

“ALARM” (Red) Cursor

When illuminated a fault This key is used to move the
condition exists. cursor to the digit to be
changed.

“LOCAL” (Green) Up / Down

AF-3100α is controlled by the This key is used to change the
OPU/keypad when illuminated. operation frequency, name of
parameter, and data.
: Increase
: Decrease

Forward Rotation Reverse Rotation JOG STOP

Forward operation start key. Reverse operation START key. “JOG” mode selection key. Under normal conditions,
The start key is pressed, run Start key is pressed, run lamp Pressing this key illuminates operation stops when this key
lamp turns ON; OFF when turns ON; OFF when STOP is the ON light, press again and is pressed. If STOP is pressed
STOP is pressed and blinks pressed and blinks during the light goes off. under fault conditions, the
during deceleration. deceleration. ALARM lamp illuminates and
the inverter operation is reset.

* If using the remote OPU removed from the main unit of the inverter, remote operation option is required.

4
DISPLAY
Characters or numerals highlighted by the cursor can be changed on the OPU.

Parameter Menu Menu number area

(Line one, left side) (Line one, left side, 2nd & 3rd
characters)
Menu display area
Parameter number
Press menu key.
Move the cursor to the 2nd and
Move the cursor to line one, left
3rd character from the left side,
▲

side, using left arrow

line one by pressing the right
key and press the Up

▲
arrow key and press the Up
key ▲ and Down key ▼ .
key ▲ and Down key ▲ .
Change the menu as follows:
Change the numerical value at
F 0 0 the position of the cursor.
▼ ▼ ▲
E 0 0 ▲ Data area
▼ ▲
When Down key is used

When Up key is used

(Line one, left side, 4th

D 0 0 character forward)
▼ ▲
C 0 0
Monitored value and preset Display menu
value display area
▼ ▲ • M (monitor) shows the
B 0 0 monitored value. Monitor M 0 0 ~
(The cursor cannot be
▼ ▲
The monitor mode displays parameters such
moved, and the monitored as speed, current, faults, etc.

A 0 0 value cannot be changed.)

• Menus A-F show the preset
▼ ▲ parameters.
Menu A
(Basic parameters)
A 0 0 ~
M 0 0 (The cursor cannot be Used for setting basic parameters.
moved, and parameters
cannot be changed.)
Note: Data exceeding the parameter
Menu B
(Frequency related B 0 0 ~
range cannot be saved to memory. parameters)
Used for setting frequency related parameters.

Menu C
(Control related C 0 0 ~
parameters)
Used for setting motor control related parameters.

Menu D
(B mode parameters)
D 0 0 ~
Used for setting B mode related parameters.

Comment area
Menu E
(Monitor related E 0 0 ~
parameters)
Used for setting monitor related parameters)
(Line two)
Comments on the functions of
M (monitor) and A-F (functions)
Menu F
(Special parameters)
F 0 0 ~
are shown in English. Display in Used for setting special parameters.
KANA characters is possible.

5
PARAMETER MENUS
List of parameters
Factory Ref.
Menu Function Display Available Choices Setting Unit Default pg.
00 Operation command mode Operation command selection 0: Local; 1: Ext. – 0: Local
01 Frequency adjustment Frequency adjustment 0.00~400.00Hz 0.01Hz 10.00Hz
02 Lower limit frequency Lower Limit frequency 0.00~120.00Hz 0.01Hz 0:00Hz 35
03 Upper limit frequency Upper limit frequency 0.50~400.00Hz 0.01Hz 120.00Hz
04 1st acceleration time Acceleration time 0.1~3000.0sec 0.1sec 10.0sec
05 1st deceleration time Deceleration time 0.1~3000.0 sec 0.1sec 10.0sec
06 1st acceleration/deceleration mode Acceleration/deceleration time 0: Linear acceleration; 1: S-Curve acceleration – 0: Linear acceleration
Basic parameters

07 1st S-Curve time S-Curve time 0.0~3.0sec 0.1sec 0.5sec

36
0: Constant torque
08 V/Hz pattern selection V/Hz pattern selection 1: Decreasing torque – 0: Constant torque
A 2: Broken-line V/Hz
09 Boost voltage setting Manual torque boost 0.0~30.0% 0.1% 3.0% 37
10 Base frequency setting Base frequency 1.00~400.00Hz 0.01Hz 60.00Hz
36
11 Base frequency/voltage setting Base voltage 0.0~230.0 (460.0) V 0.1V ( ): For 460V Class
0: Local 1: VRF 5V
12 Frequency command selection Frequency command selection 2: VRF 8V, 3: VRF 10V – 0: Local
4: IRF 200mA 37
13 Command standard frequency Command standard frequency 1.00~400.00Hz 0.01Hz 60.00Hz
14 Intermediate frequency Intermediate frequency 0.00~400.00Hz 0.01Hz 6.00Hz
36
15 Intermediate voltage Intermediate voltage 0.0~230.0 (460.0) V 0.1V 30.0(60.0)V
0: FWD/REV provided 0: FWD/REV
16 Boost selection Boost selection 1: REV not provided; 2: FWD provided – 37
3: Automatic provided
00 1st frequency setting 1st frequency setting 0.00~400.00Hz 0.01Hz 20.00Hz
01 2nd frequency setting 2nd frequency setting 0.00~400.00Hz 0.01Hz 30.00Hz
02 3rd frequency setting 3rd frequency setting 0.00~400.00Hz 0.01Hz 40.00Hz
03 4th frequency setting 4th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
04 5th frequency setting 5th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
05 6th frequency setting 6th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
Frequency adjustment related parameters

