METHOD STATEMENT

FOR
FACADE WORKS

METHOD STATEMENT FOR FACADE WORKS

PROJECT: BIOCON INJECTABLE FACILITY

CLIENT CONTRACTOR

M/S .BIOCON BIOSPHERE LTD BIOCON PARK M/S. BLUEBAY FACADE PVT LTD

00 11/11/2024 1ST Submission for approval Mr.Devamuthan.M Mr.Prashanth

Rev. Rev. Date Description Prepared By Reviewed & Approved By
BLUE BAY BIOCON

1. Purpose

BIOCON/CSA/MS 102 ISSUE NO. 01 REV. NO. 00 11-NOV-2024 PAGE 1 OF 16

 METHOD STATEMENT
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FAÇADE WORKS

This purpose of this method statement is to outline the procedure that shall be
followed by URCC for Façade works in the Project “BIOCON INJECTABLE
FACILITY”.
2. Scope
The scope of this method statement is to describe the activities relating to the
safe installation of Semi-Unitized Curtain wall Panels, Aluminium Louver, Glass
canopy , vertical fins of Facade work in the “BIOCON INJECTABLE FACILITY -
BANGALORE”.
3. Definitions/ Abbreviations
 Project : BIOCON
 Client : BIOCON BIOSPHERE LTD BIOCON PARK
 Architect : Chandroo Iyer Associates
 Contractor : BLUEBAY FACADE PVT LTD
 HIRA : Hazard Identification & Risk Analysis
 PQE : Project QA/QC Engineer
 PPE : Personal Protective Equipment

4. Reference Documents/ Standards & Codes

 GFC structural & architectural drawings
 Applicable International Standards.
 Manufacture recommendations
 Hazard Identification & Risk Analysis
5. Manpower

Supervisory Execution team

 Project Manager  MEP Engineer

 Construction Manager  Site Engineer
 QA/QC Manager  Surveyor
 Planning Engineer  HSE Inspector
 HSE Manager  Installation team

6. Machinery (Tools & Equipment)

a. Total station, Laser Machine & Measuring tape
b. Plumb up, sprit level, Right angle
c. Glass holder, Torque wrench & Thermal chalks
d. Welding, Drilling & Grinding machine
e. Lining thread, Marker & chalk line
f. Wire brush, Chipping Tools & Allen key set
g. ACP grooving machine
h. Sealant Dispenser, Utility knife

7. Materials
i. ACP
j. Glass
k. Aluminum extrusion
l. Fasteners
m. Glazing components
n. Structural steel & bracket
o. Spider fittings
a. Cup lock Scaffold & SWP
b. Others as required
8. Roles & Responsibilities

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Shall be responsible for overall execution of the works in

Project
compliance with the quality and safety requirements of the
Manager
project.
Identify & ensure the completion of MEP services, opening,
MEP Engineer
cutout in the façade & setback clearance of equipment’s.
 Provide the clearance for facade work
Shall be primary responsible to carry out the activity in
accordance with the specification & drawings.
Coordinate with QA/QC & HSE on relevant matters.
Pass all the revised information to the workers and ensure that
it’s being carried out properly.
Project/ Site
Ensure competent personnel are appointed to manage the
Engineer
works.
Ensure the applicable permits to works are obtained prior to
execution of the work.
Coordinate with the surveyor and plan the survey works in
advance as per the work sequence.
Responsible for day-to-day micro planning in co-ordination with
Planning
PM / Site Engineers.
Engineer
Responsible for arranging the required resources for the activity
Shall be responsible for ensuring that works are carried out as
per the latest approved drawings & project specifications.
QA/QC Engineer Shall be responsible for ensuring relevant field & laboratory tests
are conducted as per the ITP.
Facilitate the Consultant inspections, if any
Shall report to the Project Manager. Responsible for overall
Administrative
monitoring and administrative control of man power,
Manager
attendance, welfare, transport facilities etc.
Shall be responsible to examine the risk/ hazard for works to be
executed and shall implement appropriate safety measures to
HSE Manager
eliminate the associated risks.
Conduct Tool Box Talks.
Establish reference survey marks and will provide required
setting out and level markings.
Surveyor
Maintain survey details & reports. Preparing of As-built drawing
Periodically check the progressing works.
Responsible for carried out the work as per site Engineers
instruction.
Bring to management's attention any unsafe or hazardous
conditions or acts that may cause injury to either themselves or
Installation any other workers.
team Tabulate weekly site progress report in order to convey the
actual site con direction to the management for review.
Attend safety inspection and patrols and monitor corrective
action.
Maintain the proper housekeeping at work area
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 METHOD STATEMENT
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9. General HSE Requirements

