PI144J - Technical Data Sheet

PI144J
SPECIFICATIONS & OPTIONS

STANDARDS TERMINALS & TERMINAL BOX

Stamford industrial generators meet the requirements of Standard generators are 3-phase reconnectable with 12
BS EN 60034 and the relevant section of other ends brought out to the terminals, which are mounted at the
international standards such as BS5000, VDE 0530, non-drive end of the generator. Dedicated single phase
NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. generators are also available. A sheet steel terminal box
Other standards and certifications can be considered on contains provides ample space for the customers' wiring
request. and gland arrangements. Alternative terminal boxes are
available for customers who want to fit additional
VOLTAGE REGULATOR components in the terminal box.

AS480 AVR fitted as STANDARD

SHAFT & KEYS
With this self-excited system the main stator provides
power via the AVR to the exciter stator. The high All generator rotors are dynamically balanced to better than
efficiency semi-conductors of the AVR ensure positive BS6861:Part 1 Grade 2.5 for minimum vibration in
build-up from initial low levels of residual voltage. operation. Two bearing generators are balanced with a half
The exciter rotor output is fed to the main rotor through a key.
three-phase full-wave bridge rectifier. The rectifier is
protected by a surge suppressor against surges caused,
for example, by short circuit or out-of-phase paralleling. INSULATION / IMPREGNATION
The AS480 will support limited accessories, RFI
suppession remote voltage trimmer and for the P1 range The insulation system is class 'H'.
only a 'droop' Current Transformer (CT) to permit parallel All wound components are impregnated with materials and
operation with other ac generators. processes designed specifically to provide the high build
The AVR is can be fitted to either side of the generator in required for static windings and the high mechanical
its own housing in the non-drive end bracket. strength required for rotating components.

Excitation Boost System (EBS) (OPTIONAL)

QUALITY ASSURANCE
The EBS is a single, self-contained unit, attached to the
non-drive end of the generator. Generators are manufactured using production procedures
The EBS unit consists of the Excitation Boost Controller having a quality assurance level to BS EN ISO 9001.
(EBC) and an Excitation Boost Generator (EBG). Under
fault conditions, or when the generator is subjected to a The stated voltage regulation may not be maintained in the
large impact load such as a motor starting, the generator presence of certain radio transmitted signals. Any change
voltage will drop. The EBC senses the drop in voltage and in performance will fall within the limits of Criteria 'B' of EN
engages the output power of the EBG. This additional 61000-6-2:2001. At no time will the steady-state voltage
power feeds the generator’s excitation system, supporting regulation exceed 2%.
the load until breaker discrimination can remove the fault
or enable the generator to pick up a motor and drive the
voltage recovery.

WINDINGS & ELECTRICAL PERFORMANCE NB Continuous development of our products entitles us to

change specification details without notice, therefore they
All generator stators are wound to 2/3 pitch. This must not be regarded as binding.
eliminates triplen (3rd, 9th, 15th …) harmonics on the
voltage waveform and is found to be the optimum design Front cover drawing typical of product range.
for trouble-free supply of non-linear loads. The 2/3 pitch
design avoids excessive neutral currents sometimes seen
with higher winding pitches, when in parallel with the
mains. A fully connected damper winding reduces
oscillations during paralleling. This winding, with the 2/3
pitch and carefully selected pole and tooth designs,
ensures very low waveform distortion.

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 PI144J
WINDING 311
CONTROL SYSTEM STANDARD AS480 AVR (SELF EXCITED)
VOLTAGE REGULATION ± 1.0 %
SUSTAINED SHORT CIRCUIT SELF EXCITED MACHINES DO NOT SUSTAIN A SHORT CIRCUIT CURRENT

CONTROL SYSTEM AS480 AVR WITH OPTIONAL EXCITATION BOOST SYSTEM (EBS)
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVE (page 7)

STATOR WINDING DOUBLE LAYER CONCENTRIC

WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.155 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 0.99 Ohms at 22°C
EXCITER STATOR RESISTANCE 22.9 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.21 Ohms PER PHASE AT 22°C
EBS STATOR RESISTANCE 12.9 Ohms at 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING DRIVE END BALL. 6310 - 2RS. (ISO)
BEARING NON-DRIVE END BALL. 6306 - 2RS. (ISO)
1 BEARING 2 BEARING
WEIGHT COMP. GENERATOR 184 kg 187 kg
WEIGHT WOUND STATOR 84 kg 84 kg
WEIGHT WOUND ROTOR 70.97 kg 72.68 kg
WR² INERTIA 0.2758 kgm2 0.2763 kgm
2