06 7th frequency setting 7th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz 38

07 1st jump start frequency 1st jump frequency start 0.00~400.00Hz 0.01Hz 0.00Hz
08 1st jump end frequency 1st jump frequency end 0.00~400.00Hz 0.01Hz 0.00Hz
09 2nd jump start frequency 2nd jump frequency start 0.00~400.00Hz 0.01Hz 0.00Hz
10 2nd jump end frequency 2nd jump frequency end 0.00~400.00Hz 0.01Hz 0.00Hz
11 3rd jump start frequency 3rd jump frequency start 0.00~400.00Hz 0.01Hz 0.00Hz
12 3rd jump end frequency 3rd jump frequency end 0.00~400.00Hz 0.01Hz 0.00Hz
13 Jogging frequency setting Jogging frequency 0.00~20.00Hz 0.01Hz 5.00Hz
B 14 Start frequency setting Start frequency 0.00~60.00Hz 0.01Hz 0.50Hz
15 Acceleration frequency Acceleration frequency 1.00~400.00 Hz 0.01Hz 60.00Hz
16 Frequeny bias Frequency bias -30.0~0.0~+30.0% 0.1% 0.0%
39
17 2nd acceleration time 2nd acceleration time 0.1~3000sec 0.1sec 30.0 sec
18 2nd deceleration time 2nd deceleration time 0.1~3000sec 0.1sec 30.0sec
19 2nd acceleration/deceleration mode 2nd acceleration/deceleration mode 0: Linear acceleration; 1: S-Curve acceleration – 0: Linear acceleration time
20 2nd S-Curve time 2nd S-Curve time 0.0~3.0sec 0.1sec 0.5sec
21 8th frequency setting 8th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
22 9th frequency setting 9th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
23 10th frequency setting 10th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
24 11th frequency setting 11th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
38
25 12th frequency setting 12th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
26 13th frequency setting 13th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
27 14th frequency setting 14th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz
28 15th frequency setting 15th frequency setting 0.00~400.00Hz 0.01Hz 0.00Hz

6
 Factory Ref.
Menu Function Display Available Choices Setting Unit Default pg.
00 DC braking frequency DC braking frequency 0.00~10.00Hz 0.01Hz 0.50Hz
01 DC braking voltage DC braking voltage 0.0~30.0% 0.1% 0.0%
02 DC braking time DC braking time 0.0~10.0sec 0.1sec 0.0sec
03 Overvoltage stall prevention Overvoltage stall prevention 0: Not provided; 1: Provided – 0: Not provided 40
04 Regenerative braking rate Regenerative braking rate 0.0~30.0% 0.1% 0.0%
05 Stall prevention level at (constant speed) Stall prevention (constant speed) 0.0~200.0% 0.1% 160.0%
06 Stall prevention level (accel/decel) Stall prevention (Acceleration/deceleration) 0.0~200.0% 0.1% 160.0%
07 Constant output stall prevention
compensation gain Stall compensation gain 0.0~100.0% 0.1% 100.0%
08 Motor rated current (Electronic thermal relay) Electronic thermal relay 0.1 ~ Inverter rated current 0.1A Inverter rated current
09 Number of motor poles Number of motor poles 0:4P, 1: 6P – 0: 4P
0: General-purpose motor 1
1: General-purpose motor 2
2: General-purpose motor 3 0: General
3: AF motor 1; 4: AF motor 2 – purpose motor 1
10 Motor type setting Motor type
Control related parameters

