ES ES ES ES ES: Tubular Cement - Flyash Screw Conveyors
ES ES ES ES ES: Tubular Cement - Flyash Screw Conveyors
TUBULAR
CEMENT - FLYASH
SCREW CONVEYORS
CATALOG 01 - 2009
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
Standard Installation............................................................................................................. 1
Inquiry Form............................................................................................................................ 2
Wam Standard Cement Screw............................................................................................ 3
Dimensions Gearboxes........................................................................................................ 4
Standard Round Inlet / Outlet Spout XBC........................................................................5
Optionals - Universal Inlet and Outlet Spout................................................................... 6
Modular Code Key..................................................................................................................7 < 9
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
STANDARD INSTALLATION
1
1 Electric motor
2 (Compact) Gear reducer
3 Gear reducer shaft sealing
4 Inlet spout
4a Volumetric inlet hopper
5 Tubular housing
6 Inspection hatch
7 Intermediate bearing
8 Outlet end bearing
9 Spiral
10 Lifting eye
11 Serial number
12 Inlet end bearing
13 Outlet spout
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INQUIRY FORM
2
*CAPACITY 233 LBS / MIN 1050 LBS / MIN 2800 LBS / MIN 4000 LBS / MIN 6000 LBS / MIN 7000 LBS / MIN
DIAMETER
4" Dia (114 ESO) 6" Dia (168 ES1) 8" Dia (219 ES3) 10" Dia (273 ES4) 12" Dia (323 ES5) 12" Dia (323 EX5)
FEET / METERS
3.28 FT / 1M M43 1.5kW 2HP M43 2.2kW 3HP M45 5.5kW 7.5HP M45 5.5kW 7.5HP M47 11kW 15HP M47 15kW 20HP
6.56 FT / 2M M43 1.5kW 2HP M43 3.7kW 5HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M47 15kW 20HP
9.84 FT / 3M M43 1.5kW 2HP M43 3.7kW 5HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M47 15kW 20HP
13.12 FT / 4M M43 1.5kW 2HP M43 3.7kW 5HP M45 7.5kW 10HP M45 7.5kW 10HP M47 15kW 20HP M49 22kW 30HP
16.40 FT / 5M M43 1.5kW 2HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M47 15kW 20HP M49 22kW 30HP
19.70 FT / 6M M43 1.5kW 2HP M45 5.5kW 7.5HP M45 7.5kW 10HP M47 11kW 15HP M49 18.5kW 25HP M49 30kW 40HP
23.00 FT / 7M M43 2.2kW 3HP M45 5.5kW 7.5HP M47 11kW 15HP M47 15kW 20HP M49 22kW 30HP M49 30kW 40HP
26.25 FT / 8M M43 2.2kW 3HP M45 5.5kW 7.5HP M47 11kW 15HP M47 15kW 20HP M49 22kW 30HP
29.50 FT / 9M M43 2.2kW 3HP M45 5.5kW 7.5HP M47 11kW 15HP M49 18.5kW 25HP M49 30kW 40HP
32.80 FT / 10M M43 3.7kW 5HP M45 7.5kW 10HP M47 11kW 15HP M49 18.5kW 25HP M49 30kW 40HP
36.10 FT / 11M M43 3.7kW 5HP M45 7.5kW 10HP M47 15kW 20HP M49 18.5kW 25HP
39.40 FT / 12M M43 3.7kW 5HP M45 7.5kW 10HP M47 15kW 20HP M49 22 kW 30HP
42.65 FT / 13M M43 3.7kW 5HP M45 7.5kW 10HP M47 18.5kW 25HP
L OOS E B U L K
MAT E R IAL D E S C R IP T ION C E MA MAT E R IAL C OD E
D E N S IT Y #/fT.3
Cement, Aerated (Portland) 60-75 A10015M
Flyash 30-45 A4036M
“ES” SCREW CONVEYORS ARE SPECIFICALLY DESIGNED FOR CEMENT, FLYASH, AND SIMILAR PRODUCTS
CODE BREAKDOWN
OPTION: NON STANDARD CAPACITIES ARE AVAILABLE, CONTACT OUR TECHNICAL DEPARTMENT
DIMENSIONS
Unit mm Inches
4" 6" 8" 10" 12" 4" 6" 8" 10" 12"