The following In-house rules shall be followed at the site for Health, Safety and Environment:
 All the persons working should have Minimum Personal Protective Equipment (PPE):
Safety Helmet, Safety Shoes, Reflective Vest, gloves & googles

Minimum PPE
to carry out
the activity: Helmet Boots Eye Vest Gloves

Hearing Respirator Harness

 All personnel entering the site must have received site safety induction.
 A toolbox meeting shall be conducted by the safety officer/Engineer-In-Charge prior to
start of each day works. The meeting will be highlighting the potential risks involved in
process of load test, safety precautions to be followed by the workers and personnel
involved in the process.
 Safety signage shall be prominently displayed for the information of people involved in
the work and trespassers.
 Safe access way shall be provided to access the work area.
 Permit to work system shall be implemented for work.
 Condition of all lifting tool & tackles must be checked & certified before use
 Ensure competent personnel are appointed for perform the work
 Working on upper levels should always be done with a belt and a fastener.
 Do not store the material on un-levelled surface.
 Precautions are taken to accommodate the effects of weather conditions in accordance
with the appropriate standard
 Always focus on what you are cutting, do not get distracted by other people.
 Always make sure your fingers are outside the area you are cutting
 Care shall be taken to prevent the dust forming around the workplace
 Proper lamination shall be provided at Work area
 Scaffolding / working platform for the façade shall be stable & safe to withstand all
loads.
 Good housekeeping practices shall always be maintained in work area.

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 METHOD STATEMENT
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10. Procedure
Submittals & Approvals:
URCC shall ensure that relevant approvals for the following are obtained prior to
commencement of plaster works.
 Drawings Approvals
 Work Methodology
 Material Approvals Submittal
 HIRA approval
 Other approvals as necessary

WORK PROCEDURE
 Updating most recent Technical Data
 Design Development and Concept Drawing
 Shop Drawings and Approval of Shop Drawing
 Material submission and approval.
 Fabrication drawings release as per the approved shop drawing
 Receipts of the material
 Fabrication of the system
 Quality check of the manufacturing unit at factory
 Applying protection tape to the finished product

Updating most recent Technical Data

The following information is required in order to start the Final Architectural Drawings,
approved Specifications, any new information relevant to Design, any new information
related to other trades, main Contractor and Project Management relevant data, also
coordination with our Survey Engineers to check baselines, levels, and locations for the
concrete structure.

Design Development and Concept Drawing

Design development drawings will be produced based on Tender Specifications and

Architectural Drawings. Preliminary design will be made after the discussion with the
architect and facade consultant. The design drawings will be approved prior to the
preparation of fabrication drawings. All drawings and information will be submitted for
approval through the Main Contractor. Design development drawings approval is required in
due time, in accordance to the time schedule to allow the purchasing of main components
or nonstandard elements, the aluminum new profiles, ACP and others, which may require
long delivery periods.

Shop Drawings and Approval of Shop Drawing

The Shop Drawings will contain elevations and sections showing grid levels, overall
dimension and material types, fixing location and details to the structure and interface
details with other trades will be submitted as part of drawings. Drawings will be submitted in
an agreed sequence through the Main Contractor. In case of remarks requiring modification

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 METHOD STATEMENT
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or substantial changes by the Architect, the drawings will be reviewed updated and
resubmitted for final approval. Drawings will be approved duly signed and confirmed in
writing. Detail drawings and materials for all components will be approved prior to
purchasing and/or commencement of fabrication.
Material submission and approval.

