Manual GTZW AVR Manual-2021
Manual GTZW AVR Manual-2021
operating
instructions
Digital AVR USER MANUAL 10-3000kVA
1.Security(read firstly)
regulator.
This manual provides users with precautions for installing, using, and
product, please read this manual before installation and use. If you have any
questions, please contact us. Our professionals are happy to serve you.
The following are safety items that customers need to pay special attention
to to ensure your safety and to protect the safety of products and connected
Dangerous:
(1) Be sure to switch off the input power before implementing the connection or
(2) After the product is powered on, do not open the chassis and touch any live
parts.
(3) Be sure to set a disconnect switch at the front end (input) of this product
to ensure safety.
Warning:
① Only qualified technicians are allowed to install, operate and maintain this
product;
② When installing and wiring the product, please be sure to connect according
to the terminal identification and the product manual. Do not reverse the input
and output; do not reverse the neutral line and the phase line.
③ Please match the load according to the rated capacity of this product. If there
is continuous operation for a long time or there is impact load or non-linear load
④ This product can only be used in the environmental environment approved by this
manual. Unauthorized use environment may cause accidents such as fire and electric
leakage.
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⑤. When the phase sequence of the power supply will affect the load (for example,
the motor will be reversed running), before starting up, please make sure the
phase sequence of the power supply is correct, so as not to cause the load to work
Cautions:
1.1. Please read this manual carefully when installing, operating and maintaining
this product;
1.3. Do not place any objects on the top of the product. Do not allow conductive
objects to enter from the fan holes, ventilation holes, and door covers.Failure
1.4. There must be sufficient ventilation space around and the top of the product
1.5. Please properly ground the product during installation; please do not
disassemble and modify the product without authorization, otherwise it will cause
1.6. product and product manuals may be subject to change without notice;
1.7. The right to interpret this manual belongs to the development department of
this manual. Any modification to this manual must be approved by the development
2.Requirement of environment
2.1. When the product is operated, its environmental requirements are below:
E, the altitude does not exceed 1000M; when it is higher than 1000M, it must be
derated;
F.well ventilation;
H. the relative harmonic content of the AC voltage waveform should not exceed 10%;
K. there should be enough heat dissipation space and maintenance space around
Cautions:
This product can only be used in applications approved in this manual.
Unauthorized use of the environment may result in fire, electric leakage and other
2.2.Stock requirement:
The product shall not be exposed to the sun or rain. It should be stored
in the air circulation, the ambient temperature is in the range of -40 ℃~ +55 ℃,
The humidity is less than 90% (at 20 ℃) and in the warehouse without corrosive
gases.
to +55℃.
3.Technical Specification
Warnings:
To ensure the safety of the operator and the safety of the product and the
equipment associated with the product, this manual contains information and
warnings that the operator must follow. Wrong operation of this product may
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result in personal injury and equipment and Security incident.
This product is free of cadmium, hydride and fluoride, without producing organic
Noise: When the regulator is operating stably under rated conditions, the noise
EMC: This product meets the electromagnetic radiation interference and conducted
3.3.Technical specification:
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Capacity 10-150KVA 10-100KVA 120-3000KVA
Voltage
Brush-less / no mechanical transmission / fast adjustment / DSP control
Regulation
208/380/400/415±15%/30%
Input range 220/230/240±15%/30%
(Wider range can be customized)
L+N+G single phase 3L+N+G,3phase
Input
50/60HZ
Warnings:
For applications with transient inrush currents (such as motors) and non-linear
loads and where there are certain harmonic components in the grid, the regulator
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capacity margin should be increased.
Warnings:
(1) If the customer has different technical specifications, it can negotiate with
4、circuitous philosophy
Warnings:
The regulator detects the true RMS voltage of the varying output voltage as
sampling signal via a computer digital control loop,which is used to ensure that
the output voltage remains within the accuracy of the rated voltage.
regulator that monitors the change of the output power supply voltage by using
the computer digital control principle, and adjusts the TAP of the transformer
voltage.