ØS
114 168 219 273 323 114 168 219 273 323
A 56 40 40 40 40 2.2 1.57 1.57 1.57 1.57
ØB
C 120 140 160 180 220 4.72 5.51 6.30 7.09 8.66
ØD
E 140 160 180 220 220 5.51 6.30 7.09 8.66 8.66
L
ØF 190 250 275 330 405 7.48 9.84 10.83 12.99 15.94
G
H
M
N 131 173 173 173 173 5.16 6.81 6.81 6.81 6.81
GEARBOXES
= 45° = 0°
M 17 mm In ch es M 12 mm In ch es
H P kW A B D E F G A B D E F G H P kW A B D E F G A B D E F G
2 1.5 154 278 100 250 83 100 6.06 10.9 3.94 9.84 3.27 3.94 5.5 4.0 202 334 106 270 100 125 7.95 13.1 4.17 10.6 3.94 4.92
3 2.2 164 302 100 270 83 125 6.45 11.9 3.94 10.6 3.27 4.92 7.5 5.5 223 371 106 322 100 150 8.78 14.5 4.17 12.7 3.94 5.91
5 4 164 334 100 270 83 125 6.45 13.1 3.94 10.6 3.27 4.92 10 7.5 223 409 106 322 100 150 8.78 16.1 4.17 12.7 3.94 5.91
7.5 5.5 199 371 100 322 83 150 7.83 14.6 3.94 12.7 3.27 5.90 15 11 223 485 106 413 100 175 9.56 19.1 4.17 16.3 3.94 6.89
M 15 mm In ch es
M11 mm In ch es H P kW A B D E F G A B D E F G
H P kW A B D E F G A B D E F G 15 11 263 485 200 405 162 175 10.4 19.1 7.9 15.9 6.38 6.89
7.5 5.5 242 371 130 322 130 150 9.53 14.6 5.12 12.7 5.12 5.91 20 15 263 529 200 405 162 175 10.4 20.8 7.9 15.9 6.38 6.89
10 7.5 242 409 130 322 130 150 9.53 16.1 5.12 12.7 5.12 5.91 25 18.5 263 543 200 421 162 175 10.4 21.4 7.9 15.9 6.38 6.89
15 11 272 485 130 405 130 175 10.7 19.1 5.12 15.9 5.12 6.89 30 22 263 619 200 421 162 175 10.4 21.4 7.9 15.9 6.38 6.89
20 15 272 529 130 405 130 175 10.7 20.8 5.12 15.9 5.12 6.89 40 30 263 665 200 505 162 200 10.4 26.2 7.9 19.8 6.38 7.87
NEMA MOTORS
IE C MOT OR S N E MA MOT OR S
kW Hp Size Flange Size Flange RPM
1.5 2 90 D 145 C 1800
2.2 3 100 D 182 C 1800
3.7 5 112 D 184 C 1800
5.5 7.5 132S D 213 C 1800
7.5 10 132M D 215 C 1800
11 15 160M D 254 C 1800
15 20 160L D 256 C 1800
18.5 25 180M D 282 C 1800
22 30 180L D 284 C 1800
30 40 200 D 324 C 1800
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
DIMENSIONS - GEARBOXES
M 43 - M 45 - M 47 - M 49
5
α=0 α = 45°
mm inches
Type HP kW A B D E F G A B D E F G
mm inches
2 1.5 181 275 95 255 80 100 7,13 10,83 3,74 10,04 3,15 3,94
3 2.2 191 320 95 305 80 125 7,52 12,60 3,74 12,01 3,15 4,92
M 43
5 4 191 340 95 315 80 125 7,52 13,39 3,74 12,40 3,15 4,92
7,5 5.5 211 395 95 360 80 150 8,31 15,55 3,74 14,17 3,15 5,91
Type HP kW mm inches
5 4 210 340 120 315 100 125 8,27 13,39 4,72 12,40 3,94 4,92
7,5 5.5 230 395 120 360 100 150 9,06 15,55 4,72 14,17 3,94 5,91
M 45
10 7.5 230 435 120 360 100 150 9,06 17,13 4,72 14,17 3,94 5,91
15 11 260 490 120 430 100 175 10,24 19,29 4,72 16,93 3,94 6,89
Type HP kW mm inches
7,5 5.5 230 395 145 360 125 150 9,06 15,55 5,71 14,17 4,92 5,91
10 7.5 230 435 145 360 125 150 9,06 17,13 5,71 14,17 4,92 5,91
M 47
15 11 260 490 145 430 125 175 10,24 19,29 5,71 16,93 4,92 6,89
20 15 260 535 145 430 125 175 10,24 21,06 5,71 16,93 4,92 6,89
Type HP kW mm inches
15 11 302 490 185 440 160 175 11,89 19,29 7,28 17,32 6,30 6,89
20 15 302 535 185 440 160 175 11,89 21,06 7,28 17,32 6,30 6,89
M 49 25 18.5 302 560 185 470 160 175 11,89 22,05 7,28 18,50 6,30 6,89
30 22 302 600 185 470 160 175 11,89 23,62 7,28 18,50 6,30 6,89
40 30 302 665 185 510 160 200 11,89 26,18 7,28 20,08 6,30 7,87
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
STANDARD ROUND INLET / OUTLET SPOUT
XBC 6
ØD ØA C α°
Code X B C 1
"C"
depending on a° - F - T
ØD ØA C ode * kg
0° 5° 10° 15° 20° 25° 30° 35° 40° 45°
