PLC TRAINER ANALOG AND DIGITAL VERSION

Instruction Manual

Labtech Electronics Pvt.Ltd.,

No.1/3, Kundrathur main road, Periya Panicherry,

Chennai – 600 122,Ph: 044-2382 0871, 09840839871

E-mail: Sales@labtechelectronics.com, admin@labtech.co.

Web: www.labtech.co.in, www.labtechelectronics.com

INTRODUCTION

A programmable logic controller is unit of hardware used to control and automate

industrial processes. Programmable Logic Controllers (PLCs) are often defined as miniature
industrial computers that contain hardware and software that is used to perform control
functions. The first PLC was developed to help General Motors eliminate traditional relay-based
machine control systems.

In 1968 Bedford Associates, a company in Bedford, MA, developed a device called a

Modular Digital Controller for General Motors. The MODICON, as it was known, was an
electronic device, not a mechanical one, it was perfect for GM's requirements, as well as for
many other manufacturers and users of control equipment. With less wiring, simpler
troubleshooting, and easy programming, PLC technology caught on quickly.

The program uses a set of logical instructions that drives the outputs based on the inputs.
The outputs are connected to the devices that need to be controlled. There are two basic types of
Programmable Logic Controllers: a single box type and a modular or rack type. The box type is
smaller and used for simpler control situations. It is supplied as an integral compact package,
compete with power supply, processor, memory and input output units. Some of the most basic
of theses only have 4 outputs. They typically can have from 4 to 40 inputs and outputs.

BASIC PLC STRUCTURE

A PLC has four major internal components. The CPU contains the microprocessor,
registers, control clock and various other processing units. The memory contains user’s Some
memory is ROM (read only memory) wish gives permanent storage for the operations system
and fixed data for the CPU. Other memory is RAM (random access memory) which stores data
for the user’s program. Often some of the PLC’s RAM has battery backups so that if the PLC’s
power is unexpectedly turned off it can resume normal operation when the power is restored by
referring to the battery backed bits. The inputs and outputs provides the interface between the
system and the outside world. [52] The PLC’s program is stored on EEPROM (electrically
erasable programmable read-only memory) that is a permanent part of the PLC. As memory
costs drop new types of memory such as flash are being used.
Inputs to, and outputs from, a PLC are necessary to monitor and control a process. Both inputs
and outputs can be categorized into two basic types: logical or continuous. Consider the example
of a light bulb. If it can only be turned on or off, it is logical control. If the light can be dimmed
to different levels, it is continuous. Continuous values seem more intuitive, but logical values are
preferred because they allow more certainty, and simplify control. As a result most controls
applications (and PLCs) use logical inputs and outputs for most applications

BLOCK EXPALNATIONS

DELTA PLC

EXCELLENT MOTION CONTROL

►► High-speed pulse output: 4 axes of 200 kHz pulse output
►► Supports 4 hardware 200 kHz high speed counters
►► Various motion control instructions to achieve high-speed and high-precision positioning
control for labeling machines, packaging machines, printing machines and more applications
►► Linear / arc interpolation motion control function
►► Provides up to 16 external interrupt pointers
COMPLETE PROGRAM PROTECTION
►► Auto backup function prevents program and data loss even when the battery runs out
►► Secondary backup function saves an extra copy of programs and data to enhance program
safety
►► Up to 4 levels of password protection protects your source programs and intellectual
property
SUPPORTS DVP-S SERIES MODULES (LEFT-SIDE AND RIGHT-SIDE);
ADDITIONAL NEW ETHERNET COMMUNICATION COMMAND (ETHRW)
 SV2 SV2
 SV SV
 30 k steps 12 k words SV2 4X
 16 k steps 10 k words SV 1X
OUTSTANDING OPERATION PERFORMANCE
►► 32-bit CPU + ASIC dual processors support floating point operations
►► Max. execution speed of basic instructions: 0.24μs
PLC BLOCK EXPLANATION

AC & DC SOURCE

It contains an MCB with Indicator .MCB used to turn on the trainer supply and indicator will
show the trainer on/off status. 24V DC inputs two nos. are available for digital output operations

DIGITAL INPUTS AND OUTPUTS WITH INDICATORS

Kit contains five digital inputs with five red indicators. For
patching Five Red connectors are used. Kit also contains Five outputs with red indicators.PLC
Outputs will patch with Digital outputs for displaying plc outs. Plc inputs will patch with digital
inputs for input display.
PROXIMITY SENSOR

Proximity sensor connectors are terminated on Proximity switch.

ANALOG INPUT SOURCE

Analog inputs sources voltage and current inputs are given. Voltage input is 0 to 10V and
current input is from 0 to 20mA.

