CH 1 Introduction
CH 1 Introduction
1. INTRODUCTION TO TURBOMACHINERY
1.1. Definition of a Turbomachine
The word turbomachine is the combination of two Latin words. The prefix „turbo‟ is a Latin
word meaning „spin‟ or „whirl‟ and machine is device in which energy transfer occurs. So,
turbomachine is a fluid machine in which energy transfer occurs between a flowing fluid and
rotating element (impeller, runner, and blade) due to dynamic action. This results in change of
pressure and momentum of the fluid. The energy transfer occurs either from rotating element to
flowing fluid or from flowing fluid to rotating element.
Machines with flowing fluid and rotating motion in an open channel are called
Turbomachines. Hydraulic machines (turbines and pumps), steam turbine, gas turbine, and,
compressor, etc are some examples of turbomachines. But machines with static fluid and
reciprocating motion in a closed chamber are called Volumetric or positive displacement
machines. I.C. Engine, reciprocating air compressor, reciprocating pump, etc are some examples
of positive displacement machines.
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3. Input/output Shaft: The input/output shafts function to deliver/ receive mechanical
energy to or from the machine. Input shaft is used for power absorbing machines and
output shaft is used for power generating machines.
4. Housing/casing: The housing is a protective enclosure which also functions to
provide a path of flowing fluid. While a rotor & input /output shaft are essential parts
of all turbo machines, the stator & the housing are optional. To keep various rotating,
stationery and other passages safely under dynamic conditions of the flowing fluid. E.g.
Steam turbine and Pelton turbine
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Impeller: Rotating element of a pump.
Rotor: Rotating row of blades found after stator in a turbine, and before a stator for a
compressor.
Stator: Stationary row of blades found before rotor in a turbine, and after rotor for a compressor.
Stage: A stator and a rotor combined. It can be found either in a compressor or in a turbine.
Casing: A casing that resembles a sea shell for radial turbomachinery which aims to ensure an
equal distribution of flow around the periphery by reducing the area of the device.
Volute: Another name for scroll casing.
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Figure 2: Axial flow turbomachines
b) Radial flow turbomachines: Turbomachines in which fluid moves through the rotating
member in radial direction (entering and leaving direction) with no axial movement of the
streamlines. Such turbomachines are called radial flow machines. E.g. Radial pump, radial
compressor
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Figure 3: Radial flow turbomachines
c) Mixed flow turbomachines – Mixed flow pump, Modern Francis turbine. Since flow is
entering and leaving at some angle from rotating axis in the runner of Francis turbine.
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Figure 4: Mixed flow turbomachines
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Density kg/ m3 M/L3
Dynamic viscosity kg/ms, or Ns/ m2 M/LT
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Kinetic viscosity m /s L2/T
Surface tension N/m M/T2
Specific heat capacity J/kg K L2/T2 𝜃
Thermal conductivity W/m K ML/T3 𝜃
Transfer coefficient W/ m2 K M/T3 𝜃
Expansion coefficient (m/m)/K 1/ 𝜃
Dimensional analysis applied to turbomachines has three more important uses:
(1) Reduction of the relevant variables to a number of manageable dimensionless groups
(2) Prediction of a prototype‟s performance from tests conducted on a scale model (similitude),
(3) Determination of the most suitable type of machine, on the basis of maximum efficiency, for
a specified range of head, speed, and flow rate.
This Pi Theorem was named from Edgar Buckingham. In 1915, he showed that the number of
independent dimensionless 𝛑-groups (dimensionless parameters) which are needed to test the
effect of independent variables on the dependent variable or to correlate the experimental results
in a given process in short period of time. The total number of dimensionless 𝛑-groups is equal
to n-m, where n is the total number of both dependent and independent variables involved in the
problem and m is the number of fundamental or basic dimensions involved in the variables.
Example:
The power developed/absorbed by/from hydraulic machines (turbines and pumps) is found to
depend on the head H, flow rate Q, density ρ, speed N, runner diameter D, and acceleration due
to gravity, g. Obtain suitable dimensionless parameters to correlate experimental results.
Solution:
List of the dependent and independent variables: In this problem the dependent variable is power
developed, P and it can be write as function of the independent variables as follow:
P = f (H, Q, ρ, N, D, g)
Here P is the parameter to measure by varying the independent variables. But it takes more time
to test all the independent variables. So to minimize the number of testing time or experimental
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duration, we have to conduct dimensional analysis method to be grouped these relations in to
dimensionless groups or pi-terms.
