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MG90V302

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0% found this document useful (0 votes)
29 views92 pages

MG90V302

Uploaded by

Giau Ngoc Hoang
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
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MAKING MODERN LIVING POSSIBLE

Operating Instructions
VLT® Active Filter AAF006

www.danfoss.com/drives
Contents Operating Instructions

Contents

1 Introduction 4
1.1 Purpose of the Manual 4
1.2 Additional Resources 4
1.3 Product Overview 4
1.3.1 Working Principle 4
1.3.2 IEEE519 Compliance 5
1.4 Ordering Information 6
1.4.1 Filter Configurator 6
1.4.2 Ordering Form Type Code 6

2 Safety 7
2.1 Safety Symbols 7
2.2 Qualified Personnel 7
2.3 Safety Precautions 7

3 Mechanical Installation 8
3.1 Pre-installation 8
3.1.1 Planning the Installation Site 8
3.1.2 Receiving the Active Filter 8
3.1.3 Transportation and Unpacking 8
3.1.4 Lifting 8
3.1.5 Mechanical Dimensions 9
3.2 Mechanical Installation 11
3.2.1 Tools Needed 11
3.2.2 Clearance Requirements 11
3.2.3 Power Terminal Locations 12
3.2.4 Cooling and Airflow 13
3.2.5 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) 14

4 Electrical Installation 15
4.1 Safety Instructions 15
4.2 Electrical Installation 15
4.2.1 Power Connections 15
4.2.2 Grounding 16
4.2.3 EMC Interference 17
4.2.4 Extra Protection (RCD) 18
4.2.5 RFI Switch 18
4.2.6 Torque 18
4.2.7 Current Transformer (CT) 18
4.2.8 Auto CT Detection 22

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 1


Contents Operating Instructions

4.2.9 Summation Transformers 23


4.2.10 Operating with Capacitor Banks 24
4.2.11 Fuses 26
4.2.12 Mains Disconnectors 26
4.2.13 Control and CT Cable Routing 26
4.2.14 Control Wire Installation 26
4.2.15 Unscreened Control Wires 27
4.2.16 Electrical Installation, Control Cables 28
4.3 Installation Checklist 29

5 User Interface 30
5.1 Local Control Panel Operation 30
5.1.1 Modes of Operation 30
5.1.2 How to Operate Graphical LCP (GLCP) 30
5.1.3 Changing Data 33
5.1.4 Changing a Text Value 33
5.1.5 Changing a Group of Numeric Data Values 33
5.1.6 Changing of Data Value, Step-by-Step 33
5.1.7 Readout and Programming of Indexed Parameters 33
5.1.8 Quick Transfer of Parameter Settings with the LCP 34
5.1.9 Initialisation to Default Settings 34
5.1.10 RS485 Bus Connection 35
5.1.11 Connection to a PC 35

6 Applications and Basic Programming 36


6.1 Paralleling of Active Filters 36
6.2 Programming 38
6.3 Description of Parameters 41
6.4 0-** Operation/Display 41
6.5 5-** Digital I/O Mode 46
6.6 8-** General Settings 48
6.7 14-2* Trip Reset 50
6.8 15-** Drive Information 52
6.9 16-** Data Readouts 56
6.10 300-** AF Settings 58
6.11 301-** AF Readouts 61
6.12 Parameter Lists 62
6.12.1 Default Settings 62
6.12.2 0-** Operation/Display 63
6.12.3 5-** Digital In/Out 64
6.12.4 8-** Comm. and Options 64

2 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Contents Operating Instructions

6.12.5 14-** Special Functions 65


6.12.6 15-** FC Information 65
6.12.7 16-** Data Readouts 67
6.12.8 300-** AF Settings 68
6.12.9 301-** AF Readouts 68

7 RS485 Installation and Set-up 69


7.1 Installation and Set-up 69
7.2 Network Configuration 70
7.3 FC Protocol Message Framing Structure 70
7.3.12 Conversion 73
7.4 How to Access Parameters in Modbus RTU 74

8 Maintenance, Diagnostics and Troubleshooting 75


8.1 Maintenance and Service 75
8.2 Warning and Alarm Types 75
8.3 Active Filter Warning and Alarm Definitions 76

9 Specifications 81
9.1 Power Rating 81
9.2 Derating for Altitude and Ambient Temperature 84
9.3 Acoustic Noise 84

10 Appendix 85
10.1 Abbreviations and Conventions 85

Index 86

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 3


Introduction Operating Instructions

1 1 1 Introduction

1.1 Purpose of the Manual

130BB717.10
These operating instructions provide information for safe
installation and commissioning of the filter.

The operating instructions are intended for use by


qualified personnel.
Read and follow the operating instructions to use the filter
properly, and pay particular attention to the safety M
instructions and general warnings. Keep these operating
instructions available with the filter at all times.

VLT® is a registered trademark.

1.2 Additional Resources M M

Resources available to understand advanced active filter


functions and programming:
Illustration 1.1 Multiple Working Environments

• The VLT®Advanced Active Filter Service Manual


provides information on troubleshooting and
testing for field service technicians, as well as The active shunt filter monitors all 3-phase line currents
disassembly and assembly instructions. and processes the measured current signal via a digital
signal processor system. The filter then compensates by
1.3 Product Overview actively imposing signals in counter phase to the
unwanted elements of the current (harmonic distortion).
1.3.1 Working Principle

130BB718.10
The VLT® Advanced Active Filter is used for harmonic
current mitigation and reactive current compensation. The
unit can integrate with various systems and applications as
a centrally installed filter or be combined with a VLT®
frequency converter as a packaged low harmonic drive
solution.

Illustration 1.2 Active Filter Principles

The filter sets different IGBT switches in real time feeding a


DC voltage into the grid, which creates counter phase
signals. A built-in LCL filter smooths the compensated
current waveform, ensuring that the IGBT switching
frequency and DC component is not imposed to the grid.
The filter operates on generator or transformer supply and
can reduce individual motor loads, non-linear loads, or

4 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Introduction Operating Instructions

mixed loads. Non-linear loads (diode feed loads) must hold 1 1


AC coils to protect against overcurrent of the input diodes.

130BB719.10
Control Manual
Disconnect
Fuse
Option

Soft charge
circuit

Illustration 1.3 Block Diagram

The filter allows either overall or selective harmonic


compensation modes. In overall compensation mode, all
harmonics are reduced. In this mode, the filter balances
the load to reduce uneven load distribution among the 3
phases. The steady state performance allows compensation
of harmonics to the 40th order, but the ultra-quick current
injection allows the filter to compensate flicker and other
quick and short-term phenomena. In selective mode, the
user can program acceptable individual harmonic levels
between 5th and 25th order. In selective mode, the filter
does not reduce harmonics in twos and threes, and does
not support phase load balancing and flicker reduction.
See parameter 300-00 Harmonic Cancellation Mode.

Program the filter priority as either reactive current or


harmonic compensation. If harmonic compensation is first
priority, the filter uses the current needed for harmonic
reduction and uses energy for reactive current correction
only if there is excess. The filter automatically and contin-
uously assigns energy between first and second priority to
provide the highest possible mitigation of both reactive
and harmonic compensation. The power factor is
optimised continuously and the supply transformer is used
to its maximum capacity. See parameter 300-01 Compen-
sation Priority.

The active filter has an optional RFI filter for Class A1 equal
to category C2.

1.3.2 IEEE519 Compliance

The active filter is designed to meet IEEE519 recommen-


dation for Isc/Il >20 for even individual harmonic levels.
The filter has a progressive switching frequency that
creates a wide frequency spread, giving lower individual
harmonic levels above the 50th harmonic level.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 5


Introduction Operating Instructions

1 1 1.4 Ordering Information


1.4.1 Filter Configurator

Use the ordering number system to design an active filter according to the application requirements. For the VLT® Active
Filter AAF 006 Series, it is possible to order standard filters and filters with integral options by sending a type code string
describing the product to the local Danfoss sales office. For example: AAF006A190T4E21HXXGCXXXSXXXXAXBXCFXXXDX

This section describes each character in the type code. In the example, a standard 190 A active filter in an enclosure with
IP21 protection rating is selected for a 380–480 V net. The internet-based configurator configures the right filter for the right
application and generates a type code string. The configurator automatically generates an 8-digit sales number to be
delivered to the local sales office. It is also possible to establish a project list with several products and send it to a Danfoss
sales representative. The configurator can be found at www.danfoss.com/BusinessAreas/DrivesSolutions/.
1.4.2 Ordering Form Type Code

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

130BB504.10
A A F 0 0 x A T 4 E H x G C x x S x x x x A x B x C x x x x D x

Illustration 1.4 Type Code Example

Possible choice D options 38-39 DO: 24 V back-up


Product groups 1-3 AAF DX: No options
Series 4-6 006
Table 1.1 Type Code Definitions
Current rating 7-10 A190: 190 A
A250: 250 A
176F3535 Backwall cooling kit for D14 (IP54)
A310: 310 A
176F3537 Backwall cooling kit for E1 (IP54)
A400: 400 A
Phases 11 T: 3 Phases
Table 1.2 Optional Kits
Mains Voltage 12 4: 380–480 V AC
Enclosure 13-15 E21: IP21/Nema Type1
E54: IP54/Nema Type 12
E2M: IP21/Nema Type 1 with
mains shield
E5M: IP54/Nema Type 12 with
mains shield
RFI filter 16-17 HX: No RFI filter
H4: RFI filter, Class A1 (optional)
Display (LCP) 19 G: Graphical Local Control Panel
(LCP)
Coating PCB 20 C: Coated PCB
Mains option 21 X: No mains option
3: Mains disconnect and fuse
7: Fuse
Adaptation A 22 Reserved
Adaptation B 23 Reserved
Software release 24-27 Reserved
Software 28 Reserved
language
A options 29-30 AX: No A option
B options 31-32 BX: No B option
C-option configu- 33-37 CFxxx: CO-option occupied with
ration active filter control card

6 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Safety Operating Instructions

2 Safety
2 2
2.1 Safety Symbols Voltage Output Current
Minimum waiting
time
[V] [A]
The following symbols are used in this document: (minutes)
380–480 190–400 20

WARNING High voltage can be present even when the warning indicator
lights are off.
Indicates a potentially hazardous situation that could
result in death or serious injury. Table 2.1 Discharge Time

CAUTION WARNING
Indicates a potentially hazardous situation that could LEAKAGE CURRENT HAZARD
result in minor or moderate injury. It can also be used to Leakage currents exceed 3.5 mA. Failure to ground the
alert against unsafe practices. filter properly can result in death or serious injury.

• Ensure correct grounding of the equipment by


NOTICE a certified electrical installer.
Indicates important information, including situations that
can result in damage to equipment or property.
WARNING
2.2 Qualified Personnel EQUIPMENT HAZARD
Contact with rotating shafts and electrical equipment
Correct and reliable transport, storage, installation, can result in death or serious injury.
operation and maintenance are required for the trouble-
free and safe operation of the active filter. Only qualified • Ensure that only trained and qualified
personnel perform installation, start up, and
personnel are allowed to install or operate this equipment.
maintenance.

Qualified personnel is defined as trained staff, who are • Ensure that electrical work conforms to national
authorised to install, commission, and maintain equipment, and local electrical codes.
systems and circuits in accordance with pertinent laws and • Follow the procedures in this document.
regulations. Additionally, the personnel must be familiar
with the instructions and safety measures described in this
document. CAUTION
2.3 Safety Precautions INTERNAL FAILURE HAZARD
An internal failure in the filter can result in serious injury
WARNING when the filter is not properly closed.

HIGH VOLTAGE • Before applying power, ensure all safety covers


Active filters contain high voltage when connected to AC are in place and securely fastened.
mains input. Failure to perform installation, start-up, and
maintenance by qualified personnel can result in death
or serious injury.

WARNING
DISCHARGE TIME
The active filter contains DC-link capacitors, which can
remain charged even when the filter is not powered.
Failure to wait the specified time after power has been
removed before performing service or repair work can
result in death or serious injury.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 7


Mechanical Installation Operating Instructions

3 Mechanical Installation

3.1 Pre-installation 3.1.4 Lifting

3 3 3.1.1 Planning the Installation Site Always lift the unit in the dedicated lifting eyes. Use a bar
to avoid bending the lifting holes.
NOTICE
Due to the size and clearance requirements of the active

130BB642.10
filter, it is important to pre-plan installation. Failure to
do so may result in additional work during and after
installation.

Select the best possible operation site by considering


the following:
• Ambient temperature conditions.
• Altitude at installation point.

• Installation and compensation method.

• Cooling.

• Position of the active filter.

• CT installation point and possibility to reuse


existing CTs.

• Cable routing and EMI conditions.

• Ensure the power source supplies the correct


voltage and frequency.

• If the unit is without built-in fuses, ensure that


the external fuses are rated correctly.

3.1.2 Receiving the Active Filter

When receiving the unit, ensure that the packaging is


intact, and note any damage that may have occurred
during transport. In case of damage, immediately contact
Illustration 3.1 Recommended Lifting Method for AAF 006,
the shipping company to claim the damage.
Enclosure Sizes D14 and E1

NOTICE
Damaged packaging can indicate rough transportation NOTICE
which may have caused interior failures in the unit.
The lifting bar must be able to handle the weight of the
Claim damages even if the exterior of the unit seems
unit. See chapter 3.1.5 Mechanical Dimensions for
intact.
weights. Maximum diameter for the bar is 25 mm (1
inch). The angle from the top of the unit to the lifting
3.1.3 Transportation and Unpacking cable should be > 60°.

Place the active filter as close as possible to its final instal-


lation site before unpacking it. Keep the filter on the pallet
NOTICE
and boxed as long as possible to avoid damage. The plinth is required to allow airflow to the unit to
provide proper cooling.

8 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Mechanical Installation Operating Instructions

3.1.5 Mechanical Dimensions

130BC632.10
1 304.0
[12.0]
148.0
[5.8]
[225.0]
[8.9]

2X 27.0 2X 13.0
[1.1] [.5]

3 3

1755.5
1780.5 [69.1]
[70.1]

1552.8
[61.1]
1394.0
[54.9]

1020.1
[40.2]

2 160.0
[6.3]
555.9
[21.9]

199.5
[7.9] 221.0 251.0
[8.7] [9.9]

74.1
[2.9] 221.6
[8.7] 184.5
273.2 [7.3]
[10.8] 377.8
369.0 117.4
414.1 [14.9]
[14.5] [4.6]
[16.3]
603.8
[23.8]

Illustration 3.2 AAF006 190 A, Enclosure Size D13

1 Minimum clearance from the ceiling 2 Backwall cooling option

Table 3.1 Legend to Illustration 3.2 and Illustration 3.3

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 9


Mechanical Installation Operating Instructions

130BC633.10
1 225.0
[8.9]
2X 27.0
[1.1]

3 3
2001.0
[78.8]

1544.5
[60.8]

1394.1
[54.9]
1230.0
[48.4]

730.7
[28.8]
2 160.0
[6.3]

198.2
[7.8]

249.1
[9.8]
72.2 270.9
[2.8] [11]
283.3
[11.2] 493.5 184.5
389.0 [19.4] [7.3]
[15.3] 369.0
600.0 [14.5]
[23.6] 553.5 23.3
[21.8] [.9]

Illustration 3.3 AAF006 250-400 A, Enclosure Size E1

Enclosure D14 E1
IP 21/54 21/54
Enclosure protection
NEMA Type 1/12 Type 1/12
Nominal current rate 190 A 250 A, 310 A, 400 A
Shipping dimensions Height
750/29.5 864/34
(mm/in.)
Width
737/29 737/29
(mm/in.)
Depth
1943/76.5 2203/86.7
(mm/in.)
Weight (kg/
283/623.9 500/1102.3
lbs.)
Unit dimensions Height
1780/70 2000/78.7
(mm/in.)
Width
600/23.6 600/23.6
(mm/in.)
Depth
380/14.9 494/19.4
(mm/in.)
Maximum-
Weight (kg/ 238/524.7 453/998.7
lbs.)

Table 3.2 Mechanical Dimensions

10 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Mechanical Installation Operating Instructions

3.2 Mechanical Installation 577.4

130BC635.10
[22.7]

Before installing the active filter, examine the mechanical


drawings in chapter 3.1.5 Mechanical Dimensions to become
familiar with the space demands.
105.7

3.2.1 Tools Needed


[4.2]
3 3
To perform the mechanical installation, the following
tools are needed:
• Drill with a 10 or 12 mm drill bit.
• Tape measure.

• Screw driver.
576.7
• Wrench with 7–17 mm metric sockets. [22.7]

• Wrench extensions.

• Sheet metal punch for conduits or cable glands.

• Lifting bar to lift the unit (rod or tube maximum


Ø 25 mm/0.9 in., able to lift minimum 1000 kg/ Illustration 3.5 Door Clearance, IP21/IP54 Enclosure Type, Size
2205 lbs.). E1

• Crane or other lifting aid to place the unit in


position.
Wire access
• Torx T50 tool. Ensure that proper cable access including the necessary
bending allowance.
3.2.2 Clearance Requirements NOTICE
Space Power cables are heavy and difficult to bend. To make
Ensure proper space above and below the unit to allow installation easier, consider the optimum position of the
airflow and cable access. In addition, ensure adequate unit before delivery.
space in front of the unit for the door to open
(Illustration 3.4, Illustration 3.5). NOTICE
All cable lugs/shoes must mount within the width of the
130BC634.10

575.9
[22.7] terminal bus bar.

67.3
[2.7]

574.2
[22.6]

Illustration 3.4 Door Clearance IP21/IP54 Enclosure Type, Size


D14

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 11


Mechanical Installation Operating Instructions

3.2.3 Power Terminal Locations

130BC638.10
Consider the position of the terminals when designing for
cable access. See Illustration 3.6, Illustration 3.7,
Illustration 3.8, and Illustration 3.9

3 3 19.6

130BC636.10
[.8]

29.0
[1.1] 730.7 719.1
[28.8] [28.3] 628.7
[24.8]

75.0
[3.0]
476.0 65.0
[18.7] [2.6]
130.0
[5.1]
389.0
[15.3]
194.0 343.0
88.0 [7.6] [13.5]
[3.5]
Illustration 3.8 Terminal Location of E1 with Disconnect
204.0
[8.0]

266.2 259.7
[10.5] [10.2]

130BC639.10
289.7
[11.4]

Illustration 3.6 Terminal Location of D14 with Disconnect


130BC637.10

719.1
[28.3] 605.6 609.1
[23.8] [24.0]

75.0
[3.0]
505.0
486.0 [19.9] 188.0 112.0
[19.1] [7.4] [4.4]
224.0
[8.8]
537.0
[21.1]
83.7
[3.3] Illustration 3.9 Terminal Location of E1 without Disconnect
167.2
[6.6]

241.9
[9.5]
NOTICE
284.1 271.9
[11.2] [10.7] Each terminal allows up to 4 cables with cable lugs or
Illustration 3.7 Terminal Location of D14 without Disconnect use of a standard box lug. Ground is connected to the
relevant termination point in the unit.

12 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Mechanical Installation Operating Instructions

3.2.4 Cooling and Airflow External ducts


If additional duct work is added externally to the
There are different ways to cool the active filter: enclosure, the pressure drop in the ducting must be
calculated. Use Illustration 3.10 and Illustration 3.11 to
• Use the cooling ducts in the top and bottom of
derate the unit according to the pressure drop.
the unit
(%)
3 3

130BB932.10
• Take air into the back of the unit 90

• Combine top, bottom, and back airflow 80


70

Back cooling 60

Filter Derating
The active filter has a back channel cooling system where 50

85% of all heat is ducted via an IP54 segregated back 40

channel. This reduces the needed airflow inside the 30

enclosure and ensures less moisture and dust across vital 20

components. 10
0
The back channel air is normally ventilated via the plinth 0 0.5 4.9 13 27.3 45.9 66 89.3 115.7 147
inlet and ducted out the top of the enclosure. The design Pressure Increase (Pa)
of the back channel can also take air from the control Illustration 3.10 Enclosure Size D, Derating vs. Pressure
room and duct it back out again. This is supported to ease Change
stress on the control room air conditioner and conserve Air Flow: 450 cfm (765 m3/h)
energy. To support a backwall inlet, the unit air inlet has to
be blocked via an optional cover and the air outlet ducted
via an optional top duct. (%)

130BB933.10
NOTICE 90
80
The active filter fan runs for the following reasons: 70

• Active filter running. 60


Filter Derating

• Specific heat sink temperature exceeded (power


50
40
size dependent).
30
• Specific power card ambient temperature
20
exceeded (power size dependent).
10
• Specific control card ambient temperature 0
0 0 0.1 3.6 9.8 21.5 43.4 76 147.1 237.5 278.9
exceeded. Pressure Change (Pa)

Once the fan is started, it runs for a minimum of 10 Illustration 3.11 Enclosure Size E, Derating vs. Pressure Change
minutes. Air Flow: 725 cfm (1230 m3/h)

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 13


Mechanical Installation Operating Instructions

3.2.5 Gland/Conduit Entry - IP21 (NEMA 1)

130BB736.11
and IP54 (NEMA12)

Cables are connected through the gland plate from the


bottom. Remove the plate and plan where to place the
entry for the glands or conduits. Illustration 3.12 and
3 3 Illustration 3.13 show the gland plate openings in bottom
views.

NOTICE
The gland plate ensures the specified protection degree,
and enables proper cooling of the unit. If the gland plate
is not mounted, the unit may trip on Alarm 69, Pwr. Card
Temp.
130BC640.10

560.0 21.9
[22.0] [.9] 55.9
[2.2]

110.6
[4.4]

257.0
182.8
[10.1]
[7.2]

350.0 181.9
[13.8] [7.2]

Illustration 3.12 Enclosure Size D14, Bottom View Illustration 3.14 Mounting of Base Plate, E1

The base plate of the enclosure size E can be mounted


from either inside or outside of the enclosure, allowing
560.0 20.0
[22.0] [.8]
flexibility in the installation process. If mounted from the
48.9 bottom, the glands and cables can be mounted before the
[2]
unit is placed on the pedestal.
154.8
[6.1]

361.7
257.6 [14.2]
[10.1]

520.0 40.0
[20.5] [1.6]

Illustration 3.13 Enclosure Size E1, Bottom View

14 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

4 Electrical Installation

4.1 Safety Instructions The conductor predominantly carries currents of high


frequencies so the distribution of current is not evenly
See chapter 2 Safety for general safety instructions. dispersed throughout the cross-section of the conductor.
This is due to 2 independent effects known as skin effect
CAUTION and proximity effect. Both require derating and,
SHOCK HAZARD
The active filter can cause a DC current in the PE
consequently, the mains cable of the active filter is rated at
a higher current than the filter rating itself.
4 4
conductor.

130BA026.10
When a residual current-operated protective
device (RCD) is used for protection against
3 Phase
electrical shock, only an RCD of Type B is 91 (L1)
permitted on the supply side. power
92 (L2)
input
Failure to follow the recommendation means the RCD 93 (L3)
may not provide the intended protection. 95 PE

4.2 Electrical Installation


Illustration 4.1 Mains Connection Diagram
4.2.1 Power Connections

Cabling and fusing NOTICE


NOTICE It is insufficient to rate the power cable for the filter
All cabling must comply with national and local current rating alone due to skin and proximity effects.
regulations on cable cross-sections and ambient
temperature. UL applications require 75 °C copper The required derating is calculated as 2 separate factors:
conductors. 75° and 90 °C copper conductors are
thermally acceptable for use in non-UL applications.
• The skin factor depends on frequency of current,
cable material, and cable dimensions.

