AQ11en

ENGINEERING TOMORROW
Operating Instructions
VLT® AQUA Drive FC 202 Low Harmonic Drive
vlt-drives.danfoss.com
Contents Operating Instructions
Contents
1 Introduction 5
1.1 Purpose of the Manual 5
1.2 Additional Resources 5
1.3 Product Overview 5
1.3.1 Intended Use 5
1.3.2 Working Principle 6
1.3.3 Exploded View Drawings 7
1.4 Enclosure Sizes and Power Ratings 15
1.5 Approvals and Certifications 15
1.5.1 Approvals 15
1.5.2 Compliance with ADN 15
1.6 Harmonics Overview 15
1.6.1 Harmonics 15
1.6.2 Harmonic Analysis 15
1.6.3 Effect of Harmonics in a Power Distribution System 16
1.6.4 IEC Harmonic Standards 17
1.6.5 IEEE Harmonic Standards 18
2 Safety 20
2.1 Safety Symbols 20
2.2 Qualified Personnel 20
2.3 Safety Precautions 20
3 Mechanical Installation 21
3.1 Equipment Pre-Installation Checklist 21
3.2 Unpacking 21
3.2.1 Items Supplied 21
3.3 Mounting 22
3.3.1 Cooling and Airflow 22
3.3.2 Lifting 24
3.3.3 Cable Entry and Anchoring 25
3.3.4 Terminal Locations for Enclosure Size D1n/D2n 29
3.3.5 Terminal Locations for Enclosure Size E9 31
3.3.6 Terminal Locations for Enclsoure Size F18 32
3.3.7 Torque 34
4 Electrical Installation 35
4.1 Safety Instructions 35
4.2 EMC Compliant Installation 35
4.3 Power Connections 35
MG21B302 Danfoss A/S © 10/2015 All rights reserved. 1

Contents VLT® AQUA Drive FC 202 Low Harmonic Drive
4.4 Grounding 36
4.5 Input Options 37
4.5.1 Extra Protection (RCD) 37
4.5.2 RFI Switch 37
4.5.3 Screened Cables 37
4.6 Motor Connection 37
4.6.1 Motor Cable 37
4.6.2 Brake Cable 38
4.6.3 Motor Insulation 38
4.6.4 Motor Bearing Currents 38
4.7 AC Mains Connection 39
4.7.1 Mains Connection 39
4.7.2 External Fan Supply 39
4.7.3 Power and Control Wiring for Unscreened Cables 39
4.7.4 Mains Disconnects 40
4.7.5 F-FrameCircuit Breakers 41
4.7.6 F-Frame Mains Contactors 41
4.8 Control Wiring 41
4.8.1 Control Cable Routing 41
4.8.2 Access to Control Terminals 42
4.8.3 Electrical Installation, Control Terminals 43
4.8.4 Electrical Installation, Control Cables 45
4.8.5 Safe Torque Off (STO) 47
4.9 Additional Connections 47
4.9.1 Serial Communication 47
4.9.2 Mechanical Brake Control 47
4.9.3 Parallel Connection of Motors 48
4.9.4 Motor Thermal Protection 48
4.9.5 Voltage/Current Input Selection (Switches) 48
4.10 Final Set-up and Test 49
4.11 F-frame Options 50
5 Commissioning 52
5.1 Safety Instructions 52
5.2 Applying Power 54
5.3 Local Control Panel Operation 54
5.3.1 Local Control Panel 54
5.3.2 LCP Layout 54
5.3.3 Parameter Settings 55
5.3.4 Uploading/Downloading Data to/from the LCP 56
5.3.5 Changing Parameter Settings 56
2 Danfoss A/S © 10/2015 All rights reserved. MG21B302

Contents Operating Instructions
5.3.6 Restoring Default Settings 56

5.4 Basic Programming 57
5.4.1 VLT® Low Harmonic Drive Programming 57
5.4.2 Commissioning with SmartStart 57
5.4.3 Commissioning via [Main Menu] 57
5.4.4 Asynchronous Motor Set-up 58
5.4.5 Permanent Magnet Motor Set-up 58
5.4.6 Automatic Energy Optimisation (AEO) 59
5.4.7 Automatic Motor Adaptation (AMA) 60
5.5 Checking Motor Rotation 60
5.6 Local-control Test 60
5.7 System Start-up 60
6 Application Examples 61
6.1 Introduction 61
6.2 Application Examples 61
7 Diagnostics and Troubleshooting 65

7.1 Status Messages 65
7.2 Warning and Alarm Types 65
7.2.1 Warnings 65
7.2.2 Alarm Trip 65
7.2.3 Alarm Trip-lock 65
7.3 Warnings and Alarm Definitions - Frequency Converter 65
7.4 Warnings and Alarm Definitions - Active Filter 74
7.5 Troubleshooting 79
8 Specifications 82
8.1 Power-Dependent Specifications 82
8.1.1 Mains Supply 3x380–480 V AC 82
8.1.2 Derating for Temperature 85
8.2 Mechanical Dimensions 86
8.3 General Technical Data 89
8.4 Fuses 94
8.4.1 Non-UL compliance 95
8.4.2 Fuse Tables 95
8.4.3 Supplementary Fuses 96
8.5 General Torque Tightening Values 97
9 Appendix A - Parameters 98
9.1 Description of Parameters 98
9.2 Frequency Converter Parameter Lists 98

Contents VLT® AQUA Drive FC 202 Low Harmonic Drive
9.3 Active Filter Parameter Lists 103
10 Appendix B 110
10.1 Abbreviations and Conventions 110
Index 111

Introduction Operating Instructions
1 Introduction 1 1
1.1 Purpose of the Manual 1.3 Product Overview

The purpose of this manual is to provide information for 1.3.1 Intended Use
the installation and operation of a VLT® AQUA Drive FC
202 Low Harmonic Drive. The manual includes relevant A frequency converter is an electronic motor controller
safety information for installation and operation. that converts AC mains input into a variable AC waveform
Chapter 1 Introduction, chapter 2 Safety, output. The frequency and voltage of the output are
chapter 3 Mechanical Installation, and chapter 4 Electrical regulated to control the motor speed or torque. The
Installation introduce the unit functions and cover proper frequency converter can vary the speed of the motor in
mechanical and electrical installation procedures. There are response to system feedback, such as with position sensors
chapters on start-up and commissioning, applications, and on a conveyor belt. The frequency converter can also
basic troubleshooting. Chapter 8 Specifications provides a regulate the motor by responding to remote commands
quick reference for ratings and dimensions, as well as other from external controllers.
operating specifications. This manual provides a basic
knowledge of the unit and explains set-up and basic The frequency converter:
operation.
VLT® is a registered trademark. • Monitors the system and motor status.
1.2 Additional Resources

• Issues warnings or alarms for fault conditions.
• Starts and stops the motor.
Other resources are available to understand advanced
functions and programming.
• Optimises energy efficiency.
Operation and monitoring functions are available as status
indications to an outside control system or serial communi-
• The VLT®
AQUA Drive FC 202 Programming Guide
cation network.
provides greater detail on working with
parameters and many application examples.
A low harmonic drive (LHD) is a single unit that combines
• The VLT® AQUA Drive FC 202 Design Guide the frequency converter with an advanced active filter
provides detailed capabilities and functionality to (AAF) for harmonic mitigation. The frequency converter
design motor control systems. and filter are packaged together in an integrated system,
• Supplemental publications and manuals are but each functions independently. In this manual, there are
available from Danfoss. separate specifications for the frequency converter and the
See vlt-drives.danfoss.com/Support/Technical- filter. Since the frequency converter and filter are in the
Documentation/ for listings. same enclosure, the unit is transported, installed, and
operated as a single entity.
• Optional equipment may change some of the
procedures described. Reference the instructions
supplied with those options for specific
requirements. Contact the local Danfoss supplier
or visit the Danfoss website: vlt-
drives.danfoss.com/Support/Technical-
Documentation/ for downloads or additional
information.
• The VLT® Active Filter AAF 006 Operating
Instructions provide additional information about
the filter portion of the low harmonic drive.

Introduction VLT® AQUA Drive FC 202 Low Harmonic Drive
1 1 1.3.2 Working Principle
The low harmonic drive is a high-power frequency converter with an integrated active filter. An active filter is a device that
actively monitors harmonic distortion levels and injects compensative harmonic current onto the line to cancel the
harmonics.
130BB406.11
Soft-Charge
Resistor
Converter Side
HI Reactor AC Filter Power Stage
Contactor Lc Ir
Lm
Lc Is
Lac
Mains Optional Lm
Optional
Manual
Optional Lc It
380 to RFI Fuses
Disconnect Lac
500 VAC
Lm 3 3
Relay 12
Capacitor
Lac Control & AUX
Feedback Cef Cef Cef Current Sensors
AF Current
Sensors
Ref Ref Ref
VLT Drive
3
Main’s CTs
Illustration 1.1 Basic Layout for the Low Harmonic Drive
Low harmonic drives are designed to draw an ideal sinusoidal current waveform from the supply grid with a power factor of
1. Where traditional non-linear load draws pulse-shaped currents, the low harmonic drive compensates that via the parallel
filter path, lowering the stress on the supply grid. The low harmonic drive meets the highest harmonic standards with a
THDi less than 5% at full load for <3% pre-distortion on a 3% unbalanced 3-phase grid.

