Manual Part 710 g7c

ME8G7C
STEWART & STEVENSON/PEMEX
SERVICE PARTS CATALOG
No. D63
ORDER NUMBER 20012400
March, 2002
Electro-Motive Division
General Motors Corporation
La Grange, Illinois 60525 USA
Telex: 270041 McCook, IL USA
Telephone: 1-800-255-5355
Fax: 1-708-387-6626
ELECTRO-MOTIVE DIVISION GENERAL MOTORS CORPORATION
March, 2002
Document Number p20012400

To order this publication, please use part number C00D63EP
©Copyright 2002
Electro-Motive Division, General Motors Corporation. All rights reserved. Neither this document, nor any
part thereof, may be reprinted without the expressed written consent Electro-Motive. Contact EMD Customer
Publications Office.
0
How To Use This Catalog

This Service Parts Catalog D63 provides parts ordering information for light to moderate overhaul and main-
tenance for a General Motors stationary power unit powered by Series 710 diesel engines.
This catalog is divided into: General Information, Table of Contents, Alphabetical Index, Four Sections -
Assemblies, and Part Number Index. The proper use, in the correct sequence permits easy identification of the
replacement part and its ordering reference.
TABLE OF CONTENTS
The Table of Contents is a listing of all the Assemblies in numerical sequence. Under the general headings of
each Assembly are detailed - section and page number on which they appear. For example:
SECTION 2. FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Assembly 36: FUEL OIL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Assembly 37: FUEL OIL HAND PRIMING PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
In the above example the Fuel Priming Pump is found in Section 2, page 4.
ASSEMBLIES AND ILLUSTRATIONS

ASSEMBLY HEADINGS. The assembly page consists of four columns with the following headings:
Reference Number Indicates part number location in the text and corresponds to the part identification refer-
ence in the illustration. The first number of the reference number indicates the assembly
sequence and the second number corresponds to the reference in the illustration.
Part Number Indicates number to be used for ordering the part or material. If this column is blank, see
following page.
Quantity Lists the total quantity required for that particular assembly. The caption “AR” indicates
variable quantity; additional information in the description column.
Description Gives a detailed description of the part by a single-word part name wherever possible,
followed by a detailed part number description. Also used for part number changes, part
numbers for oversize and/or undersize replacements, quantity of material to be used,
optional part number that can be ordered, and/or indications that the Ref. No. is not
shown on the illustration. Component parts contained within an assembly are listed by the
“indented method.” These items are indented to the right and appear directly beneath the
assembly or sub assembly.
NOTICE: It is important to use both the part number and description that are in BOLD type when placing your
order to assure accurate order entry into Meads Parts Order Entry computer system. In the following Example;
Asm- Ref. No. 33-2 should be ordered as 9584390, ELEMENT.
Assembly n: Example
Asm - Part
Ref.No. Number Qty. Description
33-1 9521981 1 STRAINER ASSEMBLY. Fuel
-2 9584390 2 ELEMENT.. Fuel oil strainer
-3 8302428 2 GASKET.. Strainer head
How To Use This Catalog i

ILLUSTRATIONS
In order to simplify the identification of the illustration to the assembly, the illustration page is either posi-
tioned on the left side (even page) of the catalog binder spine, or, when sufficient space permits, on the same
page as the assembly text information.
All illustrations are intended to be used as a visual guide for locating a replacement part, and the illustration used
may not always be an exact representation of your particular equipment.
ALPHABETICAL INDEX
The alphabetical index following the Table of Contents, is a listing of the noun description used to identify a
replacement part. Each description is referenced to the section number and page number in which it appears.
For example:
Alphabetical Index
MANIFOLD ASSEMBLY... Fuel 1-75
MANIFOLD ASSEMBLY.. Lube oil 1-49
MANIFOLD ASSEMBLY.. Water 1-7
PART NUMBER INDEX

Following the Alphabetical Index is the Part Number Index. (Part numbers in the Description Column do not
appear in the Part Number Index.) This Index is a listing of every part number shown in this catalog and is
sequenced by the section number — page number. This Index is used to find the description or quantity
required for an item when only the part number is known. For example:
Part Number Index
Part Asm -
Number Ref. No. Page
8288094 15-12 1-55
8288257 15-8 1-55
8288955 15-5 1-56
8289021 20-1 1-69
Items not identified by a part number in the parts list may be ordered by specifying on the purchase order the
following: Document Number 20012400, Catalog part Number C00D63EP, Section-Page Number, Reference
Number, complete Description of the part and the Assembly Part Number of which this item is a component
ii Parts Catalog D63 - March, 2002

Table of Contents
How To Use This Catalog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AI-1
SECTION 1. 8-710G7C ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

ENGINE EQUIPPED 40097931 8-710G7C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Assembly 1: ENGINE CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Assembly 2: CRANKCASE AND OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Anchor Shackle Base Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Assembly 3: HANDHOLE COVERS AND CYLINDER TEST VALVE . . . . . . . . . . . . . . . . . . . . . . 1-11
Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Safety Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Cylinder Test Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Assembly 4: POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Power Pack Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Cylinder Head and Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Connecting Rod, Carrier, Bearings, and Piston Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Piston And Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Assembly 5: CYLINDER HEAD CRABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Assembly 6: EXHAUST VALVE BRIDGE AND ROCKER ARMS . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Exhaust Valve Bridge And Hydraulic Lash Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Exhaust Valve Rocker Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Assembly 7: INJECTOR HARNESS APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Injector Harness Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Assembly 8: CRANKSHAFT, MAIN BEARINGS, AND MAIN BEARING CAPS . . . . . . . . . . . . . 1-26
Assembly 9: ACCESSORY DRIVE GEAR APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Accessory Drive Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Gear Damper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Assembly 10: CRANKSHAFT COUPLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Engine Coupling Disc and Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Front End Accessory Blind Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Assembly 11: AIR START SYSTEM FOR SINGLE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Air Start Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Air Start Piping Arrangement ........................................ 1-34
Air Start Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Air Start Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Air Start Magnet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
Magnetic Pick-Up Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
Assembly 12: CAMSHAFT DRIVE GEAR TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Crankshaft Gear Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Camshaft Drive Gear Train And Housing Application . . . . . . . . . . . . . . . . . . . . . . . 1-42
Turbocharger Clutch Drive Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
TOC- i
Assembly 13: CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . 1-45

Camshaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Camshaft Counterweight Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
Accessory Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
Camshaft Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Assembly 14: CAMSHAFT BEARlNG BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
Assembly 15: LUBE OIL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
Lube Oil Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
Lube Oil Strainer, Pressure Pump and Scavenging Pump Application . . . . . . . . . . . 1-50
Camshaft Drive End Lube Oil Lines and Piston Cooling Tubes . . . . . . . . . . . . . . . . . 1-54
Turbocharger Lube Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56
Manifold Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57
Assembly 16: LUBE OIL STRAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58
Lube Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
Assembly 17: PISTON COOLING AND PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62
Assembly 18: LUBE OIL SCAVENGING AND FUEL OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64
Assembly 19: SEPARATOR AND EJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66
Assembly 20: COOLING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
Water Pump and Piping Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
Aftercooler Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69
Assembly 21: WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
Right Bank Water Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
Assembly 22: FUEL OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72
Fuel Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72
Fuel Filter Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75
Fuel Oil Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76
Assembly 23: CYLINDER HEAD COVER AND SUPPORT FRAME . . . . . . . . . . . . . . . . . . . . . . . 1-77
Frame And Latch Assembly - Right Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78
Frame And Latch Assembly - Left Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80
Cylinder Head Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
Assembly 24: ACCESSORY DRIVE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83
Assembly 25: ENGINE SENSOR APPLICATION WITH HARNESS . . . . . . . . . . . . . . . . . . . . . . . . 1-84
Assembly 26: ENGINE TIMING TARGET APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
Assembly 27: CAMSHAFT DRIVE HOUSING AND COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89
Assembly 28: GOVERNOR DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90
Assembly 29: EXHAUST CHAMBER AND HEAT SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
Thermocouple Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92
Assembly 30: TURBOCHARGER APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-93
Assembly 31: ENGINE GASKET KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94
Assembly 32: ACCESSORY RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98
Accessory Rack (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100
Assembly 33: WATER TANK LEVEL SIGHTGLASS GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104
Assembly 34: THERMOSTATIC VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-105
TOC- ii Parts Catalog D63 - March, 2002
0
SECTION 2. FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Assembly 35: FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
SECTION 3. LUBRICATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Assembly 38: LUBE OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Assembly 39: LUBE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Assembly 40: SOAKBACK OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 4. MISCELLANEOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Assembly 41: FLYWHEEL GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PNX-1
TOC- iii
TOC- iv Parts Catalog D63 - March, 2002

CARRIER.. Piston 1-7, 1-18

Alphabetical Index CHAIN.. Filler cap 1-101
CHAMBER ASSEMBLY.. Exhaust 1-91
CLAMP.. Soakback oil filter mounting 3-6
CLUTCH ASSEMBLY.. Turbocharger drive 1-43,
A 1-44
COLLAR.. Thrust 1-26
ADAPTER ASSEMBLY.. Filter 1-56
COMPOUND.. Thread sealing - Liner stud 1-17
ADJUSTER ASSEMBLY.. Hydraulic - Valve
CONNECTOR.. Hose 1-32
bridge 1-21
COOLER ASSEMBLY.. Lube oil 1-98, 3-3
AFTERCOOLER ASSEMBLY.. Turbocharger 1-
CORE ASSEMBLY.. Aftercooler 1-93
93
CORE.. Lube oil cooler 3-3
ARM ASSEMBLY.. Rocker - Exhaust 1-7
COUNTERWEIGHT.. Camshaft 1-47
ARM ASSEMBLY.. Rocker - Exhaust valve 1-23
COUNTERWEIGHT.. Camshaft - Left bank 1-46
ARM ASSEMBLY.. Rocker - Injector 1-7, 1-23
COUNTERWEIGHT.. Camshaft - Right bank 1-46
ARRESTOR.. Flame - Handhole cover 1-12
COUPLING ASSEMBLY.. Flexible 1-102, 1-
103
B COUPLING ASSEMBLY.. Flexible - 2-1/2 inch 1-
101
BEARING.. Ball - Water pump impeller end 1-71 COVER ASSEMBLY.. Accessory drive housing
BEARING.. Connecting rod 1-18 1-83
BEARING.. Insert 1-18 COVER ASSEMBLY.. Cylinder head 1-7, 1-77,
BEARING.. Main 1-7 1-82
BEARING.. Planet gear 1-37 COVER ASSEMBLY.. Handhole 1-7, 1-11, 1-
BEARING.. Shell 1-48 12
BLOCK ASSEMBLY.. Camshaft bearing 1-48 COVER ASSEMBLY.. Pressure relief valve 1-85
BODY ASSEMBLY.. Lower water gauge 1-104 COVER ASSEMBLY.. Safety handhole 1-7
BODY ASSEMBLY.. Pump - Front 1-63, 1-65 COVER ASSEMBLY.. Strainer 1-59
BODY ASSEMBLY.. Pump - Rear 1-63, 1-65 COVER.. Accessory blind 1-31
BOLT.. Main bearing 1-9 COVER.. Governor drive 1-90
BRACKET ASSEMBLY.. Bearing 1-48 COVER.. Handhole - Safety 1-12
BRACKET ASSEMBLY.. Bearing - Right bank 1- COVER.. Pump 1-63
46 CRAB.. Cylinder head 1-20
BRACKET ASSEMBLY.. Fuel pump 1-65 CRAB.. Fuel injector 1-17
BRACKET ASSEMBLY.. Injector control 1-7 CRANKCASE ASSEMBLY.. Includes oil pan 1-
BRACKET ASSEMBLY.. Motor mounting 1-33 8, 1-9
BRACKET ASSEMBLY.. Sensor - TRS/SRS 1-88 CRANKSHAFT.. Engine 1-7, 1-26
BRACKET.. Crab bolt 1-8, 1-20 CROSSBAR ASSEMBLY.. Cover 1-11
BRACKET.. Piston cooling manifold 1-9 CYLINDER.. Air motor 1-37
BRIDGE ASSEMBLY.. Exhaust valve 1-21, 1-
23
BRIDGE.. Exhaust valve 1-7 D
BUSHING.. Fuel pump bracket 1-65
DAMPER ASSEMBLY.. Gear 1-27, 1-29
DEFLECTOR.. Water 1-17
C DISC.. Engine coupling 1-30
DISC.. Generator coupling 1-30
CAMSHAFT ASSEMBLY.. Engine 1-7 DOWEL.. Special - Manifold locating 1-49
CAMSHAFT ASSEMBLY.. Engine - Left bank 1- DOWELING ASSEMBLY.. Clutch 1-44
45 DRIVE ASSEMBLY.. Starter - Bendix 1-37
CAMSHAFT ASSEMBLY.. Engine - Right bank DUCT ASSEMBLY.. Air 1-93
1-45
CAP.. Main bearing 1-7
AI-1
E GASKET.. Flange - Thermostatic valve 1-105

GASKET.. Fuel manifold flange 1-75
EJECTOR ASSEMBLY.. Lube oil crankcase 1-67 GASKET.. Gear train oil retainer 1-43
ELBOW.. Lube oil outlet 1-53 GASKET.. Governor drive cover 1-90
ELBOW.. Lube oil supply 1-51 GASKET.. Handhole cover 1-11, 1-12
ELBOW.. Piston cooling 1-51 GASKET.. Handwheel - Nylon 1-11
ELBOW.. Scavenging pump 1-51 GASKET.. Header to core 1-93, 3-3
ELBOW.. Scavenging pump outlet 1-53 GASKET.. Housing oil seal retainer 1-89
ELEMENT ASSEMBLY.. Thermostatic 1-105 GASKET.. Housing to crankcase 1-83
ELEMENT.. Fuel oil strainer 2-3 GASKET.. Kit - Head to liner 1-17
ELEMENT.. Lube oil filter 3-5, 3-6 GASKET.. Lube oil line 1-23
ELEMENT.. Strainer 1-34 GASKET.. Lube oil outlet 3-3
ELEMENT.. Turbocharger filter 1-56 GASKET.. Lube oil supply elbow to drive hsg. 1-
ENGINE EQUIPPED.. 8-710G7C 1-7 51
GASKET.. Magnet valve to bracket 1-38
GASKET.. Manifold flange 1-55
F GASKET.. Manifold mounting 1-55
GASKET.. Manifold to crankcase 1-49
FILTER ASSEMBLY.. Fuel oil 2-2
GASKET.. Manifold to manifold 1-55
FILTER ASSEMBLY.. Lube oil 3-5
GASKET.. Oil line 1-49
FILTER ASSEMBLY.. Soakback oil 3-6
GASKET.. Oil line mounting 1-53
FILTER ASSEMBLY.. Turbocharger lube oil 1-56
GASKET.. Pipe to scavenging pump elbow 1-51
FRAME ASSEMBLY.. Cover 1-77
GASKET.. Piston cooling and scavenging pump 1-
51
G GASKET.. Piston cooling elbow to drive hsg. 1-51
GASKET.. Piston cooling tube to L.O. manifold 1-
GASKET.. "Y" flange mounting 1-69 17
GASKET.. Accessory blind cover 1-31 GASKET.. Pressure pump inlet 1-97
GASKET.. Air duct to aftercooler 1-93 GASKET.. Pump bracket to front body 1-65
GASKET.. Air duct to engine 1-93 GASKET.. Pump cover 1-63
GASKET.. Air duct to turbocharger 1-93 GASKET.. Pump spacer to body 1-63
GASKET.. Bottom header to tank 3-3 GASKET.. Scavenging pump inlet 1-97
GASKET.. Camshaft drive housing 1-43 GASKET.. Scavenging strainer 1-97
GASKET.. Camshaft drive housing to crankcase 1- GASKET.. Screen - Adapter to expansion joint 1-
89 91
GASKET.. Chamber to adapter 1-91 GASKET.. Seat plate 2-3
GASKET.. Connection and eductor tube 1-67 GASKET.. Separator mounting 1-67
GASKET.. Cover plate 1-38 GASKET.. Soakback oil filter inlet and outlet 3-6
GASKET.. Cyl. head frame to camshaft housing 1- GASKET.. Strainer cover 1-97
89 GASKET.. Strainer head 2-3
GASKET.. Cylinder head cover frame 1-77 GASKET.. Strainer inlet 1-97
GASKET.. Drain valve - Lube oil strainer 1-97 GASKET.. Strainer mounting 1-51
GASKET.. Ejector to separator 1-67 GASKET.. Strainer outlet 1-97
GASKET.. Elbows and pipe to pumps 1-97 GASKET.. Strainer to accessory drive housing 1-
GASKET.. Elbows to pump 1-97 97
GASKET.. Elbows to pump - Front ports 1-51 GASKET.. Strainer to connecting pipe and elbow
GASKET.. Elbows to pump - Rear ports 1-51 1-51
GASKET.. Elbows to water drain pipe 1-68 GASKET.. Tank to core 1-93
GASKET.. Elbows to water pumps 1-68 GASKET.. Thermo valve housing 1-105
GASKET.. Engine stubshaft cover 1-93 GASKET.. Top header to pipe flange 3-3
GASKET.. Exhaust manifold leg mounting 1-91 GASKET.. Turbocharger mounting 1-93
GASKET.. Expansion joint to chamber 1-91 GASKET.. Valve seat 1-97
GASKET.. Expansion joint to turbocharger 1-91 GASKET.. Valve seat to bottom of strainer 1-59
AI-2 Parts Catalog D63 - March, 2002

GASKET.. Water inlet tube to water manifold 1-17 INJECTOR ASSEMBLY EUI 1-7
GASKET.. Water outlet and lube oil inlet 3-3 INSERT.. Lower liner 1-9
GASKET.. Water pump 1-71
GASKET.. Water pump housing to support 1-71
GASKET.. Water pump mounting 1-68, 1-71 J
GASKET.. Water pump support to bushing 1-71
JOINT ASSEMBLY.. Adapter to turbocharger 1-
GAUGE ASSEMBLY.. Water level - Sightglass 1-
91
104
JOINT ASSEMBLY.. Expansion 1-91
GAUGE.. Oil level - Dipstick 1-7, 1-9
JUMPER.. Water 1-7
GAUGE.. Pressure - Lube oil filter 1-98
GAUGE.. Sight - Lube oil filter 1-98
GAUGE.. Temperature 1-98 K
GEAR ASSEMBLY.. Accessory drive 1-27, 1-28
GEAR ASSEMBLY.. Governor drive 1-90 KIT ASSEMBLY.. Repair - For 9097490 valve 1-
GEAR ASSEMBLY.. Planet 1-37 38
GEAR ASSEMBLY.. Pump driven 1-63, 1-65 KIT.. Cylinder test valve 1-13
GEAR ASSEMBLY.. Upper idler 1-43, 1-44 KIT.. Gasket - Cylinder head 1-17
GEAR.. Camshaft drive 1-43, 1-47 KIT.. Gasket - Lube oil scavenging 1-65
GEAR.. Crankshaft - 79 teeth 1-40 KIT.. Gasket - Lube oil strainer 1-97
GEAR.. Drive - Spur 1-28 KIT.. Gasket - Piston cooling pump 1-63
GEAR.. Lower idler 1-43 KIT.. Gasket - Power pack installation 1-14
GEAR.. Pump drive 1-63, 1-65 KIT.. Gasket - Turbocharger changeout 1-93
GEAR.. Ring - Starter motor 1-30 KIT.. Hardware - Fork rod 1-18
GEAR.. Spur - Pump drive - 80 teeth 1-65 KIT.. Liner installation 1-17
GEAR.. Turbocharger drive 1-43, 1-44 KIT.. Repair - Air start valve 1-35
GEAR.. Water pump drive 1-71 KIT.. Repair - Lube oil priming pump 2-4
GLASS.. Water gauge tube 1-104 KIT.. Repair -For 40034371 lubricator 1-34
GREASE.. Silicon - Water tube seal 1-17 KIT.. Repair -For 839335 air start valve 1-34
GUARD ASSEMBLY.. Flywheel 4-2 KIT.. Repair -For 8409024 ball valve 1-34
KIT.. Seal - Cylinder head cover 1-82
KIT.. Seal - Water 1-17
H KIT.. Water pump seal 1-71
HANDWHEEL ASSEMBLY.. Cover 1-11
HANDWHEEL ASSEMBLY.. Handhole cover 1- L
12
HANDWHEEL.. Lube oil strainer crab 1-59 LINE ASSEMBLY.. Lube oil 1-23
HEAD ASSEMBLY.. Cylinder 1-7, 1-14 LINE.. Oil 1-55
HEAD ASSEMBLY.. Cylinder - Diamond 6 1-17 LINE.. Oil - Manifold to governor drive gear stub-
HEADER.. Aftercooler core 1-93 shaft 1-49
HOSE ASSEMBLY.. Air start 1-32 LINER ASSEMBLY.. Cylinder 1-7, 1-14, 1-17
HOUSING ASSEMBLY.. Camshaft drive 1-43, LOCK.. Valve seat - Half 1-17
1-89 LUBRICATOR ASSEMBLY.. Oil fog 1-34
HOUSING ASSEMBLY.. Strainer 1-59
HOUSING ASSEMBLY.. Water pump impeller 1-
71 M
HOUSING.. Air motor 1-37
HUB.. Drive gear 1-28 MANIFOLD ASSEMBLY.. Fuel 1-75
MANIFOLD ASSEMBLY.. Lube oil 1-49
MANIFOLD ASSEMBLY.. Water - Left bank 1-7
I MANIFOLD ASSEMBLY.. Water - Right bank 1-
7
IMPELLER.. Water pump 1-71 MANIFOLD.. Lube oil 1-55
INDICATOR.. Flywheel timing 1-33 MOTOR ASSEMBLY.. Air start 1-37
AI-3
MOTOR ASSEMBLY.. Air starter 1-32 S

SCREEN ASSEMBLY.. Exhaust - Turbo 1-91
N SCREEN ASSEMBLY.. Strainer 1-59
SEAL.. Drain valve rod 1-97
NAMEPLATE.. Soakback oil filter 3-6
SEAL.. Felt - Oil level gauge 1-7, 1-9
NECK ASSEMBLY.. Water tank filler 1-101
SEAL.. Fuel pump bracket 1-65
SEAL.. Idler gear stubshaft 1-43
O SEAL.. O-ring - Air box drain 1-9
SEAL.. O-ring - Crankcase to oil pan 1-9
OIL PAN ASSEMBLY.. Engine 1-9 SEAL.. O-ring - Flange to lube oil cooler 1-102
SEAL.. O-ring - Liner 1-17
SEAL.. O-ring - Lube oil filter cover 3-5
P SEAL.. O-ring - Lube oil pressure elbow 1-53
SEAL.. O-ring - Main bearing oil tube 1-49
PICKUP.. Magnetic 1-39 SEAL.. O-ring - Piston cooling elbow 1-53
PIN.. Piston - Rocking 1-7, 1-18 SEAL.. O-ring - Piston cooling oil 1-49
PIPE ASSEMBLY.. Air starter 1-34 SEAL.. O-ring - Strainer 1-59
PISTON ASSEMBLY.. Air motor 1-37 SEAL.. O-ring - Strainer head 2-3
PISTON.. Bare 1-7, 1-19 SEAL.. O-ring - Water inlet tube to liner 1-17
PISTON.. Bare - Standard diameter 1-14 SEAL.. O-ring - Water outlet elbow to crankcase 1-
PLATE.. Relief valve mounting 1-49 17
PLUG.. 2 pole - Magnetic pickup 1-39 SEAL.. Pressure and piston cooling strainer 1-97
POPPET.. Valve 3-5 SEAL.. Scavenging strainer 1-97
POWER ASSEMBLY.. Blade rod 1-14 SEAL.. Water pump 1-71
POWER ASSEMBLY.. Fork rod 1-14 SEAT.. Handhole cover valve 1-12
PUMP ASSEMBLY.. Fuel oil 1-65 SEAT.. Strainer valve 1-59
PUMP ASSEMBLY.. Hand - Fuel oil priming 2-2, SEAT.. Valve element 1-105
2-4 SEGMENT.. Camshaft 1-45
PUMP ASSEMBLY.. Lube oil scavenging 1-51, SENSOR ASSEMBLY.. SRS 1-88
1-65 SENSOR ASSEMBLY.. TRS 1-88
PUMP ASSEMBLY.. Piston cooling and pressure SENSOR.. Pressure - Crankcase 1-85
1-51, 1-63 SEPARATOR ASSEMBLY.. Lube oil - Eliminator
PUMP ASSEMBLY.. Water 1-68, 1-71 1-67
SET.. Ring - Standard diameter and width 1-19
R SHAFT.. Pump drive 1-63, 1-65
SHAFT.. Pump idler 1-63, 1-65
RACE.. Inner 1-23 SHAFT.. Rocker arm 1-23
RACK ASSEMBLY.. Accessory 1-98 SHAFT.. Water pump drive 1-71
RETAINER.. Oil - Gear train 1-43 SHEET ASSEMBLY.. Flywheel guard 4-2
RETAINER.. Water pump seal 1-71 SHIELD ASSEMBLY.. Heat 1-91
RING.. Adapter - Fuel injector 1-7 SLEEVE.. Water manifold 1-9
RING.. Cylinder head seat - Viton seal 1-17 SLINGER.. Oil 1-27
RING.. Damper intermediate 1-29 SLINGER.. Oil - Deflector 1-40
RING.. Damper outer 1-29 SLINGER.. Water pump 1-71
ROD ASSEMBLY.. Connecting - Fork 1-7, 1-14, SPACER.. Pump body 1-63
1-18 SPIDER.. Gear damper 1-29
ROD.. Connecting - Blade 1-7, 1-14, 1-18 SPRING.. Bridge 1-7
ROD.. Water gauge guard 1-104 SPRING.. Strainer element retaining 2-3
ROLLER.. Clutch 1-44 SPRING.. Water pump seal retainer 1-71
ROTOR.. Air motor 1-37 STEM AND CAP ASSEMBLY.. Air start valve 1-
35
STEM ASSEMBLY.. Air start valve 1-35

