VectorPlus User UM-00011
VectorPlus User UM-00011
UM-00011 Rev NR
12 March 2014
UM-00011
Contents
Vector Plus™ Low Voltage Variable Speed Drive Installation, Operation, and Maintenance ..................................... 6
1 Equipment ................................................................................................................................................. 6
2 Technical Description.................................................................................................................................. 9
2.1 Human Machine Interface (Apollo HMI) ............................................................................................ 10
2.2 Apollo I/O Board Assembly.............................................................................................................. 11
2.3 Downhole Sensor Interface (DSI) .................................................................................................... 12
2.4 Basic System Schematic ................................................................................................................. 13
2.5 Dimensions and Weights................................................................................................................. 15
2.6 CE Conformity ................................................................................................................................ 15
3 General Precautions................................................................................................................................. 16
3.1 Warnings and Cautions ................................................................................................................... 16
3.1.1 Arc Flash Warning ................................................................................................................. 16
3.1.2 Danger Warning .................................................................................................................... 17
3.1.3 Danger ................................................................................................................................. 17
3.1.4 Electrical Warning ................................................................................................................. 17
3.1.5 Caution Warning ................................................................................................................... 17
3.2 Equipment Stop Function ................................................................................................................ 18
3.2.1 Activating the E-stop.............................................................................................................. 18
3.2.2 Resetting the E-stop .............................................................................................................. 18
4 Installation and Setup ............................................................................................................................... 19
4.1 Equipment Inspection...................................................................................................................... 19
4.2 Equipment Installation Requirements ............................................................................................... 19
4.2.1 Equipment Placement............................................................................................................ 19
4.2.2 Service Requirements ........................................................................................................... 20
4.2.3 Grounding and Bonding Requirements—Utility Supplied Service .............................................. 20
4.2.4 Grounding and Bonding Requirements—Generator Supplied Service ....................................... 21
4.3 Electrical Connections..................................................................................................................... 22
4.3.1 Main Circuit Terminal Configuration ........................................................................................ 22
4.3.2 Hardware Connections .......................................................................................................... 24
5 Quick Start Guide..................................................................................................................................... 28
5.1 Pre Startup Checks......................................................................................................................... 28
5.2 Drive Startup .................................................................................................................................. 28
5.3 Startup Checks............................................................................................................................... 32
6 Operation ................................................................................................................................................ 32
6.1 User Interface Conventions ............................................................................................................. 32
6.1.1 Function Buttons ................................................................................................................... 33
6.1.2 Arrow Buttons ....................................................................................................................... 33
6.1.3 Start/Stop Buttons ................................................................................................................. 33
6.1.4 Trigger Ticker ........................................................................................................................ 34
6.1.5 Screen Data.......................................................................................................................... 34
6.1.6 Light Emitting Diodes (LEDs) ................................................................................................. 34
6.1.7 Drive State............................................................................................................................ 34
6.2 User Levels .................................................................................................................................... 35
6.2.1 Level 1 Users........................................................................................................................ 36
6.2.2 Level 2 Users........................................................................................................................ 36
List of Figures
Typical Vector Plus™ Installation ....................................................................................................................... 10
Apollo I/O Board Assembly................................................................................................................................. 12
Downhole Sensor Interface (DSI) ....................................................................................................................... 13
Basic System Schematic.................................................................................................................................... 14
Vector Plus™ Dimensions and Weights............................................................................................................... 15
Activating the E-stop .......................................................................................................................................... 18
Resetting the E-stop .......................................................................................................................................... 19
Typical Utility Supplied Grounding Requirements ................................................................................................. 21
Typical Generator Supplied Grounding Requirements .......................................................................................... 22
Control Terminal Block ....................................................................................................................................... 25
Main Menu Display Screen................................................................................................................................. 29
Vector Plus™ User Interface .............................................................................................................................. 33
Home Screen .................................................................................................................................................... 38
Downhole Sensor Screen................................................................................................................................... 39
Digital I/O Screen .............................................................................................................................................. 40
Analog Inputs Screen......................................................................................................................................... 41
Amp Chart Screen ............................................................................................................................................. 42
Manual Frequency Mode.................................................................................................................................... 44
PID Speed Control Mode ................................................................................................................................... 44
Analog Follower Mode ....................................................................................................................................... 45
Current Control Mode ........................................................................................................................................ 45
i-Limit Controlling Pump Speed........................................................................................................................... 46
Color Scheme Screen ........................................................................................................................................ 47
Event Log Screen .............................................................................................................................................. 48
Relevant Triggers Screen................................................................................................................................... 49
Graph Screens .................................................................................................................................................. 51
Locked Out Automatic Screen ............................................................................................................................ 52
Stopped Fault Automatic Screen......................................................................................................................... 53
Restart Automatic Screen................................................................................................................................... 54
Run/Ready Automatic Screen............................................................................................................................. 55
USB Menu Page................................................................................................................................................ 56
Config Serial Ports Screen ................................................................................................................................. 59
COM2 Configuration Screen............................................................................................................................... 60
List of Tables
Vector Plus™ Rating and Part Numbers (Non-VSG) .............................................................................................. 6
Vector Plus™ Rating and Part Numbers (VSG)...................................................................................................... 7
Electrical Specifications ....................................................................................................................................... 7
Control Specifications .......................................................................................................................................... 8
Control Input/Output ............................................................................................................................................ 8
Environmental Specifications................................................................................................................................ 8
U.S. Customary Units to SI Units .......................................................................................................................... 9
Vector Plus™ Dimensions and Weights............................................................................................................... 15
Vector Plus™ 6 and 12 Pulse Lug Sizes.............................................................................................................. 22
Vector Plus™ Drive Recommended Cable Sizes1 ................................................................................................ 23
Digital Inputs ..................................................................................................................................................... 25
Safe Disable Inputs............................................................................................................................................ 26
Analog Inputs .................................................................................................................................................... 26
Fault Relay Output............................................................................................................................................. 26
Multi-Function Digital Output .............................................................................................................................. 27
Monitor Output .................................................................................................................................................. 27
Safety Monitor Output ........................................................................................................................................ 27
MEMOBUS/Modbus Communication .................................................................................................................. 27
Quick Start Label, Default and Description .......................................................................................................... 29
LED Drive Status .............................................................................................................................................. 34
Drive State Descriptions..................................................................................................................................... 35
Home Screen Keypad Functions......................................................................................................................... 38
Downhole Sensor Screen Keypad Functions ....................................................................................................... 40
Digital I/O Screen Keypad Functions................................................................................................................... 41
Digital I/O Screen Keypad Functions................................................................................................................... 42
Amp Chart Screen Keypad Functions ................................................................................................................. 43
Speed Setpoint Screen Keypad Functions........................................................................................................... 46
Color Scheme Screen Keypad Functions ............................................................................................................ 47
Event Log Screen Keypad Functions .................................................................................................................. 48
Trigger Detail..................................................................................................................................................... 50
Relevant Triggers Screen Keypad Functions ....................................................................................................... 50
Graph Screen Keypad Functions ........................................................................................................................ 51
Locked Out Screen Keypad Functions ................................................................................................................ 52
Stopped–FAULT Screen Keypad Functions ......................................................................................................... 53
Restart Screen Keypad Functions....................................................................................................................... 54
Home Screen Keypad Functions......................................................................................................................... 55
USB Menu Screen Keypad Functions ................................................................................................................. 57
Control Registers: Start/Stop Drive ..................................................................................................................... 60
Commonly Polled Registers ............................................................................................................................... 61
System State Values.......................................................................................................................................... 63
Shutdown Triggers............................................................................................................................................. 64
(3) Twelve pulse drives require a phase shift transformer which is not included with the drive.
