Module-3 Probability
Module-3 Probability
NAGER BANGALORE-24
Prepared by T.G.Murali M.Sc., M.Phil.B.Ed.(PhD)
(Retd. General Manager Quality pharma Ind Ltd.
And Assistant professor Chemistry)
MODULE 3: Corrosion and electrode system (8hr)
(Chemistry group)
Corrosion chemistry: Introduction, electrochemical theory of corrosion, types-
differential metal, differential aeration, corrosion control-galvanization,
anodization and sacrificial anode method. Corrosion penetration rate (CPR) -
introduction and numerical problem. Electrode system: Introduction, types of
electrodes, Ion selective electrode – definition, construction, working and
applications of glass electrode. Determination of pH using glass electrode.
Reference electrode: Introduction, calomel electrode – construction, working
and applications of calomel electrode. Concentration cell – Definition,
construction and Numerical problems. Analytical techniques: Introduction,
principle and instrumentation: Conductometry – estimation of weak acid.
Potentiometry – estimation of iron.
Corrosion:
Introduction:
Corrosion is defined as the destruction and consequent loss of metals through
chemical or electrochemical attack by the environment is called corrosion.
Corrosion classified as
Dry corrosion (Chemical corrosion)
Wet Corrosion (Electrochemical corrosions)
Dry corrosion (Chemical corrosion)
Corrosion of metal occurs by direct attack of atmospheric gases such as oxygen,
hydrogen sulfide, halogens and Sulphur dioxide in the absence of moisture to
form metal oxide layer.
Wet corrosion (Electrochemical corrosion)
Wet corrosion occurs in presence of an aqueous solution of electrolyte and
atmospheric oxygen by setting up of tiny galvanic cells on the metal surfaces.
Types of corrosion
Differential metal corrosion
The metal with lower reduction potential undergoes oxidation, whereas the
metal with higher reduction potential undergoes reduction.
Hence the metal higher in the electrochemical series is anodic to the one
below it.
The potential difference between the two metals is the cause for corrosion,
higher the difference faster is the rate of corrosion. The anodic metal
undergoes corrosion and the cathodic metal is un attacked.
Let us consider a bimetallic sample of iron and copper as shown below.
Fe e- → Cu
Anodic site Cathodic site
The standard electrode potential of Fe is – 0.44 V which is less than that of Cu
whose standard electrode potential is 0.34 V
Hence in this case iron acts as anode and undergoes corrosion whereas copper
acts as cathode and remains un attacked.
The following are the reactions which occur during differential metal
corrosion when Fe is in contact with Cu
At anode
Fe → Fe2+ + 2e-
At cathode either hydrogen evolution or oxygen absorption
2 H+ + 2e- → H2↑
O2+ 2 H2O + 4 e- → 4 OH-
Examples
(i) Steel screws in copper sheet
(ii) Lead-tin solder around copper wire
(iii) Buried iron pipeline connected to Zinc bar.
(iv) Steel pipe connected to copper plumbing
Differential aeration Corrosion
1. It occurs when a metal surface is exposed to differential air (or) oxygen
concentration.
2. Part of the metal exposed to lower concentration of oxygen will have lower
potential and therefore acts as anode. This part undergoes corrosion.
3. The other part of the metal exposed to higher concentration of oxygen acts as
cathode and remains unaffected.
4. The difference in oxygen concentration produces a potential difference and
causes corosion current to flow from cathode to anode.
Let us consider a strip of Zn immersed partially in a solution of ZnCl2
Diagram 2: Schematic representation of Differential aeration corrosion
Hence part of the metal below the water level acts as anode undergoes corrosion
and the part above the water level acts as cathode and remain unaffected. The
corrosion product is formed between anodic and cathodic areas.