STRAINER ASSEMBLY.. Air 1-34 WASHER.. Thrust - Piston carrier 1-7

STRAINER ASSEMBLY.. Fuel 2-2, 2-3 WELL.. Temperature gauge 1-98
STRAINER ASSEMBLY.. Lube oil 1-51, 1-59 WIRE HARNESS.. Injector control 1-7, 1-25
STRAINER ASSEMBLY.. Piston cooling and main
bearing lube oil 1-59
STUBSHAFT ASSEMBLY.. Idler gear 1-43
STUBSHAFT.. Camshaft 1-45
STUBSHAFT.. Governor drive gear 1-90
STUBSHAFT.. Tapered - Bolt-on 1-27
SUPPORT ASSEMBLY.. Anchor shackle 1-9
SUPPORT.. Clutch drive 1-44
SUPPORT.. Injector crab 1-17
SWITCH ASSEMBLY.. Level - Low water 1-101
SWITCH.. Temperature - Water 1-98
SWITCH.. Temperature alarm - High oil 1-98
SWITCH.. Temperature alarm - Low oil 1-98
SWITCH.. Temperature control 1-98
T
TANK ASSEMBLY.. Water 1-98
TARGET.. Sensor - Timing reference 1-88
THERMOCOUPLE.. Exhaust manifold 1-92
TUBE ASSEMBLY.. Piston cooling 1-7
TUBE ASSEMBLY.. Water inlet 1-7
TUBE.. Breather 1-9
TUBE.. Lube oil - Crankshaft and main bearings 1-
7
TUBE.. Main bearing oil 1-49
TUBE.. Oil line - Lube oil supply to strainer 1-51
TUBE.. Piston cooling oil 1-49
TUBE.. Terminal - Thermocouple 1-92
TUBING.. Piston cooling manifold 1-7, 1-9
TURBOCHARGER ASSEMBLY.. Engine 1-93
V
VALVE ASSEMBLY.. Air start 1-34
VALVE ASSEMBLY.. Air start - Two way 1-35
VALVE ASSEMBLY.. Baffle and relief 3-3
VALVE ASSEMBLY.. By-pass relief 3-5
VALVE ASSEMBLY.. Cylinder test 1-7, 1-13
VALVE ASSEMBLY.. Magnet - Air start 1-38
VALVE ASSEMBLY.. Strainer drain 1-59
VALVE ASSEMBLY.. Thermostatic 1-105
VALVE.. Exhaust - Inconel 1-7, 1-17
W
WASHER.. Flat - No. 10 1-81
WASHER.. Special - Lower main bearing bolt 1-9
AI-5

0
SECTION 1. 8-710G7C ENGINE

ENGINE EQUIPPED 40097931 8-710G7C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Assembly 1: ENGINE CROSS-SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Assembly 2: CRANKCASE AND OIL PAN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Anchor Shackle Base Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Assembly 3: HANDHOLE COVERS AND CYLINDER TEST VALVE . . . . . . . . . . . . . . . . . . . . . . 1-11
Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Safety Handhole Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Cylinder Test Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Assembly 4: POWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Power Pack Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Cylinder Head and Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
Connecting Rod, Carrier, Bearings, and Piston Pin . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18
Piston And Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Assembly 5: CYLINDER HEAD CRABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Assembly 6: EXHAUST VALVE BRIDGE AND ROCKER ARMS . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Exhaust Valve Bridge And Hydraulic Lash Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . 1-21
Exhaust Valve Rocker Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
Assembly 7: INJECTOR HARNESS APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Injector Harness Application (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
Assembly 8: CRANKSHAFT, MAIN BEARINGS, AND MAIN BEARING CAPS . . . . . . . . . . . . . 1-26
Assembly 9: ACCESSORY DRIVE GEAR APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Accessory Drive Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
Gear Damper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-29
Assembly 10: CRANKSHAFT COUPLINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Engine Coupling Disc and Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30
Front End Accessory Blind Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-31
Assembly 11: AIR START SYSTEM FOR SINGLE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
Air Start Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-33
Air Start Piping Arrangement ........................................ 1-34
Air Start Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35
Air Start Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36
Air Start Magnet Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38
Magnetic Pick-Up Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-39
Assembly 12: CAMSHAFT DRIVE GEAR TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Crankshaft Gear Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
Camshaft Drive Gear Train And Housing Application . . . . . . . . . . . . . . . . . . . . . . . 1-42
Turbocharger Clutch Drive Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-44
Assembly 13: CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . 1-45
Camshaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-45
Accessory Drive End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-46
Camshaft Drive End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-47
Assembly 14: CAMSHAFT BEARlNG BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
SECTION 1. 8-710G7C ENGINE 1-1

Assembly 15: LUBE OIL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49

Lube Oil Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49
Camshaft Drive End Lube Oil Lines and Piston Cooling Tubes . . . . . . . . . . . . . . . . . 1-54
Turbocharger Lube Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-56
Manifold Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57
Assembly 16: LUBE OIL STRAINER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58
Lube Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-60
Assembly 17: PISTON COOLING AND PRESSURE PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-62
Assembly 18: LUBE OIL SCAVENGING AND FUEL OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 1-64
Assembly 19: SEPARATOR AND EJECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-66
Assembly 20: COOLING SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
Water Pump and Piping Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-68
Aftercooler Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-69
Assembly 21: WATER PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
Right Bank Water Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70
Assembly 22: FUEL OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72
Fuel Oil Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72
Fuel Filter Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-75
Fuel Oil Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-76
Assembly 23: CYLINDER HEAD COVER AND SUPPORT FRAME . . . . . . . . . . . . . . . . . . . . . . . 1-77
Frame And Latch Assembly - Right Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78
Frame And Latch Assembly - Left Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80
Cylinder Head Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82
Assembly 24: ACCESSORY DRIVE HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-83
Assembly 25: ENGINE SENSOR APPLICATION WITH HARNESS . . . . . . . . . . . . . . . . . . . . . . . . 1-84
Assembly 26: ENGINE TIMING TARGET APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88
Assembly 27: CAMSHAFT DRIVE HOUSING AND COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-89
Assembly 28: GOVERNOR DRIVE GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-90
Assembly 29: EXHAUST CHAMBER AND HEAT SHIELD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-91
Thermocouple Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-92
Assembly 30: TURBOCHARGER APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-93
Assembly 31: ENGINE GASKET KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-94
Assembly 32: ACCESSORY RACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-98
Assembly 33: WATER TANK LEVEL SIGHTGLASS GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104
Assembly 34: THERMOSTATIC VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-105
1-2 Parts Catalog D63 - March, 2002

0

ENGINE EQUIPPED 40097931 8-710G7C
D63 EN48381

0
Reference Description
1 CRANKCASE AND OIL PAN ASSEMBLY - See page 1-8 and page 1-9
2 SAFETY HANDHOLE COVERS AND CYLINDER TEST VALVE - See page 1-11 thru page 1-13
3 POWER ASSEMBLY - See page 1-14 thru page 1-19
4 VALVE BRIDGE AND ROCKER ARMS (not shown) - See page 1-21 and page 1-23
5 CRANKSHAFT AND BOLT-ON EQUIPMENT - See page 1-26 thru page 1-30
6 CAMSHAFT EQUIPMENT - See page 1-40 thru page 1-48
7 LUBE OIL SYSTEM AND PUMPS - See page 1-49 thru page 1-67
8 COOLING SYSTEM AND PUMPS - See page 1-68 thru page 1-71
9 FUEL PIPING AND FILTER - See page 1-73 thru page 1-76
10 CYLINDER HEAD COVERS AND SUPPORT FRAMES - See page 1-77 thru page 1-82
11 ACCESSORY DRIVE HOUSING - See page 1-83
12 EXHAUST CHAMBER AND HEAT SHIELD - See page 1-91
13 TURBOCHARGER - See page 1-93
14 ENGINE WATER OUTLET ADAPTER - See page 1-68
15 ENGINE WATER OUTLET ADAPTER GASKET - See page 1-68

Assembly 1: ENGINE CROSS-SECTION
D63 EN48328

0
Asm - Part
1-0 40097931 1 ENGINE EQUIPPED.. 8-710G7C
-1 9546232 16 ARM ASSEMBLY.. Rocker - Exhaust - See page 1-23

-2 8085260 16 BRIDGE.. Exhaust valve - Utex No. 8361504 - See page 1-21
-3 8068791 16 SPRING.. Bridge
-4 9319735 32 VALVE.. Exhaust - Inconel - Utex No. 40067132
-5 40021329 8 HEAD ASSEMBLY.. Cylinder - Utex No. 40042135 - See page 1-17
-6 9562163 8 PISTON.. Bare - Standard diameter - Utex No. 40065244 - See page 1-19
-7 8135330 8 WASHER.. Thrust - Piston carrier
-8 40039258 8 CARRIER.. Piston - Utex No. 40077230
-9 40078951 8 PIN.. Piston - Rocking

-10 40014531 8 LINER ASSEMBLY.. Cylinder - See page 1-17
-11 9544257 4 ROD.. Connecting - Blade - Utex No. 9569742 - See page 1-18
-12 8346155 4 TUBE.. Breather
-13 9314870 12 COVER ASSEMBLY.. Handhole - See page 1-11
-13 40002293 4 COVER ASSEMBLY.. Safety handhole - See page 1-12
-14 8461118 1 MANIFOLD ASSEMBLY.. Water - Right bank
-15 8032693 2 TUBING.. Piston cooling manifold
-16 40046561 20 TUBE ASSEMBLY.. Piston cooling
-17 8335941 2 GAUGE.. Oil level - Dipstick
-17A 8071849 2 SEAL.. Felt - Oil level gauge (not shown)
-18 40070489 1 CRANKSHAFT.. Engine - ABS

-19 REF 5 CAP.. Main bearing - See page 1-26
-20 REF 5 BEARING.. Main - Upper - See page 1-26
-20 REF 5 BEARING.. Main - Lower - See page 1-26
-21 40060841 4 ROD ASSEMBLY.. Connecting - Fork - Utex 40074212 - See page 1-18
-22 9541517 5 TUBE.. Lube oil - Crankshaft and main bearings
-23 8461119 1 MANIFOLD ASSEMBLY.. Water - Left bank
-24 9093027 8 TUBE ASSEMBLY.. Water inlet
-24 40049018 8 JUMPER.. Water - Flexible (optional to 9093027 tube - not shown)
-25 40028826 20 BOLT.. Crab - See page 1-20

-26 40085394 8 INJECTOR ASSEMBLY.. EUI - Utex No. 40085395
-27 40047327 8 RING.. Adapter - Fuel injector
-28 40098849 1 WIRE HARNESS.. Injector control -Left bank
-29 40035242 8 VALVE ASSEMBLY.. Cylinder test - See page 1-13
-30 40017341 8 SEAL.. Valve nut
-31 40049335 8 BRACKET ASSEMBLY.. Injector control - Wire harness

-32 40055411 8 ARM ASSEMBLY.. Rocker - Injector - See page 1-23
-33 40039641 1 CAMSHAFT ASSEMBLY.. Engine - Left bank - See page 1-45
-34 9581469 2 COVER ASSEMBLY.. Cylinder head - See page 1-82
-35 40039642 1 CAMSHAFT ASSEMBLY.. Engine - Right bank - See page 1-45
40039642

Assembly 2: CRANKCASE AND OIL PAN ASSEMBLY
D49 USE EN41654
Asm - Part
2-1 1 CRANKCASE ASSEMBLY.. Includes oil pan - Part number will be assigned upon
customer request
-2 40028826 20 BOLT.. Cylinder head crab - 1-3/4 - 12 x 15-5/8 - See page 1-20
-3 8133575 10 BRACKET.. Crab bolt
-4 8348556 10 BOLT.. Hex head 3/8-24 x 3
-5 8089200 10 NUT.. Spline 3/8-24
-6 9541517 5 TUBE.. Lube oil - Crankshaft and main bearings
(Continued)

0
Asm - Part
2-1 1 CRANKCASE ASSEMBLY.. Includes oil pan - Part number will be assigned upon
customer request
-7 9319169 8 INSERT.. Lower liner

-8 8346155 4 TUBE.. Breather
-9 9557707 1 SUPPORT ASSEMBLY.. Anchor shackle - Bolts to crankcase and camshaft
drive housing (not shown) - See page 1-10
-9 8344365 1 BASE.. Anchor shackle (not shown) - See page 1-10
-10 REF 1 NAMEPLATE.. Engine model and serial number
-11 193933 6 RIVET.. Flat head 3/32 x 1/2 - Nameplate mounting
-12 40056030 20 BOLT.. Main bearing
-13 8412532 32 WASHER.. Special - Lower main bearing bolt
-14 REF 5 CAP.. Main bearing - See page 1-26
-15 8433263 2 SLEEVE.. Water manifold (not shown)
-16 8032693 2 TUBING.. Piston cooling manifold - Drill at assembly
-17 8140865 8 BRACKET.. Piston cooling manifold - One piece - Not drilled or tapped
-18 8445780 8 BRACKET.. Piston cooling manifold - Two piece - Machined and tapped
(optional, not shown)
-19 8159199 2 FLANGE.. Piston cooling tube - Camshaft drive end (not shown)
-20 40048969 2 GASKET.. Flange mounting (not shown)
-21 8028314 4 BOLT.. Hex head 3/8-24 x 7/8 - Flange mounting (not shown)
-22 8187007 2 SEAL.. O-ring - Crankcase to oil pan
-23 272511 18 BOLT.. Hex head 1-14 x 2-3/4 - Crankcase to oil pan (not shown)
-24 272512 4 BOLT.. Hex head 1-14 x 9 - Crankcase to oil pan (not shown)
-25 131019 22 WASHER.. Flat 1 inch (not shown)
-26 8032724 22 NUT.. Hex lock 1-14 (not shown)
-27 8054189 4 DOWEL.. Oil pan - Tapered and threaded.706 dia. x 1/2-20 x 2 inches (not
shown)
-27 8126991 4 DOWEL.. Tapered and threaded -.716 dia. (not shown - Optional)
-27 8126992 4 DOWEL.. Tapered and threaded -.736 dia. (not shown - Optional)
-28 103343 4 WASHER.. Flat 1/2 (not shown)
-29 8032719 4 NUT.. Hex lock 1/2-20 (not shown)
-30 REF 1 OIL PAN ASSEMBLY.. Engine - Not serviceable as a separate assembly -
Available as Crankcase Assembly, Ref. No. 1
-31 8081234 27 NUT.. Spline 1/2-20
-32 103870 3 PLUG.. Pipe 1 MPT - Square head
-33 106642 3 PLUG.. Pipe 1-1/4 MPT - Square head
-34 8348620 4 PLUG.. Pipe 1/2 MPT - Square head (not shown)
-35 8198078 2 SEAL.. O-ring - Air box drain
-36 8335941 2 GAUGE.. Oil level - Dipstick (not shown)
-37 8071849 2 SEAL.. Felt - Oil level gauge (not shown)
40098853, 40098855

Anchor Shackle Base Application
8-710 USE
EN32089
Asm - Part
2-1 9557707 1 SUPPORT ASSEMBLT.. Anchor shackle - Bolts to crankcase and camshaft drive
housing
-2 9096320 4 BOLT.. 12 point 1-14 x4-1/2
-3 426447 8 BOLT.. Hex head 5/8-11 x 1-1/4
-4 6101233 8 WASHER.. Flat 5/8
-5 8344365 1 BASE.. Anchor shackle - Removed after engine installation
-6 9096428 4 BOLT.. 12 point - 1-14 x 2
-7 8307731 AR LUBRICANT.. Thread - 70 pounds (not shown) not sold by EMD
9544301, 9549632

0
Assembly 3: HANDHOLE COVERS AND CYLINDER TEST VALVE
Handhole Cover Assembly
D53 USE LU30708
Asm - Part
3-1 9314870 1 COVER ASSEMBLY.. Handhole
-2 8262322 1 HANDWHEEL ASSEMBLY.. Cover - Includes stem

-3 8247063 1 GASKET.. Handwheel - Nylon
-4 9314871 1 COVER.. Handhole
-5 273337 1 PIN.. Retaining - 1/8 diameter x 5/8 inch long
-6 8262316 1 PIN.. Crossbar to handwheel stem
-7 9314872 1 CROSSBAR ASSEMBLY.. Cover
-8 8291349 1 GASKET.. Handhole cover (Qty. 1 per cover - not a component of cover assembly)
Quantity of 12 per Engine.

Safety Handhole Cover Assembly
D53 USE EN31637
Asm - Part
3-1 40002293 1 COVER ASSEMBLY.. Handhole - Safety
-2 40026181 1 COVER.. Handhole - Safety

-3 9558966 1 SEAT.. Handhole cover valve
-4 9558967 1 SPRING.. Handhole cover
-5 9095844 1 SEAL.. O-ring - Valve seat
-6 9080829 1 ARRESTOR.. Flame - Handhole cover
-7 9558968 1 BAR.. Clamping
-8 9558969 2 HANDWHEEL ASSEMBLY.. Handhole cover - Includes bolt
-9 9095821 2 SEAL.. O-ring - Handwheel
-10 40010899 2 WASHER.. Seal
-11 40010898 4 SCREW.. Hex head
-12 40010897 4 WASHER.. Lock
-13 40010896 4 BOLT.. Guide
-14 40010895 2 PIN.. Cotter
-15 40010894 1 PLATE.. Valve
-16 8291349 1 GASKET.. Handhole cover (Qty. 1 per cover - not a component of cover
assembly)
Quantity of 4 per Engine.

0
Cylinder Test Valve
8-710 USE
EN35263
Quantities shown are for one Cylinder.
Asm - Part
3-1 40035242 1 VALVE ASSEMBLY.. Cylinder test
-2 8024846 1 VALVE.. Needle

-3 8048883 1 BODY.. Valve
-4 40017341 1 SEAL.. Cylinder test valve

-5 40036607 1 KIT.. Cylinder test valve (not shown) - Includes Ref. Nos. 2, 3 and 4

Assembly 4: POWER ASSEMBLY

Power Pack Assemblies
D53
EN31651
Asm - Part
4-1 40089157 4 POWER ASSEMBLY.. Blade rod - Packed in expendable container
-1 40089161 4 POWER ASSEMBLY.. Blade rod - UTEX - Packed in storage container (Optional)
-2 40089159 4 POWER ASSEMBLY.. Fork rod - Packed in expendable container
-2 40089163 4 POWER ASSEMBLY.. Fork rod - UTEX - Packed in storage container (Optional)
-3 40021329 8 HEAD ASSEMBLY.. Cylinder - Utex 40042135 - See page 1-17
-4 40014531 8 LINER ASSEMBLY.. Cylinder - See page 1-17
-5 9544257 4 ROD.. Connecting - Blade - Utex 9569742 - See page 1-18
-6 40060841 4 ROD ASSEMBLY.. Connecting - Fork - Utex 40074212 - See page 1-18
-7 9562163 8 PISTON.. Bare - Standard diameter - Utex 40065244- (not shown) - See page 1-
19
-8 9582482 8 KIT.. Gasket - Power pack installation - (not shown) - See page 1-97

0

Cylinder Head and Liner
D53 USE EN32101

0
Asm - Part
4-1 40021329 1 HEAD ASSEMBLY.. Cylinder - Diamond 6 - Utex No. 40042135
-2 40021327 1 HEAD.. Cylinder - Less valves- Utex No. 40069523
-3 8028097 1 SUPPORT.. Injector crab
-4 8035930 2 STUD.. 1-8 x 1-14 x 7-3/4 - Rocker arm shaft 8079922.. 0.002 O.S. - 8079923..
0.004 O.S. 8079924.. 0.015 O.S. - 8097242.. 0.017 O.S. 8079243.. 0.019 O.S.
-5 8028701 1 STUD.. 5/8-11 x 5/8-18 x 4-15/16 - Injector crab
-6 8028366 4 PIN.. Dowel 3/8 x 7/8
-7 8310840 4 GUIDE.. Exhaust valve
-8 9319735 4 VALVE.. Exhaust - Inconel - Utex No. 40067132
-9 8068791 4 SPRING.. Exhaust valve
-10 40042790 8 LOCK.. Valve seat - Half
-11 8081795 4 SEAT.. Spring
-12 40014531 1 LINER ASSEMBLY.. Cylinder
-13 8348964 1 DEFLECTOR.. Water

-14 8411641 7 STUD.. 3/4-10 x 3/4-16 x 10-3/4 8411642.. 0.002 O.S. - 8411643.. 0.004 O.S.
8413916.. 0.015 O.S. - 8413917.. 0.015 O.S. 8413918.. 0.019 O.S.
-15 9547846 1 STUD.. Pilot 3/4-10 x 3/4-16 x 10-3/4 9547847.. 0.002 O.S. - 9547848.. 0.004
O.S. 9547849.. 0.015 O.S. - 9547850.. 0.017 O.S. 9547851.. 0.019 O.S.
-16 9581924 1 RING.. Cylinder head seat - Viton seal

-16 40001262 1 RING.. 0.038 oversize (Optional)
-17 8476400 1 GASKET.. Kit - Head to liner - With integrated grommet seals
-18 8392118 1 KIT.. Seal - Water - Consists of (12) heat dam insulators (12) grommet type seals -
To be applied as an assembly - Not required with 8476400 gasket
-19 9092979 1 CRAB.. Fuel injector
-20 8044832 1 WASHER.. Spherical 5/8
-21 103030 1 NUT.. Spherical 5/8-18
-22 8414444 1 ELBOW.. Water outlet
-23 217911 2 SCREW.. Socket head 3/8-16 x 7/8
-24 9317972 2 SEAL.. O-ring - Water outlet elbow to crankcase
-25 8305815 1 SEAL.. O-ring - Water outlet elbow to cylinder head
-26 8425724 AR GREASE.. Silicon - Water tube seal - 5.3 ounce tube (not shown)
-27 8427111 1 KIT.. Gasket - Cylinder head - With gasket 8442936 (not shown - Optional) - See
page 1-95
-27 8479836 1 KIT.. Gasket - Cylinder head - With gasket 8476400 (not shown - Optional) - See
page 1-95
-28 8060089 8 NUT.. Hex lock 3/4-16
-29 8140912 8 WASHER.. Special 3/4
-30 9316850 2 SEAL.. O-ring - Liner
-31 8305815 1 SEAL.. O-ring - Water inlet tube to liner (not shown)
-32 40048968 1 GASKET.. Piston cooling tube to L.O. manifold (not shown)
-33 40040025 1 GASKET.. Water inlet tube to water manifold (not shown)
-34 9580757 1 KIT.. Liner installation (not shown) - See page 1-95
-35 8494711 AR COMPOUND.. Thread sealing - Liner stud (sot shown) - Not sold by EMD

Connecting Rod, Carrier, Bearings, and Piston Pin
D53 ES36099
Asm - Part
4-1 40060841 4 ROD ASSEMBLY.. Connecting - Fork - Includes basket - Utex No. 40074212
-2 8127868 8 BOLT ASSEMBLY.. Hex head 5/8-18 x 1-3/4 - Includes washer