(4) Output kVA calculated at 480 V ac. For input voltages other than 480 V ac, output kVA can be calculated as follows: Output kVA= listed kVA x (input voltage/480).
(5) VSG or a separately mounted sine wave output filter is required for all ESP applications.
(3) Twelve pulse drives require a phase shift transformer which is not included with the drive.
(4) Output kVA calculated at 480 V ac. For input voltages other than 480 V ac, output kVA can be calculated as follows: Output kVA= listed kVA x (input voltage/480).
(5) VSG or a separately mounted sine wave output filter is required for all ESP applications.
Parameter Range
Rated Input Voltage 380 to 480 V ac, 3 phase 50/60 Hz (-15 to 10% voltage fluctuation)
Efficiency Output 97% or greater at full load
Power Factor 0.95 or greater (constant over operating range, not speed or load dependent)
Parameter Range
Voltage output 0 Volts to rated input voltage
Output Frequency 0 to 120 Hz
Parameter Range
Control Method Sine coded output with optional VSG® (Variable Sine wave Generation) technology
Accel/Decel 0 Seconds to 6,000 seconds
Drive Overload 120% of drive rating for 60 seconds (Variable Torque)
Current Limit Programmable current limit
Parameter Range
Analog Inputs 3 Programmable inputs 4 to 20 mA or 0 to +10 V dc or -10 to + 10 V dc
Analog Outputs 2 Programmable outputs (10 bit); 4 to 20 mA or 0 to 10 V dc or -10 to +10 V dc
Analog Reference +10.5 V dc Source at 20 mA
Logic Reference +24 V dc Source at 150 mA
Digital Inputs 6 Programmable inputs; 24 V dc, 8 mA Sinking or Sourcing Logic
2 Programmable; dry contacts rated 250 V ac/30 V dc at 1A
Digital Outputs
1 Fault contact; Form C dry contact rated 250 V ac/30 V dc at 1A
Parameter Range
0°C to 50°C (32°F to 122°F)
Ambient Service Temperature
-40°C to 50°C (-40°F to 122°F) with optional arctic package
Parameter Range
Altitude Up to 1,000 M (3,300 ft) without de-rate
Vibration 9.81 m/s² (1 g) maximum 10 to 20 Hz, 2.0 m/s² (0.2 g) 20 to 50 Hz
2 Technical Description
The Vector Plus™ Variable Speed Drive (VSD), depicted in Figure 1: Typical Vector Plus™ Installation , page 10,
consists of a system circuit breaker, VSD chassis and Operator Control Panel (OCP) Human Machine Interface (HMI)
controller, with options for Electromagnetic Compatibility (EMC) filter, Variable Sine Wave Generation (VSG) which
is accomplished with Sine Wave Filter (SWF) Inductors and SWF Capacitors, Transient Voltage Surge Suppressor
(TVSS), Heater, Apollo Expansion Input/Output (EIO I/O board) and Downhole Sensor Interface (DSI) board.
The Apollo I/O board assembly is required in applications that exceed the I/O capability in the
Vector Plus™ drive.
The ESP Downhole Sensor Interface (DSI) Assembly is only required for ESP applications that
employ a GE Oil & Gas Osiris Downhole Sensor. It is not required in applications that do not
employ a Downhole Sensor and it cannot be used as an interface to third party manufactured
downhole sensors.
Height Approx.
Width Depth
kVA (in. /mm) Weight
(in./mm) (in./mm)
(lb/kg)
H W W1 D D1
173 78.1/1984 58.5/1486 36.0/914 41.6/1057 36.0/914 1470/667
208 78.1/1984 58.5/1486 36.0/914 41.6/1057 36.0/914 1470/667
301 78.1/1984 58.5/1486 36.0/914 41.6/1057 36.0/914 1470/667
2.6 CE Conformity
CE marked Vector Plus™ drives are approved for installation in electrical systems or machinery in the
European Union per the following product standards of the following directives:
• Machine Directive 2006/42/EC.
3 General Precautions
This drive unit requires and produces potentially lethal voltage levels. Failure to comply with the
general precautions may lead to equipment damage, serious personal injury and/or death.
• Read and understand this manual in its entirety before installing, operating, or servicing this drive.
• All warnings, cautions, notes and instructions must be followed.
• The drive must only be installed by qualified personnel following the guidelines in this manual and all applicable
local codes.
• Do not connect or disconnect wiring while power is applied to the drive.
• Do not remove covers or touch any components while power is on.
• Ensure equipment is powered down at least five minutes prior to servicing to avoid the risk of potentially lethal
electrical shock.
• Do not bypass the internal circuit breakers of the drive for any reason.
• Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
• Replace any protective covers or shields that may have been removed during servicing before operation of the drive.
• Do not connect or operate this unit with visible damage or missing/removed parts.