5: AF motor 3 200V/60Hz
See parameter 6: Explosion-proof motor 1 (400V/60Hz)
C12, page 47. 7: Explosion-proof motor 2
8: Explosion-proof motor 3
0: 2.2kW, 1: 3.7kW
2: 5.5kW, 3: 7.5kW
4: 11kW, 5: 15kW
11 Motor rated watts Motor rated watts – *kW 41
C 6: 22kW, 7: 30kW
8: 37kW, 9: 45kW
10: 55kW, 11: 75kW
0: V/Hz; 1: Sensorless
12 Control method selection Control selection – V/Hz
2: PG level
13 Carrier frequency Carrier frequency 2.5Hz~*14 5kHz 0.5kHz *
14 Motor wiring cable dia. (Note) Cable diameter 3.5~325mm2 – 0: 3.5m2
15 Motor wiring cable length (Note) Cable length 10~1500m 1m 10m
16 High start torque control selection High start torque 0: Not provided; 1: Provided – 0: Not provided
17 Energy saving control selection Energy saving 0: Not provided; 1: Provided – 0: Not provided
18 Droop control gain Droop gain 0.0~50.0% 0.1% 0.0%
0: Provided; 1: FWD only provided
2: REV only provided – 0: FWD/REV
19 Slip compensation Slip compensation 3: FWD/REV not provided provided
4: (future)
20 Motor rated current Tuning current 0.1~409.6A 0.1A *
21 Motor rated voltage Tuning voltage 0.1~230.0 (460.0) V 0.1V 200.0 (400.0) V
22 Motor rated frequency Tuning frequency 50.00~120.00Hz 0.01Hz 60.00Hz 42
23 Motor rated speed (rpm) Tuning speed (rpm) 1000.0~3600.0rpm 0.1rpm –
0: End
24 Auto tuning selection Auto tuning selection 1: Resistance only – 0: End
2: Full tuning
00 B mode acceleration time Acceleration time B 0.1~3000.0sec 0.1sec 30.0sec
01 B mode deceleration time Deceleration time B 0.1~3000.0sec 0.1sec 30.0sec
Motor B mode related parameters

02 B mode acceleration/deceleration time Accel/decel B mode 0: Linear acceleration; 1-S-Curve acceleration – 0: Linear acceleration
03 B mode S-Curve time S-Curve time B 0.0~3.0sec 0.1sec 0.0sec
0: Low torque 43
04 B mode V/Hz pattern selection V/Hz pattern selection B 1: Low limit torque – 2: Broken-lineV/Hz
2: Break-point V/Hz
05 B mode boost voltage setting Manual torque boost B 0.0~30.0% 0.1% 3.0% 44
06 B mode base frequency setting Base frequency B 1.00~400.00Hz 0.01Hz 60.00Hz
43
07 B mode base voltage setting Base voltage B 0.0~230.0 (460.0) V 0.1V 200.0 (400.0) V
D 08
B mode constant-speed stall
Stall prevention B 0.0~200.0% 0.1% 160.0%
prevention level
B mode accel/decel stall
09 prevention level Stall prevention B 0.0~200.0% 0.1% 160.0% 45
B mode constant output stall
10 prevention compensation gain Stall compensation gain B 0.0~100.0% 0.1% 100.0%
11 B mode intermediate frequency Intermediate frequency B 0.00~400.00Hz 0.01Hz 6.00Hz 43
12 B mode intermediate voltage Intermediate voltage B 0.0~230.0 (460.0) V 0.1V 30.0 (60.0)V
0: FWD/REV provided; 1:REV not provided 0:FWD/REV
13 B mode boost selection Boost selection B – 44
2: FWD not provided; 3: Automatic PROVIDED
Note: The menus C14 and C15 are displayed and can be set only when the control method selection C12 is set to 1: Sensorless.
*: Differs according to the rated capacity.
7
PARAMETER MENUS
Factory Ref.
Menu Function Display Available Choices Setting Unit Default pg.
00 Output frequency detection 1 Frequency detection 1 0.00~400.00Hz 0.01Hz 60.00Hz
01 Output frequency detection width 1 Frequency detection width 1 0.00~400.00Hz 0.01Hz 400.00Hz
02 Frequency counter Frequency meter selection 0: Analog 1; 1: Analog 2 – 0: Analog
output selection 2: Digital 1; 3: Digital 2
03 Frequency counter scale Frequency meter scale 1.00~400.00Hz 0.01Hz 60.00Hz 45
04 Frequency counter correction Frequency meter correction -30.0~+30.0% 0.1% 0.0%
05 Custom display mode unit Custom display mode 0: No unit, 1: rpm – 1: rpm
2: m/min
06 Custom display mode multiplier Custom display multiplier 0.00~99.99 0.01 1.00
0: Fault; 1: In operation
2: At Frequency
3: Frequency 1
4: Frequency 2
5: Current 1; 6 Current 2
7: FR/RR ON (RUN)
07 Digital output selection (X1) Functional terminal selection (XI) 8: Under-voltage – 9: Thermal alarm
9: Thermal alarm
10: Stalling 46
11: Retry over
12: Torque detection 1
13: Torque detection 2
14: 0 speed
15: User alarm
08 Digital output selection (X2) Functional terminal selection (X2) Same as above – 10: Stalling
09 Output frequency detection 2 Frequency detection 2 0.0~400.00Hz 0.01Hz 50.00Hz
45
10 Output frequeny detection width 2 Frequency detection width 2 0.0~400.00Hz 0.01Hz 400.00Hz
Monitor related parameters