-3 40043600 8 DOWEL.. 0.500 x 3/4 - Upper bearing 8188833.. 0.001 O.S. - 8188834.. 0.002
O.S. 8430707.. 0.004 O.S. - 8430708.. 0.006 O.S. 8430709.. 0.008 O.S. -
8188835.. 0.010 O.S. 8385374.. 0.020 O.S. - 8385375.. 0.040 O.S.
-4 8031947 4 DOWEL.. 5/16 x 13/16 - Basket to rod
-5 8029147 4 DOWEL.. 5/16 x 9/16 - Bearing locating
-6 8259128 12 BOLT.. Hex head 1/2-20 x 2-3/4
-7 8487883 12 NUT.. Hex lock 1/2-20
-8 8260114 24 WASHER.. Basket bolt 1/2
-9 9544257 4 ROD.. Connecting - Blade - Utex No. 9569742

-10 8354118 4 BEARING.. Connecting rod - Upper 83541190.031 U.S. - 8354120.. 0.062 U.S.
-11 8136114 4 BEARING.. Connecting rod - Lower 8137807.. 0.031 U.S. - 8137808.. 0.062 U.S.
-12 40039258 8 CARRIER.. Piston Utex No. 40077230
-13 8442226 8 BEARING.. Insert
-14 40078951 8 PIN.. Piston - Rocking
-15 8159340 16 BOLT ASSEMBLY.. Hex head - 7/8-14 x 2-7/8 - Includes spacer
-16 8135330 8 WASHER.. Thrust
-17 8059699 8 RING.. Snap
-18 40039257 16 RETAINER.. Bearing
-19 40039256 16 BOLT.. Hex head 5/16-24 x 1 - Special locking
-20 8409745 4 KIT.. Hardware - Fork rod - Contains (4) Ref. No. 2, (3) Ref. No. 6, (3) Ref. No. 7
and (6) Ref. No. 8 (not shown)

0
Piston And Rings
D53 USE EN31654

Asm - Part
4-1 9562163 1 PISTON.. Bare - Standard diameter - Utex No. 40065244
-2 40082478 1 SET.. Ring - Standard diameter and width (not shown)
-3 9338809 1 RING.. Compression - Prestressed stainless steel with chrome face and flash
chrome sides - No. 1 groove
-4 40082356 2 RING.. Compression - No. 2 and 3 grooves
-5 8347100 1 RING.. Compression - No. 4 groove
-6 8347103 1 RING.. Oil control - No. 5 groove
-7 40032525 1 RING.. Oil control - No. 6 groove

Assembly 5: CYLINDER HEAD CRABS
8-710 USE EN38156
Asm - Part
5-1 40028824 6 CRAB.. Cylinder head - Intermediate
-2 9544715 4 CRAB.. Cylinder head - End
-3 8133575 10 BRACKET.. Crab bolt
-4 40028826 20 BOLT.. Crab
-5 9571494 20 NUT.. Crab bolt
-6 9319172 20 WASHER.. Special
-7 8348556 10 BOLT.. Hex head 3/8-24 x 3
-8 8089200 10 NUT.. Spline 3/8-24

0
Assembly 6: EXHAUST VALVE BRIDGE AND ROCKER ARMS
Exhaust Valve Bridge And Hydraulic Lash Adjuster
Quantities shown are for one Cylinder Head.
Asm - Part
6-1 8085260 2 BRIDGE ASSEMBLY.. Exhaust valve - Utex No. 8361504
-2 8054088 2 BRIDGE.. Exhaust valve

-3 8068791 2 SPRING.. Bridge
-4 8028126 2 SEAT.. Spring
-5 8028136 2 RING.. Locking
-6 8052307 2 BUTTON.. Bridge
-7 8085254 4 ADJUSTER ASSEMBLY.. Hydraulic - Valve bridge

Exhaust Valve Rocker Arm
D49
Use ES37943

0
Quantities shown are for one Cylinder Head Assembly.
Asm - Part
Ref. No. Number Qty. Description
6-1 9546232 2 ARM ASSEMBLY.. Rocker - Exhaust valve
-2 9546231 2 ARM.. Rocker - Exhaust valve

-3 9571921 2 BUSHING.. Arm
-4 141126 2 PIN.. Dowel 15/32 x 1/4
-5 8146111 2 PIN.. Cam follower
-6 142487 2 PIN.. Groove 1/8
-6 442919 2 PIN.. Grooved 1/8 x 7/8 (optional)
-7 9563714 2 RACE.. Inner
-8 9571597 2 ROLLER ASSEMBLY.. Cam follower
-9 9571598 2 BUSHING.. Roller
-10 8052327 2 SCREW.. Adjusting
-11 8028723 2 NUT.. Hex jam 5/8-18
-12 40055411 1 ARM ASSEMBLY.. Rocker - Injector

-13 9546229 1 ARM.. Rocker - Injector
-14 9571921 1 BUSHING.. Arm
-15 141126 1 PIN.. Dowel - 5/32 x 1/4
-16 8146111 1 PIN.. Cam follower
-17 142487 1 PIN.. Groove 1/8
-17 442919 1 PIN.. Groove 1/8 x 7/8 (optional)
-18 9563714 1 RACE.. Inner
-19 9571597 1 ROLLER ASSEMBLY.. Cam follower
-20 9571598 1 BUSHING.. Roller
-21 8052327 1 SCREW.. Adjusting
-22 8028723 1 NUT.. Hex jam 5/8-18
-23 8085260 2 BRIDGE ASSEMBLY.. Exhaust valve - Utex No. 8361504 - See page 1-21
-24 8028460 1 SHAFT.. Rocker arm

-25 9090607 2 SUPPORT.. Rocker arm
-26 9090608 2 CAP.. Rocker arm support
-27 8487866 2 NUT.. Hex 1-14
-28 8421965 2 WASHER.. Flat - 1-3/4 O.D. x 1-1/32 I.D. x 1/8 inch thick - Special
-29 REF AR LUBRICANT.. Thread - 70 pound pail (8307731 not available from EMD - not
shown)
-30 8039842 1 LINE ASSEMBLY.. Lube oil
-31 8029167 2 GASKET.. Lube oil line - Fiber rubber
-32 181311 2 BOLT.. Hex head 1/4-28 x 5/8 - Oil line to rocker arm shaft
-33 179795 2 BOLT.. Hex head 1/4-20 x 3/4 - Oil line to camshaft bearing
-34 103319 4 WASHER.. Lock 1/4

Assembly 7: INJECTOR HARNESS APPLICATION
EN48211

0
Injector Harness Application (continued)
USE EN48212
Asm - Part
7-1 40098849 2 WIRE HARNESS.. Injector control
-2 103323 12 WASHER.. Lock 1/2

-3 40049335 12 BRACKET ASSEMBLY.. Wire harness - Injector
-4 8911368 4 CLAMP.. Cable - 13mm

-5 12010381 4 CLAMP.. Cable - 13 mm
-6 40051699 48 TIE.. Cable
-7 179817 4 BOLT.. Hex head 5/16-18 x 7/8
-8 179879 12 BOLT.. Hex head 1/2-13 x 3/4
-9 6101223 4 WASHER.. Flat 5/16
-10 40063590 4 CONDUIT.. Flexible - 1-1/2 inch length - 13mm
40067662A

Assembly 8: CRANKSHAFT, MAIN BEARINGS, AND MAIN BEARING

CAPS
8-710 USE EN38155
Asm - Part
8-1 40070489 1 CRANKSHAFT.. Engine - One piece ABS
-2 426318 4 PLUG.. Pipe - 3/8 hex socket (not shown)
-3 9544046 2 COLLAR.. Thrust - Standard thickness - Consists of two halves

9544047.. 0.015 O.S. - 9544048.. 0.030 O.S.
-4 9543944 4 BEARING.. Main - Front and intermediate - Upper - Standard I.D.

9543945.. 0.031 U.S. - 9543947.. 0.093 U.S.
9543946.. 0.062 U.S. - 9543948.. 0.125 U.S.
-5 9543882 4 BEARING.. Main - Front and intermediate - Lower - Standard I.D.
9543883.. 0.031 U.S. - 9543885.. 0.093 U.S.
9543884.. 0.062 U.S. - 9543886.. 0.125 U.S.
-6 9543950 1 BEARING.. Main - Rear - Upper - Standard I.D.
9543951.. 0.031 U.S. - 9543953.. 0.093 U.S.
9543952.. 0.062 U.S. - 9543954.. 0.125 U.S.
-7 9543889 1 BEARING.. Main - Rear - Lower - Standard I.D.
9543890.. 0.031 U.S. - 9543892.. 0.093 U.S.
9543891.. 0.062 U.S. - 9543893.. 0.125 U.S.
Bearing caps have a rough bore and must be line-bored at assembly. For main
bearing bolts and washers, see page 1-9
-8 9541514 3 CAP.. Main bearing - Locations 2, 3, 4

-9 9541513 1 CAP.. Main bearing - Location 5
-10 9541511 1 CAP.. Main bearing - Location 1

0
Assembly 9: ACCESSORY DRIVE GEAR APPLICATION
EN31664
IS OK FOR NEW CAT 712
MARK 4-30-99
Asm - Part
9-1 9320634 1 GEAR ASSEMBLY.. Accessory drive - Replaces 8493194
-2 8360839 1 GEAR.. Drive - Spur
-3 8483064 1 HUB.. Drive gear (not shown)
-4 8483014 1 DISC.. Front
-4 8483015 1 DISC.. Rear
-5 9091463 16 SEGMENT.. Spring
-6 8360837 8 SPRING.. Coil - Free length 1-7/8 inch
-7 8483097 2 DOWEL.. Alignment - 0.626 diameter x 1-15/16 inches long (not shown)
8483098.. 0.005 O.S. - 8483099.. 0.010 O.S. - 8483100.. 0.015 O.S. (optional)
-8 9434253 8 BOLT.. Spline head - 12 point 5/8-11 x 3-1/4

-9 8483090 8 WASHER.. Special - 1-1/8 O.D. x 21/32 I.D. x 1/8 inch thick
-10 102639 8 NUT.. Hex 5/8-11 - For shipping and storage only (not shown)
-11 9546333 1 STUBSHAFT.. Tapered - Bolt-on
-12 8483087 1 SLINGER.. Oil
-13 223771 8 BOLT.. Hex head 7/8-14 x 3-1/4 - Stubshaft to crankshaft
-14 8174659 8 WASHER.. Special - 1-5/8 O.D. x 15/16 I.D,. x 1/8 inch thick
-15 9323945 1 DAMPER ASSEMBLY.. Gear - Utex No. 40044947 - See page 1-29
40070681

Accessory Drive Gear Assembly
D53 USE EN36070
Asm - Part
9-1 9320634 1 GEAR ASSEMBLY.. Accessory drive - Replaces 8493194
-2 8360839 1 GEAR.. Drive - Spur
-3 8483064 1 HUB.. Drive gear
-4 8483014 1 DISC..
-4 8483015 1 DISC
-5 9091462 16 SEGMENT.. Spring
-6 8158783 8 SPRING.. Coil
-7 8483097 2 DOWEL.. Alignment - 0.626 diameter x 1-15/16 inches long (not shown)
8483098.. 0.005 O.S. - 8483099.. 0.010 O.S. - 8483100.. 0.015 O.S. (optional)
Components 8, 9, and 10 are required for shipping and storage and are not
illustrated
-8 9434253 8 BOLT.. Spline head - 12 point 5/8-11 x 3-1/4
-9 8483090 8 WASHER.. Special - 1-1/8 O.D. x 21/32 I.D. x 1/8 inch thick
-10 102639 8 NUT.. Hex 5/8-11 - For shipping and storage only (not shown)

0
Gear Damper Assembly
8-710 USE EN32124
Asm - Part
9-1 9323945 1 DAMPER ASSEMBLY.. Gear - Utex No. 40044947
-2 9323944 2 RING.. Damper outer

-3 9323943 1 RING.. Damper intermediate
-4 9323942 1 SPIDER.. Gear damper
-5 9338722 3 BOLT.. Hex head 5/8-11 x 2-15/16
-6 9319830 6 WASHER.. Flat 5/8
-7 102639 3 NUT.. Hex 5/8-11
-8 271615 9 BOLT.. Hex head 3/4-10 x 3
-9 9319829 18 WASHER.. Flat 3/4
-10 220081 9 NUT.. Hex 3/4-10
-11 8168822 AR COATING.. 1 quart - Used on all internal rubbing surfaces (not shown)
(not supplied by EMD)
-12 223771 8 BOLT.. Hex head 7/8-14 x 3-1/4 - Damper mounting (not shown)
-13 8174659 8 WASHER.. Special - 7/8 (not shown)

Assembly 10: CRANKSHAFT COUPLINGS

Engine Coupling Disc and Ring Gear
8-710
USE EN48417
Asm - Part
10-1 8236772 1 DISC.. Engine coupling
-2 8356275 1 GEAR.. Ring - Starter motor - 265 teeth
-3 181370 3 BOLT.. Hex head 3/8-24 x 1-1/4 - Ring gear to disc

-4 103321 3 WASHER.. Lock 3/8
-5 8360844 6 BOLT.. Hex head 3/4-16 x 7-1/4 inches long - Disc mounting
-6 8336210 6 WASHER.. Special 2-7/16 O.D. x 1-9/32 I.D.
-7 8334366 6 NUT.. Hex lock 1-1/4 - 12
-8 40070489 1 CRANKSHAFT.. Engine - See page 1-26
The following items, which are components of Generator Disc Kit, 9581222,
are ship loose and are not illustrated.
-9 8363127 1 DISC.. Generator coupling

-10 9319366 12 BOLT.. Special 1-1/4-12 x 3-7/8 - Offset head
-11 8360845 12 NUT.. Hex lock 1-1/4-12
-12 8360846 12 WASHER.. Special 1-1/4
-13 9335018 12 NUT.. Self locking 3/4-16
-14 272422 12 BOLT.. Hex 3/4-16

0
Front End Accessory Blind Cover
8-710
USE EN32129
Asm - Part
10-1 8084863 1 COVER.. Accessory blind
-2 40048967 1 GASKET.. Accessory blind cover
-3 8032719 8 NUT.. Hex lock 1/4-20
-4 6101229 8 WASHER.. Flat 1/2
-5 8084871 8 STUD.. Accessory cover mounting - Part of accessory drive housing - See page 1-
83

Assembly 11: AIR START SYSTEM FOR SINGLE MOTOR
D31 8-710
USE ES38259
Asm - Part
11-1 40047506 1 MOTOR ASSEMBLY.. Air starter - See page 1-37
-2 8042828 1 ELBOW.. 1-1/4PT
-3 8400273 1 HOSE ASSEMBLY.. Air start - 1-1/4 O. D. x 36 inches - Incl. connectors
-4 8098594 AR TUBING.. 3/8 O.D. x .028 wall copper brazed x 20 feet long
-5 8040386 2 TEE.. 3/8T x 3/8PT x 3/8T - Brass
-6 9097490 1 VALVE ASSEMBLY.. Magnet - Air start - See page 1-38
-7 8400269 1 PIPE ASSEMBLY.. Air start - See page 1-34
-8 8394052 1 VALVE.. Relief check - 1/4
-9 9402752 1 CONNECTOR.. Hose - Hydraulic female - 1 inch
-10 9518930 1 HOSE ASSEMBLY.. Air start - 5/8 O. D. x 21 inches - Includes connectors

0
Air Start Motor Mounting
D31 8-710
USE EN38163
Asm - Part
11-1 40047506 1 MOTOR ASSEMBLY.. Air starter - Left hand rotation - See page 1-37
-2 8358874 1 BRACKET ASSEMBLY.. Motor mounting
-3 8377431 1 INDICATOR.. Flywheel timing
-4 179793 2 BOLT.. Hex head 1/4-20 x 5/8
-5 103319 2 WASHER.. Lock 1/4
-6 8249889 2 BOLT.. Shoulder hex head 3/4-16 x 2-5/8 - Torque to 280 ft./lbs.
-7 8140912 2 WASHER.. Special 3/4 - Hardened
-8 8060089 2 NUT.. Hex lock 3/4-16
-9 271585 6 BOLT.. Hex head 5/8-18 x 1-3/4
-10 103325 6 WASHER.. Lock 5/8
-11 271588 6 BOLT.. Hex head 5/8-18 x 2-1/4 - Motor mounting
-12 8032721 6 NUT.. Hex lock 5/8-18
-13 8060976 2 NIPPLE.. Short 1-1/4 NPT
-14 137971 1 ELBOW.. 90 degrees 1-1/4 NPT
-15 8378350 1 TUBE ASSEMBLY.. Air -Includes fittings (not shown)
-16 8060967 1 NIPPLE.. Close 1/4 MPT (not shown)
-17 8060971 1 NIPPLE.. Short 1/4 MPT (not shown)
-18 118576 2 ELBOW.. 90 degrees 3/8 tube (not shown)
-19 8270383 1 PICKUP.. Magnetic (not shown) - See page 1-39
8391933E, 9509592

Air Start Piping Arrangement
D63 8-710
USE ES48405
Asm - Part
11-1 8400269 1 PIPE ASSEMBLY.. Air starter
-2 8427179 1 STRAINER ASSEMBLY.. Air - 1-1/2 FTP x 6 inches

-3 9090643 1 ELEMENT.. Strainer
-4 REF 1 PIPE.. 1-1/2 inch - Approx. 6-1/2 inches long (No longer sold by EMD)
-5 8409024 1 VALVE.. Ball cock - 1-1/2 FPT
-6 8149552 1 NIPPLE.. Pipe - 1-1/2 PT x 5-1/2
-7 8393335 1 VALVE ASSEMBLY.. Air start - Two way - 1-1/2 FPT - See page 1-35
-8 40034371 1 LUBRICATOR ASSEMBLY.. Oil fog
-9 8149549 1 NIPPLE.. 1-1/2 PT -3
-10 8051364 1 ELBOW.. 1-1/2 - 1PT
-11 103878 1 PLUG.. Pipe - 1/4 PT
-12 8152176 1 OUTLET.. Pipe - 3/8PT
-13 40039850 1 PIPE.. 1-1/2NPT x 3-1/2
-14 8406747 1 KIT.. Repair -For 8409024 ball valve (not shown)
-15 9561810 1 KIT.. Repair -For 839335 air start valve (not shown)
-16 40037659 1 KIT.. Repair -For 40034371 lubricator (not shown)
40009732, M4220

0
Air Start Valve
D41 ES35470
Asm - Part
11-1 8393335 1 VALVE ASSEMBLY.. Air start - Two way - 1-1/2 FPT
-2 8420277 1 STEM AND CAP ASSEMBLY.. Air start valve (not shown)
-3 8420862 1 CAP.. Spring
-4 8420861 1 SPRING.. Secondary
-5 8420863 1 SPRING.. Main
-6 8420853 1 STEM ASSEMBLY.. Air start valve (not shown)
-7 8420855 1 NUT.. Valve seat
-8 8420856 1 FOLLOWER.. Secondary seat
-9 8420857 1 RETAINER.. Secondary seat
-10 8420858 1 SEAT.. Secondary - Plunger spring - Viton (not shown)
-11 8420859 1 FOLLOWER.. Main seat
-12 8420860 1 RETAINER.. Main seat
-13 8401571 1 SEAT.. Main - Viton
-14 8420854 1 STEM.. Valve
-15 8156983 1 RING.. Gasket - Stem - Rubber
-16 8242194 1 SEAL.. Stem - Secondary retainer
-17 8401563 1 BODY.. Valve

-18 8401574 1 SEAL.. Actuating cap - Outer
-19 8401587 1 SEAL.. Actuating cap - Inner
-20 8401567 1 CAP.. Actuating
-21 8401566 1 HEAD.. Piston
-22 431922 4 SCREW.. 5/16 -18 - Includes lockwasher
-23 8401573 1 SEAL.. Actuating piston head
-24 112578 1 PLUG.. Pipe - 1/4 MPT (not shown)
-25 9561810 1 KIT.. Repair - Air start valve - (not shown) - Includes the following seats and seals
(Ref. Nos. 10, 13, 15, 16, 18, 19, and 23)

Air Start Motor Assembly
D40 ES35545

0
Asm - Part
11-1 40047506 1 MOTOR ASSEMBLY.. Air start - Left hand rotation - Utex. No. 40068521
-2 8391362 1 DRIVE ASSEMBLY.. Starter - Bendix - Serviced as complete unit

-3 9337288 1 HOUSING.. Air motor
-4 8489614 1 ROTOR.. Air motor
-5 8466053 1 SPACER.. Rotor pinion
-6 8456631 1 RETAINER.. Rotor pinion
-7 8466060 1 GEAR.. Pinion
-8 8466054 1 BEARING.. Rear - Rotor
-9 8466055 1 BEARING.. Starter - Radial
-10 8456632 1 RETAINER.. Snap ring - Bearing
-11 8491326 1 PLATE.. End rear - Cylinder
-12 8489615 1 PLATE.. End front - Cylinder
-13 8483276 1 CYLINDER.. Air motor
-14 8495995 1 DOWEL.. Cylinder
-15 9530063 1 KIT.. Vane - Contains (5) vanes

-16 9337289 1 COVER ASSEMBLY.. Motor housing
-17 9092184 3 PLUG.. Oil chamber and end cover
-18 8353706 1 PLUG.. Oil filler
-19 9507319 2 SCREW.. Adjusting - Oiler (not shown)
-20 9504915 2 FELT.. Oiler (not shown)
-21 9507321 4 SCREW.. Cover cap - Housing
-22 40055904 4 WASHER.. Lock - Cover cap screw
-23 8383208 1 GASKET.. Cover housing - Cork
-24 8466061 1 GEAR CASE
-25 40041875 1 GASKET.. Gear case
-26 8466056 3 GEAR ASSEMBLY.. Planet
-27 9081281 3 BEARING.. Planet gear
-28 40055905 1 FRAME.. Gear - Planet
-29 8466057 3 SHAFT.. Gear - Planet
-30 8495996 1 RING.. Thrust - Planet gear frame
-31 8466058 1 BEARING.. Planet gear frame
-32 274693 1 RING.. Retaining - Planet gear frame
-33 8466063 1 COVER ASSEMBLY.. Gear case
-34 8383205 1 SEAL.. Cover
-35 8383204 1 SEAL.. Piston
-36 40055906 1 PISTON ASSEMBLY.. Air motor
-37 8466066 1 RING.. Piston
-38 8466067 1 RING.. Drive - Consists of two halfs
-39 9413285 1 RETAINER.. Drive ring
-40 8466059 1 SPACER.. Drive ring
-41 8458923 1 SPRING.. Piston return
-42 8466064 1 SEAT.. Spring - Return
-43 40055907 1 HOUSING ASSEMBLY.. Bendix drive
-44 9552942 1 BEARING.. Roller (not shown)
-45 9417957 12 BOLT.. Cap - 1/4-20 x 1-1/4 - Drive housing
-46 103319 12 WASHER.. Lock 1/4 - Drive housing
-47 9326707 3 BUSHING.. Mounting bolt - 3/8
-48 3 WASHER.. Lock - 3/8
-49 9582350 1 KIT.. Tune up - Starter motor (not shown)

Air Start Magnet Valve
D31 USE ES35469
Asm - Part
11-1 9097490 1 VALVE ASSEMBLY.. Magnet - Air start - Normally closed - 24/48 VDC
-2 8401614 1 BRACKET.. Valve mounting
-3 8252302 1 GASKET.. Magnet valve to bracket
-4 1 VALVE.. Less mounting bracket
-5 8288488 1 SPRING.. Plunger
-6 1 PLATE.. Cover
-7 10532215 2 SCREW.. Cover plate
-8 8293030 1 GASKET.. Cover plate
-9 8251649 1 GROMMET.. Rubber
-10 8390672 1 CASE.. Coil
-11 8362482 1 NUT ASSEMBLY.. Hex 3/8-18 - Exhaust - Includes seal
-12 8350383 1 POLE.. Coil
-13 1 COIL.. Magnet valve
-14 8250983 1 PLUNGER ASSEMBLY.. Valve (not shown)
-15 8251091 1 SEAT.. Plunger
-16 8293034 1 SPACER.. Plunger (not shown)
-17 8293029 1 BODY.. Plunger
-18 8293036 1 CAP.. Plunger
-19 8350917 1 PLUNGER.. Override
-20 10532211 1 PIN.. Roll
-21 8294630 1 SEAL.. O-ring - .114 inch I.D.
-22 102635 2 NUT.. Hex 3/8-16
-23 8447977 1 KIT ASSEMBLY.. Repair - For 9097490 valve - Includes Ref. Nos. 15 and 16 (not
shown)