Differential aeration corrosion explained by the below given examples
Pitting corrosion
Diagram 4: Differential aeration corrosion – Pitting corrosion
Corrosion control
ANODIZING
Anode: Aluminum
Cathode: Cu / Steel/Lead
Electrolyte: 5-10 % chromic acid or 10 % H2SO4
Temperature: 35oC
Voltage: 40 V
Current density: 100 A /m2
Electrode reactions
At anode
(Oxidation): 2Al + 3 H2O → Al2O3 + 6 H++6 e-
At cathode
(Reduction): 6 H+ + 6 e- → 3 H2
CATHODIC PROTECTION
Galvanization
1. In this process the base metal is coated with Zinc.
2. Zinc coatings are generally obtained by hot dipping of the base metal in a
molten zinc bath and the process is called galvanization
3. Iron and steel articles are protected from corrosion usually by galvanization
because of the low cost of zinc easy application of the coating and efficient anodic
protection afforded.
Galvanization consists of hot dipping which involves the following steps.
(i) The metal surface is washed with organic solvents to remove organic
solvents to remove organic impurities such as oil and grease present
on it.
(ii) Then metal surface is washed with dilute sulphuric acid (pickling)
to remove rust and other inorganic deposits.
(iii) Then it is washed well with water and air dried.
(iv) The metal is treated with mixture of aqueous solution ZnCl 2 and
NH4Cl which acts as flux and dried.
(v) The metal is then dipped in molten zinc maintained at 450 0 C.
(vi) Excess zinc is released by passing the metal through rollers (or) by
wiping.
Application:
Galvanized Iron objects are used as ROOFING sheets, Wires, Pipes, Bolt’s,
Tubes etc.
CPR= KW
ATD
Where K is constant,
T- is time of exposure to the nearest 100th of an hour.
W- is the weight loss to the nearest milligram
A is the area to the nearest sq.cm, and
D- is density, g/cm3.
CPR- is corrosion penetration rate
The result are expressed in many different units such as mg/dm2/day
or oz/ft2/day or month or inches per year (IPY) or millimeters per
year (MPY). Assuming that the surface corrosion was uniform, these
units may be converted to depth of corrosion or penetration.
Note:
CPR – mpy (mil/per/year) 1mil= 0.001inch hence K=534 should be
taken.
CPR- mm/year K= 87.6 should take.
Problem 1
A piece of corroded steel plate was found in a submerged ocean
vessel. It was estimated that the original area of the plate was 10 in2
and that approximately 2.6 kg had corroded away during
submersion. Assuming a corrosion penetration rate of 20 mpy for
this alloy in sea water, estimate the time of submersion in years. The
density of steel is 7.9 g/cm3.
Formula
𝐾𝑊
𝐶𝑃𝑅 =
𝐴𝑇𝐷
Diagram 5. Determination of pH
The cell formed is represented as
Hg/Hg2Cl2/KCl// solution of unknown pH/Glass electrode
The potential established at the glass electrode is higher than that of the calomel
electrode hence glass electrode is taken as cathode.
E Cell = E Cathode – E anode
E Cell = E G – E SCE
Substituting for EG
E Cell = (L- 0.0591pH) – E SCE
The above equation is arranged to obtain the expression for pH
𝐿 − 𝐸𝑆𝐶𝐸 − 𝐸𝑐𝑒𝑙𝑙
𝑝𝐻 =
0.0591
Reference electrode: Introduction, calomel electrode
– construction, working and applications of calomel
electrode.
REFERENCE ELECTRODE
Construction
The saturated calomel electrode (SCE) is a reference electrode based on
the reaction between elemental mercury and mercury chloride.
The calomel electrode consists of two glass tube. At the inside glass tube,
there is a paste of mercury and mercurous chloride (calomel) (Hg 2Cl2) at
the bottom of a narrow glass tube having a porous plug at the bottom. Pure
mercury is filled above paste and connected with platinum wire for
electrical connections. This narrow tube placed inside an outer glass tube
filled with a saturated KCl solution. KCI solution of 0.1 M or of 1 M can
also be used. The porous plug at the bottom of outer tube acts as salt bridge.
Working:
Since the calomel electrode is reversible, two types of reactions are possible
depending upon the nature of another electrode with which it is coupled.