• This unit may start unexpectedly upon application of power. Clear all personnel from the drive and other connected
equipment and/or remove any mechanical hazards that may be present with the application of power to this drive.
• This drive contains Electrostatic Discharge (ESD) sensitive parts and assemblies. Static control precautions are
required when installing, testing, or servicing this unit.
3.1.3 Danger
Special instructions and descriptions of the associated hazard will be explained in the text
following the danger warning.
to allow sufficient cooling airflow across heat sinks and fan intakes as well as providing easy
access for servicing and cable entry.
4.2.2 Service Requirements
Main service amperage requirements are based on drive kVA and motor load calculations.
An appropriate size service disconnect, based on service amperage, is required between the
service transformers and the drive. Overhead service drops into disconnects or other equipment
must be equipped with a mast mounted weatherhead to prevent rain from entering equipment.
4.2.3 Grounding and Bonding Requirements—Utility Supplied Service
When a generator unit is used for drive input power, it is highly recommended
to use a multi-pulse (12 pulse or higher) VSD or the generator should be sized
to at least 300% of the VSD rating. Failure to follow the grounding and bonding
guidelines for generators will result in poor performance and/or equipment failure.
• Figure 9: Typical Generator Supplied Grounding Requirements, page 22 shows a typical
generator supplied power setup with grounding and bonding requirements.
• Generator supplied power systems have the same requirements for grounding and bonding
as utility supplied systems. Grounding electrodes must be installed and a common bonding
conductor connected to all equipment and buildings.
• Use of generators on drives creates other potential operational problems that can be reduced
with correct generator sizing and design. Generators must be designed to handle the
sub-transient reactance present on VSD applications. When the generator system does
not incorporate a Wye point for connection to the system ground an isolation transformer is
required between the generator and input to the VSD. This provides some protection from
floating voltages, and provides a Wye point for connection to the ground system.
6 or 12 Pulse 6 or 12 Pulse
6 Pulse Drives 12 Pulse Drives
Drive Model Drives Output Drives Ground
Input Lug Size Input Lug Size
Lug Size Lug Size
116 (2W #1/0-750MCM) (1W #8-350MCM) (1W #8-350MCM) (1W #6-350MCM)
173 (2W #2/0-500MCM (1W #8-350MCM) (2W #2/0-500MCM) (1W #6-350MCM)
208 (2W #2/0-500MCM) (1W #8-350MCM) (2W #1/0-750MCM) (1W #6-350MCM)
301 (2W #2/0-500MCM) (2W #2/0-500MCM) (2W #1/0-750MCM) (1W #6-350MCM)
344 (2W #2/0-500MCM) (2W #2/0-500MCM) (2W #1/0-750MCM) (2W #6-350MCM)
428 (2W #2/0-500MCM) (2W #2/0-500MCM) (2W #1/0-750MCM) (2W #6-350MCM)
6 or 12 Pulse 6 or 12 Pulse
6 Pulse Drives 12 Pulse Drives
Drive Model Drives Output Drives Ground
Input Lug Size Input Lug Size
Lug Size Lug Size
561 (4W 250-500MCM) (2W #2/0-500MCM) (4W #1/0-750MCM) (2W #6-350MCM)
N/A (4W 250-500MCM) (4W #1/0-750MCM) 2X(2W
773
#6-350MCM)
N/A (4W 250-500MCM) (4W #1/0-750MCM) 2X(2W
998
#6-350MCM)
12 Pulse Drives
6 Pulse Drives 6 or 12 Pulse Drives
Input Conductor Size
Input Conductor Size Output Conductor Size
(Per Phase)
(Per Phase) (Per Phase)
(2)
L1, L2, L3, L11, L21, (2)
L1, L2, L3 T1,T2,T3
Drive L31 (2)
Model (AWG kcmil) (AWG kcmil)
(AWG kcmil)
Cable Temperature Cable Temperature Cable Temperature
Rating and Type Rating and Type Rating and Type
60°C 75°C 60°C 75°C 60°C 75°C
(140°F) (167°F) (140°F) (167°F) (140°F) (167°F)
Input Rating = 139A Input Rating = 2X: 70A Output Rating = 139A
116
4/0 AWG 2/0 AWG 2 AWG 3 AWG 4/0 AWG 2/0 AWG
Input Rating = 208A Input Rating = 2X: 104A Output Rating = 208A
173
350 MCM 300 MCM 2/0 AWG 1 AWG 350 MCM 300 MCM
Input Rating = 250A Input Rating = 2X: 125A Output Rating = 250A
208
500 MCM 400 MCM 3/0 AWG 2/0AWG 500 MCM 400 MCM
Input Rating = 362A Input Rating = 2X:181A Output Rating = 362A
301
2X: 300 MCM 2X: 4/0 AWG 300 MCM 4/0 AWG 2X: 300 MCM 2X: 4/0 AWG
Input Rating = 414A Input Rating = 2X: 207A Output Rating = 414A
344
2X: 350 MCM 2X: 300 MCM 350 MCM 300 MCM 2X: 350 MCM 2X: 300 MCM
12 Pulse Drives
6 Pulse Drives 6 or 12 Pulse Drives
Input Conductor Size
Input Conductor Size Output Conductor Size
(Per Phase)
(Per Phase) (Per Phase)
(2)
L1, L2, L3, L11, L21, (2)
L1, L2, L3 T1,T2,T3
Drive L31 (2)
Model (AWG kcmil) (AWG kcmil)
(AWG kcmil)
Cable Temperature Cable Temperature Cable Temperature
Rating and Type Rating and Type Rating and Type
60°C 75°C 60°C 75°C 60°C 75°C
(140°F) (167°F) (140°F) (167°F) (140°F) (167°F)
Input Rating = 515A Input Rating = 2X: 258A Output Rating = 515A
428
2X: 500 MCM 2X: 400 MCM 500 MCM 400 MCM 2X: 500 MCM 2X: 400 MCM
Input Rating = 675A Input Rating = 2X: 338A Output Rating = 675A
561
4X: 250 MCM 4X: 2/0 AWG 2X: 250 MCM 2X: 4/0 AWG 4X: 250 MCM 4X: 2/0 AWG
Input Rating = 930A Input Rating = 2X: 465A Output Rating = 930A
737
N/A N/A 2X: 500 MCM 2X: 350 MCM 2X: 500 MCM 2X: 350 MCM
Input Rating = 1200A Input Rating = 2X: 600A Output Rating = 1200A
998
N/A N/A N/A 2X: 500MCM N/A 2X: 500MCM
(1) Recommended cable sizes are calculated to be sized 125% of Input/Output current rating.