0
Magnetic Pick-Up Application
D49 EN32132
Asm - Part
11-1 8270383 1 PICKUP.. Magnetic
-2 9509589 1 BRACKET.. Pickup
-3 179818 2 BOLT.. Hex head 5/16 -18 x 1
-4 103320 2 WASHER.. Lock 5/16
The following items are ship loose and are not illustrated
-5 8175600 1 CLAMP.. Cable
-6 8270133 1 PLUG.. 2 pole - Magnetic pickup
-7 40098553 1 PLUG.. 4 contact
-8 40098551 1 PLUG.. 48 contact
9509592, M4252

Assembly 12: CAMSHAFT DRIVE GEAR TRAIN

Crankshaft Gear Application
8-710
USE EN31665
Asm - Part
12-1 8069014 1 GEAR.. Crankshaft - 79 teeth
-2 8031949 1 SLINGER.. Oil - Deflector
-3 8035526 AR SHIM.. Oil slinger - 0.010 thick (Optional)
-4 8028288 8 BOLT.. Drilled hex head 5/16-24 x 3/4 - Oil slinger to gear
-5 8116738 AR WIRE.. Lock - 3/4 diameter x 500 feet (not shown)
-6 REF AR COUPLING DISC TO CRANKSHAFT HARDWARE.. - See page 1-30

0

Camshaft Drive Gear Train And Housing Application
D26 EN34591

0
Asm - Part
12-1 40004780 1 CLUTCH ASSEMBLY.. Turbocharger drive - Left hand rotation - See page 1-44
-2 40001038 1 GEAR ASSEMBLY.. Upper idler
Replacement bearings must be precision bored after assembly.
-3 8407341 2 BEARING.. Idler gear - Hub
-4 8261101 1 BEARING.. Idler gear
-5 40002986 1 GEAR.. Turbocharger drive
-6 9584413 8 BOLT.. Drilled hex head 5/8-18 x 1-1/2
-7 9414864 1 RING.. Snap
-9 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet long (not shown)
-10 8069019 2 GEAR.. Camshaft drive
-11 8266455 2 PLATE.. Retainer - Dowel

-12 8266426 8 BOLT.. Hex head 1/2-20 x 2-1/4
-13 8116738 AR WIRE.. Lock - 3/64 diameter x 500 feet
-14 9543203 1 GEAR.. Lower idler

-15 9544010 1 PLATE.. Thrust
-16 40033601 2 BOLT.. Drilled hex head 7/8-14 x 7
-17 9334204 2 WASHER.. Special - 15/16 I.D. x 2-1/8 O.D. x 1/4 inch thick
-18 8175731 1 RETAINER.. Oil - Gear train

-19 9570645 1 GASKET.. Gear train oil retainer
-20 181370 24 BOLT.. Hex head 3/8-24 x 1-1/4
-21 6101225 24 WASHER.. Flat 3/8
-22 9543887 1 STUBSHAFT ASSEMBLY.. Idler gear

-23 8261195 1 SLEEVE.. Bearing - Upper stubshaft
-24 8418334 1 BEARING.. Bushing
Replacement bearings must be applied with a heat shrink press fit.
-25 8294874 1 SEAL.. Idler gear stubshaft

-26 8028302 18 BOLT.. Drilled hex head 1/2-20 x 1-1/2 - Stubshaft mounting (not shown)
-27 8260114 18 WASHER.. Special 1/2 (not shown)
-28 9544069 1 HOUSING ASSEMBLY.. Camshaft drive

-29 40040014 1 GASKET.. Camshaft drive housing
-30 181433 11 BOLT.. Hex head 1/2-20 x 1-3/4
-31 181429 24 BOLT.. Hex head 1/2-20 x 1-1/4 (not shown)
-32 8028329 4 BOLT.. Drilled hex head 1/2-20 x 1-1/4 - Housing mounting (not shown)
-33 8407428 7 BOLT.. Drilled hex head 1/2-20 x 1 (not shown)
-34 8028369 2 PIN.. Dowel 1/2 x 1-1/8 (not shown)

Turbocharger Clutch Drive Gear Assembly
D26 EN31667
Asm - Part
12-1 40004780 1 CLUTCH ASSEMBLY.. Turbocharger drive
-2 40001038 1 GEAR ASSEMBLY.. Upper idler
-3 8407341 2 BEARING.. Hub
-4 8261101 1 BEARING.. Gear
-5 40002986 1 GEAR.. Turbocharger drive
-6 40001039 1 SUPPORT.. Clutch drive
-7 40001043 1 DOWELING ASSEMBLY.. Clutch
-8 9534826 2 BEARING.. Clutch
-9 9534825 8 BOLT.. 12 point 3/8-24 x 2-1/4
-10 8329276 1 DOWEL.. Pin - 0.3127 dia. x 5/8 inch long (not shown)
8375066.. 0.005 O.S. - 8375067.. 0.010 O.S. 8375068.. 0.015 O.S.
-11 9534857 1 PLATE.. Cam
-12 40001555 8 PIN.. Dowel 0.4377 dia. x 2-1/2 inches long - 40001556.. 0.002 O.S. - 40001557..
0.004 O.S. 40001558.. 0.006 O.S. - 40001559.. 0.008 O.S. 40001560.. 0.010 O.S.
-13 8477363 16 ROLLER.. Clutch
-14 9535617 16 SPRING.. Coil
-15 9536638 16 CUP.. Spring
-16 9534855 2 RING.. Retaining
-17 9414864 1 RING.. Snap
-18 9584413 16 BOLT.. Hex head 5/8-18 x 1-1/2

0
Assembly 13: CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS
Camshaft Assembly
8-710
USE EN38257
Asm - Part
13-1 40039641 1 CAMSHAFT ASSEMBLY.. Engine - Left bank
-2 40039643 1 SEGMENT.. Camshaft
-3 8028361 1 STUBSHAFT.. Camshaft
-5 8034673 6 STUD.. Segment 3/8-24 x 2-3/8 - 0.5000 shoulder
-6 8034672 2 STUD.. Locating 3/8-24 x 2-3/8 - 0.4370 shoulder
-7 8032717 16 NUT.. Hex lock 3/8-24
-9 40039642 1 CAMSHAFT ASSEMBLY.. Engine - Right bank

-10 40039643 1 SEGMENT.. Camshaft
-13 8034673 6 STUD.. Segment 3/8-24 x 2-3/8 - 0.5000 shoulder
-14 8034672 2 STUD.. Locating 3/8-24 x 2-3/8 - 0.4370 shoulder
-15 8032717 16 NUT.. Hex lock 3/8-24
40098857

Camshaft Counterweight Application
Accessory Drive End
D63 USE EN47622
Asm - Part
13-1 9557768 1 COUNTERWEIGHT.. Camshaft - Left bank
-2 40098863 1 COUNTERWEIGHT.. Camshaft - Right bank
-3 8499216 4 BOLT.. Hex head 5/8-18 x 3

-4 8497575 8 WASHER.. Special - 5/8
-5 223737 8 BOLT.. Hex head shoulder 5/8-18 x 1-3/4

-6 9558890 1 BRACKET ASSEMBLY.. Bearing - Right bank
-7 8266455 2 PLATE.. Retainer
-9 9558887 1 BRACKET ASSEMBLY.. Bearing - Left bank
-10 9095913 4 DOWEL.. Threaded - .875 diameter x 2-1/2 long
-12 8236004 4 DOWEL.. Threaded - .500 diameter x 1-9/16 long

8236005.. 0.505 O.S. - 8236006.. 0.510 O.S.
8236007.. 0.515 O.S.
-13 181333 4 BOLT.. Drilled hex head 5/16-24 x 5/8
40098857

0
Camshaft Counterweight Application
Camshaft Drive End
ES48400
Asm - Part
13-1 40003665 1 COUNTERWEIGHT.. Camshaft - Left bank rear
-2 40003666 COUNTERWEIGHT.. Camshaft - Right bank rear
-3 8266455 2 PLATE.. Retainer
-4 8028738 4 DOWEL.. Threaded - .500 x 2-1/16 inches long

8082379.. 0.505 O.S. - 8082380.. 0.510 O.S
8045884.. 0.515 O.S.
-8 8069019 2 GEAR.. Camshaft drive - See page 1-43

Assembly 14: CAMSHAFT BEARlNG BRACKETS
8-710
USE EN46308
Asm - Part
14-1 9542904 8 BLOCK ASSEMBLY.. Camshaft bearing - Drilled cap (not shown)
-2 9542905 8 BLOCK ASSEMBLY.. Bearing - Plain cap
-3 8071176 16 BEARING.. Shell - Upper
-4 8071176 16 BEARING.. Shell - Lower
-5 8045976 16 KEY.. Block to crankcase
-6 110534 16 SCREW.. Slotted flat head 10-24 x 7/8
-7 188146 32 BOLT.. Hex head 3/8-24 x 4-5/8
-8 8373316 32 WASHER.. Special 3/8
-9 9558888 1 BRACKET ASSEMBLY.. Bearing - Left bank - Accessory drive end (not shown)
-10 9558891 1 BRACKET ASSEMBLY.. Bearing - Right bank - Accessory drive end
-11 9558886 1 BRACKET ASSEMBLY.. Bearing - Left bank - Camshaft drive end (not shown)
-12 9558884 1 BRACKET ASSEMBLY.. Bearing - Right bank - Camshaft drive end
Ref. Nos. 13 thru 21 are components in all Bearing Bracket Assemblies, Ref.
Nos. 9 thru 12, except as noted.
-13 8029147 2 DOWEL.. Locating 0.3125 x 9/16
-14 8266361 4 BOLT.. Hex head 5/8-18 x 3
-16 8044728 4 KEY.. Bracket to crankcase
-17 110534 4 SCREW.. Slotted flat head 10-24 x 7/8
-18 8237900 2 BEARING.. Shell - Upper - Accessory drive end - Applied to Ref. Nos. 9 and 10
-19 8237900 2 BEARING.. Shell - Lower - Half cam - Accessory drive end - Applied to Ref.
Nos. 9 and 10
-20 8253825 2 BEARlNG.. hell - Upper - Half cam - Camshaft drive end - Applied to Ref. Nos.
11 and 12
-21 8253825 2 BEARING.. Shell - Lower - Half cam - Camshaft drive end - Applied to Ref. Nos.
11 and 12
-22 181364 2 BOLT.. Hex head 3/8-24 x 1 - Bracket to crankcase
-23 8499156 10 BOLT.. Drilled hex head 5/8-18 x 1-3/4 (not shown)
-24 8499216 2 BOLT.. Drilled hex head 5/8-18 x 3 (not shown)
-25 223737 6 BOLT.. Hex head 5/8-18 x 1-3/4 (not shown)
-27 8028312 2 BOLT.. Drilled head 3/8-24 x 1 (not shown)
-28 9095913 4 DOWEL.. Threaded - .8750 dia. x 2-1/2 in. long (not shown)

0
Assembly 15: LUBE OIL SYSTEM
Lube Oil Manifold Assembly
D44 USE EN42862
Asm - Part
15-1 40072091 1 MANIFOLD ASSEMBLY.. Lube oil
-2 40069722 4 STUD.. Relief valve - 1/2-13 x 1/2-20 x 4 inches long
-3 8029137 2 STUD.. Oil line - 3/8-16 x 3/8-24 x 1-3/4 inches long
8115306.. 0.002 O.S. - 8115307.. 0.004 O.S. - 8115308.. 0.015 O.S. - 8115309..
0.017 O.S. - 8115310.. 0.019 O.S.
-4 8082557 1 TUBE.. Piston cooling oil - 1.740 O.D x 6-3/4 inches long
-5 8082558 1 TUBE.. Main bearing oil - 2.865 O.D. x 3-1/2 inches long
-6 8085062 2 DOWEL.. Special - Manifold locating

-7 8085063 2 RING.. Snap - Dowel
-8 8167060 1 GASKET.. Manifold to crankcase
-11 8028329 3 BOLT.. Drilled hex head 1/2-20 x 1-1/4 (not shown)
-12 6101229 29 WASHER.. Flat 1/2
-14 8166331 1 LINE.. Oil - Manifold to governor drive gear stubshaft
-15 8029165 2 GASKET.. Oil line
-16 8032717 4 NUT.. Hex lock 3/8-24
-17 8028312 2 BOLT.. Drilled hex head 3/8-24 x 1 - Oil line to stubshaft
-18 8082586 1 SEAL.. O-ring - Main bearing oil tube
-19 8082587 1 SEAL.. O-ring - Piston cooling oil
-20 40085273 1 PLATE.. Relief valve mounting
-21 40069721 1 VALVE ASSEMBLY.. Relief - Manifold - See page 1-57

Lube Oil Strainer, Pressure Pump and Scavenging Pump Application
D63 EN47961

0
Asm - Part
15-1 181433 7 BOLT.. Hex head 1/2-20 x 1-3/4
-2 6101229 96 WASHER.. Flat 1/2
-3 8246704 1 ELBOW.. Lube oil supply
-4 40039268 1 GASKET.. Lube oil supply elbow to drive hsg.
-5 113177 1 PLUG.. Pipe - 3/4 MPT
-6 8246702 1 ELBOW.. Piston cooling
-7 40039267 1 GASKET.. Piston cooling elbow to drive hsg.
-8 40098916 1 PUMP ASSEMBLY.. Lube oil scavenging - Utex No. 9503708 - See page 1-65
-9 40040023 2 GASKET.. Piston cooling and scavenging pump mounting
-10 118748 1 CONNECTOR.. 1/4T x 1/8PT - Oil line to elbow
-11 103880 2 PLUG.. Pipe - 1/2PT
-12 181432 20 BOLT.. Hex head 1/2-20 x 1-5/8
-13 181435 22 BOLT.. Hex head 1/2-20 x 2
-14 8420216 1 FLANGE.. Blind
-15 3323820 1 GASKET.. Blind flange
-16 181436 6 BOLT.. Hex head 1/2-20 x 2-1/4
-17 8032719 26 NUT.. Hex lock 1/2-20
-18 8413278 1 PIPE.. Flanged - Strainer to scavenging pump elbow
-19 40039265 2 GASKET.. Strainer to connecting pipe and elbow
-20 8409542 1 FLANGE.. Pipe
-21 8409541 1 GASKET.. Pipe flange
-22 106643 1 PLUG.. Pipe - 1-1/2 MPT
-23 8242869 1 GASKET.. Pipe to scavenging pump elbow
-24 8242145 1 ELBOW.. Scavenging pump
-25 8269263 1 STRAINER ASSEMBLY.. Lube oil - See page 1-59
-26 40039273 1 GASKET.. Strainer mounting
-27 8423492 1 TUBE.. Oil line - Lube oil supply to strainer
-28 118753 1 ELBOW.. l/4 tube x 1/8 PT - Oil line to strainer
-29 8080166 1 ELBOW.. Strainer to pump - L12-F7B
-30 179885 24 BOLT.. Hex head 1/2-13 x 1-1/2 - Elbow mounting
-31 40039271 6 GASKET.. Elbows to pump - Rear ports
-32 40039274 2 GASKET.. Elbows to pump - Front ports
-33 8084556 1 PUMP ASSEMBLY.. Piston cooling and pressure - Utex No. 8122949 - See page
1-63
(Continued)

Lube Oil Strainer, Pressure Pump and Scavenging Pump Application
D63 EN47962

0
Asm - Part
15-34 40048663 1 COVER.. Oil line
-35 9570732 1 GASKET.. Oil line mounting
-36 8032717 2 NUT.. Hex lock 3/8-24
-37 8082587 1 SEAL.. O-ring - Piston cooling elbow
-38 8082586 1 SEAL.. O-ring - Lube oil pressure elbow
-39 8414489 1 ELBOW.. Scavenging pump outlet
-40 189787 6 BOLT.. Hex head 1/2-13 x 5-1/4
-41 8420530 1 FLANGE.. Blind - 3 IPS
-43 271591 4 BOLT.. Hex head 5/8-18 x 3
-44 9570679 1 GASKET.. Elbow to elbow
-45 8413280 1 ELBOW.. Lube oil outlet
-46 186339 2 BOLT.. Hex head 1/2-20 x 5-1/4
-47 8409156 1 FLANGE.. Blind - 1-1/4 IPS
-49 8422067 1 FLANGE.. Blind - 2 IPS
-51 8085799 2 CLAMP.. Tube - Clip
-52 103878 2 PLUG.. Pipe 1/4
-53 6101233 8 WASHER.. Flat 5/8
-54 8032721 8 NUT.. Hex lock 5/8-18
40098846

Camshaft Drive End Lube Oil Lines and Piston Cooling Tubes
8-710
USE EN41933

0
Asm - Part
15-1 8117605 1 LINE.. Oil - Left bank
-4 103878 1 PLUG.. Pipe 1/4
-5 8288093 1 MANIFOLD.. Lube oil - End

-6 40048964 1 GASKET.. Manifold mounting
-9 181376 4 BOLT.. Hex head 3/8-24 x 1-5/8
-10 8032717 4 NUT.. Hex lock 3/8-24
-11 40048965 1 GASKET.. Manifold to manifold
-12 8288094 1 MANIFOLD.. Lube oil - Center

-14 40048965 2 GASKET.. Manifold to spacer
-15 181380 3 BOLT.. Hex head 3/8-24 x 2-1/4
-16 186310 1 BOLT.. Hex head 3/8-24 x 3-1/2
-17 8032717 4 NUT.. Hex lock 3/8-24
-18 9546703 1 SPACER.. Manifold
-19 8366329 1 MANIFOLD ASSEMBLY.. Adapter - Turbo filter

-20 8310841 2 STUD.. 3/8-16 x 3/8-24 x 2-3/8 (not shown)
-21 8366379 2 STUD.. 3/8-16 x 3/8-24 x 2-7/8 (not shown)
-22 103878 1 PLUG.. Pipe - 1/4 (not shown)
-23 116453 1 ELBOW.. 90° - 1/4 tube x 1/4 MPT (not shown)
-24 40048966 1 GASKET.. Manifold mounting
-25 40053397 1 FILTER ASSEMBLY.. Turbocharger lube oil - See page 1-56
-26 40046561 8 TUBE ASSEMBLY.. Piston cooling

-27 40048968 8 GASKET.. Tube to manifold
-28 181339 16 BOLT.. Hex head 5/16-24 x 1
-29 8348718 16 BOLT.. Spline head 12 point 5/16-18 x 1
-30 103320 32 WASHER.. Lock 5/16
-31 8159199 2 FLANGE.. Manifold

-32 40048969 2 GASKET.. Manifold flange - Joiner

Turbocharger Lube Oil Filter
8-710
USE ES36103
Asm - Part
15-1 40053397 1 FILTER ASSEMBLY.. Turbocharger lube oil
-2 40035125 1 ADAPTER ASSEMBLY.. Filter
-3 8348617 1 PLUG.. Pipe - 1/8 MPT
-4 8366231 1 COVER.. Filter
-5 8288955 1 SEAL.. O-ring - Turbocharger filter cover
-6 40035127 1 SEAL.. O-ring
-7 8348618 1 PLUG.. Pipe - 1/4 MPT
-8 179866 2 BOLT.. Hex head 7/16-14 x 2
-9 103342 2 WASHER.. Flat 7/16
-10 40035123 1 ELEMENT.. Turbocharger filter

0
Manifold Relief Valve
D44 USE EN41897
Asm - Part
15-1 40069721 1 VALVE ASSEMBLY.. Relief -Manifold
-2 8291928 1 SPRING.. Valve - 6-15/32 inch free length
-3 40070424 1 VALVE.. Relief - 7-3/8 inch length
-4 40069719 1 SCREW.. Hex head 5/16-18 x 5/8 - Includes washer - Torque to 15 ft./lbs.
-5 40085273 1 PLATE.. Manifold relief valve mounting (not shown)

Assembly 16: LUBE OIL STRAINER

Lube Oil Strainer Assembly
D47
USE LU32013

0
Asm - Part
16-1 8269263 1 STRAINER ASSEMBLY.. Lube oil
-2 8435776 1 HOUSING ASSEMBLY.. Strainer

-3 8080447 1 STUD.. Handwheel 1-8 x 3/4-10 x 6-1/32 inches long
-4 8084871 15 STUD.. 1/2-13 x 1/2-20 x 2-7/l6 inches long
8123046.. 0.002 O.S. - 8123047.. 0.004 O.S
-5 8084560 4 INSERT.. Threaded
-6 141067 4 PIN.. Dowel 13/32 x 1/2
-7 9314919 1 SEAT.. Strainer valve

-8 9314918 1 GASKET.. Valve seat to bottom of strainer
-9 179845 4 BOLT.. Hex head 3/8-16 x 1-3/4
-10 6101225 8 WASHER.. Flat 3/8
-11 9314922 1 VALVE ASSEMBLY.. Strainer drain

-12 453669 1 PIN.. Spring 1/4 x 3
-13 454565 1 PIN.. Spring 1/4 x 1-1/4
-14 8175063 1 SPRING.. Valve rod
-15 8174209 2 RETAINER.. Spring
-16 103758 1 PIN.. Retainer 5/16 x 1-1/2
-17 9315446 1 SEAL.. O-ring - Strainer
-18 8085246 1 HANDWHEEL.. Lube oil strainer crab
-19 8080445 1 CRAB.. Strainer
-20 8320144 2 STRAINER ASSEMBLY.. Piston cooling and main bearing lube oil
-21 8327306 2 COVER ASSEMBLY.. Strainer
-22 8317393 2 CYLINDER.. Strainer cover
-23 8317395 2 STUD.. 3/8-16 x 3/8-24 x 18-3/l6 inches long (no longer sold by EMD)
-24 114494 2 NUT.. Lock 3/8-16
-25 8320143 2 SCREEN ASSEMBLY.. Strainer
-26 8317396 2 SCREEN.. Strainer - Pleated mesh
-27 8317397 2 RING.. Top (not shown)
-28 8317400 2 BASE.. Screen (not shown)
-29 8085182 2 SEAL.. O-ring - Strainer
(Continued)

Lube Oil Strainer Assembly
D46
USE EN34107

0
Asm - Part
16-1 8269263 1 STRAINER ASSEMBLY.. Lube oil (Continued)
-30 8308586 1 STRAINER ASSEMBLY.. Scavenging lube oil

-31 8080372 1 COVER.. Strainer
-32 8308587 1 SCREEN.. Strainer - Perforated metal
-33 8339583 1 DISC.. Bottom (not shown)
-34 8310841 1 STUD.. 3/8-16 x 3/8-24 x 2-3/8 inches long (not shown)
-35 9550329 1 SPACER.. Applied between strainer Ref. No. 30 and plate Ref. No. 36 (not
shown)
-36 8478924 1 SEAL.. O-ring - Strainer to housing
-37 8481653 1 PLATE.. Strainer
-38 8032719 3 NUT.. Lock 1/2-20
-39 40024940 1 GASKET.. Strainer
-40 8032717 1 NUT.. Lock 3/8-24 - Strainer to spacer and plate (not shown)
-41 8434634 1 COVER ASSEMBLY.. Strainer

-42 40039282 1 GASKET.. Strainer cover
-43 8085227 1 GUIDE.. Cover - Short
-44 8085226 1 GUIDE.. Cover - Long
-45 179816 8 BOLT.. Hex head 5/16-18 x 3/4
-46 6101223 8 WASHER.. Flat 5/16
-47 8020893 2 HANDWHEEL.. Strainer cover clamping

-48 8085507 2 BOLT ASSEMBLY.. Swivel
-49 8020891 2 BOLT.. Swivel (not shown)
-50 8085149 2 CLEVIS.. Flanged (not shown)
-51 142520 2 PIN.. Taper (not shown)
-52 179818 4 BOLT.. Hex head 5/16-18 x 1
-53 6101223 4 WASHER.. Flat 5/16
-54 8269308 1 GATE ASSEMBLY.. Includes stop
-55 8269418 1 PIPE ASSEMBLY.. Filter drain
-56 8269288 1 CLAMP.. Pipe
-57 9314757 1 SPRING.. Coil
-59 9321252 1 BODY.. Valve
-60 40050384 1 GASKET.. Valve body
-61 179839 2 BOLT.. Hex head 3/8-16 x 1
-62 179851 2 BOLT.. Hex head 3/8-16 x 3
-63 179840 1 BOLT.. Hex head 3/8-16 x 1-1/8 - Clamp mounting (not shown)
-64 8032743 1 NUT.. Lock 3/8-16 (not shown)
-65 9580741 1 KIT.. Gasket - Strainer element (not shown) - See page 1-96

Assembly 17: PISTON COOLING AND PRESSURE PUMP
D46 EN36245

0
Asm - Part
17-1 8084556 1 PUMP ASSEMBLY.. Piston cooling and pressure - Utex No. 8122949
-2 8084561 1 BODY ASSEMBLY.. Pump - Rear

-3 8039667 1 BUSHING.. Body
-4 8029514 1 BODY ASSEMBLY.. Pump - Front
-6 8029144 2 PIN.. Dowel 3/8 x 1-1/4
-7 8029562 1 COVER.. Pump