1.3.3 Exploded View Drawings 1 1
130BE136.10
1
2
7
4
1 Local control panel (LCP) 5 Input/output terminal assembly

2 Control card assembly 6 Capacitor bank assembly
3 Power card assembly 7 D1/D2 assembly
4 Terminal cover sheet 8 EOC assembly
Illustration 1.2 Enclosure Size D1n/D2n, Frequency Converter Enclosure

1 1
130BE110.10
1
7
2 20
3
21
22
17
4
19 5 10
18 9
23
16
11
12
15 13
14
1 Local control panel (LCP) 13 Mains fuses

2 Active filter card (AFC) 14 Mains disconnect
3 Metal oxide varistor (MOV) 15 Mains terminals
4 Soft charge resistors 16 Heat sink fan
5 AC capacitors discharge board 17 DC capacitor bank
6 Mains contactor 18 Current transformer
7 LC inductor 19 RFI differential mode filter
8 AC capicators 20 RFI common mode filter
9 Mains bus bar to frequency converter input 21 HI inductor
10 IGBT fuses 22 Power card
11 RFI filter 23 Gate drive card
12 Fuses
Illustration 1.3 Enclosure Size D1n/D2n, Filter Enclosure

1 1
130BX168.10
3
2
1
4
6
7
25
8
24
23
22
21
11
10
12
20
13
14
15
16
17
19 18
1 Control card 14 SCR and diode

2 Control input terminals 15 Fan inductor (not on all units)
3 Local control panel (LCP) 16 Soft charge resistor assembly
4 Control card C option 17 IGBT output bus bar
5 Mounting bracket 18 Fan assembly
6 Power card mounting plate 19 Output motor terminals
7 Power card 20 Current sensor
8 IGBT gate drive card 21 Mains AC power input terminals
9 Upper capacitor bank assembly 22 Input terminal mounting plate
10 Soft charge fuses 23 AC input bus bar
11 DC inductor 24 Soft charge card
12 Fan transformer 25 Lower capacitor bank assembly
13 IGBT module
Illustration 1.4 Enclosure Size E9, Frequency Converter Enclosure

1 1
130BD572.11
1
2
21
20 3
19 4
5
6
18 7
17
16 8
15
9
10
13 14
12 11
1 Local control panel (LCP) 12 AC capacitor current transducers

2 Active filter card (AFC) 13 Heat sink fan
3 Mains contactors 14 Mains terminals
4 Soft charge resistors 15 Mains disconnect
5 RFI differential mode filter 16 Mains fuses
6 RFI common mode filter 17 LC inductor
7 Current transformer (CT) 18 HI inductor
8 Mains bus bars to drive output 19 Power card
9 AC capacitors 20 Control card
10 RFI 21 LCP cradle
11 Lower DC capacitor bank
Illustration 1.5 Enclosure Size E9, Filter Enclosure

1 1
130BX334.11
1
1 Contactor 4 Circuit breaker or disconnect (if purchased)

2 RFI filter 5 AC mains/line fuses (if purchased)
3 Mains AC power input terminals 6 Mains disconnect
Illustration 1.6 Enclosure Size F18, Input Options Cabinet

1 1 1
130BD573.10
2
3
4
18
17
5
16
15
14
13
7
10
12 11
1 Local control panel (LCP) 10 Mains bus bars to frequency converter input
2 Active filter card (AFC) 11 Heat sink fans
3 Soft charge resistors 12 Mains terminals (R/L1, S/L2, T/L3) from options cabinet
4 Metal oxide varistor (MOV) 13 RFI differential mode filter
5 AC capacitors discharge board 14 RFI common mode filter
6 LC inductor 15 Mains contactor
7 HI inductor 16 Power card
8 Mixing fan 17 Control card
9 IGBT fuses 18 LCP cradle
Illustration 1.7 Enclosure Size F18, Filter Cabinet

1 1
130BX331.11
1
2
13
5
12
6
11
10
1 Rectifier module 8 Module heat sink fan

2 DC bus bar 9 Fan door cover
3 SMPS fuse 10 SMPS fuse
4 (Optional) back AC fuse mounting bracket 11 Power card
5 (Optional) middle AC fuse mounting bracket 12 Panel connectors
6 (Optional) front AC fuse mounting bracket 13 Control card
7 Module lifting eye bolts (mounted on a vertical strut)
Illustration 1.8 Enclosure Size F18, Rectifier Cabinet

1 1
130BX330.11
2
1
16
15
3
14
13
12
11
5 4
10
7
9 8
1 Fan transformer 9 Fan door cover

2 DC-link inductor 10 Module heat sink fan
3 Top cover plate 11 Inverter module
4 MDCIC board 12 Panel connectors
5 Control card 13 DC fuse
6 SMPS fuse and fan fuse 14 Mounting bracket
7 Motor output bus bar 15 (+) DC bus bar
8 Brake output bus bar 16 (-) DC bus bar
Illustration 1.9 Enclosure Size F18, Inverter Cabinet

1.4 Enclosure Sizes and Power Ratings 1 1

Enclosure size D1n D2n E9 F18
IP 21/54 21/54 21/54 21/54

Enclosure protection
NEMA Type 1/Type 12 Type 1/Type 12 Type 1/Type 12 Type 1/Type 12
Frequency converter Height 1740/68.5 1740/68.5 2000.7/78.77 2278.4/89.70
dimensions Width 915/36.02 1020/40.16 1200/47.24 2792/109.92
[mm/inch] Depth 380/14.96 380/14.96 493.5/19.43 605.8/23.85
Frequency converter Maximum
353/777 413/910 676/1490 1900/4189
weights weight
[kg/lbs] Shipping weight 416/917 476/1050 840/1851 2345/5171
Table 1.1 Mechanical Dimensions, Enclosure Sizes D, E, and F
1.5 Approvals and Certifications 1.6.2 Harmonic Analysis

1.5.1 Approvals Since harmonics increase heat losses, it is important to
design systems with harmonics in mind to prevent
overloading the transformer, inductors, and wiring.
When necessary, perform an analysis of the system

harmonics to determine equipment effects.
A non-sinusoidal current is transformed with a Fourier

Table 1.2 Compliance Marks: CE, UL, and C-Tick series analysis into sine-wave currents at different
frequencies, that is, different harmonic currents IN with 50
1.5.2 Compliance with ADN Hz or 60 Hz as the fundamental frequency.
For compliance with the European Agreement concerning Abbreviation Description

International Carriage of Dangerous Goods by Inland f1 Fundamental frequency (50 Hz or 60 Hz)
Waterways (ADN), refer to ADN-compliant Installation in the I1 Current at the fundamental frequency
Design Guide. U1 Voltage at the fundamental frequency
In Current at the nth harmonic frequency
1.6 Harmonics Overview
Un Voltage at the nth harmonic frequency
1.6.1 Harmonics n Harmonic order
Table 1.3 Harmonics-related Abbreviations

Non-linear loads such as found with 6-pulse frequency
converters do not draw current uniformly from the power
Fundamental Harmonic current (In)
line. This non-sinusoidal current has components which are
current (I1)
multiples of the fundamental current frequency. These
Current I1 I5 I7 I11
components are referred to as harmonics. It is important to
Frequency 50 250 350 550
control the total harmonic distortion on the mains supply.
[Hz]
Although the harmonic currents do not directly affect
electrical energy consumption, they generate heat in
Table 1.4 Fundamental and Harmonic Currents
wiring and transformers and can impact other devices on
the same power line. Current Harmonic current
IRMS I1 I5 I7 I11-49
Input current 1.0 0.9 0.5 0.2 <0.1
Table 1.5 Harmonic Currents Compared to the RMS Input

Current
The voltage distortion on the mains supply voltage

depends on the size of the harmonic currents multiplied

1 1 by the mains impedance for the frequency in question. The PCC, the configuration of the distribution system and
total voltage distortion (THDi) is calculated based on the relevant impedances must be known.
individual voltage harmonics using this formula:
A commonly used term for describing the impedance of a
U25 + U27 + ... + U2n grid is the short-circuit ratio Rsce. Rsce is defined as the ratio
THDi =
U between the short circuit apparent power of the supply at
the PCC (Ssc) and the rated apparent power of the load
1.6.3 Effect of Harmonics in a Power (Sequ).
Distribution System S sc
Rsce =
Sequ
In Illustration 1.10, a transformer is connected on the U2
where S sc = and Sequ = U × Iequ
primary side to a point of common coupling PCC1, on the Z supply
medium voltage supply. The transformer has an impedance
Zxfr and feeds a number of loads. The point of common
Negative effects of harmonics
coupling where all loads are connected is PCC2. Each load
is connected through cables that have an impedance Z1,
• Harmonic currents contribute to system losses (in
cabling and transformer).
Z2, Z3.
• Harmonic voltage distortion causes disturbance
to other loads and increases losses in other loads.
PCC Point of common coupling

MV Medium voltage
LV Low voltage
Zxfr Transformer impedance
Z# Modeling resistance and inductance in the
wiring
Illustration 1.10 Small Distribution System
Harmonic currents drawn by non-linear loads cause

distortion of the voltage because of the voltage drop on
the impedances of the distribution system. Higher
impedances result in higher levels of voltage distortion.
Current distortion relates to apparatus performance and it

relates to the individual load. Voltage distortion relates to
system performance. It is not possible to determine the
voltage distortion in the PCC knowing only the harmonic
performance of the load. To predict the distortion in the

1.6.4 IEC Harmonic Standards 1 1

The mains voltage is rarely a uniform sinusoidal voltage with constant amplitude and frequency because loads that draw
non-sinusoidal currents from the mains have non-linear characteristics.
Harmonics and voltage fluctuations are 2 forms of low-frequency mains interference. They have a different appearance at
their origin than at any other point in the mains system when a load is connected. So, a range of influences must be
determined collectively when assessing the effects of mains interference. These influences include the mains feed, structure,
and loads.
Mains interference can cause the following:
Undervoltage warnings
• Incorrect voltage measurements due to distortion of the sinusoidal mains voltage.
• Cause incorrect power measurements because only RMS-true measuring takes harmonic content into account.
Higher functional losses

• Harmonics reduce the active power, apparent power, and reactive power.
• Distort electrical loads resulting in audible interference in other devices, or in worst case, even destruction.
• Shorten the lifetime of devices as a result of heating.
In most of Europe, the basis for the objective assessment of the quality of mains power is the Electromagnetic Compatibility
of Devices Act (EMVG). Compliance with these regulations ensures that all devices and networks connected to electrical
distribution systems fulfil their intended purpose without generating problems.
Standard Definition
EN 61000-2-2, EN 61000-2-4, EN 50160 Define the mains voltage limits required for public and industrial power grids.
EN 61000-3-2, 61000-3-12 Regulate mains interference generated by connected devices in lower current products.
EN 50178 Monitors electronic equipment for use in power installations.
Table 1.6 EN Design Standards for Mains Power Quality
There are 2 European standards that address harmonics in the frequency range from 0 Hz to 9 kHz:
EN 61000-2-2 (Compatibility Levels for Low-Frequency Conducted Disturbances and Signalling in Public Low-Voltage Power
Supply Systems) states the requirements for compatibility levels for PCC (point of common coupling) of low-voltage AC
systems on a public supply network. Limits are specified only for harmonic voltage and total harmonic distortion of the
voltage. EN 61000-2-2 does not define limits for harmonic currents. In situations where the total harmonic distortion
THD(V)=8%, PCC limits are identical to those limits specified in the EN 61000-2-4 Class 2.
EN 61000-2-4 (Compatibility Levels for Low-Frequency Conducted Disturbances and Signalling in Industrial Plants) states the
requirements for compatibility levels in industrial and private networks. The standard further defines the following 3 classes
of electromagnetic environments:
• Class 1 relates to compatibility levels that are less than the public supply network, which affects equipment
sensitive to disturbances (lab equipment, some automation equipment, and certain protection devices).
• Class 2 relates to compatibility levels that are equal to the public supply network. The class applies to PCCs on the
public supply network and to IPCs (internal points of coupling) on industrial or other private supply networks. Any
equipment designed for operation on a public supply network is allowed in this class.
• Class 3 relates to compatibility levels greater than the public supply network. This class applies only to IPCs in
industrial environments. Use this class where the following equipment is found:

