Technical Specifications - 2022 12 07 11 19 25
Technical Specifications - 2022 12 07 11 19 25
The bidder should have designed, manufactured, tested, supplied, installed and commissioned at least one numbers of 2000
kV 200 kJ Impulse voltage generator suitable for superimposed DC voltage testing during last five years from Original
Equipment Manufacturer (OEM) and successful in operation for more than a one year. The bidder shall have to submit the
1 documentary evidences such as performance certificate of test system by clearly indicating the ratings of system, model, type, 01 Number
serial number, suitable application for superimposed LI/SI on DC voltage and successful operation of the system for more
than one year from the user. CPRI reserve the right to contact the user/organization, who has issued the performance
certificate of the system. .
Main Power supply: The following mentioned type of main supply is available at site for desired power requirement.
a. 230 V, 50 Hz single phase
8 b. 415 V, 50 Hz Three phase or two phase
Input voltage : As per the supplied design specification, The power supply available are single phase 230 V, 50 Hz or 415 V
9.2
Three Phase or two phase supply at required power level
Rated output voltage level : 20 kVp to 3200 kVp level (Lightning Impulse voltage) and Up to 2000 kVp for switching impulse
9.3 voltage
9.4 Rated Energy level : 320 kJ
Max. load capacitance (test object capacitance): standard impulse voltage wave shape up to 2 nF and extended front time up
9.5 to 8 µsec for capacitor voltage transformer with capacitance range up to 8.8 nF at 800 kV HSV level
9.6 Number stages : 16 stages
9.7 Rated voltage per stage : 200 kVp per stage
Duty Cycle: 30 sec per impulse per 8 hours continuous duty up to 80% of charging voltage.
9.8 One impulse per minute at 100% charging voltage
Installation: Mobile type. The complete impulse voltage generator along with rectifier transformer shall be mobile with air
9.9 cushion arrangement
The impulse generator shall be designed for superimposed DC voltage test on HVDC equipment and supplied along with
related protective equipment.
9.10 Note: The impulse voltage generator shall be demonstrated for superimposed testing during the commissioning
stage.
Rectifier Transformer: The charging rectifier (200 kV) is used to charge the impulse capacitors of an impulse voltage with
stage charging voltage up to 0-100 % of rated voltage of stage capacitor. The rectifier shall be able to reverse with motorized
9.11 mechanism for polarity reversal. The peak inverse voltage of the rectifier shall be double the rated voltage of stage capacitor.
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Section IV T -Technical Specification
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To be completed by the Bidder
Sl.No. Technical Specifications/Parameters Qty Detials of guaranteed technical Guaranteed Technical Deviations from GTP
parameters offered by the bidder Particulars (GTP)
Isolation transformer: The delta start with neutral isolation transformer shall be provided for supply voltage to control
9.12 circuit
Impulse stage capacitors: Rated voltage : 200 kVp,
9.13 Rated capacitance : As per the Manufacturer specifications, Type: Oil impregnated oil filled with low inductive nature or
equivalent insulation type
Front time wave shape resistor: The front time resistors shall be supplied with following set of values to control the front
time of the impulse voltage wave shape
• Rated voltage level: 200 kVp per stage
• Rated Energy level: 30 kJ per stage
9.14 • Type: Wire wound, non-inductive type
• Insulation: Cast resin
• Number values: To meet the requirement of load range specified in S.No. 9.5
• Quantity required: 6 sets for Lightning impulse and Switching impulse to cover the load range specified in S.No.9.5
• Colour identification of each resistor with respect to its value
Tail Time wave shape Resistor : The tail time resistors shall be supplied with following set of values to control the tail time
of impulse voltage waveform
• Number of Values: To meet the requirement of load range specified in S.No. 9.5
• Quantity required: 6 sets for Lightning impulse and Switching impulse to cover the load range specified in S.No.9.5
Resistor Housing slot: The mechanism shall be equipped with slot for placement of at least 3 numbers of resistors for front
9.16 and tail time waveshape resistors
AC voltage regulation: The AC voltage regulator shall be controller based on the charging voltage with specified time
9.17
constant controller circuit.