The power cable connections are situated as shown in • The proximity factor depends on the number of
conductors, diameters and distance between the
Illustration 4.1. The mains connection is fitted to the mains
individual cables.
switch if this is included. Dimension the cable cross-section
in accordance with the filter current rating, including skin The proximity effect is depending on the number of
and proximity effects, derating, and local legislation. conductors, diameters and distance between the individual
cables.
Connect mains to terminals 91, 92 and 93. Connect ground
to the terminal on the immediate right of terminal 93. The optimised mains cable is:
• Copper wires.
Terminal number Function • Single conductors.
91, 92, 93 Mains R/L1, S/L2, T/L3
94 Ground
• Bus bars.

Table 4.1 Mains and Ground Connections

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 15


Electrical Installation Operating Instructions

Copper affects skin less than aluminum, and bus bars have a larger surface area than cables, reducing the skin effect factor.
Proximity effects of single conductors are negligible.
The cable specifications in Table 4.2 take both skin and proximity effects into account:

Filter Minimum CU wire Equivalent RMS Minimum ALU wire Equivalent RMS Maximum wire
mm2 (AWG) cable for CU mm2 (AWG) current for ALU mm2 (AWG)
190 A 70 mm2 (2/0) 225 A 95 mm2 (3/0) 240 A 2*150 mm2 (2*300 MCM)
250 A 120 mm2 (4/0) 295 A 150 mm2 (300 MCM) 315 A 4x240 mm2 (4x500 MCM)

4 4 310 A
400 A
240 mm2 (500 MCM)
2*95 mm2 (2*3/0)
365 A
470 A
2*95 mm2 (2*3/0)
2*150 mm2 (2*300 MCM)
390 A
500 A
4x240 mm2 (4x500 MCM)
4x240 mm2 (8x900 MCM)

Table 4.2 Allowed Active Filter Mains Cable with Typical Cable Manufacturer Data

Due to the built-in LCL filter, the unit does not feed the main wire with high dU/dt signals. Doing so reduces the radiated
emission through the mains cable. Cable screen/shielding can thus be omitted allowing the mains cables to be connected
without considering EMC requirements.
The active filter can run at long cable runs. Cable length is limited by the voltage drop. It is advised to keep the cable
lengths to less then 200 m.

Active filters have either built-in or customer-supplied fuses. See chapter 4.2.11 Fuses for fuse recommendations. Always
ensure proper fusing according to local regulation.
4.2.2 Grounding

130BB739.11
Consider the following basic issues when installing an
active filter, to obtain electromagnetic compatibility (EMC):
• Safety grounding: The active filter has leakage
current and must be grounded appropriately for
safety reasons. Apply local safety regulations.

• High-frequency grounding: Keep the ground wire


connections as short as possible. 1

• Use high-strand wire to reduce electrical


interference.

• Do not use pigtails.


Connect the different ground systems at the lowest
possible conductor impedance. Obtain the lowest possible
conductor impedance by keeping the conductor as short
as possible and using the greatest possible surface area.
The metal cabinets of the different devices are mounted
on the enclosure back plate using the lowest possible high
frequency impedance. This avoids having different high
frequency voltages for the individual devices and avoids
the risk of radio interference currents running in 1 Ground terminals
connection cables that may be used between the devices.
The radio interference is reduced. To obtain a low HF Illustration 4.2
impedance, use the fastening bolts of the devices as a
high-frequency connection to the back plate. Remove any
insulating paint or similar substances from the fastening
points.

16 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

4.2.3 EMC Interference

130BC643.10
A

4 4 4
1

10

8
9 7
8

1 Advanced active filter (AAF) 6 Potential equalisation wire [minimum 16 mm2/AWG 6]


2 Customer control termination points for options A and B 7 Clearance, minimum 200 mm (7.9 in)
3 Cable clamp 8 Mains, 3-phase and reinforced PE
4 Screened control wiring 9 Cable gland
5 Customer control input 10 External current transformer connections

Illustration 4.3 EMC-correct Installation

NOTICE
EMC INTERFERENCE
Use screened cables for control wiring. Separate AAF mains input cable from other cables and control wiring. Minimum
200 mm (7.9 in) clearance between mains and control cables is required. Maximise this clearance to minimise EMC
emissions. Doing so reduces the risk of interference between the AAF and other electronic devices.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 17


Electrical Installation Operating Instructions

4.2.4 Extra Protection (RCD)

176FA247.12
ELCB, RCD, GFCI relays or multiple protective groundings
are often used as extra protection, or needed to provide
compliance with local safety regulations. In case of a
93
ground fault, a DC component may develop in the fault 92
T/L3
S/L2
current. Observe local regulations when using ELCB relays. R/L1
91

To reassure effective protection and unintended tripping of


protective relays, all relays must be suitable for protection
4 4 of 3-phase equipment with active current infeed and for a -DC 8
8
+DC
89

V/T2
97
W/T3

brief discharge during power-up. Use a relay type with U/T 1 96

adjustable trip amplitude and time characteristics. Select a


current sensor with sensitivity of more then 200 mA and
not less than 0.1 s operation time.

4.2.5 RFI Switch

Mains supply isolated from ground (IT mains) Nm/in-lbs

If the active filter is supplied from an isolated mains source Illustration 4.4 Use a Torque Wrench to Tighten the Bolts
(IT mains, floating delta and grounded delta) or TT/TN-S
mains with grounded leg, the RFI switch is recommended
to be turned off (OFF) 1) via 14-50 RFI Filter on the unit. 4.2.7 Current Transformer (CT)
For further reference, see IEC 364-3. In OFF mode, the
internal RFI capacities between the chassis and the The filter operates in close loop operation by receiving
intermediate circuit are cut off to avoid damage to the current signals for external current transformers. The
intermediate circuit. Refer to the application note VLT® on received signal is processed and the filter reacts according
IT mains. It is important to use isolation monitors that are to programmed actions.
capable for use together with power electronics (IEC
61557-8).

NOTICE CAUTION
Incorrect current transformer connection, installation or
Marine grids are typically IT type grids. configuration leads to unintended and uncontrollable
behaviour of the filter.
4.2.6 Torque
NOTICE
Correct torque is imperative for all electrical connections.
The current transformers are not part of the filter
Incorrect torque results in a bad electrical connection.
package and must be purchased separately.
Torque values are provided in Table 4.3.

CT specification
Enclosure size Torque Bolt size
The active filter supports most CTs. The CTs must have the
D 19 Nm (168 in.-lbs.) M10
following specifications:
E 19 Nm (168 in.-lbs.) M10
Technical specification of active filter, passive CT
Table 4.3 Correct Torque Values
RMS Maximum measured RMS current
Accuracy 0.5% or better (Class 0.5)
Use a torque wrench to ensure correct torque.
Secondary rated 1A or 5A (5A is recommended)
current Set-up via hardware
Rated frequency 50/60 Hz
Rated power/burden See Table 4.5 (AAF burden equals 2 mΩ)

Table 4.4 CT Specifications

18 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

Rated power/ 5 7.5 10 15 30 For a fixed CT burden, calculate the maximum allowed
burden [VA] wire length as:
Impedance of ≤ 0.15 ≤ 0.25 ≤ 0.35 ≤ 0.55 ≤ 1.15 [M]=([VA]-1.25)/(25*[Ω/M])
current CT [Ω]
Below the maximum wire length of CT with 2.5 mm2 wires
Table 4.5 Rated Power/Burden
and resistor value equal 8.2 Ω/km:

NOTICE Wire Gauge Resistance Minimum CT Wire length

4 4
All other technical data such as dynamic rated current, [mm2/ AWG] [Ω/km] burden [VA] [meter/feet]
maximal permitted operating voltage, thermal 2.5/#14 8.2 5 <18/60
dimensioning of continuous current, thermal 2.5/#14 8.2 7.5 <30/100
dimensioning of short-time current, overcurrent limit,
2.5/#14 8.2 10 <42/140
isolation class, working temperature range etc. are
2.5/#14 8.2 15 <67/220
specific values of the system and have to be defined
2.5/#14 8.2 30 <140/460
during the project planning phase of the equipment.
Table 4.7 Maximum CT Wire Length
RMS specification
The minimum RMS is determined by the total current that Example
passes through the current transformer. It is important that Calculation example for correct current transformer for an
the current sensor is not too small, leading to saturation of application with:
the sensor. Add 10% margin and pick the next following RMS=653 A, Distance between filter and CTs of 30 m.
bigger standard RMS rate. Use current transformers that RMS=653*1.1=719 A, CT RMS=750 A. Burden: 30 m@2.5
have an RMS rating close to the maximum current flowing mm2 wire =>25*0.0082*30+1.25=7.4=>7.5 [VA].
through it to allow the highest possible accuracy of the
Current transformer installation
measurement and so an ideal compensation.
The unit only supports 3 CT installations. Install external
CT burden CTs on all 3 phases to detect the harmonic content of the
To ensure that the current transformer performs according grid. The flow direction of the sensor is indicated by an
to specifications, the rated burden should not be above arrow in most cases. The arrow points in the direction of
the true current requirement of the active filter. The the current flow and so towards the load. If the flow
burden of the CT depends on the wire type and the cable direction is programmed incorrectly, the polarity can be
length between the CT and the filter CT connection changed via active filter parameter 300-25 CT Polarity,
terminal. The filter itself contributes with 2 mΩ. which can program the polarity of the CTs in each of the 3
NOTICE phases individually.

The accuracy of the CT is depending on wire type and


130BB510.12
length of the cable between filter and current
L1 K L K L
transformer. L2 K L K L
L3 K L K L
Calculate the required (minimum) CT burden as:
[VA]=25*[Ω/M] *[M]+1.25
1 2
[Ω/M] being the cable resistance in Ω/meter, [M] being the
cable length in meters.

Table 4.6 shows the minimum CT burden for different wire


gauge at wire length of 50 m and standard wire resistance
value: 91 92 93 95
L1 L2 L3

Wire Gauge Resistance Wire length Minimum CT


[mm2/AWG] [Ω/km] [meters/feet] burden [VA]
1.5/#16 13.3 50/164 >16.6
2.5/#14 8.2 50/164 >10.2
Illustration 4.5 CT Connections
4/#12 5.1 50/164 > 6.3
6/#10 3.4 50/164 > 4.2
10/#8 2 50/164 > 2.5

Table 4.6 Minimum CT Burden

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 19


Electrical Installation Operating Instructions

1 or 5 A CT set-up

130BB511.11
To allow for possible reuse of already present CT
transformers, the active filter allows use of either 1 A or 5
A CTs. The filter is as standard set-up for 5 A CT feedback.
If the CTs are 1 A, redirect the CT terminal plug from slot
MK101, position 1, to MK108, position 2, on the AFC card.
See Illustration 4.6.

130BB950.10
5

4 4 3
4

PCC1
1
2

AAF

6 M M M

PCC2

Illustration 4.7 CT on PCC Side

Illustration 4.6 AFC Card

130BB512.10
Individual or group compensation
The compensation of the filter depends on the signal that
is returned from the current transformers. The point of
installation for these sensors is to determine the loads that
are corrected.
Illustration 4.7 shows current transformers installed in front
of the entire installation with the filter compensating all
loads on the transformer. Illustration 4.8 shows current
transformers installed in front of distribution bus 2 and 1
frequency converter, so the filter only compensates for PCC1
those.

AAF

M M M

PCC2

Illustration 4.8 CT on Load Side

If the CTs are installed on the secondary side of the


transformer and so in front of the entire load, the filter
compensates all loads simultaneously. See Illustration 4.7.

20 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

If, as in Illustration 4.8, the CTs are installed in front of only

130BB514.11
some of the loads, the filter does not compensate
unwanted current deformation of the frequency converter
and motor on the right hand side. If CTs are installed in
front of a single load, the filter only compensates the 1
load and so form individual load compensation.

CTs can be installed on the source side (PCC–point of


common coupling), or on the load side via
parameter 300-26 CT Placement 4 4
NOTICE PCC1
The default setting is PCC side installation

130BB513.11

AAF

M M M

Illustration 4.10 Current Transformers Installed on Load Side


for Group Compensation

PCC1
If the current transformers are installed on the source
(PCC) side, the filter expects a sinusoidal (corrected) signal
feedback from the 3 sensors. If the sensors are installed on
the load side, the received signal is subtracted from the
ideal sine wave to calculate the necessary corrected
current.
AAF

NOTICE
M M M Erratic filter operation can be a result of incorrect current
transformers connection point programming
Illustration 4.9 Current Transformers Installed on Source (PCC) parameter 300-26 CT Placement.
Side for Group Compensation

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 21


Electrical Installation Operating Instructions

4.2.8 Auto CT Detection

The active filter performs an auto detection of the installed CT. The CT auto detection can be conducted both while the
system is running and when there is no load. The filter injects a prefixed current of known amplitude and phase angle and
measures the returned CT input. The performance is conducted on each phase individually for several frequencies to check
that phase sequence and RMS are set correctly.

The Auto CT detection is pending on the following conditions:


• Active filter bigger than 10% of CT RMS rate.
4 4 • CTs installed on source (PCC) side (auto CT not possible for load side CT installation).

• Only one CT per phase (not possible for summation CTs).

• CTs are part of below standard range:

600 750
1000 1250 1500 2000 2500 3000 3500 4000

Table 4.8 Primary Rating [A]

Most restrictions on the CTs come from the installation, such as required cable length, temperature conditions, square
section of conductors, standard or split core layout, etc. A broad range of different current transformers can be used
independently of brand and type.
For specific CT requirements contact the local supplier or go to www.deif.com/

Secondary Primary Accuracy Burden Type Description


5 or 1A 30–7500A 0.2–0.5-1 1.0–45 V A ASR Measuring current transformer for cables and bus bars
ASK
EASR
EASK
5 or 1A 100–5000A 0.5–1 1.25–30 V A KBU Split core current transformer
5 or 1A 5 or 1A 0.5–1 15–30 V A KSU/SUSK Summation current transformer

Table 4.9 Standard CT Range from Deif: Fits Most Applications

22 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

4.2.9 Summation Transformers

130BB516.11
Multiple current sources
Summation CTs are needed when the filter is to
compensate current from several sources. This is often the
case if a filter is installed in systems with generator back-
up or where the filter is only to compensate a limited
number of loads, for example, marine installations.

4 4

130BB515.11
PCC1

AAF
PCC1

M M M

Illustration 4.12 Summation CTs Example for Individual


Harmonic Compensation (Load Side)
AAF

M M M Summation current transformers are available with


multiple (2–5) inputs and a common output. For
Illustration 4.11 Summation CTs on Generator Back-up applications where summations CTs are used to add
Applications (PCC-side) current from several sources, make sure that all CTs
connected to the summation are from the same
manufacturer and that the following aspects are the same:

• Polarity.
• Primary rating.
• RMS value.
• Accuracy (class 0.5).
• Location (PCC or load-side).
• Phase sequence.
NOTICE
Use summation CTs with great caution and always
ensure correct phase sequence, current direction,
primary and secondary rating. Incorrect installation
causes problems with filter operation.

The current transformers burden calculation includes all


wires in the installation and must be conducted for the
longest total wire string when using summation CTs.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 23


Electrical Installation Operating Instructions

Total current [A] Maximum individual harmonic compensation

130BB517.11
I5 I7 I11 I13 I17 I19 I23 I25
190 133 95 61 53 38 34 30 27
250 175 125 80 70 50 45 40 35
310 217 155 99 87 62 56 50 43
400 280 200 128 112 80 72 64 56

Table 4.10 Maximum Individual Harmonic Compensation

4 4 4.2.10 Operating with Capacitor Banks


PCC1
The active filter is able to run with capacitor banks as long
as the resonance frequency of the capacitor bank is not in
the operation range of the active filter.

NOTICE
AAF
Always use de-tuned capacitor banks in installations with
frequency converters and active filters to avoid
resonance phenomena, unintended tripping or M M
component breakdown.
Illustration 4.13 Capacitor bank mounted upstream. CTs do
For de-tuned capacitors, the resonance frequency not measure capacitor current.
capacitors should be tuned for an inter-harmonic number
lower than the 3rd harmonic.
Illustration 4.13 shows recommended installation of the
active filter and CT placement in installations containing
NOTICE capacitor banks.
If installed with capacitor banks of any kind, the active
filter must operate in selective compensation mode.

130BB518.11
The capacitor bank should be installed upstream of the
filter toward the transformer. If this is not possible, install
the current transformers such that they do not measure
both needed current compensation and the capacitor
corrected current.

PCC1

AAF

M M

Illustration 4.14 Incorrect Installation

24 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

130BB520.11
130BB519.11
4 4
PCC1 PCC1

AAF AAF

M M M M

Illustration 4.15 CTs Do Not Measure Capacitor Current Illustration 4.16 Capacitor Bank Mounted on PCC with CTs
Ensuring that Capacitor Corrected Current is not Measured.

For installations where the CT connection point can be


moved, the configuration shown in Illustration 4.15 is also
possible. In some retrofit applications, summation CTs are
needed to ensure that the capacitor current is not
measured.

Summation CTs can also be used to subtract 2 signals from


each other and so subtract the capacitor bank corrected
current from the total current.

NOTICE
Use summation CTs with an accuracy of 0.5% of better.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 25


Electrical Installation Operating Instructions

4.2.11 Fuses 4.2.13 Control and CT Cable Routing

Branch circuit protection Tie down all control wires to the designated control cable
To protect the installation against electrical and fire hazard, routing. Connect the shields properly to ensure optimum
all branch circuits in an installation, switch gear, machines electrical immunity.
etc., must be short-circuited and overcurrent protected
according to national/international regulations. CT connection
Short circuit protection Make connections on the terminal block below the active

4 4 Protect the active filter against short circuit to avoid


electrical or fire hazard. Danfoss recommends using the
filter card. Place the cable in the path inside the filter and
secure it with other control wires.
fuses in Table 4.11 and Table 4.12 to protect service
personnel and equipment in case of an internal failure in 4.2.14 Control Wire Installation
the device.
Overcurrent protection All terminals to the control cables are located on the
The active filter is equipped with an internal overcurrent control or AFC board.
protection that avoids overload in normal running
conditions. Overload protection is needed in case of To connect the cable to the terminal:
internal failures to avoid fire hazard due to overheating of 1. Strip insulation 9–10 mm (0.4 in.)
the cables in the installation. Use fuses or circuit breakers

130BA150.10
for overcurrent protection and comply with local and
national regulations.
Mains fuses 9 - 10 mm

(0.37 in)

Active Filter Bussmann Rating Illustration 4.17 Stripped Insulation


AAF006, 190 A 170M3018 350 A, 700 V
AAF006, 250 A 170M4017 700 A, 700 V
AAF006, 310 A 170M4017 700 A, 700 V 2. Insert a screwdriver (maximum 0.4x2.5 mm) in the
AAF006, 400 A 170M6013 900 A, 700 V square hole.

130BT312.10
Table 4.11 Recommended Mains Fuses

Supplemental fuses

Active Filter Protection Fuse Rating


AAF006, 190– Bussmann
400A SMPS KTK-4 4 A, 600 V
AAF006, 190– Littelfuse 15 A, 600
400A Fan KTK-15 V
AAF006, 190– Soft-charge Bussmann FNQ-
Illustration 4.18 Inserting the Cable
400A resistor R 1 A, 600 V
AAF006, 190– Bussmann FNQ-
400A CT R 3 A, 600 V
3. Insert the cable in the adjacent circular hole.
Table 4.12 Recommended Supplemental Fuses
130BT311.10

4.2.12 Mains Disconnectors

Enclosure
size Power & voltage Type
D A190 380–480 V ABB OETL-NF200A
E A250 380–480 V ABB OETL-NF400A
E A310 380–480 V ABB OETL-NF400A
E A400 380–480 V ABB OETL-NF800A

Table 4.13 Mains Disconnect Part Numbers Illustration 4.19 Removing the Screwdriver

26 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

4. Remove the screwdriver. The cable is now

+24 VDC

130BT107.11
0 VDC
mounted in the terminal. NPN (Sink)
Digital input wiring
To remove the cable from the terminal:
12 13 18 19 27 29 32 33 20 37
1. Insert a screwdriver (maximum 0.4x2.5 mm) in the
square hole.
2. Pull out the cable.

4.2.15 Unscreened Control Wires


4 4
CAUTION
INDUCED VOLTAGE
Run input power and control wiring in separate metallic
conduits or raceways for high-frequency noise isolation.
Failure to isolate power and control wiring could result
in less than optimum controls and associated equipment
performance.
Illustration 4.21 Input Polarity of Control Terminals, NPN
Isolate control wiring, including CT wires, from the high-
voltage power wiring. When screened/armoured cable is
not used, ensure that control wires are twisted pairs and NOTICE
keep the maximum possible distance between mains wire
and control cables. To comply with EMC emission specifications, use
screened/armoured cables. If using unscreened control
cables, use ferrite cores to improve EMC performance.
Long control cables and analog signals may result in 50/60
Hz ground loops due to noise from mains supply cables.
Connect the shields in a proper way to ensure optimum
electrical immunity.
If ground loops occur, break the screen or insert a 100 nF
capacitor between screen and chassis, if needed.

130BT340.10
PNP (Source)
130BT106.10
+24 VDC

Digital input wiring


0 VDC

12 13 18 19 27 29 32 33 20 37

Illustration 4.20 Input Polarity of Control Terminals, PNP

Illustration 4.22 Connecting Shielded Control Cables

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 27


Electrical Installation Operating Instructions

4.2.16 Electrical Installation, Control Cables

130BC642.10
Relay 12
Control & AUX
Feedback
Soft-Charge

NC

4 4
Relay

Converter Power Stage


HI Reactor AC Side Filter
Contactor Lc Ir
91 (L1) Lm

Lc Is
Lac
92 (L2) Optional
Optional
Manual
Optional
Lm
Lc It
RFI Fuses
Disconnect Lac
Lm 3 3
93 (L3) Relay 12 Capacitor
AF Current
Lac Control & AUX Cef Current Sensors
Cef Cef Sensors
Feedback
Ref Ref Ref

Switch Mode
Power Supply
10Vdc 24Vdc
15mA 130/200mA
50 (+10 V OUT) + - + -
+10Vdc
S201
-10Vdc -
1 2

53 (A IN)
ON

+10Vdc relay1
ON/I=0-20mA
0/4-20 mA S202 03
OFF/U=0-10V
1 2

-10Vdc -
ON

54 (A IN) 240Vac, 2A
+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2

ON

OFF=Open

0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485
(N RS-485) 69 RS-485
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN)
33 (D IN) (COM RS-485) 61
0V (PNP)
(PNP) = Source
(NPN) = Sink

Illustration 4.23 Terminal Diagram

28 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Electrical Installation Operating Instructions

4.3 Installation Checklist


Before completing installation of the unit, inspect the entire installation as detailed in Table 4.14. Check and mark the items
when completed.

Inspect for Description ☑


Auxiliary equipment • Ensure that all auxiliary equipment, such as switches, disconnects, or input fuses/circuit breakers are ready
for operation.

• Check function and installation of any sensors used for feedback to the active filter.
4 4
Cable routing • Ensure that power wiring and control wiring are separated, screened, or in 3 separate metallic conduits for
high-frequency interference isolation.