PLC DIGITAL INPUTS

There are eight digital inputs from I0 to I7 corresponding to X0 to X7 of Delta PLC.

PLC DIGITAL OUTPUTS

There are six digital outputs from Q0 to Q7 corresponding to Y0 to Y7 of Delta PLC.

PLC ANALOG INPUT

There are four analog inputs. First two are voltage inputs and next two are current inputs.
PLC ANALOG OUTPUTS

There are four analog outputs. First two are voltage outputs and next two are current outputs.

BUZZER

It will indicate digital output.12 v buzzer is used here. Logic 1 will turn on buzzer and logic zero
will turn off buzzer.buzzer output is beep sound.

DC LAMP

It indicate digital output.24V lamp is used here. logic 1 will turn on the lamp and logic zero will
turn off the lamp

DC MOTOR

It will indicate analog output.12v motor is used in the trainer kit .it will run at suitable input
condition
CONTACTOR RELAY

24V Relay used for AC ON/OFF applications like 230V lamp. It has two NC and NO contacts.
DELTA PLC EXPERIMENTS
EXPERIMENT 01

BUZZER ON/OFF USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, Buzzer is ON when Switch
is ON, and Buzzer is OFF when switch is OFF.

MATERIALS REQUIRED

Delta PLC, WPL SOFT programming software.

LADDER DIAGRAM PROGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, select Device SV2, Select Communication
setting as RS232(COM PORT No.) , Give File Name and press OK.

3. Construct the ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click, select SET ON then Output ON, select SET OFF

Then Output OFF.

CONDITION TABLE

SWITCH BUZZER

ON ON

OFF OFF

RESULT

Studied about the programming of the PLC using Ladder Diagram, Buzzer is ON when Switch is
ON, and Buzzer is OFF when switch is OFF.
EXPERIEMENT 02

BUZZER REVERSE ON/OFF USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, Switch is ON Then Buzzer
is OFF, and Switch is OFF Then Buzzer is ON.

MATERIALS REQUIRED

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, select Device SV2, Select Communication
setting as RS232(COM PORT No.) , Give File Name and press OK.

3. Construct the ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

 PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click, select SET ON then Output ON, select SET OFF

Then Output OFF.

CONDITION TABLE

SWITCH BUZZER

ON OFF

OFF ON

RESULT

Studied about the programming of the PLC using Ladder Diagram, Switch is ON Then Buzzer is
OFF, and Switch is OFF Then Buzzer is ON.
EXPERIEMENT 03

LAMP CONTROL USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, Switch is ON Then Lamp is
ON, and Switch is OFF Then Lamp is OFF.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, select Device SV2, Select Communication
Setting as RS232(COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click , select SET ON then Output ON, select SET OFF Then

Output OFF.

CONDITION TABLE

SWITCH LAMP

ON ON

OFF ON

RESULT

Studied about the programming of the PLC using Ladder Diagram, Switch is ON Then Lamp is
ON, and Switch is OFF Then Lamp is OFF.

\
EXPERIEMENT 04

TWO SWITCH LAMP CONTROL USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, Switch1 is ON Then Lamp
is ON, and Switch2 is ON Then Lamp is OFF.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, select Device SV2, Select Communication
Setting as RS232(COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC.Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click , select SET ON then Buzzer ON, select SET OFF Then

Lamp OFF.

CONDITION TABLE

SWITCH1 SWITCH2 LAMP

ON OFF ON

ON ON OFF

RESULT

Studied about the programming of the PLC using Ladder Diagram, Switch is ON Then Lamp is
ON, and Switch is OFF Then Lamp is OFF.
EXPERIEMENT 05

TIMER BASED BUZZER ON USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, when Switch is ON, After
10 seconds Buzzer will ON.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE

1, 1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit..
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.
3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click , select SET ON then Output ON, select SET OFF Then

Output OFF.

RESULT

Studied about the programming of the PLC using Ladder Diagram, when Switch is ON, After 10
seconds Buzzer will ON.
EXPERIEMENT 06

TIMER BASED BUZZER OFF USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, when Switch is ON, Buzzer
ON after 10 seconds Buzzer will OFF.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.
3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click , select SET ON then Output ON, select SET OFF Then

Output OFF.

RESULT

Studied about the programming of the PLC using Ladder Diagram when Switch is ON, Buzzer
ON after 10 seconds Buzzer will OFF.
EXPERIEMENT 07

COUNTER BASED LAMP ON USING PLC

AIM

To study about the programming of the PLC using Ladder Diagram, when Switch is ON, lamp
ON after 10 pulses .Reset lamp with another switch.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE
1, 1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, Select Input Switch, Right click , select SET ON then Output ON, select SET OFF Then

Output OFF.