Composed components:
transformer ,
Principle instruction:
(1) The digital voltage sampling loop converts the output voltage change
information to a computer control circuit board (CPU PCB) after performing true
RMS conversion;
(3) The electromagnetic switch splits the transformer TAP to complete the voltage
conversion;
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(4) Overload, short circuit, overvoltage, undervoltage protection device will cut
Caution:
Product structure and parameter subject to change without notice
5.Delivery inspection
5.1. Each product is inspected and qualified by the prescribed quality control
procedures before leaving the factory. When the customer receives the goods,
please check:
A. Whether the product causes damage, obvious looseness, shedding and damage
during transportation;
B. The model and specification of the product are consistent with your ordering
Caution:
If the product does not conform to your ordering information (contract) or if there is any
5.2. The unloading and handling of the product must ensure the safety of the product and the
personnel who are unloading/handling. All the passages of the cabinet movement path roads
should be able to pass through cabinets and manual/electric forklifts. The road/ground should
have sufficient load-bearing capacity. Check for dead spots, stairs, doors and other obstacles to
6、 Wiring of installation
Caution:
In order to ensure the installation and starting of the AVR can be carried
out smoothly and effectively, it is required that the customer will assist in the
(1) The work specified in the following table “Customer Responsibilities” shall
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“Responsibility of the Company”;
(3) During the installation and starting up process, the client shall provide
necessary assistance such as personnel and venue for the work of the company's
engineers;
(4) If the customer cannot bear the “customer responsibility” agreed in the above
Caution:
The installation site of the voltage regulator shall comply with the environmental
Dangerous:
Make sure to turn off the power before implementing cable connections.
input/output cables must comply with national electrical standards and pass
safety certification.
Caution:
Input and output cables diameter must be considered on load factor,
Caution:
When there is N sequence current in the grid loop or the three-phase
6.3 Connection
Dangerous:
(1) Before connecting or related operations,make sure to cut off the input power
Warning :
①Only qualified engineer are allowed to perform wiring and debugging operations;
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② When installing and wiring the product, please be sure to connect according
to the terminal identification or product manual. Do not reverse the input and
output; do not reverse the neutral line and the phase line;
③ Connect the load according to the rated capacity of this product, please keep
power richness when working continuously for a long time or when there is impact
Caution:
When wiring, please select the appropriate cable and wire ear to ensure
reliable connection of input and output. There must be sufficient cooling space
and maintenance space around the top and top of the product.
Input and output marked clearly, please connect carefully to avoid any mistake.
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Before wiring, please check whether the nominal voltage of the terminal is
insulation resistance is below 1MΩ. If yes, please inform the technical service
Use appropriate tools when wiring, and make sure to maintain the necessary
coupling force so that the connection point does not generate excessive heat due
to big resistance.
The input and output terminals are opened under the inner liner of the front
door, and the inlet and outlet are from the bottom.
Warning :
DO NOT reverse the input/output. Do not reverse the phase line to the neutral
the input phase and neutral lines to avoid wrong connection. If the single-phase
regulator's neutral and phase lines are connected incorrectly, it will result
Caution:
(1). Before power-on, check whether the input/output, voltage level,
(2). Before POWER-ON, turn off the load (device) connected to the
regulator.
Test steps:
Power Switch” and the “Power” light will be on. After 3-5 seconds,
The output voltage meter indicates the current output voltage value.
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c. Power-on the load.
ⅲ.Bypass operation:
a. Open the front door of the AVR ,turn the “regulator/bypass” switch
has an output voltage. The output voltage meter indicates the current
Caution:
(1). When the input voltage is out of the regulator's regulation range,
the input voltage is too high or too low for a long time, The lifespan
you adjust the tap of the power transformer or take other effective
(2). The normal working state of the regulator is in the regulated state.
mode.
(3). If the phase sequence is wrong, just switch any two incoming line wires
and re-energize.
(4). When power-on test, if you have any questions, please call our
Warning:
①. Before operation,Make sure that the input , output cables are properly
② Make sure the load is disconnected before operating the unit. Starting
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the unit with a load will shorten the lifespan and even damage.
reserved with a certain margin. Do not overload the load for a long time.