Control wiring • Check for broken or damaged wires and loose connections.

• Check that control wiring is isolated from power wiring for noise immunity.

• Check the voltage source of the signals, if necessary.

• The use of shielded cable or twisted pair is recommended. Ensure that the shield is terminated correctly.

Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling, see
chapter 3.2.4 Cooling and Airflow .

Ambient conditions • Check that requirements for ambient conditions are met.

Fusing and circuit • Check for proper fusing or circuit breakers.


breakers
• Check that all fuses are inserted firmly and are in operational condition and that all circuit breakers are in
the open position.

Grounding • Check for good ground connections that are tight and free of oxidation.

• Grounding to conduit, or mounting the back panel to a metal surface, is not a suitable grounding.

Input and output • Check for loose connections.


power wiring
• Check that motor and mains are in separate conduit or separated screened cables.

Panel interior • Inspect that the unit interior is free of dirt, metal chips, moisture, and corrosion.

• Check that the unit is mounted on an unpainted, metal surface.

Switches • Ensure that all switch and disconnect settings are in the proper positions.

Vibration • Check that the unit is mounted solidly, or that shock mounts are used, as necessary.

• Check for an unusual amount of vibration.

Table 4.14 Installation Check List

CAUTION
POTENTIAL HAZARD IN THE EVENT OF INTERNAL FAILURE
Risk of personal injury when the active filter is not properly closed.

• Before applying power, ensure all safety covers are in place and securely fastened.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 29


User Interface Operating Instructions

5 User Interface

5.1 Local Control Panel Operation

130BA018.13
5.1.1 Modes of Operation

There are 2 ways to operate the unit: Status 1(0) a

• Graphical Local Control Panel (GLCP) 1234rpm 10,4A 43,5Hz

• RS485 serial communication or USB, both for PC


connection
5 5
1 b
43,5Hz
5.1.2 How to Operate Graphical LCP (GLCP)
Run OK c
NOTICE
The active filter should be in Auto mode. Press [Auto On]
Quick Main Alarm
on the filter LCP. 2 Status
Menu Menu Log

Graphical display:

Ca
ck

n
The LCD display is backlit with a total of 6 alpha-numeric
Ba

ce
l
lines. All data is displayed on the LCP, which can show up
to 5 operating variables while in Status mode.
Illustration 5.1 shows an example of the frequency

Info
3 On OK
converter LCP. The filter LCP looks identical but displays
information related to the filter operation.
Warn.
1. Display:
Alarm
1a Status line: Status messages displaying
icons and graphics.
Hand Auto
1b Line 1–2: Operator data lines displaying 4 Off Reset
on on
data and variables the user defines. Add
an extra line by pressing the [Status]
key. Illustration 5.1 Example LCP

1c Status line: Status messages displaying


text.
The display is divided into 3 sections:
2. Menu soft keys.
3. Indicator lights/navigation panel. Top section (a)
Shows the status when in status mode or up to 2 variables
4. Operational keys.
when not in status mode and in the case of alarm/
warning.
The number of the active set-up (selected as the active
set-up in parameter 0-10 Active Set-up) is shown. When
programming in another set-up than the active set-up, the
number of the set-up being programmed appears to the
right in brackets.
Middle section (b)
Shows up to 5 variables with related unit, regardless of
status. In case of alarm/warning, the warning is shown
instead of the variables.
It is possible to toggle among 3 status readout displays by
pressing [Status].

30 Danfoss A/S © 09/2014 All rights reserved. MG90V302


User Interface Operating Instructions

Operating variables with different formatting are shown on Bottom section


each status screen. The bottom section always shows the state of the
Several values or measurements can be linked to each of frequency converter in Status mode.
the displayed operating variables. Define the values/

130BP074.10
Status ! 1(1)
measurements to be displayed via parameters 0-20, 0-21, Top section
43 RPM 5.44 A 25.3kW
0-22, 0-23, and 0-24.
Each value/measurement readout parameter selected in Middle section
1.4 Hz

parameters 0-20 to 0-24 has its own scale and number of 2.9%
digits after a possible decimal point. Larger numeric values
are displayed with few digits after the decimal point. ! Pwr.card temp (W29)
Bottom section
Example: Current readout Auto Remote Running
5.25 A; 15.2 A 105 A. Illustration 5.4 Bottom Section Status Mode 5 5
Status display I
This readout state is standard after start-up or initialisation.
Press [Info] to obtain information about the Display contrast adjustment
value/ measurement linked to the displayed operating Press [status] and [▲] for darker display
variables (1.1, 1.2, 1.3, 2, and 3). Press [Status] and [▼] for brighter display
See the operating variables shown in the display in
Indicator lights (LEDs):
Illustration 5.2. 1.1, 1.2 and 1.3 are shown in small size. 2
If certain threshold values are exceeded, the alarm and/or
and 3 are shown in medium size.
warning indicator lights are illuminated. A status and alarm
text appear on the control panel.
130BP041.10

Status 1 (1)
799 RPM 7.83 A 36.4 kw The On indicator light is activated when the active filter
1.1 receives power from:
0.000
• Mains voltage.
1.2
53.2 % • A 24 V external supply.
Auto Remote Ramping
2 Indicator lights (LEDs)

3 1.3
• Green LED/On: Control section is working.

• Yellow LED/Warn: Indicates a warning.


Illustration 5.2 Status Display I - Operating Variables
• Flashing Red LED/Alarm: Indicates an alarm.
130BP044.10

Status display II On
See the operating variables (1.1, 1.2, 1.3, and 2) shown in
the display in Illustration 5.3. Warn.
In the example, speed, motor current, motor power, and
Alarm
frequency are selected as variables in the first and second Illustration 5.5 LED Status Indicator Lights
lines.
1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large
size.
LCP keys
Menu keys
130BP062.10

Status 1 (1)
207RPM 5.25A 24.4 kW The menu keys are divided into functions. The keys below
1.1 the display and indicator lights are used for parameter set-
6.9 Hz
up, including option of display indication during normal
1.3 operation.
130BP045.10

1.2
Auto Remote Running
Quick Main Alarm
Status
Menu Menu Log
2

Illustration 5.6 Menu Keys


Illustration 5.3 Status Display II - Operating Variables

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 31


User Interface Operating Instructions

[Status] [Cancel]
Indicates the status of the active filter. Use [Status] for The last change or command is cancelled as long as the
selecting display mode or reverting to display mode from: display has not been changed.

• Quick menu.

• Main menu. Cancel

• Alarm mode. Illustration 5.8 Cancel Key


Press the [Status] key to toggle single or double readout
mode.
[Quick Menu] [Info]
The quick menu allows quick set-up of the frequency The info key displays information about a command,

5 5 converter or the filter and programming of the most


common functions.
parameter, or function in any display window. [Info]
provides detailed information when needed.
Exit Info mode by pressing either [Info], [Back], or [Cancel].
The [Quick Menu] consists of:
• Q1: My personal menu.
Info
• Q2: Quick set-up.

• Q5: Changes made. Illustration 5.9 Info Key

• Q6: Loggings.
The active filter LCP displays information about operation
Navigation keys
such as THD of current, corrected current, injected current
The 4 navigation keys are used to navigate between the
or Cos ϕ, and true power factor. options available in [Quick Menu], [Main Menu], and [Alarm
Log]. Move the cursor with the navigation keys.
The Quick Menu parameters can be accessed immediately
[OK]
unless a password has been created via parameters 0-60,
The OK key is used for selecting a parameter marked by
0-61, 0-65 or 0-66.
the cursor and for enabling the change of a parameter.
It is possible to switch directly between Quick Menu mode
and Main Menu mode.

130BT117.10
Ca
[Main Menu]
ck

nc
Ba

el
The main menu is used for programming all parameters.
The Main Menu parameters can be accessed immediately
unless a password has been created via parameters 0-60,
0-61, 0-65 or 0-66.
It is possible to switch directly between Main Menu mode
Info

and Quick Menu mode. On OK

A parameter shortcut can be carried out by pressing down


[Main Menu] for 3 s. The parameter shortcut allows direct Warn
access to any parameter.
[Alarm Log]
Alarm
The alarm log displays an alarm list of the 5 latest alarms
(numbered A1-A5). To obtain more details about an alarm, Illustration 5.10 Navigation Keys
press the navigation keys to navigate to the alarm number
and press [OK]. Information is displayed about the
condition of the frequency converter or filter before it Operation keys
enters the alarm mode. For local control. Found at the bottom of the control
panel.
[Back]
The back key reverts to the previous step or layer in the
130BP046.10

navigation structure.
Hand Auto
Off Reset
on on
Back

Illustration 5.11 Operation Keys


Illustration 5.7 Back Key

32 Danfoss A/S © 09/2014 All rights reserved. MG90V302


User Interface Operating Instructions

[Hand On] 6. Press [▲] and [▼] to select the correct parameter
Press [Hand On] to begin operation of the active filter via setting. Or, to move to digits within a number,
the LCP. The key can be [1] Enabled or [0] Disabled via use [◄] and [►]. The cursor indicates the digit
0-40 [Hand on] Key on LCP. selected to change. [▲] increases the value, [▼]
The following control signals are active when [Hand On] decreases the value.
is pressed: 7. Press [Cancel] to ignore the change, or press [OK]
• [Hand On] - [Off] - [Auto On]. to accept the change and enter a new setting.
• Reset.

• Stop inverse. 5.1.4 Changing a Text Value


• Set-up select bit 0; Set-up select bit 1.
If the selected parameter is a text value, change the text
NOTICE value by pressing the [▲]/[▼] keys. 5 5
External stop signals activated with control signals or a [▲] increases the value, and [▼] decreases the value. Place
serial bus overrides a Start command via the LCP. the cursor on the value to be saved and press [OK].

[Off] 5.1.5 Changing a Group of Numeric Data


The OFF key stops the active filter (when pressed on the Values
filter LCP). The key can be [1] Enabled or [0] Disabled via
parameter 0-41 [Off] Key on LCP. If no external stop function If the selected parameter represents a numeric data value,
is selected, and the [Off] key is inactive, the active filter change the selected data value by pressing the [◄] and [►]
can only be stopped by disconnecting the mains supply. navigation keys as well as [▲] and [▼] keys. Press [◄] and
[Auto On] [►] to move the cursor horizontally.
The Auto On key enables the active filter to be controlled
via the control terminals and/or serial communication. Press [▲]/[▼] to change the data value. [▲] increases the
When a start signal is applied on the control terminals data value, and [▼] decreases the data value. Place the
and/or the bus, the active filter starts. The key can be [1] cursor on the value to be saved and press [OK].
Enabled or [0] Disabled via parameter 0-42 [Auto on] Key on
LCP. 5.1.6 Changing of Data Value, Step-by-Step
NOTICE
Certain parameters can be changed step-by-step or
An active HAND-OFF-AUTO signal via the digital inputs
infinitely variably. This method applies to
has higher priority than the control keys [Hand On] –
parameter 300-10 Active Filter Nominal Voltage.
[Auto On].
The parameters are changed both as a group of numeric
data values and as numeric data values infinitely variably.
[Reset]
The Reset key is used for resetting the filter after an alarm
(trip). The key can be [1] Enabled or [0] Disabled via 5.1.7 Readout and Programming of
parameter 0-43 [Reset] Key on LCP on the LCP. Indexed Parameters
Parameter shortcut
Parameters are indexed when placed in a rolling stack.
A parameter shortcut can be carried out by holding down
15-30 Alarm Log: Error Code to parameter 15-32 Alarm Log:
[Main Menu] for 3 s. The parameter shortcut allows direct
Time contain a fault log that can be read out. Select a
access to any parameter.
parameter, press [OK], and use [▲]/[▼] to scroll through the
value log.
5.1.3 Changing Data
Use 3-10 Preset Reference as another example:
1. Press [Quick Menu] or [Main Menu].
Select the parameter, press [OK], and press [▲]/[▼] to scroll
2. Press [▲] and [▼] to find the parameter group to through the indexed values. To change the parameter
edit. value, select the indexed value and press [OK]. Change the
3. Press [OK]. value by using [▲]/[▼]. Press [OK] to accept the new
setting. Press [Cancel] to abort. Press [Back] to leave the
4. Press [▲] and [▼] to find the parameter to edit. parameter.
5. Press [OK].

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 33


User Interface Operating Instructions

5.1.8 Quick Transfer of Parameter Settings 14-22 Operation Mode initialises all except:
with the LCP • Parameter 14-50 RFI Filter.

Once the set-up is complete, store (back up) the parameter • 8-31 Address.
settings in the LCP or on a PC via MCT 10 set-up software • 8-32 Baud Rate
tool.
• 8-35 Minimum Response Delay

• Parameter 8-36 Max Response Delay


WARNING • 8-37 Maximum Inter-Char Delay
Running the unit during these operations can cause
unexpected operation. Stop the unit before performing • Parameter 15-00 Operating hours to
parameter 15-05 Over Volt's
any of these operations. Failure to do so can cause
5 5 damage or injury.. • Parameter 15-20 Historic Log: Event to
parameter 15-22 Historic Log: Time
Data storage in LCP • 15-30 Alarm Log: Error Code to
1. Go to 0-50 LCP Copy. parameter 15-32 Alarm Log: Time
2. Press [OK]. NOTICE
3. Select [1] All to LCP. Parameters selected in 0-25 My Personal Menu, stay
4. Press [OK]. present with default factory setting.
All parameter settings are now stored in the LCP indicated
by the progress bar. When 100% is reached, press [OK]. 5.1.9.2 Manual Initialisation Method

The LCP can now be connected to another active filter and NOTICE
the parameter settings copied to this active filter. When carrying out manual initialisation, serial communi-
cation, RFI filter settings, and fault log settings are reset.
Data transfer from LCP to the unit Manual initialisation removes parameters selected in
1. Go to 0-50 LCP Copy. 0-25 My Personal Menu.
2. Press [OK].
1. Disconnect from mains and wait until the display
3. Select [2] All from LCP.
turns off.
4. Press [OK].
2. Press [Status] - [Main Menu] - [OK] at the same
The parameter settings stored in the LCP are now time during power-up for graphical LCP .
transferred to the active filter indicated by the progress
3. Release the keys after 5 s.
bar. When 100% is reached, press [OK].
4. The unit is now programmed according to default
settings.
5.1.9 Initialisation to Default Settings
This parameter initialises all except:
There are 2 ways to initialise the unit to default: • Parameter 15-00 Operating hours
Recommended initialisation and manual initialisation.
Each method has a different impact. • Parameter 15-03 Power Up's

• Parameter 15-04 Over Temp's


5.1.9.1 Recommended Initialisation Method • Parameter 15-05 Over Volt's

Initialisation via 14-22 Operation Mode


1. Select 14-22 Operation Mode.
2. Press [OK].
3. Select Initialisation.
4. Press [OK].
5. Remove power to the unit and wait for the
display to turn off.
6. Reconnect power to reset the unit.
7. Press [Reset].

34 Danfoss A/S © 09/2014 All rights reserved. MG90V302


User Interface Operating Instructions

5.1.10 RS485 Bus Connection

A frequency converter or active filter can be connected to


a controller (or master) together with other loads using the
RS485 standard interface. Terminal 68 is connected to the
P signal (TX+, RX+), while terminal 69 is connected to the
N signal (TX-, RX-).

To avoid potential equalising currents in the screen,


ground the cable screen via terminal 61, which is
connected to the frame via an RC-link.
5 5
Bus termination
Terminate the RS485 bus via a resistor network at both
ends. If the unit is the first or the last device in the RS485
loop, set the switch S801 on the control card to ON.

5.1.11 Connection to a PC

To program the unit from a PC, install the PC-based


configuration tool MCT 10 Set-up Software.
The PC is connected via a standard (host/device) USB cable
to the unit, or via the RS485 interface.

NOTICE
The USB connection is galvanically isolated from the
supply voltage (PELV) and other high-voltage terminals.
The USB connection is connected to protective ground
on the unit. Use only an isolated laptop as PC
connection to the USB connector.

For control cable connections, see chapter 4.2.16 Electrical


Installation, Control Cables.
130BT308.10

Illustration 5.12 Control Cable Connections

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 35


Applications and Basic Prog... Operating Instructions

6 Applications and Basic Programming

6.1 Paralleling of Active Filters


6.1.1 Parameter Set-up

The factory settings for the active filter are selected for 6.1.3 CT-wiring for Parallel Filter
optimal operation for most applications with a minimum Connection
of programming needed. The filter is set in overall
harmonic compensation mode with harmonic current VLT active filter is designed to allow up to 4 units to run in
priority. Selection of readouts and information to be parallel for a harmonic and reactive compensation
displayed on the LCP status lines can be customised. In a extension to 4 times the individual filter rating. The parallel
few cases, the filter must be tuned specially for the given installed filters use the same current input and so only one
6 6 grid and load conditions. external set of CTs have to be installed. In case additional
filtration is needed, additional filters have to use separate
The following steps are often sufficient to set up the filter current transformers installed up or down stream of the CT
and get proper operation: signal and injection point of the paralleled installation.
• Program the external CTs:
- Check that the CT location is correct in

130BB713.10
parameter 300-26 CT Placement.
- Activate the Auto CT Detection in
parameter 300-29 Start Auto CT Detection.
- Confirm the found CT ratio, polarity, and
sequence.

• Make sure that the filter is in auto mode (press


[Auto On] on the LCP).
PCC1
All digital input/output terminals are multifunctional. All
terminals have factory default functions suitable for most
applications but if other special functions are required,
they must be programmed in parameter group 5-**Digital
I/O Mode. AAF AAF AAF AAF

6.1.2 Paralleling of Active Filters Illustration 6.1 2 Sets of AAFs in Master/Slave

The VLT® Active Filter is designed for installation in


networks with other active infeed current suppliers and so
operate in conjunction with other active filters, UPS’s and
AFE drives. There is no limitation to the allowable number
of units. Four filters can be connected to the same CT
input and run in a master/slave configuration. The master
unit activates the individual slaves according to mitigation
demand in a cascade network. This keeps the switching
losses as low as possible and so improves the system
efficiency. The master unit automatically allocates a new
slave in case a unit is out due to service or has uninten-
tionally tripped.

36 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.1.4 Control Wire Connection for Parallel

130BB714.10
Filter Run

In addition to the CT wiring, all slave units must be


connected to the master via either digital or analog inputs.
Illustration 6.4 shows the necessary control wire
connections:

PCC1

130BB716.11
M 42 F1 42 F2 42 F3 42
53 53 53 53
27 27 27 27
19 19 19 19
29 29 29 29
20 20 20 20

AAF AAF AAF AAF

Illustration 6.4 Control Wire Connection of Slave units F1-F3 to 6 6


Illustration 6.2 4 AAFs in Master/Slave Master M

The parallel connected filters must have the CT input Table 6.1 shows the necessary connections when fewer
signal wired in serial according to Illustration 6.3: than 4 units are paralleled. The software set-up of digital
and analog input/output is done automatically according
to Table 6.1, based on software programming
130BB715.10

L1 parameter 300-40 Master Follower Selection and


parameter 300-41 Follower ID.

Terminal Terminal
connection at connection at
follower master
Follower 1 (F1) 27 27
M F1 F2 Follower 2 (F2) 27 19
12 12 12
Follower 3 (F3) 42 53
All (parallel) 29 29
All (parallel) 20 20

Table 6.1 Master/follower Terminal Connections


Illustration 6.3 Single-phase CT-connection Diagram for Master
and Slave Follower units will not work if control wires are not
correctly connected. Connect control wiring as directed in
chapter 4 Electrical Installation. Failure to do so can cause

CAUTION malfunction.

Unshielded cables can lead to noise on the CT and result


in incorrect harmonic filtration. Use shielded cables for NOTICE
correct EMC installation. Failure to do so can cause Use screened control wires for correct EMC installation.
improper equipment function or damage.
6.1.5 Software Set-up of Parallel Filter Run
The current transformers VA-limitation still have to be kept
for filters in parallel, and so total wire lengths must be Running followers in different mitigation mode or with
limited according to wire type and CT VA-rating. changed priorities individually compromises performance.
[M]=([VA]-1,25)/(25*[Ω/M]) Parallel-connected filters are thus always to be
See chapter 4.2.1 Power Connections for more details. programmed with same compensation and priority mode.
Ensure all CT settings have been set identically in all
parallel connection units, and all have the same hardware
secondary CT configuration.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 37


Applications and Basic Prog... Operating Instructions

The automatic CT detection is still effective for filters in a NOTICE


master/follower configuration but setting follower units
Each follower should have its own follower ID. Verify
manually is recommended. Use the following procedure for
that no 2 followers have the same follower ID.
setting the CT values:

300-42 Num. of Follower AFs


1. Program master unit parameter 300-10 Active Filter
Nominal Voltage. Range: Function:
1* [1 - 3 ] Enter the total number of follower active filters.
2. Program master unit parameter 300-26 CT
The master active filter only controls this number
Placement.
of followers.
3. Perform an automatic CT detection on master
unit parameter 300-29 Start Auto CT Detection. NOTICE
4. Note the auto CT result and manually program Parameter 300-42 Num. of Follower AFs is not accessible
each follower unit. unless parameter 300-40 Master Follower Selection is set

6 6 5. Ensure identical settings in


parameter 300-10 Active Filter Nominal Voltage
to master.

andparameter 300-26 CT Placement on each unit. Program each follower unit at parameter 300-41 Follower ID
Alternatively, each follower unit can conduct an automatic with a unique ID.
CT detection after the master unit is turned off. Only run 1 Before starting the units by pushing [Auto On], check that
auto CT detection at a time. the following parameters all have been correctly
In addition to this CT setting, it is also necessary to set programmed and have similar values for all units sharing 1
each unit to have its respective role in the cascade set of CTs:
network. Parameter 300-40 Master Follower Selection is set
to master or follower for each unit. • Parameter 300-00 Harmonic Cancellation Mode.
300-40 Master Follower Selection • Parameter 300-20 CT Primary Rating.
Option: Function: • 300-22 CT Nominal Voltage.
[0] Master If operating active filters in parallel, select
whether this filter is a master or a follower
• Parameter 300-24 CT Sequence.

active filter. • Parameter 300-25 CT Polarity.

[1] Follower • Parameter 300-26 CT Placement.


[2] * Not Paralleled • Parameter 300-30 Compensation Points.

NOTICE • Parameter 300-35 Cosphi Reference.

Ensure that only 1 master is set in each group of parallel 6.2 Programming
connected filters. Verify that no other unit is set to
master. 6.2.1 Quick Menu Mode

After changing this parameter, additional parameters are The LCP provides access to all parameters listed under the
accessible. For the master units, 300-42 Number of Follower Quick Menus. Press [Quick Menu] to display the list of
AFs has to be programmed for the number of followers options in the quick menu.
connected.
Efficient parameter set-up for most applications
300-41 Follower ID
The parameters for most the applications are set up via
Range: Function: the Quick Menu.
1* [1 - 3 ] Enter the unique ID of this follower. Verify that no
To set parameters through the [Quick Menu]:
other follower uses the same ID.
1. Select [2] Quick set-up for selecting language,
compensation mode, CT set-up, etc.
NOTICE
2. Select [1] My personal menu to set up the LCP
Parameter 300-41 Follower ID is not accessible unless
readout parameters. If preset display is
parameter 300-40 Master Follower Selection is set to
acceptable, this operation can be left out.
follower.
It is recommended to do the set-up in the order listed.

