VLT Danfoss

ENGINEERING TOMORROW
Operating Guide
VLT® HVAC Drive FC 102
110–400 kW, Enclosure Sizes D1h–D8h
vlt-drives.danfoss.com
Contents Operating Guide
Contents
1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 4
1.3 Manual and Software Version 4
1.4 Approvals and Certifications 4
1.5 Disposal 4
2 Safety 5
2.1 Safety Symbols 5
2.2 Qualified Personnel 5
2.3 Safety Precautions 5
3 Product Overview 7
3.1 Intended Use 7
3.2 Power Ratings, Weight, and Dimensions 7
3.3 Interior View of D1h Drive 9
3.4 Interior View of D2h Drive 10
3.5 View of Control Shelf 11
3.6 Extended Options Cabinets 12
3.7 Local Control Panel (LCP) 13
3.8 LCP Menus 15
4 Mechanical Installation 16
4.1 Items Supplied 16
4.2 Tools Needed 16
4.3 Storage 17
4.4 Operating Environment 17
4.5 Installation and Cooling Requirements 18
4.6 Lifting the Drive 19
4.7 Mounting the Drive 20
5 Electrical Installation 23
5.1 Safety Instructions 23
5.2 EMC-compliant Installation 23
5.3 Wiring Schematic 26
5.4 Connecting to Ground 27
5.5 Connecting the Motor 29
5.6 Connecting the AC Mains 31
5.7 Connecting Regen/Load Share Terminals 33
5.8 Terminal Dimensions 35
MG16D502 Danfoss A/S © 09/2018 All rights reserved. 1

Contents VLT® HVAC Drive FC 102
5.9 Control Wiring 63
6 Pre-start Checklist 67
7 Commissioning 68
7.1 Applying Power 68
7.2 Programming the Drive 68
7.3 Testing Before System Start-up 70
7.4 System Start-up 70
7.5 Parameter Setting 71
8 Wiring Configuration Examples 72

8.1 Introduction 72
8.2 Wiring Configurations for Automatic Motor Adaptation (AMA) 72
8.3 Wiring Configurations for Analog Speed Reference 72
8.4 Wiring Configurations for Start/Stop 73
8.5 Wiring Configuration for an External Alarm Reset 74
8.6 Wiring Configuration for Speed Reference Using a Manual Potentiometer 74
8.7 Wiring Configuration for Speed Up/Speed Down 75
8.8 Wiring Configuration for RS485 Network Connection 75
8.9 Wiring Configuration for a Motor Thermistor 76
8.10 Wiring Configuration for a Cascade Controller 76
8.11 Wiring Configuration for Relay Set-up with Smart Logic Control 78
8.12 Wiring Configuration for a Fixed Variable Speed Pump 78
8.13 Wiring Configuration for Lead Pump Alternation 78
9 Maintenance, Diagnostics, and Troubleshooting 80

9.1 Maintenance and Service 80
9.2 Heat Sink Access Panel 80
9.3 Status Messages 81
9.4 Warning and Alarm Types 83
9.5 List of Warnings and Alarms 84
9.6 Troubleshooting 94
10 Specifications 96
10.1 Electrical Data 96
10.2 Mains Supply 101
10.3 Motor Output and Torque Data 102
10.4 Ambient Conditions 102
10.5 Cable Specifications 102
10.6 Control Input/Output and Control Data 103
10.7 Fuses and Circuit Breakers 106
2 Danfoss A/S © 09/2018 All rights reserved. MG16D502

Contents Operating Guide
10.8 Fastener Tightening Torques 108

10.9 Enclosure Dimensions 109
11 Appendix 144
11.1 Abbreviations and Conventions 144
11.2 International/North American Default Parameter Settings 145
11.3 Parameter Menu Structure 145
Index 151

Introduction VLT® HVAC Drive FC 102
1 1 1 Introduction
1.1 Purpose of the Manual 1.4 Approvals and Certifications

This operating guide provides information for safe instal-
lation and commissioning of the VLT® drives.
The operating guide is intended for use by qualified

personnel. To use the unit safely and professionally, read
and follow this operating guide. Pay particular attention to
the safety instructions and general warnings. Always keep Table 1.2 Approvals and Certifications
the operating guide with the drive.
More approvals and certifications are available. Contact the
VLT® is a registered trademark. local Danfoss office or partner. Drives of voltage 525–690 V
are UL certified for only 525–600 V.
1.2 Additional Resources
The drive complies with UL 61800-5-1 thermal memory
Other resources are available to understand advanced retention requirements. For more information, refer to the
drive functions and programming. section Motor Thermal Protection in the product-specific
design guide.
• The programming guide provides greater detail on NOTICE
working with parameters and many application
examples. OUTPUT FREQUENCY LIMIT
Due to export control regulations, the output frequency
• The design guide provides detailed information of the drive is limited to 590 Hz. For demands exceeding
about capabilities and functionality to design 590 Hz, contact Danfoss.
motor control systems.
• Instructions provide information for operation 1.4.1 Compliance with ADN
with optional equipment.
Supplementary publications and manuals are available For compliance with the European Agreement concerning
from Danfoss. See drives.danfoss.com/knowledge-center/ International Carriage of Dangerous Goods by Inland
technical-documentation/ for listings. Waterways (ADN), refer to ADN-compliant Installation in the
design guide.
1.3 Manual and Software Version
1.5 Disposal
This manual is regularly reviewed and updated. All
suggestions for improvement are welcome. Table 1.1 shows Do not dispose of equipment containing
the version of the manual and the corresponding software electrical components together with
version. domestic waste.
Collect it separately in accordance with
Manual version Remarks Software version local and currently valid legislation.
MG16D5xx Replaces MG16D4xx 5.20
Table 1.1 Manual and Software Version

Safety Operating Guide
2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this guide: UNINTENDED START
When the drive is connected to the AC mains, DC supply,
or load sharing, the motor can start at any time.
WARNING Unintended start during programming, service, or repair
Indicates a potentially hazardous situation that could work can result in death, serious injury, or property
result in death or serious injury. damage. The motor can start with an external switch, a
fieldbus command, an input reference signal from the
CAUTION LCP or LOP, via remote operation using MCT 10 Set-up

Software, or after a cleared fault condition.
Indicates a potentially hazardous situation that could
To prevent unintended motor start:
result in minor or moderate injury. It can also be used to
alert against unsafe practices. • Press [Off/Reset] on the LCP before
programming parameters.
NOTICE • Disconnect the drive from the mains.
Indicates important information, including situations that • Completely wire and assemble the drive, motor,
can result in damage to equipment or property. and any driven equipment before connecting
the drive to the AC mains, DC supply, or load
sharing.
2.2 Qualified Personnel
Correct and reliable transport, storage, installation,
operation, and maintenance are required for the trouble- WARNING
free and safe operation of the drive. Only qualified DISCHARGE TIME
personnel are allowed to install or operate this equipment. The drive contains DC-link capacitors, which can remain
charged even when the drive is not powered. High
Qualified personnel are defined as trained staff, who are voltage can be present even when the warning LED
authorized to install, commission, and maintain equipment, indicator lights are off. Failure to wait the specified time
systems, and circuits in accordance with pertinent laws and after power has been removed before performing service
regulations. Also, the personnel must be familiar with the or repair work can result in death or serious injury.
instructions and safety measures described in this manual.
• Stop the motor.
2.3 Safety Precautions • Disconnect AC mains and remote DC-link power
supplies, including battery back-ups, UPS, and
WARNING DC-link connections to other drives.
HIGH VOLTAGE • Disconnect or lock PM motor.
Drives contain high voltage when connected to AC mains
• Wait for the capacitors to discharge fully. The
input, DC supply, load sharing, or permanent motors. minimum waiting time is 20 minutes.
Failure to use qualified personnel to install, start up, and
maintain the drive can result in death or serious injury. • Before performing any service or repair work,
use an appropriate voltage measuring device to
• Only qualified personnel must install, start up, make sure that the capacitors are fully
and maintain the drive. discharged.
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the
drive properly can result in death or serious injury.
• Ensure the correct grounding of the equipment
by a certified electrical installer.

Safety VLT® HVAC Drive FC 102
WARNING NOTICE
EQUIPMENT HAZARD MAINS SHIELD SAFETY OPTION
2 2 Contact with rotating shafts and electrical equipment
A mains shield option is available for enclosures with a
protection rating of IP21/IP54 (Type 1/Type 12). The
can result in death or serious injury.
mains shield is a cover installed inside the enclosure to
• Ensure that only trained and qualified personnel protect against the unintended touch of the power
install, start up, and maintain the drive. terminals, according to BGV A2, VBG 4.
• Ensure that electrical work conforms to national
and local electrical codes.
• Follow the procedures in this guide.
WARNING
UNINTENDED MOTOR ROTATION
WINDMILLING
Unintended rotation of permanent magnet motors
creates voltage and can charge the unit, resulting in
death, serious injury, or equipment damage.
• Ensure that permanent magnet motors are
blocked to prevent unintended rotation.
WARNING
INTERNAL FAILURE HAZARD
Under certain circumstances, an internal failure can
cause a component to explode. Failure to keep the
enclosure closed and properly secured can cause death
or serious injury.
• Do not operate the drive with the door open or
panels off.
• Ensure that the enclosure is properly closed and
secured during operation.
CAUTION
HOT SURFACES
The drive contains metal components that are still hot
even after the drive has been powered off. Failure to
observe the high temperature symbol (yellow triangle)
on the drive can result in serious burns.
• Be aware that internal components, such as
busbars, can be extremely hot even after the
drive has been powered off.
• Exterior areas marked by the high-temperature
symbol (yellow triangle) are hot while the drive
is in use and immediately after being powered
off.

Product Overview Operating Guide
3 Product Overview
3.1 Intended Use

The drive is an electronic motor controller that converts AC mains input into a variable AC waveform output. The frequency
and voltage of the output are regulated to control the motor speed or torque. The drive is designed to:
3 3
• Regulate motor speed in response to system feedback or to remote commands from external controllers.
• Monitor system and motor status.
• Provide motor overload protection.
The drive is designed for industrial and commercial environments in accordance with local laws and standards. Depending
on configuration, the drive can be used in standalone applications or form part of a larger system or installation.
NOTICE
In a residential environment, this product can cause radio interference, in which case supplementary mitigation
measures can be required.
Foreseeable misuse
Do not use the drive in applications which are non-compliant with specified operating conditions and environments. Ensure
compliance with the conditions specified in chapter 10 Specifications.
3.2 Power Ratings, Weight, and Dimensions

For enclosure sizes and power ratings of the drives, refer to Table 3.1. For more dimensions, see chapter 10.9 Enclosure
Dimensions.
Enclosure size D1h D2h D3h D4h D3h D4h

110–160 kW 200–315 kW 110–160 kW 200–315 kW
(380–480 V) (380–480 V) (380–480 V) (380–480 V) With regeneration or load sharing
75–160 kW 200–400 kW 75–160 kW 200–400 kW terminals
(525–690 V) (525–690 V) (525–690 V) (525–690 V)
IP 21/54 21/54 20 20 20 20
NEMA Type 1/12 Type 1/12 Chassis Chassis Chassis Chassis
Shipping Height 587 (23.1) 587 (23.1) 587 (23.1) 587 (23.1) 587 (23.1) 587 (23.1)
dimensions Width 997 (39.3) 1170 (46.1) 997 (39.3) 1170 (46.1) 1230 (48.4) 1430 (56.3)
[mm (in)] Depth 460 (18.1) 535 (21.1) 460 (18.1) 535 (21.1) 460 (18.1) 535 (21.1)
Drive Height 901 (35.5) 1060 (41.7) 909 (35.8) 1122 (44.2) 1004 (39.5) 1268 (49.9)
dimensions Width 325 (12.8) 420 (16.5) 250 (9.8) 350 (13.8) 250 (9.8) 350 (13.8)
[mm (in)] Depth 378 (14.9) 378 (14.9) 375 (14.7) 375 (14.7) 375 (14.7) 375 (14.8)
Maximum weight [kg (lb)] 98 (216) 164 (362) 98 (216) 164 (362) 108 (238) 179 (395)
Table 3.1 Mechanical Dimensions, Enclosure Sizes D1h–D4h

Product Overview VLT® HVAC Drive FC 102
Enclosure size D5h D6h D7h D8h

110–160 kW 110–160 kW 200–315 kW 200–315 kW
(380–480 V) (380–480 V) (380–480 V) (380–480 V)
75–160 kW 75–160 kW 200–400 kW 200–400 kW
(525–690 V) (525–690 V) (525–690 V) (525–690 V)
3 3
IP 21/54 21/54 21/54 21/54
NEMA Type 1/12 Type 1/12 Type 1/12 Type 1/12
Shipping dimensions Height 660 (26) 660 (26) 660 (26) 660 (26)
[mm (in)] Width 1820 (71.7) 1820 (71.7) 2470 (97.4) 2470 (97.4)
Depth 510 (20.1) 510 (20.1) 590 (23.2) 590 (23.2)
Height 1324 (52.1) 1663 (65.5) 1978 (77.9) 2284 (89.9)
Drive dimensions [mm
Width 325 (12.8) 325 (12.8) 420 (16.5) 420 (16.5)
(in)]
Depth 381 (15) 381 (15) 386 (15.2) 406 (16)
Maximum weight [kg (lb)] 116 (256) 129 (284) 200 (441) 225 (496)
Table 3.2 Mechanical Dimensions, Enclosure Sizes D5h–D8h

3.3 Interior View of D1h Drive

Illustration 3.1 shows the D1h components relevant to installation and commissioning. The D1h drive interior is similar to
that of the D3h, D5h, and D6h drives. Drives with the contactor option also contain a contactor terminal block (TB6). For the
location of TB6, see chapter 5.8 Terminal Dimensions.
3 3
e30bg269.10
5
3 8
4
9
10
1 LCP (local control panel) 6 Mounting holes

2 Control terminals 7 Relays 1 and 2
3 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 8 Motor output terminals 96 (U), 97 (V), 98 (W)
4 Ground terminals for IP21/54 (Type 1/12) 9 Cable clamps
5 Lifting ring 10 Ground terminals for IP20 (Chassis)
Illustration 3.1 Interior View of D1h Drive (similar to D3h/D5h/D6h)

3.4 Interior View of D2h Drive

Illustration 3.2 shows the D2h components relevant to installation and commissioning. The D2h drive interior is similar to
that of the D4h, D7h, and D8h drives. Drives with the contactor option also contain a contactor terminal block (TB6). For the
location of TB6, see chapter 5.8 Terminal Dimensions.
3 3
e30bg271.10
6
1 7
4 10
11
12
1 Fieldbus top entry kit (optional) 7 Mounting hole

2 LCP (local control panel) 8 Relays 1 and 2
3 Control terminals 9 Terminal block for anti-condensation heater (optional)
4 Mains input terminals 91 (L1), 92 (L2), 93 (L3) 10 Motor output terminals 96 (U), 97 (V), 98 (W)
5 Cable clamps 11 Ground terminals for IP21/54 (Type 1/12)
6 Lifting ring 12 Ground terminals for IP20 (Chassis)
Illustration 3.2 Interior View of D2h Drive (Similar to D4h/D7h/D8h)

3.5 View of Control Shelf

The control shelf holds the keypad, known as the local control panel or LCP. The control shelf also includes the control
terminals, relays, and various connectors.
6
3 3
e30bg270.10
1
2
9
3 10
4
11
12
1 Local control panel (LCP) 7 Mounting holes

2 RS485 termination switch 8 LCP connector
3 USB connector 9 Analog switches (A53, A54)
4 RS485 fieldbus connector 10 Analog I/O connector
5 Digital I/O and 24 V supply 11 Relay 1 (01, 02, 03) on power card
6 Lifting rings 12 Relay 2 (04, 05, 06) on power card
Illustration 3.3 View of Control Shelf

3.6 Extended Options Cabinets
e30bg830.10
If a drive is ordered with any of the following options, it is
supplied with an extended options cabinet to contain the
optional components. 1
3 3 • Brake chopper.
• Mains disconnect.
• Contactor.
• Mains disconnect with contactor.
• Circuit breaker.
• Regeneration terminals.
• Load sharing terminals.
• Oversized wiring cabinet.
• Multiwire kit.
Illustration 3.4 shows an example of a drive with an options
cabinet. Table 3.3 lists the variants of the drive that include
these options.
Drive model Possible options

D5h Brake, disconnect
D6h Contactor, contactor with disconnect, circuit
breaker
D7h Brake, disconnect, multiwire kit
D8h Contactor, contactor with disconnect, circuit
breaker, multiwire kit 2
Table 3.3 Overview of Extended Options
The D7h and D8h drives include a 200 mm (7.9 in)

pedestal for floor mounting.
There is a safety latch on the front cover of the options

cabinet. If the drive includes a mains disconnect or circuit
breaker, the safety latch locks the cabinet door while the
drive is energized. Before opening the door, open the
disconnect or circuit breaker to de-energize the drive, and
remove the cover of the options cabinet.
For drives purchased with a disconnect, contactor or circuit 3

breaker, the nameplate label includes a type code for a
replacement drive that does not include the options. If the
drive is replaced, it can be replaced independently of the
options cabinet. 1 Drive enclosure
2 Extended options cabinet
3 Pedestal
Illustration 3.4 Drive with Extended Options Cabinet (D7h)

3.7 Local Control Panel (LCP)

The local control panel (LCP) is the combined display and keypad on the front of the drive. The term LCP refers to the
graphical LCP. A numeric local control panel (NLCP) is available as an option. The NLCP operates in a manner similar to the
LCP, but there are differences. For details on how to use the NLCP, see the product-specific programming guide.
Use the LCP to: 3 3

• Control the drive and motor.
• Access drive parameters and program the drive.
• Display operational data, drive status, and warnings.
A1.2
Status 1(1)
A1.1 0.0 % 0.00 A 0.00 kW A1.3
0.0 Hz A2
2605 kWh A3
Off Remote Stop
B1 Quick Main Alarm B4

Status
Menu Menu Log
B2 B3
C2
Ca
ck
nc
Ba
C1
el
C3
Info
On OK
D1
Warn.
D2 C4
Alarm C5
D3
130BF153.11
E1 Hand
Off
Auto Reset E3
On On
E2 E4
Illustration 3.5 Graphical Local Control Panel (LCP)
A. Display area
Each display readout has a parameter associated with it. See Table 3.4. The information shown on the LCP can be
customized for specific applications. Refer to chapter 3.8.1.2 Q1 My Personal Menu.
Callout Parameter Default setting

A1.1 Parameter 0-20 Display Line 1.1 Small Reference [%]
A1.2 Parameter 0-21 Display Line 1.2 Small Motor current [A]
A1.3 Parameter 0-22 Display Line 1.3 Small Power [kW]
A2 Parameter 0-23 Display Line 2 Large Frequency [Hz]
A3 Parameter 0-24 Display Line 3 Large kWh counter
Table 3.4 LCP Display Area

B. Menu keys D. Indicator lights

Menu keys are used to access the menu for setting up Indicator lights are used to identify the drive status and to
parameters, toggling through status display modes during provide a visual notification of warning or fault conditions.
normal operation, and viewing fault log data.
Callout Indicator Indicator Function
Callout Key Function light
3 3 B1 Status Shows operational information. D1 On Green Activates when the drive receives
power from the mains voltage or
B2 Quick Menu Allows access to parameters for initial
set-up instructions. Also provides a 24 V DC external supply.
detailed application steps. Refer D2 Warn. Yellow Activates when warning
to chapter 3.8.1.1 Quick Menus. conditions are active. Text
B3 Main Menu Allows access to all parameters. Refer to appears in the display area
chapter 3.8.1.8 Main Menu Mode. identifying the problem.
B4 Alarm Log Shows a list of current warnings and the D3 Alarm Red Activates during a fault
last 10 alarms. condition. Text appears in the
display area identifying the
Table 3.5 LCP Menu Keys problem.
C. Navigation keys Table 3.7 LCP Indicator Lights

Navigation keys are used for programming functions and
moving the display cursor. The navigation keys also E. Operation keys and reset
provide speed control in local (hand) operation. The The operation keys are found toward the bottom of the
display brightness can be adjusted by pressing [Status] and local control panel.
[▲]/[▼] keys.
Callout Key Function
Callout Key Function E1 Hand on Starts the drive in local control. An
C1 Back Reverts to the previous step or list in the external stop signal by control input or
menu structure. serial communication overrides the local
C2 Cancel Cancels the last change or command as [Hand On].
long as the display mode has not changed. E2 Off Stops the motor but does not remove
C3 Info Shows a definition of the function being power to the drive.
shown. E3 Reset Resets the drive manually after a fault has
C4 OK Accesses parameter groups or enables an been cleared.
option. E4 Auto on Puts the system in remote operational
mode so it can respond to an external
C5 ▲▼ ◄ ► Moves between items in the menu.
start command by control terminals or
Table 3.6 LCP Navigation Keys serial communication.
Table 3.8 LCP Operation Keys and Reset

3.8 LCP Menus 3.8.1.6 Q6 Loggings

3.8.1.1 Quick Menus Use Q6 Loggings for fault finding. To get information about
the display line readout, select Loggings. The information is
The Quick Menus mode provides a list of menus used to shown as graphs. Only parameters selected in
3 3
configure and operate the drive. Select Quick Menus by parameter 0-20 Display Line 1.1 Small through
pressing the [Quick Menu] key. The resulting readout parameter 0-24 Display Line 3 Large can be viewed. It is
appears on the LCP display. possible to store up to 120 samples in the memory for
later reference.
130BF241.10
0.0% 0.00 1(1) Q6 Loggings
Quick Menus Parameter 0-20 Display Line 1.1 Small Reference [%]
Parameter 0-21 Display Line 1.2 Small Motor current [A]
01 My Personal Menu Parameter 0-22 Display Line 1.3 Small Power [kW]
02 Quick Setup Parameter 0-23 Display Line 2 Large Frequency [Hz]
03 Function Setups Parameter 0-24 Display Line 3 Large kWh Counter
04 Smart Start Table 3.9 Logging Parameter Examples

05 Changes Made
06 Loggings 3.8.1.7 Q7 Motor Setup
Illustration 3.6 Quick Menu View
The parameters found in Q7 Motor Setup contain basic and
advanced motor data that are always necessary for
configuring the drive. This option also includes parameters
3.8.1.2 Q1 My Personal Menu for encoder set-up.
Use My Personal Menu to determine what is shown in the

display area. Refer to chapter 3.7 Local Control Panel (LCP).
3.8.1.8 Main Menu Mode
This menu can also show up to 50 pre-programmed
The Main Menu mode lists all the parameter groups
parameters. These 50 parameters are manually entered
available to the drive. Select the Main Menu mode by
using parameter 0-25 My Personal Menu.
pressing the [Main Menu] key. The resulting readout
appears on the LCP display.
3.8.1.3 Q2 Quick Setup
0 RPM 0.00 A
e30bg272.10
The parameters found in Q2 Quick Setup contain basic
1(1)
system and motor data that are always necessary for Main Menu
configuring the drive. See chapter 7.2.3 Entering System
Information for the set-up procedures. O-** Operation / Display
1-** Load and Motor
3.8.1.4 Q4 Smart Setup
2-** Brakes
Q4 Smart Setup guides the user through typical parameter 3-** Reference / Ramps
settings used to configure 1 of the following 3
Illustration 3.7 Main Menu View
applications:
• Mechanical brake.
• Conveyor. All parameters can be changed in the main menu. Option
cards added to the unit enable extra parameters associated
• Pump/fan.
with the option device.
The [Info] key can be used to display help information for
various selections, settings, and messages.
3.8.1.5 Q5 Changes Made
Select Q5 Changes Made for information about:

• The 10 most recent changes.
• Changes made from default setting.

Mechanical Installation VLT® HVAC Drive FC 102
4 Mechanical Installation
4.1 Items Supplied
e30bg624.10
VLT R AutomationDrive
www.danfoss.com
Items supplied may vary according to product configu- 1 T/C: FC-102N315T4E54H2TGC3XXSXXXXA0BXCXXXXDX
S/N: 123456H123
2 P/N: 134U6872
ration. Use the following Typecode to order Drive-only replacement:
T/C: FC-102N315T4E54H2TGC7XXSXXXXA0BXCXXXXDX
4 4 • Make sure the items supplied and the information

on the nameplate correspond to the order confir-
3
4
315 kW / 450 HP
IN: 3x380-480V 50/60Hz 567/516 A

5 OUT: 3x0-Vin 0-590Hz 588/535 A
mation. Illustration 4.1 and Illustration 4.2 show

sample nameplates for a D-sized drive either with
Type 12 / IP54 Tamb. 40° C/104° F
or without an options cabinet. Max Tamb. 55 ° C/131° F w/ Output Current Derating
• Check the packaging and the drive visually for SCCR 100 kA at UL Voltage range 380-480 V
ASSEMBLED IN USA
damage caused by inappropriate handling during Listed 36U0 E70524 IND. CONT. EQ.
UL Voltage range 380-480 V
shipment. File any claim for damage with the Danfoss A/S
6430 Nordborg
carrier. Retain damaged parts for clarification. Denmark
CAUTION - ATTENTION:
e30bg623.10
See manual for special condition / mains fuse

VLT R HVAC Drive
www.danfoss.com
`
Voir manuel de conditions speciales / fusibles
1 T/C: FC-102N132T4E5MH4XGC7XXSXXXXAQBXCXXXXDX WARNING - AVERTISSEMENT:

2 P/N: 136G7988 S/N: 123456H123 6 Stored charge, wait 20 min.
Charge residuelle,
` attendez 20 min.
3 132kW / 200 HP
4 IN: 3x380-480V 50/60Hz 251/231 A

5 OUT: 3x0-Vin 0-590Hz 260/240A A 1 Type code
2 Part number and serial number
3 Power rating
Type 12 / IP54 Tamb. 40° C/104° F
Max Tamb. 55° C/131° F w/ Output Current Derating
4 Input voltage, frequency, and current
SCCR 100 kA at UL Voltage range 380-480 V 5 Output voltage, frequency, and current
ASSEMBLED IN USA
Listed 36U0 E70524 IND. CONT. EQ.
6 Discharge time
UL Voltage range 380-480 V
Danfoss A/S
Illustration 4.2 Example Nameplate for Drive with Options

6430 Nordborg
Denmark
089
Cabinet (D5h-D8h)
CAUTION - ATTENTION:
See manual for special condition / mains fuse
`
Voir manuel de conditions speciales / fusibles
WARNING - AVERTISSEMENT:
6 Stored charge, wait 20 min.
Charge residuelle,
` attendez 20 min. NOTICE
LOSS OF WARRANTY
1 Type code Do not remove the nameplate from the drive. Removing
2 Part number and serial number the nameplate can result in loss of warranty.
3 Power rating
4 Input voltage, frequency, and current 4.2 Tools Needed
5 Output voltage, frequency, and current
6 Discharge time Receiving/unloading
• I-beam and hooks rated to lift the weight of the
Illustration 4.1 Example Nameplate for Drive Only (D1h–D4h) drive. Refer to chapter 3.2 Power Ratings, Weight,
and Dimensions.
• Crane or other lifting aid to place the unit into
position.
Installation
• Drill with 10 mm (0.39 in) or 12 mm (0.47 in) drill
bits.
• Tape measurer.
• Various sizes of Phillips and flat bladed
screwdrivers.

Mechanical Installation Operating Guide
• Wrench with relevant metric sockets (7–17 mm/ NOTICE

0.28–0.67 in).
EXTREME AMBIENT CONDITIONS
• Wrench extensions. Hot or cold temperatures compromise unit performance
• Torx drives (T25 and T50). and longevity.
• Sheet metal punch for conduits or cable glands. • Do not operate in environments where the
ambient temperature exceeds 55 °C (131 °F).
• I-beam and hooks to lift the weight of the drive.
Refer to chapter 3.2 Power Ratings, Weight, and • The drive can operate at temperatures down to
Dimensions. -10 °C (14 °F). However, proper operation at
rated load is only guaranteed at 0 °C (32 °F) or 4 4
• Crane or other lifting aid to place the drive onto
higher.
pedestal and into position.
• If temperature exceeds ambient temperature
4.3 Storage limits, extra air conditioning of the cabinet or
installation site is required.
Store the drive in a dry location. Keep the equipment
sealed in its packaging until installation. Refer to
chapter 10.4 Ambient Conditions for recommended ambient 4.4.1 Gases
temperature.
Aggressive gases, such as hydrogen sulfide, chlorine, or
Periodic forming (capacitor charging) is not necessary ammonia can damage the electrical and mechanical
during storage unless storage exceeds 12 months. components. The unit uses conformal-coated circuit boards
to reduce the effects of aggressive gases. For conformal-
4.4 Operating Environment coating class specifications and ratings, see
chapter 10.4 Ambient Conditions.
NOTICE
In environments with airborne liquids, particles, or
corrosive gases, ensure that the IP/type rating of the 4.4.2 Dust
equipment matches the installation environment. Failure
to meet requirements for ambient conditions can reduce When installing the drive in dusty environments, pay
the lifetime of the drive. Ensure that requirements for attention to the following:
humidity, temperature, and altitude are met.
Periodic maintenance
Voltage [V] Altitude restrictions When dust accumulates on electronic components, it acts
200–240 At altitudes above 3000 m (9842 ft), contact as a layer of insulation. This layer reduces the cooling
Danfoss regarding PELV. capacity of the components, and the components become
380–480 At altitudes above 3000 m (9842 ft), contact warmer. The hotter environment decreases the life of the
Danfoss regarding PELV. electronic components.
525–690 At altitudes above 2000 m (6562 ft), contact Keep the heat sink and fans free from dust buildup. For
Danfoss regarding PELV. more service and maintenance information, refer to
chapter 9 Maintenance, Diagnostics, and Troubleshooting.
Table 4.1 Installation at High Altitudes
Cooling fans
For detailed ambient conditions specifications, refer to Fans provide airflow to cool the drive. When fans are
chapter 10.4 Ambient Conditions. exposed to dusty environments, the dust can damage the
fan bearings and cause premature fan failure. Also, dust
NOTICE can accumulate on fan blades causing an imbalance which
CONDENSATION prevents the fans from properly cooling the unit.
Moisture can condense on the electronic components
and cause short circuits. Avoid installation in areas
subject to frost. Install an optional space heater when
the drive is colder than the ambient air. Operating in
standby mode reduces the risk of condensation as long
as the power dissipation keeps the circuitry free of
moisture.

