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Concrete Formwork Loads and Pressure Calculations

This document discusses loads and pressures on concrete formworks. It describes four main types of loads: 1) vertical loads from the weight of formworks, reinforcement, and concrete, 2) lateral pressure of liquid concrete, 3) horizontal loads like wind loads, and 4) special loads for uncommon construction conditions. It provides equations to calculate the lateral pressure of concrete for columns and walls based on concrete properties and placement parameters. Bracing is also needed to resist overturning from lateral and horizontal loads.

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Engr. Mahmud
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0% found this document useful (0 votes)
268 views4 pages

Concrete Formwork Loads and Pressure Calculations

This document discusses loads and pressures on concrete formworks. It describes four main types of loads: 1) vertical loads from the weight of formworks, reinforcement, and concrete, 2) lateral pressure of liquid concrete, 3) horizontal loads like wind loads, and 4) special loads for uncommon construction conditions. It provides equations to calculate the lateral pressure of concrete for columns and walls based on concrete properties and placement parameters. Bracing is also needed to resist overturning from lateral and horizontal loads.

Uploaded by

Engr. Mahmud
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
Download as pdf or txt
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Concrete Formwork Loads and Pressure Calculations

Concrete formworks are subjected to various loads and pressure. Concrete formwork loads and pressure
calculations are described in this article.

Formworks are considerably important for building constrictions by holding fresh concrete mixture at place
until it get required strength by which the self-weight can be sustained.

Generally, there are various loads which are possible to act on formworks. Vertical loads are one of the
most significant loads that act on formworks and are due to the self-weight of the formwork and casted
concrete plus live load of worker in addition to their equipment.

Moreover, internal pressures which caused by the behavior of liquid fresh concrete, is acted on vertical
formworks. Furthermore, it is mandatory to provide lateral bracing to achieve stability against lateral forces
for example wind loads.

Concrete Formwork Loads and Pressure Calculations


Following are the various types of loads and pressures act on concrete formwork:

1. Vertical load

2. Lateral pressure of concrete

3. Horizontal loads

4. Special loads

1. Vertical Loads on Concrete Formwork


Vertical loads are exerted on formworks and may consist of dead loads such as formwork dead load, steel
reinforcement embedded in the forms, molded fresh concrete and live loads such as the weight of workers,
equipment, and tools.

It is recommended to compute weight of materials separately in the case of heavy reinforcement to specify
accurate unit weight.
ACI 347‐04: Guide to Formwork of Concrete specify that, to allow for workers and their placing tools
such as screeds, vibrators, and hoses, at least 2.4 Kpa live load should be used for the design of horizontal
formworks and a minimum live load of 3.6 kPa should be employed in cases where motorized carts and
buggies are utilized.
Furthermore, ACI 347-04 determines combined live and dead load design of not less than 4.8 kPa or 6 kPa
if motorized carts are employed.

Finally, formwork self-weight is calculated using unit weight and dimensions of formwork various parts.
The weight of formworks is substantially less than fresh concrete dead load and construction live load. That
is why an allowance is decided as superimposed load per square meter for form work components during
design.
An initial assumption is made between 0.239-0.718 kPa based on experience and checked after the member
is sized. This estimation is depending on the fact that common weight of formworks is 0.239-0.718 kPa.
2. Lateral Pressure on Concrete Formwork
Internal pressure resulted from accumulated depth of placed concrete is imposed on vertical formworks
such as walls and columns. During vibration and for short period after vibration, placed fresh concrete close
to the top and to a small depth of formwork behaves like a liquid and impose lateral pressure on the
formwork that is equal to the vertical liquid head. Fresh concrete is granular with internal friction but
vibrations eliminate bonds in the mixture and generate liquid state.

There are different reasons such as placement rate, concrete temperature, and internal frictions that affect
lateral pressure of below vibration controlled depth and make lateral pressure smaller than liquid pressure
head.

When vertical placement is carried out at slow pace, fresh concrete could have time to start stiffening.
Moreover, unless concrete temperature is low, the time to start setting is not short.

Other factors such as pore water movement, creation of friction and other parameters may lead to decline
lateral pressure. Various types of cement, admixtures, cement substitutes, construction practices might
influence level of lateral pressure.

Mostly, concrete lateral distribution pressure, which based on tests, is depicted as shown in Figure-1. The
distribution begins close to the top as a liquid and reaches peak value at lower level. For design reasons, it
is suggested that ultimate pressure is uniform at conservative value.