11 Current detection 1 Current detection 1 0.0~200.0% 0.1% 100.0%

12 Current detection 2 Current detection 2 0.0~200.0% 0.1% 150%
13 Instantaneous stop/start selection Instantaneous stop/start 0: Not provided; 1; Provided – 0: Not provided 46
14 Number of retry attempts Number of retry attempts 0~3 times – 0 times
15 Retry wait time Retry wait time 0.0~10.0sec 0.1sec 1.0 sec
E
16 Write selection Write selection 0: enabled; 1: disabled – 0: Possible
17 Fault clear Fault clear – – 0: Execute
18 Preset value initialization Preset value initialization – – 0: Execute
0: Output frequency
1: Frequency command
19 Analog monitor 2: Output current
Analog monitor AM1 – 0: Frequency
AM1 selection 3: Output voltage
4: Overload rate; 5: Motor torque
6: Frequency 2
20 Analog monitor Analog monitor AM2 Same as above – 2: Current
AM2 selection
21 Analog monitor AM1 gain Monitor AM1 gain 0.0~200.0% 0..1% 100.0%
22 Analog monitor AM2 gain Monitor AM2 gain 0.0~200.0% 0.1% 100.0%
23 Analog monitor AM1 offset Monitor AM1 offset 0.0~100.0% 0.1% 0.0%
24 Analog monitor AM2 offset Monitor AM2 offset 0.0~100.0% 0.1% 0.0%
0: Fault; 1: In operation 47
2: At Frequency
3: Frequency 1
4: Frequency 2
5: Current 1
6: Current 2
7: FR/RR ON
25 Relay 1 output selection Relay 1 selection 8: Under-voltage – 0: Fault
9: Thermal alarm
10: Stalling
11: Retry over
12: Torque detection 1
13: Torque detection 2
14: 0 speed
15: User alarm
26 Relay 2 output selection Relay 2 selection Same as above – 0: Fault
27 Relay 1 output delay time Relay 1 delay time 0.0~10.0sec 0.1 sec 0.0 sec
28 Relay 2 output delay time Relay 2 delay time 0.0~10.0sec 0.1 sec 0.0 set
Note: Display and setting of E19-E24 are possible when the analog monitor card is installed. (Refer to the section “Option Cards”)
Display and setting of E25-E28 are possible when the relay card is installed. (Refer to the section “Option Cards”)
Display and setting of E29-E35 are possible when the PG card is installed. (Refer to the section “Option Cards.”)
8
 Factory Ref.
Menu Function Display Available Choices Setting Unit Default pg.
0: N.O.
00 ES selection ES selection 0: N.O. contact; 1: N.C. contact – (normally open)
0: Preset 0; 1: Preset 1
2: Preset 2; 3: Preset 3
4: JOG selection
5: Acceleration/deceleration 2
6: B mode selection
01 DFL selection DFL selection 0: Preset 0
7: Operation command
8: Frequency command
9: Hold selection
10: FRQ up; 11: FRQ down
12: Catch on the Fly 48
02 DFM selection DFM selection Same as above – 1: Preset 1
03 DFH selection DFH selection Same as above – 2: Preset 2
04 JOG selection JOG selection Same as above – 4: JOG selection
05 AD2 selection AD2 selection Same as above – 5: Accel/Decel
06 BMD selection BMD selection Same as above – 6: B mode selection
07 JOG acceleration time JOG acceleration time 0.1~3000; 0.1 sec 0.1sec 0.1sec
08 JOG deceleration time JOG deceleration time 0.1~3000; 0.1 sec 0.1sec 0.1sec
09 DRV selection DRV selection Same as E07/08 – 1: In operation
2: Frequency
10 UPF selection UPF selection Same as E07/08 – 49
Special parameters

reaching
11 At Frequency (UPF) limit settings At Frequency limit 0.0~100.0% 0.1% 5.0%
F 12 Torque detection level 1 Torque detect level 1 0.0~200.0% 0.1% 100.0%
13 Torque detection level 2 Torque detect level 2 0.0~200.0% 0.1% 150.0%
0: FWD/REV
14 Permissible motor rotation Rotation permission selection 1: FWD only – 0: FWD/REV
2: REV only
0: Ordinary – 0: Ordinary
15 Permissible motor rotation Rotation direction selection 1: FWD < – > REV
16 Display language selection Language selection 0: Japanese; 1: English – 1: English
17 Operation command mode 2 selection Operation command 2 0: Local; 1: Ext. – 0: Local
0: Local; 1: VRF 5V
18 Frequency command 2 selection Frequency command 2 2: VRF 8V; 3: VRF 10V – 0: Local
4: IRF 20mA
19 Monitor menu selection Monitor menu M00~M19 – M00
50
20 Accel/decel jump frequency (start) At frequency accel jump (begin) 0.00~400.00Hz 0.01Hz 400.00Hz
21 Accel/decel jump frequency (end) At frequency accel jump (end) 0.00~400.00Hz 0.01Hz 400.00Hz
22 Accel/decel time jump freq gain At frequency acceleration gain 0.1~10.0 0.1 1.0
23 User alarm time User alarm time 0~30000hr 1hr 30000hr
24 DRV terminal output delay time DRV delay time 0.0~10.0sec 0.1sec 0.0sec
25 UPF terminal output delay time UPF delay time 0.0~10.0sec 0.1sec 0.0sec
26 X1 terminal output delay time X1 delay time 0.0~10.0sec 0.1sec 0.0sec
27 X2 terminal output delay time X2 delay time 0.0~10.0sec 0.1sec 0.0sec
0: Normal operation
1: Slow speed only
28 Torque detect 1 Torque detect 1 – 0: Normal operation
2: Fault during operation
3: Slow speed fault only
29 Torque detect 2 Torque detect 2 Same as above – 0: Normal operation