1 1 - Large converters.
- Welding machines.
- Large motors starting frequently.
- Loads that change quickly.
Typically, a class cannot be defined ahead of time without taking into account the intended equipment and processes to be
used in the environment. VLT® AQUA Drive FC 202 Low Harmonic Drive observes the limits of Class 3 under typical supply
system conditions (RSC>10 or Vk Line<10%).
Harmonic order (h) Class 1 (Vh%) Class 2 (Vh%) Class 3 (Vh%)

5 3 6 8
7 3 5 7
11 3 3.5 5
13 3 3 4.5
17 2 2 4
17˂h≤49 2.27 x (17/h) – 0.27 2.27 x (17/h) – 0.27 4.5 x (17/h) – 0.5
Table 1.7 Compatibility Levels for Harmonics
Class 1 Class 2 Class 3

THD(V) 5% 8% 10%
Table 1.8 Compatibility Levels for the Total Harmonic Voltage Distortion THD(V)
1.6.5 IEEE Harmonic Standards
The IEEE 519 standard (Recommended Practices and Requirements for Harmonic Control in Electrical Power Systems)
provides specific limits for harmonic voltages and currents for individual components within the supply network. The
standard also provides limits for the sum of all loads at the point of common coupling (PCC).
To determine permissible harmonic voltage levels, IEEE 519 uses a ratio between the supply short-circuit current and the
maximum current of the individual load. For permissible harmonic voltage levels for individual loads, see Table 1.9. For
permissible levels for all loads connected to the PCC, see Table 1.10.
ISC/IL (RSCE) Permissible individual harmonic voltages Typical areas

10 2.5–3% Weak grid
20 2.0–2.5% 1–2 large loads
50 1.0–1.5% A few high-output loads
100 0.5–1% 5–20 medium-output loads
1000 0.05–0.1% Strong grid
Table 1.9 Permissible Voltage THD at the PCC for Each Individual Load
Voltage at the PCC Permissible individual harmonic voltages Permissible THD(V)

VLine≤69 kV 3% 5%
Table 1.10 Permissible Voltage THD at the PCC for all Loads
Limit harmonic currents to specified levels, as shown in Table 1.11. IEEE 519 utilises a ratio between the supply short-circuit
current and the maximum current consumption at the PCC, averaged over 15 minutes or 30 minutes. In certain instances
when dealing with harmonic limits containing low harmonic numbers, the IEEE 519 limits are lower than the 61000-2-4
limits. Low harmonic drives observe the total harmonic distortion as defined in IEEE 519 for all Rsce. Each individual
harmonic current fulfills table 10-3 in IEEE 519 for Rsce≥20.

ISC/IL (RSCE) h<11 11≤h<17 17≤h<23 23≤h<35 35≤h Total demand 1 1

distortion TDD
<20 4% 2.0% 1.5% 0.6% 0.3% 5%
20<50 7% 3.5% 2.5% 1.0% 0.5% 8%
50<100 10% 4.5% 4.0% 1.5% 0.7% 12%
100<1000 12% 5.5% 5.0% 2.0% 1.0% 15%
>1000 15% 7.0% 6.0% 2.5% 1.4% 20%
Table 1.11 Permissible Harmonic Currents at the PCC
The VLT® AQUA Drive FC 202 Low Harmonic Drive complies with the following standards:
• IEC61000-2-4
• IEC61000-3-4
• IEEE 519
• G5/4

Safety VLT® AQUA Drive FC 202 Low Harmonic Drive
2 Safety
2 2
2.1 Safety Symbols WARNING
The following symbols are used in this document: UNINTENDED START
When the frequency converter is connected to AC mains,
the motor may start at any time. The frequency
WARNING converter, motor, and any driven equipment must be in
Indicates a potentially hazardous situation which could operational readiness. Failure to be in operational
result in death or serious injury. readiness when the frequency converter is connected to
AC mains could result in death, serious injury,
equipment, or property damage.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used WARNING
to alert against unsafe practices. DISCHARGE TIME
Frequency converters contain DC-link capacitors that can
NOTICE remain charged even when the frequency converter is
Indicates important information, including situations that not powered. To avoid electrical hazards, disconnect AC
may result in damage to equipment or property. mains, any permanent magnet type motors, and any
remote DC-link power supplies, including battery back-
ups, UPS, and DC-link connections to other frequency
2.2 Qualified Personnel converters. Wait for the capacitors to fully discharge
Correct and reliable transport, storage, installation, before performing any service or repair work. The
operation, and maintenance are required for the safe amount of wait time is listed in the Discharge Time table.
operation of the frequency converter. Only qualified Failure to wait the specified time after power has been
personnel are allowed to install or operate this equipment. removed before doing service or repair could result in
death or serious injury.
Qualified personnel is defined as trained staff, who are

Voltage [V] Power range [kW] Minimum waiting time
authorised to install, commission, and maintain equipment,
(minutes)
systems, and circuits in accordance with pertinent laws and
regulations. Additionally, qualified personnel are familiar 132–200 kW 20
380–500
with the instructions and safety measures described in this 250–630 kW 40
document.
Table 2.1 Discharge Times
2.3 Safety Precautions
WARNING
HIGH VOLTAGE
Frequency converters contain high voltage when
connected to AC mains input power. Qualified personnel
only should perform installation, start up, and
maintenance. Failure to perform installation, start up,
and maintenance by qualified personnel could result in
death or serious injury.

Mechanical Installation Operating Instructions
3 Mechanical Installation
3.1 Equipment Pre-Installation Checklist - Motor size and frequency converter

power must match for proper overload
3.1.1 Planning the Installation Site protection. 3 3
- If the frequency converter rating is less
CAUTION than that of the motor, full motor
output is impossible.
It is important to plan the installation of the frequency
converter. Neglecting to plan may result in extra work 3.2 Unpacking
during and after installation.
3.2.1 Items Supplied
Select the best possible operation site by considering
the following: Items supplied may vary according to product configu-
• Ambient operating temperature. ration.
• Installation method.
• Make sure that the items supplied and the
• How to cool the unit. information on the nameplate correspond to the
• Position of the frequency converter. order confirmation.
• Cable routing. • Check the packaging and the frequency converter

visually for damage caused by inappropriate
• Ensure that the power source supplies the correct
handling during shipment. File any claim for
voltage and necessary current.
damage with the carrier. Retain damaged parts
• Ensure that the motor current rating is within the for clarification.
maximum current from the frequency converter.
• If the frequency converter is without built-in
fuses, ensure that the external fuses are rated
correctly.
3.1.2 Equipment Pre-Installation Checklist
• Before unpacking the frequency converter,

examine the packaging for signs of damage. If
the unit is damaged, refuse delivery, and
immediately contact the shipping company to
claim the damage.
• Before unpacking the frequency converter, locate
it as close as possible to the final installation site.
• Compare the model number on the nameplate to
what was ordered to verify the proper
equipment.
• Ensure that each of the following are rated for
the same voltage:
- Mains (power)
- Frequency converter
- Motor
• Ensure that the output current rating is equal to
or greater than the motor full load current for
peak motor performance.

Mechanical Installation VLT® AQUA Drive FC 202 Low Harmonic Drive
NOTICE
130BD600.10
R
Automation Drive
VLT www.danfoss.com
Do not remove the nameplate from the frequency
1
2
T/C: FC-302PK37T2E20H1BGXXXXSXXXXA6BKC4XXXD0
3
converter (loss of warranty).
P/N: 131X3537 S/N: 010122G430
4
0.37kW/ 0.50HP
5 9
3 3 6
IN: 3x200-240V 50/60Hz 2.2A
OUT: 3x0-Vin 0-1000Hz 2.4A
8
7 o o
CHASSIS/ IP20 Tamb.50 C/122 F
*1 3 1 X 3 5 3 7 0 1 0 1 2 2 G 4 3 0 * MADE IN DENMARK
Listed 76X1 E134261 Ind. Contr. Eq.
CAUTION:
See manual for special condition/mains fuse
10 `
voir manual de conditions speclales/fusibles
WARNING:
Stored charge, wait 4 min.
` attendez 4 min.
Charge residuelle,
1 Type code
2 Order number
3 Serial number
4 Power rating
Input voltage, frequency, and current (at low/high
5
voltages)
Output voltage, frequency, and current (at low/high
6
voltages)
7 Enclosure type and IP rating
8 Maximum ambient temperature
9 Certifications
10 Discharge time (Warning)
Illustration 3.1 Product Nameplate (Example)
3.3 Mounting
3.3.1 Cooling and Airflow
Cooling
Obtain cooling by taking air in through the plinth in the front and out of the top, in and out the back of the unit, or by
combining the cooling possibilities.
Back cooling
The backchannel air can also be ventilated in and out the back. This offers a solution where the backchannel could take air
from outside the facility and return the heat losses outside the facility, thus reducing air-conditioning requirements.
Airflow
Secure the necessary airflow over the heat sink. The flow rate is shown in Table 3.1.

Door fan/top fan airflow Heat sink fan

Enclosure protection Enclosure size
Total airflow of multiple fans Total airflow for multiple fans
D1n 3 door fans, 442 m3/h 2 heat sink fans, 1185 m3/h
2+1=2x170+102 (1+1=765+544)
D2n 3 door fan, 544 m3/h 2 heat sink fans, 1605 m3/h
2+1=2x170+204 (1+1=765+840)
IP21/NEMA 1 E9 4 door fans, 680 m3/h (400 cfm) 2 heat sink fans, 2675 m3/h
3 3
IP54/NEMA 12 (2+2, 4x170=680) (1574 cfm)
(1+1, 1230+1445=2675)
F18 6 door fans, 3150 m3/h (1854 5 heat sink fans, 4485 m3/h
cfm) (2639 cfm)
(6x525=3150) 2+1+2, ((2x765)+(3x985)=4485)
Table 3.1 Heat Sink Air Flow
NOTICE External ducts