F T F T F T F T F T F T F T F T F T F T
§ 114 XBC114114...1 1 120 120 120 120 120 120 170 170 170 220 2
168 XBC114168...1 3 170 220 170 220 170 220 170 220 170 220 170 220 170 220 220 220 220 2
114
193 XBC114193...1 3 245 295 245 295 245 295 245 295 245 295 245 295 245 295 245 295 245 295 245 295 3
219 XBC114219...1 3 225 275 225 275 225 275 225 275 225 275 225 275 225 275 225# 275 225# 275 225# 275 3
§ 168 XBC139168...1 1 175 175 175 175 175 175 175 225 225 250 3
193 XBC168193...1 4 230 230 230 230 230 290 290 290 350 350 5
168
219 XBC168219...1 4 230 230 230 230 230 290 290 290 350 350 8
273 XBC168273...1 3 325 375 325 375 325 375 325 375 325 375 325 375 325 375 325 375 325 375 375 5
193 XBC219193...1 1 205 205 205 205 205 205 255 255 305 305 5
§ 219 XBC219219...1 1 205 205 205 205 255 255 395 395 395 395 8
219
273 XBC219273...1 4 280 280 280 280 280 355 335 335 405 405 10
323 XBC219323...1 3 320 370 320 370 320 370 320 370 320 370 320 370 320 370 320 370 370 370# 370 7
219 XBC273219...1 1 260 260 260 260 260 260 310 455 455 455 8
273 § 273 XBC273273...1 1 250 250 250 300 300 300 300 400 400 400#400 10
323 XBC273323...1 4 315 315 315 315 315 385 385 385 480 480 13
273 XBC323273...1 1 260 260 260 260 360 360 360 360 460 460 10
323
§ 323 XBC323323...1 1 300 300 30 300 300 360 360 360 460 460 13
F = with flange
T = with beaded edge
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPTIONALS - UNIVERSAL INLET AND OUTLET SPOUT
7
INLET
Item 1
Item 2
C ode P o s. D A C R S T kg
OUTLET
Item 3 Item 4
C ode P o s. D A C R S T kg
1234567
1234567
1234567
1234567 1st GROUP
1234567
1234567
1234567 STRUCTURE
ES ESL ESV
Pipe diameter
114 = 4”
168 = 6”
219 = 8”
273 = 10”
323 = 12” mm
Inlet-outlet length
114
168 - 273
323 cm
Inlet type
A = Universal
C = Circular
+ = None or special
Inlet diameter mm
Inlet height mm
Outlet type
B = Universal
C = Circular
+ = None or speciale
Outlet diameter mm
Outlet height mm
Inclination degrees
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
MODULAR CODE KEY
9
1234567
1234567
1234567
1234567 2nd GROUP
1234567
1234567 DRIVE UNIT
1234567
Gear reducer
M11 - M12 - M15 - M17 - M19 - L19 - L17
Gear ratio
05 - 07 - 10
Nbr of poles
48 = 4/8
40 = 4
Voltage supply
208 V
230 V
460 V
575 V
Cycles
50 = 50 Hz
60 = 60 Hz
++ = non-WAM
Drive position
C = Inlet end
T = Outlet end
ES
ES Tube Length Range Motor Range Standard Feed Rate Cement Standard Screw Options
Code Ø - Motor - Drive on disharge end
(mm) Nom. feet meters kW HP Ibs/min ton/hour - Heavy-duty hanger bearings
- Gearbox
- Inlet & discharge with same - Swivel spout - Ranges from 6”-12”
ES.114 4” 3-45 1-15 1.5-4 2-5.5 233 7
ES.168 6” 3-45 1-15 2.2-7.5 3-10 1050 29 diameter as trough tube on top and/or bottom
ES.219 8” 3-45 1-15 1-15 7.5-20 2800 80 - Motor and gearbox on inlet side
ES.273 10” 5.5-22 1-15 1-15 7.5-30 4000 115 MODULAR CONSTRUCTION
ES.323 12” 3-45 1-15 1-15 15-30 6000 190 - Ease of shipping
ES.323 12” 3-23 1-7 1-7 30-40 7000 220 - Pre-assembled
SCREW CONVEYORS ARE
Code Breakdown
ESPECIALLY DESIGNED FOR
ES.(external Ø in mm).(length in meters).(motor size)
Example: ES.219.7.1100 = 8” diameter - 7meters long - 11.0 kW (15.0 Hp) CEMENT AND FLYASH
•
Spline Design
•
Shot blasted
Primer / Finish coat
END BEARING
Faster installation
Lower maintenance
No belts
√ Heavy-duty gearbox √ DIRECT DRIVE No slippage