When it acts as anode, the electrode reaction is
2𝐻𝑔 + 2𝐶𝑙− → 2𝐻𝑔2 𝐶𝑙2 + 2𝑒 −
Thus, oxidation takes place when it is coupled with another electrode having
lower oxidation potential.
When it acts as cathode, the electrode reaction is
2𝐻𝑔2 𝐶𝑙2 + 2𝑒 − → 2𝐻𝑔 + 2𝐶𝑙−
Thus, reduction takes place when it is coupled with another electrode having
greater oxidation potential.
The net reversible electrode reaction
2𝐻𝑔2 𝐶𝑙2 + 2𝑒 − ↔ 2𝐻𝑔 + 2𝐶𝑙 −
Electrode potential
2.303𝑅𝑇
𝐸 = 𝐸𝑜 − 𝑙𝑜𝑔[𝐶𝑙 − ] 2
2𝐹
The electrode potential is decided by the concentration if chloride ions and the
electrode is reversible with chloride ions. At 298 K, the electrode potentials are
as follows.
0.1 M KCl electrode (0.334 V)
1 M KCl electrode (0.281 V)
Saturated KCl electrode (0.2422 V)
Applications of calomel electrode:
1. It is used as secondary reference electrode in the measurement of single
electrode potentials.
2. It is used in potentiometric quantitate analysis.
Construction:
The concentration cell is a type of galvanic cell where the half-cells consist
of the same substance but at different concentrations. These cells give a small
potential difference while moving towards chemical equilibrium which can be
measured using a voltmeter.
Cell reaction
At anode
At cathode
Net reaction
𝑜
2.303𝑅𝑇
𝐸𝑎𝑛𝑜𝑑𝑒 = 𝐸𝑎𝑛𝑜𝑑𝑒 + 𝑙𝑜𝑔 𝐶1
𝑛𝐹
Nernst equation for anodic reaction:
𝑜
2.303𝑅𝑇
𝐸𝑐𝑎𝑡ℎ𝑜𝑑𝑒 = 𝐸𝑐𝑎𝑡ℎ𝑜𝑑𝑒 + 𝑙𝑜𝑔 𝐶2
𝑛𝐹
Cell potential: When reduction potential of both electrodes is taken into account
𝐸𝑐𝑒𝑙𝑙 = 𝐸𝑟𝑒𝑑 (𝑐𝑎𝑡ℎ𝑜𝑑𝑒) − 𝐸𝑟𝑒𝑑 (𝑎𝑛𝑜𝑑𝑒)
𝑜 𝑜 2.303𝑅𝑇 𝐶2
𝐸𝑐𝑒𝑙𝑙 = (𝐸𝑟𝑒𝑑 (𝑐𝑎𝑡ℎ𝑜𝑑𝑒) − 𝐸𝑟𝑒𝑑 (𝑎𝑛𝑜𝑑𝑒)) + 𝑙𝑜𝑔
𝑛𝐹 𝐶1
Cell reactions
Anode (oxidation): Cu → Cu2+ + 2e-
Cathode (Reduction): Cu2+ + 2e- → Cu
Overall reaction: Cu2+ C2= 0.1 M → Cu2+ C1=0.001M
0.0591 𝐶2
𝐸𝑐𝑒𝑙𝑙 = 𝑙𝑜𝑔
𝑛 𝐶1
0.0591 0.1
𝐸𝑐𝑒𝑙𝑙 = 𝑙𝑜𝑔
2 0.001
E cell = 0.0591 V
3. The spontaneous galvanic cell tin/ tin ion 0.02 M// tin ion (0.06M)/Tin
develops an emf of 0.041 V at 298. Calculate the valency of Tin.