As per the tender specification’s material as mentioned in the tender documents shall be
submitted. The submissions need to be approved by client along with the shade approvals
and if there are any specifications change the same needs to be intimated well in advance
and changes if any will cause impact on the completion schedule.

Fabrication drawings release as per the approved shop drawing

Fabrication drawings will be produced for internal use. The fabrication drawings will indicate
the requirements of profiles, cutting sizes, drilling etc., preparation of working details,
finishes, assembly of units, fabrication of elements and details for purchasing of materials.
The manufacturing drawings will also indicate the information for the supplier such as ACP
types, louver types ,aluminium box types, thickness , combination, colour, and ACP unit
sizes.

Receipts of the material

The material will be delivered at the allocated locations as per the lead time mentioned in
the schedule.

Delivery, Storage, Handling and clearance

 Verify the material delivery and ensure that
material
free from damage during transit
 Visual inspections shall be carried out on
arrival of material with transporter and any
physical damages shall be reported
immediately to manufacturer & reported in
D.O
 Arrived material shall be off-loaded by manually / crane in a dedicated location.
 Material shall be stacked on a flat
surface free from water entry and
shall be given adequate support at all
times. Timbers / packing board shall
be used for stacking.
 Do not mark the protective film with
inks (markers), tapes or labels on
boards. Solvent or plasticizer may
penetrate the film and affect the surface.

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 METHOD STATEMENT
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 Raise the MIR & Once the MIR approval is obtained, materials shall be moved to the
worksite partially or completely.
 Individual panels shall be lifted off the pallet by two people holding all four corners
and not drawn over each other. Carry the panels vertically. Wear gloves to avoid
staining.
 If ACP panel stored in outside, prior to installing the panels shall be stored at room
temperature for at least one day to ensure the dimensional accuracy of the
component.
 Condition of storage and availability of material shall be periodically verified by site
Engineer / store in-charge to maintain the stock & control the material damages.
 While shifting Louvers manually, care should be taken that the rope shall not rub
against the edge of any structural members. Louvers shall be shifted by using
suitable size of rope & pulley based on SWL.
 A designated person shall ensure tying of the lifting material so that the material
does not slip and fall by any chance. It shall be done by a good Riggers.
 The persons receiving the material on the platform top should hook their safety
harness lanyard to a rigid point at structure.
 When the material is lifted, the area underneath shall be barricaded so that no one
can enter when the material is lifted.
 While shifting materials through platform openings, the same precautions as stated
above should be taken.

Erection of scaffolding:

 Cup lock Scaffolding shall be erected

using standard and ledgers by
certified scaffolders for façade work.
 Scaffolding shall be erected on the
leveled base with sole plate / over
PPC.
 Erect scaffolding from departure level
up to the top of the structure, ensure
that there’s a sufficient clearance
between scaffolds and structure for
installation.
 Working platform with toe board & access ladder be provided for safe access &
working.
 Scaffolding shall be anchored with roof beam by using suitable support & fastener
beam at each floor for stability.

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 Winch Pully to be provided to shift the material to the required height.