-8 8029498 1 GASKET.. Pump cover
-9 8029521 1 SPACER.. Pump body
-10 8028884 1 COLLAR.. Gear spacing - 2-1/2 inch O.D.
-11 8029034 2 GASKET.. Pump spacer to body
-12 8084517 1 SHAFT.. Pump drive

-13 8084500 1 SHAFT.. Pump idler
-14 8084508 1 GEAR ASSEMBLY.. Pump driven - Rear

-15 8084503 1 BUSHING.. Gear
-16 8029492 1 GEAR ASSEMBLY.. Pump driven - Front
-17 40076284 1 BUSHING.. Gear
-18 8084510 1 GEAR.. Pump drive - Rear
-19 8029533 1 GEAR.. Pump drive - Front
-20 117982 2 KEY.. Woodruff - Front and rear drive gears
-21 8035625 1 GEAR.. Spur - Pump drive - 80 teeth

-24 8028880 1 SLEEVE.. Drive shaft
-25 8384839 1 WASHER.. Special - 1-1/32 I.D. x 3/8

-26 8134735 1 NUT.. Lock 1-14
-27 8029495 1 BOLT.. Special hex head 1/2-13 x 1-1/8
-28 8029494 1 WASHER.. Copper 1/2
-29 8028313 1 BOLT.. Drilled hex head 3/8-16 x 1

-30 179839 4 BOLT.. Hex head 3/8-16 x 1
-31 179847 3 BOLT.. Hex head 3/8-16 x 2
-32 179896 4 BOLT.. Hex head 1/2-13 x 3-3/4 - Pump body to cover - Upper
-32A 179897 4 BOLT.. Hex head 1/2-13 x 4 - Pump body to cover - Lower (not shown)
-33 8029142 1 WASHER.. Copper 3/8

-34 103321 7 WASHER.. Lock 3/8
-35 6101229 8 WASHER.. Flat 1/2
-36 9580728 1 KIT.. Gasket - Piston cooling pump (not shown) - See page 1-96

Assembly 18: LUBE OIL SCAVENGING AND FUEL OIL PUMP
D63 EN48393

0
Asm - Part
18-1 40098916 1 PUMP ASSEMBLY.. Lube oil scavenging
-2 8029460 1 BODY ASSEMBLY.. Pump - Rear

-4 9533173 1 BODY ASSEMBLY.. Pump - Front
-6 8028366 2 DOWEL.. Pin - 3/8 x 7/8
-7 40098918 1 BRACKET ASSEMBLY.. Fuel pump

-8 8212767 1 SEAL.. Fuel pump bracket
-9 8028366 2 DOWEL.. Bracket locating (not shown)
-10 8029498 1 GASKET.. Pump bracket to front body
-11 8029034 1 GASKET.. Front to rear body assembly mounting
-12 8212778 1 SHAFT.. Pump drive

-13 8029511 1 SHAFT.. Pump idler
-14 8341918 1 GEAR ASSEMBLY.. Pump driven - Rear

-15 40076285 1 BUSHING.. Gear
-16 8341916 1 GEAR ASSEMBLY.. Pump driven - Front
-17 40076285 1 BUSHING.. Gear
-18 8029547 1 GEAR.. Pump drive - Front

-19 8029529 1 GEAR.. Pump drive - Rear
-20 117982 2 KEY.. Woodruff - Front and rear drive gears - 3/8 x 1-1/4
-21 8035625 1 GEAR.. Spur - Pump drive - 80 teeth
-24 8028880 1 SLEEVE.. Drive shaft
-25 8384839 1 WASHER.. Thrust - Special - 1-1/32 I.D. x x 2-3/8 O.D. x 3/8
-26 8134735 1 NUT.. Hex lock 1-14
-27 8029495 1 BOLT.. Special hex head 1/2-13 x 1-1/8 - Idler shaft locking
-28 8029494 1 WASHER.. Copper 1/2
-30 179843 4 BOLT.. Hex head 3/8-16 x 1-1/2
-31 179845 3 BOLT.. Hex head 3/8-16 x 1-3/4
-32 187152 8 BOLT.. Hex head special 1/2-13 x 5
-33 8029142 1 WASHER.. Copper 3/8
-34 6101225 7 WASHER.. Flat 3/8
-35 6101229 8 WASHER.. Flat 1/2
-36 8212753 1 BUSHING.. Fuel pump bracket
-37 40064901 1 HUB.. 5/8
-38 106751 1 KEY.. Woodruff - 3/16 x 3/4 - Coupling to shaft (not shown)
-39 40098917 1 PUMP ASSEMBLY.. Fuel oil - 3.8 GPM
-40 40064900 1 HUB.. 3/4
-41 40064902 1 SPIDER
-42 106751 1 KEY.. Woodruff - 3/16 x 3/4 - Applied to Ref. Nos. 36 and 37 (not shown)
-43 40059346 1 KIT.. Gasket - Lube oil scavenging and fuel oil pump (not shown) - See page 1-96

Assembly 19: SEPARATOR AND EJECTOR
8-710
USE EN48237

0
Asm - Part
19-1 8448163 1 SEPARATOR ASSEMBLY.. Lube oil - Eliminator
-2 40039279 1 GASKET.. Ejector to separator
-3 179843 12 BOLT.. Hex head 3/8-16 x 1-1/2

-4 6101225 12 WASHER.. Flat 3/8
-5 8341909 1 EJECTOR ASSEMBLY.. Lube oil crankcase

-6 40039277 3 GASKET.. Connection and eductor tube
-7 102635 8 NUT.. Hex 3/8-16

-8 9081771 1 ELBOW.. Flanged - 90°
-9 8341706 1 CONNECTION.. Flexible - 4.81 inch length
-10 189065 2 BUSHING.. Reducing - 1 MPT x 1/2 FPT
-11 109429 1 ELBOW.. 5/8T x 1/2PT

-12 8350137 1 CLIP.. Tube
-13 9561177 1 TUBE ASSEMBLY.. Air supply
-14 40040028 1 GASKET.. Separator mounting
-15 179885 6 BOLT.. Hex head 1/2-13 x 1-1/2 - Separator mounting

-16 6101229 6 WASHER.. Flat 1/2
-17 8088722 1 NIPPLE.. Pipe - 1/2 x 2
-18 144283 1 ELBOW.. 5/8T x 1/2 FPT - Brass plated
9561178

Assembly 20: COOLING SYSTEM

Water Pump and Piping Application
8-710 USE en38414
Asm - Part
20-1 40089541 1 PUMP ASSEMBLY.. Water - Right bank. - See page 1-71
-2 8028338 1 COVER.. Blind
-3 40040028 2 GASKET.. Water pump and blind cover mounting
-4 181432 6 BOLT.. Hex head 1/2-20 x 1-5/8 - Pump mounting (not shown)
-5 181433 6 BOLT.. Hex head 1/2-20 x 1-3/4
-6 6101229 32 WASHER.. Flat 1/2
-7 8453995 1 ELBOW.. Water inlet - Right bank
-8 8453936 1 ELBOW.. Water inlet - Left bank
-9 8454328 1 PIPE.. Connecting
-10 8454337 2 GASKET.. Elbows to connecting pipe
-11 40040018 1 GASKET.. Elbows to water pump
-12 181436 16 BOLT.. Hex head 1/2-20 x 2-1/4
-13 181440 2 BOLT.. Hex head 1/2-20 x 2-1/2
-14 179887 2 BOLT.. Hex head 1/2-13 x 1-3/4
-15 8032719 10 NUT.. Hex lock 1/2-20
-16 40040019 4 GASKET.. Elbow to water manifold
-17 9580740 1 KIT.. Gasket - Water pump (not shown) - See page 1-96
-18 40085325 1 ADAPTER.. Engine water outlet (not shown) - See page 1-5
-19 9570676 1 GASKET.. Engine water outlet adapter (not shown) - See page 1-5
40098864

0
Aftercooler Piping
8-710
USE EN32413
Asm - Part
20-1 8289021 1 FLANGE.. “Y” - Water discharge
-2 40034629 1 GASKET.. “Y” flange mounting - Edge molded
-3 9546040 1 PIPE ASSEMBLY.. Water discharge - Left bank
-4 8352553 1 PIPE ASSEMBLY.. Water inlet - Left bank
-5 40043687 1 PIPE ASSEMBLY.. Water discharge - Right bank
-6 40043688 1 PIPE ASSEMBLY.. Water inlet - Right bank
-7 40034630 6 GASKET.. Water pipe mounting - Edge molded
-8 40034634 2 GASKET.. Water pipe to manifold - Edge molded
-9 271749 4 BOLT.. Hex head 5/8-18 x 2-1/4

-10 6101233 4 WASHER.. Flat 5/8
-11 179843 24 BOLT.. Hex head 3/8-16 x 1-1/2
-12 181374 8 BOLT.. Hex head 3/8-24 x 1-1/2
-13 6101225 32 WASHER.. Flat 3/8
40098864

Assembly 21: WATER PUMP

Right Bank Water Pump Assembly
8-710
USE EN45594

0
Asm - Part
21-1 40089541 1 PUMP ASSEMBLY.. Water - Engine - Right bank
-2 40004233 1 HOUSING ASSEMBLY.. Water pump impeller
-3 8248248 1 IMPELLER.. Water pump
-4 8028724 1 NUT.. Hex lock 5/8-18

-5 8028730 1 WASHER.. Flat 5/8
-6 9529473 1 RETAINER.. Water pump seal - Brass

-7 9526863 1 SEAL.. Water pump - Outer - Viton
-8 9529199 1 SEAL.. Water pump - Inner
-9 8052224 1 BUSHING.. Water pump stationary
-10 8209776 1 GASKET.. Water pump housing to support - Rubber
-11 9570647 1 GASKET.. Water pump support to bushing - 5 inch O.D. x 3-5/8 I.D. x 1/32 inch
thick- Rubber
-12 9543448 6 BOLT.. Hex head 5/16-18 x 7/8 - Nylock
-13 8055346 1 SPRING.. Water pump seal retainer
-14 179884 8 BOLT.. Hex head 1/2-13 x 1-3/8
-15 103323 8 WASHER.. Lock 1/2
-16 40089902 1 SHAFT.. Water pump drive - Approx. 12-1/2 inch length
-17 103909 1 KEY.. Woodruff - Shaft to impeller
-18 108627 1 KEY.. Woodruff - Shaft to drive gear
-19 40089901 1 SEAL.. Water pump
-20 40089906 2 BEARING.. Water pump
-21 40089903 1 SPACER.. Bearing - Steel tubing
-22 8042976 1 GEAR.. Water pump drive
-24 8032724 1 NUT.. Hex lock 1-14
-25 40089904 1 SUPPORT.. Water pump housing

-26 8348618 2 PLUG.. Pipe - 1/4PT
-27 9543448 6 BOLT.. Hex head 5/16-18 x 7/8 - Nylock (not shown)
-28 145372 2 SCREW.. Drive - Nameplate mounting (not shown)

-29 REF 1 NAMEPLATE.. Water pump (not sold by EMD)
-30 40040028 1 GASKET.. Water pump mounting (not shown)
-31 8366747 AR COMPOUND.. Water pump sealing - 10.1 ounce tube

-32 9580758 1 KIT.. Water pump seal - Contains Ref. Nos. 6 thru 12 (not shown)

Assembly 22: FUEL OIL SYSTEM

Fuel Oil Piping
GOOD TO GO
D63 FU47632

0
Asm - Part
22-1 40087100 1 TUBE ASSEMBLY.. Fuel supply - 1 inch OD x approx. 5-3/4 feet
-2 6101229 3 WASHER.. Flat 1/2
-3 9434219 3 BOLT.. Hex head 1/2-20 x 1-1/4 - Nylock
-4 40086560 1 FILTER ASSEMBLY.. Fuel

-5 40052587 2 FILTER.. Fuel - Element
-6 6101225 30 WASHER.. Flat 3/8

-7 179849 4 BOLT.. Hex head 3/8-16 x 2-1/2
-8 40024937 7 GASKET.. Square - 2-1/2 x 2-1/2
-9 179839 4 BOLT.. Hex head 3/8-16 x 1
-10 40086495 1 MANIFOLD ASSEMBLY.. Fuel
-11 9410285 3 ELBOW.. Hex head 1/2-13 x 1-1/2
-12 40086511 1 TUBE ASSEMBLY.. Fuel supply - 1 inch OD x 2 feet

-13 40099670 1 TUBE ASSEMBLY.. Fuel return - Right bank - 1 inch OD x approx 3-1/2 feet
-14 40086576 1 TEE.. 1 HYD - Applied to items 12, 18, and 39 (not shown)
-15 40099672 1 TUBE ASSEMBLY.. Fuel return - 1 inch OD x 2 feet
-16 40058619 1 ELBOW.. 1T x 1-1/16S - Orifice
-17 40099703 1 ANGLE
-18 40099674 1 CLAMP ASSEMBLY
-19 8035145 1 NUT.. Lock 5/16-18
-20 8032717 2 NUT.. Hex lock 3/8-24
-21 180083 2 BOLT.. Hex head 5/16-18 x 1-1/2
-22 40099669 1 TUBE ASSEMBLY.. Fuel supply - 1 inch OD x approx 5-1/2 feet
-23 40099671 1 TUBE ASSEMBLY.. Fuel return - Left bank - 1 inch OD x approx 3-1/2 feet
-24 40099100 1 TUBE ASSEMBLY.. Supply - 1 inch OD x approx 1-1/2 feet
-25 40086700 1 CONNECTOR.. 1 HYD 1-1/16 S
(Continued)

Fuel Oil Piping (Continued)
D63 FU47633
Asm - Part
22-26 40086434 5 FLANGE.. 2-1/2 x 2-1/2
-27 9402791 1 UNION.. 1 HYD
-28 9403025 1 TEE.. 1HYD - 1PT
-29 9402869 2 ELBOW.. 1HYD - 1PT
-30 179841 20 BOLT.. Hex head 3/8-16 x 1-1/4
-31 9402713 2 CONNECTOR.. 1HYD
-32 8342993 1 CLAMP.. Tube
-33 181377 2 BOLT.. Hex head 3/8-24 x 1-3/4
40086073, 40098847

0
Fuel Filter Manifold
D49 EN43581
Asm - Part
22-1 40086495 1 MANIFOLD ASSEMBLY.. Fuel - Includes integral mounting bracket
-2 8417792 1 FLANGE.. Blind
-3 40024937 1 GASKET.. Fuel manifold flange
-4 8429687 2 VALVE.. Check - 10 P.S.I.
-5 40087095 1 VALVE.. Relief
-6 9413377 4 RETAINER.. Check valve
-7 40087096 1 VALVE.. Relief
-8 8388642 2 SEAL.. O-ring - Fuel manifold
-9 103878 1 PLUG.. Pipe 1/4 PT - Square socket (not shown)
-10 8348619 3 PLUG.. Pipe 3/8 PT - Square socket
-11 179841 4 BOLT.. Hex head 3/8-16 x 1-1/4
-12 6101225 4 WASHER.. Flat 3/8
-13 103880 1 PLUG.. Pipe - 1/2PT
-14 8458795 AR SEALANT.. Thread - 1 liter - Applied to male threads (not shown)

Fuel Oil Manifold Assembly
D63 USE FU47969
Asm - Part
22-1 40099101 1 MANIFOLD ASSEMBLY.. Fuel line - Right bank
-2 40099102 1 MANIFOLD ASSEMBLY.. Fuel line - Left bank (not shown)
-3 40061536 16 SEAL.. O ring
-4 40055059 16 CLAMP.. Tube
-5 40060010 4 UNION.. 1 ORFS - Bulkhead
-6 40056198 8 WASHER.. Flat 1-7/16
-7 179850 8 BOLT.. Hex head 3/8-16 x 2-3/4
-8 103341 8 WASHER.. Flat 3/8
-9 9416513 8 NUT.. Lock 3/8-16
40098862

0
Assembly 23: CYLINDER HEAD COVER AND SUPPORT FRAME
8-710EUI
USE EN48221
Asm - Part
23-1 40099026 1 FRAME ASSEMBLY.. Cover - Left bank - See page 1-81
-2 40099021 1 FRAME ASSEMBLY.. Cover - Right bank - See page 1-79
-3 9570606 2 GASKET.. Cylinder head cover frame - Outer
-4 9573214 2 GASKET.. Cylinder head cover frame - Inner
-5 181370 14 BOLT.. Hex head 3/8-24 x 1-1/4 - Frame to overspeed trip housing (not shown)
-6 181365 22 BOLT.. Hex head 3/8-24 x 1-1/8 - Frame to camshaft drive housing
-7 9509486 114 WASHER.. Hardened - Special 3/8
-8 9579498 2 COVER ASSEMBLY.. Cylinder head - Includes seal - See page 1-82
-9 454911 78 BOLT.. Hex head 3/8-24 x 3/4 - Frame to crankcase
-10 9575129 1 KIT.. Gasket - Cylinder head and support frame (not shown)
40098856

Frame And Latch Assembly - Right Bank
D63 USE EN48219

0
Asm - Part
23-1 40099021 1 FRAME AND LATCH ASSEMBLY.. Right bank
-2 40099020 1 FRAME ASSEMBLY.. Right bank
-3 40050462 1 SUPPORT ASSEMBLY
-4 8498896 5 LATCH ASSEMBLY
-5 446186 10 WASHER.. Flat - No. 10
-6 8032813 10 NUT.. Hex lock 10-32
-7 436591 10 SCREW.. Slotted pan head 10-32 x 7/8
-8 8032715 10 NUT.. Hex lock 1/4-28
-9 181313 10 BOLT.. Hex head 1/4-28 x 3/4
-10 181361 2 BOLT.. Hex head 3/8-24 x 7/8
-11 116103 2 WASHER.. Flat 3/8
-12 116102 10 WASHER.. Flat 1/4
40070678

Frame And Latch Assembly - Left Bank
D62 USE EN48220

0
Asm - Part
23-1 40099026 1 FRAME AND LATCH ASSEMBLY.. Left bank
-2 40099025 1 FRAME ASSEMBLY.. Left bank
-3 40050462 1 SUPPORT ASSEMBLY
-5 446186 10 WASHER.. Flat - No. 10
-6 8032813 1 NUT.. Hex lock 10-32
-7 436591 10 SCREW.. Slotted pan head 10-32 x 7/8
-8 8032715 14 NUT.. Hex lock 1/4-28
-9 181313 10 BOLT.. Hex head 1/4-28 x 3/4
-10 181361 2 BOLT.. Hex head 3/8-24 x 7/8
-11 116103 2 WASHER.. Flat 3/8
-12 116102 14 WASHER.. Flat 1/4

Cylinder Head Cover Assembly
D26 EN33642
Asm - Part
23-1 9579498 1 COVER ASSEMBLY.. Cylinder head - Includes seal
-2 9087073 1 KIT.. Seal - Cylinder head cover (not shown)
-3 9544762 5 HINGE.. Cover - Includes pin
-4 9579491 5 HOOK.. Clamp
-5 9544760 2 RETAINER.. Cover seal - Side
-6 9544761 2 RETAINER.. Cover seal - End
-7 9535491 4 RETAINER.. Cover seal - Corner
-8 9440189 26 RIVET.. Flat head 1/8 x 1/2
-9 9440188 20 RIVET.. Flat head 1/8 x 5/8
-10 101890 28 RIVET.. Round head 3/16 x 3/8
-11 8031902 2 HANDLE.. Cover

0
Assembly 24: ACCESSORY DRIVE HOUSING
EN33610
Asm - Part
24-1 9571257 1 COVER ASSEMBLY.. Accessory drive housing
-2 8081581 58 NUT.. Spline 1/2-20

-3 8084872 8 STUD.. 5/16-18 x 5/16-24 x 1-1/2 inches long
8123044.. 0.002 O.S. -8123045.. 0.004 O.S.
8123046.. 0.002 O.S. - 8126979.. 0.015 O.S.
8123047.. 0.004 O.S.
9574853.. 0.002 O.S. - 9574855.. 0.015 O.S.
9574854.. 0.004 O.S. - 9574856.. 0.017 O.S.
-6 8028366 1 DOWEL.. Valve pin - 3/8 x 7/8 inches
-7 40040015 1 GASKET.. Housing to crankcase
-8 181446 17 BOLT.. Hex head 1/2-20 x 4
-9 181435 10 BOLT.. Hex head 1/2-20 x 2
-10 181433 10 BOLT.. Hex head 1/2-20 x 1-3/4
-11 6101229 37 WASHER.. Flat 1/2
-12 8084863 1 COVER.. Blind (not shown) - See page 1-31

Assembly 25: ENGINE SENSOR APPLICATION WITH HARNESS
D63 USE 48238

0
\
Asm - Part
25-1 40069658 7 HOSE ASSEMBLY.. Flexible - 4-1/2 inches long
-2 40087572 1 SENSOR.. Pressure - “Coolant Pressure-Engine In”
-3 40098851 1 HARNESS.. Wire - Sensor
-4 40063567 1 SENSOR ASSEMBLY.. Fuel Temperature - “Fuel Temperature-Engine In”
-5 144043 3 BUSHING.. 3/8-1/4PT
-6 444180 6 ELBOW.. 1/4-18 street 45o
-7 40087573 1 SENSOR ASSEMBLY.. Pressure - Fuel Pressure-Engine In”
-8 40087573 1 SENSOR ASSEMBLY.. Pressure - Fuel Pressure-Engine Filter In”
-9 40063590 12 CONDUIT Flexible - 1-1/2 inches long - 13mm (1/2 inch)
-10 12010381 4 CLAMP.. Cable - 13 mm
-11 40087572 1 SENSOR.. Pressure - “Coolant Pressure-Engine Out”
-12 40063567 1 SENSOR ASSEMBLY.. Coolant Temperature - “Coolant Temperature-Engine
Out”
-13 40053065 5 CLAMP.. Cable - 13mm
-14 40040017 1 GASKET.. Cover mounting
-15 40079154 1 SENSOR.. Pressure - Crankcase - “Crankcase Pressure LB”
-16 40067975 1 HOSE ASSEMBLY.. (Approx. 4 inches)
-17 105417 1 TEE.. Pipe - 1/4PT
-18 103878 1 PLUG.. Pipe 1/4
-19 40100359 1 CONNECTOR.. 1/4PT x 1/4PT x 1-7/16 inch length - Steel
-20 40100361 1 COVER ASSEMBLY.. Pressure relief valve
-21 40079208 1 SENSOR.. Air pressure - Manifold - 6-bar map - “Airbox Pressure-LB”
-22 6101223 8 WASHER.. Flat 5/16
-23 8032716 8 NUT.. Hex lock 5/16-18
-24 40086233 1 SENSOR.. Temperature - “Airbox Temperature-LB”
-25 40063567 1 SENSOR ASSEMBLY.. Oil Temperature - “Oil Temperature-Engine In”
-26 189060 2 BUSHING.. 3/4-1/4PT
-27 40064899 4 CONDUIT.. Flexible - 10 inches long - 13mm (1/2 inch)

Sensor And Detector Application (continued)
D63 USE EN48239

0
\
Asm - Part
25-28 8911368 7 CLAMP.. Cable - 13mm
-29 179837 8 BOLT.. Hex head - 3/8-16 x 3/4
-30 6101225 8 WASHER.. Flat 3/8
-31 40051699 3 TIE.. Cable - 1/8 inch wide x 5 inch length
-32 40087572 1 SENSOR.. Pressure - “Oil Pressure-Turbo Inlet RB”
-33 40087572 1 SENSOR.. Pressure - “Oil Pressure-Soakback Filter”
-34 8342993 2 CLAMP.. Tube
-35 6101229 5 WASHER.. Flat 1/2
-36 179881 1 BOLT.. Hex head 1/2-13 x 1
-37 12020216 4 CLAMP.. Cable - 22 mm
-38 40061139 2 ANGLE
-39 102635 2 NUT.. Hex 3/8-16
-40 40063591 14 CONDUIT Flexible - 1-1/2 inches long - 22mm (7/8 inch)
..
40098852

Assembly 26: ENGINE TIMING TARGET APPLICATION
ES37373
USE EN41960
Asm - Part
26-1 40059552 1 BRACKET ASSEMBLY.. Sensor - TRS/SRS - Timing and synchronous reference
-2 40051297 2 TARGET.. Sensor - Timing reference
-3 40051731 1 TARGET ASSEMBLY.. Sensor - Timing and synchronous reference
-4 181442 2 BOLT.. Hex head 1/2-20 x 3 - Bracket mounting
-5 8929387 1 SENSOR ASSEMBLY.. SRS - Synchronous reference
-6 8929388 1 SENSOR ASSEMBLY.. TRS - Timing reference
-7 9420156 2 SCREW.. Hex head 1/4-20 x 1/2 - Tapping - Sensor mounting
-8 179835 12 BOLT.. Hex head 3/8-16 x 5/8 - Target mounting
-9 8358473 2 WASHER.. Special - 1-1/2 O.D. x 17/32 I.D. x 1/4 inch thick - Formerly 103343
(not shown)
-10 40058995 2 SPACER.. Steel - 1 inch O.D. x 9/16 I.D. x 1.350 inch length (not shown)
40051296B

0
Assembly 27: CAMSHAFT DRIVE HOUSING AND COVER
8-710
USE EN32876
Asm - Part
27-1 9544069 1HOUSING ASSEMBLY.. Camshaft drive
-2 40040014 1GASKET.. Camshaft drive housing to crankcase
-3 8028329 4BOLT.. Drilled hex head 1/2-20 x 1-1/4
-4 8407428 7BOLT.. Drilled hex head 1/2-20 x 1
-5 181433 11BOLT.. Drilled hex head 1/2-20 x 1-3/4
-7 181429 24BOLT.. Hex head 1/2-20 x 1-1/4
-8 8175731 1RETAINER.. Oil seal
-9 9570645 1GASKET.. Housing oil seal retainer
-10 181370 24BOLT.. Hex head 3/8-24 x 1-1/4
-11 6101225 24WASHER.. Flat 3/8
-12 8354872 1INDICATOR.. Flywheel timing
-13 454828 2BOLT.. Hex head 1/4-28 x 5/8
-14 179793 2BOLT.. Hex head 1/4-28 x 5/8 (not shown)
-15 103319 2WASHER.. Lock 1/4
-16 40036181 2GASKET.. Cyl. head frame to camshaft housing (Optional to 40040014 gasket
when only the head frame portion is being replaced)
-17 8366747 AR COMPOUND.. Sealing - Silicon rubber - 12 ounce cartridge - Applied with Ref
No. 2 (not shown)

Assembly 28: GOVERNOR DRIVE GEAR
NEW ILLUSTRATION
EN40443
Asm - Part
28-1 8084468 1 STUBSHAFT.. Governor drive gear
-2 8070243 2 PIN.. Dowel - Locating - 0.500 diameter x 1inch long with 1/4-28 threaded end
8115096..0.505 O.S.-8115097..0.510 O.S.-8115098..0.515 O.S.