Figure‐1: Typical and Assumed Distribution of Concrete Lateral Pressure on Formworks


Calculation of Lateral Pressure on Concrete Formwork
ACI 347‐04 specify that, concrete lateral pressure is computed as per Equation-1 if fresh concrete slump
value is greater than 175 mm and does not placed with normal internal vibration to a depth of 1.2 m or less.

Where:
P: Lateral pressure of concrete, kPa
: Density of concrete, Kg/m3
g: Gravitational constant, 9.81 N/kg
h: Depth of fluid or plastic concrete from top of the placement to the point of consideration in the form, m
However, ACI 347‐04 stated that, if concrete slump value is no larger than 175 mm and placed with normal
vibration to a depth of 1.2 m or less, then lateral pressure of concrete is calculated as follows:
Lateral Pressure on Concrete Formworks for Columns

With a minimum of 30 CwkPa, but in no case greater than ρgh.


Where:

Pmax: Maximum lateral pressure of concrete, kPa


Cw: Coefficient of unit weight which is provided in
Cc: Coefficient of chemistry that is provided in
R: Concrete placement rate, m/h
T: Concrete temperature during placing, oC

Lateral Pressure on Concrete Formworks for Walls
Concrete lateral pressure for walls with placement rate, smaller than 2.1 m/h and placement height is
no greater than 4.2 m.

With a minimum of 30Cw kPa, but in no case greater than ρgh.

Concrete lateral pressure for walls with placement rate of greater than 2.1 m/h and placement height
exceeds 4.2 m, and for all walls with placement rate of 2.1 to 4.5 m/h.

With a minimum of 30Cw kPa, but in no case greater than ρgh.

Table‐1: Unit Weight Coefficient, Cw

Density of concrete, Kg/m3 Cw

Less than 2240 Cw=0.5[1+(w / 2320 Kg/m3)] but not less than 0.80

2240 to 2400 1.0

More than 2400 Cw=w / 2320 Kg/m3

Table‐2: Chemistry coefficient, Cc

Type of cement or blend Cc

Type I, II, and III without retarders1 1.0

Type I, II, and III with a retarder1 1.2

Other types or blend containing less than 70 percent slag or 40 percent fly ash without
1.2
retarders1
Other types or blend containing less than 70 percent slag or 40 percent fly ash with a retarder1 1.4

blend containing more than 70 percent slag or 40 percent fly ash 1.4

Retarders include any admixture, such as a retarder, retarding water reducer, retarding mid‐
range water reducing admixture, or high‐range water‐reducing admixture (superplasticizer), that
delays setting of concrete.
Moreover, for pressure equation utilization, columns are defined as vertical elements with no plan
dimensions surpass 2 m, and walls are vertical elements with at least one plan dimension larger than
2 m.

Finally, in column forms, internal pressure in transferred to the external tie elements on adjacent
side of the form which used as links between opposite sides of square or circular column.
Furthermore, internal pressure in wall forms is transferred from plywood, studs, or wales to the
tension ties that link two opposite sides of the form.

In addition to provide aforementioned techniques to withstand internal pressures, providing


resisting elements for example braces are essential for resisting external horizontal loads which tend
to overturn wall, column, slab forms as shown in Figure‐2 and Figure‐3.

3. Horizontal Loads on Concrete Formworks


Horizontal loads might result from forces like wind, concrete dumping, equipment starting and
stopping, and inclined supports should be opposed by properly designed braces and shore.

For building construction, assumed value for these loads should not be less than the larger of either
1.5 KN/m of floor edge or 2% of total dead load spread as uniform load per slab edge linear meter,
these assumptions is specified by ACI 347‐04.
Bracing for wall forms should be designed to meet requirements of minimum wind loads of ASCE 7‐
10 with adjustments for shorter recurrence intervals which could be found in ASCE 37‐02

For wall forms exposed to elements 0.72 kPa or greater is used as minimum wind design load. Wall
from bracing need to be designed for loads no less than 1.5 KN/m of wall length which is applied at
the top.

4. Special Loads on Concrete Formworks


It is required to design formworks for uncommon construction conditions that could occur such as
reinforcement concentrated loads, unsymmetrical placement of concrete, machine‐delivered
concrete impact, uplift, form handling loads.
Constructing walls over spans of slab or beams that could impose different loading pattern before
concrete hardening than that for which the supporting structure is designed for, is an example of
special conditions that should be taken into consideration b form designer.

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