 Scaffolding shall be inspected, approved and tagged by competent scaffold inspector
before use.
 Scaffold’s tag displayed on scaffolding for “safe for use” and “unsafe for use”
 All scaffolds are to have appropriate ladders or stairway access.
 Supervisor shall inspect the scaffolds weekly, and checklist for inspection kept for
records

a. Pre-construction
 Ensure that the shop drawings, methodology, HIRA & MIR are submitted and
approved prior to commencement.
 Mock-ups shall be done to demonstrate aesthetic effects and qualities of materials
and execution. Obtain the Engineer’s approval of mock-ups before starting work.
 Adequate qualified supervision shall be engaged to ensure that the works shall be
carried out in a proper manner and that workmanship is of the highest standard in
accordance with the specifications and all relevant authority or statutory
requirements.
 Ensure that there are sufficient materials on site and that all the materials have been
sourced from approved suppliers/manufacturers.
 Working platform shall be ready and approved by scaffolding inspector for execution.
 Verify at site the field conditions and coordinate the works to all concerned
trades/parties. Clearance should be obtained prior to work start.
 Installation training shall be provided for all personals involved in the work.
 Ensure that all operatives to be deployed on site for the execution of works shall wear
necessary Personnel Protective Equipment.
 Arrange all necessary personnel, plant and equipment’s required for the works and
ensure that adequate lighting and safe access are in place.
 All construction equipment, tools, and accessories shall be maintained and controlled
to ensure safe working as required by construction site; these shall be regularly
checked for their fitness and safety aspects.

Site Survey & Setting out

 Before proceeding to set out the
works, verify the information shown
on Drawings. If discrepancies are
discovered, notify the client
promptly.
 Locate and establish control points to set lines and levels as needed to locate each
element of the works.

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 All the Benchmarks meant for future works shall be made at such locations that serve
upto the completion of work & protected.
 In case it is required to move the bench mark, the new bench mark shall be
established and marked before removal of existing one.
 Master’ datum level (FFL) should be made available on each floor level and outside
the building lines in all elevations allowing all parties to transfer as appropriate.
 The surveyor has to set out the facade as per the approved drawings in coordination
with structural, MEP & Architectural drawings.
 Site surveying shall be carried out to verify the opening sizes, line and levels in-
accordance with the approved shop drawings and each and every nodes (3D
dimension) of the structure. The variations (if any) shall be highlighted and control
measures shall be taken under the direction of the arch & client
 All the measurements taken to record the deviations
 Ensure the right angle of all corners of façade work.
 Setting out shall be verified & approved by architect before proceeding the work.

Fixing of Dead Load and Wind Load Bracket

 Drilling shall be carried out on the Walls and RCC
structure i.e. beam, slab etc. as per marked location to
the recommended embedment depth.
 Selection of anchor fasteners as per approved shop
drawings and hammer it on the masonry wall.
 Ensure the pullout test report of the anchor fastener as per the approved ITP.
 Installation of Dead load or wind load brackets shall be carried as per approved shop
drawing.
 The brackets are then aligned to the setting out marks and checked for verticality
and if necessary, shims (shim plates) are placed below the brackets to create vertical
plumb and to be fixed firm in position.
 Variation in the plumb shall be restricted within the specified tolerances.
 The bolts shall be tightened and checked with the help of torque wrench.
 Once the bracket is in its final position, the anchor bolts are tightened.
 Damaged galvanized Paint on steel brackets or plates shall be touched up on site
only by cold galvanizing spray.

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Installation of Aluminum Extrusions

 Install the aluminum Mullion in to the

dead load and wind load brackets and
secure properly as per approved
drawing.
 Align all the Mullions to ensure module
reference as per approved drawing.
 Install the Aluminum Transom in to the 'C' channel of the Mullion.
 Align the Transom and secure it with Mullion.
 Check for the Fasteners tightness.
 All the fixing & fastening in placed and secured prior to process glass installation

INSTALLATION OF SEMI-UNITIZED CURTAIN WALL PANELS

 Check for fixing of gaskets on aluminum extrusions installed on transom and mullion
as per approved shop drawing.
 Installation of glass panels shall be carried out according to the tag numbers given in
Fabrication drawing.
 Secure curtain wall panel with fixing bone screwed to the Mullion or Transom
accordingly as per approved shop drawing.
 Before fixing cleaning of all the joints by cloths and blower shall be ensured to
remove the dirt/dust.
 Check for survey report of alignment of Curtain wall panels which shall be within the
tolerance limits.
 Once the alignment is ensured as per drawing, application of sealant shall be started
with well skilled workmanship.
 Check for application of weather sealant with backer rod as per approved shop
drawing.