(2) Copper conductors, not more than 3 insulated conductors rated 0-2000 volts in raceway or cable. Ambient temperature of 30ºC (86ºF).
Ensure you connect the service power to the incoming power terminals, connecting the
input power to the output terminals of the drive can cause severe damage to the drive.
6. Verify the output of the drive is disconnected (T1, T2, T3). Make sure the main drive circuit breaker(s)
switch is in the “Off” position and all remote start signals that may be present are defeated.
7. Turn power on at the service disconnect and measure incoming voltage. Check the voltage phase to
phase and phase to ground and ensure that the voltages are in range before closing drive’s circuit
breaker. The phase to phase voltage should be 480 V ac ±10% and the phase to ground should be
approximately 277 V ac ±10%.
3. Highlight Quick Start on the Main Menu and press the “Select” function button, the first Quick Start
setting is displayed.
4. Use the Settings button to navigate through the list of Quick Start settings.
5. Change the settings as appropriate for the pumping application.
6. Use Table 19: Quick Start Label, Default and Description, page 29 to navigate the quick start parameters.
Setting ManualStartOnly to false can initiate an automatic start without warning and
may cause equipment damage, injury to personnel or death.
Parameter
Default Information
Name
Set the time zone, date, and time. Use the left and right arrow
buttons to select a digit to change. Use the up and down
Date and Time None
Arrow buttons to change a value. Use the F1 and F5 function
buttons to navigate between screen fields.
Well name up to 15 characters. Use the left and right arrow buttons
to move the insert location. Use the up and down arrow buttons
Well Name Blank
to change the letter to the right of the insert position. The Vector
Plus™ supports USB keyboards which simplifies text entry.
Parameter
Default Information
Name
Site name up to 15 characters. Use the left and right arrow buttons
to move the insert location. Use the up and down arrow buttons
Site Name Blank
to change the letter to the right of the insert position. The Vector
Plus™ supports USB keyboards which simplifies text entry
Vector Plus™ Drive output voltage when running at maximum
DriveMaxVolts 480 Volts
frequency. Usually set to the drive power source voltage.
Transformer Ratio of the step up transformer used to drive the
medium voltage motor from the low voltage drive. Calculated
by dividing the transformer tap voltage by the transformer rated
DHXFormer Ratio 0.00 input voltage (usually 480 V ac). For example, if a 480 V ac
transformer is tapped for 2400 V ac, set the DHXFormer Ratio to
2400 V ac/480 V ac = 5.0. The default setting of 0.00 requires
this parameter be set prior to running the drive.
Minimum speed, in hertz, of the Vector Plus™ drive in the current
Min Frequency 30.0 Hz pumping application. Min. frequency should be set to ensure
adequate fluid is pumped past the pump for cooling.
Maximum speed, in Hertz, of the Vector Plus™ drive in the current
Max Frequency 60.0 Hz pumping application. Max Frequency should be set to prevent
overstressing the pumping system components.
Acceleration ramp time, in seconds, for the Vector Plus™ drive
Accel Seconds 5.0 Sec.
from 0 Hz (stopped) to maximum frequency.
Deceleration ramp time, in seconds, for the Vector Plus™drive
Decel Seconds 5.0 Sec.
from Max Frequency to stopped.
Set to motor nameplate amps. This setting is used to protect
the motor from heat damage associated with excess loading.
Motor Overload 0.0 Amps
The default setting of 0.0 amps requires this parameter
be set prior to running the drive.
This setting is used to protect the motor from heat damage
-9999 associated with the loss of cooling fluid moving by the motor
Motor Underload
Amps caused by well pump-off. The default setting of -9999 amps
requires this parameter be set prior to running the drive.
IntakePressLow Downhole Tool Intake Pressure Low Limit. Drive will fault if the
0.0 psi
Limit intake pressure drops below the specified limit.
Downhole Tool Motor Temperature High Limit. Drive will fault
if the motor temperature exceeds the specified limit. Note that
Motor Temp High 0.0°F
the trigger is not “In Use” by default. The trigger will be set to
“In Use” automatically when the Limit is changed.
Parameter
Default Information
Name
D/H VibrationHi Downhole Tool Vibration High Limit. Drive will fault if the
10.00 G’s
Limit Vibration exceeds the specified limit.
The default auto-restart time, in minutes, for all system faults.
Global Restart 60 min. The restart time for any trigger (fault detection mechanism) can
be customized from the Trigger Info screen.
Restarts allowed after a power loss when running. Set the
PwrFail SysStop
0 power failure restarts allowed to a nonzero value to enable
Restarts/Allowed
auto-starting after a power failure.
Restart delay after a power loss when running. The default value
PwrFail SysStop is the global restart time. When the value is changed, the user can
60 min.
Restart Delay specify whether the new value applies only to the PwrFail SysStop
trigger or if the global restart time should be changed.
No-Load Test Normal
Set to No-Load Test if you plan to run no-load tests.
Mode Mode
Drive
Adjust the setpoint as desired, changes to the setpoint
Drive Setpoint Mode
are applied immediately.
Dependant
When set to true, the drive will only start when the Start button
on the keypad is pressed. When set to false, the drive will also
ManualStartOnly True start on automatic restarts and SCADA start commands. By
default, ManualStartOnly is set to true any time a configuration
or a template is loaded to prevent unexpected startup.