SHIPPING WEIGHTS in a crate 202 kg 211 kg

PACKING CRATE SIZE 85 x 51 x 67 (cm) 85 x 51 x 67 (cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 0.09 m³/sec 191cfm 0.108 m³/sec 229 cfm
VOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
40 40 40 38 44 47 48.5 50
VALUES
Xd DIR. AXIS SYNCHRONOUS 1.92 1.73 1.61 1.36 2.27 2.17 2.05 1.94
X'd DIR. AXIS TRANSIENT 0.18 0.16 0.15 0.13 0.21 0.20 0.19 0.18
X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.09 0.15 0.14 0.14 0.13
Xq QUAD. AXIS REACTANCE 0.92 0.83 0.77 0.65 1.09 1.04 0.98 0.93
X''q QUAD. AXIS SUBTRANSIENT 0.20 0.18 0.17 0.14 0.24 0.23 0.22 0.20
XL LEAKAGE REACTANCE 0.08 0.07 0.07 0.05 0.09 0.09 0.08 0.08
X2 NEGATIVE SEQUENCE 0.17 0.15 0.14 0.12 0.20 0.19 0.18 0.17
X0 ZERO SEQUENCE 0.08 0.07 0.07 0.05 0.09 0.09 0.08 0.08
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.029 s
T''d SUB-TRANSTIME CONST. 0.007 s
T'do O.C. FIELD TIME CONST. 0.66 s
Ta ARMATURE TIME CONST. 0.007 s
SHORT CIRCUIT RATIO 1/Xd

3
50 PI144J
Winding 311
Hz THREE PHASE EFFICIENCY CURVES

4
60 PI144J
Winding 311
Hz THREE PHASE EFFICIENCY CURVES

5
 PI144J
Winding 311

Locked Rotor Motor Starting Curve

50
Hz 346V 380V 400V 415V 440V
30

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 10 20 30 40 50 60 70 80 90
LOCKED ROTOR kVA

60
30
Hz 380V 416V 440V 460V 480V

25
.

20
PER CENT TRANSIENT VOLTAGE DIP

15

10

0
0 10 20 30 40 50 60 70 80 90 100 110
LOCKED ROTOR kVA

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 PI144J
WITH EBS FITTED
Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed
Based on star (wye) connection.
50
Hz
1000

SYMMETRICAL

ASYMMETRICAL
C U R R E N T (A m p s )

100

10
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 176 Amps

60 1000
Hz

SYMMETRICAL

ASYMMETRICAL
C U R R E N T (A m p s )

100

10
0.001 0.01 TIME (secs)
0.1 1 10

Sustained Short Circuit = 220 Amps

Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable to
time 0.001 seconds and the minimum current the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.05 440v X 1.06 Sustained x 1.00 x 1.50 x 2.50
415v X 1.09 460v X 1.10 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.16 480v X 1.15 All other times are unchanged
The sustained current value is constant irrespective of Note 3
voltage level Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732

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 PI144J
Winding 311 / 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz
Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 36.5 36.5 36.5 34.7 40.0 40.0 40.0 38.0 44.0 44.0 44.0 41.8 45.0 45.0 45.0 42.8

kW 29.2 29.2 29.2 27.8 32.0 32.0 32.0 30.4 35.2 35.2 35.2 33.4 36.0 36.0 36.0 34.2

Efficiency (%) 87.9 88.1 88.2 88.5 87.3 87.6 87.8 88.2 86.5 86.9 87.1 87.7 86.3 86.7 87.0 87.6

kW Input 33.2 33.1 33.1 31.4 36.7 36.5 36.4 34.5 40.7 40.5 40.4 38.1 41.7 41.5 41.4 39.0

Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480
60
Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 40.2 42.9 44.3 45.6 44.0 47.0 48.5 50.0 48.4 51.7 53.4 55.0 49.5 52.9 54.6 56.3

kW 32.2 34.3 35.4 36.5 35.2 37.6 38.8 40.0 38.7 41.4 42.7 44.0 39.6 42.3 43.7 45.0

Efficiency (%) 88.2 88.2 88.3 88.4 87.7 87.7 87.8 87.9 87.1 87.1 87.2 87.3 86.9 86.9 87.0 87.1

kW Input 36.5 38.9 40.1 41.3 40.1 42.9 44.2 45.5 44.4 47.5 49.0 50.4 45.6 48.7 50.2 51.7

DIMENSIONS

Barnack Road • Stamford • Lincolnshire • PE9 2NB

Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100

© 2007 TD_PI144J.GB_07.07_01_GB