Lower maintenance
Higher loads
√ Special designed Better alignement
√ REDUCES PRODUCT OBSTRUCTION
intermediate bearings Less play
K
E4
ø F3
øD
ø F1
ø F2
øF
E1 E2 E3
Ø Feeder
0 = 114
1 = 168
2 = 193
3 = 219
4 = 273
5 = 323
• X T A 0 0 E S A 0 1
•
DIN F3
C ode 5482 E E1 E2 E3 E4 ØF Ø F1 Ø F2 K kg Bearing
ØD Ø N°
XTA00ES1A01 40x36 197.5 32 72.5 85 3 162 220 250 M10 8 8 7 6008 - 2RS
XTA00ES2A01 40x36 197.5 32 72.5 85 3 186 220 250 M10 8 8 7 6008 - 2RS
XTA00ES3A01 40x36 197.5 32 72.5 85 3 210 250 275 M10 8 8 7.5 6008 -2RS
XTA00ES4A01 40x36 197.5 32 72.5 85 3 265 305 330 M10 8 8 9.5 6008 -2RS
XTA00ES5A01 40x36 197.5 26 72.5 85 4 315 370 405 M10 8 14 15 6008 - 2RS
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INLET END BEARING
XTB
2
ø F3
DIN 6885
øD
øC
ø F1
ø F2
øF
G
E5
E1 E2 E3 E4
E
Ø Feeder
0 = 114
1 = 168
3 = 219
4 = 273
5 = 323
• X T B E S B 1 2
X T B 25E S 0B 12 25 28x25 250 50 81 54 65 2 2 148 170 190 M8 4 12 8x7x45 6 60065 1106 0.06
X T B 35E S 1B 12 35 40x36 330 55 117.5 72.5 85 2 3 162 220 250 M10 8 14 10x8x50 14 62085 1108 0.08
X T B 35E S 2B 12 35 40x36 330 55 117.5 72.5 85 2 3 186 220 250 M10 8 14 10x8x50 14 62085 1108 0.08
X T B 35E S 3B 12 35 40x36 330 55 117.5 72.5 85 2 3 210 250 275 M10 8 15 10x8x50 16.5 63085 1208 0.09
X T B 35E S 4B 12 35 40x36 330 55 117.5 72.5 85 2 3 265 305 330 M10 8 15 10x8x50 19.7 63085 1208 0.09
X T B 35E S 5B 12 35 40x36 330 55 117.5 72.5 85 2 4 315 370 405 M10 8 15 10x8x50 25 63085 1208 0.09
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INLET END BEARING
XTB (NEW)
3
Ø Feeder
0 = 114-139
1 = 168
3 = 219
4 = 273
5 = 323
<
X T B E S B 1 2
<
XTB25ES0B12 25 28x25 250 50 81 54 65 2 2 148 170 190 M8 4 12 8x7x45 6 60065 1106 0.06
XTB35ES1B12 35 40x36 330 55 117.5 72.5 85 3 3 162 220 250 M10 8 14 10x8x50 14 62085 1108 0.08
XTB35ES2B12 35 40x36 330 55 117.5 72.5 85 3 3 186 220 250 M10 8 14 10x8x50 14 62085 1108 0.08
XTB35ES3B12 35 40x36 330 55 117.5 72.5 85 3 3 210 250 275 M10 8 15 10x8x50 16.5 63085 1208 0.09
XTB35ES4B12 35 40x36 330 55 117.5 72.5 85 3 3 265 305 330 M10 8 15 10x8x50 19.7 63085 1208 0.09
XTB35ES5B12 35 40x36 330 55 117.5 72.5 85 4 4 315 370 405 M10 8 15 10x8x50 25 63085 1208 0.09
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
INTERMEDIATE BEARING
XLR
4
Ø Feeder
010 = 114
015 = 168
017 = 193
020 = 219
025 = 273
030 = 323
• X L R B T 4 4
028 = Ø114
040 = Ø168 - 219 - 273 - 323
•
ØM
Ø Ø
C ode A B C ØD E L DIN Kg
Shaft F eed er
5482
X L R 028B 010T 44 028 114 54 35 30 M10 8 170 28x25 1.7
Ø Ø Ø ØM
C ode A B C L kg
Shaft F eed er D DIN 5482
ØG
ØG ØG
Screw axis
200
øA øA øA
øB øB øB
øC øC øC
G Typ e o f
F ig . C ode ØA ØB ØC T h ickn ess VFS kg
N° Ø Valve
1 X K F 291 141 180 220 4 13.5 6 100 1
1 X K F 301 116 180 220 4 14 6 100 1.5
1 X K F 311 168 200 228 4 14 6 150 1.0
1 X K F 321 193 250 278 4 14 6 200 1.7
2 X K F 331 219 250 278 8 14 6 200 1.3
2 X K F 341 273 300 328 8 14 6 250 1.5
2 X K F 351 323 350 378 8 14 6 300 1.7
3 X K F 361 323 375 440 8 14 6 300 4.0
2 X K F 371 357 400 440 8 14 6 350 3.0
2 X K F 381 408 470 530 8 14 6 400 5.0
Example of application
B 60
A
Mounted on framework
D~
C
C ode A B C D E kg
X JX 2191 219 320 165 305 190 2.50
X JX 2731 273 375 190 355 215 2.80
82 20 X JX 3231 323 425 215 405 240 3.10
Adjustable supports are strong pipe clamps used for fixing of the feeder to an existing structure and to prevent vibrations and flections.
