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Each pixel�s resistance changes in response to the VOx leaflet�s
temperature, and that change generates an electrical voltage or
current signal detected by analog techniques. The resistance of each pixel varies in a linear manner at human body temperatures. Fast 14- or 16-bit Analog-to-Digital (A/D) converters digitize the amplified analog signals. A Digital Signal Processor (DSP) rap- idly calculates a radiometric temperature value for each pixel, and generates the greyscale or false-color image. Thermal imag- ers require an extensive calibration process in which gain and offset values are allocated to each pixel at different black body temperatures and stored in a digital Pixel Correction Memory. To increase the measuring accuracy of the microbolometers, the FPA is often stabilized at a defined chip temperature. The DSP is essentially the thermal imager�s Central Processing Unit or CPU. This processor corrects the signal coming from each vanadium oxide (VOx) pixel separately. As the entire chip package, lens, and imager are glowing in the infrared, this back- ground temperature must be detected and subtracted out by the DSP. When the shutter is closed to calibrate the microbolometer, the pixels sense only the background heat within the imager; these background temperature values for each pixel are stored in memory. Once the shutter opens, thermal infrared emissions from the subject alter the resistance of the VOx leaflets. These open-shutter resistance values minus the closed-shutter values represent the radiance from the target and are stored in corrected radiometric memory for display or downloading. Imager calibration is a complicated process that must be per- formed by the device manufacturer or a certified laboratory. To calibrate each pixel of a microbolometer, the entire system is checked at several known temperatures. These temperature-cali- brated values for each pixel are then stored in the Pixel Correction Memory. The final corrected image is radiometric, meaning each pixel value represents an actual surface temperature value. The corrected radiometric pixel matrix is then converted into a visible image for display. Up to 1% of pixels may be non-functional on a microbolom- eter chip. They are usually �corrected� by assigning them the average value of the eight adjacent pixels, thus excluding wildly erroneous pixel values from the final image matrix. Although these flawed pixels are hard to detect, they usually are not clini- cally significant. Without the merging of analog pixels with digi- tal memory and correction, infrared imaging quality would be quite poor, as illustrated in Figure 3.2. The components comprising a thermal imaging system are selected with considerable care. Within the 8- to 12-�m portion of the infrared spectrum, thermal radiation can only be focused with optics made of Germanium crystal, potassium bromide, sodium chloride, zinc salts, or surface mirrors.9 These specially coated infrared lenses represent a significant cost factor in infra- red imagers. Germanium crystal is the most frequently used lens material due to its hardness, chemical resistance, good polish qualities, and high refractive index, which enables the use of thin- ner lenses.10 Each lens assembly must be calibrated for infrared transmission to facilitate correct thermal measurements. This is especially critical for thermal imagers with interchangeable lenses. Description of an Imager Block Diagram, Figure 3.3: A warm human subject emits infrared rays in the 10-�m wavelength band. A coated Germanium crystal lens passes over 90% of 7- to 12-�m infrared rays while blocking visible, ultraviolet, and near-infrared light.11 The lens focuses the infrared emissions from the subject�s body onto the microbolometer leaflet array. The normally open shutter closes on command, blocking any external infrared enter- ing through the lens to allow �zeroing� the thermal offset caused by the imager�s internal temperature. When the shutter opens, the microbolometer chip inside its hermetically sealed vacuum case senses the heat image radiating from the subject, as shown in Figure 3.4. The amplified electronic output is a timed serial string of pixel-specific uncalibrated analog voltages that are digitized in an A-D converter, digitally corrected to represent calibrated temperature values, and then displayed or transmitted as a radio- metric or non-radiometric image.