7. No load checks should be performed to verify proper operation of the drive before connecting the
output of the drive to its load (e.g., step-up transformer, motor, etc.). If the drive output connections are
already disconnected skip Step a. on, page 31 through Step d. on, page 31, otherwise, the steps of
the no load check are:
a. Remove and lock out incoming power to the drive.
b. Wait at least five minutes after removing power and measure the dc bus voltage to confirm a safe
level of voltage using a volt meter set to read dc volts with the black lead connected to (-) terminal
and the red lead connected to (+31) terminal.
c. Disconnect the drive output connections.
d. Restore power to the drive.
e. From the Settings Screen, adjust the frequency reference to the minimum frequency.
f. Press the start button.
g. Navigate to the Home Screen and check the output voltage.
h. From the Settings Screen, adjust the frequency reference to the maximum frequency.
i. Check the output voltage as it should be equal to the incoming voltage and approximately the
nominal input voltage at maximum frequency. Additionally it should be approximately half of that
value at minimum frequency depending on set up of voltage or frequency.
j. Press the Stop button.
k. Press the Settings function button repeatedly until the No-Load Test Mode setting is visible and
set to Normal Mode.
l. De-energize the main input circuit breaker and verify the HMI is no longer powered up.
m. Wait at least five minutes after removing power and measure the DC bus voltage between the (+31)
and (-) terminals to confirm safe voltage level.
n. Lockout incoming power.
o. Connect/reconnect the motor or transformer leads to output terminal block T1, T2, T3. Make sure
the drive output connections are tightly connected before continuing.
6 Operation
6.1 User Interface Conventions
Figure 12: Vector Plus™ User Interface, page 33 is an example of the User Interface panel on the Vector™
Plus.
button may have to be pushed more than once to advance the drive to the Running state. For
example, a locked out drive will require one push of the Start button to clear the lockout. A
second push of the Start button may be required to actually start the drive.
6.1.4 Trigger Ticker
The Trigger Ticker is shown on select screens. The Trigger Ticker is a changing one line
marquee that includes relevant information including; Drive Name, Drive Control Mode, Motor
Direction, and information from the Relevant Triggers screen.
6.1.5 Screen Data
Screen data fill the bulk of the screen. These data are dependent on the screen type.
6.1.6 Light Emitting Diodes (LEDs)
Three high intensity LEDs are located just above the LCD screen. These can be used
at-a-glance to determine the operating state of the drive. Table 20: LED Drive Status , page
34 relates the LED status to the drive state.
The Home Screen (Figure 13: Home Screen, page 38) is the default screen when the drive is
powered up, and displays the data most critical to the user including:
• Drive Status – The current state in which the drive is operating (i.e., Running, Locked-out,
Stopped-FAULT, etc.).
• Drive Data – Drive Volts, Drive Amps, and Drive Frequency.
• Downhole Data – Intake Pressure, Motor Temperature, and Intake Temperature.
• System Data – Last Shutdown and Overload Bucket.
• Radial Gage Meters- Meters display real-time drive and downhole data in Graphical format.
The green areas of the of the radial meter indicate the operational range while the red areas of
the radial meter indicate the data is outside the allowable range.
Level 2 and Level 3 users can customize the data on this screen.
Keypad Function
F1 “Data” Used to view available data display screens.
F2 “Home” Displays the Home screen.
F3 “Settings” Access drive settings that can be changed.
Keypad Function
F4 “Events” Activates the Event Log screen containing the 4096 newest events.
F5 “Graphs” View historical graphs of the data shown on this page.
The Downhole Sensor screen (see Figure 14: Downhole Sensor Screen, page 39) is a Data
Display screen and can be accessed by pressing the Data function button from the Home
Screen. Repeatedly pressing the Data function button allows the user to view all of the available
data display screens.
The Downhole Sensor screen consists of information from the downhole sensor (usually the
Osiris). This screen is not available if no downhole tool is configured in the system. The data
displayed on the Downhole Sensor screen includes:
• Drive Status – The current state in which the drive is operating (i.e., Running, Locked-out,
Stopped-FAULT, etc.).
• Downhole Data – Intake Pressure, Motor Temperature, Intake Temperature, Discharge
Pressure, Differential Pressure, Downhole Vibration, and Leakage Current. The numeric
data output will have a “?” in the value if it is invalid (e.g., the surface unit losses sync with
the downhole tool)
Keypad Function
F1 “Data” Displays the next data display screen.
F2 “Home” Displays the Home screen.
F3 “Settings” Access drive settings that can be changed.
F4 “Events” Activates the Event Log screen containing the 4096 newest events.
F5 “Graphs” View historical graphs of the data shown on this page.
Figure 15: Digital I/O Screen, page 40 is an example of the Digital I/O screen. It displays the
state of all the digital inputs in the system. For example, if an Apollo Extended I/O board is
configured in the system, its digital I/O will be shown on this screen. The screen data displayed
by the Digital I/O screen includes:
• Drive Status – The current state in which the drive is operating (e.g., Running, Locked-out,
Stopped-FAULT, etc.).
• Digital I/O Name
– V7 Dig In x indicates an input on the drive power module.
– HMI Dig In x indicates an input on the HMI.
– EIO Dig Opt x indicates a digital I/O on the Apollo I/O board.
• Digital I/O Value
– False – Digital Input is in its inactive state (e.g., a normally open input is open, or a normally
closed contact is closed).
– True – Digital Input is in its active state (e.g., a normally open contact is closed, or a
normally closed contact is open).
Keypad Function
F1 “Data” Displays the next data display screen.
F2 “Home” Displays the Home screen
F3 “Settings” Access drive settings that can be changed.
F4 “Events” Activates the Event Log screen containing the 4096 newest events.
F5 “Graphs” View historical graphs of the data shown on this page.
Arrow Up/Down Select an item.(1)
Arrow Left/Right Navigate between pages of digital inputs.
(1) Item selection requires a Level 2 or Level 3 password.
The Analog Inputs screen displays the values of all the analog inputs monitored by the drive.
Although Figure 16: Analog Inputs Screen, page 41 is displaying a minimal configuration, if an
Apollo Extended I/O board is configured in the system, its analog inputs will also be shown on
this screen. The screen data shown on the Analog Inputs screen includes:
• Drive Status – The current state in which the drive is operating (e.g., Running, Locked-out,
Stopped-FAULT, etc.).
• Input Label – The label assigned to the analog input (e.g., Tubing Pressure).
• Input Value – The input value assigned to the corresponding label (e.g., 140.0 psi).
Keypad Function
F1 “Data” Displays the next data display screen.
F2 “Home” Displays the Home screen.
F3 “Settings” Accesses drive settings that can be changed.
F4 “Events” Activates the Event Log screen containing the 4096 newest events.