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Section IV T -Technical Specification
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To be completed by the Bidder
Sl.No. Technical Specifications/Parameters Qty Detials of guaranteed technical Guaranteed Technical Deviations from GTP
parameters offered by the bidder Particulars (GTP)
Glaninger Circuit: The Glaninger circuit shall be supplied to increase the generator testing range for low inductive
loads
9.18 Resistor : 50 Ω , 200 Ω, 400 Ω - 2 set for each resistor
Inductor : 0.1 mH, 0.2 mH, 0.3 mH - 2 set for each inductor
Overshoot compensation circuit: The overshoot compensation circuit is an additional circuit to increase the impulse
voltage testing range up to high capacitive load range to obtain the standard impulse voltage wave shape
9.19 This circuit shall be assembled inside the impulse voltage generator
Note: The overshoot compensation circuit functionality shall be demonstrated during the installation and final
commissioning stage
Base of Impulse voltage Generator: The base of the impulse voltage generator shall be equipped with rectangular steel
9.19
frames.
Support Frame/Structures: The internal insulating ladder shall be arranged inside the impulse voltage generator to reach
maximum height of the generator to change the configuration of generator and any related regular maintenance
9.20 The insulating working platform shall be arranged at regular intervals (one working insulated platform for every three
stages).
The steps of the insulated ladder shall be covered with special grip materials in order to ensure the safety of the working
professionals.
Protective Grounding system: The impulse generator shall be equipped with special grounding system which can be
operated automatic mode and manual mode to de energizing the impulse generator
9.21 Earthing switches shall be provided to ground the generator at the first stage
Additionally, high speed earthing band moved into all stages to ground all the impulse capacitors shall be provided.
Corona rings: The impulse voltage generator shall be provide the toroidal shaped corona rings of suitable dimensions shall
9.22 be provided on top of last stage of impulse generator
Trigger Arrangement: The trigger system shall be provided to trigger the first stage of impulse generator with suitable
9.23 trigger arrangement
The time delay operation of trigger pulse control shall be implemented in range from 0 to 10µsec.
Impulse current measuring shunts: Impulse current shunts will be used for measurement of impulse current.
Cage shunts consisting of a metal cylinder with coupling flanges and coaxial measuring LEMO connector shall be provided.
Maximum peak current: 20000A for 0.05Ω , 5000A for 0.22Ω, 1000A for > 0.5 Ω respectively
10.3 Test charging time shall be controlled about 30 sec to 100 sec range
Protective options: Emergency button switch off the system, Test voltage charging limit, door interlocking arrangement
10.4
system, over current protection, over/under voltage protection at input supply
10.5 Indications: Input supply voltage, input charging current, charging voltage per stage, fault indication alarm etc
Spark gap Adjustment: Semi/Spherical shaped spark gap with suitable dimensions for each stage shall be provided. The
three electrode type trigatron arrangement shall be provided inside the spark gap of first stage generator with required
10.6 triggering mechanism in Auto and manual mode of operations. The precise spark gap adjustment with range of 1 mm shall be
controlled from the software through auto mode/ manual mode correspond to pre-set charging voltage. Provision for manual
control of spark gap distance also provided.
AC Synchronization / Other impulse voltage Synchronization: This feature mainly used during combined test on switchgear
10.7 and control gear (Circuit breakers, Disconnectors & GIS equipment) across open switch contacts
10.8 The synchronization control of phase angle shall be in the range from 0 to 360 degrees
Isolation: The control equipment shall be provided with isolated power supply and necessary EMI filters at specified
10.9
locations.
Protective grounding control: The control of protective grounding system shall be provided in the control system and able to
10.10
operate from the control desk
Control system for multiple chopping gap arrangement: The necessary control system shall be included in the control desk of
10.11 the impulse generator to trigger the multiple chopping gap and control the gap distance.
Trouble shooting operation: display of fault message during the breakdown of system, allow the proper trouble shooting and
10.12 safe operation of system
User Friendly Control System: The charging and discharging process of impulse generator shall be controlled from the PC
based user-friendly software system with following capabilities. The computer assisted operation of impulse voltage test
system shall be provided with ease of control and built in safely interlocks for the test system. The system should have a high
electromagnetic compatibility. All inputs and outputs are protected against over-voltages. All system components are
10.13
grounded with a suitable material such as copper braid or foil to keep the ground potentials at a safe level. The display shall
be wide and presentable for ease of monitor and settings. The control desk shall have high quality wheels with locking
mechanism for ease of movement.