RESULT

Studied about the programming of the PLC using Ladder Diagram when Switch is ON, when
Switch is ON, Buzzer is ON after 10 pulses.
EXPERIEMENT 8

PLC BASED SEQUENTIAL CONTROL

AIM

To study about the programming of the PLC using Ladder Diagram, when Switch1 is ON,
Motor ON , after some time Lamp will glow, then after sometime Buzzer will be ON at the
same time motor will get OFF.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM PROGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, set input switch 1 to ON and when Switch1 is ON, Motor ON , after some time Lamp
will glow, then after sometime Buzzer will be ON at the same time motor will get OFF.

RESULT

Studied about the programming of the PLC using Ladder Diagram for Sequential control using
Motor, Lamp and Buzzer.
PLC PROGRAMMING PROCEDURE
1) Double click “WPL SOFT2.41”,following window will come.

2) Then Give ” program title”, select device “SV2”, Select Communication setting as”

RS232(COM PORT No.)” , give” File Name” on given window and press OK.
3) Ladder Diagram window is come and place the symbols on it.

4) Components are available on tool bar on top,

5) Click the each component to place in the ladder diagram. First Click on input switch, following
window came, give “Device Name”,” Device Number”, and “Comment”. Press OK.
6) Repeat the procedure with output function then ladder diagram came as like.

7) Compile it, then ladder diagram with end block came with compilation completion message
8) Go to Communication Settings ,Select “Transfer Setup” following Window will come

9) Select Communication Mode as “ PC=>PLC”. Press OK, Warning window come. select YES,
Then Confirm Window Came, Press YES, program will downloaded to PLC.
 10) Press Go Online, Following Window came.

11. Right click on input Switch, select SET ON to activate input .Output will
Activated. Select SET OFF to deactivated Input. Output will Deactivated.

IMPORTANT OPERATION SYMBOLS ON TOOL BAR

--> compile

--> online

 Run and Stop (optional)

EXPERIMENT 9

START – STOP OF MOTOR

AIM

To study about the programming of the PLC using Ladder Diagram, when Switch1 is ON,
Motor ON , when Switch2 is ON motor will get OFF.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result, set input switch 1 to ON and when Switch1 is ON, Motor ON and when Switch2 is
ON, motor will get OFF.

RESULT

Studied about the programming of the PLC using Ladder Diagram for Start and Stop of the
motor.
EXPERIMENT 10

START – STOP OF MOTOR WITH PRESET TIME DELAY

AIM

To study about the programming of the PLC using Ladder Diagram,

(i) When switch is ON, motor will get ON after preset time delay.
(ii) When switch is ON, motor will get ON, after preset time delay will get OFF

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM

ON DELAY

OFF DELAY
PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

7. For result,

When switch is ON, motor will get ON after preset time delay.

When switch is ON, motor will get ON, after preset time delay will get OFF
EXPERIMENT 11

INDICATE RUNNING & STOP OF MOTOR

AIM

To study about the programming of the PLC using Ladder Diagram,

To program the PLC to indicate the running & stop of motor with lamp and buzzer.

MATERIALS REQUIRED

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

Result:

When Switch1 is pressed Motor and Lamp will get ON. After some time, Buzzer will get ON. At the
same time, motor and lamp will get OFF.
EXPERIMENT 12

RUN MOTOR IN FORWARD AND REVERSE DIRECTION

AIM

To study about the programming of the PLC using Ladder Diagram, when Switch1 is ON, motor
will rotate in Forward direction and when Switch2 is ON, motor will rotate in Reverse direction.

MATERIALS REQUIRED Switch

Delta PLC Trainer, WPL SOFT programming software, Patch cords

LADDER DIAGRAM

PROCEDURE

1, Connect PLC with PC with RS232 or RS485 cable. Turn on Trainer kit.
2. Open WPL SOFT software, Give Program Title, and select Device SV2, Select
Communication Setting as RS232 (COM PORT No.) , Give File Name and press OK.

3. Construct the Ladder Diagram .Follow Software programming procedure.

4. Compile the program. If compilation completed, then the program is correct.

5. Go to Communication Settings, Select Transfer Setup, and Select Communication Mode as

PC => PLC. Press OK, program will download to PLC.

6. Select GO ONLINE then select RUN the program will be executed.

Result:

When Switch1 is ON, motor will rotate in Forward direction and when Switch2 is ON, motor
will rotate in Reverse direction.