They can be mounted at any point of the pipe section, as they are made up of two half-rings that are bolted together.
Finishing: galvanized
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE
1) The VFS-type valves made of aluminium alloy are not designed to bear the weight of equipment installed below (e.g. screw feeders, belt
conveyors, vibratory feeders etc.).
2) To fix the valve, only use stud bolts that are long enough to pass through the upper connecting flange, the valve itself as well as the lower
connecting flange, forming a sandwich. Screw on the nuts firmly but not excessively. The inside nuts have no weight-bearing function. They
only serve to secure the valve when the feeder installed below is stripped down.
3) Apply a thin layer of liquid seal before fitting the valve to the connecting flange.
4) Close the valve only when material is flowing.
5) Clean the valve regularly with either air or water. This is particularly important if the material handled tends to compact or to solidify due to
longer shutdown periods.
6) Operating temperature < 80° C.
7) The material weight resting on the disc must never be greater than its maximum static torque. As it is difficult to calculate this weight exactly
due to varying material properties, as rule of thumb, one may consider there are no problems with bulk densities <1.3 t/m3 in standard hoppers
and silos
8) Refer to assembly instructions on WAM® actuators included in each package.
If only the slide bushes must be replaced the above-mentioned steps do not have to be carried out. The half bush may be simply replaced without
carrying out the above steps.
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE
3
Minor problems can be solved without consulting a specialist. Below is 1) General questions Fault description
a list of the more common problems with their possible causes and a) Ask plant operator when and under which circumstances feeder
remedies. stops. Does feeder start without problems after long periods of
non-operation?
PROBLEM b) Do weather conditions negatively influence feeder operation?
Motor does not start c) If valve is fitted to feeder outlet check the center line of the valve
POSSIBLE REASONS shaft is parallel with the center line of the feeder, as would be
1) Wired incorrectly fitted in normal circumstances.
2) Motor failure or failure in the wiring supply Check if valve fully opens.
ACTION Make sure feeder outlet valve is open when feeder starts and it only
1) Check fuses; if faulty, replace closes when feeder has already stopped.
2) Repair or replace part concerned If necessary disconnect valve actuator in open position.
6) Material check
a) Material description?
b) Bulk density? (kg/dm3)
c) Particle size? (μm/mm)
d) Humidity? (%)
e) Flowability? (make material slide down a metal plate by varying the
angle from low to steep)
f) Compressive material? (can you make a “snowball”?)
g) Abrasive material? (does it hurt when rubbing it between your
fingers?)
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
OPERATION AND MAINTENANCE
LUBRIFICATION
4
The trade marks of the lubricants are in alphabetical order which does not refer to the quality of the product. The list does not cover all available
lubricants. Other quality makes can equally be used.