4.4.3 Potentially Explosive Atmospheres 4.5 Installation and Cooling Requirements

NOTICE
WARNING MOUNTING PRECAUTIONS
EXPLOSIVE ATMOSPHERE Improper mounting can result in overheating and
Do not install the drive in a potentially explosive reduced performance. Observe all installation and
atmosphere. Install the unit in a cabinet outside of this cooling requirements.
area. Failure to follow this guideline increases risk of
death or serious injury.
4 4 Installation requirements
Systems operated in potentially explosive atmospheres • Ensure unit stability by mounting vertically to a
must fulfill special conditions. EU Directive 94/9/EC solid flat surface.
(ATEX 95) classifies the operation of electronic devices in • Ensure that the strength of the mounting location
potentially explosive atmospheres. supports the unit weight. Refer to
chapter 3.2 Power Ratings, Weight, and Dimensions.
• Class d specifies that if a spark occurs, it is • Ensure that the mounting location allows access
contained in a protected area. to open the enclosure door. See
• Class e prohibits any occurrence of a spark. chapter 10.9 Enclosure Dimensions.
Motors with class d protection • Ensure that there is adequate space around the
Do not require approval. Special wiring and containment unit for cooling airflow.
are required. • Place the unit as near to the motor as possible.
Motors with class e protection Keep the motor cables as short as possible. See
When combined with an ATEX–approved PTC monitoring chapter 10.5 Cable Specifications.
device like the VLT® PTC Thermistor Card MCB 112, the • Ensure that the location allows for cable entry at
installation does not need an individual approval from an the bottom of the unit.
approbated organization.
Cooling and airflow requirements
Motors with class d/e protection
The motor itself has an e ignition protection class, while • Ensure that top and bottom clearance for air
cooling is provided. Clearance requirement:
the motor cabling and connection environment is in
225 mm (9 in).
compliance with the d classification. To attenuate the high
peak voltage, use a sine-wave filter at the drive output. • Consider derating for temperatures starting
between 45 °C (113 °F) and 50 °C (122 °F) and
When using a drive in a potentially explosive
elevation 1000 m (3300 ft) above sea level. See
atmosphere, use the following:
the product-specific design guide for detailed
• Motors with ignition protection class d or e. information.
• PTC temperature sensor to monitor the motor The drive uses back-channel cooling to circulate the heat
temperature. sink cooling air. The cooling duct carries approximately
• Short motor cables. 90% of the heat out of the back channel of the drive.
Redirect the back-channel air from the panel or room by
• Sine-wave output filters when shielded motor
using:
cables are not used.
• Duct cooling. Back-channel cooling kits are
NOTICE available to direct the air away from the panel
MOTOR THERMISTOR SENSOR MONITORING when an IP20/chassis drive is installed in a Rittal
Drives with the VLT® PTC Thermistor Card MCB 112 enclosure. Use of a kit reduces the heat in the
option are PTB-certified for potentially explosive panel and smaller door fans can be specified on
atmospheres. the enclosure.
• Cooling out the back (top and base covers). The
back-channel cooling air can be ventilated out of
the room so that the heat from the back channel
is not dissipated into the control room.

NOTICE 4.6 Lifting the Drive

One or more door fans are required on the enclosure to
Always lift the drive using the dedicated eye bolts at the
remove heat not contained in the back channel of the
top of the drive. See Illustration 4.3.
drive. The fans also remove any additional losses
generated by other components inside the drive.
WARNING
Ensure that the fans supply adequate airflow over the heat
HEAVY LOAD
sink. To select the appropriate number of fans, calculate
Unbalanced loads can fall or tip over. Failure to take
the total required airflow. The flow rate is shown in
Table 4.2.
proper lifting precautions increases risk of death, serious 4 4
injury, or equipment damage.
Enclosure size Door fan/top Power size Heat sink fan • Move the unit using a hoist, crane, forklift, or
fan other lifting device with the appropriate weight
D1h/D3h/D5h/ 102 m3/hr 90–110 kW,
rating. See chapter 3.2 Power Ratings, Weight,
420 m3/hr
D6h 380–480 V
and Dimensions for the weight of the drive.
(60 CFM) (250 CFM)
75–132 kW, 420 m3/hr • Failure to locate the center of gravity and
525–690 V (250 CFM) correctly position the load can cause
132 kW, 380– 840 m3/hr unexpected shifting during lifting and
480 V (500 CFM) transport. For measurements and center of
gravity, see chapter 10.9 Enclosure Dimensions.
All, 200–240 V 840 m3/hr
(500 CFM) • The angle from the top of the drive module to
D2h/D4h/D7h/ 204 m3/hr 160 kW, 380– 420 m3/hr the lifting cables affects the maximum load
D8h (120 CFM) 480 V (250 CFM) force on the cable. This angle must be 65° or
160 kW, 525– 420 m3/hr
greater. Refer to Illustration 4.3. Attach and
690 V (250 CFM)
dimension the lifting cables properly.
All, 200–240 V 840 m3/hr • Never walk under suspended loads.
(500 CFM)
• To guard against injury, wear personal
protective equipment such as gloves, safety
Table 4.2 Airflow
glasses, and safety shoes.
130BE566.11
65° min
Illustration 4.3 Lifting the Drive

4.7 Mounting the Drive
130BF662.10
1
Depending on the drive model and configuration, the
drive can floor-mounted or wall-mounted.
Drive models D1h–D2h and D5h–D8h can be floor 2

mounted. Floor-mounted drives require space below the
drive for airflow. To provide this space, the drives can be
mounted on a pedestal. The D7h and D8h drives come
4 4 with a standard pedestal. Optional pedestal kits are
available for other D-sized drives.
Drives in enclosure sizes D1h–D6h can be wall-mounted.

Drive models D3h and D4h are P20/Chassis drives, which
1 Plastic tabs
can be mounted on a wall or on a mounting plate within a
2 Tabs removed for cable access
cabinet.
Illustration 4.5 Cable Openings in Plastic Gland Plate

Creating cable openings
Before attaching the pedestal or mounting the drive,
create cable openings in the gland plate and install it at
the bottom of the drive. The gland plate provides access Attaching the drive to the pedestal
for AC mains and motor cable entry while maintaining To install a standard pedestal, use the following steps. To
IP21/IP54 (Type 1/Type 12) protection ratings. For gland install an optional pedestal kit, refer to the instructions
plate dimensions, see chapter 10.9 Enclosure Dimensions. that shipped with the kit. See Illustration 4.6.
1. Unfasten 4 M5 screws, and remove the pedestal
• If the gland plate is a metal plate, punch cable
entry holes in the plate with a sheet metal front cover plate.
punch. Insert cable fittings into the holes. See 2. Secure 2 M10 nuts over the threaded studs at the
Illustration 4.4. back of the pedestal, securing it to the drive back
channel.
• If the gland plate is plastic, punch out plastic tabs
to accommodate the cables. See Illustration 4.5. 3. Fasten 2 M5 screws through the back flange of
the pedestal into the pedestal mounting bracket
e30bg284.10
on the drive.
4. Fasten 4 M5 screws through the front flange of
the pedestal and into the gland plate mounting
holes.
1
2
1 Cable entry hole

2 Metal gland plate
Illustration 4.4 Cable Openings in Sheet Metal Gland Plate

e30bg484.10
1
2
3
4
4 4
6
7
200 (7.9)
10
1 Pedestal wall spacer 6 Back flange of pedestal

2 Fastener slots 7 M5 screw (fasten through back flange)
3 Mounting flange at drive top 8 Front flange of pedestal
4 Mounting holes 9 Front cover plate of pedestal
5 M10 nuts (fasten to threaded posts) 10 M5 screw (fasten through front flange)
Illustration 4.6 Pedestal Installation in D7h/D8h Drives

Floor mounting the drive Wall mounting the drive

To secure the pedestal to the floor (after attaching the To wall mount a drive, use the following steps. Refer to
drive to the pedestal), use the following steps. Illustration 4.8.
1. Fasten 4 M10 bolts in the mounting holes at the 1. Fasten 2 M10 bolts in the wall to align with the
bottom of the pedestal, securing it to the floor. fastener slots at the bottom of drive.
See Illustration 4.7. 2. Slide the fastener slots over the M10 bolts.
2. Reposition the pedestal front cover plate, and 3. Tip the drive against the wall, and secure the top
fasten with 4 M5 screws. See Illustration 4.6. with 2 M10 bolts in the mounting holes.
4 4 3. Slide the pedestal wall spacer behind the
1
e30bg288.10
mounting flange at the top of the drive. See
Illustration 4.6.
4. Fasten 2–4 M10 bolts in the mounting holes at
the top of the drive, securing it to the wall. Use 1
bolt for each mounting hole. The number varies
with enclosure size. See Illustration 4.6. e30bg289.10
1 Mounting holes
2 Bottom of pedestal
Illustration 4.7 Pedestal-to-floor Mounting Holes
1 Top mounting holes

2 Lower fastener slots
Illustration 4.8 Drive-to-wall Mounting Holes

Electrical Installation Operating Guide
5 Electrical Installation
5.1 Safety Instructions CAUTION

See chapter 2 Safety for general safety instructions. PROPERTY DAMAGE
Protection against motor overload is not included in the
WARNING default setting. To add this function, set
INDUCED VOLTAGE parameter 1-90 Motor Thermal Protection to [ETR trip] or
Induced voltage from output motor cables from different [ETR warning]. For the North American market, the ETR
drives that are run together can charge equipment function provides class 20 motor overload protection in
capacitors even with the equipment turned off and
locked out. Failure to run output motor cables separately
accordance with NEC. Failure to set parameter 1-90 Motor
Thermal Protection to [ETR trip] or [ETR warning] means
5 5
or use shielded cables could result in death or serious that motor overload protection is not provided and, if
injury. the motor overheats, property damage can occur.
• Run output motor cables separately or use

shielded cables. 5.2 EMC-compliant Installation
• Simultaneously lock out all the drives. To obtain an EMC-compliant installation, follow the
instructions provided in:
• Chapter 5.3 Wiring Schematic.
WARNING • Chapter 5.4 Connecting to Ground.
SHOCK HAZARD
The drive can cause a DC current in the ground
• Chapter 5.5 Connecting the Motor.
conductor and thus result in death or serious injury. • Chapter 5.6 Connecting the AC Mains.
• When a residual current-operated protective NOTICE
device (RCD) is used for protection against TWISTED SHIELD ENDS (PIGTAILS)
electrical shock, only an RCD of Type B is Twisted shield ends (pigtails) increase the shield
allowed on the supply side. impedance at higher frequencies, reducing the shield
Failure to follow the recommendation means that the effect and increasing the leakage current. To avoid
RCD cannot provide the intended protection. twisted shield ends, use integrated shield clamps.
Overcurrent protection • For use with relays, control cables, a signal

• Additional protective equipment such as short- interface, fieldbus, or brake, connect the shield to
circuit protection or motor thermal protection the enclosure at both ends. If the ground path
between drive and motor is required for has high impedance, is noisy, or is carrying
applications with multiple motors. current, break the shield connection on 1 end to
avoid ground current loops.
• Input fusing is required to provide short circuit
and overcurrent protection. If fuses are not • Convey the currents back to the unit using a
factory-supplied, the installer must provide them. metal mounting plate. Ensure good electrical
See maximum fuse ratings in chapter 10.7 Fuses contact from the mounting plate through the
and Circuit Breakers. mounting screws to the drive chassis.
Wire type and ratings • Use shielded cables for motor output cables. An
• All wiring must comply with local and national alternative is unshielded motor cables within
regulations regarding cross-section and ambient metal conduit.
temperature requirements.
NOTICE
• Power connection wire recommendation: SHIELDED CABLES
Minimum 75 °C (167 °F) rated copper wire. If shielded cables or metal conduits are not used, the
See chapter 10.5 Cable Specifications for recommended wire unit and the installation do not meet regulatory limits
sizes and types. on radio frequency (RF) emission levels.

Electrical Installation VLT® HVAC Drive FC 102
• Ensure that motor and brake cables are as short

as possible to reduce the interference level from
the entire system.
• Avoid placing cables with a sensitive signal level
alongside motor and brake cables.
• For communication and command/control lines,
follow the particular communication protocol
standards. Danfoss recommends use of shielded
cables.
• Ensure that all control terminal connections are
PELV.
5 5 NOTICE
EMC INTERFERENCE
Use separate shielded cables for motor and control
wiring, and separate cables for mains wiring, motor
wiring, and control wiring. Failure to isolate power,
motor, and control cables can result in unintended
behavior or reduced performance. Minimum 200 mm (7.9
in) clearance between mains, motor, and control cables is
required.
NOTICE
INSTALLATION AT HIGH ALTITUDE
There is a risk of overvoltage. Isolation between
components and critical parts could be insufficient, and
not comply with PELV requirements. Reduce the risk of
overvoltage by using external protective devices or
galvanic isolation.
For installations above 2000 m (6500 ft) altitude, contact
Danfoss regarding PELV compliance.
NOTICE
PELV COMPLIANCE
Prevent electric shock by using protective extra low
voltage (PELV) electrical supply and complying with local
and national PELV regulations.

e30bf228.11
6
8
9 5 5
10
11
1 12
90
13
2 14
3
15
u
4
v 16
4
w
4 PE
L1 17
L2
L3
PE
18
1 PLC 10 Mains cable (unshielded)

2 Minimum 16 mm2 (6 AWG) equalizing cable 11 Output contactor and similar options
3 Control cables 12 Cable insulation stripped
4 Required minimum separation of 200 mm (7.9 in) between 13 Common ground busbar (Follow local and national
control cables, motor cables, and mains cables requirements for enclosure grounding)
5 Mains supply 14 Brake resistor
6 Bare (unpainted) surface 15 Metal box
7 Star washers 16 Connection to motor
8 Brake cable (shielded) 17 Motor
9 Motor cable (shielded) 18 EMC cable gland
Illustration 5.1 Example of Proper EMC Installation

5.3 Wiring Schematic
e30bf111.12
TB5
230 V AC R1 Space heater (optional)
50/60 Hz
TB6 Contactor 1)
= = =
91 (L1) (U) 96
3-phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
95 PE (PE) 99
Motor
Load share 88 (-) Switch mode Regen +
power supply
5 5
(optional) (R+) 82 Brake
89 (+) resistor
10 V DC 24 V DC
15 mA 200 mA (optional) Regen (optional)
(R-) 81
50 (+10 V OUT) + - + -
+10 V DC Regen -
A53 U-I (S201) 83
53 (A IN)
1 2
-10 V DC to +10 V DC
ON
ON=0/4-20 mA Relay1
0/4-20 mA A54 U-I (S202) 03
OFF=0 to ±10 V 240 V AC, 2A
1 2
54 (A IN)
ON
-10 V DC to +10 V DC 02
0/4-20 mA 400 V AC, 2A
55 (COM A IN) 01
Relay2
12 (+24 V OUT) 06
240 V AC, 2A
13 (+24 V OUT) P 5-00 05
400 V AC, 2A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
S801/Bus Term.
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) OFF-ON
24V ON=Terminated
1 2
ON
OFF=Open 1
Brake temperature
0V 5V 2 (NC)
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24V
0V
S801
0V RS485 (P RS485) 68 RS485
24 V (NPN) interface
32 (D IN) 0 V (PNP) (N RS485) 69
24 V (NPN) (COM RS485) 61
33 (D IN) 0 V (PNP)
(PNP) = Source
(NPN) = Sink
37 (D IN)2)
Illustration 5.2 Basic Wiring Schematic
1) TB6 contactor is found only in D6h and D8h drives with a contactor option.
2) Terminal 37 (optional) is used for Safe Torque Off. Refer to the VLT® FC Series - Safe Torque Off Operating Guide for installation
instructions.

5.4 Connecting to Ground
WARNING
LEAKAGE CURRENT HAZARD
Leakage currents exceed 3.5 mA. Failure to ground the drive properly can result in death or serious injury.
• Ensure the correct grounding of the equipment by a certified electrical installer.
For electrical safety

• Ground the drive in accordance with applicable standards and directives.
• Use a dedicated ground wire for input power, motor power, and control wiring. 5 5
• Do not ground 1 drive to another in a daisy chain fashion.
• Keep the ground wire connections as short as possible.
• Follow motor manufacturer wiring requirements.
• Minimum cable cross-section: 10 mm2 (6 AWG) (or 2 rated ground wires terminated separately).
• Tighten the terminals in accordance with the information provided in chapter 10.8.1 Fastener Torque Ratings.
For EMC-compliant installation

• Establish electrical contact between the cable shield and the drive enclosure by using metal cable glands or by
using the clamps provided on the equipment.
• Reduce burst transient by using high-strand wire.
• Do not use twisted shield ends (pigtails).
NOTICE
POTENTIAL EQUALIZATION
There is a risk of burst transient when the ground potential between the drive and the control system is different.
Install equalizing cables between the system components. Recommended cable cross-section: 16 mm2 (5 AWG).

e30bg266.10
5 5
Illustration 5.3 Ground Terminals (D1h shown)

5.5 Connecting the Motor
WARNING
INDUCED VOLTAGE
Induced voltage from output motor cables that run together can charge equipment capacitors, even with the
equipment turned off and locked out. Failure to run output motor cables separately or use shielded cables could result
in death or serious injury.
• Comply with local and national electrical codes for cable sizes. For maximum wire sizes, see chapter 10.5 Cable
Specifications.
•
•
Follow motor manufacturer wiring requirements.
Motor wiring knockouts or access panels are provided at the base of IP21 (NEMA1/12) and higher units.
5 5
• Do not wire a starting or pole-changing device (for example Dahlander motor or slip ring asynchronous motor)
between the drive and the motor.
Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped wire under the cable clamp, establishing mechanical fixation and electrical contact between
the cable shield and ground.
3. Connect the ground wire to the nearest grounding terminal in accordance with the grounding instructions
provided in chapter 5.4 Connecting to Ground. See Illustration 5.4.
4. Connect the 3-phase motor wiring to terminals 96 (U), 97 (V), and 98 (W). See Illustration 5.4.
5. Tighten the terminals in accordance with the information provided in chapter 10.8.1 Fastener Torque Ratings.

e30bg268.10
5 5
Illustration 5.4 Motor Terminals (D1h shown)

5.6 Connecting the AC Mains

• Size the wiring according to the input current of the drive. For maximum wire sizes, see chapter 10.1 Electrical Data.
• Comply with local and national electrical codes for cable sizes.
Procedure
1. Strip a section of the outer cable insulation.
2. Position the stripped wire under the cable clamp, establishing mechanical fixation and electrical contact between
the cable shield and ground.
3. Connect the ground wire to the nearest grounding terminal in accordance with the grounding instructions
provided in chapter 5.4 Connecting to Ground.
4. Connect the 3-phase AC input power wiring to terminals R, S, and T. See Illustration 5.5.
5 5
5. Tighten the terminals in accordance with the information provided in chapter 10.8.1 Fastener Torque Ratings.
6. When supplied from an isolated mains source (IT mains or floating delta) or TT/TN-S mains with a grounded leg
(grounded delta), ensure that parameter 14-50 RFI Filter is set to [0] Off to avoid damage to the DC link and to
reduce ground capacity currents.
NOTICE
OUTPUT CONTACTOR
Danfoss does not recommend using an output contactor on 525–690 V drives that are connected to an IT mains
network.

e30bg267.10
5 5
Illustration 5.5 AC Mains Terminals (D1h shown). For a detailed view of terminals, see chapter 5.8 Terminal Dimensions.

5.7 Connecting Regen/Load Share Terminals

The optional regeneration/load share terminals are found at the top of the drive. For drives with IP21/IP54 enclosures, the
wiring is routed through a cover surrounding the terminals. Refer to Illustration 5.5.
• Size the wiring according to the current of the drive. For maximum wire sizes, see chapter 10.1 Electrical Data.
• Comply with local and national electrical codes for cable sizes.
Procedure
1. Remove 2 plugs (for either top entry or side entry) from the terminal cover.
2. Insert cable fittings into the terminal cover holes.
3. Strip a section of the outer cable insulation. 5 5
4. Position the stripped cable through the fittings.
5. Connect the DC(+) cable to the DC(+) terminal, and secure with 1 M10 fastener.
6. Connect the DC(-) cable to the DC(-) terminal, and secure with 1 M10 fastener.
7. Tighten the terminals in accordance with chapter 10.8.1 Fastener Torque Ratings.

e30bg485.10
6
1
7
2
3 8
5 5
32 (1.3)
9
244 (9.6)
14 (0.6)
16 (0.6)
10
101 (4.0) 125 (4.9)

11
236 (9.3) 95 (3.7) 125 (4.9)
87 (3.4)
5 12
1 Top openings for regen/load share terminals 7 DC(+) terminal

2 Terminal cover 8 DC(-) terminal
3 Side opening for regen/load share terminals 9 Hole for M10 fastener
4 Top view 10 Close-up view
5 Side view 11 Regen/load share terminals
6 View without cover 12 Front view
Illustration 5.6 Regen/Load Share Terminals in Enclosure Size D

5.8 Terminal Dimensions

5.8.1 D1h Terminal Dimensions
130BF342.10
5 5
1
200 (7.9) 3
94 (3.7)
88 (3.5)
0.0
0.0
33 (1.3)
62 (2.4)
101 (4.0)
140 (5.5)
163 (6.4)
185 (7.3)
224 (8.8)
263 (10.4)
293 (11.5)
1 Mains terminals 3 Motor terminals

2 Ground terminals – –
Illustration 5.7 D1h Terminal Dimensions (Front View)

130BF343.10
1 2
5 5
0.0
272 (10.7)
244 (9.6)
0.0
M10
M10
13 13
(0.5) (0.5)
32 32
(1.3) (1.3)
Illustration 5.8 D1h Terminal Dimensions (Side Views)

130BF345.10
1
331 (13.0) 3
5 5
2 211 (8.3)
168 (6.6) 168 (6.6)
143 (5.6) 143 (5.6)
0.0
0.0
42 (1.6)
68 (2.7)
126 (5.0)
184 (7.2)
246 (9.7)
300 (11.8)
354 (13.9)
378 (14.9)


130BF346.10
1 2
5 5
0.0
284 (11.2)
255 (10.0)
0.0
M10 M10
15 (0.6) 15 (0.6)
19 (0.8) 18 (0.7)
38 (1.5) 35 (1.4)

130BF341.10
152 (6.0)
217 (8.5)
292 (11.5)
5 5
2
1
3
188 (7.4)
83 (3.3)
0.0
4
0.0
22 (0.9)
62 (2.4)
101 (4.0)
145 (5.7)
184 (7.2)
223 (8.8)

2 Brake terminals 4 Ground terminals

130BF344.10
1
3 2
5 5
0.0
0.0
244 (9.6)
272 (10.7)
290 (11.4)
M10
4 12 (0.5) 6
10 (0.4) 38 (1.5)
3X M8x18
0
59 (2.3)
145 (5.7)
182 (7.2)
M10
M10
5
7
13 (0.5)
13 (0.5)
32 (1.3) 32 (1.3)
1 and 6 Bottom brake/regen terminals 3 and 5 Mains terminals

2 and 7 Motor terminals 4 Ground terminals

293 (11.5)
130BF347.10
237 (9.3)
376 (14.8)
5 5
1 2
319 (12.6) 3
200 (7.9)
0.0
4
o.o
33 (1.3)
91 (3.6)
149 (5.8)
211 (8.3)
265 (10.4)
319 (12.6)


130BF348.10
1
3 2
5 5
306 (12.1)
255 (10.0)
284 (11.2)
0.0
0.0
4 M10
6
0
13 (0.5)
3X M10X20 19 (0.7)
0
91 (3.6)
200 (7.9)
259 (10.2)
16 (0.6)
32 (1.3)
M10 M10
7
5 22 (0.9)
15 (0.6)
19 (0.8) 18 (0.7)
38 (1.5)
35 (1.4)
1 and 6 Brake/regen terminals 3 and 5 Mains terminals

2 and 7 Motor terminals 4 Ground terminals

130BF349.10
5 5
1 227 (9.0)
221 (8.7)
196 (7.7)
4
2
148 (5.8)
118 (4.6)
90 (3.6)
0.0
0.0
45 (1.8)
46 (1.8)
99 (3.9)
146 (5.8)
153 (6.0)
182 (7.2)
193 (7.6)
221 (8.7)
249 (9.8)
260 (10.2)
1 Mains terminals 3 Brake terminals

2 Ground terminals 4 Motor terminals
Illustration 5.15 D5h Terminal Dimensions with Disconnect Option (Front View)

130BF350.10
5 5
2
1
3
206 (8.1)
113 (4.4)
0.0
0.0

2 Brake terminals – –
Illustration 5.16 D5h Terminal Dimensions with Disconnect Option (Side Views)

256 (10.1)
263 (10.4)
293 (11.5)
101 (4.0)
140 (5.5)
163 (6.4)
185 (7.3)
191 (7.5)
224 (8.8)
130BF351.10
33 (1.3)
62 (2.4)
0.0
727 (28.6) 2
5 5
623 (24.5) 3
517 (20.4)
511 (20.1)
4
0.0

Illustration 5.17 D5h Terminal Dimensions with Brake Option (Front View)

130BF352.10
1
2
3
5 5
0.0
274 (10.8)
293 (11.5)
246 (9.7)
0.0
1 Brake terminals 3 Motor terminals

2 Mains terminals – –
Illustration 5.18 D5h Terminal Dimensions with Brake Option (Side Views)

130BF353.10
1
458 (18.0)
5 5
4
227 (8.9)
195 (7.7)
2
5
153 (6.0)
123 (4.8)
96 (3.8)
0.0
0.0
46 (1.8)
50 (2.0)
99 (3.9)
146 (5.8)
147 (5.8)
182 (7.2)
193 (7.6)
221 (8.7)
249 (9.8)
260 (10.2)

3 TB6 terminal block for contactor – –
Illustration 5.19 D6h Terminal Dimensions with Contactor Option (Front View)

e30bf354.10
1
5 5
3
0.0
286 (11.2)
206 (8.1)
113 (4.4)
1 Mains terminals 3 Motor terminals 0.0
Illustration 5.20 D6h Terminal Dimensions with Contactor Option (Side Views)

130BF355.10
5 5
225 (8.9) 4
0.0
153 (6.0)
45 (1.8)
99 (3.9)
0.0

3 TB6 terminal block for contactor – –
Illustration 5.21 D6h Terminal Dimensions with Contactor and Disconnect Options (Front View)

130BF356.10
5 5
1
2
3
0.0
286 (11.2)

Illustration 5.22 D6h Terminal Dimensions with Contactor and Disconnect Options (Side Views)

130BF357.10
1 5 5
467 (18.4)
0.0
0.0
52 (2.1)
99 (3.9)
145 (5.7)

Illustration 5.23 D6h Terminal Dimensions with Circuit Breaker Option (Front View)

130BF358.10
1
5 5
3
0.0
163 (6.4)

Illustration 5.24 D6h Terminal Dimensions with Circuit Breaker Option (Side Views)

130BF359.10
1 545 (21.4)
2 515 (20.3)
3 5 5
412 (16.2)
395 (15.6)
372 (14.7) 4
0.0
0.0
49 (1.9)
66 (2.6)
95 (3.7)
131 (5.1)
151 (5.9)
195 (7.7)
198 (7.8)
238 (9.4)
292 (11.5)
346 (13.6)
368 (14.5)

Illustration 5.25 D7h Terminal Dimensions with Disconnect Option (Front View)

130BF360.10
1
3
2
5 5
0.0
276 (10.9)
119 (4.7)

Illustration 5.26 D7h Terminal Dimensions with Disconnect Option (Side Views)

130BF361.10
269 (10.6)
297 (11.7)
325 (12.8)
351 (13.8)
375 (14.8)
123 (4.9)
181 (7.1)
243 (9.6)
40 (1.6)
66 (2.6)
0.0
1260 (49.6)
1 3
1202 (47.3) 4
1082 (42.6)
5 5
2
1034 (40.7)
1009 (39.7)
0.0

Illustration 5.27 D7h Terminal Dimensions with Brake Option (Front View)

290 (11.4)
309 (12.1)
257 (10.1)
130BF362.10
0.0
0.0
1
2 3
5 5

Illustration 5.28 D7h Terminal Dimensions with Brake Option (Side Views)

130BF367.10
1
898 (35.3)
5 5
4
5
2 521 (20.5)
3
418 (16.5)
401 (15.8)
378 (14.9)
0.0
0.0
49 (1.9)
69 (2.7)
95 (3.7)
123 (4.9)
151 (5.9)
177 (7.0)
198 (7.8)
238 (9.4)
292 (11.5)
346 (13.6)
378 (14.9)
1 Mains terminals 4 TB6 terminal block for contactor

Illustration 5.29 D8h Terminal Dimensions with Contactor Option (Front View)

130BF368.10
1
5 5
2 3
0.0
119 (4.7)
252 (9.9)
127 (5.0)
0.0

Illustration 5.30 D8h Terminal Dimensions with Contactor Option (Side Views)

130BF369.10
4
5 5
1
567 (22.3)
5
2
0.0
0.0
58 (2.3)
123 (4.9)
188 (7.4)
1 Mains terminals 4 TB6 terminal block for contactor

Illustration 5.31 D8h Terminal Dimensions with Contactor and Disconnect Options (Front View)

130BF370.10
5 5
1
2
3
0.0
246 (9.7)

Illustration 5.32 D8h Terminal Dimensions with Contactor and Disconnect Options (Side View)

130BF371.10
5 5
1
605
(23.8)
4
2
0
154 (6.1)
224 (8.8)
0
85 (3.3)
1 Mains terminals 3 Ground terminals

Illustration 5.33 D8h Terminal Dimensions with Circuit Breaker Option (Front View)

130BF372.10
M10
5 5 20 (0.8) 15 (0.6)
40 (1.6)
2
3 M10
2
15 (0.6)
16 (0.6) 32 (1.3)
M10
20
(0.8)
14 (0.5)
35 (1.4)
18 (0.7)
202 (8.0)
0.0

Illustration 5.34 D8h Terminal Dimensions with Circuit Breaker Option (Side View)

5.9 Control Wiring
130BF145.10
1
All terminals to the control cables are inside the drive 61 68 69 39 42 50 53 54 55
below the LCP. To access the control terminals, either open
the door (D1h/D2h/D5h/D6h/D7h/D8h) or remove the front 3
panel (D3h/D4h). 2
12 13 18 19 27 29 32 33 20 37
5.9.1 Control Cable Routing
• Isolate control wiring from high-power

components in the drive. 1 Serial communication terminals
• Tie down all control wires after routing them. 2

3
Digital input/output terminals
Analog input/output terminals
5 5
• Connect shields to ensure optimum electrical
immunity.
Illustration 5.36 Terminal Numbers Located on the Connectors
• When the drive is connected to a thermistor,
ensure that the thermistor control wiring is
shielded and reinforced/double insulated. A 24 V Terminal Parameter Default Description
DC supply voltage is recommended. setting
Fieldbus connection 61 – – Integrated RC-filter for
Connections are made to the relevant options on the cable shield. ONLY for
control card. For more detail, see the relevant fieldbus connecting the shield
instruction. The cable must be tied down and routed along to correct EMC
with other control wires inside the unit. problems.
68 (+) Parameter – RS485 interface. A
5.9.2 Control Terminal Types group 8-3* FC switch (BUS TER.) is
Port Settings provided on the
Illustration 5.35 shows the removable drive connectors. 69 (-) Parameter – control card for bus
Terminal functions and default settings are summarized in group 8-3* FC termination
Table 5.1 – Table 5.3. Port Settings resistance. See
Illustration 5.40.
130BF144.10
Table 5.1 Serial Communication Terminal Descriptions
Digital input/output terminals

Terminal Parameter Default Description
setting
12, 13 – +24 V DC 24 V DC supply
voltage for digital
inputs and external
transducers.
Maximum output
current 200 mA for all
24 V loads.
18 Parameter 5-10 [8] Start Digital inputs.
Terminal 18
Digital Input
19 Parameter 5-11 [10]
Terminal 19 Reversing
Digital Input
Illustration 5.35 Control Terminal Locations 32 Parameter 5-14 [0] No
Terminal 32 operation
Digital Input
33 Parameter 5-15 [0] No
Digital Input

Digital input/output terminals Either solid or flexible wire can be connected to the
Terminal Parameter Default Description control terminals. Use the following procedures to connect
setting or disconnect the control wires.
27 Parameter 5-12 [2] Coast For digital input or
Terminal 27 inverse output. Default NOTICE
Digital Input setting is input.
Minimize interference by keeping control wires as short
29 Parameter 5-13 [14] JOG as possible and separate from high-power cables.
Terminal 29
Digital Input
Connecting wire to control terminals
20 – – Common for digital
inputs and 0 V 1. Strip 10 mm (0.4 in) of the outer plastic layer
from the end of the wire.
5 5
potential for 24 V
supply. 2. Insert the control wire into the terminal.
37 – STO When not using the
optional STO feature,
• For a solid wire, push the bare wire into
the contact. See Illustration 5.37.
a jumper wire is
required between • For a flexible wire, open the contact by
terminal 12 (or 13) inserting a small screwdriver into the
and terminal 37. This slot between the terminal holes and
set-up allows the push the screwdriver inward. See
drive to operate with Illustration 5.38. Then, insert the stripped
factory default wire into the contact, and remove the
programming values. screwdriver.
3. Pull gently on the wire to ensure that the contact
Table 5.2 Digital Input/Output Terminal Descriptions
is firmly established. Loose control wiring can be
the source of equipment faults or reduced
Analog input/output terminals
performance.
Terminal Parameter Default Description
setting
e30bg283.10
39 – – Common for analog
12 13 18 19 27 29 32 33
output.
42 Parameter 6-50 [0] No Programmable analog
Terminal 42 operation output. 0–20 mA or
Output 4–20 mA at a
maximum of 500 Ω.
50 – +10 V DC 10 V DC analog
4)
(0.
supply voltage for

mm
10
potentiometer or
thermistor. 15 mA
Illustration 5.37 Connecting Solid Control Wires
maximum.
53 Parameter Reference Analog input. For
group 6-1* voltage or current.
130BD546.11
Analog Input 1 Switches A53 and

54 Parameter Feedback A54 select mA or V.
12 13 18 19 27 29 32 33
group 6-2*
Analog Input 2
55 – – Common for analog
input. 1
2
Table 5.3 Analog Input/Output Terminal Descriptions

4)
(0.
mm
10
5.9.3 Wiring to Control Terminals

Illustration 5.38 Connecting Flexible Control Wires
The control terminals are located near the LCP. The control
terminal connectors can be unplugged from the drive for
convenience when wiring, as shown in Illustration 5.35.