38 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.2.3 Q2 Quick Setup

130BB473.10
0.0% 0.00 1(1)
Quick Menus
01 My Personal Menu
02 Quick Setup
The parameters in Q2 Quick Setup are the basic parameters
05 Changes Made that are always needed to set up the active filter.
06 Loggings

Illustration 6.5 Quick Menu View Q2 Quick Setup


Parameter number and Factory default
Name
If No Operation is selected in terminal 27, no connection to 0-01 Language English
+24 V on terminal 27 is necessary to enable start. 300-22 CT Nominal Voltage Same as AF
If Coast Inverse is selected in Terminal 27, a connection to Parameter 300-29 Start Auto Off
+24 V is necessary to enable start. CT Detection
Parameter 300-01 Compen- Harmonics
6.2.2 Q1 My Personal Menu sation Priority

Parameters defined by the user can be stored in Q1 My


Parameter 300-00 Harmonic Overall
Cancellation Mode
6 6
Personal Menu. Select My Personal Menu to display only the
Table 6.3 Quick Setup Settings
parameters, which have been pre-selected and
programmed as personal parameters. A large-scale active
filter user may have pre-programmed important set-up
NOTICE
values in the My Personal Menu to make on-site commis- Set the nominal voltage and CT secondary rating and
sioning/fine-tuning simpler. These parameters are selected change parameter 300-26 CT Placement to PCC before
in parameter 0-25 My Personal Menu. Up to 20 different starting the Auto CT detection. Auto CT detection is only
parameters can be defined in this menu. possible if CTs are located at the point of common
coupling.
Q1 My Personal Menu
Parameter number and Name Factory default 6.2.4 Q5 Changes Made
0-01 Language English
0-20 Display Line 1.1 Small Power Factor Use Q5 Changes Made for fault finding.
0-21 Display Line 1.2 Small THD of current
0-22 Display Line 1.3 Small Mains current Select Q5 Changes Made to get information about:
0-23 Display Line 2 Large Output current (corrected) • The 10 most recent changes. Use ▲ and ▼ to
0-24 Display Line 3 Large Mains frequency scroll between the last 10 parameters changed.
15-51 Frequency Converter Serial • Changes made since default setting.
Number

Table 6.2 My Personal Menu Settings


6.2.5 Q6 Loggings

Use Q6 Loggings for fault finding.


Select Loggings to get information about the display line
readouts. The information is shown as graphs. Only display
parameters selected in 0-20 Display Line 1.1 Small and
0-24 Display Line 3 Large can be viewed. It is possible to
store up to 120 samples in the memory for later reference.
Note that the parameters listed in Table 6.4 for Q6 only
serve as examples as they vary depending on the
programming of the particular active filter.

Q6 Loggings
0-20 Display Line 1.1 Small Power Factor
0-21 Display Line 1.2 Small THD of current
0-22 Display Line 1.3 Small Mains Current
0-23 Display Line 2 Large Output Current
0-24 Display Line 3 Large Mains Frequency

Table 6.4 Loggings Parameter Examples

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 39


Applications and Basic Prog... Operating Instructions

6.2.6 Main Menu Mode Each parameter has a name and number that remain the
same regardless of the programming mode. In the Main
The LCP provides access to the Main Menu mode. Select Menu mode, the parameters are divided into groups. The
the Main Menu mode by pressing the [Main Menu] key. first digit of the parameter number (from the left) indicates
The resulting readout appears on the display of the LCP. the parameter group number. All parameters can be
Lines 2 through 5 on the display show a list of parameter changed in the main menu. Option cards added to the
groups that can be selected via the ▲ and ▼ keys. unit enable additional parameters associated with the
option device.
6.2.7 Parameter Selection

Select a parameter group with the navigation keys.


The following parameter groups are accessible:

Group Title Function

6 6 0-** Operation/Display Parameters related to the fundamental functions of the filter, function of the LCP
keys and configuration of the LCP display.
5-** Digital In/Out Parameter group for configuring the digital inputs and outputs.
8-** Communication and Options Parameter group for configuring communications and options.
14-** Special Functions Parameter group for configuring special filter functions.
15-** Unit Information Parameter group containing filter information such as operating data, hardware
configuration, and software versions.
16-** Data Readouts Parameter group for data readouts, e.g. actual references, voltages, control, alarm,
warning, and status words.
300-** AF Settings Parameter group for setting the active filter.
301-** AF Readouts Parameter group for the filter readouts.

Table 6.5 Parameter Groups

After selecting a parameter group, select a parameter with the navigation keys.
The middle section on the LCP display shows the parameter number and name as well as the selected parameter value.

40 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.3 Description of Parameters 0-01 Language


Option: Function:
6.3.1 Main Menu
[46] Magyar Part of Language package 3

The main menu includes all available parameters in the [47] Czech Part of Language package 3
VLT® Active Filter. All parameters are grouped by name
indicating the function of the parameter group. All [48] Polski Part of Language package 4
parameters are listed by name and number in this manual. [49] Russian Part of Language package 3

6.4 0-** Operation/Display [50] Thai Part of Language package 2

Parameters in this group are related to the fundamental [51] Bahasa Part of Language package 2
functions of the active filter, function of the LCP keys, and Indonesia
configuration of the LCP display. [52] Hrvatski

0-04 Operating State at Power-up (Hand)


6.4.1 0-0* Basic Settings
Option: Function: 6 6
Selects the operating mode upon
0-01 Language
reconnection of the filter to mains voltage
Option: Function:
after power down in Hand (local) operation
Defines the language to be used in the mode.
display. The filter can be delivered with 4
[0] Resume Restarts the filter maintaining the same start/
different language packages. English and
stop settings (applied by [HAND ON/OFF]) as
German are included in all packages.
before the filter was powered down.
English cannot be erased or manipulated.
[1] * Forced stop Restarts the filter with a saved local reference,
[0] * English Part of Language packages 1 - 4
after mains voltage reappears and after
[1] Deutsch Part of Language packages 1 - 4 pressing [HAND ON].
[2] Francais Part of Language package 1

[3] Dansk Part of Language package 1 6.4.2 0-1* Set-up Operations


[4] Spanish Part of Language package 1
Define and control the individual parameter set-ups.
[5] Italiano Part of Language package 1 The active filter has 4 parameter set-ups that can be
programmed independently of one another, making it
[6] Svenska Part of Language package 1 flexible.

[7] Nederlands Part of Language package 1


The active set-up (the set-up in which the active filter is
[10] Chinese Part of Language package 2 currently operating) can be selected in
parameter 0-10 Active Set-up and is displayed on the LCP.
[20] Suomi Part of Language package 1
Using multi set-up, it is possible to switch between set-ups
[22] English US Part of Language package 4
with the active filter running or stopped, via digital input
or serial communication commands. If it is necessary to
[27] Greek Part of Language package 4 change set-ups while running, ensure that
parameter 0-12 This Set-up Linked to is programmed as
[28] Bras.port Part of Language package 4 required. Using parameter 0-11 Edit Set-up, it is possible to
edit parameters within any of the set-ups while continuing
[36] Slovenian Part of Language package 3
the active filter operation in its active set-up, which can be
[39] Korean Part of Language package 2 a different set-up than the one being edited.
[40] Japanese Part of Language package 2
Use parameter 0-51 Set-up Copy to copy parameter settings
[41] Turkish Part of Language package 4
between the set-ups enabling faster commissioning if
[42] Trad.Chinese Part of Language package 2 similar parameter settings are required in different set-ups.
[43] Bulgarian Part of Language package 3

[44] Srpski Part of Language package 3

[45] Romanian Part of Language package 3

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 41


Applications and Basic Prog... Operating Instructions

0-10 Active Set-up 0-12 This Set-up Linked to


Option: Function: Option: Function:
Select the set-up to control the filter functions. parameter values when moving from one set-
up to another during operation. Not changeable
[0] Factory Cannot be changed. It contains the factory
during operation parameters can be identified
setup data set, and can be used as a data source
by the label FALSE in the parameter lists in
when returning the other set-ups to a known
chapter 6.12 Parameter Lists.
state.
Parameter 0-12 This Set-up Linked to is used by
[1] * Set-up 1 [1] Set-up 1to [4] Set-up 4are the 4 separate
[9] Multi set-up in parameter 0-10 Active Set-up.
parameter set-ups within which all parameters
[9] Multi set-up is used to move from one set-up
can be programmed.
to another during operation (i.e. while the filter
[2] Set-up 2 is running).
[3] Set-up 3 Example:
[4] Set-up 4 Use [9] Multi set-up to shift from Set-up 1 to

6 6 [9] Multi Set-


up
Remote set-up selections using digital inputs
and the serial communication port. This set-up
Set-up 2 while the unit is running. Programme
in Set-up 1 first, then ensure that Set-up 1 and
uses the settings from parameter 0-12 This Set- Set-up 2 are synchronised (or linked). Synchro-
up Linked to. Stop the filter before making nisation can be performed in 2 ways:
changes to open- and closed loop functions 1. Change the edit set-up to [2] Set-up
2in parameter 0-11 Edit Set-up and set
Use parameter 0-51 Set-up Copy to copy a set-up to one or
parameter 0-12 This Set-up Linked to to
all other set-ups. Stop the filter before switching between
[1] Set-up 1. This starts the linking
set-ups where parameters marked not changeable during
(synchronising) process.
operation have different values. To avoid conflicting
settings of the same parameter within 2 different set-ups,

130BP075.10
link the set-ups together using parameter 0-12 This Set-up 0 RPM 0.00A 1(1)
Set-up Handling 0-1*
Linked to. Parameters which are not changeable during 0-12 This Set-up Linked to
operation are marked FALSE in the parameter lists in
chapter 6.12 Parameter Lists. [1] Setup 1

0-11 Edit Set-up Illustration 6.6 Synchronisation Method 1


Option: Function:
Select the set-up to be edited (i.e.
programmed) during operation; either the OR
active set-up or one of the inactive set-ups.
1. While still in Set-up 1, copy Set-up 1
[0] Factory Cannot be edited but it is useful as a data to Set-up 2. Then set
setup source to return the other set-ups to a known parameter 0-12 This Set-up Linked to to
state. [2] Set-up 2. This starts the linking
process.
[1] * Set-up 1 [1] Set-up 1to [4] Set-up 4 can be edited freely
during operation, independently of the active
130BP076.10

0 RPM 0.00A 1(1)


set-up. Set-up Handling 0-1*
0-12 This Set-up Linked to
[2] Set-up 2
[3] Set-up 3 [2] Setup 2
[4] Set-up 4
[9] Active Set- Can also be edited during operation. Edit the
Illustration 6.7 Synchronisation Method 2
up selected set-up from a range of sources: LCP,
FC, RS485, FC, USB, or up to 5 Fieldbus sites.

After the link is complete,


0-12 This Set-up Linked to
parameter 0-13 Readout: Linked Set-ups reads
Option: Function: {1,2} to indicate that all not changeable during
To enable conflict-free changes from one set-up operation parameters are now the same in Set-
to another during operation, link set-ups up 1 and Set-up 2. If there are changes to a not
containing parameters that are not changeable changeable during operation parameter, in Set-
during operation. The link ensures synchro- up 2, they are also changed automatically in
nising of the not changeable during operation

42 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

0-12 This Set-up Linked to 6.4.3 0-2* LCP Display


Option: Function:
Set-up 1. A switch between Set-up 1 and Set-up Define the variables displayed in the LCP.
2 during operation is now possible.

[0] * Not linked


NOTICE
[1] Set-up 1 Refer to 0-37 Display Text 1, 0-38 Display Text 2 and
[2] Set-up 2 0-39 Display Text 3 for information on how to write
[3] Set-up 3 display texts.
[4] Set-up 4
0-20 Display Line 1.1 Small
0-13 Readout: Linked Set-ups
Option: Function:
Range: Function:
Select a variable for display in
0* [0 - View a list of all the set-ups linked by means of
line 1, left position.
255 ] 0-12 This Set-up Linked to. The parameter has one
index for each parameter set-up. The parameter
[0]
[1501]
None
Running Hours
No display value selected.
Running hours meter of the 6 6
value displayed for each index represents which
unit.
set-ups are linked to that parameter set-up.
[1600] Control Word Present control word
Index LCP value [1603] Status Word Present status word.
0 {0} [1630] DC Link Voltage Intermediate circuit voltage in
1 {1,2} the unit.
2 {1,2} [1634] Heatsink Temp. Present heat sink temperature
3 {3} of the unit. The cut-out limit is
4 {4} 95 ±5 °C; cutting back in occurs
at 70 ±5 °C.
Table 6.7 Example: Set-up 1 and Set-up 2 are [1635] Inverter Thermal Percentage load of the inverters.
linked [1636] Inv. Nom. Current Nominal current of the unit.
[1637] Inv. Max. Current Maximum current of the unit.
[1639] Control Card Temp. Temperature of the control card.
0-14 Readout: Edit Set-ups / Channel
[1660] Digital Input Signal states form the 6 digital
Range: Function:
terminals (18, 19, 27, 29, 32 and
0* [-2147483648 - View the setting of parameter 0-11 Edit Set- 33). There are 16 bits in total,
2147483647] up for each of the 4 different but only 6 of them are used.
communication channels. When the Input 18 corresponds to the
number is displayed as a hex number, as it leftmost of the used bits. Signal
is in the LCP, each number represents 1 low=0; Signal high=1.
channel. [1666] Digital Output [bin] Binary value of all digital
Numbers 1-4 represent a set-up number; F outputs.
means factory setting; and A means active
[1671] Relay Output [bin] Binary value of the relay
set-up. The channels are, from right to left:
outputs.
LCP, FC bus, USB, HPFB1-5.
[1680] Fieldbus CTW 1 Control word (CTW) received
Example: The number AAAAAA21h means
from the bus master.
the following:
[1684] Comm. Option STW Extended Fieldbus communi-
• The frequency converter selected cation option status word.
Set-up 2 via a fieldbus channel. [1685] FC Port CTW 1 Control word (CTW) received
This selection is reflected in from the bus master.
parameter 0-11 Edit Set-up. [1690] Alarm Word One or more alarms in a hex
• A user selected Set-up 1 via the code.
LCP. [1691] Alarm Word 2 One or more alarms in a hex
code.
• All other channels are using the
active set-up. [1692] Warning Word One or more warnings in a hex
code.
[1693] Warning Word 2 One or more warnings in a hex
code.
[1694] Ext. Status Word One or more status conditions
in a hex code.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 43


Applications and Basic Prog... Operating Instructions

0-20 Display Line 1.1 Small 0-25 My Personal Menu


Option: Function: Range: Function:
[30100] Output Current [A] For example, this can be used to provide
[30101] Output Current [%] quick, simple access to just 1 or up to 50
[30102] Fifth Output Current parameters which require changing on a
[A] regular basis (e.g. for plant maintenance
[30103] Seventh Output reasons) or by an OEM to enable simple
Current [A] commissioning of their equipment.
[30104] Eleventh Output
Current [A]
[30105] Thirteenth Output
6.4.4 0-4* LCP Keypad
Current [A]
Enable, disable and password protect individual keys on
[30106] Seventeenth Output
the LCP.
Current [A]

6 6 [30107] Nineteenth Output


Current [A]
0-40 [Hand on] Key on LCP
Option: Function:
[30108] Twenty-third Output
[0] Disabled No effect when [Hand on] is pressed. Select [0]
Current [A]
Disabled to avoid accidental start of the
[30109] Twenty-fifth Output frequency converter in Hand on mode.
Current [A]
[1] * Enabled
[30110] THD of current [%]
[2] Password Avoids unauthorised stop. If parameter 0-41 [Off]
[30112] Power factor
Key on LCP is included in the Quick Menu, then
[30113] Cosphi
define the password in parameter 0-65 Quick
[30114] Leftover Currents
Menu Password.
[30120] Mains Current [A]
[30121] Mains Frequency
0-41 [Off] Key on LCP
[30122] Fund. Mains Current
Option: Function:
[A]
[0] Disabled Avoids accidental stop of the unit.
0-21 Display Line 1.2 Small
[1] Enabled
Option: Function: [2] Password Avoids unauthorised stop. If parameter 0-41 [Off]
[0] * None Select a variable for display in line 1, middle Key on LCP is included in the Quick Menu, then
position. The options are the same as those listed for define the password in parameter 0-65 Quick Menu
0-20 Display Line 1.1 Small. Password.

0-22 Display Line 1.3 Small


0-42 [Auto on] Key on LCP
Select a variable for display in line 1, right position. The options
Option: Function:
are the same as those listed for 0-20 Display Line 1.1 Small.
[0] Disabled Avoid accidental start of the unit in Auto mode.
0-23 Display Line 2 Large [1] Enabled
Select a variable for display in line 2. The options are the same [2] Password Avoids unauthorised start in Auto On mode. If
as listed for 0-20 Display Line 1.1 Small. The options are the same parameter 0-42 [Auto on] Key on LCP is included in
as those listed in 0-20 Display Line 1.1 Small. the Quick Menu, then define the password in
parameter 0-65 Quick Menu Password.
0-24 Display Line 3 Large
Select a variable for display in line 3. 0-43 [Reset] Key on LCP
0-25 My Personal Menu Option: Function:
[0] Disabled No effect when [Reset] is pressed. Avoids
Range: Function:
accidental alarm reset.
Size [0 - Define up to 50 parameters to appear in the
[1] Enabled
related* 9999] Q1 Personal Menu, accessible via the [Quick
Menu] key on the LCP. The parameters are [2] Password Avoids unauthorised resetting. If
displayed in the Q1 Personal Menu in the parameter 0-43 [Reset] Key on LCP is
order they are programmed into this array included in the Quick Menu, then define
parameter. Delete parameters by setting the the password in parameter 0-65 Quick Menu
value to ‘0000’. Password.

44 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

0-43 [Reset] Key on LCP 0-61 Access to Main Menu w/o Password
Option: Function: Option: Function:
[7] Enabled [0] * Full access Disables password defined in
without OFF parameter 0-60 Main Menu Password.
[8] Password
[1] LCP: Read Prevent unauthorised editing of Main Menu
without OFF
only parameters.

[2] LCP: No Prevent unauthorised viewing and editing of


6.4.5 0-5* Copy/Save access Main Menu parameters.

Copy parameters from and to the LCP. Use these [3] Bus: Read Read-only functions for parameters on
parameters for saving and copying set-ups from one unit only Fieldbus and/or FC standard bus.
to another. [4] Bus: No No access to parameters is allowed via
access Fieldbus and/or FC standard bus.
0-50 LCP Copy

6 6
Option: Function: [5] All: Read only Read-only function for parameters on LCP,
Fieldbus or FC standard bus.
[0] * No copy
[1] All to LCP [6] All: No access No access from LCP, Fieldbus or FC standard
[2] All from LCP Copies all parameters in all set-ups from bus is allowed.
the LCP memory to the filter memory.
[3] Size indep. Copy only the parameters that are If [0] Full access is selected, parameter 0-60 Main Menu
from LCP independent of the active filter size. The Password, 0-65 Personal Menu Password and 0-66 Access to
latter selection can be used to programme Personal Menu w/o Password are ignored.
several filters with the same function NOTICE
without disturbing size-dependent data.
A more complex password protection is available for
0-51 Set-up Copy OEMs upon request.
Option: Function:
[0] * No copy No function 0-65 Quick Menu Password

[1] Copy to set- Copies all parameters in the present


Range: Function:
up 1 programming set-up (defined in 200* [-9999 - Define the password for access to the Quick
0-11 Programming Set-up) to set-up 1. 9999] Menu via the [Quick Menu] key. If
parameter 0-66 Access to Quick Menu w/o
[2] Copy to set- Copies all parameters in the present
Password is set to [0] Full access, this
up 2 programming set-up (defined in
parameter is ignored.
0-11 Programming Set-up) to set-up 2.

[3] Copy to set- Copies all parameters in the present 0-66 Access to Quick Menu w/o Password
up 3 programming set-up (defined in If 0-61 Access to Main Menu w/o Password is set to [0] Full access
0-11 Programming Set-up) to set-up 3. then this parameter is ignored.
[4] Copy to set- Copies all parameters in the present Option: Function:
up 4 programming set-up (defined in [0] * Full access Disables the password defined in
0-11 Programming Set-up) to set-up 4. parameter 0-65 Quick Menu Password.
[9] Copy to all Copies the parameters in the present set-up [1] LCP: Read only Prevents unauthorised editing of Quick
to each of the set-ups 1 to 4. Menu parameters.

[3] Bus: Read only Read only functions for Quick Menu
6.4.6 0-6* Password parameters on Fieldbus and/or FC standard
bus.
0-60 Main Menu Password [5] All: Read only Read only function for Quick Menu
Range: Function: parameters on LCP, Fieldbus or FC standard
100* [-9999 - Define the password for access to the Main bus.
9999 ] Menu via the [Main Menu] key. If
0-61 Access to Main Menu w/o Password is
set to [0] Full access, this parameter is
ignored.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 45


Applications and Basic Prog... Operating Instructions

6.5 5-** Digital I/O Mode Digital input function Select Terminal
No operation [0] All term 32, 33
6.5.1 5-0* Digital I/O Mode Reset [1] All
Stop inverse [6] All
Parameters for configuring the input and output using Start [8] All term 18
NPN and PNP. Latched start [9] All
5-00 Digital I/O Mode Set-up select bit 0 [23] All
Set-up select bit 1 [24] All
Option: Function:
Pulse input Time Based [32] 29, 33
This parameter cannot be adjusted while the unit is
Follower AF # 1 Run [99] All
running.
Feedback
Digital inputs and programmed digital outputs are Follower AF # 2 Run [100] All
pre-programmable for operation either in PNP or NPN Feedback
systems.
Sleep [101] T18, T19, T27, T29

6 6 [0] * PNP Action on positive directional pulses (↕). PNP systems


are pulled down to GND. Table 6.8 Digital Input Functions

[1] NPN Action on negative directional pulses (↕). NPN Functions dedicated to only one digital input are stated in
systems are pulled up to + 24 V, internally in the the associated parameter.
filter.
5-10 Terminal 18 Digital Input
NOTICE Option: Function:
Once this parameter has been changed, it must be [0] No No reaction to signals transmitted to the
activated by performing a power cycle. operation terminal.

[1] Reset Resets filter after a trip/alarm. Not all alarms


5-01 Terminal 27 Mode can be reset.

Option: Function: [6] Stop inverse Stop Inverted function. Generates a stop
NOTICE function when the selected terminal goes
from logical level 1 to 0.
This parameter cannot be adjusted while
the unit is running. [8] * Start (Default Digital input 18): Select start for a
start/stop command. Logic 1=start, logic
0=stop.
[0] * Input Defines terminal 27 as a digital input.
[9] Latched The filter starts, if a pulse is applied for
[1] Output Defines terminal 27 as a digital output.
Start minimum 2 ms. The filter stops when stop
inverse is activated.
5-02 Terminal 29 Mode
Option: Function: [23] Set-up Select Set-up select bit 0 or Select Set-up
select bit 0 select bit 1 to select one of the 4 set-ups.
[0] * Input Defines terminal 29 as a digital input.
Set parameter 0-10 Active Set-up to [9] Multi
[1] Output Defines terminal 29 as a digital output. Set-up.

[24] Set-up (Default Digital input 32): Same as [23] Set-up


6.5.2 5-1* Digital Inputs select bit 1 select bit 0.