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INSTALLATION OF ALUMINIUM LOUVER

 Mark the location of Louver to fix the

Louver.
 The Aluminum louvers are fabricated in
factory. Delivery of louvers can easily
install manually at site.
 Fix the Louver panel on wall which is fixed by
Bracket and fastening by tightening the
Cleats to the C-channel using pan head
screws.
 The frame shall be installed by using stainless steel screws and Nylon plug according
to the approved shop drawing screw
type, material and length.
 Review the level and alignment and do
the necessary changes.
 Install all the inner Louver panels to the
outer frame section by using stainless
steel screws.
 ensure the Louver panel level and alignment at the completion of each module of
Louver installation.
 Do the final inspection and make the changes according to the review.

ACP Cladding works

 Install the bracket as per approved

drawing.
 Install the aluminum C – Channel (Main
runner)
 Cladding Sub frames, angles, runners
shall install with as per approved
drawing.
 Fix the aluminum composite panels
into the cladding fame
 Ensuring horizontal and vertical
alignment of ACP cladding.
 Apply weather sealant to the perimeter of panel joints and terminal joints.

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INSTALLATION OF SPIDER GLAZING IN CANOPY

 Stainless steel push shall be

installed on top of external &
internal Beam by welding.
 Perimeter & intermediate beam
shall be warped with ACP sheet
with aluminum runner & screws as
per drawing.
 ACP sheet joint groove shall be
finished with weather sealant.
 Two-way Spider arm shall be
installed into the push.
 Segmental lamented glass shall
be fixed over the two-way spider arresting with articulated bolts.
 Alignment of glass is verified & Articulated bolts are tightened to the required torque.
 Post approval of glass installation, weather sealant to be applied in grooves & finish
neatly

Sealant Application
Surface preparation / cleaning procedure:
 Remove all loose material (such as dirt and dust), plus any oil, frost or other
contaminants from the substrates where Silicone Sealant adhesion is required.
 When cleaning deep, narrow joints, wrap the cleaning cloth around a clean, narrow
blade spatula / putty knife. This permits force to be applied to the surface to be
cleaned.
 Clean only as much area as can be sealed within an hour (shorter in dustier
environment).
 If cleaned areas are again exposed to rain or contaminants, the surface must be
cleaned again.
 Change to clean rags frequently as they become soiled. Small white rags are
preferred as it is easy to see the soiling as they can be discarded after each cleaning.

Procedures for sealant application

 Make of silicone sealant will be as per approved shop drawings.
 Before sealant application, use pressure sensitive tape to mask the exterior face of
the joint if where necessary.
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 Cover any horizontal surface below the sealant application area with drop cloths, to
prevent the excess sealant removed during tooling operations from staining the area.
 1-part Sealant can be dispensed directly from the cartridge / Sausage Pack, using
either manual or air operated caulking gun.
 Sealant should be applied in one complete operation along the joint by pushing the
bead ahead of the nozzle, making sure that the cavity is completely filled before
moving forward. The speed of application should not be too fast to avoid air pockets
or voids along the joint.
 Tooling should be done immediately after sealant application. Use a clean, round
headed metal or plastic tool to tool the sealant surface neatly.
 Do not tool with water, soap or detergent solution as this might contaminate the
uncured sealant near the surface.
 Remove the masking tapes immediately after tooling is completed.