F5 “Graphs” View historical graphs of the data shown on this page.
Arrow Up/Down Select an item.1)
Arrow Left/Right Navigate between pages of analog inputs.2
(1) Item selection requires a Level 2 or Level 3 password.
(2) Only active if more than 8 analog inputs are available in the system.
Figure 17: Amp Chart Screen, page 42 is an example of the Amp Chart screen which displays
the drive’s output current in a circular format. The data is saved, based on a dead band
algorithm, up to once per second and is viewable in either 1 or 7 day format. The Amp Chart
screen data includes:
• Drive Status – The current state in which the drive is operating (e.g., Running, Locked-out,
Stopped-FAULT, etc.).
• Current Date.
• Graphical Output – a graphical output of the drive current in familiar format.
• Outer Ring – The value of amperage indicated by the outer ring.
• Each Ring – The value of each minor division in amps.
Keypad Function
F1 “Data” Displays the next data display screen.
F2 “Home” Displays the Home screen.
F3 “Settings” Access drive settings that can be changed.
F4 “Events” Activates the Event Log screen containing the 4096 newest events.
F5 “Graphs” View historical graphs of the data shown on this page.
Arrow Up/Down Change the chart format between 1 & 7 days.
Arrow Left/Right View the amp chart for a different date.
– PID Speed Control Drive Mode - The PID setpoint will be displayed as seen in Figure19:
PID Speed Control Mode, page 44 when making this selection. By default the setpoint
is labelled "DHPrsSetpoint" (downhole pressure setpoint). This label can be given an
application specific name when the PID is configured.
– Analog Follower Drive Mode - There is no setpoint associated with the Analog Follower
Drive mode, however a notice is shown explaining that the user cannot modify the drive
speed in Analog Follower mode as seen in Figure 20: Analog Follower Mode, page 45.
– Current Control Drive Mode - The Drive Output Current setpoint, also known as i-Mode
Setpoint and seen in Figure 21: Current Control Mode, page 45, will be displayed when
choosing this selection.
– i-Limit - i-Limit is not a drive mode, however, if the i-Limit has been set and is currently
controlling the drive frequency, the i-Limit setting (seen in Figure 22: i-Limit Controlling
Pump Speed, page 46) is displayed instead of the current drive mode setpoint screen.
Keypad Function
F1 “Exit” Exits the settings screen.
F2 “Home” Closes the current screen and displays the home screen
F3 “Settings” Display the next setting that can be changed.
F4 “Login” Log in to level 2 or level 3.
Arrow Up/Down Change the digit to the right of the flashing insertion point.
Arrow Left/Right Move the insertion point.
The Color Scheme settings screen (Figure 23: Color Scheme Screen, page 47) allows the user
to change the display’s color scheme. Choosing a different color scheme may make the display
easier to read in bright sunlight. The data displayed by the Color Scheme screen includes:
• Drive Status – The current state in which the drive is operating (i.e., Running, Locked-out,
Stopped-FAULT, etc.).
• Color On Black – Different system structures are displayed in different colors on a black
background. The colors provide additional information, but the screen is harder to read in
direct sunlight.
• White on Black – White text appears on a black background. This is the default setting.
• Black on White – Black text appears on a white background.
Keypad Function
F1 “Exit” Exits the settings screen.
F2 “Home” Displays the home screen.
F3 “Settings” Display the next setting that can be changed.
F4 “Login” Log in to level 2 or level 3.
Arrow Up/Down Not used.
Arrow Left/Right Change the setting.
The Event Log screen (Figure 24: Event Log Screen, page 48) is a time and date stamped list of
the most recent 4096 system events. The newest events are at the top of the list. Press the right
arrow button to view older events. The screen data displayed is:
• Drive Status – The current state in which the drive is operating (i.e., Running, Locked-out,
Stopped-FAULT, etc.).
• System State Transition – System states are denoted by square brackets [].
• Trigger Activation Events – Triggers are activated whenever the system detects a monitored
system event. As an example “U-Load PreTrig”, “Underload Stop” are trigger activations in the
Figure 24: Event Log Screen, page 48. Underload Stop caused the drive to stop at 16:24:52.
• Trigger Clear Events – Select triggers also create an event when they transition to the clear
state.
Keypad Function
F1 “Exit” Exits the settings screen.
F2 “Home” Displays the home screen.
F4 “Triggers” Displays the relevant triggers screen.
Arrow Up/Down Selects specific objects (Login required).
Arrow Left/Right Page through multiple event screens to view newer or older events.
The Relevant Triggers screen displays system events that are currently affecting the state
of the drive. If a drive won’t start, it is highly recommended to review the relevant triggers to
identify what is keeping the drive from starting. As shown in Figure 25: Relevant Triggers
Screen, page 49 the drive executed a shut down and changed states to “Locked Out” due to an
underload. The underload is now clear as the underload trigger can only be active when the
drive is running., Pressing the Start button should start the drive startup sequence. The data
displayed on-screen includes:
• Drive Status – The current state in which the drive is operating
• Relevant Trigger – The fault which triggered the change in drive state, each relevant trigger
consists of a trigger name, trigger state and trigger detail. The trigger name simply states the
fault that initiated the trigger. The trigger state can either be Clr (clear) or Set (set). Clear
status means the condition that caused the trigger is currently not present, whereas Set means
the condition causing the trigger is still present. Note that a trigger is Clear if it is not enabled in
the current drive state. Trigger detail follows the trigger state and describes how the trigger is
affecting the drive. Table 30: Trigger Detail, page 50 and Table 31: Relevant Triggers Screen
Keypad Functions, page 50 arecomprised of common trigger details and their meanings.
Trigger Detail
Trigger Detail Action
Name
The trigger will prevent the drive from running until its limit is set.
Needs Limit Set This prevents the drive from running before important protections,
such as motor overload, are configured.
The trigger locked out the drive. A locked out drive cannot
Locked Out
be started without user interaction.
The trigger is set, but the condition that caused the trigger is no longer
Clr Dly mm:ss
active. The trigger will clear when the clear delay counts down to 0.
Rstrt mm:ss The trigger restart countdown completes in xx minutes, yy seconds.
Shutdown The trigger shut down the drive.