[32] Master cmd Time-based pulse input measures the


Parameters for configuring the input functions for the pulse in duration between flanks. This gives a higher
input terminals. resolution at lower frequencies, but is not as
The digital inputs are used for selecting various functions precise at higher frequencies. This principle
in the filter. All digital inputs can be set to the following has a cut-off frequency, which makes it
functions: unsuited for encoders with very low
resolutions (e.g. 30 PPR) at low speeds.

[99] Follower AF Do not program this setting. It is done


#1 Run automatically for paralleling. See
Feedback parameter 300-40 Master Follower Selection
and parameter 300-41 Follower ID for more
information about paralleling.

46 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

5-10 Terminal 18 Digital Input 29 Mode. These parameters cannot be adjusted while the
Option: Function: unit is running.

[100] Follower AF Do not program this setting. It is done 5-30 Terminal 27 Digital Output
#2 Run automatically for paralleling. See Option: Function:
Feedback parameter 300-40 Master Follower Selection
[0] No operation Default for all digital outputs and relay
and parameter 300-41 Follower ID for more
outputs.
information about paralleling.
[1] Control ready The control card is ready. E.g.: Feedback
[101] Sleep The filter goes into sleep mode at light duty
from a unit where the control is supplied
to save energy.
by an external 24 V (MCB 107) and the
main power to the unit is not detected.
5-11 Terminal 19 Digital Input
[2] Unit ready The unit is ready for operation and applies
Option: Function:
a supply signal on the control board.
[0] * No Operation Functions are described under 5-1* Digital
Inputs [4] Enable / no Ready for operation. No start or stop

5-12 Terminal 27 Digital Input


warning command is been given (start/disable). No
warnings are active.
6 6
Option: Function: [5] Running The motor is running and shaft torque
[0] * No Operation Functions are described under 5-1* Digital present.
Inputs
[9] Alarm An alarm activates the output. There are
5-13 Terminal 29 Digital Input no warnings.

Option: Function: [10] Alarm or An alarm or a warning activates the


[0] * No Operation Functions are described under 5-1* Digital warning output.
Inputs [12] Current limit The motor current is outside the range set
in 4-18 Current Limit. The active filter
5-16 Terminal X30/2 Digital Input
current is at the limit.
Option: Function:
[21] Thermal The thermal warning turns on when the
[0] * No operation Functions are described under 5-1* Digital
warning temperature exceeds the limit in the
Inputs
active filter.
5-17 Terminal X30/3 Digital Input [22] Ready,no The unit is ready for operation and there
Option: Function: thermal W is no overtemperature warning.
[0] * No operation Functions are described under 5-1* Digital
[24] Ready, voltage The unit is ready for operation and the
Inputs
OK mains voltage is within the specified
5-18 Terminal X30/4 Digital Input voltage range.

Option: Function: [26] Bus OK Active communication (no time-out) via


[0] * No operation Functions are described under 5-1* Digital the serial communication port.
Inputs [55] Pulse output
[122] No alarm
5-19 Terminal 37 Safe Torque Off (STO)
[125] Hand mode Output is high when the unit is in Hand
Function Number PTC Relay on mode (as indicated by the LED light
above [Hand on]).
No Function [0] - -
Safe Torque Off [1]* - safe torque off [126] Auto mode
(STO) Alarm [A68] [152] AF sleeping

Table 6.9 Overview of Functions, Alarms and Warnings 5-31 Terminal 29 Digital Output
Option: Function:
6.5.3 5-3* Digital Outputs [0] * No operation Functions are described under parameter
group 5-3* Digital Outputs
Parameters for configuring the output functions for the
output terminals. The 2 solid-state digital outputs are
common for terminals 27 and 29. Set the I/O function for
terminal 27 in parameter 5-01 Terminal 27 Mode, and set
the I/O function for terminal 29 in parameter 5-02 Terminal

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 47


Applications and Basic Prog... Operating Instructions

6.6 8-** General Settings 8-04 Control Word Timeout Function


Select the time-out function. The time-out function activates
6.6.1 8-0* General Settings when the control word fails to be updated within the time
period specified in parameter 8-03 Control Word Timeout Time.
8-01 Control Site Option: Function:
Option: Function: [0] * Off Resumes control via serial bus (fieldbus or
The setting in this parameter overrides standard) using the most recent control
the settings in 8-50 Coasting Select to word.
8-56 Preset Reference Select. [2] Stop Stops with auto restart when communi-
[0] Digital and Control by using both digital input and cation resumes.
ctrl.word control word. [5] Stop and trip Stops, then resets the unit in order to
restart: via the fieldbus, via [Reset] on the
[1] Digital only Control by using digital inputs only.
LCP or via a digital input.
[2] Controlword only Control by using control word only. [7] Select setup 1 Changes the set-up upon reestablishment of

6 6 8-02 Control Word Source


communication following a control word
time-out. If communication resumes causing
This parameter cannot be adjusted while the motor is running. the time-out situation to disappear,
Select the source of the control word: One of 2 serial interfaces parameter 8-05 End-of-Timeout Function
or 4 installed options. During initial power-up, the unit automat- defines whether to resume the set-up used
ically sets this parameter to [3] Option Aif it detects a valid before the time-out or to retain the set-up
Fieldbus option installed in slot A. If the option is removed, the endorsed by the time-out function.
unit detects a change in the configuration, sets [8] Select setup 2 See [7] Select setup 1
parameter 8-02 Control Word Source back to default setting [1] FC [9] Select setup 3 See [7] Select setup 1
RS485, and the unit then trips. If an option is installed after initial [10] Select setup 4 See [7] Select setup 1
power-up, the setting of parameter 8-02 Control Word Source does
not change but the unit trips and displays: Alarm 67 Option NOTICE
Changed. The following configuration is required to change the
When retrofitting a bus option into a unit that did not have a set-up after a time-out:
bus option installed to begin with, move the control to bus Set parameter 0-10 Active Set-up to [9] Multi set-up and
based. This is done for safety reasons to avoid an accidental select the relevant link in parameter 0-12 This Set-up
change. Linked to.
Option: Function:
[0] None 8-05 End-of-Timeout Function
[1] FC RS485 Option: Function:
[2] FC USB Select the action after receiving a valid control
[3] Option A word following a time-out. This parameter is
[4] Option B active only when 8-04 Control Timeout
[5] Option C0 Function is set to [Set-up 1-4].
[6] Option C1
[0] Hold set-up Retains the set-up selected in 8-04 Control
[30] External Can
Timeout Function and displays a warning, until
8-03 Control Word Timeout Time 8-06 Reset Control Timeout toggles. Then the
unit resumes its original set-up.
Range: Function:
1 s* [ 0.1 - Enter the maximum time expected to pass [1] * Resume Resumes the set-up active before the time-
18000 s] between the reception of 2 consecutive set-up out.
telegrams. If this time is exceeded, it indicates
that the telegram communication has stopped. 8-06 Reset Control Word Timeout
The function selected in 8-04 Control Word This parameter is active only when [0] Hold set-up has been
Timeout Function is then carried out. A valid selected in parameter 8-05 End-of-Timeout Function.
control word triggers the time-out counter. Option: Function:
[0] * Do not reset Retains the set-up specified in 8-04 Control
Word Timeout Function, following a control
word time-out.

[1] Do reset Returns the unit to the original set-up


following a control word time-out. The unit

48 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

8-06 Reset Control Word Timeout 8-37 Max Inter-Char Delay


This parameter is active only when [0] Hold set-up has been Range: Function:
selected in parameter 8-05 End-of-Timeout Function. parameter activates timeout if
Option: Function: transmission is interrupted.
performs the reset and then immediately This parameter is active only when
reverts to the [0] Do not reset setting parameter 8-30 Protocol is set to [1] FC MC
protocol.

6.6.2 8-3* FC Port Settings 8-53 Start Select


Option: Function:
8-30 Protocol
NOTICE
Option: Function:
This parameter is active only when
[0] * FC Communication according to the FC Protocol.
parameter 8-01 Control Site is set to [0]
Digital and control word.
6 6
[1] FC MC Select the protocol for the FC (standard) port.

[2] Modbus RTU


Select control of the unit start function via the
8-31 Address terminals (digital input) and/or via the fieldbus.
Range: Function: [0] Digital Activates a start command via a digital input.
Size related* [ 1 - 255 ] Enter the address for the FC (standard) input
port. [1] Bus Activates a start command via the serial
Valid range: 1-126. communication port or Fieldbus option.

[2] Logic Activates a start command via the fieldbus/serial


8-32 FC Port Baud Rate
AND communication port, AND additionally via one of
Option: Function: the digital inputs.
[0] 2400 Baud Baud rate selection for the FC (standard) port.
[3] Logic Activates a start command via the fieldbus/serial
[1] 4800 Baud * OR communication port OR via one of the digital
[2] 9600 Baud inputs.
[3] 19200 Baud
[4] 38400 Baud 8-55 Set-up Select
[5] 57600 Baud Option: Function:
[6] 76800 Baud
NOTICE
[7] 115200 Baud
This parameter is active only when
8-35 Minimum Response Delay parameter 8-01 Control Site is set to [0]
Range: Function: Digital and control word.
10 ms* [ 1 - 10000 Specify the minimum delay time
ms] between receiving a request and Select control of the unit set-up selection via the
transmitting a response. This is used for terminals (digital input) and/or via the fieldbus.
overcoming modem turnaround delays. [0] Digital Activates the set-up selection via a digital input.
input
8-36 Max Response Delay [1] Bus Activates the set-up selection via the serial
Range: Function: communication port or fieldbus option.
Size [ 11 - Specify the maximum permissible [2] Logic Activates the set-up selection via the fieldbus/
related* 10001 ms] delay time between transmitting a AND serial communication port, AND additionally via
request and receiving a response. If a one of the digital inputs.
response from the frequency converter
[3] * Logic Activate the set-up selection via the fieldbus/
is exceeding the time setting, then it is
OR serial communication port OR via one of the
discarded.
digital inputs.

8-37 Max Inter-Char Delay


Range: Function:
Size [ 0.00 - Specify the maximum permissible time
related* 35.00 ms] interval between receipt of 2 bytes. This

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 49


Applications and Basic Prog... Operating Instructions

6.7 14-2* Trip Reset 14-22 Operation Mode


Option: Function:
Parameters for configuring auto reset handling, special trip
[0] Normal Use this parameter to specify normal operation;
handling and control card self-test or initialisation.
* operation to perform tests; or to initialise all parameters
14-20 Reset Mode except parameter 15-03 Power Up's,
Option: Function: parameter 15-04 Over Temp's and
Select the reset function after parameter 15-05 Over Volt's. This function is
tripping. Once reset, the unit can be active only when the power is cycled to the
restarted. unit.

[0] * Manual reset Select [0] Manual reset, to perform a [1] Control Select [1] Control card test to test the analog
reset via [RESET] or via the digital card test and digital inputs and outputs and the +10 V
inputs. control voltage. The test requires a test
connector with internal connections. Use the
[1] Automatic reset x 1 Select [1]-[12] Automatic reset x 1… following procedure for the control card test:

6 6 x20 to perform between 1 and 20


automatic resets after tripping.
1. Select [1] Control card test.

2. Disconnect the mains supply and wait


[2] Automatic reset x 2
for the indicator light in the display to
[3] Automatic reset x 3
go out.
[4] Automatic reset x 4
[5] Automatic reset x 5 3. Set switches S201 (A53) and S202
[6] Automatic reset x 6 (A54)=ON/I.

[7] Automatic reset x 7 4. Insert the test plug (see


[8] Automatic reset x 8 Illustration 6.8).
[9] Automatic reset x 9 5. Connect to mains supply.
[10] Automatic reset x 10
6. Carry out various tests.
[11] Automatic reset x 15
[12] Automatic reset x 20 7. The results are displayed on the LCP
and the unit moves into an infinite
[13] Infinite auto reset Select [13] Infinite Automatic Reset for
loop.
continuous resetting after tripping.
8. Parameter 14-22 Operation Mode is
[14] Reset at power-up
automatically set to normal operation.
NOTICE Carry out a power cycle to start up in
normal operation after a control card
The filter may start without warning. If the specified
test.
number of automatic resets is reached within 10
minutes, the unit enters [0] Manual Reset mode. After the
manual reset is performed, the setting of 14-20 Reset If the test is OK:
Mode reverts to the original selection. If the number of LCP readout: Control Card OK.
automatic resets is not reached within 10 minutes, or Disconnect the mains supply and remove the
when a manual reset is performed, the internal test plug. The green indicator light on the
automatic reset counter returns to 0. control card lights up.

If the test fails:


14-21 Automatic Restart Time LCP readout: Control Card I/O failure.
Replace the unit or control card. The red LED
Range: Function:
on the control card is turned on. Test plugs
10 s* [0 - 600 s] Enter the time interval from trip to start of
(connect the following terminals to each other):
the automatic reset function. This parameter
18 - 27 - 32; 19 - 29 - 33; 42 - 53 - 54
is active when 14-20 Reset Mode is set to [1] -
[13] Automatic reset.

50 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

14-22 Operation Mode


Option: Function:

130BA097.12
12 13 18 19 27 29 32 33 20 37
FC 302

12 13 18 19 27 32 33 20
FC 301

39 42 50 53 54 55
FC 301 &
FC 302

6 6
Illustration 6.8 Terminal Connections

[2] Initiali- Select [2] Initialisation to reset all parameter


sation values to default settings, except for
parameter 15-03 Power Up's,
parameter 15-04 Over Temp's, and
parameter 15-05 Over Volt's. The unit resets
during the next power-up.
Parameter 14-22 Operation Mode also reverts to
the default setting [0] Normal operation.

[3] Boot
mode

14-29 Service Code


Range: Function:
0* [-2147483647 - 2147483647] For internal service only.

14-50 RFI Filter


Option: Function:
[0] Off Select [0] Off only if the unit is fed by an isolated
mains source (IT mains).
In this mode, the internal RFI filter capacitors between
chassis and the mains RFI filter circuit are cut-out to
reduce the ground capacity currents.

[1] * On Select [1] On to ensure that the unit complies with


EMC standards.

14-54 Bus Partner


Range: Function:
1* [0 - 126 ]

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 51


Applications and Basic Prog... Operating Instructions

6.8 15-** Drive Information 15-10 Logging Source


Array [4]
6.8.1 15-0* Operating Data
Option: Function:
Select which variables are to be
15-00 Operating hours
logged.
Range: Function:
[0] * None
0 h* [0 - 2147483647 h] View how many hours the unit has
[1600] Control Word
run. The value is saved when the unit
[1603] Status Word
is turned off.
[1630] DC Link Voltage
15-01 Running Hours [1634] Heatsink Temp.
[1635] Inverter Thermal
Range: Function:
[1660] Digital Input
0 h* [0 - 2147483647 View how many hours the filter has
[1666] Digital Output [bin]
h] run. Reset the counter in 15-07 Reset
6 6 Running Hours Counter. The value is
saved when the unit is turned off.
[1690] Alarm Word
[1692] Warning Word
[1694] Ext. Status Word
15-03 Power Up's
15-11 Logging Interval
Range: Function:
Array [4]
0* [0 - 2147483647 ] View the number of times the unit has
Range: Function:
been powered up.
Size related* [ 0.000 - 0.000 ] Enter the interval in ms between
each sampling of the variables to
15-04 Over Temp's
be logged.
Range: Function:
0* [0 - 65535 ] View the number of unit temperature faults 15-12 Trigger Event
that have occurred.
Select the trigger event. When the trigger event occurs, a
window is applied to freeze the log. The log then retains a
15-05 Over Volt's
specified percentage of samples before the occurrence of the
Range: Function: trigger event (parameter 15-14 Samples Before Trigger).
0* [0 - 65535 ] View the number of unit overvoltages that
Option: Function:
have occurred.
[0] * False
[1] True
15-07 Reset Running Hours Counter
[2] Running
Option: Function:
[6] Current limit
[0] * Do not
[16] Thermal warning
reset
[19] Warning
[1] Reset Select [1] Reset and press [OK] to reset the
[20] Alarm (trip)
counter running hours counter to zero (see
[21] Alarm (trip lock)
parameter 15-01 Running Hours). This
[33] Digital input DI18
parameter cannot be selected via the serial
[34] Digital input DI19
port, RS485.
[35] Digital input DI27
Select [0] Do not reset if no reset of the
running hours counter is desired. [36] Digital input DI29

15-13 Logging Mode


6.8.2 15-1* Data Log Settings Option: Function:
[0] * Log always Select [0] Log always for continuous
The data log enables continuous logging of up to 4 data logging.
sources (15-10 Logging Source) at individual rates
[1] Log once on Select [1] Log once on trigger to
(parameter 15-11 Logging Interval). A trigger event
trigger conditionally start and stop logging using
(15-12 Trigger Event) and window (15-14 Samples Before
15-12 Trigger Event and 15-14 Samples Before
Trigger) are used to start and stop the logging
Trigger.
conditionally.

52 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

15-14 Samples Before Trigger 15-21 Historic Log: Value


Range: Function: Array [50]
50* [0 - 100] Before a trigger event, enter the percentage of Range: Function:
all samples which are to be retained in the log. Digital output Decimal value. See
See also 15-12 Trigger Event and (not parameter 16-66 Digital
parameter 15-13 Logging Mode. monitored in Output [bin] for
this SW description after
release) converting to binary
6.8.3 15-2* Historic Log
value.
Warning word Decimal value. See
View up to 50 logged data items via the array parameters
16-92 Warning Word for
in this parameter group. For all parameters in the group,
description.
[0] is the most recent data and [49] the oldest data. Data is
Alarm word Decimal value. See
logged every time an event occurs. Events in this context
16-90 Alarm Word for
are defined as a change in one of the following areas

Status word
description.
Decimal value. See
6 6
• Digital input.
parameter 16-03 Status
• Digital outputs. Word for description after

• Warning word. converting to binary


value.
• Alarm word.
Control word Decimal value. See
• Status word. parameter 16-00 Control
Word for description.
• Control word.
Extended Decimal value. See
• Extended status word. status word parameter 16-94 Ext. Status
Events are logged with value, and time stamp in ms. The Word for description.
time interval between 2 events depends on how often
events occur (maximum once every scan time). Data
logging is continuous, but if an alarm occurs, the log is 15-22 Historic Log: Time
saved and the values can be viewed on the display. This Array [50]
feature is useful, for example when carrying out service
Range: Function:
following a trip. View the historic log contained in this
0 ms* [0 - 2147483647 View the time at which the logged
parameter via the serial communication port or via the
ms] event occurred. Time is measured in
display.
ms since unit start. The maximum
15-20 Historic Log: Event value corresponds to approximately 24
Array [50] days, which means that the count
restarts at 0 after this time period.
Range: Function:
0* [0 - 255 ] View the event type of the logged events.
6.8.4 15-3* Alarm Log
15-21 Historic Log: Value
Array [50] Parameters in this group are array parameters, where up to
Range: Function: 10 fault logs can be viewed. [0] is the most recent logged
data, and [9] is the oldest. Error codes, values, and time
0* [0 - View the value of the logged event.
stamp can be viewed for all logged data.
2147483647 ] Interpret the event values according to this
table: 15-30 Fault Log: Error Code
Array [10]
Digtal input Decimal value. See
parameter 16-60 Digital Range: Function:
Input for description after 0* [0 - 255] View the fault code and look up its meaning in
converting to binary chapter 8.3 Active Filter Warning and Alarm
value. Definitions.

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Applications and Basic Prog... Operating Instructions

15-31 Alarm Log: Value 15-47 Power Card Ordering No


Array [10] Range: Function:
Range: Function: 0* [0 - 8 ] View the power card ordering number.
0* [-32767 - 32767 ] View an extra description of the error.
This parameter is mostly used in 15-48 LCP Id No
combination with alarm 38 internal fault. Range: Function:
0* [0 - 20 ] View the LCP ID number.
15-32 Alarm Log: Time
Array [10] 15-49 SW ID Control Card
Range: Function: Range: Function:
0 s* [0 - 2147483647 s] View the time when the logged event 0* [0 - 20 ] View the control card software version number.
occurred. Time is measured in seconds
from unit start-up. 15-50 SW ID Power Card

6 6 6.8.5 15-4* Unit Identification


Range:
0* [0 - 20 ]
Function:
View the power card software version number.

15-51 Unit Serial Number


Parameters containing read-only information about the
hardware and software configuration of the active filter. Range: Function:
0 N/A* [0 - 0 N/A] View the active filter serial number.
15-40 FC Type
Range: Function: 15-53 Power Card Serial Number
0* [0 - 6] View the active filter type. The readout is identical Range: Function:
to the type code, characters 1–6. 0* [0 - 19 ] View the power card serial number.

15-41 Power Section


6.8.6 15-6* Option Ident.
Range: Function:
0* [0 - 20] View the active filter type. The readout is identical
This read-only parameter group contains information about
to the type code, characters 7–10.
the hardware and software configuration of the options
installed in slots A, B, C0 and C1.
15-42 Voltage
Range: Function: 15-60 Option Mounted
0* [0 - 20] View the active filter type. The readout is identical Array [8]
to the type code, characters 11–12. Range: Function:
0* [0 - 30 ] View the installed option type.
15-43 Software Version
Range: Function: 15-61 Option SW Version
0* [0 - 5 ] View the combined SW version (or ‘package Array [8]
version’) consisting of power SW and control SW. Range: Function:
0* [0 - 20 ] View the installed option software version.
15-44 Ordered Typecode String
Range: Function: 15-62 Option Ordering No
0* [0 - 40 ] View the typecode string used for re-ordering the Array [8]
active filter in its original configuration.
Range: Function:
0* [0 - 8 ] Shows the ordering number for the installed
15-45 Actual Typecode String
options.
Range: Function:
0* [0 - 40 ] View the actual type code string. 15-63 Option Serial No
Array [8]
15-46 Unit Ordering No
Range: Function:
Range: Function:
0* [0 - 18 ] View the installed option serial number.
0 N/A* [0 - 0 N/A] View the 8-digit ordering number used for
re-ordering the active filter in its original
configuration.

54 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

15-70 Option in Slot A 6.8.7 15-9* Parameter Info


Range: Function:
0* [0 - 30 ] View the type code string for the option installed 15-92 Defined Parameters
in slot A, and a translation of the type code Array [1000]
string. E.g. for type code string AX the translation Range: Function:
is No option.
0* [0 - 9999 ] View a list of all defined parameters in the
active filter. The list ends with 0.
15-71 Slot A Option SW Version
Range: Function: 15-93 Modified Parameters
0* [0 - 20 ] View the software version for the option installed Array [1000]
in slot A.
Range: Function:
0* [0 - 9999 ] View a list of the parameters that have been
15-72 Option in Slot B
changed from their default setting. The list ends
Range: Function:
0* [0 - 30 ] View the type code string for the option installed
with 0. Changes may not be visible until up to
30 s after implementation. 6 6
in slot B, and a translation of the type code string.
E.g. for type code string BX the translation is No 15-98 Unit Identification
option.
Range: Function:
0 N/A* [0 - 0 N/A]
15-73 Slot B Option SW Version
Range: Function: 15-99 Parameter Metadata
0* [0 - 20 ] View the software version for the option installed Array [30]
in slot B.
Range: Function:
0* [0 - 9999] This parameter contains data used by the MCT
15-74 Option in Slot C0/E0
10 Set-up Software.
Range: Function:
0* [0 - 30 ] View the type code string for the option installed
in slot C, and a translation of the type code string.
E.g. for type code string CXXXX the translation is
No option.