9
OPTION CARDS
Option Cards: Only one option card can be Function: The open collector output signal is converted
used. into the dry contact signal. Parameters E25 and E26
can be used.
1. Relay output card
Contact rating: 230 VAC, 1A; 30 VDC, 1A
Part Number: CF310051-01

Relay to output Terminal block Details of detection

R1C
R1B Output selected by relay 1
RY1
R1A
output selection (E25)

R2C
Output selected by relay 2
RY2 R2B
output selection (E26)
R2A

2. Analog monitor card Resolution ... 5 mV/10 V

Part Number: CF310050-01 Error ... Within ± 1% (Motor torque: Within ± 20%)
Function: Two signals for output are selected from Max. output current ... 3 mA
among the following: output frequency, frequency Selection of output signal: The analog signals output to
adjustment, output current, output voltage, and motor AM1-COM (Parameter E19) and AM2-COM
torque. (Parameter E20) are selected as follows:
Output signal: (1) Analog output: 0-10 VDC

Setting Signal Description Signal Level 10 V DC = 100% gain

0 Output frequency Standard frequency (Parameter A13 setting)
1 Command frequency Standard frequency (Parameter A13 setting)
2 Output current Rated current for inverter
3 Output voltage Base frequency/voltage
4 Overload rate Electronic thermal trip level
5 Motor torque When motor is 100% loaded
6 Output speed (rpm) Standard frequency (Parameter A13 setting)

Internal block
diagram
COM
AM2
D/A COM
AM1

If this option is selected, E19 and E24 are automatically added to the parameter menu.

Menu Function Setting range Setting for shipment

E19 Selection of output signal from terminals AM1 and COM 0~6 0 (Output frequency)
E20 Selection of output signal from terminals AM2 and COM 0~6 0 (Output frequency)
E21 Gain control for the signal selected for output AM1 0~200% 100%
E22 Gain control for the signal selected for output AM2 0~200% 100%
E23 Offset control for the signal selected for AM1 0~100% 0%
E24 Offset control for the signal selected for AM2 0~100% 0%
Recommended wiring: twisted, shielded wire.

10
3. Pulse Generator (PG) Feedback Option
If this option is mounted, E29 through E35 are
automatically added to the parameter menu.
Type: CF31057-01
AM1 PG Feedback Card

(0-10 volts)
Analog Out
Indication: Com
AM2 CN2
Function: Allows the AF3100α to operate in the Com CN1
CN4 CN3
vector mode with feedback from the Pulse B- B+ A- A+ CM V
To CN2
B- B+ A- A+
Generator (PG). The PG card installs in the AF3100α
AF3100α.

Note: Line Driver shielded PG

cable
For Analyog Output Signal parameters (E19 to E24) refer to the Output
AF3100a Maintenance Manual or the AF3100a Catalog Parameters
E19 through E24 allow programming the output signals AM1 and
AM2.

Parameter Function Range Factory Setting

E29 PG Pulse Count 100 ~ 5000 1024
E30 PG Standard Phase Selection 0 or 1 0
E31 Speed Proportional Gian 0.0 ~ 500% 100%
E32 Speed Integral Gain 0.0 ~ 500% 100%
E33 Disturbance Observer Gain 0.0 ~ 100% 70%
E34 Disturbance Observer 0.01 ~ 9.99 seconds 0.05
Compensation Time
E35 % Torque Limit Command 0: Panel, 1:0-5V; 0-8V, 2: 0- 0
(see parameter C05) 8V; 3: 0-10V, 4: 0-20ma

Settings for Analog Monitor Output Signals for AM1 and AM2. Refer to parameters E19 and E20.

Setting Signal Description Signal Level 10 V DC = 100% gain

0 Output frequency Full Scale w/gain = 100% Vout + 10 Volts
1 Command frequency Command Frequency
2 Output current Rated Current for Inverter
3 Output voltage Base Frequency Voltage
4 Overload rate Electronic Thermal Trip
5 Motor torque 100% motor load
6 Output speed (rpm) Standard frequency command

PG Card Relay Card Analog Card

11
OPTIONS AND PERIPHERAL EQUIPMENT
Connection of Peripheral Equipment

Circuit breaker AC reactor for Zero-phase Zero-phase

Power Electromagnetic LC-type
for wiring improvement of reactor rector
contactor noise filter
supply power factor
Motor
T W
Inverter
S (AF-3100α) V IM
R U

P1 P N

Capacitive
(XY)
filter DC reactor Braking unit
(Option)
Contact us for details.