Apply Nernst equation for concentration cells
0.0591 𝐶2
𝐸𝑐𝑒𝑙𝑙 = 𝑙𝑜𝑔
𝑛 𝐶1
Rearrange the equation
0.0591 𝐶2
𝑛= 𝑙𝑜𝑔
𝐸𝑐𝑒𝑙𝑙 𝐶1
0.0591 0.06
𝑛= 𝑙𝑜𝑔
0.0141 0.01
n=2
Analytical techniques: Introduction, principle and
instrumentation: Colorimetric sensors – estimation
of copper,
Instrumental Analysis
Introduction
Analytical chemistry is the study of the separation, identification and
quantification of the chemical components of natural and artificial materials.
Analytical methods can be divided into classical and instrumental methods.
1. Classical methods (Chemical method)
Chemical method use separation such as precipitation, extraction, and distillation
and analyses the samples qualitatively by colour, odour, or melting classical
quantitively analysis is achieved by measurement of weight gravimetrically or
volumetrically.
2. Instrumental methods (Physical method)
Physical method or advanced instrument to measure physical quantities of the
analyte by relating the concentration with light absorption, fluorescence,
conductivity or Potential.
The instrumental methods have greatest advantage that it can investigate the
structure of complex organic molecules, reaction kinetics and even the
biochemistry of living cells.
Calorimetry
1. Simple technique used to determine the concentration of compounds in a
solution.
2. This method is used for solution which are themselves colored (or) which
gives colour with a suitable reagent.
3. The colour intensity of the solution is directly proportional to the
concentration of the solution.
Theory
This method is based on Beer- Lambert law
According to this law when a monochromatic light is passed through a
solution, part of light is absorbed by the solution. The extent of absorption
depends on the concentration of the solution and the path length of the light
trough the solution.
A = €.C.t
A →Absorbance
C →Concentration of solution.
t → path length
€ → Molar absorption coefficient which is dependent on the material
being studied.
Instrumentation
Photo electric calorimeter are made of the following components.
1. Tungsten lamp as light source
2. A filter which provides the desired wavelength range.
3. A sample cell.
4. A photocell detector.
Diagram 1: Colorimeter
UNKNOWN
ABSORBANCE
UNKNOWN
VOLUME
Graph 1. OD Vs Vol of NaOH
Diagram 4: Potentiometer
Conductometer
Theory
Electrolyte solution conducts current by the migration of ions under the influence
of an electric field.
E= I R
Where; I → current, R→ Resistance
Ohm’s law states that the current’ I ‘ flow through conductor is directly
proportional to the applied potential, E and inversely to the resistance R of
conductor.
The reciprocal of resistance is called the conductance. The resistance of
homogenous material of uniform cross-section with an area of ‘ a’ sq.cm and
length ‘l’ cm is given by
R= Ᵽ. l/a
Ᵽ → Specific resistance, l→ length, a → area cross- section.
Specific conductance
Specific conductance of an electrolyte solution is the conductance of the solution
present between two parallel electrodes of 1cm3 area of cross-section and 1cm
apart.
K= 1/R x l/a
Where l/a is known as the cell constant
‘R’ is the resistance of solution
K = Cell constant
Resistance
Instrumentation
1.It consists of a platinum electrode each of unit area of cross-section placed unit
distance a part.
Diagram to be passed
2. The electrodes are dipped in the electrolyte solution taken in a beaker.
3. It is connected to a conductance measuring device.
4. The titrant is added from a burette and solution is stirred.
5. The conductance is measured after the addition of the titrant at intervals of 0.5
ml.
Diagram 5: Conductometer
Application of conductometry
1. Strong acid with strong base (HCl vs NaOH)
NaOH + HCl → NaCl + H2O
1. Consider the titration of strong acid HCl with a strong base NaOH.
2. You will notice that on addition of NaOH the conductance of acid solution
decreases gradually until the acid is completely neutralized.
3. A plot of conductance against the volume of NaOH is shown in the figure.
4. The point of intersection of the two lines is the neutralization point.
5. The conductance decreases, because the small and highly mobile H+ in the
acid is gradually replaced by heavier and less mobile Na+ ions. Addition of
base beyond neutralization points increase in the number of more mobile
OH- ions and conductance increases.
Graph 4: Conductance Vs Vol of NaOH