List the number of variables and dimensions
S.No. List of Variables involved in the problem Symbol Unit List of Dimension
1 Power developed/absorbed (Dependent) P W ML2/T3
2 Discharge or flow rate Q m3/s L3/T
3 Acceleration due to gravity g m/s2 L/T2
4 Head developed H m L
5 Density of the fluid flow 𝜌 kg/m3 M/L3
6 Speed of the rotor N 1/s 1/T
7 Runner/Impeller diameter D m L
n=7 m = 3 (L,M,T)
Grouped these variables as follow: For incompressible fluid flow, a turbomachine should be
grouped in terms of the flow or kinematics variables (N, g, U, V), geometric variables (D, L,
H), and fluid properties (𝜌, μ).
Choose “m” repeating variables: N, D, and 𝜌. The number of repeating variables is equal to the
number of basic dimensions (m). The Variables or parameters with dimensions are listed above
and MLT are set of basic dimensions.
Calculate the number of dimensionless groups: From the above table we have 7 variables and 3
basic dimensions. So, the numbers of dimensionless groups or Pi‟s are 4 (7-3=4).
Construct the dimensionless groups
Let 𝜋1 = (𝜌)a (N)b (D)c P
Substituting dimensions on both sides
M0L0T0 = (M1L-3T0)a (M0L0T-1)b(M0L1T0)c M1L2T-3
M0L0T0 = Ma+0+0+1L-3a+0+c+2T0-b+0-3
Power of M, 0 = a+1, Power of L, 0 = -3a+c+2, Power of T, 0 = -b-3
From the above simultaneous equation, a = -1, b =-3, c = -5
So, 𝜋1 = (𝜌)a (N)b (D)c P = = 𝜌-1. N-3.D-5.P = P/ 𝜌N3D5 and it is called power coefficient (power
coeff)
Similarly,
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𝜋2 = (𝜌)a (N)b (D)c Q
Substituting dimensions on both sides
M0L0T0 = (M1L-3T0)a (M0L0T-1)b(M0L1T0)c M0L3T-1
M0L0T0 = Ma+0+0+0L-3a+0+c+3T0-b+0+1
Power of M, 0 = a, Power of L, 0 = -3a+c+3, Power of T, 0 = -b-1
From the above simultaneous equation, a = 0, b = -1, c = -3
So, 𝜋2 = (𝜌)a (N)b (D)c Q = 𝜌0. N-1.D-3.Q = Q/ND3 and it is called discharge or flow coefficient
(flow coeff)
Similarly,
𝜋3 = (𝜌)a (N)b (D)c g
Substituting dimensions on both sides
M0L0T0 = (M1L-3T0)a (M0L0T-1)b(M0L1T0)c M0L1 T-2
M0L0T0 = Ma+0+0+0L-3a+0+c+1T0-b+0-2
Power of M, 0 = a, Power of L, 0 = -3a+c+1, Power of T, 0 = -b-2
From the above simultaneous equation, a = 0, b =-2, c = -1
So, 𝜋3 = (𝜌)a (N)b (D)c g = 𝜌0. N-2.D-1.g = g/N2 D and this is used to determine the head
coefficient as follow.
Similarly,
𝜋4 = (𝜌)a (N)b (D)c H
Substituting dimensions on both sides
M0L0T0 = (M1L-3T0)a (M0L0T-1)b(M0L1T0)c M0L1 T0
M0L0T0 = Ma+0+0+0L-3a+0+c+1T0-b+0+0
Power of M, 0 = a, Power of L, 0 = -3a+c+1, Power of T, 0 = -b+0
From the above simultaneous equation, a = 0, b=0, c =-1
So, 𝜋4 = 𝜌)a (N)b (D)c H = 𝜌0. N0.D-1H = H/D
Since the product of two dimensionless 𝜋 terms is other dimensionless 𝜋 terms, therefore replace
the terms 𝜋4 and 𝜋3 by 𝜋5 as follow:
𝜋5 = 𝜋4 × 𝜋3 = gH/ N2D2 and it is called head coefficient (head coeff)
Write the final functional Relation:
𝜋1 = f (𝜋2 , 𝜋5, ) or P/ 𝜌N3D5 = f (Q/ND3, gH/ N2D2)
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These are the relevant parameters in the case of hydraulic machines are used in model testing of
turbomachines. So, they are called model testing Coefficients.
1. Power coefficient (𝑃) = P/𝜌N3D5 = constant 𝑃1/𝜌1𝑁31𝐷51=𝑃2/𝜌2𝑁32𝐷52
2. Discharge or flow coefficient (∅) = Q/ND3 = constant 𝑄1/𝑁1𝐷31=
𝑄2/𝑁2𝐷32
3. Head coefficient (𝜓) = gH/ N2D2 = constant g𝐻1/𝑁21𝐷21=g𝐻2/𝑁22𝐷22
Hint: the subscript numbers are indicated for the model and prototype (2 for model and 1 for
prototype).