Disconnecting wires from the control terminals card documentation for installation and operation
instructions.
1. To open the contact, insert a small screwdriver
into the slot between the terminal holes and • A switch (BUS TER) is provided on the control
push the screwdriver inward. card for bus termination resistance. See
Illustration 5.40.
2. Pull gently on the wire to free it from the control
terminal contact. For basic serial communication set-up, perform the
following steps:
See chapter 10.5 Cable Specifications for control terminal
1. Connect RS485 serial communication wiring to
wiring sizes and chapter 8 Wiring Configuration Examples for
terminals (+)68 and (-)69.
typical control wiring connections.
1a Use shielded serial communication cable
5.9.4 Enabling Motor Operation (recommended).
(Terminal 27) 1b See chapter 5.4 Connecting to Ground for 5 5
proper grounding.
A jumper wire is required between terminal 12 (or 13) and
2. Select the following parameter settings:
terminal 27 for the drive to operate when using factory
default programming values. 2a Protocol type in parameter 8-30 Protocol.
2b Drive address in parameter 8-31 Address.
• Digital input terminal 27 is designed to receive 2c Baud rate in parameter 8-32 Baud Rate.
24 V DC external interlock command.
130BB489.10
• When no interlock device is used, wire a jumper
between control terminal 12 (recommended) or
13 to terminal 27. This wire provides an internal 61
24 V signal on terminal 27.
• When the status line at the bottom of the LCP
reads AUTO REMOTE COAST, the unit is ready to 68 +
operate, but is missing an input signal on RS485

terminal 27.
69
• When factory-installed optional equipment is
wired to terminal 27, do not remove that wiring.
NOTICE Illustration 5.39 Serial Communication Wiring Diagram

The drive cannot operate without a signal on terminal
27, unless terminal 27 is reprogrammed using
parameter 5-12 Terminal 27 Digital Input.
5.9.6 Wiring Safe Torque Off (STO)
5.9.5 Configuring RS485 Serial The Safe Torque Off (STO) function is a component in a
Communication safety control system. STO prevents the unit from
generating the voltage required to rotate the motor.
RS485 is a 2-wire bus interface compatible with multi-drop
network topology, and it contains the following features:
To run STO, more wiring for the drive is required. Refer to
• Either Danfoss FC or Modbus RTU communication Safe Torque Off Operating Guide for further information.
protocol, which are internal to the drive, can be
used.
5.9.7 Wiring the Space Heater
• Functions can be programmed remotely using
the protocol software and RS485 connection or in
The space heater is an option used to prevent conden-
parameter group 8-** Communications and
sation from forming inside the enclosure when the unit is
Options.
turned off. It is designed to be field wired and controlled
• Selecting a specific communication protocol by an external system.
changes various default parameter settings to
match the specifications of the protocol, making Specifications
more protocol-specific parameters available.
• Nominal voltage: 100–240
• Option cards for the drive are available to provide
• Wire size: 12–24 AWG
more communication protocols. See the option

5.9.8 Wiring the Auxiliary Contacts to the 5.9.10 Selecting Voltage/Current Input
Disconnect Signal
The disconnect is an option that is installed at the factory. The analog input terminals 53 and 54 allow setting of
The auxiliary contacts, which are signal accessories used input signal to voltage (0–10 V) or current (0/4–20 mA).
with the disconnect, are not installed at the factory to
allow more flexibility during installation. The contacts snap Default parameter setting:
into place without the need for tools. • Terminal 53: Speed reference signal in open loop
(see parameter 16-61 Terminal 53 Switch Setting).
Contacts must be installed in specific locations on the
disconnect depending on their functions. Refer to the
• Terminal 54: Feedback signal in closed loop (see
parameter 16-63 Terminal 54 Switch Setting).
5 5 datasheet included in the accessory bag that comes with
the drive. NOTICE
Disconnect power to the drive before changing switch
Specifications positions.
• Ui/[V]: 690
1. Remove the LCP. See Illustration 5.40.
• Uimp/[kV]: 4
2. Remove any optional equipment covering the
• Pollution degree: 3
switches.
• Ith/[A]: 16
3. Set switches A53 and A54 to select the signal
• Cable size: 1...2x0.75...2.5 mm2 type (U = voltage, I = current).
• Maximum fuse: 16 A/gG
130BF146.10
• NEMA: A600, R300, wire size: 18–14 AWG, 1(2)
5.9.9 Wiring the Brake Resistor Temperature

Switch
The brake resistor terminal block is found on the power

card and allows for the connection of an external brake
resistor temperature switch. The switch can be configured
as normally closed or normally open. If the input changes,
a signal trips the drive and shows alarm 27, Brake chopper
fault on the LCP display. At the same time, the drive stops
braking and the motor coasts.
1. Locate the brake resistor terminal block (terminals BUS TER. A53 A54
OFF-ON
1
N O
U- I U- I
104–106) on the power card. See Illustration 3.3.
2
1
N O
2
N O
N O
2
2. Remove the M3 screws that hold the jumper to

the power card. Illustration 5.40 Location of Terminal 53 and 54 Switches
3. Remove the jumper and wire the brake resistor
temperature switch in 1 of the following configu-
rations:
3a Normally closed. Connect to terminals
104 and 106.
3b Normally open. Connect to terminals
104 and 105.
4. Secure the switch wires with the M3 screws.
Torque to 0.5–0.6 Nm (5 in-lb).

Pre-start Checklist Operating Guide
6 Pre-start Checklist
Before completing installation of the unit, inspect the entire installation as detailed in Table 6.1. Check and mark the items
when completed.
Inspect for Description ☑

Motor • Confirm continuity of the motor by measuring ohm values on U–V (96–97), V–W (97–98), and W–U (98–96).
• Confirm that the supply voltage matches the voltage of the drive and the motor.
Switches • Ensure that all switch and disconnect settings are in the proper positions.
Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that reside on the input
power side of the drive or output side to the motor. Ensure that they are ready for full-speed operation.
•
•
Check function and installation of any sensors used for feedback to the drive.
Remove any power factor correction caps on motor.

6 6
• Adjust any power factor correction caps on the mains side and ensure that they are dampened.
Cable routing • Ensure that motor wiring, brake wiring (if equipped), and control wiring are separated or shielded, or in 3
separate metallic conduits for high-frequency interference isolation.
Control wiring • Check for broken or damaged wires and loose connections.
• Check that control wiring is isolated from high-power wiring for noise immunity.
• Check the voltage source of the signals, if necessary.
• Use shielded cable or twisted pair and ensure that the shield is terminated correctly.
Input and output • Check for loose connections.

power wiring
• Check that motor and mains are in separate conduit or separated shielded cables.
Grounding • Check for good ground connections that are tight and free of oxidation.
• Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding.
Fuses and circuit • Check for proper fusing or circuit breakers.

breakers
• Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers (if
used) are in the open position.
Cooling clearance • Look for any obstructions in the airflow path.
• Measure top and bottom clearance of the drive to verify adequate airflow for cooling, see
chapter 4.5 Installation and Cooling Requirements.
Ambient conditions • Check that requirements for ambient conditions are met. See chapter 10.4 Ambient Conditions.
Interior of the drive • Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion.
• Verify that all installation tools have been removed from unit interior.
• For D3h and D4h enclosures, ensure that the unit is mounted on an unpainted, metal surface.
Vibration • Check that the unit is mounted solidly, or that shock mounts are used, if necessary.
• Check for an unusual amount of vibration.
Table 6.1 Pre-start Check List

Commissioning VLT® HVAC Drive FC 102
7 Commissioning
7.1 Applying Power 7.2 Programming the Drive

7.2.1 Parameter Overview
WARNING
UNINTENDED START Parameters contain various settings that are used to
When the drive is connected to AC mains, DC supply, or configure and operate the drive and motor. These
load sharing, the motor can start at any time, causing parameter settings are programmed into the local control
risk of death, serious injury, and equipment, or property panel (LCP) through the different LCP menus. For more
damage. The motor can start by activation of an external detail on parameters, see the product-specific programming
switch, a fieldbus command, an input reference signal guide.
from the LCP or LOP, via remote operation using MCT 10
Set-up software, or after a cleared fault.
Parameter settings are assigned a default value at the
To prevent unintended motor start: factory, but can be configured for their unique application.
• Press [Off] on the LCP before programming Each parameter has a name and number that remain the
7 7 parameters. same regardless of the programming mode.
• Disconnect the drive from mains whenever
personal safety considerations make it In the Main Menu mode, the parameters are divided into
necessary to avoid unintended motor start. groups. The 1st digit of the parameter number (from the
left) indicates the parameter group number. The parameter
• Check that the drive, motor, and any driven
group is then broken down into sub-groups, if necessary.
equipment are in operational readiness.
For example:
NOTICE 0-** Operation/Display Parameter group

MISSING SIGNAL 0-0* Basic Settings Parameter sub-group
If the status at the bottom of the LCP reads AUTO Parameter 0-01 Language Parameter
REMOTE COASTING, or alarm 60, External interlock is Parameter 0-02 Motor Speed Unit Parameter
shown, it indicates that the unit is ready to operate but Parameter 0-03 Regional Settings Parameter
is missing an input signal on, for example, terminal 27.
See chapter 5.9.4 Enabling Motor Operation (Terminal 27). Table 7.1 Example of Parameter Group Hierarchy
Apply power to the drive using the following steps: 7.2.2 Parameter Navigation
1. Confirm that the input voltage is balanced within
3%. If not, correct the input voltage imbalance Use the following LCP keys to navigate through the
before proceeding. Repeat this procedure after parameters:
the voltage correction.
2. Ensure that any optional equipment wiring • Press [▲] [▼] to scroll up or down.
matches the installation requirements. • Press [◄] [►] to shift a space to the left or right of
3. Ensure that all operator devices are in the OFF a decimal point while editing a decimal
position. parameter value.
4. Close and securely fasten all covers and doors on • Press [OK] to accept the change.
the drive. • Press [Cancel] to disregard the change and exit
5. Apply power to the unit, but do not start the edit mode.
drive. For units with a disconnect switch, turn the • Press [Back] twice to show the status view.
switch to the ON position to apply power to the
drive. • Press [Main Menu] once to go back to the main
menu.

Commissioning Operating Guide
7.2.3 Entering System Information NOTICE

MISSING INPUT SIGNAL
NOTICE When the LCP shows AUTO REMOTE COASTING or alarm
SOFTWARE DOWNLOAD 60, External Interlock, the unit is ready to operate but is
For commissioning via PC, install MCT 10 Set-up missing an input signal. See chapter 5.9.4 Enabling Motor
Software. The software is available for download (basic Operation (Terminal 27) for details.
version) or for ordering (advanced version, code number
130B1000). For more information and downloads, see 7.2.4 Configuring Automatic Energy
www.danfoss.com/en/service-and-support/downloads/dds/ Optimization
vlt-motion-control-tool-mct-10/.
Automatic energy optimization (AEO) is a procedure that
The following steps are used to enter basic system minimizes voltage to the motor, reducing energy
information into the drive. Recommended parameter consumption, heat, and noise.
settings are intended for start-up and checkout purposes.
Application settings vary. 1. Press [Main Menu].
2. Select 1-** Load and Motor and press [OK].
NOTICE
Although these steps assume that an asynchronous
3. Select 1-0* General Settings and press [OK].
7 7
motor is used, a permanent magnet motor can be used. 4. Select parameter 1-03 Torque Characteristics and
For more information on specific motor types, see the press [OK].
product-specific programming guide. 5. Select either [2] Auto Energy Optim CT or [3] Auto
Energy Optim VT and press [OK].
1. Press [Main Menu] on the LCP.
2. Select 0-** Operation/Display and press [OK]. 7.2.5 Configuring Automatic Motor
Adaptation
3. Select 0-0* Basic Settings and press [OK].
4. Select parameter 0-03 Regional Settings and Automatic motor adaptation is a procedure that optimizes
press [OK]. compatibility between the drive and the motor.
5. Select [0] International or [1] North America as
appropriate and press [OK]. (This action changes The drive builds a mathematical model of the motor for
the default settings for some basic parameters). regulating output motor current. The procedure also tests
6. Press [Quick Menus] on the LCP and then select the input phase balance of electrical power. It compares
02 Quick Setup. the motor characteristics with the data entered in
parameters 1-20 to 1-25.
7. Change the following parameters settings listed
in Table 7.2 if necessary. The motor data is found
on the motor nameplate. NOTICE
If warnings or alarms occur, see chapter 9.5 List of
Parameter Default setting
Warnings and Alarms. Some motors are unable to run the
Parameter 0-01 Language English
complete version of the test. In that case, or if an output
Parameter 1-20 Motor Power [kW] 4.00 kW
filter is connected to the motor, select [2] Enable reduced
Parameter 1-22 Motor Voltage 400 V AMA.
Parameter 1-23 Motor Frequency 50 Hz
Parameter 1-24 Motor Current 9.00 A
Run this procedure on a cold motor for best results.
Parameter 1-25 Motor Nominal Speed 1420 RPM 1. Press [Main Menu].
Parameter 5-12 Terminal 27 Digital Input Coast inverse
2. Select 1-** Load and Motor and press [OK].
Parameter 3-02 Minimum Reference 0.000 RPM
Parameter 3-03 Maximum Reference 1500.000 RPM 3. Select 1-2* Motor Data and press [OK].
Parameter 3-41 Ramp 1 Ramp Up Time 3.00 s 4. Select parameter 1-29 Automatic Motor Adaptation
Parameter 3-42 Ramp 1 Ramp Down Time 3.00 s (AMA) and press [OK].
Parameter 3-13 Reference Site Linked to Hand/
5. Select [1] Enable complete AMA and press [OK].
Auto
Parameter 1-29 Automatic Motor Adaptation Off 6. Press [Hand On] and then [OK].
(AMA) The test runs automatically and indicates when it
is complete.
Table 7.2 Quick Set-up Settings

Commissioning VLT® HVAC Drive FC 102
7.3 Testing Before System Start-up NOTICE

NEGATIVE FEEDBACK
WARNING If the feedback is negative, the encoder connection is
MOTOR START wrong. Use either parameter 5-71 Term 32/33 Encoder
Failure to ensure that the motor, system, and any Direction or parameter 17-60 Feedback Direction to
attached equipment are ready for start can result in inverse the direction, or reverse the encoder cables.
personal injury or equipment damage. Before start, Parameter 17-60 Feedback Direction is only available with
the VLT® Encoder Input MCB 102 option.
• Ensure that equipment is safe to operate under
any condition.
7.4 System Start-up
• Ensure that the motor, system, and any
attached equipment are ready for start.
WARNING
MOTOR START
7.3.1 Motor Rotation Failure to ensure that the motor, system, and any
attached equipment are ready for start can result in
NOTICE personal injury or equipment damage. Before start,
7 7 If the motor runs in the wrong direction, it can damage

equipment. Before running the unit, check the motor
• Ensure that equipment is safe to operate under
any condition.
rotation by briefly running the motor. The motor runs
briefly at either 5 Hz or the minimum frequency set in • Ensure that the motor, system, and any
parameter 4-12 Motor Speed Low Limit [Hz]. attached equipment are ready for start.
1. Press [Hand On]. The procedure in this section requires user-wiring and
2. Move the left cursor to the left of the decimal application programming to be completed. The following
point by using the left arrow key, and enter an procedure is recommended after application set-up is
RPM that slowly rotates the motor. completed.
3. Press [OK].
1. Press [Auto On].
4. If the motor rotation is wrong, set
2. Apply an external run command.
parameter 1-06 Clockwise Direction to [1] Inverse.
Examples of external run commands are a switch,
key, or programmable logic controller (PLC).
7.3.2 Encoder Rotation
3. Adjust the speed reference throughout the speed
range.
If encoder feedback is used, perform the following steps:
1. Select [0] Open Loop in parameter 1-00 Configu- 4. Ensure that the system is working as intended by
ration Mode. checking sound and vibration level of the motor.
2. Select [1] 24 V encoder in parameter 7-00 Speed 5. Remove the external run command.
PID Feedback Source. If warnings or alarms occur, see chapter 9.5 List of Warnings
3. Press [Hand On]. and Alarms.
4. Press [►] for positive speed reference
(parameter 1-06 Clockwise Direction at [0] Normal).
5. In parameter 16-57 Feedback [RPM], check that the
feedback is positive.
For more information on the encoder option, refer to the
option manual.

Commissioning Operating Guide
7.5 Parameter Setting 7.5.2 Restoring Factory Default Settings
NOTICE NOTICE
REGIONAL SETTINGS LOSS OF DATA
Some parameters have different default settings for Loss of programming, motor data, localization, and
international or North America. For a list of the different monitoring records occurs when restoring default
default values, see chapter 11.2 International/North settings. To create a back-up, upload data to the LCP
American Default Parameter Settings. before initialization. Refer to chapter 7.5.1 Uploading and
Downloading Parameter Settings.
Establishing the correct programming for applications
requires setting several parameter functions. Details for Restore the default parameter settings by initializing the
parameters are provided in the programming guide. unit. Initialization is carried out through
parameter 14-22 Operation Mode or manually.
Parameter settings are stored internally in the drive,
allowing the following advantages: Parameter 14-22 Operation Mode does not reset settings
• Parameter settings can be uploaded into the LCP such as the following:
memory and stored as a back-up. • Running hours.
• Multiple units can be programmed quickly by • Serial communication options. 7 7
connecting the LCP to the unit and downloading
the stored parameter settings. • Personal menu settings.
• Settings that are stored in the LCP are not • Fault log, alarm log, and other monitoring
changed when restoring factory default settings. functions.
Recommended initialization
• Changes made to default settings as well as any
1. Press [Main Menu] twice to access parameters.
programming entered into parameters are stored
and available for viewing in the quick menu. See 2. Go to parameter 14-22 Operation Mode and
chapter 3.8 LCP Menus. press [OK].
3. Scroll to Initialization and press [OK].
7.5.1 Uploading and Downloading
4. Remove power to the unit and wait for the
Parameter Settings
display to turn off.
The drive operates using parameters stored on the control 5. Apply power to the unit. Default parameter
card, which is located within the drive. The upload and settings are restored during start-up. Start-up
download functions move the parameters between the takes slightly longer than normal.
control card and the LCP. 6. After alarm 80, Drive initialized to default value
appears, press [Reset].
1. Press [Off]. Manual initialization
2. Go to parameter 0-50 LCP Copy and press [OK]. Manual initialization resets all factory settings except for
the following:
3. Select 1 of the following:
• Parameter 15-00 Operating hours.
3a To upload data from the control card to
the LCP, select [1] All to LCP. • Parameter 15-03 Power Up's.
3b To download data from the LCP to the • Parameter 15-04 Over Temp's.
control card, select [2] All from LCP. • Parameter 15-05 Over Volt's.
4. Press [OK]. A progress bar shows the uploading or To perform manual initialization:
downloading process. 1. Remove power to the unit and wait for the
display to turn off.
5. Press [Hand On] or [Auto On].
2. Press and hold [Status], [Main Menu], and [OK]
simultaneously while applying power to the unit
(approximately 5 s or until an audible click
sounds and the fan starts). Start-up takes slightly
longer than normal.

Wiring Configuration Exampl... VLT® HVAC Drive FC 102
8 Wiring Configuration Examples
8.1 Introduction Parameters

Function Setting
130BB930.10
FC
The examples in this section are intended as a quick Parameter 1-29 [1] Enable
+24 V 12
reference for common applications. +24 V 13 Automatic complete AMA
D IN 18 Motor
• Parameter settings are the regional default values D IN 19 Adaptation
unless otherwise indicated (selected in COM 20 (AMA)
parameter 0-03 Regional Settings). D IN 27 Parameter 5-12 [0] No
D IN 29
• Parameters associated with the terminals and
D IN 32
their settings are shown next to the drawings. Digital Input
D IN 33
*=Default value
• Switch settings for analog terminals A53 or A54 D IN 37
Notes/comments: Set
are shown where required.
+10 V 50
parameter group 1-2* Motor
• For STO, a jumper wire may be required between A IN 53 Data according to motor
terminal 12 and terminal 37 when using factory A IN 54 nameplate.
default programming values. COM 55
A OUT
8.2 Wiring Configurations for Automatic 42
8 8 Motor Adaptation (AMA)

COM 39
Parameters
Function Setting
130BB929.10
FC
+24 V 12 Parameter 1-29 [1] Enable
Automatic Motor complete AMA Table 8.2 Wiring Configuration for AMA without
+24 V 13
D IN 18 Adaptation T27 Connected
D IN 19 (AMA)
COM 20 Parameter 5-12 T [2]* Coast 8.3 Wiring Configurations for Analog Speed
D IN 27 erminal 27 inverse Reference
D IN 29 Digital Input
D IN 32
*=Default value Parameters
D IN 33 Function Setting
Notes/comments: Set
e30bb926.11
D IN FC
37
parameter group 1-2* Motor Parameter 6-10 0.07 V*
Data according to motor Terminal 53
+10 V 50
nameplate. Low Voltage
A IN 53
A IN Parameter 6-11 10 V*
54 +10 V 50
+ Terminal 53
COM 55 A IN 53
A OUT 42 A IN 54 High Voltage
COM 39 COM 55 Parameter 6-14 0 RPM
-
A OUT 42 Terminal 53
0 – 10 V
COM 39 Low Ref./Feedb.
Value
U-I
Parameter 6-15 1500 RPM
Table 8.1 Wiring Configuration for AMA with T27 Connected Terminal 53
A53 High Ref./Feedb.
Value
*=Default value
Notes/comments:
Table 8.3 Wiring Configuration for Analog Speed Reference

(Voltage)

Wiring Configuration Exampl... Operating Guide
Parameters
130BB805.12
Speed
Function Setting
e30bb927.11
FC
Parameter 6-12 4 mA*
Terminal 53 Low
Current
Parameter 6-13 20 mA*
+10 V 50
+ Terminal 53
A IN 53 Start/Stop (18)
A IN 54 High Current
Illustration 8.1 Start/Stop with Safe Torque Off
COM 55 Parameter 6-14 0 RPM
-
A OUT 42 4 - 20mA Terminal 53 Low
COM 39 Ref./Feedb.
Value Parameters
U-I
Parameter 6-15 1500 RPM Function Setting
FC
Terminal 53 Parameter 5-10 [9] Latched
+24 V 12
A53 High Ref./Feedb. Terminal 18 Start
+24 V 13
Value Digital Input
D IN 18
*=Default value D IN 19 Parameter 5-12 [6] Stop Inverse
Notes/comments: COM 20 Terminal 27
D IN 29 *=Default value
Notes/comments:
8 8
D IN 32
Table 8.4 Wiring Configuration for Analog Speed Reference D IN 33 If parameter 5-12 Terminal 27
(Current) D IN 37 Digital Input is set to [0] No
operation, a jumper wire to
8.4 Wiring Configurations for Start/Stop +10 V 50 terminal 27 is not needed.
A IN 53
Parameters A IN 54
COM 55
Function Setting
130BB802.10
FC
A OUT 42
+24 V 12 Parameter 5-10 T [8] Start*
130BB803.10
COM 39
+24 V 13 erminal 18
D IN 19 Parameter 5-12 T [0] No
COM 20 erminal 27 operation
D IN 29 Parameter 5-19 T [1] Safe
D IN 32 erminal 37 Safe Torque Off
D IN 33
Stop Alarm
D IN 37 Table 8.6 Wiring Configuration for Pulse Start/Stop
*=Default value
Notes/comments:
130BB806.10
+10 50 Speed
A IN If parameter 5-12 Terminal 27
53
A IN 54
Digital Input is set to [0] No
COM 55 operation, a jumper wire to
A OUT 42 terminal 27 is not needed.
COM 39
Latched Start (18)
Table 8.5 Wiring Configuration for Start/Stop Command with Stop Inverse (27)
Safe Torque Off
Illustration 8.2 Latched Start/Stop Inverse

Parameters 8.5 Wiring Configuration for an External

Function Setting Alarm Reset
FC
+24 V 12 Parameter 5-10 [8] Start
+24 V 13 Terminal 18 Parameters
D IN 18 Digital Input Function Setting
FC
D IN 19 Parameter 5-11 [10] Reversing* +24 V 12 Parameter 5-11 [1] Reset
COM 20 Terminal 19 +24 V 13 Terminal 19
D IN 27 Digital Input D IN 18 Digital Input
D IN 29 D IN 19 *=Default value
D IN 32 Parameter 5-12 [0] No
COM 20 Notes/comments:
D IN 33 Terminal 27 operation D IN 27
Digital Input D IN 29
Parameter 5-14 [16] Preset ref D IN 32
+10 V 50 Terminal 32 bit 0 D IN 33
A IN 53 Digital Input D IN 37
A IN 54 Parameter 5-15 [17] Preset ref
COM 55 Terminal 33 bit 1 +10 V 50
A OUT 42 A IN 53
Digital Input
130BB934.11
COM 39 A IN 54
Parameter 3-10
COM 55
Preset Reference
A OUT 42
Preset ref. 0 25%
8 8
130BB928.11
COM 39
Preset ref. 1 50%
Preset ref. 2 75%
Preset ref. 3 100%
*=Default value
Notes/comments:
Table 8.7 Wiring Configuration for Start/Stop with Reversing Table 8.8 Wiring Configuration for an External Alarm Reset
and 4 Preset Speeds
8.6 Wiring Configuration for Speed
Reference Using a Manual
Potentiometer
Parameters
Function Setting
e30bb683.11
FC
Parameter 6-10 0.07 V*
Terminal 53
Low Voltage
+10 V 50 Parameter 6-11 10 V*
A IN 53 ≈ 5kΩ
Terminal 53
A IN 54
High Voltage
COM 55
A OUT 42
COM
Terminal 53
39
Low Ref./Feedb.
Value
U-I
Terminal 53
Value
*=Default value
Notes/comments:
Table 8.9 Wiring Configuration for Speed Reference

(Using a Manual Potentiometer) Speed
130BB840.12
Reference
Parameters
Function Setting
e30bb683.11
FC
Parameter 6-10 0.07 V* Start (18)
Terminal 53 Freeze ref (27)
Low Voltage
Speed up (29)
+10 V 50 Parameter 6-11 10 V*
A IN 53 ≈ 5kΩ Speed down (32)
Terminal 53
A IN 54
High Voltage
COM 55 Illustration 8.3 Speed Up/Speed Down
A OUT 42
COM
Terminal 53
39
Low Ref./Feedb.
Value
8.8 Wiring Configuration for RS485 Network
U-I
Parameter 6-15 1500 RPM Connection
Terminal 53
Parameters
Function Setting
Value
130BB685.10
FC
Parameter 8-30 FC*
*=Default value +24 V 12
+24 V 13 Protocol
Notes/comments:
D IN 18 Parameter 8-31 1*
D IN
COM
19
20
Address
Parameter 8-32 9600*
8 8
Table 8.10 Wiring Configuration for Speed Reference
D IN 27 Baud Rate
(Using a Manual Potentiometer)
D IN 32
D IN 33
Notes/comments:
8.7 Wiring Configuration for Speed Up/ D IN 37 Select protocol, address, and
Speed Down baud rate in the parameters.
+10 V 50
Parameters A IN 53
Function Setting A IN 54
FC
Parameter 5-10 [8] Start* COM 55
+24 V 12
A OUT 42
+24 V 13 Terminal 18
COM 39
D IN 19 Parameter 5-12 [19] Freeze
01
COM 20 Terminal 27 Reference
02
R1
03
D IN 29 Parameter 5-13 [21] Speed Up
D IN 32 Terminal 29 04
D IN 33 Digital Input 05
R2
e30bb804.12
D IN 37 RS-485
Parameter 5-14 [22] Speed 06
Terminal 32 Down
61
Digital Input 68
+
*=Default value 69
-
Notes/comments:
Table 8.12 Wiring Configuration for RS485 Network Connection
Table 8.11 Wiring Configuration for Speed Up/Speed Down