11.5 Trigger range for time to chop scattering : < ±200 nsec
11.7 The multiple gaps shall be stacked with capacitors and inbuilt damping resistor
The spheres shall be made with copper materials and coated with tungsten / other similar elements to reduce the
11.8 unnecessary corrosion effects
11.9 The multiple chopping gap arrangement shall be arranged with corona rings of suitable dimensions
12 PART-II: Impulse Voltage Measuring System
The Divider shall have the primary arm and secondary LV arm to transmit the voltages through either co-axial cable or fiber
12.1.2 optic transmission.
12.1.3 Rated voltage level : 3200 kVp for Lightning Impulse voltage and 2000 kVp for Switching impulse voltages
Secondary low voltage arms: The secondary low voltage arms shall be designed to reduce the interference voltage level to
12.1.7 meet the standard requirements
secondary LV arms shall be designed in modular nature and easily replace with different type of secondary arms. LEMO type
12.1.8 connector shall be provided in each secondary arms for connecting the transmission cable to impulse measuring system
Corona rings : Top of the damped capacitive voltage divider shall be fitted with toroidal type corona rings to avoid the
12.1.11 unnecessary discharges during the impulse testing at max voltage levels.
Supporting Arrangement : The divider shall be supported with suitable insulated guy wire arrangement for long term
12.1.12 stability. The arrangement of guy wire system will not influence the stray capacitance of the divider
Overshoot : <20%.
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Section IV T -Technical Specification
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To be completed by the Bidder
Sl.No. Technical Specifications/Parameters Qty Detials of guaranteed technical Guaranteed Technical Deviations from GTP
parameters offered by the bidder Particulars (GTP)
The Damped Capacitor voltage divider shall have the following capabilities with respect to measurement uncertainty at
probability of 95% with coverage factor of k=2
12.2. Resistive voltage Divider for Steep front impulse voltage applications
Scope: Design, Manufracture, tested, supply, transportation, demonstration of restive voltage divider for steep front impulse
12.2.1
voltage measurements
12.2.2 Rated voltage level : 1200 kVp
12.2.3 Primary resistance : As per manufacture practice
External damping resistor : external damping resistance of appropriate value shall be used to get the response parameters
12.2.5
12.2.10 The complete divider shall be equipped on the wheel arrangement for easy movement.
12.2.11 Secondary Output voltage : ≥1000 Vp
12.2.12 Response parameters for impulse voltage measurement
12.2.13 The experimental response time shall be less than 50 nsec
12.2.14 The partial response time shall be less than 55 nsec
The measurement uncertainty for the complete system for full and front chopped impulses shall be less than 10% at 95%
12.2.15
probability level with coverage factor of k=2.
13 Digital Impulse Analyzing System
13.2 Rated voltage range : ±5 Vp to ±2000 Vp with at least six voltage measurement ranges
Sampling rate : Sampling rate shall be selected for independent channels ranging from 1 MSample/sec to 250 MS/sec
13.5
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Section IV T -Technical Specification
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To be completed by the Bidder
Sl.No. Technical Specifications/Parameters Qty Detials of guaranteed technical Guaranteed Technical Deviations from GTP
parameters offered by the bidder Particulars (GTP)
13.6 Input impedance : ≤10 pF // ≥1 MΩ
13.10 Dynamic scale factor : <0.5% for measurement from 0.5 µs to 100 µsec
13.17 Software Analysing Applications: The following software analysing application shall be provided
13.17.7 Combined Voltage Test (CVT) for Switch gear and control gear &GIS (LI & AC)
13.17.8 Superimposed DC voltage test voltage Lightning and switching impulse voltages
The overall uncertainty of a digital recorded used in the approved measuring system shall be less than limits specified below
with confidence level 95% with confidence level k=2
0.7% in the peak voltage measurement of full and standard chopped lightning impulses , switching impulses
13.18
2% in the peak voltage measurement of front chopped lightning impulses
2% in the measurement of front time for all type of waveforms, 1.5% for tail time, 2% for time to chopping, 2% for peak time
of switching impulse
Report generator : The MS office based report generation application shall be provided with easy extraction of test results
13.19 and waveforms based on the saved data.