These are very important to determine the most popular dimensional and dimensionless specific
speeds used in hydraulic turbomachines as follow.
1. Dimensionless Specific speed based on power P, for Turbine:
𝑃
𝟏
𝟐 (P/ρN 3 D 5 )
𝟏
𝟐 𝑵 𝑷ρ
Nst = 𝟓 = 𝟓 = 𝟓
𝜓 𝟒 (gH /N 2 D 2 ) 𝟒 (gH ) 𝟒
𝑵 𝑷
(But dimensional specific speed, 𝟓 is commonly used in hydraulic machines)
(𝐇) 𝟒
𝑵 𝑸
(But dimensional specific speed, 𝟑 is commonly used in hydraulic machines)
(𝐇) 𝟒
𝟐
𝑵𝒔𝒕 𝑷
3. Hydraulic efficiency for Turbine (𝜼𝒕 ) = 𝑵𝒔𝒑
= ρQgH
𝑵𝒔𝒑 𝟐 ρQgH
4. Hydraulic efficiency for Pump (𝜼𝒑 ) = 𝑵𝒔𝒕
= 𝑷
In model testing at a particular speed, the flow rate at various delivery heads can be measured.
This can be used to predict the performance of the pump at other speeds using the various
coefficients defined. The procedure for turbines will also be similar. The model can be run at a
constant speed when the head is varied; the power and flow rate can be measured. The
performance of the prototype can be predicted from the results of the tests on the geometrically
similar model.
If two similar machines are operated with the same flow coefficient, the power and head
coefficients will also be the same for the machines. This will then lead to the same efficiency.
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Example 1:
A centrifugal pump delivers 2.5m3/s under a head of 14m and running at a speed of 2010 rpm.
The impeller diameter of the pump is 125 mm. If a 104mm diameter impeller is fitted and the
pump runs at a speed of 2210 rpm,
a. What is the volume flow rate of the new pump?
b. Determine the new pump head,
c. Determine dimensional and dimensionless specific speeds of the new pump.
d. Determine the power, flow, and head coefficients.
Solution:
First of all, let us assume that dynamic similarity exists between the two pumps. Equating the
flow coefficients, we get
𝑄1/𝑁1𝐷31= 𝑄2/𝑁2𝐷32 2.5/2010× 0.1253 = 𝑄2/2210× 0.1043
Solving the above equation, the volume flow rate of the new pump is 𝑄2
= 1.58m3/s
Now, g𝐻1/𝑁21𝐷21=g𝐻2/𝑁22𝐷22 𝐻1/𝑁21𝐷21=𝐻2/𝑁22𝐷22
Substituting the given values,
14/(2010 × 0.125)2 = H2/(2210× 0.104)2 H2 = 11.72m of water.
Example 2:
A radial flow hydraulic turbine produces 32 kW under a head of 16 m and running at 100 rpm.
A geometrically similar model (i.e. the ratio of their dimension, width, depth and height, are the
same) is producing 42 kW power at a head of 6 m to be tested under geometrically similar
conditions. If model efficiency is assumed to be 92%,
a. Find the volume flow rate through the model, the speed of the model, diameter ratio
between the model and prototype, and the volume flow rate through the prototype.
b. Determine the power, flow, and head coefficients.
Solution:
Assuming the subscripts 1 for the prototype and 2 for the model, we have
a. Flow Rate of the model:
𝑃 42×1000
Hydraulic efficiency for model Turbine (𝜂𝑡 ) = ρQgH 0.92 = 1000 ×Q×9.81×5 Q2 = 0.776 m3/s
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𝑃1/𝜌1𝑁31𝐷51=𝑃2/𝜌2𝑁32𝐷52 32/42×(D2/D1)5 = (100/N2)3 ----------------ii
Here, we have two equations (i and ii) and to variables (N2 and dia. Ratio, D2/D1).so, using
the two equations,
N2 = 1059rpm and D2/D1 = 0.058
c. the volume flow rate through the prototype
𝑄1/𝑁1𝐷31= 𝑄2/𝑁2𝐷32 (𝑄1/0.776)×(0.058)3 = 100/1059 375.56 m3/s
Reading Assignment about geometry, kinematic and dynamic or kinetic similarity or similitude
The similarity between the model and its prototype is called Similitude. There are three types of
similarities that must exist between the model and the prototype.
1. Geometric similarity:- a model and a prototype are geometrically similar if and only if all
dimensions in all three coordinates have the same linear-scale ratio.
Let, Lm = Length of model and Lp = Length of prototype
Bm = Breadth of model and Bp = Breadth of prototype
Dm = Diameter of model and Dp = Diameter of prototype
Vm = Volume of model and Vp = Volume of prototype
Am = Area of model and Ap = Area of prototype
For geometric similarity between the model and the prototype, the following relations must exist.