15-75 Slot C0/E0 Option SW Version


Range: Function:
0* [0 - 20 ] View the software version for the option installed
in slot C.

15-76 Option in Slot C1/E1


Range: Function:
0* [0 - 30 ] Shows the typecode string for the options (CXXXX
if no option) and the translation i.e. No option.

15-77 Slot C1/E1 Option SW Version


Range: Function:
0* [0 - 20 ] Software version for the installed option in option
slot C.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 55


Applications and Basic Prog... Operating Instructions

6.9 16-** Data Readouts 16-49 Current Fault Source


Range: Function:
16-00 Control Word
0* [0 - 8] Value indicates source of current faults including
Range: Function: short circuit, overcurrent, and phase imbalance
0* [0 - 65535 ] View the control word sent from the unit via (from left):
the serial communication port in hex code. 1-4 Inverter
5-8 Rectifier
16-03 Status Word 0 No fault recorded
Range: Function:
0* [0 - 65535 ] View the status word sent from the unit via the
6.9.1 16-6* Inputs and Outputs
serial communication port in hex code.

16-60 Digital Input


16-30 DC Link Voltage
Range: Function:
Range: Function:
6 6 0 V* [0 - 10000 V] View a measured value. The value is filtered
0* [0 -
1023 ]
View the signal states from the active digital inputs.
Example: Input 18 corresponds to bit no. 5, 0=no
with a 30 ms time constant.
signal, 1=connected signal. Bit 6 works in the
opposite way, on=0, off=1 (safe stop input).
16-34 Heatsink Temp.
Range: Function: Bit 0 Digital input term. 33
0 °C* [0 - 255 View the heat sink temperature. The cut-out Bit 1 Digital input term. 32
°C] limit is 90 ± 5 °C, and the filter cuts back in Bit 2 Digital input term. 29
at 60 ± 5 °C. Bit 3 Digital input term. 27
Bit 4 Digital input term. 19
16-35 Inverter Thermal Bit 5 Digital input term. 18
Range: Function: Bit 6 Digital input term. 37
0 %* [0 - 100 %] View the percentage load on the inverter. Bit 7 Digital input GP I/O term. X30/4
Bit 8 Digital input GP I/O term. X30/3
16-36 Inv. Nom. Current Bit 9 Digital input GP I/O term. X30/2
Range: Function: Bit 10-63 Reserved for future terminals
Size related* [0.01 - 10000 A] View the inverter nominal
Table 6.10 Active Digital Inputs
current.

16-37 Inv. Max. Current


Range: Function:
Size related* [0.01 - 10000 A] View the inverter maximum
current.

16-39 Control Card Temp.


Range: Function:
0 °C* [0 - 100 °C] View the temperature on the control card,
stated in °C

16-40 Logging Buffer Full Illustration 6.9 Relay Settings


Option: Function:
View whether the logging buffer is full (see parameter
group 15-1* Data Log Settings). The logging buffer is
16-66 Digital Output [bin]
never full when setting parameter 15-13 Logging Mode
to [0] Log always. Range: Function:
0* [0 - 15] View the binary value of all digital outputs.
[0] * No
[1] Yes

56 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

16-71 Relay Output [bin] 6.9.3 16-9* Diagnosis Readouts


Range: Function:
0* [0 - 511 ] View the settings of all relays. NOTICE
When using MCT 10 Set-up Software, the readout
parameters can only be read online, i.e. as the actual
status. This means that the status is not stored in the
MCT 10 Set-up Software file.

16-90 Alarm Word


Range: Function:
0* [0 - 4294967295 ] View the alarm word sent via the serial
communication port in hex code.
Illustration 6.11 Relay Settings
16-91 Alarm Word 2
Range: Function: 6 6
0* [0 - 4294967295] View the alarm word sent via the serial
6.9.2 16-8* Fieldbus & FC Port communication port in hex code.

Parameters for reporting the bus references and control 16-92 Warning Word
words. Range: Function:
16-80 Fieldbus CTW 1 0* [0 - 4294967295 ] View the warning word sent via the serial
communication port in hex code.
Range: Function:
0* [0 - View the 2-byte control word (CTW) received 16-93 Warning Word 2
65535 ] from the bus master. Interpretation of the
Range: Function:
control word depends on the fieldbus option
installed and the control word profile selected 0* [0 - 4294967295] View the warning word sent via the serial
in 8-10 Control Profile. communication port in hex code.
For more information, refer to the relevant
fieldbus manual. 16-94 Ext. Status Word
Range: Function:
16-84 Comm. Option STW 0* [0 - 4294967295] Returns the extended warning word sent
Range: Function: via the serial communication port in hex
0* [0 - 65535 ] View the extended fieldbus comm. option code.
status word.
For more information, refer to the relevant
fieldbus manual.

16-85 FC Port CTW 1


Range: Function:
0* [0 - 65535 ] View the 2-byte control word (CTW) received
from the bus master. Interpretation of the
control word depends on the fieldbus option
installed and the control word profile selected
in 8-10 Control Profile.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 57


Applications and Basic Prog... Operating Instructions

6.10 300-** AF Settings 300-24 CT Sequence


Option: Function:
NOTICE [0] * L1, L2, L3
Except for parameter 300-10 Active Filter Nominal Voltage, [1] L1, L3, L2
it is not recommended to change the settings in this [2] L2, L1, L3
parameter group. [3] L2, L3, L1
[4] L3, L1, L2
300-00 Harmonic Cancellation Mode [5] L3, L2, L1 Enter the sequence of the current transformers.
Option: Function: Alternatively, this value can be determined by
[0] * Overall performing an auto CT detection using
[1] Selective parameter 300-29 Start Auto CT Detection.

[2] Parallel Enter the harmonic compensation mode. [1]


300-25 CT Polarity
Selective provides precise compensation of the
following harmonics: 5,7,11,13,17,19,23,25. [0] Option: Function:
6 6 Overall provides compensation for additional [0] * Normal
harmonics, but with reduced precision in some [1] Inverse Enter the polarity of the current transformers.
cases. Alternatively, this value can be determined by
performing an auto CT detection using parameter
300-01 Compensation Priority 300-29 Start Auto CT Detection.
Option: Function:
[0] * Harmonics 300-26 CT Placement
[1] Cosphi Enter the compensation priority for the active Option: Function:
filter. If cosphi compensation has priority, [0] PCC
harmonics compensation is reduced in cases [1] * Load Current Enter the placement of the current
where a large amount of current is used to transformers. For a standalone active filter
compensate cosphi. Similarly, if harmonics installation, the CTs are typically placed at a
mitigation has priority, cosphi compensation PCC.
might be reduced.
300-27 Number of CTs per Phase
300-08 Lagging Reactive Current Option: Function:
Option: Function: [1] 1 Number of current transformers per phase.
[0] Enable Enable/disable lagging reactive current. [2] 2
[1] Disable
300-29 Start Auto CT Detection
300-10 Active Filter Nominal Voltage Option: Function:
Range: Function: [0] * Off
Application [Application Enter the network voltage at [1] Enable Auto When enabled, the auto CT detection
dependent* dependant] the location where the active CT Detection determines the CT primary rating, CT
filter is installed. If using a sequence, and CT polarity. The user must
step-down transformer, enter enter CT secondary rating, CT nominal
the transformer secondary side voltage and CT placement before starting
voltage. the auto CT detection. Automatic CT
detection cannot be performed on CTs
300-20 CT Primary Rating placed at the load currents.
Range: Function:
Application [1 - Enter the primary rating of the 300-30 Compensation Points
dependent* 4000 A] current transformers. For a 1000:5 Range: Function:
current transformer, enter 1000. 0.0 [0.0 - Enter the maximum accepted distortion of the
Alternatively, this value can be A* 8000.1 A] current in A. Change these values to customise
determined by performing an auto the harmonic compensation. It is possible to
CT detection using parameter 300-29 change the compensation points for the
Start Auto CT Detection. following harmonics: 5,7,11,13,17,19,23,25.
Selective mode provides compensation of
individual harmonics with permitted residual
levels on the supply mains. This parameter

58 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

300-30 Compensation Points 300-50 Enable Sleep Mode


Range: Function: Option: Function:
defines the permitted residual level into the This parameter saves energy at light system load
supply of the following harmonics. where harmonic distortion is insignificant and
mitigation not needed. The filter automatically
300-35 Cosphi Reference deactivates when not needed and reactivates when
Range: Function: mitigation is called for. The filter still measures
harmonics during sleep, but is not injecting
0.500* [0.500 - 1.000 ] Enter the reference for cosphi.
currents. The filter is hard coded to have a
minimum sleep time of 5 s to avoid contact
300-40 Master Follower Selection
bounce.
Option: Function:
[0] Disabled Default filter does not use the sleep mode
[0] Master If operating active filters in parallel, select
function.
whether this filter is a master or a follower
active filter. [1] Enabled The filter enters sleep mode at light loads or if

[1] Follower
triggered from external. 6 6
[2] * Not Paralleled
300-51 Sleep Mode Trig Source
NOTICE Option: Function:
Ensure that only 1 master is set in each group of parallel [0] * Mains The filter is active/inactive according to line
connected filters. Verify that no other unit is set to current current. Trigger values are set in
master. parameter 300-52 Sleep Mode Wake Up Trigger
and parameter 300-53 Sleep Mode Sleep Trigger
After changing this parameter, additional parameters are [1] Digital Filter sleep is triggered via an external signal
accessible. For the master units, 300-42 Number of Follower Input provided to filter terminal 18.
AFs has to be programmed for the number of followers
connected. 300-52 Sleep Mode Wake Up Trigger
300-41 Follower ID Range: Function:
Range: Function: Application [Application Only available when [0] Mains
1* [1 - 3 ] Enter the unique ID of this follower. Verify that no dependent* dependant] Current is selected in
other follower uses the same ID. parameter 300-51 Sleep Mode Trig
Source. The parameter sets the %

NOTICE current value of


parameter 300-20 CT Primary Rating
Parameter 300-41 Follower ID is not accessible unless at which the filter awakes. 5 equals
parameter 300-40 Master Follower Selection is set to 5% of parameter 300-20 CT Primary
follower. Rating. If CTs are 1500 and this
parameter is 5, this equals 5% of
NOTICE 1500 A=75 A wake-up current.
Each follower should have its own follower ID. Verify
that no 2 followers have the same follower ID. 300-53 Sleep Mode Sleep Trigger
Range: Function:
300-42 Num. of Follower AFs 80 [0 - This value enters the % sleep-mode trigger value
%* 90 %] of parameter 300-52 Sleep Mode Wake Up Trigger.
Range: Function:
If the filter leaves sleep mode at 75 A and this
1* [1 - 3 ] Enter the total number of follower active filters.
parameter is set to 80, it enters sleep mode at
The master active filter only controls this number
8% of 75 A=60 A. The filter is programmed to
of followers.
have minimum 5 s sleep time

NOTICE
Parameter 300-42 Num. of Follower AFs is not accessible
unless parameter 300-40 Master Follower Selection is set
to master.

Program each follower unit at parameter 300-41 Follower ID


with a unique ID.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 59


Applications and Basic Prog... Operating Instructions

6.10.1 300-6*

300-60 Fifth Harmonic Limit


Option: Function:
[0] 300-60 Mains current triggering point for waking up active
filters in sleep mode.

300-61 Seventh Harmonic Limit


Option: Function:
[0] 300-61 Mains current triggering point for waking up active
filters in sleep mode.

300-62 Eleventh Harmonic Limit


Option: Function:

6 6 [0] 300-62 Mains current triggering point for waking up active


filters in sleep mode.

300-63 Thirteenth Harmonic Limit


Option: Function:
[0] 300-63 Mains current triggering point for waking up active
filters in sleep mode.

300-64 Seventeenth Harmonic Limit


Option: Function:
[0] 300-64 Mains current triggering point for waking up active
filters in sleep mode.

300-65 Nineteenth Harmonic Limit


Option: Function:
[0] 300-65 Mains current triggering point for waking up active
filters in sleep mode.

300-66 Twenty-third Harmonic Limit


Option: Function:
[0] 300-66 Mains current triggering point for waking up active
filters in sleep mode.

300-67 Twenty-fifth Harmonic Limit


Option: Function:
[0] 300-67 Mains current triggering point for waking up active
filters in sleep mode.

60 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.11 301-** AF Readouts 301-22 Fund. Mains Current [A]


Range: Function:
301-00 Output Current [A]
0 A* [0 - 65000 A] View the power factor, after compensation
Range: Function: by the active filter.
0.00 A* [0.00 - 10000.00 A] View the RMS output current of
the unit.

301-01 Output Current [%]


Range: Function:
0.0 %* [0.0 - 10000.0 %] View the RMS output current of the
unit, expressed as a percentage of the
nominal current.

301-10 THD of Current [%]


Range: Function: 6 6
0 %* [0 - 200 %] View the total harmonic distortion of the
current.

301-11 Estimated THD of Voltage [%]


Range: Function:
0 %* [0 - 200 %] View the total harmonic distortion of the
voltage. This value is estimated because the
active filter does not measure the mains
voltage.

301-12 Power Factor


Range: Function:
0.00* [0.00 - 2.00 ] View the power factor after compensation
by the active filter.

301-13 Cosphi
Range: Function:
0.00* [-1.00 - View the displacement power factor, after
2.00 ] compensation by the active filter. Positive
numbers indicate a leading power factor,
while negative numbers indicate a lagging
power factor.

301-14 Leftover Currents


Range: Function:
0.0 A* [0.0 - 8000.0 A] View the harmonic currents left over
after prioritised harmonic and cosphi
compensation by the active filter.

301-20 Mains Current [A]


Range: Function:
0 A* [0 - 65000 A] View the total harmonic distortion of the
current after compensation by the active
filter.

301-21 Mains Frequency


Range: Function:
0 Hz* [0 - 100 Hz] View the total harmonic distortion of the
voltage.

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 61


Applications and Basic Prog... Operating Instructions

6.12 Parameter Lists


6.12.1 Default Settings

Changes during operation:


True means that the parameter can be changed while the active filter is in operation, and False means that the unit must be
stopped before a change can be made.
4-Set-up:
All set-up: The parameter can be set individually in each of the 4 set-ups, (1 single parameter can have 4 different data
values).
1 set-up: Data value is the same in all set-ups.
SR:
Size-related.
N/A:
6 6 No default value available.
Conversion index:
This number refers to a conversion figure used when writing or reading with an active filter.

Conv. 100 75 74 70 67 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6
index
Conv. 1 3600000 3600 60 1/60 1000000 100000 10000 1000 100 10 1 0.1 0.01 0.001 0.0001 0.00001 0.000001
factor

Table 6.11 Conversion Index

Data type Description Type


2 Integer 8 Int8
3 Integer 16 Int16
4 Integer 32 Int32
5 Unsigned 8 Uint8
6 Unsigned 16 Uint16
7 Unsigned 32 Uint32
9 Visible string VisStr
33 Normalised value 2 bytes N2
35 Bit sequence of 16 boolean variables V2
54 Time difference without date TimD

Table 6.12 Data Type and Description

62 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.12.2 0-** Operation/Display

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
0-0* Basic Settings
0-01 Language [0] English 1 set-up TRUE - Uint8
0-04 Operating state at power-up (hand) [1] Forced stop All set-ups TRUE - Uint8
0-1* Set-up Operations
0-10 Active set-up [1] Set-up 1 1 set-up TRUE - Uint8
0-11 Edit set-up [1] Set-up 1 All set-ups TRUE - Uint8
0-12 This set-up linked to [0] Not linked All set-ups FALSE - Uint8
0-13 Readout: Linked set-ups 0 N/A All set-ups FALSE 0 Uint16
0-14 Readout: Edit set-ups/channel 0 N/A All set-ups TRUE 0 Int32
0-2* LCP Display
0-20 Display Line 1.1 small 30112 All set-ups TRUE - Uint16
6 6
0-21 Display Line 1.2 small 30110 All set-ups TRUE - Uint16
0-22 Display Line 1.3 small 30120 All set-ups TRUE - Uint16
0-23 Display Line 2 large 30100 All set-ups TRUE - Uint16
0-24 Display Line 3 large 30121 All set-ups TRUE - Uint16
0-25 My personal menu ExpressionLimit 1 set-up TRUE 0 Uint16
0-4* LCP Keypad
0-40 [Hand on] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-41 [Off] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-42 [Auto on] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-43 [Reset] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-5* Copy/Save
0-50 LCP copy [0] No copy All set-ups FALSE - Uint8
0-51 Set-up copy [0] No copy All set-ups FALSE - Uint8
0-6* Password
0-60 Main menu password 100 N/A 1 set-up TRUE 0 Int16
0-61 Access to main menu without password [0] Full access 1 set-up TRUE - Uint8
0-65 Quick menu password 200 N/A 1 set-up TRUE 0 Int16
0-66 Access to quick menu without password [0] Full access 1 set-up TRUE - Uint8

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Applications and Basic Prog... Operating Instructions

6.12.3 5-** Digital In/Out

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
5-0* Digital I/O mode
5-00 Digital I/O mode [0] PNP All set-ups FALSE - Uint8
5-01 Terminal 27 mode [0] Input All set-ups TRUE - Uint8
5-02 Terminal 29 mode [0] Input All set-ups TRUE - Uint8
5-1* Digital Inputs
5-10 Terminal 18 digital input [8] Start All set-ups TRUE - Uint8
5-11 Terminal 19 digital input [0] No operation All set-ups TRUE - Uint8
5-12 Terminal 27 digital input [0] No operation All set-ups TRUE - Uint8
5-13 Terminal 29 digital input [0] No operation All set-ups TRUE - Uint8

6 6 5-16
5-17
Terminal X30/2 digital input
Terminal X30/3 digital input
[0] No operation
[0] No operation
All set-ups
All set-ups
TRUE
TRUE
-
-
Uint8
Uint8
5-18 Terminal X30/4 digital input [0] No operation All set-ups TRUE - Uint8
5-19 Terminal 37 Safe stop [1] Safe Stop Alarm 1 set-up TRUE - Uint8
5-3* Digital Outputs
5-30 Terminal 27 Digital output [0] No operation All set-ups TRUE - Uint8
5-31 Terminal 29 Digital output [0] No operation All set-ups TRUE - Uint8
5-4* Relays
5-40 Function relay [0] No operation All set-ups TRUE - Uint8
5-41 On delay, relay 0.30 s All set-ups TRUE -2 Uint16
5-42 Off delay, relay 0.30 s All set-ups TRUE -2 Uint16

6.12.4 8-** Comm. and Options

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
8-0* General Settings
8-01 Control site [0] Digital and ctrl.word All set-ups TRUE - Uint8
8-02 Control word source null All set-ups TRUE - Uint8
8-03 Control word timeout time 1.0 s 1 set-up TRUE -1 Uint32
8-04 Control word timeout function [0] Off 1 set-up TRUE - Uint8
8-05 End-of-timeout Function [1] Resume set-up 1 set-up TRUE - Uint8
8-06 Reset control word timeout [0] Do not reset All set-ups TRUE - Uint8
8-3* FC Port Settings
8-30 Protocol [1] FC MC 1 set-up TRUE - Uint8
8-31 Address 2 N/A 1 set-up TRUE 0 Uint8
8-32 FC port baud rate [2] 9600 Baud 1 set-up TRUE - Uint8
8-35 Minimum response delay 10 ms All set-ups TRUE -3 Uint16
8-36 Max response delay 5000 ms 1 set-up TRUE -3 Uint16
8-37 Max Iiter-char delay 25 ms 1 set-up TRUE -3 Uint16
8-5* Digital/Bus
8-53 Start select [3] Logic OR All set-ups TRUE - Uint8
8-55 Set-up select [3] Logic OR All set-ups TRUE - Uint8

64 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.12.5 14-** Special Functions

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
14-2* Trip Reset
14-20 Reset mode [0] Manual reset All set-ups TRUE - Uint8
14-21 Automatic restart time 10 s All set-ups TRUE 0 Uint16
14-22 Operation mode [0] Normal operation All set-ups TRUE - Uint8
14-23 Typecode setting null 2 set-ups FALSE - Uint8
14-28 Production settings [0] No action All set-ups TRUE - Uint8
14-29 Service code 0 N/A All set-ups TRUE 0 Int32
14-5* Environment
14-50 RFI filter [1] On 1 set-up FALSE - Uint8
14-53
14-54
Fan monitor
Bus partner
[1] Warning
1 N/A
All set-ups
2 set-ups
TRUE
TRUE
-
0
Uint8
Uint16
6 6
6.12.6 15-** FC Information

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
15-0* Operating Data
15-00 Operating hours 0h All set-ups FALSE 74 Uint32
15-01 Running hours 0h All set-ups FALSE 74 Uint32
15-03 Power up's 0 N/A All set-ups FALSE 0 Uint32
15-04 Over temp's 0 N/A All set-ups FALSE 0 Uint16
15-05 Over volt's 0 N/A All set-ups FALSE 0 Uint16
15-07 Reset running hours counter [0] Do not reset All set-ups TRUE - Uint8
15-1* Data Log Settings
15-10 Logging source 0 2 set-ups TRUE - Uint16
15-11 Logging interval ExpressionLimit 2 set-ups TRUE -3 TimD
15-12 Trigger event [0] False 1 set-up TRUE - Uint8
15-13 Logging mode [0] Log always 2 set-ups TRUE - Uint8
15-14 Samples before trigger 50 N/A 2 set-ups TRUE 0 Uint8
15-2* Historic Log
15-20 Historic log: Event 0 N/A All set-ups FALSE 0 Uint8
15-21 Historic log: Value 0 N/A All set-ups FALSE 0 Uint32
15-22 Historic log: Time 0 ms All set-ups FALSE -3 Uint32
15-3* Fault Log
15-30 Fault log: Error code 0 N/A All set-ups FALSE 0 Uint16
15-31 Fault log: Value 0 N/A All set-ups FALSE 0 Int16
15-32 Fault log: Time 0s All set-ups FALSE 0 Uint32
15-4* Unit Identification
15-40 FC type 0 N/A All set-ups FALSE 0 VisStr[6]
15-41 Power section 0 N/A All set-ups FALSE 0 VisStr[20]
15-42 Voltage 0 N/A All set-ups FALSE 0 VisStr[20]
15-43 Software version 0 N/A All set-ups FALSE 0 VisStr[5]
15-44 Ordered typecode string 0 N/A All set-ups FALSE 0 VisStr[40]
15-45 Actual typecode string 0 N/A All set-ups FALSE 0 VisStr[40]
15-46 Unit ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-47 Power card ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-48 LCP ID number 0 N/A All set-ups FALSE 0 VisStr[20]
15-49 SW ID control card 0 N/A All set-ups FALSE 0 VisStr[20]

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Applications and Basic Prog... Operating Instructions

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
15-50 SW ID power card 0 N/A All set-ups FALSE 0 VisStr[20]
15-51 Unit serial number 0 N/A All set-ups FALSE 0 VisStr[10]
15-53 Power card serial number 0 N/A All set-ups FALSE 0 VisStr[19]
15-6* Option Ident
15-60 Option mounted 0 N/A All set-ups FALSE 0 VisStr[30]
15-61 Option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-62 Option ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-63 Option serial number 0 N/A All set-ups FALSE 0 VisStr[18]
15-70 Option in slot A 0 N/A All set-ups FALSE 0 VisStr[30]
15-71 Slot A option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-72 Option in slot B 0 N/A All set-ups FALSE 0 VisStr[30]

6 6 15-73
15-74
Slot B option SW version
Option in slot C0
0 N/A
0 N/A
All set-ups
All set-ups
FALSE
FALSE
0
0
VisStr[20]
VisStr[30]
15-75 Slot C0 option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-76 Option in slot C1 0 N/A All set-ups FALSE 0 VisStr[30]
15-77 Slot C1 option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-9* Parameter Info
15-92 Defined parameters 0 N/A All set-ups FALSE 0 Uint16
15-93 Modified parameters 0 N/A All set-ups FALSE 0 Uint16
15-98 Unit identification 0 N/A All set-ups FALSE 0 VisStr[40]
15-99 Parameter metadata 0 N/A All set-ups FALSE 0 Uint16

66 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Applications and Basic Prog... Operating Instructions

6.12.7 16-** Data Readouts

Par. Parameter description Default value 4-set-up Change Conver- Type


No. # during sion index
operation
16-0* General Status
16-00 Control word 0 N/A All set-ups FALSE 0 V2
16-03 Status word 0 N/A All set-ups FALSE 0 V2
16-3* AF Status
16-30 DC link voltage 0V All set-ups FALSE 0 Uint16
16-34 Heatsink temp. 0 °C All set-ups FALSE 100 Uint8
16-35 Inverter thermal 0% All set-ups FALSE 0 Uint8
16-36 Inv. nom. current ExpressionLimit All set-ups FALSE -2 Uint32
16-37 Inv. max. current ExpressionLimit All set-ups FALSE -2 Uint32
16-39
16-40
Control card temp.
Logging buffer full
0 °C
[0] No
All set-ups
All set-ups
FALSE
TRUE
100
-
Uint8
Uint8
6 6
16-49 Current fault source 0 N/A All set-ups TRUE 0 Uint8
16-6* Inputs & Outputs
16-60 Digital input 0 N/A All set-ups FALSE 0 Uint16
16-66 Digital output [bin] 0 N/A All set-ups FALSE 0 Int16
16-71 Relay output [bin] 0 N/A All set-ups FALSE 0 Int16
16-8* Fieldbus & FC Port
16-80 Fieldbus CTW 1 0 N/A All set-ups FALSE 0 V2
16-84 Comm. option STW 0 N/A All set-ups FALSE 0 V2
16-85 FC port CTW 1 0 N/A All set-ups FALSE 0 V2
16-9* Diagnosis Readouts
16-90 Alarm word 0 N/A All set-ups FALSE 0 Uint32
16-91 Alarm word 2 0 N/A All set-ups FALSE 0 Uint32
16-92 Warning word 0 N/A All set-ups FALSE 0 Uint32
16-93 Warning word 2 0 N/A All set-ups FALSE 0 Uint32
16-94 Ext. status word 0 N/A All set-ups FALSE 0 Uint32

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Applications and Basic Prog... Operating Instructions

6.12.8 300-** AF Settings

NOTICE
Except for parameter 300-10 Active Filter Nominal Voltage, it is not recommended to change the settings in this
parameter group.

