Unit V (Mechatronics Applications)

Control of Conveyer Motor
A conveyor system is a fast and efficient mechanical handling apparatus for automatically
transporting loads and materials within an area. This system minimizes human error, lowers
workplace risks and reduces labor costs — among other benefits. They are useful in helping to
move bulky or heavy items from one point to another. A conveyor system may use a belt,
wheels, rollers, or a chain to transport objects.
How do conveyor systems work?

Typically, conveyor systems consist of a belt stretched across two or more pulleys. The belt
forms a closed loop around the pulleys so it can continually rotate. One pulley, known as the
drive pulley, drives or tows the belt, moving items from one location to another.
The most common conveyor system designs use a rotor to power the drive pulley and belt. The
belt remains attached to the rotor through the friction between the two surfaces. For the belt to
move effectively, both the drive pulley and idler must run in the same direction, either clockwise
or counterclockwise.
While conventional conveyor systems such as moving walkways and grocery store conveyors are
straight, sometimes, the unit needs to turn to deliver the items to the proper location. For the
turns, there are unique cone-shaped wheels or rotors which allow the belt to follow a bend or
twist without getting tangled.
PLC Program for Sequential Motor Control
In many industries, there are lots of motors are used. Sometimes we need to start more than one
motor in an application. When we have a low incoming power supply rating, then there is a
chance the incoming MCB will trip when one or more motors will START in parallel because
they will consume more power. Here we will consider one similar example where we START
each motor one by one.
The problem can be solved by using PLC programming or relay logic. In this case, we have to
operate motors sequentially. There are total 3 motors to be controlled in a sequence. so that
each motor will start sequentially, say Motor 1 will START then after some delay then motor 2
will start and after some delay motor 3 will start. So that whole operation will take 10 seconds to
start all motors in a sequence. By providing this delay we can avoid the problem of taking large
current by motors during initial stat up. All motors will be operate in the sequence and 5 seconds
time delay is to be provided between operations of each motor. Here will write logic for
sequential operation for motors using PLC.
List of Inputs & Output
Inputs List
 Start PB : I0.0
 Stop PB: I0.1
Outputs List
 Cycle on : Q0.0
 Motor 1: Q0.1
 Motor 2 : Q0.2
 Motor 3 : Q0.3
Ladder Logic Explained
In this application, we used Siemens S7-1200 PLC and TIA Portal Software for programming.
We can also design this logic with relay circuit.
Network 1: In Network 1, we wrote logic for cycle ON condition. Here cycle ON (Q0.0) lamp
will indicate cycle status. Cycle can be started by pressing START PB (I0.0) push button and can
be Stopped by pressing STOP PB (I0.1) push button.
Network 2: In Network 2, the NO contact of Motor 1 starts Timer T1 and when Timer for
Motor 2 (Q0.1) will reach the set value 5 seconds. Then NO contact of the T1 will START the
Motor 2 (Q0.1).
Network 3: In Network 3. we have taken logic for motor 3. Here we have given NO contact of
motor 2 for starting the timer of motor 3. When T2 will reach the set value 5s , the NO contact of
the T2 will START the Motor 3(Q0.0).
When STOP PB (I0.1) will be pressed then NC contact will be activated which makes Cycle
(Q0.0) OFF. And also motor 2 and 3 will stop working.
Pick and place Robots
A pick-and-place robotic arm is a mechanical system designed to perform the task of picking up objects from one location
and placing them in another. It consists of multiple segments connected, similar to a human arm, and is equipped with
motors, sensors, and grippers.
The robotic arm is programmed to move in a precise and controlled manner. It can be guided by various input methods,
such as a computer interface or remote control. The arm uses its grippers to grasp objects securely, and then it can move
them to a different location.
Pick-and-place robotic arms are commonly used in industries such as manufacturing, logistics, and assembly lines. They
automate repetitive tasks that involve moving objects, saving time and reducing the risk of human error. These robotic
arms can handle a wide range of objects, from small components to larger items, with accuracy and efficiency.
Use of PLC (Pneumatic Control for
Pistons)
Automatic Car Parking System
Engine Management Systems

Unit V (Mechatronics Applications)

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Unit V (Mechatronics Applications)

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Control of Conveyer Motor

How do conveyor systems work?

PLC Program for Sequential Motor Control

List of Inputs & Output

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