For the frequency converter section, the fan runs for the If additional duct work is added externally to the Rittal
following reasons: cabinet, calculate the pressure drop in the ducting. Use
Illustration 3.2, Illustration 3.3, and Illustration 3.4 to derate
• AMA. the frequency converter according to the pressure drop.
• DC hold.
130BB007.10
(%)
• Pre-mag. 90
80
• DC brake.
70
• 60% of nominal current is exceeded.
Drive Derating
60
• Specific heat sink temperature exceeded (power 50
size dependent). 40
30
• Specific power card ambient temperature
20
exceeded (power size dependent).
10
• Specific control card ambient temperature 0
0 0.5 4.9 13 27.3 45.9 66 89.3 115.7 147
exceeded.
Pressure Increase (Pa)
Once the fan is started, it runs for minimum 10 minutes. Illustration 3.2 D-Enclosure Derating vs. Pressure Change
Frequency Converter Air Flow: 450 cfm (765 m3/h)
NOTICE
For the active filter, the fan runs for the following
reasons:
130BB011.10
(%)
90
• Active filter running.
80
• Active filter not running, but mains current 70
exceeding the limit (power size dependent).
Drive Derating
60
• Specific heat sink temperature exceeded (power 50
size dependent). 40
30
• Specific power card ambient temperature
20
exceeded (power size dependent).
10
• Specific control card ambient temperature 0
exceeded. 0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 69.5 152.8 210.8
Pressure Change (Pa)
Once the fan is started, it runs for minimum 10 minutes. Illustration 3.3 E-Enclosure Derating vs. Pressure Change

WARNING
130BB190.10
(%)
90
80 The lifting bar must be able to handle the weight of the
70 frequency converter. See chapter 8.2 Mechanical
Dimensions for the weight of the different enclosure
Drive Derating
60
50 sizes. Maximum diameter for the bar is 2.5 cm (1 inch).
3 3 40
The angle from the top of the frequency converter to the
lifting cable should be 60° or greater.
30
20
130BD574.10
10
0
0 25 50 75 100 125 150 175 200 225 1
Pressure Change
Illustration 3.4 F-Enclosure Derating vs. Pressure Change 2
3.3.2 Lifting
Lift the frequency converter using the dedicated lifting

eyes. For all D-frames, use a bar to avoid bending the
lifting holes of the frequency converter.
130BE111.10
1 Lifting holes for the filter

2 Lifting holes for the frequency converter
Illustration 3.7 Recommended Lifting Method, Enclosure Size

F18
1 Lifting holes NOTICE

A spreader bar is also an acceptable way to lift the F-
Illustration 3.5 Recommended Lifting Method, Enclosure Size frame.
D1n/D2n
NOTICE
The F18 pedestal is packaged separately and included in
Lifting Holes the shipment. Mount the frequency converter on the
130BC170.10
pedestal in its final location. The pedestal allows proper

airflow and cooling.
Illustration 3.6 Recommended Lifting Method, Enclosure Size

E9

3.3.3 Cable Entry and Anchoring
Cables enter the unit through gland plate openings in the bottom. Illustration 3.8, Illustration 3.9, Illustration 3.10, and
Illustration 3.11 show gland entry locations and detailed views of anchoring hole dimensions.
Bottom view, D1n/D2n

3 3
130BE112.10
560.0 327.4
[22.0] [12.9]
289.4 20.0
[11.4] [0.8]
64.5 40.0
[2.5] [1.6]
220.0
227.8 246.0 [8.7]
[9.0] [9.7] 235.0
[9.3]
1
240.0
[9.4]
42.3
350.0 397.3 [1.7]
[13.8] [15.6]
8X 25.0
[1.0]
8X 14.0
[0.6]
1 Cable entry locations
Illustration 3.8 Cable Entry Diagram, Enclsoure Size D1n

130BE113.10
560.0 422.4
[22.0] [16.6]
64.5
384.8 18.6
3 3 [2.5]
[15.1] [0.7]
27.5
[1.1]
220.0
227.8 246.0 235.0 [8.7]
[9.0] [9.7] [9.3]
1 330.0 40.4
[13.0] [1.6]
390.0 470.4
[15.4] [18.5]
8X 25.0
[1.0]
8X 14.0
[0.6]
Illustration 3.9 Cable Entry Diagram, Enclsoure Size D2n

Bottom view, enclosure size E9
130BC586.10
3 3
Illustration 3.10 Cable Entry Diagram, E9

Bottom view, F18
130BC587.10
1
3 3
2 3
6 5
1 Mains cable entry 4 Motor cable entry

2 Option enclosure 5 Inverter enclosure
3 Filter enclosure 6 Rectifier enclosure
Illustration 3.11 Cable Entry Diagram, F18

3.3.4 Terminal Locations for Enclosure Size D1n/D2n
130BE114.10
245.8
784.6 78.3 [9.7]
[30.9] [3.1]
39.2
[1.5] 3 3
29.0
[1.1] 1080.5
[42.5]
476.0 483.0
[18.7] [19.0]
266.2 88.0
267.4 [10.5] [3.5] 121.3
[10.5] 204.0 [4.8]
[8.0]
MOTOR
MAINS INPUT TERMINALS 259.7 83.5
OUTPUT TERMINALS
[10.2] [3.3]
695.9 167.0
[27.4] [6.6]
Illustration 3.12 Terminal Locations, Enclosure Size D1n

130BE115.10
845.7 108.0 257.6
[33.3] [4.3] [10.1]
54.0
[2.1]
3 3
29.0
[1.1]
1005.1
[39.6]
476.0 486.8
[18.7] [19.2]
88.0 121.8
268.9 [3.5]
[10.6] [4.8]
266.2 204.0
[10.5] [8.0] MOTOR
MAINS INPUT TERMINALS
259.7 83.5 OUTPUT TERMINALS
[10.2] [3.3]
786.7 167.0
[31.0] [6.6]
Illustration 3.13 Terminal Locations, Enclosure Size D2n
Allow for bend radius of heavy power cables.
NOTICE
All D-frames are available with standard input terminals, fuse, or disconnect switch.

3.3.5 Terminal Locations for Enclosure Size E9
130BC604.10
3 3
90.0
[3.5]
517.5
518.0 [20.4]
[20.4]
168.7
[6.6] 90.0
MAINS 153.8
[3.5] 112.5 [6.1]
383 INPUT TERMINAL [4]
180.0
[15.1] [7.1] MOTOR
OUTPUT TERMINAL
323.3
[12.7] 225.0
368.3 [8.9]
[14.5]
900.0
[35.4]
Illustration 3.14 Terminal Locations, Enclsoure Size E9
Allow for bend radius of heavy power cables.
NOTICE
All E-frames are available with standard input terminals, fuse, or disconnect switch.
176FA271.10
104[4.1]
35[1.4]
10[0.4]
0[0.0]
78[3.1]
40[1.6]
26[1.0]
26[1.0]
0[0.0]
0[0.0]
Illustration 3.15 Close-up Terminal Diagrams

3.3.6 Terminal Locations for Enclsoure Size F18
Consider the position of the terminals when designing the cable access.
F-frame units have 4 interlocked cabinets:
3 3 • Input options cabinet (not optional for LHD)

• Filter cabinet
• Rectifier cabinet
• Inverter cabinet
See chapter 1.3.3 Exploded View Drawings for exploded views of each cabinet. Mains inputs are located in the input option
cabinet, which conducts power to the rectifier via interconnecting bus bars. Output from the unit is from the inverter
cabinet. No connection terminals are located in the rectifier cabinet. Interconnecting bus bars are not shown.
130BA851.12
1 2 3
1031.4[40.61]
939.0[36.97]
134.6[5.30]
0.0[0.00] 0.0[1.75]
244.4[1.75]
244.4[9.62]
0.0[0.00]
75.3[2.96]
150.3[5.92]
154.0[6.06]
219.6[18.65]
294.6[11.60]
344.0[13.54]
3639[14.33]
438.9[17.28]
0.0[0.00]
76.4[3.01]
128.4[5.05]
119.0[4.69]
171.0[6.73]
1 Right side cut-away 3 Left side cut-away

2 Front view 4 Ground bar
Illustration 3.16 Input Option Cabinet, Enclosure Size F18 - Fuses Only
The gland plate is 42 mm below the 0 level. Shown are the left side view, front, and right.

130BA852.11
3 3
532.9 [20.98]
436.9 [17.20]
134.6 [5.30]
0.0 [0.00] 0.0 [0.00]

44.4 [1.75]
244.4 [9.62]
0.0 [0.00]
104.3 [4.11]
179.3 [7.06]
154.0 [6.06]
219.6 [8.65]
294.6 [11.60]
344.0 [13.54]
334.8 [13.18]
409.8 [16.14]
0.0 [0.00]
3 5
2 4
500 kW1)(mm [in.]) 560–710 kW1)(mm [in.])

1 Ground bar
2 34.9 [1.4] 46.3 [1.8]
3 86.9 [3.4] 98.3 [3.9]
4 122.2 [4.8] 119 [4.7]
5 174.2 [6.9] 171 [6.7]
1) Disconnect location and related dimensions vary with kilowatt rating.
Illustration 3.17 Input Option Cabinet with Circuit Breaker, Enclosure Size F18

130BA849.13
3 3 2
308.3 [12.1]
253.1 [10.0]
180.3 [7.1]
3
1
.0 [.0]
44.40 [1.75]
244.40 [9.62]
54.4[2.1]
339.4 [13.4]
287.4 [11.3]
339.4 [13.4]
287.4 [11.3]
[25.0] 637.3 [25.1]
[21.7] 522.3 [20.6]
407.3 [16.0]
198.1[7.8] 169.4 [6.7]
282.1 [11.1] 284.4 [11.2]
.0 [.0]
.0 [.0]
.0 [.0]
318.1 [12.5]
234.1 [9.2]
[23.1]
[26.4]
465.6 [18.3]
465.6 [18.3]
551.0
572.1 [22.5] 587.0
635.0
671.0
129.1 [5.1]
204.1 [8.0]
497.1 [19.6]
1 Front view
2 Left side view
3 Right side view
Illustration 3.18 Inverter Cabinet, Enclosure Size F18
3.3.7 Torque Enclosure Terminal Torque [Nm] (in- Bolt size
size lbs)
Correct torque is imperative for all electrical connections. Mains 19–40
M10
The correct values are listed in Table 3.2. Incorrect torque Motor (168–354)
D
results in a bad electrical connection. Use a torque wrench Regen 8.5–20.5
M8
to ensure correct torque. Brake (75–181)
Mains
19–40
Motor M10
(168–354)
E Regen
8.5–20.5
Brake M8
(75–181)
Mains 19–40
M10
Motor (168–354)
8.5–20.5
F Brake M8
(75–181)
8.5–20.5
Regen M8
(75–181)
Table 3.2 Torque for Terminals

Electrical Installation Operating Instructions
4 Electrical Installation
4.1 Safety Instructions 4.2 EMC Compliant Installation