 Fixing the Spider fittings to Glass fin and erecting the Spider glass and arresting with
articulated bolts.
 Alignment of vertical and horizontal groove is checked all the Articulated bolts are
tightened to the required torque.
 Once internal checking carried out by QA/QC, the installation shall be offered for
inspection and then installation shall be checked and approved by the client
 Post approval of glass installation, silicone sealant to be applied in grooves and it
should be smooth finish.
 Inspection of the complete Spider Glazing by client would follow post inspection by in
house QA/QC

ACP ASSEMBLY WORK

 Receive ACP tray fabrication stand in position

 These Sheets are then folded along its
perimeter to a depth of 25mm/as per drawing
to form a tray.
 Diagonal dimensions of the ACP tray are
checked as per the fabrication drawing Alum.
Cleats are then fixed to these ACP trays with
pop rivets at a specified distance as per the
fabrication
 If structurally required, 1mmGI Stiffeners of
required size and length are fixed at the back of the ACP tray with Structural Sealant DC
789 or as approved at marked locations as per the details.
 Sealant gun are used for applying sealants DC 789 between the ACP sheet & alum.
Stiffener. After sealant application, the in applicable masking tape is removed & the ACP
panel is kept properly for curing.
 Hooking plate fixed at the ACP returning by vertically
 ACP panels are then cleaned properly which are then covered and stacked properly to
protect it from

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LOUVER ASSEMBLY

 Mark the location of Louver to fix

the Louver.
 The Aluminium louvers are
fabricated in factory. Delivery of
louvers at site going to happen by
trucks. They can easily install
manually at site.
 Now fix the Louver with specified
outer Aluminium box section.
 Then the outer frame fix with the C bracket by using nut and bolt.
 Review the level and alignment and do the necessary changes.
 Install all the Louver panels inside the already fixed frame using stainless steel screws.
 Review the Louver panel level and alignment at the completion of each module of
Louver installation.
 Do the final inspection and make the changes according to the review

SEALANT APPLICATION

Ensure the surface to be sealed is sound dry and free from any dirt or contaminate

Joint and space to be sealed shall in no case be less the 6mm deep or more the 12mm deep and
should exceed 15mm width.

After completion of work inspection request to be raised and ensure its approval from the client

House Keeping
 Work place shall be clean and tidy.
 All hand tools and associated materials should be stored away from the working place
when not in use.
 Area cleaning near the workplace will be done daily basis for maintaining the area of
work operation in tidy and work manlike condition and maintaining conditions in the
areas of operation suitable for installation.

Inspection & Testing

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After completion of the work, the site engineer & supervisor who perform an activity are
required to raise an INR with a complete attachment & information regarding the scope of
the inspection, including necessary drawings highlighted to show the scope of the
inspection. He shall systematically check and inspect their work. The inspection shall be
performed according to the approved typical Inspection Checklist and Inspection and Test
Plans (ITP).

After the site engineer & supervisor complete their inspection and testing, INR shall be
submitted to QA/QC Department which shall check and process the documents to have the
completed work inspected by the supervision consultant for their approval.

Air balancing is to be performed by a third-party specialist approved by the consultant and

the related method statement is to be submitted separately.

Note: INR must be processed and submitted to the supervision consultant 24 hours before
the actual inspection and/or witnesses.

Quality Assurance Requirements

The contractor shall provide the required documents for the consultant’s approval prior to
initiating the execution of this activity as per project specifications.

The quality control requirement shall include related QCPs, ITP, and other related
documents as applicable.

Applicable codes and standards for materials

Quality Assurance Process

The contractor shall notify the engineer prior to the start of activity and comments from
the site
instruction will be complied with as per the contract.

Follow-up and Evaluation

Follow-up on quality performance shall be carried out through an in-house monitoring
system such as progress reporting to the planning department, and daily, weekly, and
monthly reports generated by the planning department to closely monitor site
performance in general and reflect on quality performance in specific.

All the above shall be conducted in close coordination with the quality department to
monitor any deviations from the normal quality requirement and induce corrective actions
whenever required to eliminate non-conformance or quality deviations.

All remedial actions to be taken, if any, shall take into account the official schedule which is
to be used as a guideline for performance and most importantly under the close
supervision of the quality control department.

Records
Inspection and Test Plan (ITP)
Inspection Request (INR)
Checklists (CL)

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