8.9 Wiring Configuration for a Motor 8.10 Wiring Configuration for a Cascade
Thermistor Controller
NOTICE Illustration 8.4 shows an example with the built-in basic
Thermistors must use reinforced or double insulation to cascade controller with 1 variable-speed pump (lead) and 2
meet PELV insulation requirements. fixed-speed pumps, a 4–20 mA transmitter, and system
safety interlock.
Parameters
Function Setting
VLT
Parameter 1-90 [2] Thermistor
+24 V 12
Motor Thermal trip
+24 V 13
Protection
D IN 18
D IN 19 Parameter 1-93 [1] analog
COM 20 Thermistor input 53
D IN 27 Source
D IN 32
D IN 33 Notes/comments:
D IN 37 If only a warning is wanted, set
parameter 1-90 Motor Thermal
8 8 +10 V
A IN
50
53
Protection to [1] Thermistor
warning.
A IN 54
COM 55
A OUT 42
COM 39
130BB686.12
U-I
A53
Table 8.13 Wiring Configuration for a Motor Thermistor

130BA378.10
Power Card Control Card
(Safety Interlock)
(Feedback 1 res.)
pump 1.)
pump 2.)
(cascade
(cascade
RELAY 1
RELAY 2
D IN1/D OUT
D IN1/D OUT
COM A OUT
+ 24V OUT
+ 10V OUT
+24V OUT
COM D IN
COM A IN
A OUT1
(Start)
D IN 1
D IN 1
D IN 1
D IN1
A IN1
A IN2
MOTOR MAINS
96 97 98 91 92 93
PE 01 02 03 04 05 06 12 13 18 19 27 29 32 33 20 39 42 50 53 54 55
U V W L1 L2 L3
System System
Start/ Safety
Stop Interlock
From Motor Control Circuitry

N Pressure
Transmitter
4-20 mA,
P
24 V dc
L1
L2
L3
PE
8 8
M M M
Illustration 8.4 Cascade Controller Wiring Diagram

8.11 Wiring Configuration for Relay Set-up 8.12 Wiring Configuration for a Fixed
with Smart Logic Control Variable Speed Pump
Parameters L1/L2/L3 L1/L2/L3 L1/L2/L3
130BA376.10
Function Setting
130BB839.10
FC
+24 V 12 Parameter 4-30 [1] Warning
+24 V 13 Motor Feedback
Power Section
D IN 18 Loss Function
D IN 19 Parameter 4-31 100 RPM
RELAY 1
RELAY 2
COM 20 Motor Feedback
D IN 27 Speed Error
D IN 29
Parameter 4-32 5s
D IN 32
Motor Feedback
D IN 33
Loss Timeout
D IN 37
Parameter 7-00 S [2] MCB 102
+10 V 50
peed PID
A IN 53 Feedback Source
A IN 54 Parameter 17-11 1024*
COM 55 Resolution (PPR)
A OUT 42 Parameter 13-00 [1] On
8 8
COM 39 SL Controller
Illustration 8.5 Fixed Variable Speed Pump Wiring Diagram
Mode
01
Parameter 13-01 [19] Warning
02
R1
Start Event
03
Parameter 13-02 [44] Reset key
8.13 Wiring Configuration for Lead Pump
Stop Event Alternation
04
05 Parameter 13-10 [21] Warning
R2
L1/L2/L3 L1/L2/L3 L1/L2/L3
130BA377.13
06 Comparator no.
Operand FC
Parameter 13-11 [1] ≈ (equal)*
Comparator
Operator
R1
R2
Parameter 13-12 90
Comparator
Value
Parameter 13-51 [22]
k3 k3 K1 K1
SL Controller Comparator 0
Event k2 k1 K4 K3
K1 K2 K3 K4
Parameter 13-52 [32] Set digital
SL Controller out A low
Action
Parameter 5-40 F [80] SL digital
unction Relay output A Illustration 8.6 Lead Pump Alternation Wiring Diagram
*=Default value
Notes/comments:
If the limit in the feedback monitor is exceeded, warning 90, Every pump must be connected to 2 contactors (K1/K2 and
Feedback Mon. is issued. The SLC monitors warning 90, Feedback K3/K4) with a mechanical interlock. Thermal relays or other
Mon. and if the warning becomes true, relay 1 is triggered. motor overload protection devices must be applied
External equipment may require service. If the feedback error according to local regulation and/or individual demands.
goes below the limit again within 5 s, the drive continues and
the warning disappears. Reset relay 1 by pressing [Reset] on the • Relay 1 (R1) and relay 2 (R2) are the built-in relays
LCP. in the drive.
Table 8.14 Wiring Configuration for a Relay Set-up with • When all relays are de-energized, the 1st built-in
Smart Logic Control relay that is energized cuts in the contactor
corresponding to the pump controlled by the

relay. For example, relay 1 cuts in contactor K1,

which becomes the lead pump.
• K1 blocks for K2 via the mechanical interlock,
preventing mains from being connected to the
output of the drive (via K1).
• Auxiliary break contact on K1 prevents K3 from
cutting in.
• Relay 2 controls contactor K4 for on/off control of
the fixed speed pump.
• At alternation, both relays de-energize and now
relay 2 is energized as the 1st relay.
8 8

Maintenance, Diagnostics, a... VLT® HVAC Drive FC 102
9 Maintenance, Diagnostics, and Troubleshooting
This chapter includes:
130BD430.10
• Maintenance and service guidelines.
• Status messages.
• Warnings and alarms.
• Basic troubleshooting.
9.1 Maintenance and Service

Under normal operating conditions and load profiles, the
drive is maintenance-free throughout its designed lifetime.
To prevent breakdown, danger, and damage, examine the
drive at regular intervals depending on the operating
conditions. Replace worn or damaged parts with original
spare parts or standard parts. For service and support, refer
to www.danfoss.com/en/contact-us/contacts-list/?filter=type
%3Adanfoss-sales-service-center%2Csegments%3ADDS.
WARNING
UNINTENDED START
When the drive is connected to AC mains, DC supply, or
9 9 load sharing, the motor can start at any time. Illustration 9.1 Heat Sink Access Panel
Unintended start during programming, service, or repair
work can result in death, serious injury, or property
damage. The motor can start with an external switch, a
fieldbus command, an input reference signal from the NOTICE
LCP or LOP, via remote operation using MCT 10 Set-up DAMAGE TO HEAT SINK
Software, or after a cleared fault condition. Using fasteners that are longer than those originally
supplied with the heat sink panel can damage the heat
To prevent unintended motor start:
sink cooling fins.
• Press [Off/Reset] on the LCP before
programming parameters.
1. Remove power from the drive and wait 20
• Disconnect the drive from the mains.
minutes for the capacitors to discharge
• Completely wire and assemble the drive, motor, completely. Refer to chapter 2 Safety.
and any driven equipment before connecting
2. Position the drive so that the back of the drive is
the drive to AC mains, DC supply, or load
accessible.
sharing.
3. Remove the screws (3 mm [0.12 in] internal hex)
connecting the access panel to the back of the
9.2 Heat Sink Access Panel enclosure. There are 5 or 9 screws depending on
the size of the drive.
9.2.1 Removing the Heat Sink Access Panel
4. Inspect the heat sink for damage or dust buildup.
The drive can be ordered with an optional access panel in 5. Remove dust and debris with a vacuum.
the back of the unit. This panel provides access to the heat 6. Replace the panel and secure it to the back of
sink and allows the heat sink to be cleaned of any dust the enclosure with the screws previously
buildup. removed. Tighten the fasteners according to
chapter 10.8 Fastener Tightening Torques.

Maintenance, Diagnostics, a... Operating Guide
9.3 Status Messages AC brake AC brake was selected in parameter 2-10 Brake
Function. The AC brake overmagnetizes the
When the drive is in status mode, status messages motor to achieve a controlled slow-down.
automatically appear in the lowest line of the LCP display. AMA finish OK Automatic motor adaptation (AMA) was
Refer to Illustration 9.2. Status messages are defined in carried out successfully.
Table 9.1 – Table 9.3. AMA ready AMA is ready to start. To start, press [Hand
On].
AMA running AMA process is in progress.
130BB037.11
Status 1(1)
799RPM 7.83A 36.4kW
Braking The brake chopper is in operation. The brake
resistor absorbs the generative energy.
0.000
53.2% Braking max. The brake chopper is in operation. The power
limit for the brake resistor defined in
parameter 2-12 Brake Power Limit (kW) has
been reached.
Auto Remote Ramping

Coast • [2] Coast inverse was selected as a function
Hand Local Stop for a digital input (parameter group 5-1*
1 Off Running
Jogging Digital Inputs). The corresponding terminal
. is not connected.
2 .
.
3 Stand-by • Coast activated by serial communication.
Ctrl. ramp-down [1] Ctrl. ramp-down was selected in

1 Where the stop/start command originates. Refer to Table 9.1. parameter 14-10 Mains Failure.
2 Where the speed control originates. Refer to Table 9.2. • The mains voltage is below the value set
3 Provides the drive status. Refer to Table 9.3. in parameter 14-11 Mains Voltage at Mains
Illustration 9.2 Status Display

Fault at mains fault.
9 9
• The drive ramps down the motor using a
controlled ramp-down.
Current high The drive output current is above the limit set
NOTICE in parameter 4-51 Warning Current High.
In auto/remote mode, the drive requires external Current low The drive output current is below the limit set
commands to execute functions. in parameter 4-52 Warning Speed Low.
DC hold DC hold is selected in parameter 1-80 Function
Table 9.1 to Table 9.3 define the meaning of the shown at Stop and a stop command is active. The
status messages. motor is held by a DC current set in
parameter 2-00 DC Hold Current.
Off The drive does not react to any control signal DC stop The motor is held with a DC current
until [Auto On] or [Hand On] is pressed. (parameter 2-01 DC Brake Current) for a
Auto The start/stop commands are sent via the specified time (parameter 2-02 DC Braking
control terminals and/or the serial communi- Time).
cation. • DC brake is activated in parameter 2-03 DC
Hand The navigation keys on the LCP can be used Brake Cut In Speed [RPM] and a stop
to control the drive. Stop commands, reset, command is active.
reversing, DC brake, and other signals applied • DC brake (inverse) is selected as a function
to the control terminals override local control. for a digital input (parameter group 5-1*
Digital Inputs). The corresponding terminal
Table 9.1 Operating Mode
is not active.
Remote The speed reference is given from: • The DC brake is activated via serial
• External signals. communication.
• Serial communication. Feedback high The sum of all active feedbacks is above the
feedback limit set in parameter 4-57 Warning
• Internal preset references.
Feedback High.
Local The drive uses reference values from the LCP. Feedback low The sum of all active feedbacks is below the
feedback limit set in parameter 4-56 Warning
Table 9.2 Reference Site
Feedback Low.

Freeze output The remote reference, which holds the present Protection md Protection mode is active. The unit has
speed, is active. detected a critical status (an overcurrent or
• [20] Freeze Output was selected as a overvoltage).
function for a digital input (parameter • To avoid tripping, the switching frequency
group 5-1* Digital Inputs). The is reduced to 1500 kHz if
corresponding terminal is active. Speed parameter 14-55 Output Filter is set to [2]
control is only possible via the terminal Sine-Wave Filter Fixed. Otherwise, the
functions speed up and speed down. switching frequency is reduced to 1000 Hz.
• Hold ramp is activated via serial communi- • If possible, protection mode ends after
cation. approximately 10 s.
Freeze output A freeze output command has been given, but • Protection mode can be restricted in
request the motor remains stopped until a run parameter 14-26 Trip Delay at Inverter Fault.
permissive signal is received.
QStop The motor is decelerating using
Freeze ref. [19] Freeze Reference was selected as a parameter 3-81 Quick Stop Ramp Time.
function for a digital input (parameter group
• [4] Quick stop inverse was selected as a
5-1* Digital Inputs). The corresponding terminal function for a digital input (parameter
is active. The drive saves the actual reference. group 5-1* Digital Inputs). The
Changing the reference is now only possible corresponding terminal is not active.
via terminal functions speed up and speed
down. • The quick stop function was activated via
serial communication.
Jog request A jog command has been given, but the
motor is stopped until a run permissive signal Ramping The motor is accelerating/decelerating using
is received via a digital input. the active ramp up/down. The reference, a
9 9 Jogging The motor is running as programmed in

parameter 3-19 Jog Speed [RPM]. Ref. high
limit value, or a standstill is not yet reached.
The sum of all active references is above the
• [14] Jog was selected as function for a reference limit set in parameter 4-55 Warning
digital input (parameter group 5-1* Digital Reference High.
Inputs). The corresponding terminal (for Ref. low The sum of all active references is below the
example, terminal 29) is active. reference limit set in parameter 4-54 Warning
Reference Low.
• The jog function is activated via the serial
communication. Run on ref. The drive is running in the reference range.
The feedback value matches the setpoint
• The jog function was selected as a reaction
value.
for a monitoring function (for example, No
Run request A start command has been given, but the
signal). The monitoring function is active.
motor is stopped until a run permissive signal
Motor check In parameter 1-80 Function at Stop, [2] Motor is received via digital input.
Check was selected. A stop command is active. Running The drive is driving the motor.
To ensure that a motor is connected to the Sleep mode The energy saving function is enabled. This
drive, a permanent test current is applied to function being enabled means that the motor
the motor. has stopped, but that it restarts automatically
OVC control Overvoltage control was activated in when required.
parameter 2-17 Over-voltage Control, [2] Speed high The motor speed is above the value set in
Enabled. The connected motor is supplying parameter 4-53 Warning Speed High.
the drive with generative energy. The Speed low The motor speed is below the value set in
overvoltage control adjusts the V/Hz ratio to parameter 4-52 Warning Speed Low.
run the motor in controlled mode and to Standby In auto-on mode, the drive starts the motor
prevent the drive from tripping. with a start signal from a digital input or serial
Power unit off (For drives with a 24 V DC external supply communication.
installed only.) Mains supply to the drive is Start delay In parameter 1-71 Start Delay, a delay starting
removed, but the control card is supplied by time was set. A start command is activated
the 24 V DC external supply. and the motor starts after the start delay time
expires.

Start fwd/rev [12] Enable Start Forward and [13] Enable Start Trip
Reverse were selected as functions for 2 When tripping, the drive suspends operation to prevent
different digital inputs (parameter group 5-1* damage to the drive and other equipment. When a trip
Digital Inputs). The motor starts in forward or occurs, the motor coasts to a stop. The drive logic
reverse depending on which corresponding continues to operate and monitor the drive status. After
terminal is activated. the fault condition is remedied, the drive is ready for a
Stop The drive has received a stop command from reset.
1 of the following: Trip lock
• LCP. When trip locking, the drive suspends operation to prevent
• Digital input. damage to the drive and other equipment. When a trip
lock occurs, the motor coasts to a stop. The drive logic
• Serial communication.
continues to operate and monitor the drive status. The
Trip An alarm occurred and the motor is stopped. drive starts a trip lock only when serious faults occur that
Once the cause of the alarm is cleared, reset can damage the drive or other equipment. After the faults
the drive using 1 of the following: are fixed, cycle the input power before resetting the drive.
• Pressing [Reset].
Warning and alarm displays
• Remotely by control terminals.
• A warning is shown in the LCP along with the
• Via serial communication.
warning number.
Pressing [Reset] or remotely by control
terminals or via serial communication.
• An alarm flashes along with the alarm number.
Trip lock An alarm occurred and the motor is stopped.
130BP086.12
Once the cause of the alarm is cleared, cycle Status 1(1)
power to the drive. Reset the drive manually 0.0Hz 0.000kW 0.00A
by 1 of the following: 0.0Hz
0
9 9
• Pressing [Reset].
• Remotely by control terminals.
• Via serial communication.
Table 9.3 Operation Status Earth Fault [A14]

Auto Remote Trip
9.4 Warning and Alarm Types
Illustration 9.3 Alarm Example
The drive software issues warnings and alarms to help
diagnose issues. The warning or alarm number appears in
the LCP. In addition to the text and alarm code in the LCP, there are
3 status indicator lights.
Warning
130BB467.11
A warning indicates that the drive has encountered an

abnormal operating condition that leads to an alarm. A
Ca
ck
nc
Ba
warning stops when the abnormal condition is removed or

el
resolved.
Alarm On
Info
OK
An alarm indicates a fault that requires immediate
attention. The fault always triggers a trip or trip lock. Reset Warn.
the drive after an alarm. Alarm

Reset the drive in any of 4 ways:
• Press [Reset]/[Off/Reset].
Warning indicator light Alarm indicator light
• Digital reset input command.
Warning On Off
• Serial communication reset input command. Alarm Off On (flashing)
• Auto reset. Trip lock On On (flashing)
Illustration 9.4 Status Indicator Lights

9.5 List of Warnings and Alarms WARNING 5, DC link voltage high

The DC-link voltage (DC) is higher than the high-voltage
The following warning and alarm information defines each warning limit. The limit depends on the drive voltage
warning or alarm condition, provides the probable cause rating. The unit is still active.
for the condition, and details a remedy or troubleshooting
WARNING 6, DC link voltage low
procedure.
The DC-link voltage (DC) is lower than the low-voltage
WARNING 1, 10 Volts low warning limit. The limit depends on the drive voltage
The control card voltage is less than 10 V from terminal 50. rating. The unit is still active.
Remove some of the load from terminal 50, as the 10 V
WARNING/ALARM 7, DC overvoltage
supply is overloaded. Maximum 15 mA or minimum 590 Ω.
If the DC-link voltage exceeds the limit, the drive trips after
A short circuit in a connected potentiometer or incorrect a certain time.
wiring of the potentiometer can cause this condition.
Troubleshooting
Troubleshooting • Connect a brake resistor.
• Remove the wiring from terminal 50. If the • Extend the ramp time.
warning clears, the problem is with the wiring. If
the warning does not clear, replace the control • Change the ramp type.
card. • Activate the functions in parameter 2-10 Brake
WARNING/ALARM 2, Live zero error Function.
This warning or alarm only appears if programmed in • Increase parameter 14-26 Trip Delay at Inverter
parameter 6-01 Live Zero Timeout Function. The signal on 1 Fault.
of the analog inputs is less than 50% of the minimum
value programmed for that input. Broken wiring or a faulty • If the alarm/warning occurs during a power sag,
use kinetic back-up (parameter 14-10 Mains
device sending the signal can cause this condition.
9 9 Troubleshooting
Failure).
WARNING/ALARM 8, DC under voltage
• Check connections on all analog mains terminals. If the DC-link voltage drops below the undervoltage limit,
- Control card terminals 53 and 54 for the drive checks for 24 V DC back-up supply. If no 24 V DC
signals, terminal 55 common. back-up supply is connected, the drive trips after a fixed
- VLT® General Purpose I/O MCB 101 time delay. The time delay varies with unit size.
terminals 11 and 12 for signals, terminal Troubleshooting
10 common. • Check that the supply voltage matches the drive
- VLT® Analog I/O Option MCB 109 voltage.
terminals 1, 3, and 5 for signals, • Perform an input voltage test.
terminals 2, 4, and 6 common.
• Perform a soft-charge circuit test.
• Check that the drive programming and switch
WARNING/ALARM 9, Inverter overload
settings match the analog signal type.
The drive has run with more than 100% overload for too
• Perform an input terminal signal test. long and is about to cut out. The counter for electronic
WARNING/ALARM 3, No motor thermal inverter protection issues a warning at 98% and
No motor has been connected to the output of the drive. trips at 100% with an alarm. The drive cannot be reset
This warning or alarm appears only if programmed in until the counter is below 90%.
parameter 1-80 Function at Stop. Troubleshooting
Troubleshooting • Compare the output current shown on the LCP
with the drive rated current.
• Check the connection between the drive and the
motor. • Compare the output current shown on the LCP
with the measured motor current.
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains • Show the thermal drive load on the LCP and
voltage imbalance is too high. This message also appears monitor the value. When running above the drive
for a fault in the input rectifier. Options are programmed in continuous current rating, the counter increases.
parameter 14-12 Response to Mains Imbalance. When running below the drive continuous
current rating, the counter decreases.
Troubleshooting
WARNING/ALARM 10, Motor overload temperature
• Check the supply voltage and supply currents to
the drive. According to the electronic thermal protection (ETR), the
motor is too hot.

Select 1 of these options: Troubleshooting

• The drive issues a warning or an alarm when the • If the motor torque limit is exceeded during
counter is >90% if parameter 1-90 Motor Thermal ramp-up, extend the ramp-up time.
Protection is set to warning options.
• If the generator torque limit is exceeded during
• The drive trips when the counter reaches 100% if ramp-down, extend the ramp-down time.
parameter 1-90 Motor Thermal Protection is set to
trip options.
• If torque limit occurs while running, increase the
torque limit. Make sure that the system can
The fault occurs when the motor runs with more than operate safely at a higher torque.
100% overload for too long.
• Check the application for excessive current draw
Troubleshooting on the motor.
• Check for motor overheating. WARNING/ALARM 13, Over current
• Check if the motor is mechanically overloaded. The inverter peak current limit (approximately 200% of the
rated current) is exceeded. The warning lasts approximately
• Check that the motor current set in
1.5 s, then the drive trips and issues an alarm. Shock
parameter 1-24 Motor Current is correct.
loading or quick acceleration with high-inertia loads can
• Ensure that the motor data in parameters 1-20 to cause this fault. If the acceleration during ramp-up is quick,
1-25 is set correctly. the fault can also appear after kinetic back-up.
• If an external fan is in use, check that it is If extended mechanical brake control is selected, a trip can
selected in parameter 1-91 Motor External Fan. be reset externally.
• Running AMA in parameter 1-29 Automatic Motor Troubleshooting

Adaptation (AMA) tunes the drive to the motor • Remove the power and check if the motor shaft
more accurately and reduces thermal loading. can be turned.
WARNING/ALARM 11, Motor thermistor overtemp • Check that the motor size matches the drive. 9 9
Check whether the thermistor is disconnected. Select • Check that the motor data is correct in
whether the drive issues a warning or an alarm in parameters 1-20 to 1-25.
parameter 1-90 Motor Thermal Protection.
ALARM 14, Earth (ground) fault
Troubleshooting There is current from the output phase to ground, either in
• Check for motor overheating. the cable between the drive and the motor, or in the
• Check if the motor is mechanically overloaded. motor itself. The current transducers detect the ground
fault by measuring current going out from the drive and
• When using terminal 53 or 54, check that the
current going into the drive from the motor. Ground fault
thermistor is connected correctly between either
is issued if the deviation of the 2 currents is too large. The
terminal 53 or 54 (analog voltage input) and
current going out of the drive must be the same as the
terminal 50 (+10 V supply). Also check that the
current going into the drive.
terminal switch for 53 or 54 is set for voltage.
Check that parameter 1-93 Thermistor Resource Troubleshooting
selects terminal 53 or 54. • Remove power to the drive and repair the ground
fault.
• When using terminal 18, 19, 31, 32, or 33 (digital
inputs), check that the thermistor is connected • Check for ground faults in the motor by
correctly between the digital input terminal used measuring the resistance to ground of the motor
(digital input PNP only) and terminal 50. Select cables and the motor with a megohmmeter.
the terminal to use in parameter 1-93 Thermistor • Reset any potential individual offset in the 3
Resource. current transducers in the drive. Perform the
WARNING/ALARM 12, Torque limit manual initialization or perform a complete AMA.
The torque has exceeded the value in This method is most relevant after changing the
parameter 4-16 Torque Limit Motor Mode or the value in power card.
parameter 4-17 Torque Limit Generator Mode. ALARM 15, Hardware mismatch
Parameter 14-25 Trip Delay at Torque Limit can change this A fitted option is not operational with the present control
warning from a warning-only condition to a warning card hardware or software.
followed by an alarm.
Record the value of the following parameters and contact
Danfoss.
• Parameter 15-40 FC Type.
• Parameter 15-41 Power Section.

• Parameter 15-42 Voltage. 0 = The torque reference was not reached before timeout
(parameter 2-27 Torque Ramp Time).
• Parameter 15-43 Software Version.
1 = Expected brake feedback was not received before
• Parameter 15-45 Actual Typecode String. timeout (parameter 2-23 Activate Brake Delay,
• Parameter 15-49 SW ID Control Card. parameter 2-25 Brake Release Time).
• Parameter 15-50 SW ID Power Card. WARNING 23, Internal fan fault

The fan warning function is a protective function that
• Parameter 15-60 Option Mounted.
checks if the fan is running/mounted. The fan warning can
• Parameter 15-61 Option SW Version (for each be disabled in parameter 14-53 Fan Monitor ([0] Disabled).
option slot).
For drives with DC fans, a feedback sensor is mounted in
There is short-circuiting in the motor or motor wiring. the fan. If the fan is commanded to run and there is no
feedback from the sensor, this alarm appears. For drives
WARNING with AC fans, the voltage to the fan is monitored.

Troubleshooting
HIGH VOLTAGE
• Check for proper fan operation.
input, DC supply, or load sharing. Failure to perform • Cycle power to the drive and check that the fan
installation, start-up, and maintenance by qualified operates briefly at start-up.
personnel can result in death or serious injury. • Check the sensors on the control card.
WARNING 24, External fan fault
ALARM 16, Short circuit The fan warning function is a protective function that
Troubleshooting checks if the fan is running/mounted. The fan warning can
• Remove the power to the drive and repair the be disabled in parameter 14-53 Fan Monitor ([0] Disabled).
9 9 short circuit. A feedback sensor is mounted in the fan. If the fan is
• Check that the drive contains the correct current commanded to run and there is no feedback from the
scaling card and the correct number of current sensor, this alarm appears. This alarm also shows if there is
scaling cards for the system. a communication error between the power card and the
control card.
WARNING/ALARM 17, Control word timeout
There is no communication to the drive. Check the alarm log for the report value associated with
The warning is only active when parameter 8-04 Control this warning.
Word Timeout Function is NOT set to [0] Off. If the report value is 1, there is a hardware problem with 1
If parameter 8-04 Control Word Timeout Function is set to [5] of the fans. If the report value is 11, there is a communi-
Stop and trip, a warning appears, and the drive ramps cation problem between the power card and the control
down to a stop and shows an alarm. card.
Troubleshooting Fan troubleshooting
• Check the connections on the serial communi- • Cycle power to the drive and check that the fan
cation cable. operates briefly at start-up.
• Increase parameter 8-03 Control Word Timeout
• Check for proper fan operation. Use parameter
Time. group 43-** Unit Readouts to show the speed of
• Check the operation of the communication each fan.
equipment. Power card troubleshooting
• Verify that proper EMC installation was • Check the wiring between the power card and
performed. the control card.
WARNING/ALARM 20, Temp. input error • Power card may need to be replaced.
The temperature sensor is not connected.
• Control card may need to be replaced.
WARNING/ALARM 21, Parameter error WARNING 25, Brake resistor short circuit
The parameter is out of range. The parameter number is The brake resistor is monitored during operation. If a short
shown in the display. circuit occurs, the brake function is disabled and the
Troubleshooting warning appears. The drive is still operational, but without
• Set the affected parameter to a valid value. the brake function.
WARNING/ALARM 22, Hoist mechanical brake
The value of this warning/alarm indicates the cause:.

Troubleshooting For drives in enclosure sizes D and E, this alarm is based

• Remove the power to the drive and replace the on the temperature measured by the heat sink sensor
brake resistor (refer to parameter 2-15 Brake mounted inside the IGBT modules.
Check).
WARNING/ALARM 26, Brake resistor power limit Troubleshooting
The power transmitted to the brake resistor is calculated as • Check fan resistance.
a mean value over the last 120 s of run-time. The • Check soft charge fuses.
calculation is based on the DC-link voltage and the brake
resistor value set in parameter 2-16 AC brake Max. Current. • Check IGBT thermal.
The warning is active when the dissipated braking power ALARM 30, Motor phase U missing
is higher than 90% of the brake resistor power. If option [2] Motor phase U between the drive and the motor is
Trip is selected in parameter 2-13 Brake Power Monitoring, missing.
the drive trips when the dissipated braking power reaches
100%. WARNING
The brake transistor is monitored during operation, and if a HIGH VOLTAGE
short circuit occurs, the brake function is disabled, and a Drives contain high voltage when connected to AC mains
warning is issued. The drive is still operational, but since input, DC supply, or load sharing. Failure to perform
the brake transistor has short-circuited, substantial power installation, start-up, and maintenance by qualified
is transmitted to the brake resistor, even if it is inactive. personnel can result in death or serious injury.
• Only qualified personnel must perform instal-
WARNING lation, start-up, and maintenance.
OVERHEATING RISK • Before performing any service or repair work,

use an appropriate voltage measuring device to
A surge in power can cause the brake resistor to
overheat and possibly catch fire. Failure to remove power
make sure that there is no remaining voltage on 9 9
the drive.
to the drive and remove the brake resistor can cause
equipment damage.
Troubleshooting
Troubleshooting • Remove the power from the drive and check
• Remove power to the drive. motor phase U.
• Remove the brake resistor. ALARM 31, Motor phase V missing

Motor phase V between the drive and the motor is
• Troubleshoot the short circuit.
missing.
WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working. WARNING
Troubleshooting HIGH VOLTAGE
• Check parameter 2-15 Brake Check. Drives contain high voltage when connected to AC mains
ALARM 29, Heat sink temp input, DC supply, or load sharing. Failure to perform
The maximum temperature of the heat sink has been installation, start-up, and maintenance by qualified
exceeded. The temperature fault does not reset until the personnel can result in death or serious injury.
temperature drops below a defined heat sink temperature. • Only qualified personnel must perform instal-
The trip and reset points are different based on the drive lation, start-up, and maintenance.
power size.
• Before performing any service or repair work,
Troubleshooting use an appropriate voltage measuring device to
Check for the following conditions: make sure that there is no remaining voltage on
• Ambient temperature too high. the drive.
• Motor cable too long.
• Incorrect airflow clearance above and below the Troubleshooting
drive. • Remove the power from the drive and check
motor phase V.
• Blocked airflow around the drive.
ALARM 32, Motor phase W missing
• Damaged heat sink fan.
Motor phase W between the drive and the motor is
• Dirty heat sink. missing.

WARNING - Voltage THD exceeds 10%.