7、Operation procedure:
Caution:
If the phase sequence of the power supply will affect the load (for example,
the motor will be reversed running), before starting the load, make sure the phase
sequence of the power supply is correct. So it can avoid abnormal load operation ,
mode.
c. Set the “input power switch” of the regulator to the “ON” position.
d. Observe the output voltage value should be within the rated tolerance zone;
Check the power phase sequence is correct or not. If it is not correct, you can
Caution:
If the regulator trips during operation, check whether the input voltage
is too high or too low, or fluctuation greatly, phase loss, and the load
exceeded the regulator rating. If it’s none of the above, please call our
After the power failure, when the mains comes back the regulator will
Dangerous:
Pay attention to safety when using the regulator, and do not touch the live
Caution:
All control PCBs have been calibrated, and customers are not allowed to adjust
8.Maintenance
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The working environment of this regulator should meet the requirements of
transmission components and power electronics such as SCR , it does not require
8.1 If abnormal contact noise is found during working, there may be dirt on
the pole surface of the iron core. Please clean the pole surface; The arc
extinguishing cover is allowed to be removed only after the main circuit of the
use a trowel, abrasive cloth prohibited. During operation, the product parts
should be inspected frequently, and the movable part should not be stuck, and the
time.
8.2. During the operation of the voltage regulator, Please always check whether the
insurance is damaged, the insurance seat discolored, deformation, etc. If any, please
replace it in time.
8.3. During the operation of the voltage regulator,Please always check whether the fan
is working properly.
terminals, the bottom whether dust accumulation . The surface dust can be blown off
with a compressed air compressor with capacity not more than 2 atmospheres. It’s
required to pay attention check to whether the fastening parts are loose or hot, and
whether there are cracks, creepage and carbonization marks on the winding insulation
surface, and whether the noise is normal or not.It is forbidden to touch in the routine
inspection.
Caution:
(1) When the output voltage deviates from the rated voltage accuracy (the
input voltage is within the specified range, the output voltage can be calibrated
by the potentiometer.Rotating potentiometer clockwise to low the output voltage,
while counterclockwise to up the output voltage.
(2) When the output voltage deviates from the rated voltage, Please firstly
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check whether the input voltage is within the input voltage range.
(3) When the regulator automatically trips, pleae check whether the input
power supply exceeds the specified range, or the load exceeds the rated capacity,
or any phase loss. If the above conditions are all normal,let the regulator
work in bypass condition and notified to related department.
A. Majeure ;
B. Man-made Sabotag;
C. Violated operation ;
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1.1, Voltage regulated: Voltage regulating key and state flow chart displaying
(Dynamic effective).
1.2, Bypass: Bypass operation keys and bypass state flow chart display
(Dynamically effective).
1.3, Line voltage / Phase voltage: select the line voltage or phase voltage
1.4. Query: Query function operation keys, which can query the operating
records, equipment parameters and running status of the regulator. Under the
query state,you can only view parameters but cannot modify parameters.
1.5. Setting: Set the function operation key. Enter the password to enter the
setting mode, and you set, change and correct the operating parameters of the
regulator.
1.6. Alarm indication: When the voltage regulator fails, the alarm indicates
1.7. Date/Clock: Displays the current date, time, and day of the week.
1.8. Status indicator: The LED status indicator can visually display the
Press the “Query” key on the main interface to enter the system query
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In the system query menu, you can view the operating parameters, accumulated
2.1. In the operating parameters, the output parameters of the regulator can
be visually displayed, such as output active power, reactive power, apparent power,
output current, power factor, load rate, frequency, etc. Through the operation
parameter interface, the customer can intuitively understand the load type and
capacity.
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2.2. In the cumulative parameter interface, the active energy and reactive
energy of the output , and the working time can be displayed. Through the
active energy and reactive energy of the load consumption, and facilitate the
customer to carry out energy efficiency management and analysis of the load.
2.3In the setting parameters menu, you can view the parameters of the
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2.4 In the alarm event log, you can visually see faulty time, fault name,
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2.5
In the operation record menu, the previous shutdown time, the start-up time,
and the operation process during the operation can be recorded. It can intuitively
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manufacturer and other information of the regulator, which can help you easily
understand the main technical parameters and manufacturing time of the regulator.
2.7.In the running status interface, you can visually read the current
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operating status of the regulator, such as steady state, bypass status, and fault
status.