-5 8041930 1 GEAR ASSEMBLY.. Governor drive - 113 teeth

-6 8039671 2 BUSHING.. Drive gear - 6-1/8 O.D.
-7 8028188 1 PLATE.. Retaining

-9 40051209 1 COVER.. Governor drive

-10 40040024 1 GASKET.. Governor drive cover
-11 181433 6 BOLT.. Hex head 1/2-20 x 1-3/4 - Governor drive cover mounting
-12 8116738 AR WIRE.. Lock-3/64 diameter x 500 feet
NOTE: With EUI application, 8041930 gear is used to drive the water pumps.

0
Assembly 29: EXHAUST CHAMBER AND HEAT SHIELD
8-710
USE EN39237
Asm - Part
29-1 9553652 1 CHAMBER ASSEMBLY.. Exhaust - Front
-2 9316673 1 COVER.. Flange
-3 9571663 1 GASKET.. Cover
-4 8287827 6 BOLT.. Hex head 1/2-20 x 2
-5 9338626 6 NUT.. Hex 1/2-20 - Special
-6 8214036 4 CLIP.. Heat shield
-7 9517568 1 CHAMBER ASSEMBLY.. Exhaust - Rear
-8 8214036 1 CLIP.. Heat shield
-9 9557143 1 SCREEN ASSEMBLY.. Exhaust - Turbo - Utex No. 9558715
-9A 9526330 1 SCREEN.. Starburst (not shown)
-10 8408987 1 JOINT ASSEMBLY.. Adapter to turbocharger
-11 8408985 1 JOINT ASSEMBLY.. Expansion
-12 40055466 4 GASKET.. Exhaust manifold leg mounting
-13 40026937 1 GASKET.. Expansion joint to chamber
-14 40026936 1 GASKET.. Chamber to adapter
-15 40026938 1 GASKET.. Screen - Adapter to expansion joint
-16 40026939 1 GASKET.. Expansion joint to turbocharger
-17 40055467 24 BOLT ASSEMBLY.. Hex head 5/8-18 x 3-1/4 - Includes washer
-18 8287827 52 BOLT.. Hex head 1/2-20 x 2
-19 9338626 52 NUT.. Hex 1/2-20 - Special
-20 8278929 AR COMPOUND.. Thread (not shown - not supplied by EMD)
-21 9320186 1 SHIELD ASSEMBLY.. Heat - Right rear
-22 8358827 1 SHIELD ASSEMBLY.. Heat - Left rear (not shown)
-23 8351254 2 SHIELD ASSEMBLY.. Heat - Right and left front
-24 181370 6 BOLT.. Hex head 3/8-24 x 1-1/4
-25 8261074 6 NUT.. Hex lock 3/8-24

Thermocouple Application
8-710
USE EN38158
Asm - Part
29-1 9575235 8 THERMOCOUPLE.. Exhaust manifold -Temperature range: 32 to 1100˚F
-2 8390498 8 TUBE.. Terminal - Thermocouple
-3 8427361 AR PACKING.. 1/8 inch x 100 foot roll
-4 9334213 AR CONDUIT.. Flexible - 3/4 inch- Sold per foot (Approx. 8 feet required)
-5 9334212 6 COUPLING.. Flexible conduit - 3/4 inch FCCM
-6 9334087 4 BOX ASSEMBLY.. Outlet
-7 8198592 2 PLUG.. Pipe - 3/4 MPT
M4185, 9334079

0
Assembly 30: TURBOCHARGER APPLICATION
8-710
USE EN33624
Asm - Part
30-1 40069346 1 TURBOCHARGER ASSEMBLY.. Engine - 19.2:1 gear ratio - Utex No.
40079038
-2 40040027 1 GASKET.. Turbocharger mounting
-3 8271725 1 PLATE.. Blind
-4 40040021 1 GASKET.. Blind plate to turbocharger mounting
-5 40046710 2 AFTERCOOLER ASSEMBLY.. Turbocharger - Four pass
-6 40020875 2 CORE ASSEMBLY.. Aftercooler - Includes baffle
-7 40046623 2 HEADER.. Aftercooler core
-8 40020883 2 TANK.. Return
-9 40020876 2 GASKET.. Header to core
-10 40040016 2 GASKET.. Cover to core
-11 9556676 1 DUCT ASSEMBLY.. Air - Right bank

-12 9556674 1 DUCT ASSEMBLY.. Air - Left bank
-13 40034637 2 GASKET.. Air duct to turbocharger - Edge molded -
-14 40028613 2 GASKET.. Air duct to engine -
-15 40040012 2 GASKET.. Air duct to aftercooler
-16 8261198 1 COVER.. Engine stubshaft
-17 40040020 1 GASKET.. Engine stubshaft cover
-18 8294874 1 SEAL.. O-ring - Stubshaft
-19 9575135 1 KIT.. Gasket - Turbocharger changeout (not shown) - See page 1-95

Assembly 31: ENGINE GASKET KITS

Asm - Part
31-1 9575135 1 KIT.. Gasket - Turbocharger changeout - See page 1-95
-2 9580722 2 KIT.. Gasket - Aftercooler changeout - See page 1-95
-3 8479836 8 KIT.. Gasket - Cylinder head - Integrated gasket - See page 1-95
-4 8427111 8 KIT.. Gasket - Cylinder head - Standard gasket (Optional) - See page 1-95
-5 9580757 8 KIT.. Gasket - Cylinder liner - See page 1-95
-6 9575134 1 KIT.. Gasket - Water pump - See page 1-95
-7 9580740 1 KIT.. Gasket - Water pump application - See page 1-96
-8 9580728 1 KIT.. Gasket - Piston cooling pump and lube oil pressure - See page 1-96
-9 40059346 1 KIT.. Gasket - Lube oil scavenging pump - See page 1-96
-10 9580741 1 KIT.. Gasket - Lube oil strainer element - See page 1-96
-11 9575129 1 KIT.. Gasket - Cylinder head cover and frame - See page 1-96
-12 9575123 1 KIT.. Gasket - Lube oil separator - See page 1-97
-13 9582482 8 KIT.. Gasket - Power pack installation - See page 1-97
-14 9575131 1 KIT.. Gasket - Lube oil strainer - See page 1-97

0
Asm - Part
31-1 9575135 1 KIT.. Gasket - Turbocharger changeout
-2 40040027 1 GASKET.. Turbocharger to camshaft drive housing
-3 40040021 1 GASKET.. Auxiliary generator drive to turbocharger
-4 40034637 2 GASKET.. Air duct to turbocharger
-5 40028613 2 GASKET.. Air duct to crankcase
-7 8294874 1 SEAL.. Stubshaft
-8 40040020 1 GASKET.. Stubshaft cover
-9 40026939 1 GASKET.. Turbocharger to exhaust manifold expansion joint
-10 40010542 6 GASKET.. Aftercooler inlet and outlet piping
-11 40040028 1 GASKET.. Oil separator to crankcase
-12 40039277 2 GASKET.. Oil separator to turbocharger
-13 40010838 2 GASKET.. Aftercooler inlet pipe to water manifold
-14 9580722 1 KIT.. Gasket - Aftercooler changeout

-15 40010542 3 GASKET.. Aftercooler piping
-17 40010838 1 GASKET.. Aftercooler inlet pipe to water manifold
-18 8479836 1 KIT.. Gasket - Cylinder head

-19 8029167 2 GASKET.. Rocker arm lube oil line to camshaft block
-21 8305815 1 SEAL.. Water outlet elbow to cylinder head
-22 9317972 2 SEAL.. Water outlet elbow to crankcase
-23 8476400 1 GASKET ASSEMBLY.. Head to liner - With integrated grommet seals
-24 8427111 1 KIT.. Gasket - Cylinder head (Optional to Ref. No. 19)
-25 8029167 2 GASKET.. Rocker arm lube oil line to camshaft block
-27 8305815 1 SEAL.. Water outlet elbow to cylinder head
-29 8442936 1 GASKET.. Head to liner
-30 8392118 1 KIT.. Seal - Grommet and heat dam (Apply as an assembly)
-31 9580757 1 KIT.. Gasket - Cylinder liner

-32 40048968 1 GASKET.. Piston cooling tube
-33 8305815 1 SEAL.. O-ring - Cyl. head water inlet
-34 40040025 1 GASKET.. Water inlet tube to water manifold
-35 9316850 2 SEAL.. Lower liner
(Continued)

Asm - Part
31-36 9575134 1 KIT.. Gasket - Water pump
-37 40040028 1 GASKET.. Water pump to accessory drive hsg.
-38 9559169 1 GASKET.. Water pump outlet
-39 9570679 2 GASKET.. Water pump inlet and flexible cpl.
-40 40040019 1 GASKET.. Elbow to crankcase
-41 9580740 1 KIT.. Gasket - Water pump application

-42 40040028 1 GASKET.. Water pump to accessory drive hsg.
-43 8454337 1 GASKET.. Elbow to water drain pipe
-44 40040018 1 GASKET.. Elbow to water pump
-45 40040019 1 GASKET.. Elbow to crankcase
-46 9570678 1 GASKET.. Water pump inlet to pipe
-47 9580728 1 KIT.. Gasket - Piston cooling pump and lube oil pressure pump
-48 40040023 1 GASKET.. Pump to accessory drive housing
-49 40039265 1 GASKET.. Supply to elbow to strainer
-50 40039266 2 GASKET.. Elbows to pump
-51 40039268 1 GASKET.. Pressure elbow to accessory drive housing
-52 40039267 1 GASKET.. Piston cooling elbow to accessory drive housing
-53 9570732 2 GASKET.. Governor oil line
-54 8082586 1 SEAL.. Pressure elbow to lube oil manifold
-55 8082587 1 SEAL.. Piston cooling elbow to lube oil manifold
-56 40059346 1 KIT.. Gasket - Lube oil scavenging pump

-57 40040023 1 GASKET.. L.O. pump to accessory drive housing
-58 40039271 4 GASKET.. Lube oil pump inlet and outlet
-59 40039265 1 GASKET.. Supply pipe to strainer
-60 9580741 1 KIT.. Lube oil strainer element

-61 8085182 2 SEAL.. Pressure and piston cooling strainer
-62 8478924 1 SEAL.. Scavenging strainer
-63 40024940 1 GASKET.. Scavenging strainer
(Continued)

0
Asm - Part
-65 9575131 1 KIT.. Gasket - Lube oil strainer
-66 40039273 1 GASKET.. Strainer to accessory drive housing
-67 40039265 2 GASKET.. Strainer outlet
-68 40039271 4 GASKET.. Elbows and pipe to pumps
-69 40039274 2 GASKET.. Elbows to pump
-70 9314918 1 GASKET.. Valve seat
-71 8085182 2 SEAL.. Pressure and piston cooling strainer
-72 8478924 1 SEAL.. Scavenging strainer
-73 40024940 1 GASKET.. Scavenging strainer
-75 40050384 1 GASKET.. Drain valve - Lube oil strainer
-76 40039270 1 GASKET.. Scavenging pump inlet
-77 40039266 1 GASKET.. Pressure pump inlet
-78 9570678 1 GASKET.. Strainer inlet
-79 9315446 1 SEAL.. Drain valve rod
-80 9575129 1 KIT.. Gasket - Cylinder head cover and support frame
-81 9573214 2 GASKET.. Frame support - Inner
-82 9570606 2 GASKET.. Frame support - Outer
-83 9575130 2 KIT.. Seal - Cylinder head cover
-84 9575123 1 KIT.. Gasket - Lube oil separator

-85 40040028 1 GASKET.. Separator to crankcase
-86 40039279 1 GASKET.. Separator to ejector
-87 40040951 1 GASKET.. Separator cover mounting
-88 40039278 1 GASKET.. Ejector to elbow
-89 40039277 3 GASKET.. Flexible connection and eductor tube
-90 9582482 1 KIT.. Gasket - Power pack installation

-91 9316850 2 SEAL.. Lower liner
-92 40048968 1 GASKET.. Piston cooling tube
-93 8305815 2 SEAL.. Elbow to cylinder head and jumper line to liner
-95 40040025 1 GASKET.. Water inlet tube to water manifold
-97 8029167 2 GASKET.. Rocker arm lube oil line

Assembly 32: ACCESSORY RACK
USE ES34072
D35
Asm - Part
32-1 40068812 1 RACK ASSEMBLY.. Accessory
-2 9086874 3 GAUGE.. Temperature - Engine water - 50˚ to 300˚ F and 10˚ to 150˚ C -1/2MPT
-3 9086873 3 WELL.. Temperature gauge
-4 40040507 1 SWITCH.. Temperature - Water
-5 40040504 1 SWITCH.. Temperature - Water
-6 40040493 1 SWITCH.. Temperature control
-7 8417383 1 COOLER ASSEMBLY.. Lube oil - See page 3-3
-8 9571306 1 FILTER ASSEMBLY.. Lube oil - See page 3-5
-9 9327526 1 GAUGE.. Sight - Lube oil filter
-10 9562478 1 GAUGE.. Pressure - Lube oil filter
-11 8379120 1 FILTER ASSEMBLY.. Soakback oil - See page 3-6
-12 9521981 1 STRAINER ASSEMBLY.. Fuel - See page 2-3
-13 40040808 1 SWITCH.. Temperature alarm - High oil
-14 40040500 1 SWITCH.. Temperature alarm - Low oil
-15 9335073 1 PUMP ASSEMBLY.. Fuel priming - See page 2-4
-16 9566855 1 VALVE ASSEMBLY.. Thermostatic - 170˚F - See page 1-105
-17 9570837 3 GASKET.. Temperature switch
-18 8394067 4 GASKET.. Flange and thermo valve
-19 9584947 1 TANK ASSEMBLY.. Water
(Continued)
M3489, 8447500, 8470676

0

Accessory Rack (continued)
D63 USE EN48322

0
Asm - Part
32-1 40068812 1 RACK ASSEMBLY.. Accessory (Continued)
-20 8461809 1 GASKET.. Level switch to water tank

-21 8461358 1 SWITCH ASSEMBLY.. Level - Low water
-21A 9552598 1 FLOAT ASSEMBLY.. Level switch (not shown)
-21B 9575929 1 SWITCH.. (not shown)
-22 8446535 1 ELBOW.. Capped - 1/2
-23 6101225 20 WASHER.. Flat 3/8
-24 179841 14 BOLT.. Hex head 3/8-16 x 1-1/4
-25 8392458 1 COUPLING ASSEMBLY.. Flexible - 2-1/2 inch - Water tank to water inlet tee
-26 9323491 1 NECK ASSEMBLY.. Water tank filler
-27 9323490 1 CAP ASSEMBLY.. Pressure - 3 Prong - PSI
-28 8292432 1 CHAIN.. Filler cap
-29 8157497 1 GAUGE ASSEMBLY.. Water level - Sightglass - See page 1-104
-30 103870 1 PLUG.. Pipe 1PT
-31 103868 2 PLUG.. Pipe - 1/2PT
-32 106642 1 PLUG.. Pipe - 1-1/4PT
-33 9569301 1 PIPE ASSEMBLY
-34 8252895 1 COUPLING ASSEMBLY.. Flexible - 4 inch - Pipe to elbow
-35 8357015 1 ELBOW.. Special
-36 102635 6 NUT.. Hex 3/8-16
-37 40070397 1 CAP.. 2-1/2W
-38 8387987 1 FLANGE.. Blind - Water inlet
-39 8394060 2 FLANGE.. Thermostatic valve
-40 144045 1 BUSHING.. 1/2 MPT x 1/4 FPT
-41 271617 24 BOLT.. Hex head 3/4-10 x 3-1/2
-42 8401884 68 WASHER.. Flat - 1.312 O.D. x .765 I.D. x .090 inch thick
-43 220081 36 NUT.. Hex 3/4-10
-44 8040352 1 ELBOW.. 1/2T x 1/2 TPF - Brass
-45 8078802 1 VENTURI.. Water inlet
-46 144034 1 BUSHING.. 3/4 MPT x 1/2 FPT
-47 8446537 2 FLANGE.. Thermostatic valve
(Continued)
40070683

D63 USE EN48323
Asm - Part
-48 9570679 4 GASKET.. Water pump tee to lube oil cooler

-49 179885 20 BOLT.. Hex head 1/2-13 x 1-1/2
-50 6101229 34 WASHER.. Flat 1/2
-51 102637 18 NUT.. Hex 1/2-13
-52 179890 1 BOLT.. Hex head 1/2-13 x 2-1/4
-53 8347788 1 COUPLING ASSEMBLY.. Flexible - 3 inch I.P.S.
-54 9570678 1 GASKET.. Lube oil outlet
-55 9329603 1 ELBOW.. Water inlet
-56 9557674 2 SEAL.. O-ring - Flange to lube oil cooler and filter
-57 40016087 1 TUBE ASSEMBLY..
-58 40016086 1 TUBE ASSEMBLY.. Lube oil filter to cooler
-59 9568400 1 PIPE.. Fresh water overflow
(Continued)

0
D63 USE EN48423
Asm - Part
-60 8447624 1 FLANGE.. Pipe

-61 REF 1 PIPE ASSEMBLY.. Temperature switch to manifold (not available as an
assembly - 9503511)
-62 8081569 1 GASKET.. Flange
-63 271563 2 BOLT.. Hex head 5/8-11 x 2-1/4
-64 179890 1 BOLT.. Hex head 1/2-13 x 2-1/4
-65 8347788 1 COUPLING ASSEMBLY.. Flexible - 3 inch I.P.S.
-66 8173568 1 FLANGE.. 1-1/4 - Swivel
-67 9551652 1 INSERT.. 1-1/4FL x 1-1/4W
M4205, 9547815, 40009638, 40079736

Assembly 33: WATER TANK LEVEL SIGHTGLASS GAUGE
USE CL34147
Asm - Part
33-1 8157497 1 GAUGE ASSEMBLY.. Water level - Sightglass
Water level Sightglass Gauge, 8157497, is not available. It is replaced by the
following component parts.
-2 8157495 1 GLASS.. Water gauge tube - 3/4 O.D. x 17 inches long
-3 8157496 2 ROD.. Water gauge guard - Brass - 3/16 O.D. x 19-1/4 inches long
-4 8118872 1 BODY ASSEMBLY.. Upper water gauge - 3/4 MPT
-5 8120768 1 WASHER.. Fiber gasket - 15/16 O.D. x 49/64 I.D. x 1/32 inch thick
-6 40010387 1 WASHER.. Viton - 15/16 O.D. x 3/4 I.D. x 13/32 inch thick
-7 8202271 1 NUT.. Gauge glass
-8 8118871 1 BODY ASSEMBLY.. Lower water gauge - 3/4 MPT

-9 8120768 1 WASHER.. Fiber gasket
-10 40010387 1 WASHER.. Viton
-11 8120767 1 PACKING.. Valve stem
-12 8202271 1 NUT.. Gauge glass
-13 8202270 1 NUT.. Valve stem
-14 8153702 1 HANDLE.. Valve stem
-15 114981 1 COCK.. Drain - 1/8 MPT - Brass
-16 8446503 1 STEM.. Valve - Brass
Note: Ref. Nos. 11, 13 and 14 are also included in Body Assembly 8118872, but
are not shown here.