ALARM 37, Phase imbalance
HIGH VOLTAGE
There is a current imbalance between the power units.
input, DC supply, or load sharing. Failure to perform ALARM 38, Internal fault
installation, start-up, and maintenance by qualified When an internal fault occurs, a code number defined in
personnel can result in death or serious injury. Table 9.4 is shown.
• Only qualified personnel must perform instal- Troubleshooting

lation, start-up, and maintenance. • Cycle power.
• Before performing any service or repair work, • Check that the option is properly installed.
use an appropriate voltage measuring device to • Check for loose or missing wiring.
make sure that there is no remaining voltage on
It may be necessary to contact the Danfoss supplier or
the drive.
service department. Note the code number for further
troubleshooting directions.
Troubleshooting
• Remove the power from the drive and check Number Text
motor phase W. 0 The serial port cannot be initialized. Contact the
Danfoss supplier or Danfoss service department.
ALARM 33, Inrush fault
256–258 The power EEPROM data is defective or too old.
Too many power-ups have occurred within a short time
Replace the power card.
period.
512–519 Internal fault. Contact the Danfoss supplier or
Troubleshooting Danfoss service department.
• Let the unit cool to operating temperature. 783 Parameter value outside of minimum/maximum
9 9 • Check potential DC-link fault to ground. limits.
1024–1284 Internal fault. Contact the Danfoss supplier or
WARNING/ALARM 34, Fieldbus communication fault
Danfoss service department.
The fieldbus on the communication option card is not
1299 The option software in slot A is too old.
working.
1300 The option software in slot B is too old.
WARNING/ALARM 35, Option fault
1302 The option software in slot C1 is too old.
An option alarm is received. The alarm is option-specific.
1315 The option software in slot A is not supported/
The most likely cause is a power-up or a communication
allowed.
fault.
1316 The option software in slot B is not supported/
WARNING/ALARM 36, Mains failure allowed.
This warning/alarm is only active if the supply voltage to 1318 The option software in slot C1 is not supported/
the drive system is lost and parameter 14-10 Mains Failure allowed.
is not set to option [0] No Function. 1379–2819 Internal fault. Contact the Danfoss supplier or
• Check the fuses to the drive system and the Danfoss service department.
mains supply to the unit. 1792 Hardware reset of digital signal processor.
1793 Motor-derived parameters not transferred correctly
• Check that mains voltage conforms to product
to the digital signal processor.
specifications.
1794 Power data not transferred correctly at power-up
• Check that the following conditions are not to the digital signal processor.
present: 1795 The digital signal processor has received too many
Alarm 307, Excessive THD(V), alarm 321, Voltage unknown SPI telegrams. The AC drive also uses
imbalance, warning 417, Mains undervoltage, or this fault code if the MCO does not power up
warning 418, Mains overvoltage is reported if any correctly. This situation can occur due to poor EMC
of the listed conditions are true: protection or improper grounding.
- The 3-phase voltage magnitude drops 1796 RAM copy error.
below 25% of the nominal mains 2561 Replace the control card.
voltage. 2820 LCP stack overflow.
- Any single-phase voltage exceeds 10% 2821 Serial port overflow.
of the nominal mains voltage. 2822 USB port overflow.
3072–5122 Parameter value is outside its limits.
- Percent of phase or magnitude
imbalance exceeds 8%.

Number Text Troubleshooting

5123 Option in slot A: Hardware incompatible with the • Check for proper grounding and loose
control board hardware. connections.
5124 Option in slot B: Hardware incompatible with the
• Check for proper wire size.
control board hardware.
5125 Option in slot C0: Hardware incompatible with the • Check the motor cables for short circuits or
leakage currents.
control board hardware.
5126 Option in slot C1: Hardware incompatible with the ALARM 46, Power card supply
control board hardware. The supply on the power card is out of range.
5376–6231 Internal fault. Contact the Danfoss supplier or There are 4 supplies generated by the switch mode power
Danfoss service department. supply on the power card:
Table 9.4 Internal Fault Codes

• 48 V.
• 24 V.
ALARM 39, Heat sink sensor • 5 V.
No feedback from the heat sink temperature sensor.
• ±18 V.
The signal from the IGBT thermal sensor is not available on
the power card. When powered with VLT® 24 V DC Supply MCB 107, only
the 24 V and 5 V supplies are monitored. When powered
Troubleshooting with 3-phase mains voltage, all 4 supplies are monitored.
• Check the ribbon cable between the power card
and gatedrive card. Troubleshooting
• Check for a defective power card.
• Check for a defective control card.
•
9 9
Check for a defective gatedrive card.
• Check for a defective option card.
WARNING 40, Overload of digital output terminal 27
Check the load connected to terminal 27 or remove the • If a 24 V DC supply is used, verify proper supply
short-circuit connection. Check parameter 5-00 Digital I/O power.
Mode and parameter 5-01 Terminal 27 Mode. • Check D-sized drives for a defective heat sink fan,
WARNING 41, Overload of digital output terminal 29 top fan, or door fan.
Check the load connected to terminal 29 or remove the • Check E-sized drives for a defective mixing fan.
short-circuit connection. Also check parameter 5-00 Digital
WARNING 47, 24 V supply low
I/O Mode and parameter 5-02 Terminal 29 Mode.
The supply on the power card is out of range.
WARNING 42, Overload of digital output on X30/6 or
There are 4 supplies generated by the switch mode supply
overload of digital output on X30/7
(SMPS) on the power card:
For terminal X30/6, check the load connected to terminal
X30/6 or remove the short-circuit connection. Also check
• 48 V.
parameter 5-32 Term X30/6 Digi Out (MCB 101) (VLT® • 24 V.
General Purpose I/O MCB 101). • 5 V.
For terminal X30/7, check the load connected to terminal • ±18 V.
X30/7 or remove the short-circuit connection. Check
Troubleshooting
parameter 5-33 Term X30/7 Digi Out (MCB 101) (VLT®
General Purpose I/O MCB 101).
WARNING 48, 1.8 V supply low
ALARM 43, Ext. supply
The 1.8 V DC supply used on the control card is outside of
VLT® Extended Relay Option MCB 113 is mounted without the allowable limits. The supply is measured on the control
external 24 V DC. Either connect a 24 V DC external supply card.
or specify that no external supply is used via
parameter 14-80 Option Supplied by External 24VDC, [0] No. Troubleshooting
A change in parameter 14-80 Option Supplied by External • Check for a defective control card.
24VDC requires a power cycle. • If an option card is present, check for
ALARM 45, Earth fault 2 overvoltage.
Ground fault. WARNING 49, Speed limit
The warning is shown when the speed is outside of the
specified range in parameter 4-11 Motor Speed Low Limit
[RPM] and parameter 4-13 Motor Speed High Limit [RPM].
When the speed is below the specified limit in

parameter 1-86 Trip Speed Low [RPM] (except when starting WARNING 62, Output frequency at maximum limit
or stopping), the drive trips. If the output frequency reaches the value set in
parameter 4-19 Max Output Frequency, the drive issues a
ALARM 50, AMA calibration failed
warning. The warning ceases when the output drops
Contact the Danfoss supplier or Danfoss service
below the maximum limit. If the drive is unable to limit
department.
the frequency, it trips and issues an alarm. The latter may
ALARM 51, AMA check Unom and Inom happen in the flux mode if the drive loses control of the
The settings for motor voltage, motor current, and motor motor.
power are wrong.
Troubleshooting
Troubleshooting • Check the application for possible causes.
• Check the settings in parameters 1-20 to 1-25.
• Increase the output frequency limit. Ensure that
ALARM 52, AMA low Inom the system can operate safely at a higher output
The motor current is too low. frequency.
Troubleshooting ALARM 63, Mechanical brake low
• Check the settings in parameter 1-24 Motor The actual motor current has not exceeded the release
Current. brake current within the start delay time window.
ALARM 53, AMA motor too big WARNING 64, Voltage Limit
The motor is too large for the AMA to operate. The load and speed combination demands a motor
ALARM 54, AMA motor too small voltage higher than the actual DC-link voltage.
The motor is too small for the AMA to operate. WARNING/ALARM 65, Control card over temperature
ALARM 55, AMA parameter out of range The cutout temperature of the control card is 85 °C
The AMA cannot run because the parameter values of the (185 °F).
9 9 motor are outside of the acceptable range. Troubleshooting

ALARM 56, AMA interrupted by user • Check that the ambient operating temperature is
The AMA is manually interrupted. within the limits.
ALARM 57, AMA internal fault • Check for clogged filters.
Try to restart the AMA. Repeated restarts can overheat the • Check the fan operation.
motor.
• Check the control card.
ALARM 58, AMA Internal fault
Contact the Danfoss supplier. WARNING 66, Heat sink temperature low
The drive is too cold to operate. This warning is based on
WARNING 59, Current limit the temperature sensor in the IGBT module. Increase the
The current is higher than the value in ambient temperature of the unit. Also, a trickle amount of
parameter 4-18 Current Limit. Ensure that the motor data in current can be supplied to the drive whenever the motor
parameters 1-20 to 1-25 is set correctly. Increase the current is stopped by setting parameter 2-00 DC Hold/Preheat
limit if necessary. Ensure that the system can operate safely Current to 5% and parameter 1-80 Function at Stop.
at a higher limit.
ALARM 67, Option module configuration has changed
WARNING 60, External interlock One or more options have either been added or removed
A digital input signal indicates a fault condition external to since the last power-down. Check that the configuration
the drive. An external interlock has commanded the drive change is intentional and reset the unit.
to trip. Clear the external fault condition. To resume
normal operation, apply 24 V DC to the terminal ALARM 68, Safe Stop activated
programmed for external interlock, and reset the drive. Safe Torque Off (STO) has been activated. To resume
normal operation, apply 24 V DC to terminal 37, then send
WARNING/ALARM 61, Feedback error a reset signal (via bus, digital I/O, or by pressing [Reset]).
An error is detected between calculated speed and speed
measurement from feedback device. ALARM 69, Power card temperature
The temperature sensor on the power card is either too
Troubleshooting hot or too cold.
• Check the settings for warning/alarm/disabling in Troubleshooting
parameter 4-30 Motor Feedback Loss Function.
• Check that the ambient operating temperature is
• Set the tolerable error in parameter 4-31 Motor within limits.
Feedback Speed Error.
• Check for clogged filters.
• Set the tolerable feedback loss time in
parameter 4-32 Motor Feedback Loss Timeout. • Check fan operation.

• Check the power card. ALARM 78, Tracking error

The difference between setpoint value and actual value
ALARM 70, Illegal FC configuration
exceeds the value in parameter 4-35 Tracking Error.
The control card and power card are incompatible. To
check compatibility, contact the Danfoss supplier with the Troubleshooting
type code from the unit nameplate and the part numbers • Disable the function or select an alarm/warning
of the cards. in parameter 4-34 Tracking Error Function.
WARNING/ALARM 71, PTC 1 Safe Stop • Investigate the mechanics around the load and
Safe Torque Off (STO) has been activated from the VLT® motor. Check feedback connections from motor
PTC Thermistor Card MCB 112 because the motor is too encoder to drive.
warm. Once the motor cools and the digital input from the
• Select motor feedback function in
MCB 112 is deactivated, normal operation can resume parameter 4-30 Motor Feedback Loss Function.
when the MCB 112 applies 24 V DC to terminal 37 again.
When the motor is ready for normal operation, a reset • Adjust the tracking error band in
signal is sent (via serial communication, digital I/O, or by parameter 4-35 Tracking Error and
pressing [Reset] on the LCP). If automatic restart is parameter 4-37 Tracking Error Ramping.
enabled, the motor can start when the fault is cleared. ALARM 79, Illegal power section configuration
ALARM 72, Dangerous failure The scaling card has an incorrect part number or is not
installed. Also, the MK101 connector on the power card
STO with trip lock. An unexpected combination of STO could not be installed.
commands has occurred:
ALARM 80, Drive initialised to default value
• VLT® PTC Thermistor Card MCB 112 enables
Parameter settings are initialized to default settings after a
X44/10, but STO is not enabled.
manual reset. To clear the alarm, reset the unit.
• MCB 112 is the only device using STO (specified
through selection [4] PTC 1 alarm or [5] PTC 1
warning in parameter 5-19 Terminal 37 Safe Stop),
ALARM 81, CSIV corrupt
CSIV file has syntax errors. 9 9
STO is activated, and X44/10 is not activated. ALARM 82, CSIV parameter error
CSIV failed to initialize a parameter.
WARNING 73, Safe Stop auto restart
Safe Torque Off (STO) activated. With automatic restart ALARM 83, Illegal option combination
enabled, the motor can start when the fault is cleared. The mounted options are incompatible.
ALARM 74, PTC Thermistor ALARM 84, No safety option
Alarm related to VLT® PTC Thermistor Card MCB 112. The The safety option was removed without applying a general
PTC is not working. reset. Reconnect the safety option.
ALARM 75, Illegal profile sel. ALARM 88, Option detection

Do not write the parameter value while the motor is A change in the option layout is detected.
running. Stop the motor before writing the MCO profile to Parameter 14-89 Option Detection is set to [0] Frozen config-
parameter 8-10 Control Word Profile. uration and the option layout has been changed.
WARNING 76, Power unit setup • To apply the change, enable option layout
The required number of power units does not match the changes in parameter 14-89 Option Detection.
detected number of active power units. When replacing an • Alternatively, restore the correct option configu-
enclosure size F module, this warning occurs if the power- ration.
specific data in the module power card does not match
WARNING 89, Mechanical brake sliding
the rest of the drive. If the power card connection is lost,
The hoist brake monitor detects a motor speed exceeding
the unit also triggers this warning.
10 RPM.
Troubleshooting
ALARM 90, Feedback monitor
• Confirm that the spare part and its power card Check the connection to encoder/resolver option and, if
are the correct part number.
necessary, replace VLT® Encoder Input MCB 102 or VLT®
• Ensure that the 44-pin cables between the MDCIC Resolver Input MCB 103.
and power cards are mounted properly.
ALARM 91, Analog input 54 wrong settings
WARNING 77, Reduced power mode Set switch S202 in position OFF (voltage input) when a
This alarm applies to only multi-drive systems. The system KTY sensor is connected to analog input terminal 54.
is operating in reduced power mode (fewer than the
allowed number of drive modules). This warning is
generated on power cycle when the system is set to run
with fewer drive modules and remains on.

ALARM 96, Start delayed WARNING 163, ATEX ETR cur.lim.warning

The motor start has been delayed due to short-cycle The drive has run above the characteristic curve for more
protection. Parameter 22-76 Interval between Starts is than 50 s. The warning is activated at 83% and deactivated
enabled. at 65% of the allowed thermal overload.
Troubleshooting ALARM 164, ATEX ETR cur.lim.alarm
• Troubleshoot the system and reset the drive after Operating above the characteristic curve for more than
clearing the fault. 60 s within a period of 600 s activates the alarm, and the
drive trips.
WARNING 97, Stop delayed
Stopping the motor has been delayed because the motor WARNING 165, ATEX ETR freq.lim.warning
has been running for less than the minimum time specified The drive is running for more than 50 s below the allowed
in parameter 22-77 Minimum Run Time. minimum frequency (parameter 1-98 ATEX ETR interpol.
points freq.).
WARNING 98, Clock fault
Time is not set, or the RTC clock has failed. Reset the clock ALARM 166, ATEX ETR freq.lim.alarm
in parameter 0-70 Date and Time. The drive has operated for more than 60 s (in a period of
600 s) below the allowed minimum frequency
ALARM 99, Locked rotor
(parameter 1-98 ATEX ETR interpol. points freq.).
The rotor is blocked.
WARNING 200, Fire mode
WARNING/ALARM 104, Mixing fan fault
The drive is operating in fire mode. The warning clears
The fan is not operating. The fan monitor checks that the
when fire mode is removed. Refer to the fire mode data in
fan is spinning at power-up or whenever the mixing fan is
the alarm log.
turned on. The mixing-fan fault can be configured as a
warning or an alarm trip in parameter 14-53 Fan Monitor. WARNING 201, Fire mode was active
The drive has entered fire mode. Cycle power to the unit
Troubleshooting
9 9 • Cycle power to the drive to determine if the to remove the warning. Refer to the fire mode data in the
alarm log.
warning/alarm returns.
WARNING 202, Fire mode limits exceeded
WARNING/ALARM 122, Mot. rotat. unexp.
While operating in fire mode, 1 or more alarm conditions
The drive performs a function that requires the motor to
that would normally trip the unit have been ignored.
be at standstill, for example DC hold for PM motors.
Operating in this condition voids unit warranty. Cycle
ALARM 144, Inrush Supply power to the unit to remove the warning. Refer to the fire
A supply voltage on the inrush card is out of range. See mode data in the alarm log.
the bit field result report value for more details.
WARNING 203, Missing motor
• Bit 2: Vcc high. With a drive operating multi-motors, an underload
• Bit 3: Vcc low. condition was detected. This condition can indicate a
missing motor. Inspect the system for proper operation.
• Bit 4: Vdd high.
WARNING 204, Locked rotor
• Bit 5: Vdd low.
With a drive operating multi-motors, an overload condition
ALARM 145, External SCR disable was detected. This condition can indicate a locked rotor.
The alarm indicates a series DC-link capacitor voltage Inspect the motor for proper operation.
imbalance.
WARNING 219, Compressor interlock
WARNING/ALARM 146, Mains voltage At least 1 compressor is inversely interlocked via a digital
Mains voltage is outside valid operating range. The input. The interlocked compressors can be viewed in
following report values provide more details. parameter 25-87 Inverse Interlock.
• Voltage too low: 0=R-S, 1=S-T, 2=T-R ALARM 243, Brake IGBT
• Voltage too high: 3=R-S, 4=S-T, 5=T-R This alarm is only for multi-drive systems. It is equivalent to
alarm 27, Brake chopper fault. The report value in the alarm
WARNING/ALARM 147, Mains frequency log indicates which drive module generated the alarm. This
Mains frequency is outside valid operating range. Report IGBT fault can be caused by any of the following:
value provides more details.
• The DC fuse is blown.
• 0: frequency too low.
• The brake jumper is not in position.
• 1: frequency too high.
WARNING/ALARM 148, System temp
• The Klixon switch opened due to an overtem-
perature condition in the brake resistor.
One or more of the system temperature measurements is
too high.

The report value in the alarm log indicates which drive ALARM 247, Power card temperature
module generated the alarm: This alarm is only for multi-drive systems. It is equivalent to
alarm 69, Power card temperature. The report value in the
1 = Left drive module.
alarm log indicates which drive module generated the
2 = Second drive module from left. alarm:
3 = Third drive module from left (in 4-module 1 = Left drive module.
module systems).
2 = Second drive module from left.
4 = Fourth drive module from left (in 4-module
3 = Third drive module from left (in 4-module
module systems).
module systems).
ALARM 245, Heat sink sensor
No feedback from the heat sink temperature sensor. The
module systems).
signal from the IGBT thermal sensor is not available on the
power card. This alarm is equivalent to alarm 39, Heat sink ALARM 248, Illegal power section configuration
sensor. The report value in the alarm log indicates which This alarm is only for multi-drive systems. It is equivalent to
drive module generated the alarm: alarm 79, Illegal power section configuration. The report
value in the alarm log indicates which drive module
generated the alarm:
module systems).
module systems).
module systems).
Troubleshooting
Check the following: module systems). 9 9
Troubleshooting
• Power card.
Check the following:
• Gatedrive card.
• The current scaling cards on the MDCIC.
• Ribbon cable between the power card and the
WARNING 250, New spare part
gatedrive card.
The power or switch mode supply has been exchanged.
ALARM 246, Power card supply Restore the drive type code in the EEPROM. Select the
This alarm is only for multi-drive systems. It is equivalent to correct type code in parameter 14-23 Typecode Setting
alarm 46, Power card supply. The report value in the alarm according to the label on the drive. Remember to select
log indicates which drive module generated the alarm: Save to EEPROM at the end.
1 = Left drive module. WARNING 251, New type code
2 = Second drive module from left. The power card or other components have been replaced
and the type code has been changed.
module systems). Troubleshooting

• Reset to remove the warning and to resume
normal operation.
module systems).

9.6 Troubleshooting
Symptom Possible cause Test Solution
Display Missing input power. See Table 6.1. Check the input power source.
dark/No Missing or open fuses. See Open power fuses in this table for possible Follow the recommendations provided.
function causes.
No power to the LCP. Check the LCP cable for proper connection or Replace the faulty LCP or connection
damage. cable.
Shortcut on control voltage Check the 24 V control voltage supply for Wire the terminals properly.
(terminal 12 or 50) or at control terminal 12/13 to 20–39, or 10 V supply for
terminals. terminals 50–55.
Incompatible LCP (LCP from – Use only LCP 101 (P/N 130B1124) or LCP
VLT® 2800 or 5000/6000/8000/ 102 (P/N 130B1107).
FCD or FCM).
Wrong contrast setting. – Press [Status] + [▲]/[▼] to adjust the
contrast.
Display (LCP) is defective. Test using a different LCP. Replace the faulty LCP or connection
cable.
Internal voltage supply fault or – Contact supplier.
SMPS is defective.
Intermittent Overloaded supply (SMPS) due To rule out a problem in the control wiring, If the display stays lit, the problem is in
display to improper control wiring or a disconnect all control wiring by removing the the control wiring. Check the wiring for
fault within the AC drive. terminal blocks. shorts or incorrect connections. If the
9 9 display continues to cut out, follow the

procedure for Display dark/No function.
Motor not Service switch open or missing Check if the motor is connected and the Connect the motor and check the service
running motor connection. connection is not interrupted by a service switch.
switch or other device.
No mains power with 24 V DC If the display is functioning, but there is no Apply mains power.
option card. output, check that mains power is applied to
the AC drive.
LCP Stop. Check if [Off] has been pressed. Press [Auto On] or [Hand On] (depending
on operating mode).
Missing start signal (Standby). Check parameter 5-10 Terminal 18 Digital Input Apply a valid start signal.
for correct setting for terminal 18. Use default
setting.
Motor coast signal active Check parameter 5-12 Terminal 27 Digital Input Apply 24 V on terminal 27 or program
(Coasting). for correct setting for terminal 27 (use default this terminal to [0] No operation.
setting).
Wrong reference signal source. Check reference signal: Program correct settings. Check
• Local. parameter 3-13 Reference Site. Set preset
reference active in parameter group 3-1*
• Remote or bus reference?
References. Check for correct wiring. Check
• Preset reference active? scaling of terminals. Check reference
• Terminal connection correct? signal.
• Scaling of terminals correct?
• Reference signal available?
Motor Motor rotation limit. Check that parameter 4-10 Motor Speed Program correct settings.
running in Direction is programmed correctly.
wrong Active reversing signal. Check if a reversing command is programmed Deactivate reversing signal.
direction for the terminal in parameter group 5-1*
Digital inputs.
Wrong motor phase – See chapter 7.3.1 Warning - Motor Start.
connection.

Symptom Possible cause Test Solution

Motor is not Frequency limits set wrong. Check output limits in parameter 4-13 Motor Program correct limits.
reaching Speed High Limit [RPM], parameter 4-14 Motor
maximum Speed High Limit [Hz], and parameter 4-19 Max
speed Output Frequency.
Reference input signal not Check reference input signal scaling in Program correct settings.
scaled correctly. parameter group 6-0* Analog I/O mode and
parameter group 3-1* References.
Motor speed Possible incorrect parameter Check the settings of all motor parameters, Check settings in parameter group 1-6*
unstable settings. including all motor compensation settings. Load Depen. Setting. For closed-loop
For closed-loop operation, check PID settings. operation, check settings in parameter
group 20-0* Feedback.
Motor runs Possible overmagnetization. Check for incorrect motor settings in all Check motor settings in parameter groups
rough motor parameters. 1-2* Motor data, 1-3* Adv Motor Data, and
1-5* Load Indep. Setting.
Motor does Possible incorrect settings in Check brake parameters. Check ramp time Check parameter groups 2-0* DC Brake and
not brake the brake parameters. Ramp- settings. 3-0* Reference Limits.
down times may be too short.
Open power Phase-to-phase short. Motor or panel has a short phase-to-phase. Eliminate any shorts detected.
fuses Check motor and panel phases for shorts.
Motor overload. Motor is overloaded for the application. Perform start-up test and verify that
motor current is within specifications. If
motor current is exceeding the nameplate
full load current, the motor can run only
with reduced load. Review the specifi- 9 9
cations for the application.
Loose connections. Perform pre-start-up check for loose Tighten loose connections.
connections.
Mains current Problem with mains power (see Rotate input power leads into the 1 position: If imbalanced leg follows the wire, it is a
imbalance alarm 4, Mains phase loss A to B, B to C, C to A. power problem. Check the mains supply.
greater than description).
3% Problem with the AC drive. Rotate input power leads into the AC drive 1 If the imbalanced leg stays on same input
position: A to B, B to C, C to A. terminal, it is a problem with the AC
drive. Contact supplier.
Motor current Problem with motor or motor Rotate output motor cables 1 position: U to V, If the imbalanced leg follows the wire, the
imbalance wiring. V to W, W to U. problem is in the motor or motor wiring.
greater than Check motor and motor wiring.
3% Problem with AC drive. Rotate output motor cables 1 position: U to V, If the imbalanced leg stays on same
V to W, W to U. output terminal, it is a problem with the
unit. Contact supplier.
AC drive Motor data are entered If warnings or alarms occur, see Increase the ramp-up time in
acceleration incorrectly. chapter 9.5 List of Warnings and Alarms. parameter 3-41 Ramp 1 Ramp Up Time.
problems Check that motor data are entered correctly. Increase current limit in
parameter 4-18 Current Limit. Increase
torque limit in parameter 4-16 Torque Limit
Motor Mode.
AC drive Motor data are entered If warnings or alarms occur, see Increase the ramp-down time in
deceleration incorrectly. chapter 9.5 List of Warnings and Alarms. parameter 3-42 Ramp 1 Ramp Down Time.
problems Check that motor data are entered correctly. Enable overvoltage control in
parameter 2-17 Over-voltage Control.
Table 9.5 Troubleshooting

Specifications VLT® HVAC Drive FC 102
10 Specifications
10.1 Electrical Data

10.1.1 Electrical Data for Enclosures D1h–D4h, 3x200–240 V
VLT® HVAC Drive FC 102 N55K N75K

Normal overload NO NO
(Normal overload=110% current during 60 s)
Typical shaft output at 230 V [kW] 55 75
Typical shaft output at 230 V [hp] 75 100
Enclosure size D1h/D3h
Output current (3-phase)
Continuous (at 230 V) [A] 190 240
Intermittent (60 s overload) (at 230 V) [A] 209 264
Continuous kVA (at 230 V) [kVA] 76 96
Maximum input current
Continuous (at 230 V) [A] 183 231
Maximum number and size of cables per phase
Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 315 350
Estimated power loss at 230 V [W]2), 3) 1505 2398
Efficiency3) 0.97 0.97
Output frequency [Hz] 0–590 0–590
10 10 Heat sink overtemperature trip [°C (°F)]

Control card overtemperature trip [°C (°F)]
110 (230)
75 (167)
110 (230)
75 (167)
Table 10.1 Electrical Data for Enclosures D1h/D3h, Mains Supply 3x200–240 V AC
1) For fuse ratings, see chapter 10.7 Fuses and Circuit Breakers.
2) Typical power loss is at normal conditions and expected to be within ±15% (tolerance relates to variety in voltage and cable conditions). These
values are based on a typical motor efficiency (IE/IE3 border line). Lower efficiency motors add to the power loss in the drive. Applies to
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control
card power consumptions are included. For power loss data according to EN 50598-2, refer to www.danfoss.com/vltenergyefficiency. Options and
customer load can add up to 30 W to the losses, though usually a fully loaded control card and options for slots A and B each add only 4 W.
3) Measured using 5 m (16.4 ft) shielded motor cables at rated load and rated frequency. Efficiency measured at nominal current. For energy
efficiency class, see chapter 10.4 Ambient Conditions. For part load losses, see www.danfoss.com/vltenergyefficiency.

Specifications Operating Guide
VLT® HVAC Drive FC 102 N90K N100 N150 N160

Normal overload NO NO NO NO
Typical shaft output at 230 V [kW] 90 110 150 160
Typical shaft output at 230 V [hp] 120 150 200 215
Enclosure size D2h/D4h
Continuous (at 230 V) [A] 302 361 443 535
Intermittent (60 s overload) (at 230 V) [A] 332 397 487 589
Continuous kVA (at 230 V) [kVA] 120 144 176 213
Continuous (at 230 V) [A] 291 348 427 516
Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x350 mcm) 2x185 (2x350 mcm) 2x185 (2x350 mcm) 2x185 (2x350
mcm)
Maximum external mains fuses [A]1) 400 550 630 800
Estimated power loss at 230 V [W]2), 3) 2623 3284 4117 5209
Efficiency3) 0.97 0.97 0.97 0.97
Output frequency [Hz] 0–590 0–590 0–590 0–590
Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230) 110 (230)
Control card overtemperature trip [°C (°F)] 80 (176) 80 (176) 80 (176) 80 (176)
Table 10.2 Electrical Data for Enclosures D2h/D4h, Mains Supply 3x200–240 V AC
dimensioning of drive cooling. If the switching frequency is higher than the default setting, the power losses can increase. LCP and typical control 10 10

VLT® HVAC Drive FC 102 N110 N132 N160

Normal overload NO NO NO
Typical shaft output at 400 V [kW] 110 132 160
Typical shaft output at 460 V [hp] 150 200 250
Enclosure size D1h/D3h/D5h/D6h
Continuous (at 400 V) [A] 212 260 315
Intermittent (60 s overload) (at 400 V) [A] 233 286 347
Continuous (at 460/480 V) [A] 190 240 302
Intermittent (60 s overload) (at 460/480 V) [kVA] 209 264 332
Continuous kVA (at 400 V) [kVA] 147 180 218
Continuous (at 400 V) [A] 204 251 304
Continuous (at 460/480 V) [A] 183 231 291
Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 315 350 400
Estimated power loss at 400 V [W]2), 3) 2555 2949 3764
10 10 Efficiency3)
Output frequency [Hz]
0.98
0–590
0.98
0–590
0.98
0–590
Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230)
Control card overtemperature trip [°C (°F)] 75 (167) 75 (167) 75 (167)
Table 10.3 Electrical Data for Enclosures D1h/D3h/D5h/D6h, Mains Supply 3x380–480 V AC

VLT® HVAC Drive FC 102 N200 N250 N315

Normal overload NO NO NO
Typical shaft output at 460 V [hp] 300 350 450
Continuous (at 400 V) [A] 395 480 588
Intermittent (60 s overload) (at 400 V) [A] 435 528 647
Continuous (at 460/480 V) [A] 361 443 535
Intermittent (60 s overload) (at 460/480 V) [kVA] 397 487 589
Continuous (at 400 V) [A] 381 463 567
Continuous (at 460/480 V) [A] 348 427 516
Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x350 mcm) 2x185 (2x350 mcm) 2x185 (2x350 mcm)
Maximum external mains fuses [A]1) 550 630 800
Efficiency3) 0.98 0.98 0.98
Output frequency [Hz] 0–590 0–590 0–590
Heat sink overtemperature trip [°C (°F)]
110 (230)
80 (176)
110 (230)
80 (176)
110 (230)
80 (176)
10 10

VLT® HVAC Drive FC 102 N75K N90K N110K N132 N160

Normal overload NO NO NO NO NO
Typical shaft output at 525 V [kW] 55 75 90 110 132
Typical shaft output at 575 V [hp] 75 100 125 150 200
Typical shaft output at 690 V [kW] 75 90 110 132 160
Continuous (at 525 V) [A] 90 113 137 162 201
Intermittent (60 s overload) (at 525 V) [A] 99 124 151 178 221
Continuous (at 575/690 V) [A] 86 108 131 155 192
Intermittent (60 s overload) (at 575/690 V) [A] 95 119 144 171 211
Continuous kVA (at 525 V) [kVA] 82 103 125 147 183
Continuous (at 525 V) [A] 87 109 132 156 193
Continuous (at 575/690 V) 83 104 126 149 185
Mains, motor, brake, and load share [mm2 (AWG)] 2x95 (2x3/0) 2x95 (2x3/0) 2x95 (2x3/0) 2x95 (2x3/0) 2x95 (2x3/0)
Maximum external mains fuses [A]1) 160 315 315 315 315
Estimated power loss at 575 V [W]2), 3) 1162 1428 1740 2101 2649
Estimated power loss at 690 V [W]2), 3) 1204 1477 1798 2167 2740
10 10 Efficiency3)
Output frequency [Hz]
0.98
0–590
0.98
0–590
0.98
0–590
0.98
0–590
0.98
0–590
Heat sink overtemperature trip [°C (°F)] 110 (230) 110 (230) 110 (230) 110 (230) 110 (230)
Control card overtemperature trip [°C (°F)] 75 (167) 75 (167) 75 (167) 75 (167) 75 (167)

VLT® HVAC Drive FC 102 N200 N250 N315 N400

High/normal overload NO NO NO NO
Typical shaft output at 575 V [hp] 250 300 350 400
Continuous (at 525 V) [A] 253 303 360 418
Intermittent (60 s overload) (at 525 V) [A] 278 333 396 460
Continuous (at 575/690 V) [A] 242 290 344 400
Intermittent (60 s overload) (at 575/690 V) [A] 266 219 378 440
Continuous (at 525 V) [A] 244 292 347 403
Continuous (at 575/690 V) 233 279 332 385
Mains, motor, brake, and load share [mm2 (AWG)] 2x185 (2x350) 2x185 (2x350) 2x185 (2x350) 2x185 (2x350)
Maximum external mains fuses [A]1) 550 550 550 550
Efficiency3) 0.98 0.98 0.98 0.98
Output frequency [Hz] 0–590 0–590 0–590 0–590
Heat sink overtemperature trip [°C (°F)]
110 (230)
80 (176)
110 (230)
80 (176)
110 (230)
80 (176)
110 (230)
80 (176)
10 10
10.2 Mains Supply

Mains supply (L1, L2, L3)
Supply voltage 200–240 V, 380–480 V ±10%, 525–690 V ±10%
Mains voltage low/mains voltage drop-out (for 380–480 V and 525–690 V only):
During low mains voltage or a mains drop-out, the drive continues until the DC-link voltage drops below the minimum stop
level. Typically, the minimum level corresponds to 15% below the lowest rated supply voltage of the drive. Power-up and full
torque cannot be expected at mains voltage lower than 10% below the lowest rated supply voltage of the drive.
Supply frequency 50/60 Hz ±5%
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage1)
True power factor (λ) ≥0.9 nominal at rated load
Displacement power factor (cos Φ) near unity (>0.98)
Switching on input supply L1, L2, L3 (power-ups) Maximum 1 time/2 minute
Environment according to EN60664-1 Overvoltage category III/pollution degree 2
The drive is suitable for use on a circuit capable of delivering up to 100 kA short-circuit current rating (SCCR) at 240/480/600 V.
1) Calculations based on UL/IEC61800-3.