Table of lubricants
TRADE MARK
ESSO
MOBIL OIL
SHELL
TEXACO
OIL QU AN T IT Y F OR ON E F IL L IN G
OIL TRADE MARK
(liters)
ENERGOL GR - XP220 BP Typ e Mo to r siz e a = 0° a = 45°
NL GEAR COMPOUND 220 CHEVRON M12 100-112 0.75 1
SPARTAN EP 220 ESSO M12 132 1 1.50
MOBILGEAR 630 MOBIL OIL M12 160 1.40 /
OMALA 220 SHELL M11 132 1 1.50
MEROPA 220 TEXACO M11 160 1.50 2.75
M15 160-180 4 6.50
The trade marks of the lubricants are in alphabetical order which does not refer to the quality of the product. The list does not cover all available
lubricants. Other quality makes can equally be used.
- Table data refer to operation temperature between 0°C and 35°C. For temperatures higher than 35°C higher viscosity oils must be used, for
temperatures lower than 0°C less viscous oils must be used.
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
Spare Parts..............................................................................................................................1
Steel Fabricated Parts........................................................................................................... 2 < 4
Outlet Bearing Assembly Series XTA................................................................................5
Outlet Bearing Assembly Series XTB............................................................................... 6
Hanger Bearing Series XLR................................................................................................7
Gear Box M17..........................................................................................................................8 < 10
Gear Box M12..........................................................................................................................11 < 12
Gear Box M11..........................................................................................................................13 < 14
Gear Box M15..........................................................................................................................15 < 16
Gear Box M43..........................................................................................................................17 < 18
Gear Box M45..........................................................................................................................19 < 20
Gear Box M47..........................................................................................................................21 < 22
Gear Box M49..........................................................................................................................23 < 24
Complete Motor...................................................................................................................... 25
Safety........................................................................................................................................ 26
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
1
IDENTIFICATION
Refer to other code and/or to the serial number in the acknowledgment of order in the invoice and on the packaging to identify the equipment.
1
2
1) Order code.
2) Serial number.
CONTRAINDICATIONS TO USE
lf the customer observes the normal caution (typical of this kind of machines) together with the indications contained in this manual, work is safe.
These machines are NOT suitable for handling of foodstuff.
The machine must not be started before the machine itself, as well as the plant it is going to be installed in, have been declared in conformity with
the European Directive 14/06/1982 (89/392/EEC).
It is the plant designer’s / plant fitter’s responsibility to design and install all necessary protection in order to avoid that breaking and/or yielding
of the quipment or of parts of it might damage people and/or parts of the plant (e.g. adequate protection against falling down of the motor etc.).
For the handling of products with the following characteristics the plant designer or fitter must provide for appropriate protection devices: danger-
ous, harmful when touched and/or inhaled, inflammable, explosive, infective.
Check minimum supply before making an order. General Supply Conditions are valid.
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
2
TUBULAR SCREW FEEDER SERIES ES WITHOUT HANGER BEARINGS STEEL FABRICATED PARTS
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
3
TUBULAR SCREW FEEDER SERIES ES WITH THREE HANGER BEARINGS STEEL FABRICATED PARTS
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
4
D iameter P art N u mb er
D iameter P art N u mb er
D iameter P a rt N u m b e r
GEAR REDUCTION HEAD SERIES M17 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
080 100-112 145 - 182
090 132 184
Code M17 . . . . . ES .
GEAR REDUCTION HEAD SERIES M17 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
080 100-112 145 - 182
090 132 184
Code M17 . . . . . ES .
GEAR REDUCTION HEAD SERIES M12 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
100-112 184 - 213
132 215
160 0: Ø 114-139
Code M12 . . . . . ES .