Not Enabled The trigger is not enabled in the current drive state.
Hold The trigger is holding the drive in the Prepare2Start state.
Keypad Function
F1 “Exit” Exits the settings screen.
F2 “Home” Closes the current screen and displays the home screen.
F4 “Next Type” Displays the next trigger screen in the sequence.(1)
Arrow Up/Down Select a trigger to view its Trigger Information Screen (login required).
Arrow Left/Right Page through relevant triggers if there is more than 1 page.
(1) The only trigger screen available to Level 1 users is the Relevant Trigger screen.
The Graph screen displays the historical data from the calling data display screen in a graphical
format. Each parameter on the data display screen is shown on a separate graph. Historical
data for the system parameter displayed on the top of the screen is graphed. In the example
shown in Figure 26: Graph Screens, page 51, the motor temperature (y-axis) is graphed against
time (x-axis). the Graph screen data includes:
• Drive Status – The current state in which the drive is operating
• Numeric Value – The value of the parameter being graphed is displayed in numeric value just
below the along the y-axis
• Graphical Value – The value of the parameter being measured is graphed along the y-axis
• Range – The range of time of the parameter being measured is graphed along the x-axis
Keypad Function
F1 “Exit” Exits the settings screen.
F2 “Home” Displays the home screen.
Displays the graph screen for the next parameter on the
F4 “Graphs”
calling data display screen.
Arrow Up/Down Zoom In/Zoom Out of the graph.(1)
Keypad Function
Move forward/backward through the history of the parameter.
When scrolled all the way to the right, the graph is labeled
Arrow Left/Right “REAL-TIME” and new data will be automatically displayed.
When not in “REAL-TIME”, the graph will show “HISTORIC” and
new data will not automatically be displayed.
(1) The shortest graph displayed is 5 minutes while the longest graph displayed is 14 days.
On a state transition to lock out, the Fault Status screen is automatically displayed (see Figure
27: Locked Out Automatic Screen, page 52). This screen will be shown if restarts are disabled
(ManualStartOnly is set to true) or if all the restarts for the fault have been used.
Keypad Function
F1 “Exit” Exits the fault status screen.
F2 “Home” Displays the Home screen.
On a state transition to Stopped-FAULT, the Fault Status screen is automatically displayed (see
Figure 28: Stopped Fault Automatic Screen, page 53). The active fault or faults will be displayed.
The screen will have a FLASHING warning displayed informing the user that the drive will
automatically restart after the listed fault(s) clear. When the fault(s) clear, the drive will enter
the restart state and the Restart Automatic screen will be displayed. (See Figure 29: Restart
Automatic Screen, page 54).
Keypad Function
F1 “Exit” Exits the fault status screen.
F2 “Home” Displays the Home screen.
On a state transition to Restart, the Fault Status screen is automatically displayed (see Figure
29: Restart Automatic Screen, page 54). The fault or faults whose restarts are counting down
will be displayed. The screen will have a FLASHING Restart warning displayed that counts
down the time until the restart.
Keypad Function
F1 “Exit” Exits the fault status screen.
F2 “Home” Displays the Home screen.
On a state transition to a Running or Ready state, the standard Home Screen will be
automatically displayed (see Figure 30: Run/Ready Automatic Screen, page 55).
Keypad Function
F1 “Data” Used to view available data display screens.
F2 “Home” Displays the Home screen.
F3 “Settings” Access drive settings that can be changed.
F4 “Events” Activates the Event Log screen containing the 4096 newest events.
F5 “Graphs” View historical graphs of the data shown on this page.
The USB Menu is automatically displayed when a USB Flash disk is inserted into the drive (see
Figure31: USB Menu Page, page 56 ). The USB Menu allows a user to transfer data to and
from the USB Flash drive. Level 1 users will use the USB Menu to collect data from the drive for
archiving or troubleshooting purposes. The Get Archive Files option is highlighted by default
when the USB menu is displayed. Press the Select function button. The files will be copied to
the USB Flash drive. The file path on the USB Flash drive is;
\Site Name\Well Name\archived data
Where Site Name and Well Name are the site and well names assigned during configuration.
The procedure for transferring files to GE Oil & Gas for review and troubleshooting is:
1. Insert the USB Flash drive into your computer.
2. Navigate to the folder \Site Name on the USB Flash drive.
3. Right-click the folder Well Name and select the Send To option and then select Compressed
(zipped) folder from the popup menu.
4. Wait for the data to compress.
5. Send the file WellName.zip to GE Oil & Gas at: drives.support@ge.com with a description of
the problem the pumping system is experiencing.
This manual only describes the Get Archive Files function of the USB menu, to learn
about the other USB functions, please see the Apollo User Manual
Keypad Function
F1 “Exit” Exits the settings screen.(1)
F3 “Select” Activate the highlighted function
Arrow Up/Down Highlight the desired function
Arrow Left/Right Page through USB Menu functions.(2)
(1) There is no need to press the Exit button, simply remove the USB flash disk from the drive to close the menu.
(2) Only the functions listed in this section are recommended for Level 1 users.
7 I Want To....
7.1 Configure the Vector Plus™ Drive
1. See 5 Quick Start Guide, page 28 of this procedure for a basic Quick Start. Please refer to the Apollo
User Manual for more advanced configurations.
This option also collects the drive configuration and Event Log files
8 Communications
The Vector Plus™ VSD Supervisory Control and Data Acquisition (SCADA) communicates over both serial
(RS-232/RS-485) and Ethernet connections. This section provides the information needed for basic serial SCADA
communications. A comprehensive mapping of control, configuration, and data acquisition registers is available.
Refer to the Vector Plus™/Apollo Communications Manual for full details.
To modify the configuration of a serial SCADA port, navigate to the Configure Serial Ports (shown in Figure
32: Config Serial Ports Screen, page 59) menu and then select the desired port. Access Serial Port
configuration page by:
1. From the Home Screen, press the “Settings” key.
2. Highlight “Menu” and press the right arrow key twice.
3. Highlight “Communication Params” then push the right arrow key.
4. Highlight “Config Serial Ports” and press Select.
COM2 is the dedicated serial port for SCADA and can be configured from the “Port Config” screen, see
Figure 33: COM2 Configuration Screen, page 60. Configure the Modbus Address and communication
parameters to match the SCADA system. Typically, a user may need to adjust the Modbus address and
baud rate values. Stop bits and parity will very seldom require adjustment. RTS AUTO RS-485 is the default
value for the RTS configuration and should be left at that setting.