10.3 Motor Output and Torque Data

Motor output (U, V, W)
Output voltage 0–100% of supply voltage
Output frequency 0–590 Hz1)
Output frequency in flux mode 0–300 Hz
Switching on output Unlimited
Ramp times 0.01–3600 s
1) Dependent on voltage and power.
Torque characteristics
Starting torque (constant torque) Maximum 150% for 60 s1), 2)
Overload torque (constant torque) Maximum 150% for 60 s1), 2)
1) Percentage relates to the nominal current of the drive.
2) Once every 10 minutes.
10.4 Ambient Conditions

Environment
D1h/D2h/D5h/D6h/D7h/D8h enclosure IP21/Type 1, IP54/Type 12
D3h/D4h enclosure IP20/Chassis
Vibration test (standard/ruggedized) 0.7 g/1.0 g
Relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation)
Aggressive environment (IEC 60068-2-43) H2S test Class Kd
Aggressive gases (IEC 60721-3-3) Class 3C3
Test method according to IEC 60068-2-43 H2S (10 days)
10 10 Ambient temperature (at 60 AVM)
- with derating Maximum 55 °C (131 °F)1)
- with full output power of typical EFF2 motors (up to 90% output current) Maximum 50 °C (122 °F)1)
- at full continuous FC output current Maximum 45 °C (113 °F)1)
Minimum ambient temperature during full-scale operation 0 °C (32 °F)
Minimum ambient temperature at reduced performance -10 °C (14 °F)
Temperature during storage/transport -25 to +65/70 °C (13 to 149/158 °F)
Maximum altitude above sea level without derating 1000 m (3281 ft)
Maximum altitude above sea level with derating 3000 m (9842 ft)
1) For more information on derating, see the design guide.
EMC standards, Emission EN 61800-3
EMC standards, Immunity EN 61800-3
Energy efficiency class1) IE2
1) Determined according to EN 50598-2 at:
• Rated load.
• 90% rated frequency.
• Switching frequency factory setting.
• Switching pattern factory setting.
10.5 Cable Specifications

Cable lengths and cross-sections for control cables1)
Maximum motor cable length, shielded/armored 150 m (492 ft)
Maximum motor cable length, unshielded/unarmored 300 m (984 ft)
Maximum cross-section to motor, mains, load sharing, and brake See chapter 10.1 Electrical Data
Maximum cross-section to control terminals, rigid wire 1.5 mm2/16 AWG (2x0.75 mm2)

Maximum cross-section to control terminals, flexible cable 1 mm2/18 AWG

Maximum cross-section to control terminals, cable with enclosed core 0.5 mm2/20 AWG
Minimum cross-section to control terminals. 0.25 mm2/23 AWG
1) For power cables, see electrical data tables in chapter 10.1 Electrical Data.
10.6 Control Input/Output and Control Data

Digital inputs
Programmable digital inputs 4 (6)
Terminal number 18, 19, 271), 291),
32, 33
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri Approximately 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as outputs.
Analog inputs
Number of analog inputs 2
Terminal number 53, 54
Modes Voltage or current
Mode select Switches A53 and A54
Voltage mode Switch A53/A54=(U) 10 10
Voltage level -10 V to +10 V (scaleable)
Input resistance, Ri Approximately 10 kΩ
Maximum voltage ±20 V
Current mode Switch A53/A54=(I)
Current level 0/4 to 20 mA (scaleable)
Input resistance, Ri Approximately 200 Ω
Maximum current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Maximum error 0.5% of full scale
Bandwidth 100 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
PELV isolation
130BA117.10
+24 V
Control Mains
18
High
voltage Motor
37
Functional
isolation
RS485 DC-bus
Illustration 10.1 PELV Isolation
Pulse inputs
Programmable pulse inputs 2
Terminal number pulse 29, 33
Maximum frequency at terminal 29, 33 (push-pull driven) 110 kHz
Maximum frequency at terminal 29, 33 (open collector) 5 kHz

Minimum frequency at terminal 29, 33 4 Hz

Voltage level See Digital Inputs in chapter 10.6 Control Input/Output and Control Data
Maximum voltage on input 28 V DC
Input resistance, Ri Approximately 4 kΩ
Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4–20 mA
Maximum resistor load to common at analog output 500 Ω
Accuracy on analog output Maximum error: 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS485 serial communication

Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
10 10 Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminals 27 and 29 can also be programmed as inputs.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output

Terminal number 12, 13
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs
Programmable relay outputs 2
Maximum cross-section to relay terminals 2.5 mm2 (12 AWG)
Minimum cross-section to relay terminals 0.2 mm2 (30 AWG)
Length of stripped wire 8 mm (0.3 in)
Relay 01 terminal number 1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–2 (NO) (Resistive load)2), 3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–2 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–2 (NO) (Inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 1–3 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–3 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–3 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–3 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO) 24 V DC 10 mA, 24 V AC 2 mA

Environment according to EN 60664-1 Overvoltage category III/pollution degree 2

Relay 02 terminal number 4–6 (break), 4–5 (make)
Maximum terminal load (AC-1)1) on 4–5 (NO) (Resistive load)2), 3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–5 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–5 (NO) (Inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4–6 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–6 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–6 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 4–6 (NC), 4–5 (NO) 24 V DC 10 mA, 24 V AC 2 mA
Environment according to EN 60664-1 Overvoltage category III/pollution degree 2
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
1) IEC 60947 part 4 and 5.
2) Overvoltage Category II.
3) UL applications 300 V AC 2 A.
Control card, +10 V DC output

Terminal number 50
Output voltage 10.5 V ±0.5 V
Maximum load 25 mA
The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control characteristics
Resolution of output frequency at 0–1000 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, 33) ≤2 m/s
Speed control range (open loop) 1:100 of synchronous speed 10 10
Speed accuracy (open loop) 30–4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor.
Control card performance

Scan interval 5 M/S
Control card, USB serial communication

USB standard 1.1 (full speed)
USB plug USB type B device plug
NOTICE
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from ground. Use only isolated laptop/PC as connection to the USB
connector on the drive or an isolated USB cable/converter.

10.7 Fuses and Circuit Breakers

10.7.1 Fuse Selection
Installing fuses on the supply side ensures that potential damage is contained inside the drive enclosure if a component
breakdown (first fault) occurs inside the drive. Use the recommended fuses to ensure compliance with EN 50178, refer to
Table 10.7, Table 10.8, and Table 10.9.
NOTICE
Use of fuses on the supply side is mandatory for IEC 60364 (CE) and NEC 2009 (UL) compliant installations.
D1h–D8h recommended fuses
Model Bussmann part number

N55K 170M2620
N75K 170M2621
N90K 170M4015
N110 170M4015
N150 170M4016
N160 170M4018
Table 10.7 D1h–D8h Power/Semiconductor Fuse Options, 200–240 V

N90K 170M2619
N110 170M2620
10 10 N132
N160
170M2621
170M4015
N200 170M4016
N250 170M4018

N55K 170M2616
N75K 170M2619
N90K 170M2619
N110 170M2619
N132 170M2619
N160 170M4015
N200 170M4015
N250 170M4015
N315 170M4015

Type aR fuses are recommended for drives in enclosure sizes D3h–D4h. See Table 10.10.
Model 200–240 V 380–480 V 525–690 V

N45K ar-350 – –
N55K ar-400 – ar-160
N75K ar-500 – ar-315
N90K ar-500 ar-315 ar-315
N110 ar-630 ar-350 ar-315
N132 – ar-400 ar-315
N150 ar-800 – –
N160 – ar-500 ar-550
N200 – ar-630 ar-550
N250 – ar-800 ar-550
N315 – – ar-550
Table 10.10 D3h–D4h Power/Semiconductor Fuse Sizes
Bussmann Rating
LPJ-21/2SP 2.5 A, 600 V
Table 10.11 D1h–D8h Space Heater Fuse Recommendation
For UL compliance, use the Bussmann 170M series fuses for units supplied without a disconnect, contactor, or circuit breaker
option. If a disconnect, contactor, or circuit breaker option is supplied with the drive, see Table 10.12 to Table 10.15 for SCCR
ratings and UL fuse criteria.
10.7.2 Short-circuit Current Rating (SCCR)
The short-circuit current rating (SCCR) represents the maximum level of short-circuit current that the drive can safely
10 10
withstand. If the drive is not supplied with a mains disconnect, contactor, or circuit breaker, the SCCR of the drive is 100000
A at all voltages (200–690 V).
If the drive is supplied with a mains disconnect only, the SCCR of the drive is 100000 amps at all voltages (200–600 V). See
Table 10.12. If the drive is supplied with a contactor only, refer to Table 10.13 for the SCCR. If the drive contains both a
contactor and disconnect, see Table 10.14.
If the drive is supplied with a circuit breaker only, the SCCR depends on the voltage. Refer to Table 10.15.
Enclosure size ≤ 600 V IEC/UL

D5h 100000 A1)
D7h 100000 A2)
Table 10.12 D5h and D7h Drives Supplied with a Disconnect Only
1) With an upstream branch protection Class J fuse with maximum rating of 600 A.
2) With an upstream branch protection Class J fuse with maximum rating of 800 A.
Enclosure size 415 V 480 V 600 V 690 V

IEC1) UL2) UL2) IEC1)
D6h 100000 A 100000 A 100000 A 100000 A
D8h (excluding N315 380–480 V model) 100000 A 100000 A 100000 A 100000 A
D8h (N315 380–480 V model only) 100000 A Contact Danfoss Not applicable Not applicable
Table 10.13 D6h and D8h Drives Supplied with a Contactor Only
1) With gL/gG fuses: 425 A maximum fuse size for D6h, and 630 A maximum fuse size for D8h.
2) With external upstream Class J fuses: 450 A maximum fuse size for D6h, and 600 A maximum fuse size for D8h.

Enclosure size 415 V 480 V 600 V

IEC1) UL2) UL2)
D6h 100000 A 100000 A 100000 A
D8h (excluding N315 380–480 V model) 100000 A 100000 A 100000 A
D8h (N315 380–480 V model only) 100000 A Contact Danfoss Not applicable
Table 10.14 D6h and D8h Drives Supplied with a Disconnect and Contactor
1) With gL/gG fuses: 425A maximum fuse size for D6h, and 630A maximum fuse size for D8h.
2) With external upstream Class J fuses: 450 A maximum fuse size for D6h, and 600 A maximum fuse size for D8h.
Enclosure 415 V 480 V 600 V 690 V

D6h 120000 A 100000 A 65000 A 70000 A
D8h 100000 A 100000 A 42000 A 30000 A
Table 10.15 D6h and D8h Supplied with a Circuit Breaker
10.8 Fastener Tightening Torques

Apply the correct torque when tightening fasteners in the locations that are listed in Table 10.16. Too low or too high torque
when fastening an electrical connection results in a bad electrical connection. To ensure correct torque, use a torque
wrench.
Location Bolt size Torque [Nm (in-lb)]

Mains terminals M10/M12 19 (168)/37 (335)
Motor terminals M10/M12 19 (168)/37 (335)
Ground terminals M8/M10 9.6 (84)/19.1 (169)
Brake terminals M8 9.6 (84)
10 10 Load sharing terminals M10/M12 19 (168)/37 (335)
Regeneration terminals (Enclosures D1h/D2h) M8 9.6 (84)
Relay terminals _ 0.5 (4)
Door/panel cover M5 2.3 (20)
Gland plate M5 2.3 (20)
Heat sink access panel M5 3.9 (35)
Serial communication cover M5 2.3 (20)
Table 10.16 Fastener Torque Ratings

10.9 Enclosure Dimensions

10.9.1 D1h Exterior Dimensions
130BE982.10
99 (3.9)
164 (6.5)
667 (26.3)
500 (19.7) 10 10
Illustration 10.2 Front View of D1h

130BF797.10
378 (14.9)
82 (3.2)
18 (0.7)
20 (0.8)
148 (5.8)
844 (33.2)
10 10 561 (22.1)
Illustration 10.3 Side View of D1h

130BF798.10
325 (12.8)
A
33
(1.3)
246 (9.7)
180 (7.1) 25
(1.0)
A 11 (0.4)
123
(4.8)
130 (5.1)
78
(3.1)
200 (7.9)
893
(35.2)
844
(33.2)
10 10
656
(25.8)
63 (2.5)
11
(0.4)
20
(0.8)
24
B 9 (0.9)
(0.3)
200 (7.9)
Illustration 10.4 Back View of D1h

130BF669.10
298 (11.7)
105
404 (15.9)
Illustration 10.5 Door Clearance for D1h
10 10 27 (1.0) 274 (10.8)
130BF607.10
137 (5.4)
1 2
138 (5.4)
205 (8.1)
1 Mains side 2 Motor side
Illustration 10.6 Gland Plate Dimensions for D1h

130BF321.10
96 (3.8)
211 (8.3)
871 (34.3)
10 10
602 (23.7)

378 (14.9)
130BF799.10
142 (5.6)
18 (0.7)
20 (0.8)
148 (5.8)
1050 (41.3)
10 10 718 (28.3)

130BF800.10
420 (16.5)
346 (13.6)
A
280 (11.0) A 33 (1.3)
130 (5.1)
11 (0.4)
107
(4.2)
213 (8.4)
1099
(43.3)
320 (12.6)
1051
(41.4)
10 10
857 (33.7) 75 (2.9)
B
11 (0.4)
20 (0.8)
24 (0.9)
9 (0.3)
B
271 (10.7)

130BF670.10
395 (15.6)
105
523 (20.6)
10 10 Illustration 10.10 Door Clearance for D2h
130BF608.10
369 (14.5)
27 (1.0) 185 (7.3)
1 2
145 (5.7)
196 (7.7)

130BF322.10
61 (2.4)
128 (5.0)
10 10
660 (26.0)
495 (19.5)

130BF801.10
375 (14.8)
82 (3.2)
39 (1.5)
18 (0.7)
20 (0.8)
10 10 844 (33.2) 148 (5.8)

130BF802.10
250 (9.8)
A
180 (7.1)
A
33 (1.3)
123 M10
(4.8)
130 (5.1)
25 (1.0)
909 (35.8) 11 (0.4)
78 (3.1)
200 (7.9)
889 (35.0)
844 (33.2)
656 (25.8)
10 10
25 (1.0)
11 (0.4)
M10
20 (0.8)
24
200 (7.9) (0.9)
9 (0.3)

10.9.4 D4h Enclosure Dimensions
130BF323.10
59 (2.3)
176 (6.9)
10 10
868 (34.2)
611 (24.1)

39 (1.5)
130BF803.10
375 (14.8)
18 (0.7)
142 (5.6)
20 (0.8)
148 (5.8)
10 10
1050 (41.3)

130BF804.10
350 (13.8)
280 (11.0)
A
A
33 (1.3)
130 (5.1) 11 (0.4) 25 (1.0)
107
(4.2)
1122 (44.2)
213 (8.4)
320 (12.6)
1096 (43.1)
1051 (41.4)
10 10
857 (33.7)
B
40
(1.6)
11 (0.4)
24 (0.9)
20 (0.8)
B
9 (0.3)
271 (10.7)

130BF324.10
149 (5.9)
1107 (43.6)
10 10
733 (28.9)

381 (15.0)
130BF805.10
115 (4.5)
23 (0.9)
161 (6.3)
1277 (50.3)
10 10

130BF806.10
325 (12.8)
306 (12.1)
276 (10.9)
180 (7.1)
A
A
63 (2.5)
123 15 (0.6)
(4.8)
M10
130
(5.1)
78
25
(3.1)
(1)
200 4X 11 (0.4)
(7.9)
1324
(52.1)
10 10
1276
(50.2)
1111
(43.7)
123
(4.8)
B
64
130 (5.1) (2.5)
11 (0.4)
78
(3.1 M10
200 220 (8.7)

(7.9)
B 9
20 24 (0.9)
(0.3)
(0.8)
200 (7.9)

130BF828.10
433 (17.0)
218 (8.6)
10 10 670 (26.4)
Illustration 10.21 Heat Sink Access Dimensions for D5h

130BF669.10
298 (11.7)
105
404 (15.9)
10 10
130BF609.10
242 (9.5)
121 (4.8)
43 (1.7)
1 2
224 (8.8)
111 (4.4)

130BF325.10
159 (6.3)
1447 (57.0)
10 10
909 (35.8)

130BF807.10
381 (15.0)
115 (4.5)
23 (0.9)
181 (7.1)
1617 (63.7)
10 10

130BF808.10
325 (12.8)
306 (12.1)
276 (10.9)
A
180 (7.1) 63 (2.5)
A
130 M10
15 (0.6)
(5.1)
123
(4.8)
25 (1)
78
(3.1)
200 4X 11 (0.4)
(7.9)
1663
(65.5)
1615
(63.6)
1452
(57.2)
10 10 123
(4.8)
130 (5.1)
78
(3.1)
200 B
(7.9)
11 (0.4)
64 (3.0)
559 (22.0)
M10
24 (0.9)
20 (0.8) 9 (0.1)
B
200 (7.9)

130BF829.10
433 (17.0)
218 (8.6)
1009 (39.7)
10 10

130BF669.10
298 (11.7)
105
404 (15.9)
10 10
130BF609.10
242 (9.5)
121 (4.8)
43 (1.7)
1 2
224 (8.8)
111 (4.4)

130BF326.10
209 (8.2)
1754 (69.1)
1282 (50.5)
10 10

130BF809.10
386 (15.2)
156 (6.2)
23 (0.9)
25 (1.0)
161 (6.3)
193 (76.0)
10 10

130BF810.10
420 (16.5)
411 (16.2)
374 (14.7)
A
A 280 (11.0)
70 (2.8)
23
(0.9)
130 (5.1) 4X 11 (0.4)

25
107
(1.0)
(4.2)
213
(8.4)
320
(12.6)
M10
1953
(76.9)
978
(77.9) 10 10
1760
(69.3)
B
130 (5.1)
71 385 (15.2)
107 (2.8)
(4.2)
213
(8.4)
320 235
(12.6) 25 (1.0)
668 (9.3)
(26.3)
14 (0.6)

130BF830.10
591 (23.3)
316
(12.4)
10 10 1168 (46.0)

130BF832.10
1731 (68.1)
1537 (60.5)
10 10
468
(18.4)
271
(10.7) 2X 11 (0.4)
23 (0.9)
Illustration 10.34 Wall Mount Dimensions for D7h

130BF670.10
395 (15.6)
105
523 (20.6)
10 10 Illustration 10.35 Door Clearance for D7h
130BF610.10
337 (13.3)
1 2
169 (6.6)
43 (1.7)
-A-
222 (8.7)
115 (4.5)

130BF327.10
215 (8.5)
1699 (66.9)
10 10
767
(30.2) 1400 (55.1)
112
(4.4)

130BF811.10
406 (16.0)
156 (6.2)
23 (0.9)
25 (1.0)
162 (6.4)
10 10
2236 (88.0)

130BF812.10
420 (16.5)
411 (16.2)
374 (14.7)
A 280 (11.0)
130 (5.1) A
70 (2.8)
107
23
(4.2)
(0.9)
213 4X 11 (0.4)
(8.4)
25 (1.0)
320
(12.6)
M10
2259
(88.9)
130 (5.1)
2284
(89.9)
2065
10 10
(81.3)
107
(4.2)
213 B
(8.4)
320 72 (2.8) 385 (15.2)

(12.6)
973 235 25
(38.3) (9.3) (1.0)
14 (0.6)

130BF831.10
591 (23.3)
316
(12.4)
10 10
1473 (58.0)

130BF670.10
395 (15.6)
105
523 (20.6)
Illustration 10.41 Door Clearance for D8h 10 10
130BF610.10
337 (13.3)
1 2
169 (6.6)
43 (1.7)
-A-
222 (8.7)
115 (4.5)

Appendix VLT® HVAC Drive FC 102
11 Appendix
11.1 Abbreviations and Conventions mV Millivolts

°C Degrees Celsius NEMA National Electrical Manufacturers Association
°F Degrees Fahrenheit NTC Negative temperature coefficient
Ω Ohm PM,N Nominal motor power
AC Alternating current PCB Printed circuit board
AEO Automatic energy optimization PE Protective earth
ACP Application control processor PELV Protective extra low voltage
AMA Automatic motor adaptation PID Proportional integral derivative
AWG American wire gauge PLC Programmable logic controller
CPU Central processing unit P/N Part number
CSIV Customer-specific initialization values PROM Programmable read-only memory
CT Current transformer PS Power section
DC Direct current PTC Positive temperature coefficient
DVM Digital voltmeter PWM Pulse width modulation
Electrically erasable programmable read-only Rs Stator resistance
EEPROM
memory RAM Random-access memory
EMC Electromagnetic compatibility RCD Residual current device
EMI Electromagnetic interference Regen Regeneration terminals
ESD Electrostatic discharge RFI Radio frequency interference
ETR Electronic thermal relay Root means square (cyclically alternating electric
RMS
fM,N Nominal motor frequency current)
HF High frequency RPM Revolutions per minute
HVAC Heating, ventilation, and air conditioning SCR Silicon controlled rectifier
Hz Hertz SMPS Switch mode power supply
ILIM Current limit S/N Serial number
11 11 IINV
IM,N
Rated inverter output current
Nominal motor current
STO
TLIM
Safe Torque Off
Torque limit
IVLT,MAX Maximum output current UM,N Nominal motor voltage
IVLT,N Rated output current supplied by the drive V Volt
IEC International electrotechnical commission VVC Voltage vector control
IGBT Insulated-gate bipolar transistor Xh Motor main reactance
I/O Input/output
Table 11.1 Abbreviations, Acronyms, and Symbols
IP Ingress protection
kHz Kilohertz
Conventions
kW Kilowatt
• Numbered lists indicate procedures.
Ld Motor d-axis inductance
Lq Motor q-axis inductance • Bullet lists indicate other information and
description of illustrations.
LC Inductor-capacitor
LCP Local control panel • Italicized text indicates:
LED Light-emitting diode - Cross reference
LOP Local operation pad
- Link
mA Milliamp
MCB Miniature circuit breakers - Footnote
MCO Motion control option - Parameter name
MCP Motor control processor
- Parameter group name
MCT Motion control tool
MDCIC Multi-drive control interface card
- Parameter option
• All dimensions are in mm (inch).

Appendix Operating Guide
11.2 International/North American Default Parameter Settings

Setting parameter 0-03 Regional Settings to [0] International or [1] North America changes the default settings for some
parameters. Table 11.2 lists those parameters that are affected.
Parameter International default parameter value North American default parameter value
Parameter 0-03 Regional Settings International North America
Parameter 0-71 Date Format DD-MM-YYYY MM/DD/YYYY
Parameter 0-72 Time Format 24 h 12 h
Parameter 1-20 Motor Power [kW] 1) 1)
Parameter 1-21 Motor Power [HP] 2) 2)
Parameter 1-22 Motor Voltage 230 V/400 V/575 V 208 V/460 V/575 V
Parameter 1-23 Motor Frequency 50 Hz 60 Hz
Parameter 3-03 Maximum Reference 50 Hz 60 Hz
Parameter 3-04 Reference Function Sum External/Preset
Parameter 4-13 Motor Speed High Limit 1500 RPM 1800 RPM
[RPM]3)
Parameter 4-14 Motor Speed High Limit [Hz]4) 50 Hz 60 Hz
Parameter 4-19 Max Output Frequency 100 Hz 120 Hz
Parameter 4-53 Warning Speed High 1500 RPM 1800 RPM
Parameter 5-12 Terminal 27 Digital Input Coast inverse External interlock
Parameter 5-40 Function Relay Alarm No alarm
Parameter 6-15 Terminal 53 High Ref./Feedb. 50 60
Value
Parameter 6-50 Terminal 42 Output Speed 0-HighLim Speed 4-20 mA
Parameter 14-20 Reset Mode Manual reset Infinite auto reset
Parameter 22-85 Speed at Design Point 1500 RPM 1800 RPM
[RPM]3)
Parameter 22-86 Speed at Design Point [Hz] 50 Hz 60 Hz 11 11
Parameter 24-04 Fire Mode Max Reference 50 Hz 60 Hz
Table 11.2 International/North American Default Parameter Settings

1) Parameter 1-20 Motor Power [kW] is only visible when parameter 0-03 Regional Settings is set to [0] International.
2) Parameter 1-21 Motor Power [HP] is only visible when parameter 0-03 Regional Settings is set to [1] North America.
3) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [0] RPM.
4) This parameter is only visible when parameter 0-02 Motor Speed Unit is set to [1] Hz.
11.3 Parameter Menu Structure

11 11
11.3.1 Software 5.20 0-84 Time for Fieldbus 1-71 Start Delay 3-52 Ramp 2 Ramp Down Time 5-23 Terminal X46/7 Digital Input
146
0-85 Summer Time Start for Fieldbus 1-72 Start Function 3-8* Other Ramps 5-24 Terminal X46/9 Digital Input
0-86 Summer Time End for Fieldbus 1-73 Flying Start 3-80 Jog Ramp Time 5-25 Terminal X46/11 Digital Input
0-** Operation / Display 0-89 Date and Time Readout 1-77 Compressor Start Max Speed [RPM] 3-81 Quick Stop Ramp Time 5-26 Terminal X46/13 Digital Input
0-0* Basic Settings
Appendix
0-9* Varia 1-78 Compressor Start Max Speed [Hz] 3-82 Starting Ramp Up Time 5-3* Digital Outputs
0-01 Language 0-95 Warning LED blinking 1-79 Compressor Start Max Time to Trip 3-9* Digital Pot.Meter 5-30 Terminal 27 Digital Output
0-02 Motor Speed Unit 1-** Load and Motor 1-8* Stop Adjustments 3-90 Step Size 5-31 Terminal 29 Digital Output
0-03 Regional Settings 1-0* General Settings 1-80 Function at Stop 3-91 Ramp Time 5-32 Term X30/6 Digi Out (MCB 101)
0-04 Operating State at Power-up 1-00 Configuration Mode 1-81 Min Speed for Function at Stop [RPM] 3-92 Power Restore 5-33 Term X30/7 Digi Out (MCB 101)
0-05 Local Mode Unit 1-03 Torque Characteristics 1-82 Min Speed for Function at Stop [Hz] 3-93 Maximum Limit 5-4* Relays
0-1* Set-up Operations 1-06 Clockwise Direction 1-86 Trip Speed Low [RPM] 3-94 Minimum Limit 5-40 Function Relay
0-10 Active Set-up 1-1* Motor Selection 1-87 Trip Speed Low [Hz] 3-95 Ramp Delay 5-41 On Delay, Relay
0-11 Programming Set-up 1-10 Motor Construction 1-9* Motor Temperature 4-** Limits / Warnings 5-42 Off Delay, Relay
0-12 This Set-up Linked to 1-1* VVC+ PM/SYN RM 1-90 Motor Thermal Protection 4-1* Motor Limits 5-5* Pulse Input
0-13 Readout: Linked Set-ups 1-14 Damping Gain 1-91 Motor External Fan 4-10 Motor Speed Direction 5-50 Term. 29 Low Frequency
0-14 Readout: Prog. Set-ups / Channel 1-15 Low Speed Filter Time Const. 1-93 Thermistor Source 4-11 Motor Speed Low Limit [RPM] 5-51 Term. 29 High Frequency
0-15 Readout: actual setup 1-16 High Speed Filter Time Const. 1-94 ATEX ETR cur.lim. speed reduction 4-12 Motor Speed Low Limit [Hz] 5-52 Term. 29 Low Ref./Feedb. Value
0-2* LCP Display 1-17 Voltage filter time const. 1-95 Thermistor Sensor Type 4-13 Motor Speed High Limit [RPM] 5-53 Term. 29 High Ref./Feedb. Value
0-20 Display Line 1.1 Small 1-2* Motor Data 1-96 Thermistor Sensor Source 4-14 Motor Speed High Limit [Hz] 5-54 Pulse Filter Time Constant #29
0-21 Display Line 1.2 Small 1-20 Motor Power [kW] 1-97 Thermistor Threshold level 4-16 Torque Limit Motor Mode 5-55 Term. 33 Low Frequency
0-22 Display Line 1.3 Small 1-21 Motor Power [HP] 1-98 ATEX ETR interpol. points freq. 4-17 Torque Limit Generator Mode 5-56 Term. 33 High Frequency
0-23 Display Line 2 Large 1-22 Motor Voltage 1-99 ATEX ETR interpol points current 4-18 Current Limit 5-57 Term. 33 Low Ref./Feedb. Value
0-24 Display Line 3 Large 1-23 Motor Frequency 2-** Brakes 4-19 Max Output Frequency 5-58 Term. 33 High Ref./Feedb. Value
0-25 My Personal Menu 1-24 Motor Current 2-0* DC-Brake 4-5* Adj. Warnings 5-59 Pulse Filter Time Constant #33
0-3* LCP Custom Readout 1-25 Motor Nominal Speed 2-00 DC Hold/Preheat Current 4-50 Warning Current Low 5-6* Pulse Output
0-30 Custom Readout Unit 1-26 Motor Cont. Rated Torque 2-01 DC Brake Current 4-51 Warning Current High 5-60 Terminal 27 Pulse Output Variable
0-31 Custom Readout Min Value 1-28 Motor Rotation Check 2-02 DC Braking Time 4-52 Warning Speed Low 5-62 Pulse Output Max Freq #27
0-32 Custom Readout Max Value 1-29 Automatic Motor Adaptation (AMA) 2-03 DC Brake Cut In Speed [RPM] 4-53 Warning Speed High 5-63 Terminal 29 Pulse Output Variable
0-37 Display Text 1 1-3* Adv. Motor Data 2-04 DC Brake Cut In Speed [Hz] 4-54 Warning Reference Low 5-65 Pulse Output Max Freq #29
0-38 Display Text 2 1-30 Stator Resistance (Rs) 2-06 Parking Current 4-55 Warning Reference High 5-66 Terminal X30/6 Pulse Output Variable
0-39 Display Text 3 1-31 Rotor Resistance (Rr) 2-07 Parking Time 4-56 Warning Feedback Low 5-68 Pulse Output Max Freq #X30/6
0-4* LCP Keypad 1-35 Main Reactance (Xh) 2-1* Brake Energy Funct. 4-57 Warning Feedback High 5-8* I/O Options
0-40 [Hand on] Key on LCP
1-36 Iron Loss Resistance (Rfe) 2-10 Brake Function 4-58 Missing Motor Phase Function 5-80 AHF Cap Reconnect Delay
0-41 [Off] Key on LCP 1-37 d-axis Inductance (Ld) 2-11 Brake Resistor (ohm) 4-59 Motor Check At Start 5-9* Bus Controlled
0-42 [Auto on] Key on LCP 1-38 q-axis Inductance (Lq) 2-12 Brake Power Limit (kW) 4-6* Speed Bypass 5-90 Digital & Relay Bus Control
0-43 [Reset] Key on LCP 1-39 Motor Poles 2-13 Brake Power Monitoring 4-60 Bypass Speed From [RPM] 5-93 Pulse Out #27 Bus Control
0-44 [Off/Reset] Key on LCP 1-40 Back EMF at 1000 RPM 2-15 Brake Check 4-61 Bypass Speed From [Hz] 5-94 Pulse Out #27 Timeout Preset
Danfoss A/S © 09/2018 All rights reserved.