Press the “Settings” button on the main interface, and enter the password
to enter the setting interface. The setting interface isfor the manufacturer
After the machine is powered on, the machine will do automatic self-test
firstly. While the LED power light is on, the logo will display for 2 seconds.
After that it will transfer to stablizing mode and after when it has become stable,
the LED indiactor will be light:
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4.1.Bypass operation procedure:
Press the “Bypass” key on the main interface to display “Do you want to
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After confirming by pressing the “ Confirm ” key, the regulator will
automatically transfer into bypass operation. At this time, the LED bypass light
is on, the output voltage of the regulator is equal to the input voltage, and the
regulator is in the bypass through state. The main circuit is constantly powered).
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4.2.Regulating operation procedure :
In bypass mode, pressing the”Regulating” Key, it will display “do you want
After pressing the "confirm" key, the regulator automatically transfer to the
regulated voltage operation mode. The AVR LED light is on (note that the
main circuit is continuously powered during the bypass to voltage
regulation).
Alarm and operating status
The character display can provide 23complete alarm information, for
Diagnostic purpose.
Each alarm information corresponds to a processing suggestion and
processing suggestion is stored in a historical event.
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Time Event Processing suggestion
0000-00-00 Over temp protection check output if overload, short circuit, Reset Over
00:00 temp relay before restart
0000-00-00 Lack phase/Wrong phase check if any phase lacked or exchange the Live
00:00 wire
0000-00-00 Input A phase over ovltage protection lower A phase voltage
00:00
0000-00-00 Input B phase over ovltage protection lower B phase voltage
00:00
0000-00-00 Input C phase over ovltage lower C phase voltage
00:00 protection
0000-00-00 Input A phase lack ovltage protection raise A phase voltage or check if A phase lacked
00:00
0000-00-00 Input B phase lack ovltage protection raise B phase voltage or check if B phase lacked
00:00
0000-00-00 Input C phase lack ovltage protection raise C phase voltage or check if C phase lacked
00:00
0000-00-00 Over temp protection 1-1# lower load rate or strength radiating
00:00
0000-00-00 Over temp protection 1-2# lower load rate or strength radiating
00:00
0000-00-00 Over temp protection 1-3# lower load rate or strength radiating
00:00
0000-00-00 Over temp protection 2-1# lower load rate or strength radiating
00:00
0000-00-00 Over temp protection 2-2# lower load rate or strength radiating
00:00
0000-00-00 Over temp protection 2-3# lower load rate or strength radiating
00:00
0000-00-00 A phase over current protection lower A phase load
00:00
0000-00-00 B phase over current protection lower B phase load
00:00
0000-00-00 C phase over current protection lower C phase load
00:00
0000-00-00 Output A phase over voltage lower A phase voltage
00:00 protection
0000-00-00 Output B phase over voltage lower B phase voltage
00:00 protection
0000-00-00 Output C phase over voltage lower C phase voltage
00:00 protection
0000-00-00 Output A phase low voltage raise A phase voltage or check if lacked phase
00:00 protection
0000-00-00 Output B phase low voltage raise B phase voltage or check if lacked phase
00:00 protection
0000-00-00 Output C phase low voltage raise C phase voltage or check if lacked phase
00:00 protection 26
Maintaining Manuel
When the regulator system is not working normally, please try to solve the problem
referring to the following table.
Fault or Alarm Reason Analysis Trouble shooting
When Powered on, the
boot panel LED all Interchange any 2 phase line of the
Phase sequence wrong
lighting or the LCD screen input
buzzer beeping
Input voltage outside of the Measuring voltage loss or replacing a
Overvoltage/undervoltage
input range voltage regulator with wider range
Output exceeded the rated Decrease the load or use a bigger
Overload
protection point regulator
Over temperature Load overcurrent or cooling Decrease the load or keep the cooling
protection channel/fan failure channel smooth or replace the fan
Fan does not turn Fan failure check the connection or fan itself
Temperature display is Temperature sampling Check the temperature sampling
different from actual value abnormal cable ,connection or the control board
AC contactor abnormal The AC contactor stuck or
replace the contractor
sound with dust
Check the contactor fuse or contactor
AC contactor does not No power or contactor
damaged or not
work damaged
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