For remote starting, ManualStartOnly must be set to False and the Control Source must be
set to Keypad+SCADA or SCADA.
channel
Channel Channel
Name- Single Register Floats Notes
Number Name-ESP
SPS
29 Downhole Motor Volts 35108 1x(s) 35385
Volts
30 Downhole Motor Amps 35109 10x(s) 35387
Amps
33 OL Bucket OL Bucket 35112 100x(s) 35393 Overload
Shutdown
occurs at
100%
36 Drive Freq. Drive Freq. 35115 10x(s) 35399
37 Drive Amps Drive Amps 35116 10x(s) 35401
38 Drive Volts Drive Volts 35117 1x(s) 35403
44 Bus Voltage Bus Voltage 35123 1x(s) 35415
45 Heat Sink °C Heat Sink °C 35124 10x(s) 35417
50 Motor Control Motor 35129 1x(s) 35427 See Table
Control 40: System
State
Values, page
63
56 Restart Restart 35135 1000x(s) 35439 Hours until
Restart or
(if running)
hours since
start
57 Last Last 35136 1x(s) 35441 See
Shutdown Shutdown Table 41:
Shutdown
Triggers,
page 64
236 HMI Temp °C HMI Temp 35315 10x(s) 35799
°C
Power Module Analog Inputs
Channel Channel channel
Single Register Floats Notes
Number Name-ESP Name- SPS
channel
Channel Channel
Name- Single Register Floats Notes
Number Name-ESP
SPS
69 Vx Analog 1 Vx Analog 1 35148 10x(s) 35465 For
single-reg
values
scaling
changes.
70 Vx Analog 2 Vx Analog 2 35149 10x(s) 35467 According
to displayed
channel
precision.
72 Vx Analog 3 Vx Analog 3 35151 10x(s) 35471
Analog Options (I/O Board)
Channel Channel channel
Single Register Floats Notes
Number Name-ESP Name- SPS
61 Analog Opt 1 Tank Level 35140 10x(s) 35449
62 Analog Opt 2 Suction 35141 10x(s) 35451 For
Press single-reg
values
scaling
changes.
63 Analog Opt 3 TC Oil Temp. 35142 10x(s) 35453 According
to displayed
channel
precision.
64 Analog Opt 4 Analog Opt 4 35143 10x(s) 35455
65 Analog Opt 5 Discharge 35144 10x(s) 35457
Press
66 Analog Opt 6 Analog Opt 6 35145 10x(s) 35459
67 Analog Opt 7 Oil Pressure 35146 10x(s) 35461
68 Analog Opt 8 Analog Opt 8 35147 10x(s) 35463
Downhole Tool
Channel Channel channel
Single Register Floats Notes
Number Name-ESP Name- SPS
130 Intake N/A 35209 10x(s) 35587
Pressure
channel
Channel Channel
Name- Single Register Floats Notes
Number Name-ESP
SPS
131 Intake Temp. N/A 35210 10x(s) 35589 For
single-reg
values
scaling
changes.
132 Motor Temp. N/A 35211 10x(s) 35591 According
to displayed
channel
precision.
133 Discharge N/A 35212 1x(s) 35593
Press
134 D/H Vibration N/A 35213 100x(s) 35595
135 Leakage N/A 35214 1000x(s) 35597
Current
138 Delta Press N/A 35217 1x(s) 35603
139 D/H Data N/A 35218 1x(s) 35605
Invalid
This Table includes a partial map of the most often used registers. See the Vector Plus™/Apollo
Communications Manual for the complete register map.
The System State Value will be between 230 and 241. Invalid values are transmitted as -9999.
If interpreted as an unsigned value, invalid values will appear as 55537 (x1) or 5554 (x10).
The Last Shutdown Value is the trigger number of the trigger that stopped the well.
197037 ................................................................ 6 L
197038 ................................................................ 6
Locked Out ........................................................ 63
197039 ................................................................ 7
Low Voltage Directive 2006/95/EC. ...................... 16
197040 ................................................................ 7
Low Voltage Directive 72/23/EC........................... 16
197042 ................................................................ 6
197043 ................................................................ 6
197044 ................................................................ 7 M
197045 ................................................................ 7
197826 ................................................................ 6 M1 ..................................................................... 27
197827 ................................................................ 6 M2 ..................................................................... 27
197828 ................................................................ 7 M3 ..................................................................... 27
197829 ................................................................ 7 M4 ..................................................................... 27
40097 (10x)........................................................ 60 M5 ..................................................................... 27
9900 .................................................................. 60 M6 ..................................................................... 27
9901 .................................................................. 60 MA .................................................................... 26
9903 .................................................................. 60 Machine Directive 2006/42/EC............................. 15
MB .................................................................... 26
MC .................................................................... 26
A MP .................................................................... 27
A1 ..................................................................... 26
A2 ..................................................................... 26 N
A3 ..................................................................... 26
AC ................................................................26–27 No Drive Comm.................................................. 63
AM .................................................................... 27
(API RP11S3)..................................................... 19
P
P/N 197349 ........................................................ 58
D P/N 800638, Expansion Port Module.................... 58
DM+ .................................................................. 27 Prepare2Start or Backspin Check ........................ 63
DM- ................................................................... 27
R
E R+ ..................................................................... 27
E (G).................................................................. 26 R- ...................................................................... 27
EMC Directive 2004/108/EC. ............................... 16 Ready ................................................................ 63
Ready-Manual.................................................... 63
RP ..................................................................... 26
F (RS-232/RS-485)................................................ 58
Run Mode 1 ....................................................... 64
FM..................................................................... 27
Run Mode 2 ....................................................... 64
Run Mode 3 ....................................................... 64
H
H1 ..................................................................... 26 S
H2 ..................................................................... 26 S+ ..................................................................... 27
HC..................................................................... 26 S- ...................................................................... 27
S1 ..................................................................... 25
S2 ..................................................................... 25
I S3 ..................................................................... 25
IG ...................................................................... 27 S4 ..................................................................... 25
Index