AC Line Reactor
240V @ 6% 480V @ 3% Dimensions
Height Width Depth
Voltage HP kW Current Watts SMA Part No.
in mm in mm in mm
7.5 5.5 24 36 AEPA3901-T09 12 305 12 305 6 152
10 7.5 33 55 AEPA3901-T10 12 305 12 305 6 152
230 Volt
15 11 47 70 AEPA3901-T12 12 305 12 305 6 152
20 15 63 105 AEPA3901-T13 16 406 16 406 16 406
7.5 5.5 13 38 AEPA3901-T07 8 203 8 203 6 152
10 7.5 17 40 AEPA3901-T08 12 305 12 305 6 152
15 11 25 48 AEPA3901-T09 12 305 12 305 6 152
20 15 33 70 AEPA3901-T10 12 305 12 305 6 152
380-460 30 22 48 113 AEPA3901-T12 12 305 12 305 6 152
Volt 40 30 66 129 AEPA3901-T13 16 406 16 406 16 406
50 37 80 129 AEPA3901-T13 16 406 16 406 16 406
60 45 100 152 AEPA3901-C14 16 406 16 406 16 406
75 55 120 148 AEPA3901-C15 16 406 16 406 16 406
100 75 160 165 AEPA3901-C16 16 406 16 406 16 406
NEMA 1 (Specify if Open Chassis required) T = Terminal Block
C = Copper Bar

Dynamic Braking Resistors & Dimensions (150% Torque, 10% Duty Cycle)
AF-3100α Ratings Dimensions
Braking Stages
Height Width Depth
Voltage HP kW DBR Model No. Unit perUnit
in mm in mm in mm
7.5 5.5 DBR-12-5A5 5 127 14 356 13 330 *
200-230 10 7.5 DBR-12-7A5 5 127 14 356 13 330 *
Volt 15 11 DBR-12-011 5 127 21 533 13 330 *
20 15 DBR-12-015 7 178 29 737 18 457 *
7.5 5.5 DBR-14-5A5 5 127 14 356 13 330 *
10 7.5 DBR-14-7A5 5 127 14 356 13 330 *
15 11 DBR-14-011 5 127 21 533 13 330 *
20 15 DBR-14-015 5 127 21 533 13 330 *
400-460 30 22 DBR-14-022 5 127 28 711 13 330 DU-406S 1
Volt 40 30 DBR-14-030 5 127 28 711 13 330 DU-407S 1
50 37 DBR-14-037 7 178 29 737 18 457 DU-405S 2
60 45 DBR-14-045 7 178 29 737 18 457 DU-406S 2
75 55 DBR-14-055 14 356 29 737 18 457 DU-407S 2
100 75 DBR-14-075 14 356 29 737 18 457 DU-406S 3
Notes: Other values can be ordered for increased torque and/or duty cycle.
* No braking unit required.
For connection diagram refer to braking unit instruction manual.
12
 Connection diagram of braking unit/braking resistor
➀ One braking unit ➁ Two braking units

Inverter Inverter

P N P N

Braking resistor Braking resistor Braking resistor

PR P N Jumper PR P N Jumper PR P N Jumper

E E1 E E1 E E1
TA TA TA
Master TB Master TB Master TB
TC TC TC
E2 E2 E2
M1 M2 S1 S2 M1 M2 S1 S2 M1 M2 S1 S2

Installation of jumper pin

DBM DBM DBM DBM DBM DBM

DBS DBS DBS DBS DBS DBS
460V 230V 460V 230V 460V 230V
400/440V 200/220V 400/440V 200/220V 400/440V 200/220V
380V 380V 380V
Jumper Jumper Jumper

The above examples show jumper installation when the inverter supply voltage is 200/220 V and 400/440 V.

Precautions (16 ft) and the distance between the braking unit and
braking resistor shall also be less than 5 m (16 ft.).
1. Remove the jumpers from E1-TA and E2-TC if Wiring to be twisted. When two or more braking
thermal relay output terminals TA, TB, and TC are units are used, use twisted wire for M1, M2, S1
used in external circuits. and S2.
2. When two or more braking units are used, switch the 5. Do not locate near flammable material as the
jumpers from the master (DBM) to the slave (DBS), temperature rise of the braking resistor may exceed
and vice-versa. If one braking unit is used set the 150°C.
jumper in the master (DBM) configuration. The
original setting is DBM. If the power supply is 230 6. Install the braking resistor in a well-ventilated area.
VAC for the 200 V class or 380 V/460 V for the 7. Incorrect connection of terminals P, N, and PR will
400 V class, properly configure the jumpers for the result in failure of the inverter and braking unit.
applied voltage. Original settings are 200/220 V for
the 200 V class and 400/440 V for the 400 V class. 8. When resistors other than those specified are
connected, the braking unit may inadvertently fail.
3. If two braking units are used, connect the P and N
terminals from the braking units to the P and N 9. Do not touch terminals or jumper pins if the charge
terminals on the inverter. lamp is lit even after the power is turned OFF.
4. The wiring distance between the inverter and
braking unit must be less than or equal to 5 meters

13
STANDARD CONNECTION DIAGRAM
5.5-15 kW/200 V class 22 kW or > 400 V class
Braking Unit
5.5-75 kW/400 V class Resistor Units Note 8
P N