1: Ø 168
2: Ø 193
05: Ratio 1:5 3: Ø 219
07: “ 1:7 4: Ø 273
10: “ 1:10 5: Ø 323
Item Quantity Standards DESCRIPTION Item Quantity Standards DESCRIPTION
1 1 Shaft Af 1 Gear Kit 1/7 (132)
2a 1 Casing motor end (100-112) (4) 1 Pinion shaft
2b 1 Casing motor end (132) (5) 1 Cog wheel
2c 1 Casing motor end (160) (6) 1 Parallel Key
3a 1 Casing screw end ES1 Ah 1 Gear Kit 1/7 (132)
3b 1 Casing screw ES2 (4) 1 Pinion shaft
3c 1 Casing screw end ES3-ES5 (5) 1 Cog wheel
3d 1 Casing screw end ES4 (6) 1 Parallel Key
Aa 1 Gear Kit 1/5 (112) Ai 1 Gear Kit 1/10 (112)
(4) 1 Pinion shaft (4) 1 Pinion shaft
(5) 1 Cog wheel (5) 1 Cog wheel
(6) 1 Parallel Key (6) 1 Parallel Key
Ab 1 Gear Kit 1/5 (132) Al 1 Gear Kit 1/10 (132)
(4) 1 Pinion shaft (4) 1 Pinion shaft
(5) 1 Cog wheel (5) 1 Cog wheel
(6) 1 Parallel Key (6) 1 Parallel Key
Ac 1 Gear Kit 1/5 (160) Ba 1 Internal seal Kit (112)
(4) 1 Pinion shaft (8) 1 DIN 3760-NB Shaft seal
(5) 1 Cog wheel (9) 1 DIN 3760-NB Shaft seal
(6) 1 Parallel Key Bb 1 Internal seal Kit (132-160)
Ad 1 Gear Kit 1/6 (112) (8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft (9) 1 DIN 3760-NB shaft seal
(5) 1 Cog wheel Ca 1 Bearing Kit (110-112)
(6) 1 Parallel Key (12) 1 DIN 625 Bearing
Ae 1 Gear Kit 1/6 (132) (13) 1 DIN 711 Bearing
(4) 1 Pinion shaft (14) 1 DIN625 Bearing
(5) 1 Cog wheel Cb 1 Bearing Kit (132-160)
(6) 1 Parallel Key (12) 1 DIN 625 Bearing
(13) 1 DIN 711 Bearing
(14) 1 DIN625 Bearing
Item Quantity Standards DESCRIPTION
E 1 Oil plug Kit
(23) 1 3/8" Oil outlet plug
(24) 1 3/8" Breather plug
(25) 1 3/8" Oil level plug
19a 2 Ø 80 DIN 472 Retaining ring for bore 110-112
19b 2 Ø 95 DIN 472 Retaining ring for bore 132-160
21a 2 Ø 50 DIN 471 Retaining ring for shaft 110-112
21b 2 Ø 60 DIN 471 Retaining ring for shaft 132-160
27 2 Spacer
30 4 M 12x30 DIN 933 Hexagonal bolt
31 4 Ø12 DIN 125A Beveled washer
32 4 Ø 12 DIN 7980 Elastic washer
33 9 M8x75 DIN 912 Hexagonal socket bolt
34 9 Ø 8 DIN 125A Beveled washer
35 9 Ø 8 DIN 7980 Elastic washer
45 1 Flange
46 8 M10x35 DIN 933 Hexagonal bolt
47 8 Ø10 DIN 125A Beveled washer
48 8 Ø 10 DIN 7980 Elastic washer
50 1 Shaft sealing unit
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M11
13
GEAR REDUCTION HEAD SERIES M11 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
132 - 160 254 - 256
Code M11 . . . . . ES .
GEAR REDUCTION HEAD SERIES M15 with incorporated end bearing - for IEC and NEMA motors
IEC NEMA
180 284 - 286
200 324
Code M15 . . . . . ES .
3: Ø 219
05: Ratio 1:5 4: Ø 273
07: “ 1:7 5: Ø 323
10: “ 1:10
Item Quantity Standards DESCRIPTION Item Quantity Standards DESCRIPTION
1 1 Shaft Ag 1 Gear Kit 1/7 (200)
2b 1 Casing motor end (160-180) (4) 1 Pinion shaft
2c 1 Casing motor end (200) (5) 1 Cog wheel
3a 1 Casing screw end ES3-ES5 (6) 1 14x9x40 DIN6885 Parallel Key
3b 1 Casing screw ES4 Ah 1 Gear kit 1/10 (160)
Aa 1 Gear Kit 1/5 (160) (4) 1 Pinion shaft
(4) 1 Pinion shaft (5) 1 Cog wheel
(5) 1 Cog wheel (6) 1 14x9x40 DIN6885 Parallel Key
(6) 1 14x9x40 DIN6885 Parallel Key Ai 1 Gear kit 1/10 (180)
Ab 1 Gear Kit 1/5 (180) (4) 1 Pinion shaft
(4) 1 Pinion shaft (5) 1 Cog wheel
(5) 1 Cog wheel (6) 1 14x9x40 DIN6885 Parallel key