13.25 Microsoft office : MS office 2010 or higher with built in licensed version
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To be completed by the Bidder
Sl.No. Technical Specifications/Parameters Qty Detials of guaranteed technical Guaranteed Technical Deviations from GTP
parameters offered by the bidder Particulars (GTP)
Auxiliary Ports :
HDMI/Display port – ≥1 No
13.26
USB ports – ≥ 2 numbers
13.29 Printer : suitable printer shall be provided for printing the oscillograms/test results
14.1.7 Installation : Mobile installation on base frame with castor wheel arrangement
14.1.9 Secondary lower arm : The secondary unit shall be able to fit for LECO type connector.
14.1.10 External damping resistor : may be provided to get the step response parameters
The expanded measurement uncertainties for divider along with RMS shall be as per the IEC 60060-1 , IEC 60060-2
standards with 95% of coverage probability
Lightning Impulse voltage (full and tail chopped impulses) Um< 1%
AC voltage 50 Hz Um ≤ 1 %
DC voltage Um ≤ 1 %
14.1.15 Measuring cable length : Co-axial cable/fiber optic with length approx... 50 meters
Relative Humidity : 10 % to 80 % RH
15.12 AC/DC Peak voltmeter shall be designed as per requirements of IEC 60060-2:2010 standard
15.13.9 Frequency
Additional features: The display unit shall be able to display the graphical display of the waveform (AC or DC) atleast one
15.14 complete cycle of waveform
Measurement Uncertainty: The measurement uncertainty of the all measured value mentioned in above sNo. in the range of
15.15 10 to 1000 V for AC (frequency range 10 Hz to 500 Hz) and DC values with 95% of probability level with coverage factor of
k=2 shall be less than ± 0.3%
15.16 Analog output voltage connectors; 0-10 V for calibration purpose with BNC connector
The peak voltmeter shall be designed with internal calibration check circuit of ±5 V for performance check purpose
15.17
16 General Points
16.1 The Impulse voltage test system shall be designed as per the requirements of the following applicable standards
16.2 IEC 60060-1:2010 (Ed. 3): High-voltage test techniques - Part 1: General definitions and test requirements
IEC 61083-3:2020: Instruments and software used for measurement in high-voltage and high-current tests - Part 3:
16.6 Requirements for hardware for tests with alternating and direct voltages and currents
The calibration traceability chain shall be reported in the each calibration report upto highest standardize organization of
17.2 corresponding country
References used for calibration shall meet the requirements of IEC 60060-1:2010, IEC 60060-2:2010, IEC 61083-1:2021, IEC
17.3 61083-2:2013 and IEC 61083-3:2020 standards. Evidence shall be submitted for review before calibrating the impulse
voltage test system
The expanded uncertainty shall be calculated for the complete measuring system for voltage magnitudes and time
17.4 parameters for LI, SI, tail chopped impulse and front chopped impulses as per procedure mentioned in IEC 60060-2:2010
The record of performance of the complete test system (Divider + Transmission cable + Measuring system) shall be provided
17.5 as per the details given in the IEC 60060-2: 2010
17.6 Digital Impulse Measuring System
Type Tests: Measurement of rise time – clause no 3.4.3 of IEC 61083-1:2021
Internal noise level: 5.7 of IEC 61083-1:2021
17.6.1
Interference test : Annex A & 5.8 of IEC 61083-1:2021
Software validation Test : as per IEC 61083-2:2013
Performance tests : Impulse scale factor and time base (Impulse calibration with two waveforms covering the nominal
17.6.2 epoch or step calibration) – clause no. 5.1 of IEC 61083-1:2021
Scale factor nonlinearity – clause no. 5.6 of IEC 61083-1:2021
17.7 Damped Capacitive voltage Divider
Type tests
Dynamic Behaviour : 5.4, 8.4 & 9.4 of IEC 60060-2:2010
17.7.1 Ambient temperature effect: 5.7 & 5.5 of IEC 60060-2:2010
Scale factor parameters of converting device: 5.2, 8.3 & 9.3 of IEC 60060-2:2010
Long term stability : 5.6 of IEC 60060-2:2010 (based on manufacturer data)
Performance tests
Scale factor/time parameters at the calibration: 5.2 & 8.3 of IEC 60060-2:2010
18.2 The supplier shall conduct the following tests in the presence of representatives as a part of acceptance tests
Functionality of all control circuits, overloads and safety interlocks, measuring instrument displays according to IEC
18.2.1.3