PR P N

Braking resistor : Main circuit terminal

: Control circuit terminal
Optional DCL
Note 3
Noise
MCB ACL filter
PR P P1 N
R U
Motor
Power supply S Note 6 Note 6 V IM

T
W

r AF3100α E
s Note 5
Note 7
r1
s1

Forward rotation FR FRQ+

Frequency meter output
Frequency Meter specification: DC 1 mA F.S.
Reverse rotation RR
+ –
FRQ– FM
External fault ES Note 4

DFL
Preset
speed DFM
setting FA
Note 1: DFH
Programmable FB Fault contact output
Digital Jogging JOG 230 VAC; 1A or less (At fault: FA-FC closed)
2nd acceleration/
Inputs deceleration AD2 FC
30 VDC; 1A or less (At fault: FB-FC open)
B mode BMD
selection
Alarm reset RST DRV Digital output DRV
Coast stop MBS
(Factory Setting: "In operation")
OPU
UPF Digital output UPF Note 1
BC (Factory Setting: "Frequency reached")
X1 Digital output X1 Open collector
(Factory Setting: "Thermal alarm") output: 24 V,
Frequency +V X2 Digital output X2 50 mA or less
adjustment (Factory Setting: "Stall operation")
VRF
3 kΩ
2W COM
OM
4-20 mA Common open collector
+ IRF
COM Notes
–
1: Digital inputs can be programmed using parameters
F01 to F10.
2: Installed in units with a minimum of 400 V @ 11 kW.
400 V class AC input power voltage selections.
460 V
Shielded or twisted shielded wire 400/440 V Jumper:
380 V S1-TX1: 380 V
Twisted wire S1-TX2: 400/440 V
S1-TX3: 460 V
S1 TX1 TX2 TX3

3: Remove jumper if a DC reactor is used.

4: Using parameter F00, the fault output relay may be
programmed as External Fault N.C. or External Fault N.O.
5: Inverter and motor must be grounded.
6: Primary circuit terminals with a minimum of 37 kW
uses a bus bar.
7: If the control power source has a separate input,
remove r-r1 and s-s1 jumpers. Connect the control
input voltage at r1 and s1 for both 200 and 400 volt units.
8: For connections of dynamic braking resistor and dynamic
braking units, refer to the operations manual for the braking
unit and resistor shipped with those units. Follow the connection
diagrams in the manual or contact the factory for assistance.
A connection is made between P and N on the braking unit
and the inverter, while the dynamic braking resistor is connected
to P and PR on the braking unit.

14
TERMINAL FUNCTIONS
Kind Terminal Code Name of terminal Function
R, S, T AC power input Commercial 3-phase power supply.
U, V, W Inverter output 3-phase motor.
Line reactor Remove the jumpers between terminals P and P1 to allow for connection of the optional DC
P, P1
connection line reactor.
Main Circuit

P, N Braking unit connection Connection for the Optional Braking Unit Card.
Braking resistor Optional braking resistor connection. The PR terminal is provided in the 5.5-15 kW unit.
P, PR connection
E Ground Inverter chassis grounding terminal.
TX1, TX2, TX3, S1 Supply voltage selection Supply voltage selection terminals. Only on 460 V class units of 15 kW or above.
Control power For inverter supplied control power, connect r-r1 and s-s1, respectively. For externally
selection supplied control power remove the r-r1 and s-s1 jumpers; input 230 VAC power to r1 and s1.
r, r1, s, s1
(Input 230 VAC to both 230 and 460 V units). The external control circuit terminal block (see
note) is on the driver card.
Frequency adjustment input

+V Power supply for Power supply for the external speed (frequency) potentiometer (variable resistor: 1-5kΩ).
the external speed 10 VDC; maximum supplied current 10 mA.
potentiometer
VRF Frequency adjustment When 0-5, 0-8, or 0-10 VDC is input, the output frequency reaches its maximum at 5 V, 8 V
input voltage and 10 V, respectively. Select paramater A 00/12 for 0-5, 8, or 10 V operation.
IRF Frequency adjustment 4-20 mA (DC), the output frequency reaches its maximum at 20 mA, minimum at 4mA.
current input Input resistance: 250Ω.
COM Common for Common terminal for frequency adjustment signals (terminals: +V, VRF, and IRF).
analog inputs
FR Forward rotation FR-BC contact closed results in forward rotation; deceleration/stop when the contact is
open.
Control circuit (Input signal)

RR Reverse rotation RR-BC contact closed results in reverse rotation; deceleration/stop when the terminals
are open.
ES External fault When the contact terminals ES-BC are closed, the inverter faults and an alarm signal is
latched and output to FA and FB. To re-start the inverter a reset must be initiated by closing
RST-BC. External relays can be used to fault the inverter by closing ES-BC, the fault can be
software selected to External Fault (NO) or External Fault (NC). The factory default External
Sequence Input