0-45 [Drive Bypass] Key on LCP 1-44 d-axis Inductance Sat. (LdSat) 2-16 AC brake Max. Current 4-62 Bypass Speed To [RPM] 5-95 Pulse Out #29 Bus Control
0-5* Copy/Save 1-45 q-axis Inductance Sat. (LqSat) 2-17 Over-voltage Control 4-63 Bypass Speed To [Hz] 5-96 Pulse Out #29 Timeout Preset
0-50 LCP Copy 1-46 Position Detection Gain 2-19 Over-voltage Gain 4-64 Semi-Auto Bypass Set-up 5-97 Pulse Out #X30/6 Bus Control
0-51 Set-up Copy 1-47 Torque Calibration 3-** Reference / Ramps 5-** Digital In/Out 5-98 Pulse Out #X30/6 Timeout Preset
0-6* Password 1-48 Inductance Sat. Point 3-0* Reference Limits 5-0* Digital I/O mode 6-** Analog In/Out
0-60 Main Menu Password 1-49 q-Axis Inductance Saturation Point 3-02 Minimum Reference 5-00 Digital I/O Mode 6-0* Analog I/O Mode
0-61 Access to Main Menu w/o Password 1-5* Load Indep. Setting 3-03 Maximum Reference 5-01 Terminal 27 Mode 6-00 Live Zero Timeout Time
0-65 Personal Menu Password 1-50 Motor Magnetisation at Zero Speed 3-04 Reference Function 5-02 Terminal 29 Mode 6-01 Live Zero Timeout Function
0-66 Access to Personal Menu w/o Password 1-51 Min Speed Normal Magnetising [RPM] 3-1* References 5-1* Digital Inputs 6-02 Fire Mode Live Zero Timeout Function
0-67 Bus Access Password 1-52 Min Speed Normal Magnetising [Hz] 3-10 Preset Reference 5-10 Terminal 18 Digital Input 6-1* Analog Input 53
0-7* Clock Settings 1-58 Flying Start Test Pulses Current 3-11 Jog Speed [Hz] 5-11 Terminal 19 Digital Input 6-10 Terminal 53 Low Voltage
0-70 Date and Time 1-59 Flying Start Test Pulses Frequency 3-13 Reference Site 5-12 Terminal 27 Digital Input 6-11 Terminal 53 High Voltage
0-71 Date Format 1-6* Load Depen. Setting 3-14 Preset Relative Reference 5-13 Terminal 29 Digital Input 6-12 Terminal 53 Low Current
0-72 Time Format 1-60 Low Speed Load Compensation 3-15 Reference 1 Source 5-14 Terminal 32 Digital Input 6-13 Terminal 53 High Current
0-73 Time Zone Offset 1-61 High Speed Load Compensation 3-16 Reference 2 Source 5-15 Terminal 33 Digital Input 6-14 Terminal 53 Low Ref./Feedb. Value
0-74 DST/Summertime 1-62 Slip Compensation 3-17 Reference 3 Source 5-16 Terminal X30/2 Digital Input 6-15 Terminal 53 High Ref./Feedb. Value
0-76 DST/Summertime Start 1-63 Slip Compensation Time Constant 3-19 Jog Speed [RPM] 5-17 Terminal X30/3 Digital Input 6-16 Terminal 53 Filter Time Constant
0-77 DST/Summertime End 1-64 Resonance Dampening 3-4* Ramp 1 5-18 Terminal X30/4 Digital Input 6-17 Terminal 53 Live Zero
0-79 Clock Fault 1-65 Resonance Dampening Time Constant 3-41 Ramp 1 Ramp Up Time 5-19 Terminal 37 Safe Stop 6-2* Analog Input 54
0-81 Working Days 1-66 Min. Current at Low Speed 3-42 Ramp 1 Ramp Down Time 5-20 Terminal X46/1 Digital Input 6-20 Terminal 54 Low Voltage
0-82 Additional Working Days 1-7* Start Adjustments 3-5* Ramp 2 5-21 Terminal X46/3 Digital Input 6-21 Terminal 54 High Voltage
0-83 Additional Non-Working Days 1-70 Start Mode 3-51 Ramp 2 Ramp Up Time 5-22 Terminal X46/5 Digital Input 6-22 Terminal 54 Low Current
MG16D502
6-23 Terminal 54 High Current 8-30 Protocol 9-68 Status Word 1 12-03 Default Gateway 12-96 Port Config
6-24 Terminal 54 Low Ref./Feedb. Value 8-31 Address 9-70 Programming Set-up 12-04 DHCP Server 12-97 QoS Priority
6-25 Terminal 54 High Ref./Feedb. Value 8-32 Baud Rate 9-71 Profibus Save Data Values 12-05 Lease Expires 12-98 Interface Counters
6-26 Terminal 54 Filter Time Constant 8-33 Parity / Stop Bits 9-72 ProfibusDriveReset 12-06 Name Servers 12-99 Media Counters
MG16D502
Appendix
6-27 Terminal 54 Live Zero 8-34 Estimated cycle time 9-75 DO Identification 12-07 Domain Name 13-** Smart Logic
6-3* Analog Input X30/11 8-35 Minimum Response Delay 9-80 Defined Parameters (1) 12-08 Host Name 13-0* SLC Settings
6-30 Terminal X30/11 Low Voltage 8-36 Maximum Response Delay 9-81 Defined Parameters (2) 12-09 Physical Address 13-00 SL Controller Mode
6-31 Terminal X30/11 High Voltage 8-37 Maximum Inter-Char Delay 9-82 Defined Parameters (3) 12-1* Ethernet Link Parameters 13-01 Start Event
6-34 Term. X30/11 Low Ref./Feedb. Value 8-39 Protocol Firmware version 9-83 Defined Parameters (4) 12-10 Link Status 13-02 Stop Event
6-35 Term. X30/11 High Ref./Feedb. Value 8-4* FC MC protocol set 9-84 Defined Parameters (5) 12-11 Link Duration 13-03 Reset SLC
6-36 Term. X30/11 Filter Time Constant 8-40 Telegram Selection 9-85 Defined Parameters (6) 12-12 Auto Negotiation 13-1* Comparators
6-37 Term. X30/11 Live Zero 8-42 PCD Write Configuration 9-90 Changed Parameters (1) 12-13 Link Speed 13-10 Comparator Operand
6-4* Analog Input X30/12 8-43 PCD Read Configuration 9-91 Changed Parameters (2) 12-14 Link Duplex 13-11 Comparator Operator
6-40 Terminal X30/12 Low Voltage 8-5* Digital/Bus 9-92 Changed Parameters (3) 12-18 Supervisor MAC 13-12 Comparator Value
6-41 Terminal X30/12 High Voltage 8-50 Coasting Select 9-93 Changed Parameters (4) 12-19 Supervisor IP Addr. 13-1* RS Flip Flops
6-44 Term. X30/12 Low Ref./Feedb. Value 8-52 DC Brake Select 9-94 Changed Parameters (5) 12-2* Process Data 13-15 RS-FF Operand S
6-45 Term. X30/12 High Ref./Feedb. Value 8-53 Start Select 9-99 Profibus Revision Counter 12-20 Control Instance 13-16 RS-FF Operand R
6-46 Term. X30/12 Filter Time Constant 8-54 Reversing Select 10-** CAN Fieldbus 12-21 Process Data Config Write 13-2* Timers
6-47 Term. X30/12 Live Zero 8-55 Set-up Select 10-0* Common Settings 12-22 Process Data Config Read 13-20 SL Controller Timer
6-5* Analog Output 42 8-56 Preset Reference Select 10-00 CAN Protocol 12-27 Primary Master 13-4* Logic Rules
6-50 Terminal 42 Output 8-7* BACnet 10-01 Baud Rate Select 12-28 Store Data Values 13-40 Logic Rule Boolean 1
6-51 Terminal 42 Output Min Scale 8-70 BACnet Device Instance 10-02 MAC ID 12-29 Store Always 13-41 Logic Rule Operator 1
6-52 Terminal 42 Output Max Scale 8-72 MS/TP Max Masters 10-05 Readout Transmit Error Counter 12-3* EtherNet/IP 13-42 Logic Rule Boolean 2
6-53 Terminal 42 Output Bus Control 8-73 MS/TP Max Info Frames 10-06 Readout Receive Error Counter 12-30 Warning Parameter 13-43 Logic Rule Operator 2
6-54 Terminal 42 Output Timeout Preset 8-74 "I-Am" Service 10-07 Readout Bus Off Counter 12-31 Net Reference 13-44 Logic Rule Boolean 3
6-55 Analog Output Filter 8-75 Initialisation Password 10-1* DeviceNet 12-32 Net Control 13-5* States
6-6* Analog Output X30/8 8-8* FC Port Diagnostics 10-10 Process Data Type Selection 12-33 CIP Revision 13-51 SL Controller Event
6-60 Terminal X30/8 Output 8-80 Bus Message Count 10-11 Process Data Config Write 12-34 CIP Product Code 13-52 SL Controller Action
6-61 Terminal X30/8 Min. Scale 8-81 Bus Error Count 10-12 Process Data Config Read 12-35 EDS Parameter 13-9* User Defined Alerts
Operating Guide
6-62 Terminal X30/8 Max. Scale 8-82 Slave Messages Rcvd 10-13 Warning Parameter 12-37 COS Inhibit Timer 13-90 Alert Trigger
6-63 Terminal X30/8 Output Bus Control 8-83 Slave Error Count 10-14 Net Reference 12-38 COS Filter 13-91 Alert Action
6-64 Terminal X30/8 Output Timeout Preset 8-84 Slave Messages Sent 10-15 Net Control 12-4* Modbus TCP 13-92 Alert Text
6-7* Analog Output X45/1 8-85 Slave Timeout Errors 10-2* COS Filters 12-40 Status Parameter 13-9* User Defined Readouts
6-70 Terminal X45/1 Output 8-89 Diagnostics Count 10-20 COS Filter 1 12-41 Slave Message Count 13-97 Alert Alarm Word
6-71 Terminal X45/1 Min. Scale 8-9* Bus Jog / Feedback 10-21 COS Filter 2 12-42 Slave Exception Message Count 13-98 Alert Warning Word
6-72 Terminal X45/1 Max. Scale 8-90 Bus Jog 1 Speed 10-22 COS Filter 3 12-7* BACnet 13-99 Alert Status Word
6-73 Terminal X45/1 Bus Control 8-91 Bus Jog 2 Speed 10-23 COS Filter 4 12-70 BACnet Status 14-** Special Functions
6-74 Terminal X45/1 Output Timeout Preset 8-94 Bus Feedback 1 10-3* Parameter Access 12-71 BACnet Datalink 14-0* Inverter Switching
6-8* Analog Output X45/3 8-95 Bus Feedback 2 10-30 Array Index 12-72 BACnet UDP Port 14-00 Switching Pattern
6-80 Terminal X45/3 Output 8-96 Bus Feedback 3 10-31 Store Data Values 12-75 BBMD IP Address 14-01 Switching Frequency

6-81 Terminal X45/3 Min. Scale 9-** PROFIdrive 10-32 Devicenet Revision 12-76 BBMD Port 14-03 Overmodulation
6-82 Terminal X45/3 Max. Scale 9-00 Setpoint 10-33 Store Always 12-77 BBMD Reg. Interval 14-04 Acoustic Noise Reduction
6-83 Terminal X45/3 Bus Control 9-07 Actual Value 10-34 DeviceNet Product Code 12-78 Device ID Conflict Detection 14-1* Mains Failure
6-84 Terminal X45/3 Output Timeout Preset 9-15 PCD Write Configuration 10-39 Devicenet F Parameters 12-79 Message Counter 14-10 Mains Failure
8-** Comm. and Options 9-16 PCD Read Configuration 11-** LonWorks 12-8* Other Ethernet Services 14-11 Mains Fault Voltage Level
8-0* General Settings 9-18 Node Address 11-0* LonWorks ID 12-80 FTP Server 14-12 Response to Mains Imbalance
8-01 Control Site 9-22 Telegram Selection 11-00 Neuron ID 12-81 HTTP Server 14-16 Kin. Back-up Gain
8-02 Control Source 9-23 Parameters for Signals 11-1* LON Functions 12-82 SMTP Service 14-2* Reset Functions
8-03 Control Timeout Time 9-27 Parameter Edit 11-10 Drive Profile 12-83 SNMP Agent 14-20 Reset Mode
8-04 Control Timeout Function 9-28 Process Control 11-15 LON Warning Word 12-84 Address Conflict Detection 14-21 Automatic Restart Time
8-05 End-of-Timeout Function 9-44 Fault Message Counter 11-17 XIF Revision 12-85 ACD Last Conflict 14-22 Operation Mode
8-06 Reset Control Timeout 9-45 Fault Code 11-18 LonWorks Revision 12-89 Transparent Socket Channel Port 14-23 Typecode Setting
8-07 Diagnosis Trigger 9-47 Fault Number 11-2* LON Param. Access 12-9* Advanced Ethernet Services 14-25 Trip Delay at Torque Limit
8-08 Readout Filtering 9-52 Fault Situation Counter 11-21 Store Data Values 12-90 Cable Diagnostic 14-26 Trip Delay at Inverter Fault
8-09 Communication Charset 9-53 Profibus Warning Word 12-** Ethernet 12-91 Auto Cross Over 14-28 Production Settings
8-1* Control Settings 9-63 Actual Baud Rate 12-0* IP Settings 12-92 IGMP Snooping 14-29 Service Code
8-10 Control Profile 9-64 Device Identification 12-00 IP Address Assignment 12-93 Cable Error Length 14-3* Current Limit Ctrl.
8-13 Configurable Status Word STW 9-65 Profile Number 12-01 IP Address 12-94 Broadcast Storm Protection 14-30 Current Lim Ctrl, Proportional Gain
8-3* FC Port Settings 9-67 Control Word 1 12-02 Subnet Mask 12-95 Broadcast Storm Filter 14-31 Current Lim Ctrl, Integration Time
147
11 11
11 11
14-32 Current Lim Ctrl, Filter Time 15-46 Frequency Converter Ordering No 16-3* Drive Status 16-94 Ext. Status Word 20-22 Setpoint 2
148
14-4* Energy Optimising 15-47 Power Card Ordering No 16-30 DC Link Voltage 16-95 Ext. Status Word 2 20-23 Setpoint 3
14-40 VT Level 15-48 LCP Id No 16-31 System Temp. 16-96 Maintenance Word 20-3* Feedb. Adv. Conv.
14-41 AEO Minimum Magnetisation 15-49 SW ID Control Card 16-32 Brake Energy /s 18-** Info & Readouts 20-30 Refrigerant
Appendix
14-42 Minimum AEO Frequency 15-50 SW ID Power Card 16-33 Brake Energy Average 18-0* Maintenance Log 20-31 User Defined Refrigerant A1
14-43 Motor Cosphi 15-51 Frequency Converter Serial Number 16-34 Heatsink Temp. 18-00 Maintenance Log: Item 20-32 User Defined Refrigerant A2
14-5* Environment 15-53 Power Card Serial Number 16-35 Inverter Thermal 18-01 Maintenance Log: Action 20-33 User Defined Refrigerant A3
14-50 RFI Filter 15-54 Config File Name 16-36 Inv. Nom. Current 18-02 Maintenance Log: Time 20-34 Duct 1 Area [m2]
14-51 DC-Link Compensation 15-55 Vendor URL 16-37 Inv. Max. Current 18-03 Maintenance Log: Date and Time 20-35 Duct 1 Area [in2]
14-52 Fan Control 15-56 Vendor Name 16-38 SL Controller State 18-1* Fire Mode Log 20-36 Duct 2 Area [m2]
14-53 Fan Monitor 15-58 Smart Setup Filename 16-39 Control Card Temp. 18-10 FireMode Log:Event 20-37 Duct 2 Area [in2]
14-55 Output Filter 15-59 Filename 16-40 Logging Buffer Full 18-11 Fire Mode Log: Time 20-38 Air Density Factor [%]
14-56 Capacitance Output Filter 15-6* Option Ident 16-41 Performance Measurements 18-12 Fire Mode Log: Date and Time 20-6* Sensorless
14-57 Inductance Output Filter 15-60 Option Mounted 16-42 Service Log Counter 18-3* Inputs & Outputs 20-60 Sensorless Unit
14-59 Actual Number of Inverter Units 15-61 Option SW Version 16-43 Timed Actions Status 18-30 Analog Input X42/1 20-69 Sensorless Information
14-6* Auto Derate 15-62 Option Ordering No 16-45 Motor Phase U Current 18-31 Analog Input X42/3 20-7* PID Autotuning
14-60 Function at Over Temperature 15-63 Option Serial No 16-46 Motor Phase V Current 18-32 Analog Input X42/5 20-70 Closed Loop Type
14-61 Function at Inverter Overload 15-64 Application Version 16-47 Motor Phase W Current 18-33 Analog Out X42/7 [V] 20-71 PID Performance
14-62 Inv. Overload Derate Current 15-70 Option in Slot A 16-49 Current Fault Source 18-34 Analog Out X42/9 [V] 20-72 PID Output Change
14-8* Options 15-71 Slot A Option SW Version 16-5* Ref. & Feedb. 18-35 Analog Out X42/11 [V] 20-73 Minimum Feedback Level
14-80 Option Supplied by External 24VDC 15-72 Option in Slot B 16-50 External Reference 18-36 Analog Input X48/2 [mA] 20-74 Maximum Feedback Level
14-88 Option Data Storage 15-73 Slot B Option SW Version 16-52 Feedback[Unit] 18-37 Temp. Input X48/4 20-79 PID Autotuning
14-89 Option Detection 15-74 Option in Slot C0/E0 16-53 Digi Pot Reference 18-38 Temp. Input X48/7 20-8* PID Basic Settings
14-9* Fault Settings 15-75 Slot C0/E0 Option SW Version 16-54 Feedback 1 [Unit] 18-39 Temp. Input X48/10 20-81 PID Normal/ Inverse Control
14-90 Fault Level 15-76 Option in Slot C1/E1 16-55 Feedback 2 [Unit] 18-4* PGIO Data Readouts 20-82 PID Start Speed [RPM]
15-** Drive Information 15-77 Slot C1/E1 Option SW Version 16-56 Feedback 3 [Unit] 18-40 Analog Input X49/1 20-83 PID Start Speed [Hz]
15-0* Operating Data 15-8* Operating Data II 16-58 PID Output [%] 18-41 Analog Input X49/3 20-84 On Reference Bandwidth
15-00 Operating hours 15-80 Fan Running Hours 16-59 Adjusted Setpoint 18-42 Analog Input X49/5 20-9* PID Controller
15-01 Running Hours 15-81 Preset Fan Running Hours 16-6* Inputs & Outputs 18-43 Analog Out X49/7 20-91 PID Anti Windup
15-02 kWh Counter 15-9* Parameter Info 16-60 Digital Input 18-44 Analog Out X49/9 20-93 PID Proportional Gain
15-03 Power Up's 15-92 Defined Parameters 16-61 Terminal 53 Switch Setting 18-45 Analog Out X49/11 20-94 PID Integral Time
15-04 Over Temp's 15-93 Modified Parameters 16-62 Analog Input 53 18-46 X49 Digital Output [bin] 20-95 PID Differentiation Time
15-05 Over Volt's 15-98 Drive Identification 16-63 Terminal 54 Switch Setting 18-5* Ref. & Feedb. 20-96 PID Diff. Gain Limit
15-06 Reset kWh Counter 15-99 Parameter Metadata 16-64 Analog Input 54 18-50 Sensorless Readout [unit] 21-** Ext. Closed Loop
15-07 Reset Running Hours Counter 16-** Data Readouts 16-65 Analog Output 42 [mA] 18-57 Air Pressure to Flow Air Flow 21-0* Ext. CL Autotuning
15-08 Number of Starts 16-0* General Status 16-66 Digital Output [bin] 18-6* Inputs & Outputs 2 21-00 Closed Loop Type
15-1* Data Log Settings 16-00 Control Word 16-67 Pulse Input #29 [Hz] 18-60 Digital Input 2 21-01 PID Performance

15-10 Logging Source 16-01 Reference [Unit] 16-68 Pulse Input #33 [Hz] 18-7* Rectifier Status 21-02 PID Output Change
15-11 Logging Interval 16-02 Reference [%] 16-69 Pulse Output #27 [Hz] 18-70 Mains Voltage 21-03 Minimum Feedback Level
15-12 Trigger Event 16-03 Status Word 16-70 Pulse Output #29 [Hz] 18-71 Mains Frequency 21-04 Maximum Feedback Level
15-13 Logging Mode 16-05 Main Actual Value [%] 16-71 Relay Output [bin] 18-72 Mains Imbalance 21-09 PID Autotuning
15-14 Samples Before Trigger 16-09 Custom Readout 16-72 Counter A 18-75 Rectifier DC Volt. 21-1* Ext. CL 1 Ref./Fb.
15-2* Historic Log 16-1* Motor Status 16-73 Counter B 20-** Drive Closed Loop 21-10 Ext. 1 Ref./Feedback Unit
15-20 Historic Log: Event 16-10 Power [kW] 16-75 Analog In X30/11 20-0* Feedback 21-11 Ext. 1 Minimum Reference
15-21 Historic Log: Value 16-11 Power [hp] 16-76 Analog In X30/12 20-00 Feedback 1 Source 21-12 Ext. 1 Maximum Reference
15-22 Historic Log: Time 16-12 Motor Voltage 16-77 Analog Out X30/8 [mA] 20-01 Feedback 1 Conversion 21-13 Ext. 1 Reference Source
15-23 Historic log: Date and Time 16-13 Frequency 16-78 Analog Out X45/1 [mA] 20-02 Feedback 1 Source Unit 21-14 Ext. 1 Feedback Source
15-3* Alarm Log 16-14 Motor current 16-79 Analog Out X45/3 [mA] 20-03 Feedback 2 Source 21-15 Ext. 1 Setpoint
15-30 Alarm Log: Error Code 16-15 Frequency [%] 16-8* Fieldbus & FC Port 20-04 Feedback 2 Conversion 21-17 Ext. 1 Reference [Unit]
15-31 Alarm Log: Value 16-16 Torque [Nm] 16-80 Fieldbus CTW 1 20-05 Feedback 2 Source Unit 21-18 Ext. 1 Feedback [Unit]
15-32 Alarm Log: Time 16-17 Speed [RPM] 16-82 Fieldbus REF 1 20-06 Feedback 3 Source 21-19 Ext. 1 Output [%]
15-33 Alarm Log: Date and Time 16-18 Motor Thermal 16-84 Comm. Option STW 20-07 Feedback 3 Conversion 21-2* Ext. CL 1 PID
15-4* Drive Identification 16-19 Thermistor Sensor Temperature 16-85 FC Port CTW 1 20-08 Feedback 3 Source Unit 21-20 Ext. 1 Normal/Inverse Control
15-40 FC Type 16-20 Motor Angle 16-86 FC Port REF 1 20-12 Reference/Feedback Unit 21-21 Ext. 1 Proportional Gain
15-41 Power Section 16-22 Torque [%] 16-9* Diagnosis Readouts 20-13 Minimum Reference/Feedb. 21-22 Ext. 1 Integral Time
15-42 Voltage 16-23 Motor Shaft Power [kW] 16-90 Alarm Word 20-14 Maximum Reference/Feedb. 21-23 Ext. 1 Differentation Time
15-43 Software Version 16-24 Calibrated Stator Resistance 16-91 Alarm Word 2 20-2* Feedback/Setpoint 21-24 Ext. 1 Dif. Gain Limit
15-44 Ordered Typecode String 16-26 Power Filtered [kW] 16-92 Warning Word 20-20 Feedback Function 21-26 Ext. 1 On Reference Bandwidth
15-45 Actual Typecode String 16-27 Power Filtered [hp] 16-93 Warning Word 2 20-21 Setpoint 1
MG16D502
21-3* Ext. CL 2 Ref./Fb. 22-37 High Speed [Hz] 23-53 Energy Log 25-27 Stage Function 26-37 Term. X42/5 Live Zero
21-30 Ext. 2 Ref./Feedback Unit 22-38 High Speed Power [kW] 23-54 Reset Energy Log 25-28 Stage Function Time 26-4* Analog Out X42/7
21-31 Ext. 2 Minimum Reference 22-39 High Speed Power [HP] 23-6* Trending 25-29 Destage Function 26-40 Terminal X42/7 Output
21-32 Ext. 2 Maximum Reference 22-4* Sleep Mode 23-60 Trend Variable 25-30 Destage Function Time 26-41 Terminal X42/7 Min. Scale
MG16D502
Appendix
21-33 Ext. 2 Reference Source 22-40 Minimum Run Time 23-61 Continuous Bin Data 25-4* Staging Settings 26-42 Terminal X42/7 Max. Scale
21-34 Ext. 2 Feedback Source 22-41 Minimum Sleep Time 23-62 Timed Bin Data 25-40 Ramp Down Delay 26-43 Terminal X42/7 Bus Control
21-35 Ext. 2 Setpoint 22-42 Wake-up Speed [RPM] 23-63 Timed Period Start 25-41 Ramp Up Delay 26-44 Terminal X42/7 Timeout Preset
21-37 Ext. 2 Reference [Unit] 22-43 Wake-up Speed [Hz] 23-64 Timed Period Stop 25-42 Staging Threshold 26-5* Analog Out X42/9
21-38 Ext. 2 Feedback [Unit] 22-44 Wake-up Ref./FB Difference 23-65 Minimum Bin Value 25-43 Destaging Threshold 26-50 Terminal X42/9 Output
21-39 Ext. 2 Output [%] 22-45 Setpoint Boost 23-66 Reset Continuous Bin Data 25-44 Staging Speed [RPM] 26-51 Terminal X42/9 Min. Scale
21-4* Ext. CL 2 PID 22-46 Maximum Boost Time 23-67 Reset Timed Bin Data 25-45 Staging Speed [Hz] 26-52 Terminal X42/9 Max. Scale
21-40 Ext. 2 Normal/Inverse Control 22-5* End of Curve 23-8* Payback Counter 25-46 Destaging Speed [RPM] 26-53 Terminal X42/9 Bus Control
21-41 Ext. 2 Proportional Gain 22-50 End of Curve Function 23-80 Power Reference Factor 25-47 Destaging Speed [Hz] 26-54 Terminal X42/9 Timeout Preset
21-42 Ext. 2 Integral Time 22-51 End of Curve Delay 23-81 Energy Cost 25-5* Alternation Settings 26-6* Analog Out X42/11
21-43 Ext. 2 Differentation Time 22-52 End of Curve Tolerance 23-82 Investment 25-50 Lead Pump Alternation 26-60 Terminal X42/11 Output
21-44 Ext. 2 Dif. Gain Limit 22-6* Broken Belt Detection 23-83 Energy Savings 25-51 Alternation Event 26-61 Terminal X42/11 Min. Scale
21-46 Ext. 2 On Reference Bandwidth 22-60 Broken Belt Function 23-84 Cost Savings 25-52 Alternation Time Interval 26-62 Terminal X42/11 Max. Scale
21-5* Ext. CL 3 Ref./Fb. 22-61 Broken Belt Torque 23-85 CO2 Conversion Factor 25-53 Alternation Timer Value 26-63 Terminal X42/11 Bus Control
21-50 Ext. 3 Ref./Feedback Unit 22-62 Broken Belt Delay 23-86 CO2 Reduction 25-54 Alternation Predefined Time 26-64 Terminal X42/11 Timeout Preset
21-51 Ext. 3 Minimum Reference 22-7* Short Cycle Protection 24-** Appl. Functions 2 25-55 Alternate if Load < 50% 30-** Special Features
21-52 Ext. 3 Maximum Reference 22-75 Short Cycle Protection 24-0* Fire Mode 25-56 Staging Mode at Alternation 30-2* Adv. Start Adjust
21-53 Ext. 3 Reference Source 22-76 Interval between Starts 24-00 Fire Mode Function 25-58 Run Next Pump Delay 30-22 Locked Rotor Detection
21-54 Ext. 3 Feedback Source 22-77 Minimum Run Time 24-01 Fire Mode Configuration 25-59 Run on Mains Delay 30-23 Locked Rotor Detection Time [s]
21-55 Ext. 3 Setpoint 22-78 Minimum Run Time Override 24-02 Fire Mode Unit 25-8* Status 30-5* Unit Configuration
21-57 Ext. 3 Reference [Unit] 22-79 Minimum Run Time Override Value 24-03 Fire Mode Min Reference 25-80 Cascade Status 30-50 Heat Sink Fan Mode
21-58 Ext. 3 Feedback [Unit] 22-8* Flow Compensation 24-04 Fire Mode Max Reference 25-81 Pump Status 30-9* Wifi LCP
21-59 Ext. 3 Output [%] 22-80 Flow Compensation 24-05 Fire Mode Preset Reference 25-82 Lead Pump 30-90 SSID
21-6* Ext. CL 3 PID 22-81 Square-linear Curve Approximation 24-06 Fire Mode Reference Source 25-83 Relay Status 30-91 Channel
21-60 Ext. 3 Normal/Inverse Control 22-82 Work Point Calculation 24-07 Fire Mode Feedback Source 25-84 Pump ON Time 30-92 Password
Operating Guide
21-61 Ext. 3 Proportional Gain 22-83 Speed at No-Flow [RPM] 24-09 Fire Mode Alarm Handling 25-85 Relay ON Time 30-93 Security type
21-62 Ext. 3 Integral Time 22-84 Speed at No-Flow [Hz] 24-1* Drive Bypass 25-86 Reset Relay Counters 30-94 IP address
21-63 Ext. 3 Differentation Time 22-85 Speed at Design Point [RPM] 24-10 Drive Bypass Function 25-9* Service 30-95 Submask
21-64 Ext. 3 Dif. Gain Limit 22-86 Speed at Design Point [Hz] 24-11 Drive Bypass Delay Time 25-90 Pump Interlock 30-96 Port
21-66 Ext. 3 On Reference Bandwidth 22-87 Pressure at No-Flow Speed 24-9* Multi-Motor Funct. 25-91 Manual Alternation 30-97 Wifi Timeout Action
22-** Appl. Functions 22-88 Pressure at Rated Speed 24-90 Missing Motor Function 26-** Analog I/O Option 31-** Bypass Option
22-0* Miscellaneous 22-89 Flow at Design Point 24-91 Missing Motor Coefficient 1 26-0* Analog I/O Mode 31-00 Bypass Mode
22-00 External Interlock Delay 22-90 Flow at Rated Speed 24-92 Missing Motor Coefficient 2 26-00 Terminal X42/1 Mode 31-01 Bypass Start Time Delay
22-01 Power Filter Time 23-** Time-based Functions 24-93 Missing Motor Coefficient 3 26-01 Terminal X42/3 Mode 31-02 Bypass Trip Time Delay
22-1* Air Pres. to Flow 23-0* Timed Actions 24-94 Missing Motor Coefficient 4 26-02 Terminal X42/5 Mode 31-03 Test Mode Activation
22-10 Air Pressure to Flow Signal source 23-00 ON Time 24-95 Locked Rotor Function 26-1* Analog Input X42/1 31-10 Bypass Status Word