See chapter 2 Safety for general safety instructions. To obtain an EMC-compliant installation, follow the
instructions provided in chapter 4.4 Grounding,
chapter 4.3 Power Connections, chapter 4.6 Motor
WARNING Connection, and chapter 4.8 Control Wiring.
4 4
INDUCED VOLTAGE
4.3 Power Connections
Induced voltage from output motor cables that run
together can charge equipment capacitors, even with the
NOTICE
equipment turned off and locked out. Failure to run
Cables, general information.
output motor cables separately or to use screened cables
All cabling must comply with national and local
could result in death or serious injury.
regulations on cable cross-sections and ambient
• Run output motor cables separately, or temperature. UL applications require 75 °C copper
• Use screened cables. conductors. For non-UL applications, 75 and 90 °C
copper conductors are thermally acceptable.
CAUTION The power cable connections are located as shown in

Illustration 4.1. Dimension cable cross-section in accordance
SHOCK HAZARD
with the current ratings and local legislation. See
The frequency converter can cause a DC current in the
chapter 8.3.1 Cable lengths and cross-sections for details.
PE conductor. Failure to follow the recommendation
means that the RCD may not provide the intended
protection. For protection of the frequency converter, use the
recommended fuses if there are no built-in fuses. Fuse
• When a residual current-operated protective recommendations are provided in chapter 8.4 Fuses. Ensure
device (RCD) is used for protection against that proper fusing is made according to local regulation.
electrical shock, only an RCD of Type B is
permitted on the supply side.
If included, the mains connection is fitted to the mains
switch.
Overcurrent protection
•
130BA026.10
Extra protective equipment, such as short-circuit
protection or motor thermal protection between
frequency converter and motor, is required for 3 Phase
91 (L1)
applications with multiple motors. power
92 (L2)
• Input fusing is required to provide short-circuit input
93 (L3)
and overcurrent protection. If not factory-
95 PE
supplied, the installer must provide fuses. See
maximum fuse ratings in chapter 8.4 Fuses.
Wire type and ratings Illustration 4.1 Power Cable Connections
• All wiring must comply with local and national

regulations regarding cross-section and ambient
temperature requirements. NOTICE
To comply with EMC emission specifications, screened/
• Power connection wire recommendation:
armoured cables are recommended. If an unscreened/
Minimum 75 °C rated copper wire.
unarmoured cable is used, see chapter 4.7.3 Power and
See chapter 8.1 Power-Dependent Specifications and Control Wiring for Unscreened Cables.
chapter 8.3 General Technical Data for recommended wire
sizes and types. See chapter 8 Specifications for correct dimensioning of
motor cable cross-section and length.

Electrical Installation VLT® AQUA Drive FC 202 Low Harmonic Drive
Screening of cables 4.4 Grounding

Avoid installation with twisted screen ends (pigtails). They
spoil the screening effect at higher frequencies. If breaking
the screen is necessary to install a motor isolator or
WARNING
contactor, continue the screen at the lowest possible HF GROUNDING HAZARD!
impedance. For operator safety, it is important to ground the
frequency converter properly in accordance with national
Connect the motor cable screen to both the de-coupling
and local electrical codes as well as instructions
plate of the frequency converter and to the metal housing
contained within this document. Do not use conduit
of the motor.
4 4 Make the screen connections with the largest possible
connected to the frequency converter as a replacement
for proper grounding. Ground currents are higher than
surface area (cable clamp). Use the installation devices 3.5 mA. Failure to ground the frequency converter
within the frequency converter. properly could result in death or serious injury.
Cable-length and cross-section
The frequency converter has been EMC-tested with a given NOTICE
cable length. To reduce the noise level and leakage It is the responsibility of the user or certified electrical
currents, keep the motor cable as short as possible. installer to ensure correct grounding of the equipment in
Switching frequency accordance with national and local electrical codes and
When frequency converters are used with sine-wave filters standards.
to reduce the acoustic noise from a motor, set the
switching frequency according to • Follow all local and national electrical codes to
parameter 14-01 Switching Frequency. ground electrical equipment properly.
Termi 96 97 98 99 • Establish proper protective earthing for

equipment with ground currents higher than 3.5
nal
mA, see chapter 4.4.1 Leakage Current (>3.5 mA).
numb
er • A dedicated ground wire is required for input
Motor voltage 0–100% of mains power, motor power, and control wiring.
U V W PE1) voltage.
• Use the clamps provided with the equipment for
3 wires out of motor proper ground connections.
U1 V1 W1 Delta-connected
W2 U2 V2
PE1)
6 wires out of motor
• Do not ground one frequency converter to
another in a “daisy chain” fashion.
Star-connected U2, V2, W2
U1 V1 W1 PE1) U2, V2, and W2 to be interconnected • Keep the ground wire connections as short as
separately. possible.
Table 4.1 Terminal Connections

• Using high-strand wire to reduce electrical noise
is recommended.
1) Protective earth connection
• Follow motor manufacturer wiring requirements.
175ZA114.11
Motor Motor
U2 V2 W2 U2 V2 W2 4.4.1 Leakage Current (>3.5 mA)
U1 V1 W1 U1 V1 W1 Follow national and local codes regarding protective

earthing of equipment with a leakage current >3.5 mA.
Frequency converter technology implies high frequency
switching at high power. This generates a leakage current
FC FC
in the ground connection. A fault current in the frequency
96 97 98 96 97 98 converter at the output power terminals might contain a
DC component, which can charge the filter capacitors and
cause a transient ground current. The earth leakage
Illustration 4.2 Y and Delta Terminal Configurations current depends on various system configurations
including RFI filtering, screened motor cables, and
frequency converter power.

EN/IEC61800-5-1 (Power Drive System Product Standard) 4.6 Motor Connection

requires special care if the leakage current exceeds 3.5 mA.
Grounding must be reinforced in 1 of the following ways: 4.6.1 Motor Cable
• Ground wire of at least 10 mm2.
Connect the motor to terminals U/T1/96, V/T2/97, W/T3/98,
• 2 separate ground wires both complying with the on the far right of the unit. Ground to terminal 99. All
dimensioning rules. types of 3-phase asynchronous standard motors can be
used with a frequency converter. The factory setting is for
See EN 60364-5-54 § 543.7 for further information. clockwise rotation with the frequency converter output
4.5 Input Options connected as follows: 4 4
4.5.1 Extra Protection (RCD) Terminal number Function
96, 97, 98 Mains U/T1, V/T2, W/T3
ELCB relays, multiple protective grounding, or standard 99 Ground
grounding provide extra protection, if local safety
Table 4.2 Terminal Functions
regulations are followed.
In the case of a ground fault, a DC component develops in

• Terminal U/T1/96 connected to U-phase.
the fault current. • Terminal V/T2/97 connected to V-phase.

• Terminal W/T3/98 connected to W-phase.
If using ELCB relays, observe local regulations. Relays must The direction of rotation can be changed by switching 2
be suitable for protection of 3-phase equipment with a phases in the motor cable or by changing the setting of
bridge rectifier and for a brief discharge on power-up. parameter 4-10 Motor Speed Direction.
4.5.2 RFI Switch To check motor rotation, select parameter 1-28 Motor
Rotation Check and follow the steps on the display.
Mains supply isolated from ground
If the frequency converter is supplied from an isolated
mains source or TT/TN-S mains with grounded leg, turn off
the RFI switch via parameter 14-50 RFI Filter on both
frequency converter and the filter. For further reference,
see IEC 364-3. When optimum EMC performance is needed,
parallel motors are connected, or the motor cable length is
above 25 m, set parameter 14-50 RFI Filter to [ON].
In OFF, the internal RFI capacitors (filter capacitors)
between the enclosure and the DC link are cut off to avoid
damage to the intermediate circuit and reduce ground
capacity currents (IEC 61800-3).
Refer to the application note VLT on IT mains. It is
important to use isolation monitors that work together
with power electronics (IEC 61557-8).
4.5.3 Screened Cables
It is important to connect screened cables properly to

ensure high EMC immunity and low emissions.
Connection can be made using either cable glands or

clamps:
• EMC cable glands: Generally available cable
glands can be used to ensure an optimum EMC
connection.
• EMC cable clamp: Clamps allowing easy
connection are supplied with the unit.

The connection cable to the brake resistor must be
175HA036.11
Motor
U2 V2 W2 screened, and the maximum length from frequency
converter to the DC bar is limited to 25 m.
U1 V1 W1
Terminal number Function
81, 82 Brake resistor terminals

FC
4 4 96 97 98
Connect the screen with cable clamps to the conductive
back plate of the frequency converter and the metal
cabinet of the brake resistor.
Size the brake cable cross-section to match the brake
torque.
Motor
U2 V2 W2
WARNING
Note that voltages up to 790 V DC, depending on the
U1 V1 W1
supply voltage, are possible on the terminals.
F-frame requirements
Connect the brake resistors to the brake terminals in each
FC inverter module.
96 97 98
4.6.3 Motor Insulation
For motor cable lengths ≤ the maximum cable length, the

Illustration 4.3 Motor Rotation Check
motor insulation ratings listed in Table 4.4 are
recommended. The peak voltage can be twice the DC-link
voltage or 2.8 times mains voltage, due to transmission
F-frame requirements line effects in the motor cable. If a motor has lower
Use motor phase cables in quantities of 2, resulting in 2, 4, insulation rating, use a dU/dt or sine wave filter.
6, or 8 to obtain an equal number of wires on both
inverter module terminals. The cables are required to be of
Nominal mains voltage Motor insulation
equal length within 10% between the inverter module
UN≤420 V Standard ULL=1300 V
terminals and the first common point of a phase. The
420 V<UN≤500 V Reinforced ULL=1600 V
recommended common point is the motor terminals.
Output junction box requirements Table 4.4 Recommended Motor Insulation Ratings
The length, minimum 2.5 m, and quantity of cables must
be equal from each inverter module to the common 4.6.4 Motor Bearing Currents
terminal in the junction box.
NOTICE Motors with a rating of 110 kW or higher combined with

If a retrofit application requires an unequal number of frequency converters are best with NDE (non-drive end)
wires per phase, consult the factory or use the top/ insulated bearings to eliminate circulating bearing currents
bottom entry side cabinet option instruction. caused by motor size. To minimise DE (drive end) bearing
and shaft currents, proper grounding is required for:
4.6.2 Brake Cable • The frequency converter.

• The motor.
Frequency converters with factory installed brake chopper
option.
• Motor-driven machine.
• Motor to the driven machine.
(Only standard with letter B in position 18 in the type Although failure due to bearing currents is infrequent, use
code). the following strategies to reduce the likelihood:

• Use an insulated bearing. 4.7.2 External Fan Supply

• Apply rigorous installation procedures.
• Ensure that the motor and load motor are
NOTICE
aligned. Applicable for E and F enclosures only.
• Strictly follow the EMC installation guideline.

