Parts
Parts
Section 7
Parts
NOTE: Refer to Appendix E for information about 400/480 Volt melter
parts.
Fasteners
Fasteners are called out in each illustration using the convention Fx, where
“x” is the fastener number used in the Schedule of Fasteners, which is
located at the end of this section.
7
8
3 F24
F6
F7
4
F3 F16
5
1
8
F17
F15
F8
F3
F18
F3
15
9
F16
10
14
11
13
F3
12
16
NOTE A: Included in service kit P/N 1028326 (P4/P7) and kit P/N 1028327 (P10)
Service Kits
Pump Replacement
Part Description Quantity
1028303 Kit, service, pump assembly, P4/P7/P10 —
------ Pump, piston, 14:1 1
------ O-ring, Viton, 0.50 x 0.75 x 0.125 in. 1
------ O-ring, Viton, 0.812 x 0.062 x 0.125 in. 1
------ Elbow, male, 6 mm tube, G 1/8 1
------ Lubricant, Parker, hi-temperature, 1/2 oz. 1
Filter
Part Description Quantity
1028305 Filter, Saturn, 100-mesh —
------ Filter assembly, 100-mesh
945039 O-ring
Pneumatic Panel
Part Description Quantity
1028307 Kit, service, pneumatic panel assembly —
------ Pneumatic panel assembly 1
------ Screw, mounting 2
RTD
Part Description Quantity
1028320 Kit, service, RTD, P4/P7/P10 —
------ Sensor, temperature, RTD 1
------ Screw, hex, M3 x 20 1
------ Washer, lock, spring, M3 1
------ Terminal block, 380 V 1
1019515 O-ring, Viton, 0.50 x 0.75 x. 0.125 in. 1
942111 O-ring, Viton, 0.812 x 0.062 x 0.125 in 1
------ Compound, thermal, 1 gram 1
Thermostat
Part Description Quantity
1028321 Kit, service, thermostat, melter —
------ Thermostat, OOR, 500 degree, push-on 1
------ Screw, hex, M4 x 6 2
------ Compound, thermal, 1 gram 1
Operator’s Panel
Used Part Description Quantity
P4, P7 1028326 Kit, service, operator’s panel/enclosure, P4/P7 —
P10 1028327 Kit, service, operator’s panel/enclosure, P10 —
------ Panel assembly, front, electrical enclosure 1
Hose/Gun Module
Part Description Quantity
1028328 Kit, service, hose/gun module, P4/P7/P10 —
------ Module assembly, power, removable 1
Level Switch
Used Part Description Quantity
P4, P7 1038971 Kit, switch, level, P4/P7 —
------ Switch, level, assembly, P4/P7 1
------ Nut, hex, M5 2
P10 1038972 Kit, switch, level, P10 —
------ Switch, level, assembly, P10 1
------ Nut, hex, M5 2
Replacement Tank
Part Description Quantity
1051033 Kit, service, tank, P4, 230V 1
1051034 Kit, service, tank, P7, 230V 1
1051035 Kit, service, tank, P10, 230V 1
Heater-Block 230V
Part Description Quantity
1064649 SVC KIT,HEATER BLOCK,230V,PROBLUE —
------ HEATER BLOCK,PROBLUE,230V 1
------ SCR,SKT,M5X25,BL 2
------ WASHER,LK,M,SPT,M5,STL,ZN 2
------ COMPOUND,HEATSINK,10CC SYRINGE 1
Option Kits
6-Hose Extension
Part Description Quantity
1028324 Kit, 6-hose extension, board, P10 —
------ PCA, P10, expansion 1
------ Harness, expansion, 6 hose/gun 1
------ Cable assembly, 20 position, ribbon cable 1
------ Screw, machine, pan-head, M3 x 12 4
Fill Master
Part Description Quantity
771415 Kit, sensor, P4/P7/P10 A, B
771417 Kit, lid, P7/P10 B
771416 Kit, lid, P4 B
NOTE A: Requires lid kit P/N 771417 or 771416
B: Fill Master system is not included
Ethernet Card
Part Description Quantity
1053289 KIT,ETHERNET CARD —
------ PCA,ANYBUS−S,ETHERNET,17MM PINS,PROGRAMM 1
------ MACH SCRM,PAN,REC,M3X6,SEMS 3
Devicenet Card
Part Description Quantity
1053288 KIT,DEVICENET CARD —
------ PCA,ANYBUS−S,DEVICENET,17MM PINS 1
------ MACH SCRM,PAN,REC,M3X6,SEMS 3
Profibus Card
Part Description Quantity
1053300 KIT, PROFIBUS CARD —
------ PCA,ANYBUS−S,PROFIBUS,17MM PINS 1
------ MACH SCRM,PAN,REC,M3X6,SEMS 3
Schedule of Fasteners
Number Description
F1 Screw, socket, M6 x 120
F2 Washer, flat, M6
F3 Screw, socket, M5 x 10
F4 Screw, socket, M6 x 35
F5 Screw, socket, M5 x 12
F6 Screw, socket, M5 x 20
F7 Washer, lock, split, M5
F8 Washer, lock, split, M6
F9 Screw, socket, M5 x 10
F10 Nut, hex, 10-32
F11 Washer, flat, 10
F12 Washer, flat, M5
F13 Washer, flat, oversized, M5
F14 Screw, socket, M5 x 50
F15 Nut, hex, M6
F16 Screw, socket, M4 x 10
F17 Nut, hex, M8
F18 Washer, lock, split, M8
F19 Screw, socket, M4 x 8
F20 Washer, flat, M8
F21 Screw, socket, M6 x 16
F22 Screw, socket, M5 x 16
F23 Screw, socket, M4 x 6
F24 Nut, hex, M5, Zn
F25 Screw, socket, M5 x 12
F26 Screw, pan-head, M4 x 12
F27 Screw, pan-head, cross-rec, M5 x 8
F28 Washer, flat, regular, 8
F29 Screw, socket, M5 x 25