requirements
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parameters offered by the bidder Particulars (GTP)
18.2.2 Impulse voltage Generator
The impulse voltage generator shall be completely erected and generate the output voltage atleast 50% of the rated voltage
18.2.2.4 of the generator for 5 impulse for each polarity
18.2.3 Damped Capacitive voltage Divider, Resistive voltage divider and Universal reference voltage divider
18.2.3.1 Tests on the HV units: Measurement of the capacitance and the dissipation factor or Impedance measurement
18.2.3.7 Determination of the divider ratio – scale factor for LI and SI voltages
18.2.5.3 Linearity
18.2.5.5 Software check with IEC-TDG as per IEC- 601083-2:2013 for all waveforms of LI, LIC and SI
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To be completed by the Bidder
Acceptance of the Impulse measuring system is subject to the compliance of all the test and calibration reports in accordance
18.2.7 with the relevant standards and satisfactory completion of acceptance tests mentioned above.
Demonstration of additional circuitries (overshoot compensation circuit, Glanging circuit, loading capacitors) for transformer
19.2.3 tests
Determination of scale factor of Damped capacitive voltage divider and resistive voltage dividers by reference method
19.2.6
(comparison with universal reference voltage divider)
Demonstration of functionalities and analysis software provided along with Impulse voltage measuring system
19.2.7
Chopping the impulse voltage from 10% to 100% of rated voltage with different chopping times shall be demonstrated with
19.2.8 multiple chopping gap arrangement
TRAINING
Two days training programe shall be provided to CPRI officials on the following aspects of complete control and measuring
system of the impulse voltage generator.
Voltage measuring coaxial shielded cables/fiber optic of 40m length with suitable LEMO connectors compatible with divider
20.1.1 and recording system - 2 sets
20.1.3 External mat type resistors – 40 Ω (2no.), 200 Ω (2no.) and 400 Ω(2no.)
20.1.4 All interconnecting power and control cables of appropriate length between various components of series resonant system
and control panel. Control room will be about 35 m from the test system. Appropriate spare cable shall be provided
20.1.5 System earthing material
Spares comprising of fuses of different ratings, PCB’s, connectors of various types, brushes, diodes/thyristors, transistors,
20.1.6
resistors, potentiometer, gaskets, drive motors, lightning arresters, varistors etc.
20.1.7 Any other accessories and spares required for trouble free operation of the overall impulse voltage test system
Technical documents to be provided: The following information shall be provided during the bid:
1. schematic diagram of the test system
2. Mass of the major equipment
3. Dimensions of major components
4. Any other information for installation and commissioning of the test system
21 The following documents shall be provided during the supply:
1. Type, Routine, performance test and acceptance test reports of the complete test system
2. Calibration reports of measuring equipment.
3. Operation and maintenance manual of the test system in triplicate
4. Pre dispatch and commissioning test reports
All the documents shall be provided in English Language only.
22 Guarantee
The Impulse voltage Test and measuring system shall be guaranteed to perform in accordance with the specifications and
against defective material design and workmanship. The guarantee period shall be minimum of 12 months from the date of
22.1
successful commissioning.
PN: 1) Mere statement of "Complied" do not suffice the requirement. The details of technical parameters in proof of CPRI requirements shall be furnished along with technical write-up, catalogues, brouchers, literatures, phamplates, or any other documents shall be submitted in
hard copy along with technical bid.
2) Calibration reports/certificates, factory test reports/certificates from an accreditated agencies/facilites shall be submitted wherever applicable.
3) CPRI reserves the right to conduct "predispatch inspection" prior to dispatch at the works of the supplier and the expenditure towards PDI shall be borne by CPRI. However information regarding the rediness of the equipment/machinary for the PDI shall be communicated in
writing at lease 70 days in advance.