If the frequency converter is supplied by DC, or the fan
• Reinforce the PE so the high frequency must run independently of the supply, use an external
impedance is lower in the PE than the input supply. Make the connection on the power card.
power leads.
4 4
• Provide a good high frequency connection Terminal Function
between the motor and the frequency converter. number
100, 101 Auxiliary supply S, T
• Ensure that the impedance from frequency
converter to building ground is lower than the 102, 103 Internal supply S, T
grounding impedance of the machine. Make a
direct ground connection between the motor and
load motor.
The connector on the power card provides the connection
• Apply conductive lubrication. of line voltage for the cooling fans. The fans are connected
from the factory to be supplied from a common AC line
• Balance the line voltage to ground.
(jumpers between 100–102 and 101–103). If external
• Use an insulated bearing as recommended by the supply is needed, remove the jumpers and connect the
motor manufacturer. supply to terminals 100 and 101. Protect with a 5 A fuse.
NOTICE In UL applications, use a LittelFuse KLK-5 or equivalent.
Motors from reputable manufacturers typically have
insulated bearings as standard in motors of this size. 4.7.3 Power and Control Wiring for
Unscreened Cables
If necessary, and after consultation with Danfoss:
• Lower the IGBT switching frequency.
• Modify the inverter waveform, 60° AVM vs. WARNING
SFAVM. INDUCED VOLTAGE
Induced voltage from coupled output motor cables
• Install a shaft grounding system or use an
charges equipment capacitors even with the equipment
isolating coupling between motor and load.
turned off and locked out. Run motor cables from
• Use minimum speed settings if possible. multiple frequency converters separately. Failure to run
• Use a dU/dt or sine-wave filter. output cables separately could result in death or serious
injury.
4.7 AC Mains Connection
4.7.1 Mains Connection CAUTION
COMPROMISED PERFORMANCE
Connect mains to terminals 91, 92, and 93 on the far left The frequency converter runs less efficiently if wiring is
of the unit. Ground is connected to the terminal on the not isolated properly. To isolate high frequency noise,
right of terminal 93. place the following in separate metallic conduits:
Terminal Function
• Power wiring
number • Motor wiring

91, 92, 93 Mains R/L1, S/L2, T/L3 • Control wiring
94 Ground
Failure to isolate these connections could result in less
Table 4.5 Terminal Functions than optimum controller and associated equipment
performance.
Ensure sufficient current supply to the frequency converter.
Because the power wiring carries high-frequency electrical
If the unit is without built-in fuses, ensure that the pulses, it is important to run input power and motor
appropriate fuses have the correct current rating. power in separate conduit. If incoming power wiring is in
the same conduit as motor wiring, these pulses can couple

electrical noise back onto the power grid. Isolate control
130BX370.10
wiring from high-voltage power wiring. See Illustration 4.4.
When screened/armoured cable is not used, at least 3
separate conduits are connected to the panel options
cabinet.
4 4
Stop
Start
Speed Line Power Motor
Control
Illustration 4.4 Example of Proper Electrical Installation Using

Conduit
4.7.4 Mains Disconnects
Enclosure size Power and voltage Type

D 132–200 kW 380–500 V OT400U12-9 or ABB OETL-NF400A
E 250 kW 380–500 V ABB OETL-NF600A
E 315–400 kW 380–500 V ABB OETL-NF800A
F 450 kW 380–500 V Merlin Gerin NPJF36000S12AAYP
F 500–630 kW 380–500 V Merlin Gerin NRK36000S20AAYP
Table 4.7 Recommended Mains Disconnects

4.7.5 F-FrameCircuit Breakers

F 450 kW 380–500 V Merlin Gerin NPJF36120U31AABSCYP
F 500–630 kW 380–500 V Merlin Gerin NRJF36200U31AABSCYP
Table 4.8 Recommended Circuit Breakers
4.7.6 F-Frame Mains Contactors

4 4
F 450–500kW 380–500 V Eaton XTCE650N22A
F 560–630kW380–500 V Eaton XTCEC14P22B
Table 4.9 Recommended Contactors
4.8 Control Wiring
130BE138.10
4.8.1 Control Cable Routing
Tie down all control wires to the designated control cable

routing as shown in Illustration 4.5, Illustration 4.6,
Illustration 4.7, and Illustration 4.8. Remember to connect
the shields in a proper way to ensure optimum electrical
immunity.
Fieldbus connection
Connections are made to the relevant options on the
control card. For details, see the relevant fieldbus
instruction. The cable must either be entered through the
access point in the top or be placed in the provided path
inside the frequency converter and tied down with other
control wires (see Illustration 4.5, Illustration 4.6, and
Illustration 4.7).
Illustration 4.5 Control Card Wiring Path for Enclosure Size

D1n

130BB187.10
130BE137.10
4 4 1
Illustration 4.6 Control Card Wiring Path for Enclosure Size

D2n
1 Routing path for the control card wiring inside the frequency
converter enclosure.
Illustration 4.8 Control Card Wiring Path for Enclosure Size F18
4.8.2 Access to Control Terminals
All terminals for the control cables are located beneath the
LCP (both filter and frequency converter LCPs). They are
accessed by opening the door of the unit.
Illustration 4.7 Control Card Wiring Path for Enclosure Size E9

4.8.3 Electrical Installation, Control

Terminals
To connect the cable to the terminal:

1. Strip insulation by about 9–10 mm.
130BA150.10
4 4
9 - 10 mm
(0.37 in)
Illustration 4.9 Length to Strip the Insulation
2. Insert a screwdriver (maximum 0.4 x 2.5 mm) in

the square hole.
3. Insert the cable in the adjacent circular hole.
130BT312.10
Illustration 4.10 Inserting the Cable in the Terminal Block
4. Remove the screwdriver. The cable is now

mounted in the terminal.

130BT306.10
To remove the cable from the terminal:
1. Insert a screwdriver (maximum 0.4 x 2.5 mm) in
the square hole.
2. Pull out the cable.
130BT311.10
4 4
Illustration 4.12 Control Terminal Locations
Illustration 4.11 Removing the Screwdriver after Cable

Insertion

4.8.4 Electrical Installation, Control Cables
130BE195.10
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
After HI inductor
93 (L3) (W) 98
(PE) 99
Motor
4 4
Switch Mode
Power Supply
10 VDC 24 VDC (R+) 82 Brake
15 mA 200 mA resistor
50 (+10 V OUT) + - + - (R-) 81
+10 VDC
A53 U-I (S201)
1 2
53 (A IN)
ON
0 VDC - 10 VDC
ON=0-20 mA Relay1
0/4-20 mA A54 U-I (S202) 03
OFF=0-10 V 240 VAC, 2A
1 2
ON
0 VDC - 10 VDC 54 (A IN)

02
0/4-20 mA 400 VAC, 2A (E & F
frame only)
55 (COM A IN) 01
Relay2
12 (+24 V OUT) 06
240 VAC, 2A
13 (+24 V OUT) P 5-00 05
400 VAC, 2A
24 V (NPN)
18 (D IN) 04
0 V (PNP)
24 V (NPN)
19 (D IN) 0 V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
S801/Bus Term.
24 V (NPN)
27 (D IN/OUT) 0 V (PNP) OFF-ON
24 V ON=Terminated
1 2
ON
OFF=Open 1
HI inductor Temperature
feed back (NC)
0V 5V 2
24 V (NPN)
29 (D IN/OUT) 0 V (PNP)
24 V
0V
S801
0V RS-485 (P RS-485) 68 RS-485
24 V (NPN) Interface
32 (D IN) 0 V (PNP) (N RS-485) 69
24 V (NPN) (COM RS-485) 61
33 (D IN) 0 V (PNP)
(PNP) = Source
(NPN) = Sink
37 (D IN) - option
Illustration 4.13 Terminal Diagram for the Frequency Converter Side

130BE196.10
Soft-Charge
Resistor
Converter Side
HI Reactor AC Power Stage
Filter
Lm
Contactor Lc Ir
91 (L1)
Lac Lc Is
Mains Optional Lm
380 to 92 (L2) Optional Optional Lc It
RFI Manual
Fuses Lac
500 VAC Disconnect
Lm 3 3
93 (L3)
4 4 Lac
Relay 12
Control & Cef Cef Cef
Capacitor
Current
AF Current
AUX Ref Ref Ref Sensors
Sensors
Feedback
VLT Drive
3
Switch Mode
Power Supply Main’s CTs
10Vdc 24Vdc
15mA 130/200mA
50 (+10 V OUT) + - + -
+10Vdc
S201
-10Vdc -
1 2
ON
53 (A IN)
+10Vdc relay1
ON/I=0-20mA
0/4-20 mA S202 03
OFF/U=0-10V
1 2
ON
-10Vdc - 54 (A IN) 240Vac, 2A

+10Vdc 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2
ON
OFF=Open
0V 5V
* 24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
S801 0V
0V
RS-485
(N RS-485) 69 RS-485
24V (NPN) Interface
32 (D IN) 0V (PNP) (P RS-485) 68
24V (NPN)
33 (D IN) (COM RS-485) 61
0V (PNP)
(PNP) = Source
(NPN) = Sink
Illustration 4.14 Terminal Diagram for the Filter Side

4.8.5 Safe Torque Off (STO) 4.9.2 Mechanical Brake Control
To run STO, additional wiring for the frequency converter is In hoisting/lowering applications, it is necessary to be
required. Refer to VLT® Frequency Converters Safe Torque Off able to control an electro-mechanical brake:
Operating Instructions for further information. • Control the brake using any relay output or
digital output (terminal 27 or 29).
4.9 Additional Connections
• Keep the output closed (voltage-free) as long as
4.9.1 Serial Communication the frequency converter is unable to support the
RS485 is a 2-wire bus interface compatible with multi-drop

motor, due to the load being too heavy, for
example.
4 4
network topology, that is nodes can be connected as a • Select [32] Mechanical brake control in parameter
bus, or via drop cables from a common trunk line. A total group 5-4* Relays for applications with an electro-
of 32 nodes can be connected to 1 network segment. mechanical brake.
Repeaters divide networks.
• The brake is released when the motor current
exceeds the preset value in
NOTICE parameter 2-20 Release Brake Current.
Each repeater functions as a node within the segment in
which it is installed. Each node connected within a given
• The brake engages when the output frequency is
less than the frequency set in
network must have a unique node address across all
parameter 2-21 Activate Brake Speed [RPM] or
segments.
parameter 2-22 Activate Brake Speed [Hz], only if
the frequency converter completes a stop
Terminate each segment at both ends, using either the command.
termination switch (S801) of the frequency converters or a
biased termination resistor network. Always use screened If the frequency converter is in alarm mode or in an
twisted pair (STP) cable for bus cabling, and always follow overvoltage situation, the mechanical brake immediately
good common installation practice. cuts in.
Low-impedance ground connection of the screen at every
node is important, including at high frequencies. Thus,
connect a large surface of the screen to ground, for
example with a cable clamp or a conductive cable gland. It
may be necessary to apply potential-equalizing cables to
maintain the same ground potential throughout the
network, particularly in installations with long cables.
To prevent impedance mismatch, always use the same
type of cable throughout the entire network. When
connecting a motor to the frequency converters, always
use screened motor cable.
Cable Screened twisted pair (STP)