Par. No. # Parameter description Default value 4-set-up Change Conver- Type
during sion index
operation
300-0* General Settings
300-00 Harmonic cancellation mode [0] Overall All set-ups TRUE - Uint8
300-01 Compensation priority [0] Harmonics All set-ups TRUE - Uint8
300-08 Lagging reactive current [0] Disabled All set-ups
300-1* Network Settings
6 6 300-10 Active filter nominal voltage ExpressionLimit 2 set-ups FALSE 0 Uint32
300-2* CT Settings
300-20 CT primary rating ExpressionLimit 2 set-ups FALSE 0 Uint32
300-22 CT nominal voltage 342 V 2 set-ups FALSE 0 Uint32
300-24 CT sequence [0] L1, L2, L3 2 set-ups FALSE - Uint8
300-25 CT polarity [0] Normal 2 set-ups FALSE - Uint8
300-26 CT placement [1] Load Current 2 set-ups FALSE - Uint8
300-29 Start auto CT detection [0] Off All set-ups FALSE - Uint8
300-3* Compensation
300-30 Compensation points 0.0 A All set-ups TRUE -1 Uint32
300-35 Cosphi reference 0.500 N/A All set-ups TRUE -3 Uint16
300-4* Paralleling
300-40 Master follower selection [2] Not Paralleled 2 set-ups FALSE - Uint8
300-41 Follower ID 1 N/A 2 set-ups FALSE 0 Uint32
300-42 Number of follower AFs 1 N/A 2 set-ups FALSE 0 Uint32
300-5* Sleep Mode
300-50 Enable sleep mode null 2 set-ups TRUE - Uint8
300-51 Sleep mode trig source [0] Mains current All set-ups TRUE - Uint8
300-52 Sleep mode wake up trigger ExpressionLimit All set-ups TRUE 0 Uint32
300-53 Sleep mode sleep trigger 80 % All set-ups TRUE 0 Uint32

6.12.9 301-** AF Readouts

Par. No. # Parameter description Default value 4-set-up Change Conver- Type
during sion index
operation
301-0* Output Currents
301-00 Output current [A] 0.00 A All set-ups TRUE -2 Int32
301-01 Output current [%] 0.0 % All set-ups TRUE -1 Int32
301-1* Unit Performance
301-10 THD of current [%] 0.0 % All set-ups TRUE -1 Uint16
301-11 Estimated THD of voltage [%] 0.0 % All set-ups Uint16
301-12 Power factor 0.00 N/A All set-ups TRUE -2 Uint16
301-13 Cosphi 0.00 N/A All set-ups TRUE -2 Int16
301-14 Leftover currents 0.0 A All set-ups TRUE -1 Uint32
301-2* Mains Status
301-20 Mains current [A] 0A All set-ups TRUE 0 Int32
301-21 Mains frequency 0 Hz All set-ups TRUE 0 Uint8
301-22 Fund. mains current [A] 0A All set-ups TRUE 0 Int32

68 Danfoss A/S © 09/2014 All rights reserved. MG90V302


RS485 Installation and Set-... Operating Instructions

7 RS485 Installation and Set-up

7.1 Installation and Set-up 7.1.2 Network Connection


7.1.1 Overview Connect the unit to the RS485 network as follows:
1. Connect signal wires to terminal 68 (P+) and
RS485 is a 2-wire bus interface compatible with multi-drop terminal 69 (N-) on the main control board of the
network topology. Nodes can be connected as a bus, or unit.
via drop cables from a common trunk line. A total of 32
2. Connect the cable screen to the cable clamps.
nodes can be connected to one network segment.
Network segments are divided by repeaters. Each repeater NOTICE
functions as a node within the segment in which it is Screened, twisted-pair cables are recommended to
installed. Each node connected within a given network reduce noise between conductors.
must have a unique node address across all segments.
Terminate each segment at both ends using either the

130BB021.10
termination switch (S801) of the unit, or a biased 61 68 69 39 42 50 53 54 55
termination resistor network. Use screened twisted pair
(STP) cable for bus cabling, and follow good common
7 7
installation practice.
Low-impedance ground connection of the screen at every Remove jumper to enable Safe Stop
node is very important, including at high frequencies. This 12 13 18 19 27 29 32 33 20 37
can be achieved by connecting a large surface of the
screen-to-ground, for example with a cable clamp or a
conductive cable gland. It may be necessary to apply
potential-equalizing cables to maintain the same ground
potential throughout the network, particularly in instal-
lations where there are long lengths of cable.
To prevent impedance mismatch, use the same type of
cable throughout the entire network.

Cable Screened twisted pair (STP)


Impedance 120 Ω
Cable length Maximum 1200 m (3937 ft.), including drop lines
Maximum 500 m (1640 ft.) station-to-station Illustration 7.1 Control Card Terminals

Table 7.1 Cable Specifications

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RS485 Installation and Set-... Operating Instructions

7.1.3 Bus Termination transference. A distance of 200 mm (8 in) is the


minimum, but keeping the greatest possible
Use the terminator DIP switch on the main control board distance between cables is best, especially when
of the unit to terminate the RS485 bus. cables run in parallel over long distances.

• When crossing cables is unavoidable, the RS485


NOTICE cable must cross other power cables at a 90°
angle
The factory setting for the switch is OFF.
7.2 Network Configuration

175ZA907.10
Set the parameters in Table 7.2 to enable the FC protocol
for the filter.

Parameter Number Setting


Parameter 8-30 Protocol FC
8-31 Address 1-126
Parameter 8-32 FC Port 2400-115200
Baud Rate
7 7 68 69
8-33 Parity / Stop Bits Even parity, 1 stop bit (default)

Table 7.2 Configuration Parameter Settings

7.3 FC Protocol Message Framing Structure


7.3.1 Content of a Character (byte)

Each character transferred begins with a start bit. Then 8


data bits are transferred, corresponding to a byte. Each
N (-) character is secured via a parity bit. This bit is set at 1
RS485 when it reaches parity. Parity is when there is an equal
number of 1s in the 8 data bits and the parity bit in total.
A stop bit completes a character, thus consisting of 11 bits
in all.

Start 0 1 2 3 4 5 6 7 Even Stop 195NA036.10


bit Parity bit

P (+) Illustration 7.3 Content of a Character

RS485

7.3.2 Telegram Structure


Illustration 7.2 Terminator Switch Factory Setting
Each telegram begins with a start character (STX)=02 hex,
followed by a byte denoting the telegram length (LGE) and
7.1.4 EMC Precautions a byte denoting the filter address (ADR). A number of data
bytes (variable, depending on the type of telegram)
The following EMC precautions are recommended in order follows. The telegram is completed by a data control byte
to achieve interference-free operation of the RS485 (BCC).
network.
195NA099.10

• Observe relevant national and local regulations


regarding protective ground connection. STX LGE ADR DATA BCC

• Keep the RS485 communication cable away from Illustration 7.4 Telegram Structure
noisy cables such as power lines and motor
cables. Doing so reduces high frequency noise

70 Danfoss A/S © 09/2014 All rights reserved. MG90V302


RS485 Installation and Set-... Operating Instructions

7.3.3 Telegram Length (LGE) Bit 7=0 (address format 1–31 active).
Bit 6 is not used.
The telegram length is the number of data bytes plus the Bit 5=1: Broadcast, address bits (0–4) are not used.
address byte ADR and the data control byte BCC. Bit 5=0: No Broadcast.
Bit 0-4=Filter address 1–31.
4 data bytes LGE=4+1+1=6 bytes
12 data bytes LGE=12+1+1=14 bytes 2. Address format 1–126:
Telegrams containing texts 101)+n bytes
Bit 7=1 (address format 1–126 active).
Bit 0-6=Filter address 1–126.
Table 7.3 Length of Telegrams Bit 0-6=0 Broadcast.
1) The 10 represents the fixed characters, while the n is variable
(depending on the length of the text). The slave returns the address byte unchanged to the
master in the response telegram.
7.3.4 Filter Address (ADR)
7.3.5 Data Control Byte (BCC)
2 different address formats are used.
The address range of the filter is either 1–31 or 1–126. The checksum is calculated as an XOR-function. Before the

1. Address format 1–31:


first byte in the telegram is received, the calculated
checksum is 0. 7 7
7.3.6 The Data Field

The structure of data blocks depends on the type of telegram. There are 3 telegram types, and the type applies for both
control telegrams (master⇒follower) and response telegrams (follower⇒master).

The 3 types of telegram are:

Process block (PCD)


The PCD is made up of a data block of 4 bytes (2 words) and contains:

• Control word and reference value (from master to follower).

• Status word and present output frequency (from follower to master).

130BA269.10
STX LGE ADR PCD1 PCD2 BCC

Illustration 7.5 Process Block

Parameter block
The parameter block is used to transfer parameters between master and follower. The data block is made up of 12 bytes (6
words) and also contains the process block.
130BA271.10

STX LGE ADR PKE IND PWEhigh PWElow PCD1 PCD2 BCC

Illustration 7.6 Parameter Block

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RS485 Installation and Set-... Operating Instructions

Text block
The text block is used to read or write texts via the data block.

130BA270.10
STX LGE ADR PKE IND Ch1 Ch2 Chn PCD1 PCD2 BCC

Illustration 7.7 Text Block

7.3.7 The PKE Field Response slave⇒master


Bit no. Response
The PKE field contains 2 sub-fields: 15 14 13 12
0 0 0 0 No response
• Parameter command and response AK
0 0 0 1 Parameter value transferred (word)
• Parameter number PNU
0 0 1 0 Parameter value transferred (double
word)
130BA268.11

PKE IND PWEhigh PWElow 0 1 1 1 Command cannot be performed

7 7 1 1 1 1 Text transferred

Table 7.5 Parameter Response from Slave to Master

AK PNU If the command cannot be performed, the slave sends this


response:
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
0111 Command cannot be performed
- and issues the following fault report in the parameter
value (PWE):
Parameter
commands
and replies
Parameter

number

PWE low Fault report


(hex)

Illustration 7.8 0 The parameter number used does not exist.


1 There is no write access to the defined parameter.
2 Data value exceeds the parameter limits.

Bits 12–15 transfer parameter commands from master to 3 The sub index used does not exist.
slave and return processed slave responses to the master. 4 The parameter is not the array type.
5 The data type does not match the defined
parameter.
Parameter commands master⇒slave
11 Data change in the defined parameter is not
Bit no. Parameter command
possible in the unit's present mode. Certain
15 14 13 12
parameters can only be changed when the motor
0 0 0 0 No command
is turned off.
0 0 0 1 Read parameter value
82 There is no bus access to the defined parameter.
0 0 1 0 Write parameter value in RAM (word)
83 Data change is not possible because factory set-
0 0 1 1 Write parameter value in RAM (double
up is selected.
word)
1 1 0 1 Write parameter value in RAM and Table 7.6 Fault Definitions
EEprom (double word)
1 1 1 0 Write parameter value in RAM and
7.3.8 Parameter Number (PNU)
EEprom (word)
1 1 1 1 Read/write text
Bits 0–1 transfer parameter numbers. The function of the
Table 7.4 Parameter Commands from Master to Slave
relevant parameter is defined in the parameter description
in the Programming Guide.

72 Danfoss A/S © 09/2014 All rights reserved. MG90V302


RS485 Installation and Set-... Operating Instructions

7.3.9 Index (IND) 7.3.11 Supported Data Types

The index is used with the parameter number to read/ Unsigned means that there is no operational sign in the
write-access parameters with an index, e.g. 15-30 Alarm telegram.
Log: Error Code. The index consists of 2 bytes, a low byte
and a high byte. Data types Description
3 Integer 16
Only the low byte is used as an index. 4 Integer 32
5 Unsigned 8
7.3.10 Parameter Value (PWE) 6 Unsigned 16
7 Unsigned 32
The parameter value block consists of 2 words (4 bytes), 9 Text string
and the value depends on the defined command (AK). The 10 Byte string
master prompts for a parameter value when the PWE block 13 Time difference
contains no value. To change a parameter value (write), 33 Reserved
write the new value in the PWE block and send from the 35 Bit sequence
master to the follower.

When a follower responds to a parameter request (read


Table 7.7 Supported Data Types
7 7
command), the present parameter value in the PWE block 7.3.12 Conversion
is transferred and returned to the master. If a parameter
contains not a numerical value, but several data options, The various attributes of each parameter are displayed in
e.g. parameter 0-01 Language where [0] is English, and [4] factory setting. Parameter values are transferred as whole
is Danish, select the data value by entering the value in numbers only. Conversion factors are therefore used to
the PWE block. Serial communication is only capable of transfer decimals.
reading parameters containing data type 9 (text string).
A conversion factor of 0.1 means that the value transferred
15-40 FC Type to parameter 15-53 Power Card Serial Number is multiplied by 0.1. The value 100 is therefore read as
contain data type 9. 10.0.
For example, read the unit size and mains voltage range in
15-40 FC Type. When a text string is transferred (read), the
Examples:
length of the telegram is variable, and the texts are of
0 s⇒conversion index 0
different lengths. The telegram length is defined in the
0.00 s⇒conversion index -2
second byte of the telegram, LGE. When using text
0 ms⇒conversion index -3
transfer, the index character indicates whether it is a read
0.00 ms⇒conversion index -5
or a write command.

To read a text via the PWE block, set the parameter


command (AK) to F hex. The index character high-byte
must be 4.

Some parameters contain text that can be written to via


the serial bus. To write a text via the PWE block, set the
parameter command (AK) to ’F’ hex. The index characters
high-byte must be 5.

PKE IND PWE high PWE low


130BA275.10

Read text Fx xx 04 00

Write text Fx xx 05 00

Illustration 7.9 Text via PWE Block

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RS485 Installation and Set-... Operating Instructions

Conversion index Conversion factor 7.4.3 IND (Index)


100
75 Some parameters in the frequency converter are array
74 parameters e.g. 3-10 Preset Reference. Since the Modbus
67 does not support arrays in the holding registers, the
6 1000000 frequency converter has reserved the holding register 9 as
5 100000 pointer to the array. Before reading or writing an array
4 10000 parameter, set the holding register 9. Setting holding
3 1000 register to the value of 2 causes all following read/write to
2 100
array parameters to be to the index 2.
1 10
0 1 7.4.4 Text Blocks
-1 0.1
-2 0.01 Parameters stored as text strings are accessed in the same
-3 0.001 way as the other parameters. The maximum text block size
-4 0.0001
is 20 characters. If a read request for a parameter is for
more characters than the parameter stores, the response is
-5 0.00001

7 7
truncated. If the read request for a parameter is for fewer
-6 0.000001
characters than the parameter stores, the response is space
-7 0.0000001
filled.
Table 7.8 Conversion Table
7.4.5 Conversion Factor
7.3.13 Process Words (PCD)
A parameter value can only be transferred as a whole
The block of process words is divided into 2 blocks of 16 number. Use a conversion factor to transfer decimals.
bits, which always occur in the defined sequence.
7.4.6 Parameter Values
PCD 1 PCD 2
Control telegram (master⇒slave control Reference value Standard data types
word) Standard data types are int 16, int 32, uint 8, uint 16 and
Control telegram (slave⇒master) status word Present output uint 32. They are stored as 4x registers (40001–4FFFF). The
frequency parameters are read using function 03 hex Read Holding
Registers. Parameters are written using the function 6 hex
Table 7.9 Process Words (PCD) Preset Single Register for 1 register (16 bits), and the
function 10 hex Preset Multiple Registers for 2 registers (32
7.4 How to Access Parameters in Modbus bits). Readable sizes range from 1 register (16 bits) up to
10 registers (20 characters).
RTU
Non-standard data types
7.4.1 Parameter Handling Non-standard data types are text strings and are stored as
4x registers (40001–4FFFF). The parameters are read using
The PNU (Parameter Number) is translated from the function 03 hex Read Holding Registers and written using
register address contained in the Modbus read or write function 10 hex Preset Multiple Registers. Readable sizes
message. The parameter number is translated to Modbus range from 1 register (2 characters) up to 10 registers (20
as (10 x parameter number) DECIMAL. characters).

7.4.2 Data Storage

The coil 65 decimal determines whether data written to


the unit are stored in EEPROM and RAM (coil 65=1) or only
in RAM (coil 65=0).

74 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Maintenance, Diagnostics an... Operating Instructions

8 Maintenance, Diagnostics and Troubleshooting

8.1 Maintenance and Service


Under normal operating conditions and load profiles, the
active filter is maintenance-free throughout its designed
lifetime. To prevent breakdown, danger, and damage,
examine the filter at regular intervals depending on the
operating conditions. Replace worn or damaged parts with
original spare parts or standard parts. For service and
support, refer to www.danfoss.com/contact/
sales_and_services/.

8.2 Warning and Alarm Types


8.2.1 Warnings

A warning is issued when an alarm condition is impending


or when an abnormal operating condition is present and
may result in the active filter issuing an alarm. A warning
clears by itself when the abnormal condition is removed. 8 8
8.2.2 Alarm Trip

An alarm is issued when the active filter is tripped, that is,


the active filter suspends operation to prevent filter or
system damage. After the fault condition is remedied, reset
the active filter. It is then ready to start operation again.

A trip can be reset in any of 4 ways:

• Press [Reset] on the LCP.

• Digital reset input command.

• Serial communication reset input command.

• Auto reset.

8.2.3 Alarm Trip-lock

An alarm that causes the active filter to trip-lock requires


that input power is cycled. The active filter logic continues
to operate and monitors status. Remove input power to
the active filter and correct the cause of the fault, then
restore power. This action puts the active filter into a trip
condition as described in chapter 8.2.2 Alarm Trip and may
be reset in any of the 4 ways.

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Maintenance, Diagnostics an... Operating Instructions

8.3 Active Filter Warning and Alarm Definitions


NOTICE
After a manual reset pressing [Reset], press [Auto On] or [Hand On] to restart the unit.

If an alarm cannot be reset, the reason may be that its cause has not been rectified, or the alarm is trip-locked (see also
Table 8.1).

Alarms that are trip-locked offer additional protection, meaning that the mains supply must be switched off before the
alarm can be reset. After being switched back on, the unit is no longer blocked and may be reset as described in
chapter 8.2.2 Alarm Trip once the cause has been rectified.

Alarms that are not trip-locked can also be reset using the automatic reset function in 14-20 Reset Mode. Automatic wake-up
is possible during this type of reset.

If a warning and alarm is marked against a code in Table 8.1, either a warning occurs before an alarm, or the display for a
given fault (warning or alarm) is configurable.

Number Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference


1 10 Volts low X
8 8 2 Live zero error (X) (X) 6-01
4 Mains phase loss X
5 DC link voltage high X
6 DC link voltage low X
7 DC over voltage X X
8 DC under voltage X X
13 Over current X X X
14 Earth fault X X X
15 Hardware mismatch X X
16 Short circuit X X
17 Control word timeout (X) (X) 8-04
23 Internal fan fault X
24 External fan fault X 14-53
29 Heatsink temp X X X
33 Inrush fault X X
34 Fieldbus fault X X
35 Option fault X X
38 Internal fault
39 Heatsink sensor X X
40 Overload of digital output terminal 27 (X) 5-00, 5-01
41 Overload of digital output terminal 29 (X) 5-00, 5-02
46 Pwr. card supply X X
47 24 V supply low X X X
48 1.8 V supply low X X
65 Control board over-temperature X X X
66 Heat sink temperature low X
67 Option configuration has changed X
68 Safe torque off activated X
69 Pwr. card temp X X
70 Illegal FC configuration X
72 Dangerous failure X
73 Safe torque off auto restart
76 Power unit setup X

76 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Maintenance, Diagnostics an... Operating Instructions

Number Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference


79 Illegal PS config X X
80 Unit initialised to default value X
250 New spare part X
251 New type code X X
300 Mains cont. fault X
301 SC cont. fault X
302 Cap. over current X X
303 Cap. earth fault X X
304 DC over current X X
305 Mains freq. limit X
306 Compensation Limit
308 Resistor temp X X
309 Mains earth fault X X
311 Switch. freq. limit X
312 CT range X
314 Auto CT interrupt X
315 Auto CT error X
316 CT location error X
317 CT polarity error X
318 CT ratio error X 8 8
Table 8.1 Alarm/Warning Code List

A trip is the action when an alarm has appeared. The trip disables the active filter and can be reset by pressing [Reset] or
resetting via a digital input (parameter group 5-1* Digital Inputs [1] Reset). The origin event that caused an alarm cannot
damage the active filter or cause dangerous conditions. A trip lock is an action when an alarm occurs, which may cause
damage to active filter or connected parts. A trip lock situation can only be reset by a power cycling.