Fault (NO).
MBS Coast Stop When the contact terminals MBS-BC are closed, a coast stop is initiated. Operation
begins from 0 Hz when the MBS-BC is re-opened and the signal FR or RR is closed. When the
digital input is set for catch on the fly start, operation from coast stop is allowed. No alarm
signals are output.
JOG Digital input terminal 1
AD2 Digital input terminal 2 The following functions can be selected: Preset speed selection, JOG selection, 2nd
BMD Digital input terminal 3 deceleration selection, B mode selection, local/remote operation command, frequency
DFH Digital input terminal 4 command selection, hold selection, frequency increase, frequency decrease, and catch on the
DFM Digital input terminal 5 fly function.
DFL Digital input terminal 6
RST Alarm reset When the terminals RST-BC are closed, the inverter is reset to allow for normal operation.
BC Common Common for digital input signals.
FRQ+, FRQ- Frequency counter Depending on the selection (see parameter E02), a 0 to 1 mA DC current is output on terminals
Monitor

output FRQ+ and FRQ-in proportion to the output frequency of the inverter. Digital pulses with the same
frequency as the output frequency of the inverter can also be selected for output. Factory default
Control circuit (Output signal)

setting is a pulse output frequency at 1 mA for 60 Hz. The input impedance of the meter shall be
less than 500Ω.
Contact point output Open Collector

UPF Digital output terminal 1 The following functions can be selected: fault, in-operation, at frequency,
DRV Digital output terminal 2 frequency detection 1, frequency detection 2, current detection 1, current Allowable load
detection 2, run signal initiated (FF/RR), under-voltage, thermal alarm, stall
X1 Digital output terminal 3 operation, retry attempts exceeded, torque detection 1, torque detection 2, DC24V
X2 Digital output terminal 4 and zero speed detection function. 50mA MAX
OM Common open collector output Common terminal for open collector transistors.
FA, FB, FC Error Detect Contact point output
Normally Open or Normally Closed Form C contact.
Fault: FA-FC closed; FB-FC open Contact Ratings
Normal: FA-FC open; FB-FC closed AC 230V 1A MAX
DC 30V 1A MAX

Note: 5.5-11 kW: Bus bar card

15 kW: IPM card
20 kW or more: Driver card

15
OUTSIDE DIMENSIONS
5.5, 7.5kW 200V/400V 15kW 200V/400V

10 (0.39)
4–ø10.0 (0.39)

READY (WARNING)
MAKE SURE POWER
ALARM LINE IS TURNED OFF
BEFORE REMOVING
LOCAL
OPERATOR STATION.

D AT A
SET (WARNING)
MENU READY
MAKE SURE POWER
ALARM LINE IS TURNED OFF
BEFORE REMOVING
LOCAL
330 (12.99)
OPERATOR STATION.

372 (14.65)

380 (14.96)
400 (15.75)
DATA
SET
MENU

RUN SELECT RESET

FWD REV JOG STOP

RUN SELECT RESET

FWD REV JOG STOP

7 (0.28)
7 (.028)
12 (0.47) 180 (7.09) 12 (0.47) 66 (2.60)
21 (0.83) 190 (7.48) 21 (0.83) 123 (4.84)
204 (8.03) 201 (7.91)
16 (0.63)

232 (9.13)

10 (0.39)
241 (9.49)

6–ø32.0 (1.26)

4–M8

22, 30kW 400V

590.0 (23.23)
618.5 (24.35)
460.0 (18.11)

R EAD Y (WARNING)
MAKE SURE POWER
AL AR M LINE IS TURNED OFF
BEFORE REMOVING
L O C AL
OPERATOR STATION.

D AT A
SET
MENU

RUN SELECT RESET

FWD REV JOG STOP

65 (2.56)

260.0 (10.24) 126.0 (4.96)

310.0 (12.20) 270.0 (10.63)

Dimensions in mm (inch)
ø44 (1.73)
3–ø62 (2.44)

16
 4–M8
37, 45kW 400V

Numbers in ( ) = inches
READY (WARNING)
MAKE SURE POWER
ALARM LINE IS TURNED OFF
BEFORE REMOVING
LOCAL
OPERATOR STATION.

DATA
SET
MENU

640 (25.20)
RUN SELECT RESET

FWD REV JOG STOP

845 (33.27)
140 (5.51)

330 (12.99) 118 (4.65)

376 (14.80) 275 (10.83)

439 (17.28)

4–M10

6–ø50 (1.97)

55, 75kW 400V

715.0 (28.15)
740.0 (29.13)
1010.0 (39.76)

R EAD Y (WARNING)
MAKE SURE POWER
AL AR M LINE IS TURNED OFF
BEFORE REMOVING
L OC AL
OPERATOR STATION.

D ATA
SET
MENU

RUN SELECT RESET

FWD REV JOG STOP

192.5 (7.58)

400.0 (15.75) 297.9 (11.73)

131.4
505.0 (19.88) (5.17)
572.0 (22.52)

ø52 (1.73) 6–ø52 (2.05)

OPTIONAL BRACKET
129.8
(5.11)

530.0 (20.87)

553.0 (21.77)

17
SPEED REDUCER GEARMOTOR SHAFT MOUNTED BEVEL GEARMOTOR
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