Impedance 120 Ω
Cable length Maximum 1200 (including drop lines)
[m] Maximum 500 station-to-station
Table 4.10 Cable Recommendations

4.9.3 Parallel Connection of Motors Problems are possible at start and at low RPM values if
motor sizes vary widely. The relatively high ohmic
The frequency converter can control several parallel- resistance in the stator of small motors calls for a higher
connected motors. The total current consumption of the voltage at start and at low RPM values.
motors must not exceed the rated output current IM,N for
the frequency converter. 4.9.4 Motor Thermal Protection
NOTICE The electronic thermal relay in the frequency converter has

received UL-approval for single motor protection, when
4 4 Installations with cables connected in a common joint as
in Illustration 4.15 are only recommended for short cable parameter 1-90 Motor Thermal Protection is set for [4] ETR
lengths. Trip 1 and parameter 1-24 Motor Current is set to the rated
motor current (see motor nameplate).
NOTICE For the North American market: The ETR functions provide
When motors are connected in parallel, class 20 motor overload protection in accordance with
parameter 1-29 Automatic Motor Adaptation (AMA) cannot NEC.
be used.
For motor thermal protection, it is also possible to use the

NOTICE VLT® PTC Thermistor Card MCB 112. This card provides
The electronic thermal relay (ETR) of the frequency ATEX certification to protect motors in explosion hazardous
converter cannot be used as motor protection for the areas, Zone 1/21 and Zone 2/22. When
individual motor in systems with parallel-connected parameter 1-90 Motor Thermal Protection is set to [20] ATEX
motors. Provide further motor protection with ETR and MCB 112 are combined, it is possible to control an
thermistors in each motor or individual thermal relays. Ex-e motor in explosion hazardous areas. Consult the
Circuit breakers are not suitable as protection. Programming Guide for details on how to set up the
frequency converter for safe operation of Ex-e motors.
130BA170.11
4.9.5 Voltage/Current Input Selection

(Switches)
The analog mains terminals 53 and 54 allow setting of

input signal to voltage (0–10 V) or current (0/4–20 mA).
See Illustration 4.13 and Illustration 4.14 for the location of
the control terminals within the low harmonic drive.
Default parameter settings:

LC filter
• Terminal 53: Speed reference signal in open loop
(see parameter 16-61 Terminal 53 Switch Setting).
• Terminal 54: Feedback signal in closed loop (see
parameter 16-63 Terminal 54 Switch Setting).
NOTICE
REMOVE POWER
Remove power to the low harmonic drive before
changing switch positions.
1. Remove the LCP (see Illustration 4.16).

2. Remove any optional equipment covering the
switches.
Illustration 4.15 Installations with Cables Connected in a 3. Set switches A53 and A54 to select the signal
Common Joint type. U selects voltage, I selects current.

130BT307.10
130BE063.10
1
N O
2
4 4
3
BAUER D-7 3734 ESLINGEN
2
3~ MOTOR NR. 1827421 2003
1 Bus termination switch

2 A54 switch S/E005A9
3 A53 switch 1,5 KW
n2 31,5 /min. 400 Y V

Illustration 4.16 Bus Termination Switch, A53, and A54 Switch n1 1400 /min. 50 Hz
Locations COS  0,80 3,6 A
1,7L
4.10 Final Set-up and Test B IP 65 H1/1A
Before operating the frequency converter, perform a final Illustration 4.17 Motor Nameplate
test of the installation:
1. Locate the motor name plate to find out whether 3. Perform an automatic motor adaptation (AMA) to
the motor is star- (Y) or delta- connected (Δ). ensure optimum performance.
2. Enter the motor name plate data in the 3a Connect terminal 27 to terminal 12 or
parameter list. Access the list by pressing the set parameter 5-12 Terminal 27 Digital
[Quick Menu] key and selecting Q2 Quick Set-up. Input to [0] No operation.
See Table 4.11. 3b Activate the AMA in
parameter 1-29 Automatic Motor
1. Parameter 1-20 Motor Power [kW]
Adaptation (AMA).
Parameter 1-21 Motor Power [HP]
2. Parameter 1-22 Motor Voltage 3c Select either complete or reduced AMA.
3. Parameter 1-23 Motor Frequency If an LC filter is mounted, run only the
4. Parameter 1-24 Motor Current reduced AMA, or remove the LC filter
during the AMA procedure.
5. Parameter 1-25 Motor Nominal Speed
3d Press [OK]. The display shows Press
Table 4.11 Quick Set-up Parameters [Hand On] to start.
3e Press [Hand On]. A progress bar
indicates whether the AMA is in
progress.
3f Press [Off] - the frequency converter
enters alarm mode and the display
shows that the user terminated AMA.

Stop the AMA during operation Cabinet light with power outlet
Successful AMA A light mounted on the cabinet interior of F-frame
frequency converters increases visibility during servicing
• The display shows Press [OK] to finish AMA.
and maintenance. The housing includes a power outlet for
• Press [OK] to exit the AMA state. temporarily powering tools or other devices, available in 2
Unsuccessful AMA voltages:
• The frequency converter enters into alarm mode. • 230 V, 50 Hz, 2.5 A, CE/ENEC
Find a description of the alarm in • 120 V, 60 Hz, 5 A, UL/cUL
4 4 chapter 7.5 Troubleshooting.
Transformer tap set-up
• Report value in the alarm log shows the last If the cabinet light, outlet, and/or the space heaters, and
measuring sequence carried out by the AMA thermostat are installed, transformer T1 requires its taps to
before the frequency converter entered alarm be set to the proper input voltage. A 380–480/500 V
mode. This number, along with the description of frequency converter is initially set to the 525 V tap to
the alarm, helps with troubleshooting. Mention ensure that no overvoltage of secondary equipment occurs
the number and alarm description when if the tap is not changed before applying power. See
contacting Danfoss service personnel. Table 4.15 to set the proper tap at terminal T1 located in
Unsuccessful AMA is the result of incorrectly registered the rectifier cabinet.
motor nameplate data or too large a difference between
Input voltage range [V] Tap to select [V]
the motor power size and the frequency converter power
380–440 400
size.
441–500 460
Set up the desired limits for speed and ramp time
Table 4.15 Transformer Tap Set-up
Minimum reference Parameter 3-02 Minimum
Reference NAMUR terminals
Maximum reference Parameter 3-03 Maximum NAMUR is an international association of automation
Reference technology users in the process industries, primarily
chemical and pharmaceutical industries in Germany.
Table 4.12 Reference Parameters Selecting this option, provides terminals organised and
labeled to the specifications of the NAMUR standard for
Motor speed low limit Parameter 4-11 Motor Speed Low
frequency converters input and output terminals. This
Limit [RPM] or
requires VLT® PTC Thermistor Card MCB 112 and VLT®
parameter 4-12 Motor Speed Low
Extended Relay Card MCB 113.
Limit [Hz]
Motor speed high limit Parameter 4-13 Motor Speed RCD (residual current device)
High Limit [RPM] or Uses the core balance method to monitor ground fault
parameter 4-14 Motor Speed currents in grounded and high-resistance grounded
High Limit [Hz] systems (TN and TT systems in IEC terminology). There is a
pre-warning (50% of main alarm set-point) and a main
Table 4.13 Speed Limits alarm set-point. Associated with each set-point is an SPDT
alarm relay for external use. Requires an external window-
Ramp-up time 1 [s] Parameter 3-41 Ramp 1 Ramp type current transformer (supplied and installed by the
Up Time customer).
Ramp-down time 1 [s] Parameter 3-42 Ramp 1 Ramp
Down Time
• Integrated into the frequency converter safe
torque off circuit.
Table 4.14 Ramp Times • IEC 60755 Type B device monitors AC, pulsed DC,
and pure DC ground fault currents.
4.11 F-frame Options • LED bar graph indicator of the ground fault
current level from 10–100% of the setpoint.
Space heaters and thermostat
There are space heaters mounted on the cabinet interior of • Fault memory.
F-frame frequency converters. These heaters are controlled
• TEST/RESET key.
by an automatic thermostat and help control humidity
inside the enclosure. The thermostat default settings turn Insulation resistance monitor (IRM)
on the heaters at 10 °C (50 °F) and turn them off at Monitors the insulation resistance in ungrounded systems
15.6 °C (60 °F). (IT systems in IEC terminology) between the system phase
conductors and ground. There is an ohmic pre-warning
and a main alarm setpoint for the insulation level. An SPDT

alarm relay for external use is associated with each rate, and its physical size. Danfoss offers a wide variety of
setpoint. different resistors that are specifically designed for Danfoss
frequency converters.
NOTICE
Only 1 insulation resistance monitor can be connected to
each ungrounded (IT) system.
• Integrated into the frequency converter Safe

Torque Off circuit.
• LCD display of the ohmic value of the insulation 4 4
resistance.
• Fault memory.
• INFO, TEST, and RESET keys.
IEC emergency stop with Pilz safety relay
Includes a redundant 4-wire emergency-stop push button
mounted on the front of the enclosure and a Pilz relay that
monitors it in conjunction with the frequency converter
STO (Safe Torque Off) circuit and the mains contactor
located in the options cabinet.
Manual motor starters
Provide 3-phase power for electric blowers often required
for larger motors. Power for the starters is provided from
the load side of any supplied contactor, circuit breaker, or
disconnect switch. Power is fused before each motor
starter, and is off when the incoming power to the
frequency converters is off. Up to 2 starters are allowed (1
if a 30 A, fuse-protected circuit is ordered), and are
integrated into the frequency converter STO circuit.
Unit features include:
• Operation switch (on/off).
• Short-circuit and overload protection with test
function.
• Manual reset function.
30 A, fuse-protected terminals
• 3-phase power matching incoming mains voltage
for powering auxiliary customer equipment.
• Not available if 2 manual motor starters are
selected.
• Terminals are off when the incoming power to
the frequency converter is off.
• Power for the fused protected terminals is
provided from the load side of any supplied
contactor, circuit breaker, or disconnect switch.
In applications where the motor is used as a brake, energy
is generated in the motor and sent back into the
frequency converter. If the energy cannot be transported
back to the motor, it increases the voltage in the frequency
converter DC line. In applications with frequent braking
and/or high inertia loads, this increase may lead to an
overvoltage trip in the frequency converter and finally a
shut down. Brake resistors are used to dissipate the excess
energy resulting from the regenerative braking. The resistor
is selected based on its ohmic value, its power dissipation