Warning yellow
Alarm flashing red
Trip locked yellow and red

Table 8.2 LED Indicator Lights

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Maintenance, Diagnostics an... Operating Instructions

Alarm word and extended status word


Bit Hex Dec Alarm word Warning word Extended status word
0 00000001 1 Mains cont. fault Reserved Reserved
1 00000002 2 Heatsink temp Heatsink temp Auto CT running
2 00000004 4 Ground fault Ground fault Reserved
3 00000008 8 Ctrl.card temp Ctrl.card temp Reserved
4 00000010 16 Ctrl. word TO Ctrl. word TO Reserved
5 00000020 32 Over current Over current Reserved
6 00000040 64 SC cont. fault Reserved Reserved
7 00000080 128 Cap. over current Cap. over current Reserved
8 00000100 256 Cap. earth fault Cap. earth fault Reserved
9 00000200 512 Inverter overld. Inverter overld. Reserved
10 00000400 1024 DC under volt DC under volt Reserved
11 00000800 2048 DC over volt DC over volt Reserved
12 00001000 4096 Short circuit DC voltage low Reserved
13 00002000 8192 Inrush fault DC voltage high Reserved
14 00004000 16384 Mains ph. loss Mains ph. loss Reserved
15 00008000 32768 Auto CT error Reserved Reserved
16 00010000 65536 Reserved Reserved Reserved
17 00020000 131072 Internal fault 10 V low Password Time Lock
8 8 18
19
00040000
00080000
262144
524288
DC over current
Resistor temp
DC over current
Resistor temp
Password Protection
Reserved
20 00100000 1048576 Mains earth fault Mains earth fault Reserved
21 00200000 2097152 Switch. freq. limit Reserved Reserved
22 00400000 4194304 Fieldbus fault Fieldbus fault Reserved
23 00800000 8388608 24 V supply low 24 V supply low Reserved
24 01000000 16777216 CT range Reserved Reserved
25 02000000 33554432 1.8 V supply low Reserved Reserved
26 04000000 67108864 Reserved Low temp Reserved
27 08000000 134217728 Auto CT interrupt Reserved Reserved
28 10000000 268435456 Option change Reserved Reserved
29 20000000 536870912 Unit initialised Unit initialised Reserved
30 40000000 1073741824 Safe torque off Safe torque off Reserved
31 80000000 2147483648 Mains freq. limit Extended status word Reserved

Table 8.3 Description of Alarm Word, Warning Word and Extended Status Word

The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for
diagnosis. See also parameter 16-90 Alarm Word, parameter 16-92 Warning Word and 16-94 Ext. Status Word. Reserved means
that the bit is not guaranteed to be any particular value. Reserved bits should not be used for any purpose.

78 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Maintenance, Diagnostics an... Operating Instructions

8.3.1 Fault Messages for Active Filter ALARM 29, Heat sink temp
The maximum temperature of the heat sink has been
WARNING 1, 10 volts low exceeded. The temperature fault is not reset until the
The control card voltage is below 10 V from terminal 50. temperature drops below a defined heat sink temperature.
Remove some of the load from terminal 50, as the 10 V ALARM 33, Inrush fault
supply is overloaded. Max. 15 mA or minimum 590 Ω. Check whether a 24 V external DC supply has been
WARNING/ALARM 2, Live zero error connected.
The signal on terminal 53 or 54 is less than 50% of the WARNING/ALARM 34, Fieldbus communication fault
value set in parameters 6-10 Terminal 53 Low Voltage, The fieldbus on the communication option card is not
6-12 Terminal 53 Low Current, 6-20 Terminal 54 Low Voltage, working.
6-22 Terminal 54 Low Current.
WARNING/ALARM 35, Option Fault:
WARNING 4, Mains phase loss Contact Danfoss or supplier.
A phase is missing on the supply side, or the mains
ALARM 38, Internal fault
voltage imbalance is too high.
Contact Danfoss or supplier.
WARNING 5, DC-link voltage high
ALARM 39, Heat sink sensor
The DC-link voltage (DC) is higher than the high-voltage
No feedback from the heat sink temperature sensor.
warning limit. The unit is still active.
WARNING 40, Overload of Digital Output Terminal 27
WARNING 6, DC-link voltage low
Check the load connected to terminal 27 or remove short
The DC-link voltage (DC) is below the low-voltage warning
circuit connection.
limit. The unit is still active.
WARNING/ALARM 7, DC overvoltage
WARNING 41, Overload of Digital Output Terminal 29 8 8
Check the load connected to terminal 29 or remove short
If the DC-link voltage exceeds the limit, the unit trips.
circuit connection.
WARNING/ALARM 8, DC under voltage
ALARM 46, Power card supply
If the DC-link voltage (DC) drops below the under voltage
The supply on the power card is out of range.
limit, the filter checks if a 24 V back-up supply is
connected. If not, the filter trips. Check that the mains WARNING 47, 24 V supply low
voltage matches the nameplate specification. Contact Danfoss or supplier.
WARNING/ALARM 13, Overcurrent WARNING 48, 1.8 V supply low
The unit current limit has been exceeded. Contact Danfoss or supplier.
ALARM 14, Ground fault WARNING/ALARM/TRIP 65, Control card overtemperature
The sum current of the IGBT CTs does not equal zero. Control card overtemperature: The cut-out temperature of
Check if the resistance of any phase-to-ground has a low the control card is 80 °C.
value. Check both before and after mains contactor. Ensure WARNING 66, Heat sink temperature low
IGBT current transducers, connection cables, and This warning is based on the temperature sensor in the
connectors are OK. IGBT module.
ALARM 15, Incomp. Hardware Troubleshooting
A mounted option is incompatible with the present control
card SW/HW. The heat sink temperature measured as 0 °C could indicate
that the temperature sensor is defective, causing the fan
ALARM 16, Short circuit speed to increase to the maximum. If the sensor wire
There is a short circuit in the output. Turn off the unit and between the IGBT and the gate drive card is disconnected,
correct the error. this warning would result. Also, check the IGBT thermal
WARNING/ALARM 17, Control word time-out sensor.
There is no communication to the unit. ALARM 67, Option module configuration has changed
The warning is only active when 8-04 Control Word Timeout One or more options have either been added or removed
Function is not set to off. since the last power-down.
Possible correction: Increase parameter 8-03 Control Word
Timeout Time. Change 8-04 Control Word Timeout Function ALARM 68, Safe Torque Off (STO) activated
Safe Torque Off (STO) has been activated. To resume
WARNING 23, Internal fan fault normal operation, apply 24 V DC to terminal 37, then send
Internal fans have failed due to defect hardware or fans a reset signal (via bus, digital I/O, or by pressing [Reset].
not mounted. See 5-19 Terminal 37 Safe Stop.
WARNING 24, External fan fault
External fans have failed due to defective hardware or fans
not mounted.

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Maintenance, Diagnostics an... Operating Instructions

ALARM 69, Power card temperature ALARM 309, Mains Ground Fault
The temperature sensor on the power card is either too A ground fault was detected in the mains currents. Check
hot or too cold. the mains for shorts and leakage current.
ALARM 70, Illegal FC Configuration ALARM 310, RTDC Buffer Full
Actual combination of control board and power board is Contact Danfoss or supplier.
illegal.
ALARM 311, Switch. Freq. Limit
ALARM 79, Illegal power section configuration The average switching frequency of the unit exceeded the
The scaling card is the incorrect part number or not limit. Verify that parameter 300-10 Active Filter Nominal
installed. Also MK102 connector on the power card could Voltage and 300-22 CT Nominal Voltage are set correctly. If
not be installed. so, contact Danfoss or supplier.
ALARM 80, Unit initialised to default value ALARM 312, CT Range
Parameter settings are initialised to default settings after a Current transformer measurement limitation was detected.
manual reset. Verify that the CTs used are an appropriate ratio.
ALARM 247, Power card temperature ALARM 314, Auto CT Interrupt
Power card overtemperature. A report value indicates the Auto CT detection has been interrupted.
source of the alarm (from left):
ALARM 315, Auto CT Error
1–4 inverter
An error was detected while performing auto CT detection.
5–8 rectifier
Contact Danfoss or supplier.
ALARM 250, New spare part
WARNING 316, CT Location Error
8 8 The power or switch mode supply has been exchanged.
The filter type code must be restored in the EEPROM.
The auto CT function could not determine the correct
locations of the CTs.
Select the correct type code in 14-23 Typecode Setting
according to the label on the unit. Remember to select WARNING 317, CT Polarity Error
Save to EEPROM to complete. The auto CT function could not determine the correct
polarity of the CTs.
ALARM 251, New type code
The filter has a new type code. WARNING 318, CT Ratio Error
The auto CT function could not determine the correct
ALARM 300, Mains Cont. Fault primary rating of the CTs.
The feedback from the mains contactor did not match the
expected value within the allowed time frame. Contact
Danfoss or supplier.
ALARM 301, SC Cont. Fault
The feedback from the soft charge contactor did not
match the expected value within the allowed time frame.
Contact Danfoss or supplier.
ALARM 302, Cap. Overcurrent
Excessive current was detected through the AC capacitors.
Contact Danfoss or supplier.
ALARM 303, Cap. Ground Fault
A ground fault was detected through the AC capacitor
currents. Contact Danfoss or supplier.
ALARM 304, DC Overcurrent
Excessive current through the DC-link capacitor bank was
detected. Contact Danfoss or supplier.
ALARM 305, Mains Freq. Limit
The mains frequency was outside the limits. Verify that the
mains frequency is within product specification.
ALARM 306, Compensation Limit
The needed compensation current exceeds unit capability.
Unit is running at full compensation.
ALARM 308, Resistor temp
Excessive resistor heat sink temperature detected.

80 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Specifications Operating Instructions

9 Specifications

9.1 Power Rating


Grid conditions
Supply voltage 380–480 V, +5%/-10%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the filter continues until the DC-link voltage drops below the minimum stop
level, which corresponds to 15% below the filter lowest rated supply voltage. Full compensation cannot be expected at mains
voltage lower than 10% below the filter lowest rated supply voltage. If mains voltage exceeds the filter highest rated voltage, the
filter continues to work but harmonic mitigation performance is reduced. The filter does not cut out until main voltages exceed
580 V.
Supply frequency 50/60 Hz ±5%
3.0% of rated supply voltage
Maximum imbalance temporary between mains Filter mitigates at higher mains imbalance but harmonic mitigation
phases where mitigation performance is kept high. performance is reduced
10% with kept mitigation performance
Maximum THDv pre-distortion Reduced performance for higher pre-distortion levels

Harmonic mitigation performance


Best performance <4%
THiD Depending on filter vs. distortion ratio.
Individual harmonic mitigation ability: Current maximum RMS [% of rated RMS current] 9 9
2nd 10%
4th 10%
5th 70%
7th 50%
8th 10%
10th 5%
11th 32%
13th 28%
14th 4%
16th 4%
17th 20%
19th 18%
20th 3%
22nd 3%
23rd 16%
25th 14%
Total current of harmonics 90%
The filter is performance tested to the 40th order

Reactive current compensation


Cos phi Lagging and leading, depending on parameter settings
Cos phi Controllable 1.0 to 0.5 lagging
Reactive current, % of filter current rating 100%

Cable lengths and cross-sections


Maximum grid cable length (direct internal connection) Unlimited (determined by voltage drop)
Maximum cross-section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)
Maximum cross-section to control terminals, flexible cable 1 mm2/18 AWG
Maximum cross-section to control terminals, cable with enclosed core 0.5 mm2/20 AWG
Minimum cross-section to control terminals 0.25 mm2

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Specifications Operating Instructions

CT terminals specification
CT number 3 (one for each phase)
The AAF burden equals 2 mΩ
Secondary current rating 1 A or 5 A (hardware set-up)
Accuracy Class 0.5 or better

Digital inputs
Programmable digital inputs 2 (4)
Terminal number 18, 19, 271), 291)
Logic PNP or NPN
Voltage level 0-24–V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri approx. 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.

Control card, RS485 serial communication


Terminal number 68 (P, TX+, RX+), 69 (N, TX-, RX-)
Terminal number 61 Common for terminals 68 and 69

9 9 The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).

Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
1) Terminal 27 and 29 can also be programmed as input.

Control card, 24 V DC output


Terminal number 13
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.

Surroundings
Enclosure IP21, IP54
Vibration test 1.0 g
Relative humidity 5% - 95% (IEC 721-3-3; class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class kD
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature
- with derating maximum 50 °C
- at full continuous output current max. 40 °C
Minimum ambient temperature -10 °C
Temperature during storage/transport -25 to +65 °C
Maximum altitude above sea level without derating 1000 m
Maximum altitude above sea level with derating 3000 m
EMC standards, Emission EN 61800-3-4
EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

82 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Specifications Operating Instructions

Control card performance


Scan interval 5 ms

Control card, USB serial communication


USB standard 1.1 (full speed)
USB plug USB type B “device” plug

Generic specifications
Maximum parallel filters 4 on same CT set
Filter efficiency 97%
Typical average switching frequency 3.0–4.5 kHz
Response time (reactive and harmonic) <0.5 ms
Settling time - reactive current control <20 ms
Settling time - harmonic current control <20 ms
Overshoot – reactive current control <10%
Overshoot – Harmonic current control <10%

WARNING
Connection to PC is carried out via a standard host/device USB cable. The USB connection is galvanically isolated from
the supply voltage (PELV) and other high-voltage terminals. The USB connection is not galvanically isolated from
protective earth. Use only isolated laptop/PC as connection to the USB connector on the unit or an isolated USB cable/
converter.

Protection and features


9 9
• Temperature monitoring of the heat sink ensures that the active filter trips if the temperature reaches a predefined
level. An overload temperature cannot be reset until the temperature of the heat sink is below the acceptable
values.

• If a mains phase is missing, the active filter trips.

• The active filter has a short circuit protection current rate of 100 kA if properly fused

• Monitoring of the DC-link voltage ensures that the filter trips if the DC-link voltage is too low or too high.

• The active filter monitors the mains current as well as internal currents to reassure that current levels do not reach
critical levels. If current exceeds a critical level, the filter trips.

Rated Current Current [A] 190 250 310 400

Losses Watt [kW] 5 7 9 11


Needed Airflow M3/h 765 1230 1230 1230
Frame D E E F
Nominal Reactive [A] 190 250 310 400
Nominal Harmonic [A] 170 225 280 360
Maximum individual hamonic I5 119 158 196 252
compensation in back channel
Nominal/(maximum) I7 85 113 140 180
I11 54 72 90 115
I13 [A] 48 63 78 101
I17 34 45 56 72
I19 31 41 50 65
I23 27 36 45 58
I25 24 32 39 50

Table 9.1
Note: Numbers are rounded to nearest amp

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Specifications Operating Instructions

9.2 Derating for Altitude and Ambient

130BD937.10
Temperature 110
100
90
The cooling capability of air is decreased at lower air 80
pressure. 70

Iout (%)
60
50
Below 1000 m altitude no derating is necessary, but above 40
30
1000 m the ambient temperature (TAMB) or maximum 20
output current (Iout) should be derated in accordance with 10
0
Illustration 9.1. 0 5 10 15 20 25 30 35 40 45 50 55
Tamb (Max) Deg C
An alternative is to lower the ambient temperature at high Illustration 9.2 Input/Output vs. Maximum Ambient
altitudes and thereby ensure 100% output current at high Temperature
altitudes. As an example of how to read the graph, the
situation at 2000 m is elaborated. At a temperature of 45
°C (TAMB, MAX - 3.3 K), 91% of the rated output current is
available. At a temperature of 41.7 °C, 100% of the rated
output current is available.

IOUT(%)
130BB008.10

100

95

9 9 90

85

80
0 500 1000 1500 2000 2500 3000
Altitude (meters above sea level)*
Illustration 9.1 Altitude Derating

9.3 Acoustic Noise


AAF190 AAF250, AAF310, and AAF400
DUT idle running (60 Hz) with no load with 73 66.5
fans on
DUT running (60 Hz) with 100% load 78.7 69

Table 9.2 Acoustic Noise

84 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Appendix Operating Instructions

10 Appendix

10.1 Abbreviations and Conventions


Abbreviation Explanation
AC Alternating current
AWG American wire gauge
°C Degrees celsius
DC Direct current
EMC Electromagnetic compatibility
IP Ingress protection
ILIM Current limit
IINV Rated inverter output current
IM,N Nominal motor current
LCP Local control panel
N.A. Not applicable
PCB Printed circuit board
PE Protective earth
PELV Protective extra low voltage

Table 10.1 Abbreviations

Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of
illustrations.
Italicised text indicates:
10 10
• Cross-reference

• Link

• Footnote

• Parameter name, parameter group name,


parameter option

• All dimensions in mm [in]

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Index Operating Instructions

Index DC link....................................................................................................... 79
Default settings.............................................................................. 34, 62
A Derating, altitude................................................................................. 84
Abbreviations......................................................................................... 85 Diagnosis Read-Outs, 16-9*.............................................................. 57
Additional resources.............................................................................. 4 Digital I/O Mode, 5-0*......................................................................... 46
AF Readouts............................................................................................ 68 Digital In/Out......................................................................................... 64
AF Settings.............................................................................................. 68 Dimensions, mechanical...................................................................... 9
Alarm log, 15-3*.................................................................................... 53 Discharge time......................................................................................... 7
Alarm/warning code list..................................................................... 76 Door clearance...................................................................................... 11

B E
Back cooling........................................................................................... 13 Efficient parameter set-up for most applications..................... 38
Electrical installation........................................................................... 27
C EMC precautions................................................................................... 70
Cable length, cross-section............................................................... 81
Cabling..................................................................................................... 15 F
Changing a group of numeric data values.................................. 33 Fault message, active filter................................................................ 79
Changing a text value......................................................................... 33 FC Information....................................................................................... 65
Changing data....................................................................................... 33 FC port setting, 8-3*............................................................................ 49
Changing of data value...................................................................... 33 Feedback................................................................................................. 29
Circuit breakers..................................................................................... 29 Filter configurator................................................................................... 6
Clearance requirements..................................................................... 11 Fuses................................................................................................... 26, 29
Comm. and Options............................................................................ 64 Fusing....................................................................................................... 15
Conduit..................................................................................................... 29
Configuration......................................................................................... 48 G
Configurator, filter.................................................................................. 6 General setting, 8-0*............................................................................ 48
Connecting to a PC.............................................................................. 35 Gland/Conduit Entry, IP21 (NEMA 1) and IP54 (NEMA12)..... 14
Control cable.......................................................................................... 27 Graphical display.................................................................................. 30
Control card, USB serial communication..................................... 83 Grid condition........................................................................................ 81
Control terminal, input polarity, PNP............................................ 27 Ground connections............................................................................ 29
Control wire installation..................................................................... 26 Grounding........................................................................................ 16, 29
Control wiring........................................................................................ 29
Conventions........................................................................................... 85
H
Cooling clearance................................................................................. 29 Hand On................................................................................................... 33

Copy/save, 0-5*..................................................................................... 45 Harmonic mitigation performance................................................ 81

CT................................................................................................................ 18 High voltage............................................................................................. 7

CT connection........................................................................................ 26 Historic Log, 15-2*................................................................................ 53

CT terminal, specification.................................................................. 82
I
Current transformer............................................................................. 18
Indexed parameters............................................................................ 33

D Indicator lights (LEDs)......................................................................... 31

Data Log Settings, 15-1*.................................................................... 52 Initialisation............................................................................................ 34

Data readout, 16-**.............................................................................. 56 Input polarity, control terminal, PNP............................................. 27

Data Readouts....................................................................................... 67 Input power..................................................................................... 29, 75

Data storage in LCP.............................................................................. 34 Installation.............................................................................................. 29

Data transfer from LCP....................................................................... 34 Installation, mechanical..................................................................... 11

86 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Index Operating Instructions

Interference isolation.......................................................................... 29 Power, input........................................................................................... 75


Protection................................................................................................ 26
L
Language package 1........................................................................... 41 Q
Language package 2........................................................................... 41 Q1 My Personal Menu......................................................................... 39
Language package 3........................................................................... 41 Q2 Quick Setup...................................................................................... 39
Language package 4........................................................................... 41 Q5 Changes Made................................................................................ 39
LCP............................................................................................................. 34 Q6 Loggings........................................................................................... 39
LCP Display, 0-2*................................................................................... 43 Qualified personnel................................................................................ 7
LCP keypad, 0-4*................................................................................... 44 Quick menu............................................................................................ 32
Leakage current....................................................................................... 7 Quick Menu............................................................................................. 38
LEDs, indicator lights........................................................................... 31 Quick menu mode................................................................................ 32
Lifting.......................................................................................................... 8 Quick transfer of parameter settings when using GLCP........ 34

M R
Main menu mode................................................................................. 32 Reactive current compensation...................................................... 81
Main Menu Mode................................................................................. 40 Receiving, active filter........................................................................... 8
Maintenance.......................................................................................... 75 Relay outputs......................................................................................... 47
MCT 10...................................................................................................... 34 Reset................................................................................................... 33, 75
Mechanical dimensions........................................................................ 9 RFI switch................................................................................................. 18
Mechanical installation...................................................................... 11 RS485................................................................................................. 35, 69
Motor cables........................................................................................... 15 RS485 bus connection........................................................................ 35
Motor wiring........................................................................................... 29
Mounting................................................................................................. 29 S
Multiple frequency converters........................................................ 15 Screened cable...................................................................................... 29
Serial communication......................................................................... 75
O Service...................................................................................................... 75
Operating Data, 15-0*......................................................................... 52 Space......................................................................................................... 11
Operating mode................................................................................... 41 Special Functions.................................................................................. 65
Operation/Display................................................................................ 63 Status........................................................................................................ 32
Option Ident. , 15*6*............................................................................ 54 Status messages.................................................................................... 30
Ordering form type code..................................................................... 6 Step-by-step........................................................................................... 33
Stop inverse............................................................................................ 33
P
Paralleling................................................................................................ 36 T
Parameter Info, 15-9*.......................................................................... 55 Telegram length (LGE)........................................................................ 71
Parameter selection............................................................................. 40 Torque...................................................................................................... 18
Parameter set-up.................................................................................. 36 Trip Reset, 14-2*.................................................................................... 50
Password, 0-6*....................................................................................... 45
PC............................................................................................................... 35 U
PC connection........................................................................................ 35 Unit Identification................................................................................ 54
Planning, installation site..................................................................... 8 USB............................................................................................................. 35
PNP............................................................................................................ 27
Power connections.............................................................................. 15
V
Power factor........................................................................................... 29 Voltage level........................................................................................... 82

Power terminals.................................................................................... 12

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 87


Index Operating Instructions

W
Wire access.............................................................................................. 11

88 Danfoss A/S © 09/2014 All rights reserved. MG90V302


Index Operating Instructions

MG90V302 Danfoss A/S © 09/2014 All rights reserved. 89


www.danfoss.com/drives

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
www.danfoss.com/drives

130R0506 MG90V302 09/2014

*MG90V302*

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