0
Assembly 34: THERMOSTATIC VALVE
D40 EN35477
Asm - Part
34-1 9566855 1 VALVE ASSEMBLY.. Thermostatic - 170° F
-2 8394826 9 ELEMENT ASSEMBLY.. Thermostatic
-3 8345868 9 SEAT.. Valve element
-4 8309543 9 SLEEVE.. Element - O-ring
-5 8309544 9 SEAL.. O-ring
-6 8468855 1 GASKET.. Thermo valve housing
-7 8394067 3 GASKET.. Flange - Thermostatic valve


0
SECTION 2. FUEL SYSTEM

Assembly 35: FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
SECTION 2. FUEL SYSTEM 2-1

Assembly 35: FUEL SYSTEM
D47 FU35853
Asm - Part
35-1 40085394 8 INJECTOR ASSEMBLY.. EUI - Utex No. 40085395
-2 40086560 1 FILTER ASSEMBLY.. Fuel oil - See page 1-73
-3 9521981 1 STRAINER ASSEMBLY.. Fuel - See page 2-3
-4 9335073 1 PUMP ASSEMBLY.. Hand - Fuel oil priming - See page 2-4
-5 40098916 1 PUMP ASSEMBLY.. Lube oil scavenging - See page 1-65

0
Assembly 36: FUEL OIL STRAINER
D47 USE 31662
The following is a Ship Loose item.
Asm - Part
36-1 9521981 1 STRAINER ASSEMBLY.. Fuel
-2 9584390 2 ELEMENT.. Fuel oil strainer

-3 8302428 2 GASKET.. Strainer head
-4 1 HEAD ASSEMBLY.. Strainer
-5 2 NUT.. Cover
-6 9584391 2 SEAL.. O-ring - Strainer head
-7 2 GUIDE.. Tube
-8 2 SHELL ASSEMBLY.. Strainer
-9 2 WASHER.. Seat
-10 9584908 2 GASKET.. Seat plate
-11 2 PLATE.. Seat
-12 8408735 2 SPRING.. Strainer element retaining
-13 2 PLUG.. Pipe - 1/4 IPS
SECTION 2. FUEL SYSTEM 2-3

Assembly 37: FUEL OIL HAND PRIMING PUMP
D47 USE FU35933
The following is a Ship Loose item.
Asm - Part
37-1 9335073 1 PUMP ASSEMBLY.. Hand - Fuel oil priming - 14GPM @ 115 RPM(not shown
assembled)
-2 1 CYLINDER.. Pump - 1 inch ports

-3 1 HEAD.. Pump
-4 8 BOLT.. Head to cylinder
-5 1 GRIP.. Handle
-6 1 PIN.. Handle
-7 1 NUT.. Handle pin
-8 1 ARM.. Crank
-9 40016622 1 SHAFT ASSEMBLY.. Includes pin - No longer sold separately
-10 1 ROTOR.. Pump
-11 2 PIN.. Groove
-12 1 BRACKET.. Mounting
-13 1 SCREW.. Bracket
-14 1 NUT.. Hex
-15 9573243 1 KIT.. Repair - Lube oil priming pump (not shown assembled)
-16 3 VANE.. Carbon - Fuel pump
-17 3 SPRING.. Vane
-18 1 PACKING.. Shaft to head
-19 1 NUT.. Packing
-20 1 NUT.. Handle to shaft

0
SECTION 3. LUBRICATING SYSTEM

Assembly 38: LUBE OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Assembly 39: LUBE OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Assembly 40: SOAKBACK OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 3. LUBRICATING SYSTEM 3-1

Assembly 38: LUBE OIL COOLER
D38 LU35466

0
Asm - Part
38-1 8417383 1 COOLER ASSEMBLY.. Lube oil
-2 8417409 1 TANK.. Lube oil cooler

-3 8414815 1 HEADER.. Oil cooler - Top
-4 9570894 2 GASKET.. Header to core
-5 179887 34 BOLT.. Hex head 1/2-13 x 1-3/4
-6 6101229 126 WASHER.. Plain 1/2
-7 8353112 1 NIPPLE.. Pipe - 3/4 MPT x 2 inches
-8 140562 1 NUT.. Lock 3/4 - Pipe
-9 8250627 1 GASKET.. Top header to tank at pipe nipple - Rubber - 1-1/8 I.D. x 1-3/4 O.D. x
3/16 inch
-10 181311 8 BOLT.. Hex head 1/4-28 x 5/8
-11 6101221 8 WASHER.. Plain 1/4
-12 102637 44 NUT.. Hex 1/2-13
-13 8131257 2 CLIP ASSEMBLY.. 1/2-13 - Welded nut
-14 8250626 1 BAR.. Tapping - 16 holes
-15 8250826 1 STRIP.. 8 holes
-16 179889 42 BOLT.. Hex head 1/2-13 x 2
-17 103343 5 WASHER.. Flat 1/2
-18 9318129 1 HEADER.. Oil cooler - Bottom - Dual water inlet
-19 9570895 1 GASKET.. Bottom header to tank
-20 179883 40 BOLT.. Hex head 1/2-13 x 1-1/4
-21 9514842 1 CORE.. Lube oil cooler - Mechanical bonded - See note below
-22 8250671 1 VALVE ASSEMBLY.. Baffle and relief
-23 145372 4 SCREW.. Drive - Round head No.4 x 1/4 - Instruction plate mounting
-24 8394298 1 PLATE.. Instruction -’Caution’
-25 179884 10 BOLT.. Hex head 1/2-13 x 1-3/8
-26 8020772 16 STUD.. 3/8
-27 103026 16 NUT.. Hex 3/8-24
-28 6101225 16 WASHER.. Plain 3/8
-29 8417379 2 PLATE.. Clamp
-30 8417454 2 SEAL.. O-ring
-31 40017863 2 GASKET.. Top header to pipe flange
-32 103868 1 PLUG.. 1/2PT
-33 1 PIPE ASSEMBLY.. Water inlet (not serviceable as an assembly - 8417384)
-34 8417377 1 FLANGE.. Oil inlet side (not shown)
-35 8272145 1 PLATE.. Discharge baffle (not shown)
-36 9570678 1 GASKET.. Lube oil outlet (not shown)

-37 9570679 2 GASKET.. Water outlet and lube oil inlet (not shown)
For repair of Mechanical Bonded Core, use Tapered Phenolic Plugs, 9531516. A
maximum of 2% of the total number of tubes on one core can be plugged without
adversely affecting performance.

Assembly 39: LUBE OIL FILTER
D40 LU32012

0
Asm - Part
39-1 9571306 1 FILTER ASSEMBLY.. Lube oil
-2 1 SHELL ASSEMBLY.. Housing

-3 1 COVER ASSEMBLY.. Filter
-4 8345482 10 ELEMENT.. Lube oil filter - Pleated cotton paper - 6-1/2 inch O.D. x 30 inches
long
-5 9536955 1 VALVE ASSEMBLY.. By-pass relief

-6 9536951 1 POPPET.. Valve
-7 8317190 1 SPRING.. Relief valve
-8 103723 1 PIN.. Dowel - 3/16 x 7/8
-10 10 WASHER.. Flat 1/4

-11 8364645 10 NUT.. Hex
-12 10 EYEBOLT.. Cover
-13 9556190 20 RING.. Retaining
-14 10522302 3 PLUG.. Pipe drain - 1/2 NPT

-15 1 PLUG.. Pipe - 3/4 NPT
-16 1 PLUG.. Pipe - 1 inch NPT
-17 40000705 1 SEAL.. O-ring - Lube oil filter cover
-18 40021081 10 PIN.. Clevis - Eyebolt
-19 2 PIN.. Cover hinge
-20 9569850 4 RING.. Retainer - Cover hinge (not furnished by EMD)
-21 2 PLATE.. Cover - Inlet and outlet

-22 2 GASKET.. Inlet and outlet plate
-23 6 SCREW.. Cap
-24 1 GASKET.. Drain
-25 1 PLATE.. Cover - Drain
-26 2 SCREW ASSEMBLY.. Valve mounting

Assembly 40: SOAKBACK OIL FILTER
Asm - Part
40-1 8379120 1 FILTER ASSEMBLY.. Soakback oil
-2 10522297 1 COVER.. Filter
-3 10522299 2 NUT.. Hex 1/2-13 - Flanged
-4 10522300 1 NAMEPLATE.. Soakback oil filter - Aluminum
-5 8358905 1 SEAL.. O-ring - Gasket cover
-6 8345482 1 ELEMENT.. Lube oil filter - Pleated cotton paper - 6-1/2 inch O.D. x 30 inches
long
-7 10522298 1 SHELL.. Soakback oil filter
-8 10522304 2 PLUG.. 1 inch
-9 10522302 1 PLUG.. Drain - Square head - 1/2PT
-10 8380213 2 CLAMP.. Soakback oil filter mounting (not shown)

-11 8306502 2 GASKET.. Soakback oil filter inlet and outlet (not shown)
-12 8173563 2 FLANGE.. Swivel - Soakback oil inlet and outlet (not shown)
-13 179882 4 BOLT.. Hex Hex 1/2-13 (not shown)
-14 6101229 4 WASHER.. Flat 1/2 (not shown)
9547815

SECTION 4. MISCELLANEOUS
Assembly 41: FLYWHEEL GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
SECTION 4. MISCELLANEOUS 4-1

Assembly 41: FLYWHEEL GUARD
D63
use en48419
The following components are Ship Loose items.
Asm - Part
41-1 8369082 1 GUARD ASSEMBLY.. Flywheel - Left side
-2 8369083 1 GUARD ASSEMBLY.. Flywheel - Right side
-3 8371931 1 SHEET ASSEMBLY.. Flywheel guard
-4 8371825 1 SHEET ASSEMBLY.. Flywheel guard
-5 8378913 1 SHEET
-6 8378912 1 COVER
-7 8378911 1 COVER
-8 179839 16 BOLT.. Hex head 3/8-16 x 1
-9 6101225 17 WASHER.. Flat 3/8
-10 9335007 1 NUT.. Hex lock 3/8-16
M3309, 40013562

Part Asm - Part Asm - Part Asm - Part Asm -

Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page Number Ref. No. Page
Part Number Index 116453 15-23 1-55 179897 17-32A 1-63 272512 2-24 1-9
117982 17-20 1-63 180083 22-21 1-73 273337 3-5 1-11
18-20 1-65 181311 6-32 1-23 274693 11-32 1-37
101890 23-10 1-82 118576 11-18 1-33 38-10 3-3 426318 8-2 1-26
102635 11-22 1-38 118748 15-10 1-51 181313 23-9 1-79 426447 2-3 1-10
19-7 1-67 118753 15-28 1-51 1-81 431922 11-22 1-35
25-39 1-87 131019 2-25 1-9 181333 13-13 1-46 436591 23-7 1-79
32-36 1-101 137971 11-14 1-33 181339 15-28 1-55 1-81
102637 32-51 1-102 140562 38-8 3-3 181361 23-10 1-79 442919 6-6 1-23
38-12 3-3 141067 16-6 1-59 1-81 6-17 1-23
102639 9-7 1-29 141126 6-4 1-23 181364 14-22 1-48 444180 25-6 1-85
9-10 1-27 6-15 1-23 181365 23-6 1-77 446186 23-5 1-79
1-28 142487 6-6 1-23 181370 10-3 1-30 1-81
103026 38-27 3-3 6-17 1-23 12-20 1-43 453669 16-12 1-59
103030 4-21 1-17 142520 16-51 1-61 23-5 1-77 454565 16-13 1-59
103319 6-34 1-23 144034 32-46 1-101 27-10 1-89 454828 27-13 1-89
11-5 1-33 144043 25-5 1-85 29-24 1-91 454911 23-9 1-77
11-46 1-37 144045 32-40 1-101 181374 20-12 1-69 455014 13-8 1-46
27-15 1-89 144283 19-18 1-67 181376 15-9 1-55 3323820 15-15 1-51
103320 11-4 1-39 145372 21-28 1-71 181377 22-33 1-74 6101221 38-11 3-3
15-30 1-55 38-23 3-3 181380 15-15 1-55 6101223 7-9 1-25
103321 10-4 1-30 179793 11-4 1-33 181429 12-31 1-43 16-46 1-61
17-34 1-63 27-14 1-89 27-7 1-89 16-53 1-61
103323 7-2 1-25 179795 6-33 1-23 181432 15-12 1-51 25-22 1-85
21-15 1-71 179816 16-45 1-61 20-4 1-68 6101225 12-21 1-43
103325 11-10 1-33 179817 7-7 1-25 181433 12-30 1-43 16-10 1-59
103341 22-8 1-76 179818 11-3 1-39 15-1 1-51 18-34 1-65
103342 15-9 1-56 16-52 1-61 20-5 1-68 19-4 1-67
103343 2-28 1-9 179835 26-8 1-88 24-10 1-83 20-13 1-69
38-17 3-3 179837 25-29 1-87 27-5 1-89 22-6 1-73
103723 39-8 3-5 179839 16-61 1-61 28-11 1-90 22-12 1-75
103758 16-16 1-59 17-30 1-63 181435 15-13 1-51 25-30 1-87
103868 32-31 1-101 22-9 1-73 24-9 1-83 27-11 1-89
38-32 3-3 41-8 4-2 181436 15-16 1-51 32-23 1-101
103870 2-32 1-9 179840 16-63 1-61 20-12 1-68 38-28 3-3
32-30 1-101 179841 22-11 1-75 181440 20-13 1-68 41-9 4-2
103878 11-11 1-34 22-30 1-74 181442 26-4 1-88 6101229 10-4 1-31
15-4 1-55 32-24 1-101 181446 24-8 1-83 15-2 1-51
15-22 1-55 179843 18-30 1-65 186310 15-16 1-55 15-12 1-49
15-52 1-53 19-3 1-67 186339 15-46 1-53 17-35 1-63
22-9 1-75 20-11 1-69 187152 18-32 1-65 18-35 1-65
25-18 1-85 179845 16-9 1-59 188146 14-7 1-48 19-16 1-67
103880 15-11 1-51 18-31 1-65 189060 25-26 1-85 20-6 1-68
22-13 1-75 179847 17-31 1-63 189065 19-10 1-67 22-2 1-73
103909 21-17 1-71 179849 22-7 1-73 189787 15-40 1-53 24-11 1-83
105417 25-17 1-85 179850 22-7 1-76 193933 2-11 1-9 25-35 1-87
106642 2-33 1-9 179851 16-62 1-61 217911 4-23 1-17 32-50 1-102
32-32 1-101 179866 15-8 1-56 220081 9-10 1-29 38-6 3-3
106643 15-22 1-51 179879 7-8 1-25 32-43 1-101 6101233 2-4 1-10
106751 18-38 1-65 179881 25-36 1-87 223737 13-5 1-46 15-53 1-53
18-42 1-65 179883 38-20 3-3 14-25 1-48 20-10 1-69
108627 21-18 1-71 179884 21-14 1-71 223771 9-12 1-29 8020772 38-26 3-3
109429 19-11 1-67 38-25 3-3 9-13 1-27 8020891 16-49 1-61
110534 14-6 1-48 179885 15-30 1-51 271563 32-63 1-103 8020893 16-47 1-61
14-17 1-48 19-15 1-67 271585 11-9 1-33 8024846 3-2 1-13
112578 11-24 1-35 32-49 1-102 271588 11-11 1-33 8028097 4-3 1-17
113177 15-5 1-51 179887 20-14 1-68 271591 15-43 1-53 8028126 6-4 1-21
114494 16-24 1-59 38-5 3-3 271615 9-8 1-29 8028136 6-5 1-21
114981 33-15 1-104 179889 38-16 3-3 271617 32-41 1-101 8028188 28-7 1-90
116102 23-12 1-79 179890 32-52 1-102 271749 20-9 1-69 8028288 12-4 1-40
1-81 32-64 1-103 272422 10-14 1-30 8028291 28-4 1-90
116103 23-11 1-79 179896 17-32 1-63 272511 2-23 1-9 8028302 12-26 1-43
1-81
PNX-1

8028312 14-27 1-48 8032715 23-8 1-79 11-8 1-33 6-1 1-21
15-17 1-49 1-81 8060180 28-3 1-90 6-23 1-23
8028313 17-29 1-63 8032716 25-23 1-85 8060967 11-16 1-33 8085507 16-48 1-61
8028314 2-21 1-9 8032717 13-7 1-45 8060971 11-17 1-33 8085799 15-51 1-53
15-33 1-55 13-15 1-45 8060976 11-13 1-33 8088722 19-17 1-67
28-8 1-90 15-10 1-55 8068791 1-3 1-7 8088763 15-9 1-49
8028329 12-32 1-43 15-16 1-49 4-9 1-17 8088764 15-10 1-49
15-11 1-49 15-17 1-55 6-3 1-21 8089200 2-5 1-8
17-22 1-63 15-36 1-53 8069014 12-1 1-40 5-8 1-20
18-22 1-65 16-40 1-61 8069019 12-10 1-43 8098594 11-4 1-32
27-3 1-89 22-20 1-73 13-8 1-47 8116738 12-5 1-40
8028338 20-2 1-68 8032719 2-29 1-9 8070243 28-2 1-90 12-9 1-43
8028361 13-3 1-45 10-3 1-31 8070749 13-4 1-45 12-13 1-43
13-11 1-45 15-17 1-51 13-12 1-45 12-19 1-44
8028366 4-6 1-17 16-38 1-61 8071176 14-3 1-48 13-7 1-47
18-6 1-65 20-15 1-68 14-4 1-48 13-11 1-46
18-9 1-65 8032721 11-12 1-33 8071849 1-17A 1-7 14-29 1-48
24-6 1-83 15-54 1-53 2-37 1-9 15-13 1-49
8028369 12-34 1-43 8032724 2-26 1-9 8078802 32-45 1-101 15-34 1-55
8028460 6-24 1-23 21-24 1-71 8080166 15-29 1-51 17-23 1-63
8028701 4-5 1-17 8032743 16-64 1-61 8080372 16-31 1-61 18-23 1-65
8028723 6-11 1-23 8032813 23-6 1-79 8080445 16-19 1-59 27-6 1-89
6-22 1-23 1-81 8080447 16-3 1-59 28-12 1-90
8028724 21-4 1-71 8034672 13-6 1-45 8081234 2-31 1-9 8117605 15-1 1-55
8028730 21-5 1-71 13-14 1-45 8081569 32-62 1-103 8118871 33-8 1-104
8028738 13-4 1-47 8034673 13-5 1-45 8081581 24-2 1-83 8118872 33-4 1-104
8028880 17-24 1-63 13-13 1-45 8081795 4-11 1-17 8120767 33-11 1-104
18-24 1-65 8035145 22-19 1-73 8082557 15-4 1-49 8120768 33-5 1-104
8028884 17-10 1-63 8035526 12-3 1-40 8082558 15-5 1-49 33-9 1-104
8029034 17-11 1-63 8035527 12-3 1-40 8082586 15-18 1-49 8126991 2-27 1-9
18-11 1-65 8035528 12-3 1-40 15-38 1-53 8126992 2-27 1-9
8029137 15-3 1-49 8035625 17-21 1-63 31-54 1-96 8127868 4-2 1-18
8029142 17-33 1-63 18-21 1-65 8082587 15-19 1-49 8131257 38-13 3-3
18-33 1-65 8035930 4-4 1-17 15-37 1-53 8133575 2-3 1-8
8029144 17-6 1-63 8035950 13-8 1-45 31-55 1-96 5-3 1-20
8029147 4-5 1-18 13-16 1-45 8084468 28-1 1-90 8134735 17-26 1-63
14-13 1-48 8039667 17-3 1-63 8084500 17-13 1-63 18-26 1-65
8029165 15-15 1-49 18-3 1-65 8084503 17-15 1-63 8135330 1-7 1-7
8029167 6-31 1-23 8039669 18-5 1-65 8084508 17-14 1-63 4-16 1-18
26-97 1-97 8039671 28-6 1-90 8084510 17-18 1-63 8136114 4-11 1-18
31-19 1-95 8039842 6-30 1-23 8084517 17-12 1-63 8140865 2-17 1-9
31-25 1-95 8040352 32-44 1-101 8084556 15-33 1-51 8140912 4-29 1-17
8029460 18-2 1-65 8040386 11-5 1-32 17-1 1-63 11-7 1-33
8029492 17-16 1-63 8041206 18-29 1-65 8084560 16-5 1-59 8146111 6-5 1-23
8029494 17-28 1-63 8041930 28-5 1-90 8084561 17-2 1-63 6-16 1-23
18-28 1-65 8042828 11-2 1-32 8084863 10-1 1-31 8149549 11-9 1-34
8029495 17-27 1-63 8042976 21-22 1-71 24-12 1-83 8149552 11-6 1-34
18-27 1-65 8042977 21-23 1-71 8084871 10-5 1-31 8152176 11-12 1-34
8029498 17-8 1-63 8044728 14-16 1-48 16-4 1-59 8153702 33-14 1-104
18-10 1-65 8044832 4-20 1-17 24-4 1-83 8156983 11-15 1-35
8029511 18-13 1-65 8045976 14-5 1-48 8084872 24-3 1-83 8157495 33-2 1-104
8029514 17-4 1-63 8048883 3-3 1-13 8085062 15-6 1-49 8157496 33-3 1-104
8029521 17-9 1-63 8051364 11-10 1-34 8085063 15-7 1-49 8157497 32-29 1-101
8029529 18-19 1-65 8052224 21-9 1-71 8085149 16-50 1-61 33-1 1-104
8029533 17-19 1-63 8052307 6-6 1-21 8085182 16-29 1-59 8158783 9-6 1-28
8029547 18-18 1-65 8052327 6-10 1-23 26-71 1-97 8159199 2-19 1-9
8029562 17-7 1-63 6-21 1-23 31-61 1-96 15-31 1-55
8031902 23-11 1-82 8054088 6-2 1-21 8085226 16-44 1-61 8159340 4-15 1-18
8031947 4-4 1-18 8054189 2-27 1-9 8085227 16-43 1-61 8166331 15-14 1-49
8031949 12-2 1-40 8055346 21-13 1-71 8085246 16-18 1-59 8167060 15-8 1-49
8032693 1-15 1-7 8059699 4-17 1-18 8085254 6-7 1-21 8167141 15-3 1-55
2-16 1-9 8060089 4-28 1-17 8085260 1-2 1-7 8168822 9-11 1-29
PNX-2 Parts Catalog D63 - March, 2002


8173563 40-12 3-6 1-61 8339583 16-33 1-61 8377431 11-3 1-33
8173568 32-66 1-103 8269288 16-56 1-61 8341706 19-9 1-67 8378350 11-15 1-33
8174209 16-15 1-59 8269308 16-54 1-61 8341909 19-5 1-67 8378911 41-7 4-2
8174659 9-13 1-29 8269418 16-55 1-61 8341916 18-16 1-65 8378912 41-6 4-2
9-14 1-27 8270133 11-6 1-39 8341918 18-14 1-65 8378913 41-5 4-2
8175063 16-14 1-59 8270383 11-1 1-39 8342993 22-32 1-74 8379120 32-11 1-98
8175600 11-5 1-39 11-19 1-33 25-34 1-87 40-1 3-6
8175731 12-18 1-43 8271725 30-3 1-93 8344365 2-5 1-10 8380213 40-10 3-6
27-8 1-89 8272145 38-35 3-3 2-9 1-9 8383204 11-35 1-37
8187007 2-22 1-9 8278929 29-20 1-91 8345482 39-4 3-5 8383205 11-34 1-37
8198078 2-35 1-9 8286669 13-5 1-47 40-6 3-6 8383208 11-23 1-37
8198592 29-7 1-92 8287827 29-4 1-91 8345868 34-3 1-105 8384839 17-25 1-63
8202270 33-13 1-104 29-18 1-91 8346155 1-12 1-7 18-25 1-65
8202271 33-7 1-104 8288093 15-5 1-55 2-8 1-9 8387987 32-38 1-101
33-12 1-104 8288094 15-12 1-55 8347100 4-5 1-19 8388642 22-8 1-75
8209776 21-10 1-71 8288257 15-8 1-55 8347103 4-6 1-19 8390498 29-2 1-92
8212753 18-36 1-65 15-13 1-55 8347788 32-53 1-102 8390672 11-10 1-38
8212767 18-8 1-65 8288488 11-5 1-38 32-65 1-103 8391362 11-2 1-37
8212778 18-12 1-65 8288955 15-5 1-56 8348556 2-4 1-8 8392118 4-18 1-17
8214036 29-6 1-91 8289021 20-1 1-69 5-7 1-20 31-30 1-95
29-8 1-91 8291349 3-8 1-11 8348617 15-3 1-56 8392458 32-25 1-101
8236004 13-12 1-46 3-16 1-12 8348618 15-7 1-56 8393335 11-1 1-35
8236772 10-1 1-30 8291928 15-2 1-57 21-26 1-71 11-7 1-34
8237900 14-18 1-48 8292432 32-28 1-101 8348619 22-10 1-75 8394052 11-8 1-32
14-19 1-48 8293029 11-17 1-38 8348620 2-34 1-9 8394060 32-39 1-101
8242145 15-24 1-51 8293030 11-8 1-38 8348718 15-29 1-55 8394067 32-18 1-98
8242194 11-16 1-35 8293034 11-16 1-38 8348964 4-13 1-17 34-7 1-105
8242869 15-23 1-51 8293036 11-18 1-38 8350137 19-12 1-67 8394298 38-24 3-3
8246702 15-6 1-51 8294630 11-21 1-38 8350383 11-12 1-38 8394826 34-2 1-105
8246704 15-3 1-51 8294874 12-25 1-43 8350917 11-19 1-38 8400269 11-1 1-34
8247063 3-3 1-11 30-18 1-93 8351254 29-23 1-91 11-7 1-32
8248248 21-3 1-71 31-7 1-95 8352553 20-4 1-69 8400273 11-3 1-32
8249889 11-6 1-33 8302428 36-3 2-3 8353112 38-7 3-3 8401563 11-17 1-35
8250626 38-14 3-3 8305815 4-25 1-17 8353706 11-18 1-37 8401566 11-21 1-35
8250627 38-9 3-3 4-31 1-17 8354118 4-10 1-18 8401567 11-20 1-35
8250671 38-22 3-3 26-93 1-97 8354872 27-12 1-89 8401571 11-13 1-35
8250826 38-15 3-3 31-21 1-95 8356275 10-2 1-30 8401573 11-23 1-35
8250983 11-14 1-38 31-27 1-95 8357015 32-35 1-101 8401574 11-18 1-35
8251091 11-15 1-38 31-33 1-95 8358473 26-9 1-88 8401587 11-19 1-35
8251649 11-9 1-38 8306502 40-11 3-6 8358827 29-22 1-91 8401614 11-2 1-38
8252302 11-3 1-38 8307731 2-7 1-10 8358874 11-2 1-33 8401884 32-42 1-101
8252895 32-34 1-101 8308586 16-30 1-61 8358905 40-5 3-6 8406747 11-14 1-34
8253825 14-20 1-48 8308587 16-32 1-61 8360669 17-5 1-63 8407341 12-3 1-43
14-21 1-48 8309543 34-4 1-105 8360837 9-6 1-27 1-44
8259128 4-6 1-18 8309544 34-5 1-105 8360839 9-2 1-27 8407428 12-33 1-43
8260114 4-8 1-18 8310840 4-7 1-17 1-28 27-4 1-89
12-27 1-43 8310841 15-20 1-55 8360844 10-5 1-30 8408735 36-12 2-3
8261074 29-25 1-91 16-34 1-61 8360845 10-11 1-30 8408985 29-11 1-91
8261101 12-4 1-43 8317190 39-7 3-5 8360846 10-12 1-30 8408987 29-10 1-91
1-44 8317393 16-22 1-59 8362482 11-11 1-38 8409024 11-5 1-34
8261195 12-23 1-43 8317395 16-23 1-59 8363127 10-9 1-30 8409156 15-47 1-53
8261198 30-16 1-93 8317396 16-26 1-59 8364645 39-11 3-5 8409541 15-21 1-51
8262316 3-6 1-11 8317397 16-27 1-59 8366231 15-4 1-56 8409542 15-20 1-51
8262322 3-2 1-11 8317400 16-28 1-59 8366329 15-19 1-55 8409745 4-20 1-18
8266361 14-14 1-48 8320143 16-25 1-59 8366379 15-21 1-55 8411641 4-14 1-17
8266426 12-12 1-43 8320144 16-20 1-59 8366747 21-31 1-71 8412532 2-13 1-9
13-6 1-47 8327306 16-21 1-59 27-17 1-89 8413278 15-18 1-51
8266455 12-11 1-43 8329276 12-10 1-44 8369082 41-1 4-2 8413280 15-45 1-53
13-3 1-47 8334366 10-7 1-30 8369083 41-2 4-2 8414444 4-22 1-17
13-7 1-46 8335941 1-17 1-7 8371825 41-4 4-2 8414489 15-39 1-53
8269263 15-25 1-51 2-36 1-9 8371931 41-3 4-2 8414815 38-3 3-3
16-1 1-59 8336210 10-6 1-30 8373316 14-8 1-48 8417377 38-34 3-3
PNX-3