22-11 Air Pressure to Flow Fan k-factor 23-01 ON Action 24-96 Locked Rotor Coefficient 1 26-10 Terminal X42/1 Low Voltage 31-11 Bypass Running Hours
22-12 Air Pressure to Flow Air density 23-02 OFF Time 24-97 Locked Rotor Coefficient 2 26-11 Terminal X42/1 High Voltage 31-19 Remote Bypass Activation
22-13 Air Pressure to Flow Fan flow unit 23-03 OFF Action 24-98 Locked Rotor Coefficient 3 26-14 Term. X42/1 Low Ref./Feedb. Value 31-** Pressure Sensor Option
22-2* No-Flow Detection 23-04 Occurrence 24-99 Locked Rotor Coefficient 4 26-15 Term. X42/1 High Ref./Feedb. Value 31-2* Configuration
22-20 Low Power Auto Set-up 23-0* Timed Actions Settings 25-** Cascade Controller 26-16 Term. X42/1 Filter Time Constant 31-20 Pressure/Speed Curve
22-21 Low Power Detection 23-08 Timed Actions Mode 25-0* System Settings 26-17 Term. X42/1 Live Zero 31-21 Below level threshold
22-22 Low Speed Detection 23-09 Timed Actions Reactivation 25-00 Cascade Controller 26-2* Analog Input X42/3 31-22 Above level threshold
22-23 No-Flow Function 23-1* Maintenance 25-02 Motor Start 26-20 Terminal X42/3 Low Voltage 31-23 On Delay Time
22-24 No-Flow Delay 23-10 Maintenance Item 25-04 Pump Cycling 26-21 Terminal X42/3 High Voltage 31-24 Reset Delay Time
22-26 Dry Pump Function 23-11 Maintenance Action 25-05 Fixed Lead Pump 26-24 Term. X42/3 Low Ref./Feedb. Value 31-25 Pressure filter time constant
22-27 Dry Pump Delay 23-12 Maintenance Time Base 25-06 Number of Pumps 26-25 Term. X42/3 High Ref./Feedb. Value 31-2* Readouts
22-3* No-Flow Power Tuning 23-13 Maintenance Time Interval 25-2* Bandwidth Settings 26-26 Term. X42/3 Filter Time Constant 31-26 Pressure Sensor 1
22-30 No-Flow Power 23-14 Maintenance Date and Time 25-20 Staging Bandwidth 26-27 Term. X42/3 Live Zero 31-27 Pressure Sensor 2
22-31 Power Correction Factor 23-1* Maintenance Reset 25-21 Override Bandwidth 26-3* Analog Input X42/5 31-28 Pressure Sensor 3
22-32 Low Speed [RPM] 23-15 Reset Maintenance Word 25-22 Fixed Speed Bandwidth 26-30 Terminal X42/5 Low Voltage 31-29 Pressure Sensor 4
22-33 Low Speed [Hz] 23-16 Maintenance Text 25-23 SBW Staging Delay 26-31 Terminal X42/5 High Voltage 31-30 Press Sens Cmp State
22-34 Low Speed Power [kW] 23-5* Energy Log 25-24 SBW Destaging Delay 26-34 Term. X42/5 Low Ref./Feedb. Value 31-31 Press Sens toggle
22-35 Low Speed Power [HP] 23-50 Energy Log Resolution 25-25 OBW Time 26-35 Term. X42/5 High Ref./Feedb. Value
22-36 High Speed [RPM] 23-51 Period Start 25-26 Destage At No-Flow 26-36 Term. X42/5 Filter Time Constant
149
11 11
11 11
32-** MCO Basic Settings 36-00 Terminal X49/1 Mode 40-43 Alarm Log: Voltage 99-55 PC Debug Array
150
32-9* Development 36-01 Terminal X49/3 Mode 40-44 Alarm Log: DC Link Voltage 99-6* Fan Power Card Dev
32-90 Debug Source 36-02 Terminal X49/5 Mode 40-45 Alarm Log: Control Word 99-60 FPC Debug Selection
34-** MCO Data Readouts 36-03 Terminal X49/7 Mode 40-46 Alarm Log: Status Word 99-61 FPC Debug 0
Appendix
34-0* PCD Write Par. 36-04 Terminal X49/9 Mode 43-** Unit Readouts 99-62 FPC Debug 1
34-01 PCD 1 Write to MCO 36-05 Terminal X49/11 Mode 43-0* Component Status 99-63 FPC Debug 2
34-02 PCD 2 Write to MCO 36-1* Analog Input X49/1 43-00 Component Temp. 99-64 FPC Debug 3
34-03 PCD 3 Write to MCO 36-10 Terminal X49/1 Low Voltage 43-01 Auxiliary Temp. 99-65 FPC Debug 4
34-04 PCD 4 Write to MCO 36-11 Terminal X49/1 Low Current 43-02 Component SW ID 99-66 FPC Backdoor
34-05 PCD 5 Write to MCO 36-12 Terminal X49/1 High Voltage 43-1* Power Card Status 99-9* Internal Values
34-06 PCD 6 Write to MCO 36-13 Terminal X49/1 High Current 43-10 HS Temp. ph.U 99-90 Options present
34-07 PCD 7 Write to MCO 36-14 Term. X49/1 Low Ref./Feedb. Value 43-11 HS Temp. ph.V 99-91 Motor Power Internal
34-08 PCD 8 Write to MCO 36-15 Term. X49/1 High Ref./Feedb. Value 43-12 HS Temp. ph.W 99-92 Motor Voltage Internal
34-09 PCD 9 Write to MCO 36-16 Term. X49/1 Filter Time Constant 43-13 PC Fan A Speed 99-93 Motor Frequency Internal
34-10 PCD 10 Write to MCO 36-17 Term. X49/1 Live Zero 43-14 PC Fan B Speed 99-94 Imbalance derate [%]
34-2* PCD Read Par. 36-2* Analog Input X49/3 43-15 PC Fan C Speed 99-95 Temperature derate [%]
34-21 PCD 1 Read from MCO 36-20 Terminal X49/3 Low Voltage 43-2* Fan Pow.Card Status 99-96 Overload derate [%]
34-22 PCD 2 Read from MCO 36-21 Terminal X49/3 Low Current 43-20 FPC Fan A Speed
34-23 PCD 3 Read from MCO 36-22 Terminal X49/3 High Voltage 43-21 FPC Fan B Speed
34-24 PCD 4 Read from MCO 36-23 Terminal X49/3 High Current 43-22 FPC Fan C Speed
34-25 PCD 5 Read from MCO 36-24 Term. X49/3 Low Ref./Feedb. Value 43-23 FPC Fan D Speed
34-26 PCD 6 Read from MCO 36-25 Term. X49/3 High Ref./Feedb. Value 43-24 FPC Fan E Speed
34-27 PCD 7 Read from MCO 36-26 Term. X49/3 Filter Time Constant 43-25 FPC Fan F Speed
34-28 PCD 8 Read from MCO 36-27 Term. X49/3 Live Zero 99-* Devel support
34-29 PCD 9 Read from MCO 36-3* Analog Input X49/5 99-0* DSP Debug
34-30 PCD 10 Read from MCO 36-30 Terminal X49/5 Low Voltage 99-00 DAC 1 selection
35-** Sensor Input Option 36-31 Terminal X49/5 Low Current 99-01 DAC 2 selection
35-0* Temp. Input Mode 36-32 Terminal X49/5 High Voltage 99-02 DAC 3 selection
35-00 Term. X48/4 Temperature Unit 36-33 Terminal X49/5 High Current 99-03 DAC 4 selection
35-01 Term. X48/4 Input Type 36-34 Term. X49/5 Low Ref./Feedb. Value 99-04 DAC 1 scale
35-02 Term. X48/7 Temperature Unit 36-35 Term. X49/5 High Ref./Feedb. Value 99-05 DAC 2 scale
35-03 Term. X48/7 Input Type 36-36 Term. X49/5 Filter Time Constant 99-06 DAC 3 scale
35-04 Term. X48/10 Temperature Unit 36-37 Term. X49/5 Live Zero 99-07 DAC 4 scale
35-05 Term. X48/10 Input Type 36-4* Output X49/7 99-08 Test param 1
35-06 Temperature Sensor Alarm Function 36-40 Terminal X49/7 Analogue Output 99-09 Test param 2
35-1* Temp. Input X48/4 36-41 Terminal X49/7 Digital Output 99-10 DAC Option Slot
35-14 Term. X48/4 Filter Time Constant 36-42 Terminal X49/7 Min. Scale 99-1* Hardware Control

35-15 Term. X48/4 Temp. Monitor 36-43 Terminal X49/7 Max. Scale 99-11 RFI 2
35-16 Term. X48/4 Low Temp. Limit 36-44 Terminal X49/7 Bus Control 99-12 Fan
35-17 Term. X48/4 High Temp. Limit 36-45 Terminal X49/7 Timeout Preset 99-1* Software Readouts
35-2* Temp. Input X48/7 36-5* Output X49/9 99-13 Idle time
35-24 Term. X48/7 Filter Time Constant 36-50 Terminal X49/9 Analogue Output 99-14 Paramdb requests in queue
35-25 Term. X48/7 Temp. Monitor 36-51 Terminal X49/9 Digital Output 99-15 Secondary Timer at Inverter Fault
35-26 Term. X48/7 Low Temp. Limit 36-52 Terminal X49/9 Min. Scale 99-16 No of Current Sensors
35-27 Term. X48/7 High Temp. Limit 36-53 Terminal X49/9 Max. Scale 99-20 Fan Ctrl deltaT
35-3* Temp. Input X48/10 36-54 Terminal X49/9 Bus Control 99-21 Fan Ctrl Tmean
35-34 Term. X48/10 Filter Time Constant 36-55 Terminal X49/9 Timeout Preset 99-22 Fan Ctrl NTC Cmd
35-35 Term. X48/10 Temp. Monitor 36-6* Output X49/11 99-23 Fan Ctrl i-term
35-36 Term. X48/10 Low Temp. Limit 36-60 Terminal X49/11 Analogue Output 99-24 Rectifier Current
35-37 Term. X48/10 High Temp. Limit 36-61 Terminal X49/11 Digital Output 99-2* Platform Readouts
35-4* Analog Input X48/2 36-62 Terminal X49/11 Min. Scale 99-29 Platform Version
35-42 Term. X48/2 Low Current 36-63 Terminal X49/11 Max. Scale 99-4* Software Control
35-43 Term. X48/2 High Current 36-64 Terminal X49/11 Bus Control 99-40 StartupWizardState
35-44 Term. X48/2 Low Ref./Feedb. Value 36-65 Terminal X49/11 Timeout Preset 99-5* PC Debug
35-45 Term. X48/2 High Ref./Feedb. Value 40-** Special Settings 99-50 PC Debug Selection
35-46 Term. X48/2 Filter Time Constant 40-4* Extend. Alarm Log 99-51 PC Debug Argument
35-47 Term. X48/2 Live Zero 40-40 Alarm Log: Ext. Reference 99-52 PC Debug 0
36-** Programmable I/O Option 40-41 Alarm Log: Frequency 99-53 PC Debug 1
36-0* I/O Mode 40-42 Alarm Log: Current 99-54 PC Debug 2
MG16D502
Index Operating Guide
Index Cascade controller

Wiring diagram................................................................................. 76
A Circuit breakers...................................................................................... 67
Abbreviations...................................................................................... 144 Clearance requirement....................................................................... 18
AC mains.................................................................................................. 31 Condensation......................................................................................... 17
see also Mains Control
Additional resources.............................................................................. 4 Characteristics................................................................................ 105
Wiring................................................................................................... 27
ADN compliance..................................................................................... 4
Control card
Alarms Overtemperature trip point.................................................. 96, 98
List of............................................................................................. 14, 84 RS485 specifications..................................................................... 104
Log.................................................................................................. 14, 92 Specifications.................................................................................. 105
Types of................................................................................................ 83 Warning............................................................................................... 90
Ambient conditions Control input/output
Specifications.................................................................................. 102 Descriptions and default settings.............................................. 63
Analog Control shelf........................................................................................... 11
Input specifications...................................................................... 103
Output specifications................................................................... 104 Control wiring.......................................................................... 63, 64, 67
Wiring configuration for speed reference............................... 72 Cooling
Analog input/output Check list............................................................................................. 67
Descriptions and default settings.............................................. 64 Dust warning..................................................................................... 17
Approvals and certifications............................................................... 4 Cooling..................................................................................................... 18
ATEX monitoring................................................................................... 18 Current

Input..................................................................................................... 66
Auto on.............................................................................................. 14, 81 Limit...................................................................................................... 95
Automatic energy optimization...................................................... 69 Current scaling card............................................................................. 86
Automatic motor adaptation (AMA)
Configuring........................................................................................ 69 D
Warning............................................................................................... 90
Wiring configuration....................................................................... 72 D1h interior view..................................................................................... 9
Auxiliary contacts................................................................................. 66 D2h interior view.................................................................................. 10
Definitions
B Status messages............................................................................... 81
Brake Derating
Resistor................................................................................................ 84 Specifications.................................................................................. 102
Status message................................................................................. 81 Digital
Terminal torque rating................................................................. 108 Input specifications...................................................................... 103
Brake resistor Output specifications................................................................... 104
Warning............................................................................................... 87 Digital input/output
Wiring................................................................................................... 66 Descriptions and default settings.............................................. 64
Wiring schematic............................................................................. 26
Dimensions
Burst transient....................................................................................... 27 D1h exterior..................................................................................... 109
Bus termination switch....................................................................... 65 D1h terminal...................................................................................... 35
D2h exterior..................................................................................... 113
D2h terminal...................................................................................... 37
C D3h exterior..................................................................................... 117
D3h terminal...................................................................................... 39
Cables
D4h exterior..................................................................................... 120
Cable length and cross-section................................................ 102
D4h terminal...................................................................................... 41
Installation warning........................................................................ 23
D5h exterior..................................................................................... 123
Maximum number and size per phase.............................. 96, 98
D5h terminal...................................................................................... 43
Opening............................................. 109, 113, 123, 128, 133, 139
D6h exterior..................................................................................... 128
Routing......................................................................................... 63, 67
D6h terminal...................................................................................... 47
Shielded............................................................................................... 23
D7h exterior..................................................................................... 133
Specifications.......................................................... 96, 98, 100, 102
D7h terminal...................................................................................... 53
Capacitor storage................................................................................. 17 D8h exterior..................................................................................... 139
D8h terminal...................................................................................... 57

Index VLT® HVAC Drive FC 102
Dimensions shipping............................................................................. 7
Discharge time......................................................................................... 5 G
Disconnect.............................................................................................. 66 Galvanic isolation............................................................................... 104
Disconnect switch................................................................................ 68 Gases......................................................................................................... 17
Disposal instruction............................................................................... 4 Gland plate
D1h dimensions............................................................................. 112
Door clearance..................................... 112, 116, 127, 132, 138, 143 D2h dimensions............................................................................. 116
Door/panel cover D5h dimensions............................................................................. 127
Torque rating................................................................................... 108 D6h dimensions............................................................................. 132
D7h dimensions............................................................................. 138
Drive
D8h dimensions............................................................................. 143
Definition............................................................................................... 7
Torque rating................................................................................... 108
Initialization....................................................................................... 71
Lifting................................................................................................... 19 Ground
Status.................................................................................................... 81 Check list............................................................................................. 67
Floating delta.................................................................................... 31
Grounded delta................................................................................ 31
E Grounding.......................................................................................... 29
Efficiency Isolated main..................................................................................... 31
Specifications.................................................................... 96, 98, 100 Terminal torque rating................................................................. 108
Warning............................................................................................... 89
Electrical specifications 200–240 V................................................ 97
Ground wire............................................................................................ 27
Electrical specifications 380–480 V................................................ 99
Electrical Specifications 525–690 V............................................. 100
H
Electronic thermal relay (ETR).......................................................... 23
Hand on............................................................................................. 14, 81
EMC.............................................................................................. 23, 24, 25
Heat sink
Encoder.................................................................................................... 70 Access.................................................................... 126, 131, 136, 142
Energy efficiency class...................................................................... 102 Access panel torque rating........................................................ 108
Alarm.................................................................................................... 89
Environment........................................................................................ 102
Cleaning.............................................................................................. 17
Explosive atmosphere......................................................................... 18 Overtemperature trip point.................................................. 96, 98
Exterior dimensions Warning............................................................................................... 90
D1h..................................................................................................... 109 Heater
D2h..................................................................................................... 113 Usage.................................................................................................... 17
D3h..................................................................................................... 117 Wiring of.............................................................................................. 65
D4h..................................................................................................... 120 Wiring schematic............................................................................. 26
D5h..................................................................................................... 123
High voltage.................................................................................... 87, 88
D6h..................................................................................................... 128
D7h..................................................................................................... 133 High voltage warning............................................................................ 5
D8h..................................................................................................... 139 Humidity.................................................................................................. 17
External alarm reset wiring configuration................................... 74
I
F Indicator lights....................................................................................... 83
Factory default settings...................................................................... 71 Input
Fans Power.................................................................................................... 27
Servicing.............................................................................................. 17 Voltage................................................................................................. 68
Warning............................................................................................... 92 Input specifications........................................................................... 103
Fault log................................................................................................... 14 Installation
Fieldbus.................................................................................................... 63 Check list............................................................................................. 67
Electrical.............................................................................................. 23
Filter........................................................................................................... 17
EMC-compliant................................................................................. 25
Fire mode................................................................................................. 92 Initialization....................................................................................... 71
Fuses Qualified personnel........................................................................... 5
Overcurrent protection.................................................................. 23 Quick set-up....................................................................................... 69
Pre-start check list........................................................................... 67 Start up................................................................................................ 70
Specifications.................................................................................. 106 Tools needed..................................................................................... 16
Troubleshooting............................................................................... 95 Installation................................................................................ 18, 20, 22
Installation environment................................................................... 17

Interference
EMC....................................................................................................... 24 N
Radio....................................................................................................... 7
Nameplate............................................................................................... 16
Interlock device..................................................................................... 65
Navigation keys.............................................................................. 14, 68
L
O
LCP
Display................................................................................................. 13 Optional equipment..................................................................... 65, 68
Indicator lights.................................................................................. 14 Output
Menu..................................................................................................... 15 Specifications.................................................................................. 104
Troubleshooting............................................................................... 94
Overcurrent protection...................................................................... 23
Leakage current................................................................................ 5, 27
Overvoltage............................................................................................ 95
Lifting................................................................................................. 16, 19
Load share P
Terminal dimensions....................................................................... 34
Terminal torque rating................................................................. 108 Parameters.............................................................................. 15, 71, 145
Terminals...................................................................................... 12, 33 Pedestal.................................................................................................... 20
Warning........................................................................................... 5, 88
PELV......................................................................................................... 104
Periodic forming................................................................................... 17
Load share............................................................................................... 33
Phase loss................................................................................................ 84
Load sharing............................................................................................. 7
Pigtails...................................................................................................... 23
Local control panel (LCP)................................................................... 13
Potential equalization......................................................................... 27
M Potentiometer................................................................................. 64, 75
Main menu.............................................................................................. 15 Power

Connection......................................................................................... 23
Mains Leakage............................................................................................... 27
Shield...................................................................................................... 6 Losses................................................................................... 96, 98, 100
Supply specifications................................................................... 101 Ratings................................................................................. 96, 98, 100
Terminal torque rating................................................................. 108 Specifications............................................................................. 96, 98
Warning............................................................................................... 88
Power card
Maintenance.................................................................................... 17, 80 Warning............................................................................................... 90
Manual Programming......................................................................................... 14
Version number................................................................................... 4
Pulse
MCT 10...................................................................................................... 69 Input specifications...................................................................... 103
MCT 10 Set-up Software.................................................................... 69 Wiring configuration for start/stop........................................... 73
Menu
Descriptions of.................................................................................. 15 Q
Keys....................................................................................................... 14
Qualified personnel................................................................................ 5
Motor
Quick menu..................................................................................... 14, 15
Cable.............................................................................................. 23, 29
Class protection................................................................................ 18
Connection......................................................................................... 29 R
Data....................................................................................................... 95
Output specifications................................................................... 102 Ramp-down time.................................................................................. 95
Overheating....................................................................................... 85 Ramp-up time........................................................................................ 95
Power.................................................................................................... 27
Recycling.................................................................................................... 4
Rotation............................................................................................... 70
Setup.................................................................................................... 15 Reference
Terminal torque rating................................................................. 108 Speed input................................................................................. 72, 73
Thermistor wiring configuration................................................ 76 Regen
Troubleshooting........................................................................ 94, 95 Terminal dimensions....................................................................... 34
Unintended motor rotation............................................................ 6 Terminals........................................................................ 12, 33, 40, 42
Warning................................................................................. 84, 85, 87
Wiring schematic............................................................................. 26 Regen........................................................................................................ 33
see also Regeneration
Mounting................................................................................... 18, 20, 22
Regeneration............................................................................................ 7

Index VLT® HVAC Drive FC 102
Regeneration Terminal dimensions

Terminal torque rating................................................................. 108 D1h........................................................................................................ 35
D2h........................................................................................................ 37
Regional settings......................................................................... 71, 145
D3h........................................................................................................ 39
Relay D4h........................................................................................................ 41
Specifications.................................................................................. 104 D5h........................................................................................................ 43
Reset............................................................................................ 14, 83, 90 D6h........................................................................................................ 47
D7h........................................................................................................ 53
RFI............................................................................................................... 31 D8h........................................................................................................ 57
Rotor Terminals
Warning............................................................................................... 92 Analog input/output...................................................................... 64
RS485 Control locations.............................................................................. 63
Configuring........................................................................................ 65 Digital input/output........................................................................ 64
Terminal description....................................................................... 63 Serial communication.................................................................... 63
Wiring configuration....................................................................... 75 Terminal 37.................................................................................. 64, 65
Wiring schematic............................................................................. 26 Thermal protection................................................................................ 4
Thermistor
S Cable routing..................................................................................... 63
Safe Torque Off Terminal location............................................................................. 64
Terminal location............................................................................. 64 Warning............................................................................................... 91
Warning........................................................................................ 90, 91 Wiring configuration....................................................................... 76
Wiring configuration....................................................................... 73 Tools.......................................................................................................... 16
Wiring of.............................................................................................. 65
Torque
Characteristic.................................................................................. 102
Safety instructions................................................................................ 23 Fastener rating................................................................................ 108
Serial communication Limit............................................................................................... 85, 95
Cover torque rating...................................................................... 108 Transducer............................................................................................... 63
Descriptions and default settings.............................................. 63
Trip
Service...................................................................................................... 80 Points for 200–240 V drives.......................................................... 96
Set-up....................................................................................................... 14 Points for 380–480 V drives.......................................................... 98
Points for 525–690 V drives........................................................ 100
Shielding
Clamps................................................................................................. 23 Troubleshooting
Mains....................................................................................................... 6 Fuses..................................................................................................... 95
Twisted ends...................................................................................... 23 LCP......................................................................................................... 94
Mains.................................................................................................... 95
Short circuit............................................................................................ 86 Motor............................................................................................. 94, 95
Short-circuit current rating............................................................. 107 Warnings and alarms...................................................................... 84
Sleep mode............................................................................................. 82
Smart logic control
U
Wiring configuration....................................................................... 78 UL certification......................................................................................... 4
Software version number.................................................................... 4 Unintended start.............................................................................. 5, 80
Specifications electrical..................................................... 96, 98, 100 USB
Speed Specifications.................................................................................. 105
Wiring configuration for speed reference............................... 75
Wiring configuration for speed up/down............................... 75 V
Start/stop wiring configuration............................................... 73, 74 Voltage
Status message definitions............................................................... 81 Imbalance........................................................................................... 84
Input..................................................................................................... 66
Storage..................................................................................................... 17
Switches
A53 and A54.................................................................................... 103 W
A53/A54............................................................................................... 66 Warnings
Brake resistor temperature........................................................... 66 List of............................................................................................. 14, 84
Bus termination................................................................................ 65 Types of................................................................................................ 83
Weight......................................................................................................... 7
T Windmilling............................................................................................... 6
Temperature........................................................................................... 17 Wire size................................................................................................... 29

Wiring control terminals.................................................................... 64

Wiring diagram
Cascade controller........................................................................... 76
Fixed variable speed pump.......................................................... 78
Lead pump alternation.................................................................. 78
Wiring schematic
Drive...................................................................................................... 26
Typical application examples...................................................... 72

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
130R0290 MG16D502 09/2018
*MG16D502*

VLT Danfoss

Uploaded by

VLT Danfoss

Uploaded by

ENGINEERING TOMORROW

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 1

5.9 Control Wiring 63

8 Wiring Configuration Examples 72

9 Maintenance, Diagnostics, and Troubleshooting 80

2 Danfoss A/S © 09/2018 All rights reserved. MG16D502

10.8 Fastener Tightening Torques 108

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 3

1.1 Purpose of the Manual 1.4 Approvals and Certifications

The operating guide is intended for use by qualified

Table 1.1 Manual and Software Version

4 Danfoss A/S © 09/2018 All rights reserved. MG16D502

CAUTION LCP or LOP, via remote operation using MCT 10 Set-up

NOTICE • Disconnect the drive from the mains.

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 5

6 Danfoss A/S © 09/2018 All rights reserved. MG16D502

3.1 Intended Use

3.2 Power Ratings, Weight, and Dimensions

Enclosure size D1h D2h D3h D4h D3h D4h

Table 3.1 Mechanical Dimensions, Enclosure Sizes D1h–D4h

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 7

Enclosure size D5h D6h D7h D8h

Table 3.2 Mechanical Dimensions, Enclosure Sizes D5h–D8h

8 Danfoss A/S © 09/2018 All rights reserved. MG16D502

3.3 Interior View of D1h Drive

1 LCP (local control panel) 6 Mounting holes

Illustration 3.1 Interior View of D1h Drive (similar to D3h/D5h/D6h)

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 9

3.4 Interior View of D2h Drive

1 Fieldbus top entry kit (optional) 7 Mounting hole

Illustration 3.2 Interior View of D2h Drive (Similar to D4h/D7h/D8h)

10 Danfoss A/S © 09/2018 All rights reserved. MG16D502

3.5 View of Control Shelf

1 Local control panel (LCP) 7 Mounting holes

Illustration 3.3 View of Control Shelf

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 11

3.6 Extended Options Cabinets

Drive model Possible options

Table 3.3 Overview of Extended Options

The D7h and D8h drives include a 200 mm (7.9 in)

There is a safety latch on the front cover of the options

For drives purchased with a disconnect, contactor or circuit 3

Illustration 3.4 Drive with Extended Options Cabinet (D7h)

12 Danfoss A/S © 09/2018 All rights reserved. MG16D502

3.7 Local Control Panel (LCP)

Use the LCP to: 3 3

Off Remote Stop

B1 Quick Main Alarm B4

Illustration 3.5 Graphical Local Control Panel (LCP)

Callout Parameter Default setting

Table 3.4 LCP Display Area

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 13

B. Menu keys D. Indicator lights

C. Navigation keys Table 3.7 LCP Indicator Lights

Table 3.8 LCP Operation Keys and Reset

14 Danfoss A/S © 09/2018 All rights reserved. MG16D502

3.8 LCP Menus 3.8.1.6 Q6 Loggings

03 Function Setups Parameter 0-24 Display Line 3 Large kWh Counter

04 Smart Start Table 3.9 Logging Parameter Examples

Use My Personal Menu to determine what is shown in the

3.8.1.5 Q5 Changes Made

Select Q5 Changes Made for information about:

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 15

4.1 Items Supplied

4 4 • Make sure the items supplied and the information

IN: 3x380-480V 50/60Hz 567/516 A

mation. Illustration 4.1 and Illustration 4.2 show

See manual for special condition / mains fuse

1 T/C: FC-102N132T4E5MH4XGC7XXSXXXXAQBXCXXXXDX WARNING - AVERTISSEMENT:

4 IN: 3x380-480V 50/60Hz 251/231 A

Illustration 4.2 Example Nameplate for Drive with Options

16 Danfoss A/S © 09/2018 All rights reserved. MG16D502

• Wrench with relevant metric sockets (7–17 mm/ NOTICE

MG16D502 Danfoss A/S © 09/2018 All rights reserved. 17

4.4.3 Potentially Explosive Atmospheres 4.5 Installation and Cooling Requirements

18 Danfoss A/S © 09/2018 All rights reserved. MG16D502