(6) 1 14x9x40 DIN6885 Parallel Key Al 1 Gear Kit 1/10 (200)
Ac 1 Gear Kit 1/6 (160) (4) 1 Pinion shaft
(4) 1 Pinion shaft (5) 1 Cog wheel
(5) 1 Cog wheel (6) 1 14x9x40 DIN6885 Parallel Key
(6) 1 14x9x40 DIN6885 Parallel Key Ba 1 Internal seal Kit (160-180)
Ad 1 Gear Kit 1/6 (180)
(8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft
(5) 1 Cog wheel (9) 1 DIN 3760-NB Shaft seal
(6) 1 14x9x40 DIN6885 Parallel Key Bb 1 Internal seal Kit (200)
Ae 1 Gear kit 1/7 (160) (8) 1 DIN 3760-NB Shaft seal
(4) 1 Pinion shaft (9) 1 DIN 3760-NB Shaft seal
(5) 1 Cog wheel Ca 1 Bearing Kit (160-180)
(6) 1 14x9x40 DIN6885 Parallel Key (12) 1 DIN 625 Bearing
Af 1 Gear Kit 1/7 (180) (13) 1 DIN 711 Bearing
(4) 1 Pinion shaft (15) 1 DIN 625 Bearing
(5) 1 Cog wheel (17) 1 DIN 625 Bearing
(6) 1 14x9x40 DIN6885 Parallel Cb 1 Bearing Kit (200)
(12) 1 DIN 625 Bearing
Item Quantity Standards DESCRIPTION (13) 1 DIN 711 Bearing
E 1 Oil plug Kit (15) 1 DIN 625 Bearing
(23) 1 3/8" OIl outlet plug (17) 1 DIN 625 Bearing
(24) 1 3/8" Breather plug
(25) 1 3/8" Oil level plug
19a 2 Ø 110DIN 472 Retaining ring for bore (160-180)
19b 2 Ø 125 DIN 472 Retaining rin for bore (200)
20a 1 Ø 70DIN 471 Retaining ring for Shaft (160-180)
20b 1 Ø 80 DIN 471 Retaining ring for shaft (200)
28 1 Spacer
29 1 Spacer
30 4 M16x40 DIN 933 Hexagonal bolt
31 4 Ø 16 DIN 125A Beveled washer
32 4 Ø16 DIN 7980 Elastic washer
33 14 M 10x75 DIN 912 Hexagonal socket bolt
34 14 Ø 10 DIN 125A Beveled Washer
35 14 Ø 10 DIN 7980 Elastic washer
45 1 Flange
46 8 M10x35 DIN 933 Hexagonal bolt
47 8 Ø10DIN 125A Beveled washer
48 8 Ø 10SDIN 7980 Elastic washer
50 1 Shaft sealing unit
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M43
17
GEAR REDUCTION HEAD SERIES M43 with incorporated end bearing - for IEC and NEMA motors
080 100-112
0:Ø 114-139
090 132
1:Ø 168
2:Ø 193
3:Ø 219
.
ES
1:10
1:5
1:7
.
A
.
05:Ratio / Rapporto
B
.
“
“
.
C
.
“
“
M43
07:
10:
A
Code
C
C
C
A
C
C
C
B
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M43
18
GEAR REDUCTION HEAD SERIES M45 with incorporated end bearing - for IEC and NEMA motors
100-112
132
160
2: Ø 193 5: Ø 323
1: Ø 168 4: Ø 323
3: Ø 219
.
ES
A
.
1:10
B
05:Ratio/Rapporto 1:5
1:6
1:7
.
.
C
.
“ “
“ “
“ “
.
M45
06:
07:
10:
A
Code
C
C
C
A
C
C
C
B
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M45
20
GEAR REDUCTION HEAD SERIES M47 with incorporated end bearing - for IEC and NEMA motors
100-112
132
160
2: Ø 193 5: Ø 323
1: Ø 168 4: Ø 323
3: Ø 219
.
ES
A
.
B
1:10
05:Ratio/Rapporto 1:5
1:6
1:7
.
C
.
.
“ “
“ “
“ “
.
M47
06:
07:
10:
A
Code
C
C
C
A
C
C
C
B
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M47
22
GEAR REDUCTION HEAD SERIES M49 with incorporated end bearing - for IEC and NEMA motors
100-112
132
160
2: Ø 193 5: Ø 323
1: Ø 168 4: Ø 323
3: Ø 219
.
ES
A
.
B
1:10
05:Ratio/Rapporto 1:5
1:6
1:7
.
C
.
.
“ “
“ “
“ “
.
M49
06:
07:
10:
A
Code
C
C
C
A
C
C
C
B
CATALOG 2009
ES - TUBULAR CEMENT SCREWS CONVEYORS
SPARE PARTS
GEAR BOX M49
24
COMPLETE MOTOR
Code M . . . . . . 0 4 . . 5
4 = CLASS.F. IP55
26
Actual Size is 5” Wide x 2 1/2” High Actual Size is 5” Wide x 2 1/2” High Actual Size is 5” Wide x 2 1/2” High