8417379 38-29 3-3 8466059 11-40 1-37 9092979 4-19 1-17 9337289 11-16 1-37
8417383 32-7 1-98 8466060 11-7 1-37 9093027 1-24 1-7 9338626 29-5 1-91
38-1 3-3 8466061 11-24 1-37 9095821 3-9 1-12 29-19 1-91
8417409 38-2 3-3 8466063 11-33 1-37 9095844 3-5 1-12 9338722 9-5 1-29
8417454 38-30 3-3 8466064 11-42 1-37 9095913 13-10 1-46 9338809 4-3 1-19
8417792 22-2 1-75 8466066 11-37 1-37 14-28 1-48 9402713 22-31 1-74
8418334 12-24 1-43 8466067 11-38 1-37 9096320 2-2 1-10 9402752 11-9 1-32
8420216 15-14 1-51 8468855 34-6 1-105 9096428 2-6 1-10 9402791 22-27 1-74
8420277 11-2 1-35 8476400 4-17 1-17 9097490 11-1 1-38 9402869 22-29 1-74
8420530 15-41 1-53 31-23 1-95 11-6 1-32 9403025 22-28 1-74
8420853 11-6 1-35 8477363 12-13 1-44 9314756 16-58 1-61 9410285 22-11 1-73
8420854 11-14 1-35 8478924 16-36 1-61 9314757 16-57 1-61 9413285 11-39 1-37
8420855 11-7 1-35 26-72 1-97 9314870 1-13 1-7 9413377 22-6 1-75
8420856 11-8 1-35 31-62 1-96 3-1 1-11 9414864 12-7 1-43
8420857 11-9 1-35 8479836 4-27 1-17 9314871 3-4 1-11 12-17 1-44
8420858 11-10 1-35 31-3 1-94 9314872 3-7 1-11 9416513 22-9 1-76
8420859 11-11 1-35 31-18 1-95 9314918 16-8 1-59 9417957 11-45 1-37
8420860 11-12 1-35 8481653 16-37 1-61 26-70 1-97 9420156 26-7 1-88
8420861 11-4 1-35 8483014 9-4 1-27 9314919 16-7 1-59 9434219 22-3 1-73
8420862 11-3 1-35 1-28 9314922 16-11 1-59 9434253 9-8 1-27
8420863 11-5 1-35 8483015 9-4 1-27 9315446 16-17 1-59 1-28
8421965 6-28 1-23 1-28 26-79 1-97 9440188 23-9 1-82
8422067 15-49 1-53 8483064 9-3 1-27 9316673 29-2 1-91 9440189 23-8 1-82
8423492 15-27 1-51 1-28 9316850 4-30 1-17 9504915 11-20 1-37
8425724 4-26 1-17 8483087 9-12 1-27 26-91 1-97 9507319 11-19 1-37
8427111 4-27 1-17 8483090 9-9 1-27 31-35 1-95 9507321 11-21 1-37
31-4 1-94 1-28 9317972 4-24 1-17 9509486 23-7 1-77
31-24 1-95 8483097 9-7 1-27 26-94 1-97 9509589 11-2 1-39
8427179 11-2 1-34 1-28 31-22 1-95 9514842 38-21 3-3
8427361 29-3 1-92 8483276 11-13 1-37 31-28 1-95 9517568 29-7 1-91
8429687 22-4 1-75 8487866 6-27 1-23 9318129 38-18 3-3 9518930 11-10 1-32
8433263 2-15 1-9 8487883 4-7 1-18 9319169 2-7 1-9 9521981 32-12 1-98
8434634 16-41 1-61 8489614 11-4 1-37 9319172 5-6 1-20 35-3 2-2
8435776 16-2 1-59 8489615 11-12 1-37 9319366 10-10 1-30 36-1 2-3
8442226 4-13 1-18 8491326 11-11 1-37 9319735 1-4 1-7 9526330 29-9A 1-91
8442936 31-29 1-95 8494711 4-35 1-17 4-8 1-17 9526863 21-7 1-71
8445780 2-18 1-9 8495995 11-14 1-37 9319829 9-9 1-29 9529199 21-8 1-71
8446503 33-16 1-104 8495996 11-30 1-37 9319830 9-6 1-29 9529473 21-6 1-71
8446535 32-22 1-101 8497575 13-4 1-46 9320186 29-21 1-91 9530063 11-15 1-37
8446537 32-47 1-101 14-15 1-48 9320634 9-1 1-27 9533173 18-4 1-65
8447624 32-60 1-103 14-26 1-48 1-28 9534825 12-9 1-44
8447977 11-23 1-38 8498896 23-4 1-79 9321252 16-59 1-61 9534826 12-8 1-44
8448163 19-1 1-67 1-81 9323490 32-27 1-101 9534855 12-16 1-44
8453936 20-8 1-68 8499156 14-23 1-48 9323491 32-26 1-101 9534857 12-11 1-44
8453995 20-7 1-68 8499216 13-3 1-46 9323942 9-4 1-29 9535491 23-7 1-82
8454328 20-9 1-68 14-24 1-48 9323943 9-3 1-29 9535617 12-14 1-44
8454337 20-10 1-68 8911368 7-4 1-25 9323944 9-2 1-29 9536638 12-15 1-44
31-43 1-96 25-28 1-87 9323945 9-1 1-29 9536951 39-6 3-5
8456631 11-6 1-37 8929387 26-5 1-88 9-15 1-27 9536953 39-9 3-5
8456632 11-10 1-37 8929388 26-6 1-88 9326707 11-47 1-37 9536955 39-5 3-5
8458795 22-14 1-75 9080829 3-6 1-12 9327526 32-9 1-98 9541511 8-10 1-26
8458923 11-41 1-37 9081281 11-27 1-37 9329603 32-55 1-102 9541513 8-9 1-26
8461118 1-14 1-7 9081771 19-8 1-67 9334087 29-6 1-92 9541514 8-8 1-26
8461119 1-23 1-7 9086873 32-3 1-98 9334204 12-17 1-43 9541517 1-22 1-7
8461358 32-21 1-101 9086874 32-2 1-98 9334212 29-5 1-92 2-6 1-8
8461809 32-20 1-101 9087073 23-2 1-82 9334213 29-4 1-92 9542904 14-1 1-48
8466053 11-5 1-37 9090607 6-25 1-23 9335007 41-10 4-2 9542905 14-2 1-48
8466054 11-8 1-37 9090608 6-26 1-23 9335018 10-13 1-30 9543203 12-14 1-43
8466055 11-9 1-37 9090643 11-3 1-34 9335073 32-15 1-98 9543448 21-12 1-71
8466056 11-26 1-37 9091462 9-5 1-28 35-4 2-2 21-27 1-71
8466057 11-29 1-37 9091463 9-5 1-27 37-1 2-4 9543882 8-5 1-26
8466058 11-31 1-37 9092184 11-17 1-37 9337288 11-3 1-37 9543887 12-22 1-43


9543889 8-7 1-26 9570645 12-19 1-43 31-60 1-96 40014531 1-10 1-7
9543944 8-4 1-26 27-9 1-89 9580757 4-34 1-17 4-4 1-14
9543950 8-6 1-26 9570647 21-11 1-71 31-5 1-94 4-12 1-17
9544010 12-15 1-43 9570676 20-19 1-68 31-31 1-95 40016086 32-58 1-102
9544046 8-3 1-26 9570678 26-78 1-97 9580758 21-32 1-71 40016087 32-57 1-102
9544069 12-28 1-43 31-46 1-96 9580814 23-13 1-79 40016622 37-9 2-4
27-1 1-89 32-54 1-102 1-81 40017341 1-30 1-7
9544257 1-11 1-7 38-36 3-3 9581469 1-34 1-7 3-4 1-13
4-5 1-14 9570679 15-44 1-53 9581769 31-20 1-95 26-96 1-97
4-9 1-18 31-39 1-96 31-26 1-95 40017863 38-31 3-3
9544715 5-2 1-20 32-48 1-102 9581924 4-16 1-17 40020875 30-6 1-93
9544760 23-5 1-82 38-37 3-3 9582350 11-49 1-37 40020876 30-9 1-93
9544761 23-6 1-82 9570732 15-35 1-53 9582482 4-8 1-14 40020883 30-8 1-93
9544762 23-3 1-82 31-53 1-96 26-90 1-97 40021081 39-18 3-5
9546040 20-3 1-69 9570813 15-48 1-53 31-13 1-94 40021327 4-2 1-17
9546229 6-13 1-23 9570817 15-42 1-53 9584390 36-2 2-3 40021329 1-5 1-7
9546231 6-2 1-23 9570818 15-50 1-53 9584391 36-6 2-3 4-1 1-17
9546232 1-1 1-7 9570837 32-17 1-98 9584413 12-6 1-43 4-3 1-14
6-1 1-23 9570894 38-4 3-3 12-8 1-43 40024937 22-3 1-75
9546333 9-11 1-27 9570895 38-19 3-3 12-18 1-44 22-8 1-73
9546703 15-18 1-55 9571257 24-1 1-83 9584908 36-10 2-3 40024940 16-39 1-61
9547846 4-15 1-17 9571306 32-8 1-98 9584947 32-19 1-98 26-73 1-97
9550329 16-35 1-61 39-1 3-5 10522297 40-2 3-6 31-63 1-96
9551652 32-67 1-103 9571494 5-5 1-20 10522298 40-7 3-6 40026181 3-2 1-12
9552598 32-21A 1-101 9571597 6-8 1-23 10522299 40-3 3-6 40026936 29-14 1-91
9552942 11-44 1-37 6-19 1-23 10522300 40-4 3-6 40026937 29-13 1-91
9553652 29-1 1-91 9571598 6-9 1-23 10522302 39-14 3-5 40026938 29-15 1-91
9556190 39-13 3-5 6-20 1-23 40-9 3-6 40026939 29-16 1-91
9556674 30-12 1-93 9571663 29-3 1-91 10522304 40-8 3-6 31-9 1-95
9556676 30-11 1-93 9571921 6-3 1-23 10532211 11-20 1-38 40028613 30-14 1-93
9557143 29-9 1-91 6-14 1-23 10532215 11-7 1-38 31-5 1-95
9557674 32-56 1-102 9573214 23-4 1-77 12010381 7-5 1-25 40028824 5-1 1-20
9557707 2-1 1-10 26-81 1-97 25-10 1-85 40028826 1-25 1-7
2-9 1-9 9573243 37-15 2-4 12020216 25-37 1-87 2-2 1-8
9557768 13-1 1-46 9574852 24-5 1-83 40000705 39-17 3-5 5-4 1-20
9558884 14-12 1-48 9575123 26-84 1-97 40001038 12-2 1-43 40032525 4-7 1-19
9558886 14-11 1-48 31-12 1-94 1-44 40033601 12-16 1-43
9558887 13-9 1-46 9575129 23-10 1-77 40001039 12-6 1-44 40034371 11-8 1-34
9558888 14-9 1-48 26-80 1-97 40001043 12-7 1-44 40034629 20-2 1-69
9558890 13-6 1-46 31-11 1-94 40001262 4-16 1-17 40034630 20-7 1-69
9558891 14-10 1-48 9575130 26-83 1-97 40001555 12-12 1-44 40034634 20-8 1-69
9558966 3-3 1-12 9575131 26-65 1-97 40002293 1-13 1-7 40034637 30-13 1-93
9558967 3-4 1-12 31-14 1-94 3-1 1-12 31-4 1-95
9558968 3-7 1-12 9575134 31-6 1-94 40002986 12-5 1-43 40035123 15-10 1-56
9558969 3-8 1-12 31-36 1-96 1-44 40035125 15-2 1-56
9559169 31-38 1-96 9575135 30-19 1-93 40003665 13-1 1-47 40035127 15-6 1-56
9561177 19-13 1-67 31-1 1-94 40003666 13-2 1-47 40035242 1-29 1-7
9561810 11-15 1-34 9575235 29-1 1-92 40004233 21-2 1-71 3-1 1-13
11-25 1-35 9575929 32-21B 1-101 40004780 12-1 1-43 40036181 27-16 1-89
9562163 1-6 1-7 9579491 23-4 1-82 1-44 40036607 3-5 1-13
4-1 1-19 9579498 23-1 1-82 40010387 33-6 1-104 40037659 11-16 1-34
4-7 1-14 23-8 1-77 33-10 1-104 40039256 4-19 1-18
9562478 32-10 1-98 9580722 31-2 1-94 40010542 31-10 1-95 40039257 4-18 1-18
9563714 6-7 1-23 31-14 1-95 31-15 1-95 40039258 1-8 1-7
6-18 1-23 9580728 17-36 1-63 40010838 31-13 1-95 4-12 1-18
9566855 32-16 1-98 31-8 1-94 31-17 1-95 40039265 15-19 1-51
34-1 1-105 31-47 1-96 40010894 3-15 1-12 26-67 1-97
9568400 32-59 1-102 9580740 20-17 1-68 40010895 3-14 1-12 31-49 1-96
9569301 32-33 1-101 31-7 1-94 40010896 3-13 1-12 31-59 1-96
9569850 39-20 3-5 31-41 1-96 40010897 3-12 1-12 40039266 26-77 1-97
9570606 23-3 1-77 9580741 16-65 1-61 40010898 3-11 1-12 31-50 1-96
26-82 1-97 31-10 1-94 40010899 3-10 1-12 40039267 15-7 1-51
PNX-5

31-52 1-96 40040504 32-5 1-98 31-56 1-96 25-11 1-85

40039268 15-4 1-51 40040507 32-4 1-98 40059552 26-1 1-88 25-32 1-87
31-51 1-96 40040808 32-13 1-98 40060010 22-5 1-76 25-33 1-87
40039270 26-76 1-97 40040951 26-87 1-97 40060841 1-21 1-7 40087573 25-7 1-85
40039271 15-31 1-51 40041875 11-25 1-37 4-1 1-18 25-8 1-85
26-68 1-97 40042790 4-10 1-17 4-6 1-14 40089157 4-1 1-14
31-58 1-96 40043600 4-3 1-18 40061139 25-38 1-87 40089159 4-2 1-14
40039273 15-26 1-51 40043687 20-5 1-69 40061536 22-3 1-76 40089161 4-1 1-14
26-66 1-97 40043688 20-6 1-69 40063567 25-4 1-85 40089163 4-2 1-14
40039274 15-32 1-51 40046561 1-16 1-7 25-12 1-85 40089541 20-1 1-68
26-69 1-97 15-26 1-55 25-25 1-85 21-1 1-71
40039277 19-6 1-67 40046623 30-7 1-93 40063590 7-10 1-25 40089901 21-19 1-71
26-89 1-97 40046710 30-5 1-93 25-9 1-85 40089902 21-16 1-71
31-12 1-95 40047327 1-27 1-7 40063591 25-40 1-87 40089903 21-21 1-71
40039278 26-88 1-97 40047506 11-1 1-32 40064899 25-27 1-85 40089904 21-25 1-71
40039279 19-2 1-67 1-33 40064900 18-40 1-65 40089906 21-20 1-71
26-86 1-97 1-37 40064901 18-37 1-65 40097931 1-0 1-7
40039282 16-42 1-61 40048663 15-34 1-53 40064902 18-41 1-65 40098551 11-8 1-39
26-74 1-97 40048963 15-2 1-55 40067975 25-16 1-85 40098553 11-7 1-39
31-64 1-96 15-7 1-55 40068812 32-1 1-98 40098849 1-28 1-7
40039641 1-33 1-7 40048964 15-6 1-55 1-101 7-1 1-25
13-1 1-45 40048965 15-11 1-55 1-102 40098851 25-3 1-85
40039642 1-35 1-7 15-14 1-55 1-103 40098863 13-2 1-46
13-9 1-45 40048966 15-24 1-55 40069346 30-1 1-93 40098916 15-8 1-51
40039643 13-2 1-45 40048967 10-2 1-31 40069658 25-1 1-85 18-1 1-65
13-10 1-45 40048968 4-32 1-17 40069719 15-4 1-57 35-5 2-2
40039850 11-13 1-34 15-27 1-55 40069721 15-1 1-57 40098917 18-39 1-65
40040012 30-15 1-93 26-92 1-97 15-21 1-49 40098918 18-7 1-65
31-6 1-95 31-32 1-95 40069722 15-2 1-49 40099020 23-2 1-79
31-16 1-95 40048969 2-20 1-9 40070397 32-37 1-101 40099021 23-1 1-79
40040014 12-29 1-43 15-32 1-55 40070424 15-3 1-57 23-2 1-77
27-2 1-89 40049018 1-24 1-7 40070489 1-18 1-7 40099025 23-2 1-81
40040015 24-7 1-83 40049335 1-31 1-7 8-1 1-26 40099026 23-1 1-77
40040016 30-10 1-93 7-3 1-25 10-8 1-30 1-81
40040017 25-14 1-85 40050384 16-60 1-61 40072091 15-1 1-49 40099100 22-24 1-73
40040018 20-11 1-68 26-75 1-97 40076284 17-17 1-63 40099101 22-1 1-76
31-44 1-96 40050462 23-3 1-79 40076285 18-15 1-65 40099102 22-2 1-76
40040019 20-16 1-68 1-81 18-17 1-65 40099669 22-22 1-73
31-40 1-96 40051209 28-9 1-90 40078951 1-9 1-7 40099670 22-13 1-73
31-45 1-96 40051297 26-2 1-88 4-14 1-18 40099671 22-23 1-73
40040020 30-17 1-93 40051699 7-6 1-25 40079154 25-15 1-85 40099672 22-15 1-73
31-8 1-95 25-31 1-87 40079208 25-21 1-85 40099674 22-18 1-73
40040021 30-4 1-93 40051731 26-3 1-88 40082356 4-4 1-19 40099703 22-17 1-73
31-3 1-95 40052587 22-5 1-73 40082478 4-2 1-19 40100359 25-19 1-85
40040023 15-9 1-51 40053065 25-13 1-85 40085273 15-5 1-57 40100361 25-20 1-85
31-48 1-96 40053397 15-1 1-56 15-20 1-49
31-57 1-96 15-25 1-55 40085325 20-18 1-68
40040024 28-10 1-90 40055059 22-4 1-76 40085394 1-26 1-7
40040025 4-33 1-17 40055411 1-32 1-7 35-1 2-2
26-95 1-97 6-12 1-23 40086233 25-24 1-85
31-34 1-95 40055466 29-12 1-91 40086434 22-26 1-74
40040027 30-2 1-93 40055467 29-17 1-91 40086495 22-1 1-75
31-2 1-95 40055904 11-22 1-37 22-10 1-73
40040028 19-14 1-67 40055905 11-28 1-37 40086511 22-12 1-73
20-3 1-68 40055906 11-36 1-37 40086560 22-4 1-73
21-30 1-71 40055907 11-43 1-37 35-2 2-2
26-85 1-97 40056030 2-12 1-9 40086576 22-14 1-73
31-11 1-95 40056198 22-6 1-76 40086700 22-25 1-73
31-37 1-96 40058619 22-16 1-73 40087095 22-5 1-75
31-42 1-96 40058995 26-10 1-88 40087096 22-7 1-75
40040493 32-6 1-98 40059346 18-43 1-65 40087100 22-1 1-73
40040500 32-14 1-98 31-9 1-94 40087572 25-2 1-85

Manual Part 710 g7c

Uploaded by

Manual Part 710 g7c

Uploaded by

ME8G7C

STEWART & STEVENSON/PEMEX

SERVICE PARTS CATALOG

ORDER NUMBER 20012400

Document Number p20012400

How To Use This Catalog

SECTION 2. FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

ASSEMBLIES AND ILLUSTRATIONS

How To Use This Catalog i

MANIFOLD ASSEMBLY.. Lube oil 1-49

MANIFOLD ASSEMBLY.. Water 1-7

PART NUMBER INDEX

Part Number Index

ii Parts Catalog D63 - March, 2002

Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AI-1

SECTION 1. 8-710G7C ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Assembly 13: CAMSHAFTS AND CAMSHAFT COUNTERWEIGHTS . . . . . . . . . . . . . . . . . . . . . . 1-45

SECTION 3. LUBRICATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

SECTION 4. MISCELLANEOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PNX-1

TOC- iv Parts Catalog D63 - March, 2002

CARRIER.. Piston 1-7, 1-18

E GASKET.. Flange - Thermostatic valve 1-105

AI-2 Parts Catalog D63 - March, 2002

MOTOR ASSEMBLY.. Air starter 1-32 S

AI-4 Parts Catalog D63 - March, 2002

STRAINER ASSEMBLY.. Air 1-34 WASHER.. Thrust - Piston carrier 1-7

AI-6 Parts Catalog D63 - March, 2002

SECTION 1. 8-710G7C ENGINE

SECTION 1. 8-710G7C ENGINE 1-1

Assembly 15: LUBE OIL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-49

1-2 Parts Catalog D63 - March, 2002

SECTION 1. 8-710G7C ENGINE 1-3

ENGINE EQUIPPED 40097931 8-710G7C

1-4 Parts Catalog D63 - March, 2002

3 POWER ASSEMBLY - See page 1-14 thru page 1-19

6 CAMSHAFT EQUIPMENT - See page 1-40 thru page 1-48

11 ACCESSORY DRIVE HOUSING - See page 1-83

12 EXHAUST CHAMBER AND HEAT SHIELD - See page 1-91

13 TURBOCHARGER - See page 1-93

14 ENGINE WATER OUTLET ADAPTER - See page 1-68

15 ENGINE WATER OUTLET ADAPTER GASKET - See page 1-68

SECTION 1. 8-710G7C ENGINE 1-5

Assembly 1: ENGINE CROSS-SECTION

1-6 Parts Catalog D63 - March, 2002

-1 9546232 16 ARM ASSEMBLY.. Rocker - Exhaust - See page 1-23

-9 40078951 8 PIN.. Piston - Rocking

-18 40070489 1 CRANKSHAFT.. Engine - ABS

-25 40028826 20 BOLT.. Crab - See page 1-20

-31 40049335 8 BRACKET ASSEMBLY.. Injector control - Wire harness

SECTION 1. 8-710G7C ENGINE 1-7

Assembly 2: CRANKCASE AND OIL PAN ASSEMBLY

D49 USE EN41654

1-8 Parts Catalog D63 - March, 2002

-7 9319169 8 INSERT.. Lower liner

SECTION 1. 8-710G7C ENGINE 1-9

Anchor Shackle Base Application

1-10 Parts Catalog D63 - March, 2002

D53 USE LU30708

-2 8262322 1 HANDWHEEL ASSEMBLY.. Cover - Includes stem

Quantity of 12 per Engine.

SECTION 1. 8-710G7C ENGINE 1-11

Safety Handhole Cover Assembly

D53 USE EN31637

-2 40026181 1 COVER.. Handhole - Safety

Quantity of 4 per Engine.

1-12 Parts Catalog D63 - March, 2002

Quantities shown are for one Cylinder.

-2 8024846 1 VALVE.. Needle

-4 40017341 1 SEAL.. Cylinder test valve

SECTION 1. 8-710G7C ENGINE 1-13

Assembly 4: POWER ASSEMBLY

1-14 Parts Catalog D63 - March, 2002

SECTION 1. 8-710G7C ENGINE 1-15

Cylinder Head and Liner

D53 USE EN32101