• for length ratio,
Lp Bp Dp
Gr where, Gr is called the scale ratio
Lm Bm Dm
• for area ratio,
Ap Lp Bp
Gr Gr Gr2
Am Lm Bm
• for volume ratio,
3 3 3
Vp Lp B p Dp
Gr
3
Vm Lm Bm Dm
In addition,
i) all angles are preserved in geometric similarity,
ii) all flow directions are preserved,
iii) the orientation of the model and prototype with respect to the surrounding must be
identical,
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iv) the homologous points ( the points which have the same relative location ) must be
related by the same linear-scale ratio.
2. Kinematic similarity:- a model and prototype are kinematically similar if and only if they have
the same velocity or acceleration scale ratio. That is, the homologous particles lie at homologous
points and homologous time as shown in Fig. 2.
Let, Vm1 = velocity of fluid at point 1 in the model,
Vm2 = velocity of fluid at point 2 in the model,
Vp1 = velocity of fluid at point 1 in the prototype,
Vp2 = velocity of fluid at point 2 in the prototype.
• for velocity,
V p1 Vp2
Vr
Vm1 Vm 2
• for acceleration,
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The flow of the fluid in turbomachinery is very complex. To make this complexity easier, several
assumptions have been made (such as, the flow of the fluid is symmetrical, streamline, steady
and vane congruent flow, and a velocity triangle is constructed for the analysis).
The streamline of the flow is always follows the vane or the blade angle exactly; in other words,
streamlines of the flow are congruent to the vane‟s angle and it is called vane congruent flow. If
there is a deviation between the direction of the flow and the direction of the vane at the entrance
of the vane channel, the flow approaches to the vane with a ‘Shock’.
The control volume considered for analysis is unchanging (see figure 2.2)
There is circulation flow rather than streamline flow especially in long blades,
The flow follows a natural process (i.e. irreversible process); and hence, there is a
positive entropy generation (example, the flow in steam and gas turbine an compressors).
There is a leakage associated with the flow (example, the flow in pump and hydraulic
turbines).
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The flow can create cavitation (example, the flow in pump and hydraulic turbines).
Comparing the actual flow pattern to the theoretical flow pattern can be used for the
analysis of energy losses and efficiencies of turbomachines.
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Fx = rate change of momentum = Mass flow rate x change in tangential velocity of the absolute
velocity not radial velocity from inlet to outlet due to mechanical loss from inlet to outlet across
the blade.
𝐹𝑥 = 𝑚[𝑉𝑡1 − 𝑉𝑡2 ] = 𝜌𝑄[𝑉𝑡1 − 𝑉𝑡2 ].
Torque, T = r× 𝐹𝑥 =𝜌𝑄[𝑟1 𝑉𝑡1 − 𝑟2 𝑉𝑡2 ].
Work done per second (power developed) by the jet on the vane is given by the product of force
exerted on the vane and the distance moved by the vane in one second (U):
Power developed by the hydraulic turbomachine
𝑃𝑑𝑒𝑣𝑒𝑙𝑜𝑝𝑒𝑑 = 𝜔 × 𝑇 = 𝐹𝑥 × 𝑈 = 𝜌𝑄[𝑈1 𝑉𝑡1 − 𝑈2 𝑉𝑡2 ] = 𝑚[𝑈1 𝑉𝑡1 − 𝑈2 𝑉𝑡2 ]
Dividing this equation by the mass flow rate m gives an expression for the work done per unit of
mass, i.e. specific work done, w = 𝑈1 𝑉𝑡1 − 𝑈2 𝑉𝑡2 ]. Hence, this equation is called Euler’s
equation.
Pump head, H = 𝑃𝑎𝑏𝑠𝑜𝑟𝑣𝑒𝑑 /𝜌Qg
The general equation for turbomachinery (also called Euler’s equation)
𝑊𝑡 = Pt = 𝑚 x (U1 Vu1- U2Vu2) – For turbines
𝑊𝑡 = Pt = 𝑚 x (U2 Vu2- U1Vu1) – For pumps
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Exercis-1
1. The efficiency of a fan depends on density𝜌, dynamic viscosity 𝜇 of the fluid, angular
velocity𝜔, diameter D of the rotor and discharge Q. Express efficiency in terms of
dimensionless parameters.
2. The resisting force of a supersonic plane during flight can be considered as dependent on
the length of the aircraft L, velocity V, viscosity , mass density , Bulk modulus K.
Express the fundamental relationship between resisting force and these variables.
3. The specific speed of a Kaplan turbine is 450 when working under a head of 12m at 150
rpm. If under this head, 30,000kW of energy is generated, estimate how many turbines
should be used. (7 turbines).
4. The resisting force F of a supersonic plane in flight is given by:
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