Yangzhou XinYang Technology Development Co.

, Ltd
No.199,Ji’an Road,Hanjiag Industrial Park,
Yangzhou,China

Unit Operation Procedure for

Storage, Package, Transportation
and Handling of Pipe Product

Document No. : XY/QP-14

Edition : 2010-A-0

Prepared by:

Reviewed by

Approved by

Controled by

Controled No.:

Date for issue: Date for application:

1.Scope：
This UOP is suitable for storage, packaging, transportation and handling of pipe product manufactured
in Yangzhou Xinyang Technology & Development Co., Ltd.

2.Reference
This UOP is prepared in accordance with API 15HR and API RP15TL4.

Storage
3.1 General

Storage of piping components may be required prior to installation.Special precautions designed to avoid
possible damage to any item shall be taken. Consideration shall be given to the state of the storage
surface (i.e. Level, with no sharp objects),high winds,temperature and exposure to ultraviolet radiation.
 Yangzhou XinYang Technology Development Co., Ltd
No.199,Ji’an Road,Hanjiag Industrial Park,
Yangzhou,China

Min. 1m Max. 3m Min. 1m

Key 2 Spacer support

1 Side support 3 Strapping rope

B.1——pipe bundle

3.2 pipe
Pipe can be stacked for space-saving storage as illustrated in figure B.1 subject to the following
requirements.

a.)pipe may be stacked in heights up to 1.5 m if side supports are provided. Spacer
stripping(approximately 50 mm × 100 mm) should be used both as supports for the pipes and as
separators between pipe layers. The plastic or wooden stripping when in pipe stacks should be located
directly above each other.Spacer stripping thickness should be sufficient to ensure that pipes are not in
contact with each other.The maximum distance between supports shall be 3 m and may be stored with
the bell ends in alternate directions to avoid contact and possible damage to the ends. Spacer stripping
shall be located clear of the bell ends.

b.)It is recommended that all pipes and fittings be supplied complete with end protection (both inside
and outside) of the pipe wall and be transported either packed in a container or strapped onto
pallets,suitable for site storage up to two years.

c.)Pipes of small diameter may be stored inside pipes of large diameter,assuming that the spacers are of
sufficient size and strength to prevent contact between the pipes.

d.)End protection should protect both inside and outside of pipe ends and shall remain in place during
storage. Thickness of wooden stripping shall be sufficient to ensure that pipes are not in contact with
each other.

e.)Strapping down of GRP pipe stacks may be necessary to prevent damage during high winds. Suitable
tie-downs such as nylon straps or padded metal strapping should be used to secure the sack.Caution
should be used to prevent damage when securing the stack.
 Yangzhou XinYang Technology Development Co., Ltd
No.199,Ji’an Road,Hanjiag Industrial Park,
Yangzhou,China

3.3 fittings
Fitting may be shipped in crates or boxes and may be stored in these crates or boxes provided the
package is undamaged and suitable for long-term storage. End protection of fittings and flanges should
remain in place during storage.

3.4 pipe spools

Pipe spools should be packed by the manufacturer to avoid damage during transportation. If
possible ,the pipe spools shall be stored with this temporary protection in place. End protection of
fittings and flanges should remain in place during storage. Pipe spools shall not be stacked.

3.5 Adhesive/resin systems

Adhesive kits and resin systems shall be stored in the original packaging in accordance with the pipe
manufacturer's recommendations and safety regulations applicable to the storage location.All separately
delivered fire protection materials shall be delivered at the receiving facility in factory-sealed containers
or in crates.Storage conditions shall be accorded with the material safety data sheet for the material in
question.Particular attention shall be accorded to the recommended storage temperatures, and the
requirement to keep certain materials apart for fire safety reasons. Unless otherwise specified by the
manufacturer,materials shall be stored in the original packaging at a temperature of less than 30°C.

3.6 Ancillaries
Ancillary materials (elastomeric O-ring,flange gaskets,locking strips,reinforcements and lubricants)shall
be stored in according with the manufacturer's recommendations.Due regard shall be paid to exposure
to direct sunlight(UV radiation),chemical, biological growth and extremes of temperatures.

4. Packing
When pack the pipe into bundle, leave 4 wooden board with equal space between each layer. The cross
section of wooden block at the bottom of bundle should be more than 50mm × 100mm. At the bottom
of the center of the boundle, connect a pallet with each side of wooden block for handling with forklift.
The pipe should be placed forth and back in each layer,to prevent the thread against damage during
transportation. Use ironwood as packaging material. The thickness of the board should be uniformly
without bark, sub-section, defects such as insect eyes. Pipe bundle should be strong enough and easy to
transport. Packaging appearance should be handsome, generous.

5.Handling
5.1 General
GRP piping components can be susceptible to mechanical damage from impact, sharp edges or
scratching. Special consideration should therefore be given to protecting components and to ensuring
that all personnel involved are given training in the relevant procedures. End protection of piping
components shall remain in place during handling and transportation.
 Yangzhou XinYang Technology Development Co., Ltd
No.199,Ji’an Road,Hanjiag Industrial Park,
Yangzhou,China
5.2 lifting and transportation
Lifting,loading,unloading and transportation shall be performed in according with procedures agreed
between the principal and the manufacturer. Under no circumstances shall pipe, fitting or pipe spools be
thrown or dropped from any height. Furthermore ,no chains, wire ropes or clamps shall be used for
lifting pipes, fittings or pipe spools.Pipe of small diameter can easily be lifted by hand.Short pipe sections,
up to 3m in length, may be lifted with a crane using at least one sling made of 100mm wide canvas or
suitable plastic. The lifting point or points shall be such that the pipes are well balanced. Pipes shall be
transported either packed in a container or strapped onto pallets.See also 3.2 for additional
packing/storage requirements.

Fitting shall be loaded by hand onto pallets, or into crates or baskets, with intercomponent packing
material to avoid transportation damage, and shall be strapped down during lifting.

For lifting pipe spools, two or more slings of 100mm wide suitable plastic may be necessary. The lifting
points shall be such that the pipe spools are well balanced. The canvas or suitable plastic slings not be
placed under fittings of pipe connections.

5.3 temporary supports

Temporary restraining supports shall be attained to complex prefabricated spools prior to lifting, in order
to minimize bending strain in the spools.

6.Transportation
If the length of the carriage is shorter than the pipe, the length of pipe stretch outside carriage should
be less than 1.2m. Pipe should be tied with nylon or hemp rope and the use of wire rope or chain are
not allowed.Fix all components well during transportation to prevent damaging. Pay more attention if
the components shipped in sea container.