Commissioning VLT® AQUA Drive FC 202 Low Harmonic Drive
5 Commissioning
5.1 Safety Instructions converter disconnect switches for input power

isolation.
See chapter 2 Safety for general safety instructions.
4. Verify that there is no voltage on input terminals
L1 (91), L2 (92), and L3 (93), phase-to-phase, and
WARNING phase-to-ground.
HIGH VOLTAGE 5. Verify that there is no voltage on output

Frequency converters contain high voltage when terminals 96 (U), 97 (V), and 98 (W), phase-to-
5 5 connected to AC mains input power. Failure to perform

installation, start-up, and maintenance by qualified 6.
phase, and phase-to-ground.
Confirm continuity of the motor by measuring Ω
personnel could result in death or serious injury. values on U-V (96-97), V-W (97-98), and W-U
• Installation, start-up, and maintenance must be (98-96).
performed by qualified personnel only. 7. Check for proper grounding of the frequency
converter as well as the motor.
Before applying power: 8. Inspect the frequency converter for loose
1. Close the cover properly. connections on the terminals.
2. Check that all cable glands are firmly tightened. 9. Confirm that the supply voltage matches the
voltage of the frequency converter and the
3. Ensure that input power to the unit is OFF and
motor.
locked out. Do not rely on the frequency
5.1.1 Pre-start
CAUTION
Before applying power to the unit, inspect the entire installation as detailed in Table 5.1. Check mark those items when
completed.
Inspect for Description ☑

Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers on the input
power side of the frequency converter or output side to the motor. Ensure that they are ready for
full speed operation.
• Check function and installation of any sensors used for feedback to the frequency converter.
• Remove power factor correction capacitors on motors, if present.
Cable routing • Use separate metallic conduits for each of the following:
- Input power
- Motor wiring
- Control wiring
Control wiring • Check for broken or damaged wires and loose connections.
• Check that control wiring is isolated from power and motor wiring for noise immunity.
• Check the voltage source of the signals.
• Use screened or twisted pair cable. Ensure that the screen is terminated correctly.
Cooling clearance • Measure that top and bottom clearance is adequate to ensure proper air flow for cooling.
EMC considerations • Check for proper installation regarding electromagnetic compatibility.
Environmental consider- • See equipment label for the maximum ambient operating temperature limits.
ations
• Humidity levels must be 5–95%, non-condensing.

Commissioning Operating Instructions
Inspect for Description ☑

Fusing and circuit • Check for proper fusing or circuit breakers.
breakers
• Check that all fuses are inserted firmly and in operational condition, and that all circuit breakers are
in the open position.
Grounding • The unit requires a ground wire from its enclosure to the building ground.
• Check for good ground connections that are tight and free of oxidation.
• Grounding to conduit or mounting the back panel to a metal surface is not sufficient.
Input and output power • Check for loose connections.

wiring
• Check that motor and mains are in separate conduit or separated screened cables.
Panel interior • Inspect that the unit interior is free of debris and corrosion.
5 5
Switches • Ensure that all switch and disconnect settings are in the proper positions.
Vibration • Check that the unit is mounted solidly or that shock mounts are used as necessary.
• Check for an unusual amount of vibration.
Table 5.1 Start-up Checklist

5.2 Applying Power • Programme frequency converter and active filter

functions.
WARNING • Manually reset the frequency converter or active

filter after a fault when auto-reset is inactive.
HIGH VOLTAGE!
Frequency converters contain high voltage when NOTICE
connected to AC mains. Installation, start-up, and For commissioning via PC, install the MCT 10 Set-up
maintenance should be performed by qualified Software. The software is available for download (basic
personnel only. Failure to comply could result in death or version) or for ordering (advanced version, order number
serious injury. 130B1000). For more information and downloads, see
www.danfoss.com/BusinessAreas/DrivesSolutions/Software
5 5 WARNING +MCT10/MCT10+Downloads.htm.
UNINTENDED START!
5.3.2 LCP Layout
When the frequency converter is connected to AC mains,
the motor may start at any time. The frequency
The LCP is divided into 4 functional groups (see
converter, motor, and any driven equipment must be in
Illustration 5.1).
operational readiness. Failure to comply could result in
death, serious injury, equipment, or property damage.
A. Display area
1. Confirm that the input voltage is balanced within B. Display menu keys
3%. If not, correct input voltage imbalance before C. Navigation keys and indicator lights (LEDs)
proceeding.
D. Operation keys and reset
2. Ensure that optional equipment wiring, if present,
130BD512.10
matches the installation application.
1 3
3. Ensure that all operator devices are off. Panel Status 1(1)
doors should be closed or cover mounted. 0.0 % 0.00 A 0.00 kW
4. Apply power to the unit. Do not start the 2 0.0Hz

A 5
frequency converter at this time. For units with a 2605 kWh
disconnect switch, turn the switch on to apply
power. 4 Off Remote Stop
NOTICE 6 9
If the status line at the bottom of the LCP reads AUTO Quick Main Alarm
B Status Menu Menu Log
REMOTE COASTING or Alarm 60 External Interlock is
displayed, the unit is ready to operate but is missing an
7
input signal on terminal 27. 8
Ca
ck
nc
Ba
el
11
5.3 Local Control Panel Operation 10 C
12
5.3.1 Local Control Panel
Info
On OK
15
Warn.
The local control panel (LCP) is the combined display and 16 13
keypad on the front of the unit. The low harmonic drive Alarm
includes 2 LCPs: 1 to control the frequency converter side 17
and 1 to control the filter side. D Hand Auto Reset

Off
on on
14
The LCP has several functions: 18 19 20 21
• Control speed of frequency converter when in Illustration 5.1 Local Control Panel (LCP)
local mode.
• Start and stop in local mode.
A. Display area
• Display operational data, status, warnings, and
The display area is activated when the frequency converter
alarms.
receives power from mains voltage, a DC bus terminal, or
an external 24 V DC supply.

The information displayed on the LCP can be customised Callout Indicator Light Function
for user application. Select options in the Quick Menu 15 ON Green The ON light activates when the
Q3-13 Display Settings. frequency converter receives
power from mains voltage, a DC
Callout Display Parameter number Default setting bus terminal, or an external 24 V
1 1.1 0-20 Reference % supply.
2 1.2 0-21 Motor current 16 WARN Yellow When a warning is issued, the
3 1.3 0-22 Power [kW] yellow WARN light comes on
4 2 0-23 Frequency and text appears in the display
5 3 0-24 kWh counter area identifying the problem.
17 ALARM Red A fault condition causes the red
Table 5.2 Legend to Illustration 5.1, Display Area
alarm light to flash and an alarm
(Frequency Converter Side)
text is displayed. 5 5
B. Display menu keys Table 5.5 Legend to Illustration 5.1, Indicator Lights (LEDs)
Menu keys are used for menu access for parameter set-up,
toggling through status display modes during normal D. Operation keys and reset
operation, and viewing fault log data. Operation keys are located at the bottom of the LCP.
Callout Key Function Callout Key Function

6 Status Shows operational information. 18 Hand On Starts the frequency converter in local
7 Quick Menu Allows access to programming control.
parameters for initial set-up instructions • An external stop signal by control
and many detailed application input or serial communication
instructions. overrides the local hand on.
8 Main Menu Allows access to all programming 19 Off Stops the operation but does not remove
parameters. power to the frequency converter.
9 Alarm Log Displays a list of current warnings, the 20 Auto On Puts the system in remote operational
last 10 alarms, and the maintenance log. mode.
Table 5.3 Legend to Illustration 5.1, Display Menu Keys

• Responds to an external start
command by control terminals or
serial communication.
C. Navigation keys and indicator lights (LEDs)
Navigation keys are used for programming functions and 21 Reset Resets the frequency converter or active
moving the display cursor. The navigation keys also filter manually after a fault has been
provide speed control in local (hand) operation. There are cleared.
also 3 frequency converter status indicator lights in this
area. Table 5.6 Legend to Illustration 5.1, Operation Keys and Reset
Callout Key Function NOTICE

10 Back Reverts to the previous step or list in the The display contrast can be adjusted by pressing [Status]
menu structure. and [▲]/[▼] keys.
11 Cancel Cancels the last change or command as
long as the display mode has not
5.3.3 Parameter Settings
changed.
12 Info Press for a definition of the function being
Establishing the correct programming for applications
displayed.
often requires setting functions in several related
13 Navigation Press to move between items in the menu.
parameters.
keys
14 OK Press to access parameter groups or to
Programming data are stored internally in the frequency
enable an option.
converter.
Table 5.4 Legend to Illustration 5.1, Navigation Keys • For back-up, upload data into the LCP memory.
• To download data to another frequency
converter, connect the LCP to that unit and
download the stored settings.
• Restoring factory default settings does not
change data stored in the LCP memory.

5.3.4 Uploading/Downloading Data to/from Restoring the default parameter settings is done by initiali-
the LCP sation of the frequency converter. Initialisation is carried
out through parameter 14-22 Operation Mode
1. Press [Off] to stop operation before uploading or (recommended) or manually.
downloading data.
2. Press [Main Menu] parameter 0-50 LCP Copy and • Initialisation using parameter 14-22 Operation
Mode does not reset frequency converter settings,
press [OK].
such as operating hours, serial communication
3. Select [1] All to LCP to upload data to the LCP or selections, personal menu settings, fault log,
select [2] All from LCP to download data from the alarm log, and other monitoring functions.
LCP.
• Manual initialisation erases all motor,
4. Press [OK]. A progress bar shows the uploading or
5 5 downloading progress.
programming, localisation, and monitoring data,
and restores factory default settings.
5. Press [Hand On] or [Auto On] to return to normal Recommended initialisation procedure, via
operation. parameter 14-22 Operation Mode
1. Press [Main Menu] twice to access parameters.
5.3.5 Changing Parameter Settings
2. Scroll to parameter 14-22 Operation Mode and
Access and change parameter settings from the Quick press [OK].
Menu or from the Main Menu. The Quick Menu only gives 3. Scroll to [2] Initialisation and press [OK].
access to a limited number of parameters.
4. Remove power to the unit and wait for the
1. Press [Quick Menu] or [Main Menu] on the LCP. display to turn off.
2. Press [▲] [▼] to browse through the parameter 5. Apply power to the unit.
groups, press [OK] to select a parameter group. Default parameter settings are restored during start-up.
3. Press [▲] [▼] to browse through the parameters, This may take slightly longer than normal.
press [OK] to select a parameter.
6. Alarm 80 is displayed.
4. Press [▲] [▼] to change the value of a parameter
setting. 7. Press [Reset] to return to operation mode.
5. Press [◄] [►] to shift digit when a decimal Manual initialisation procedure
parameter is in the editing state. 1. Remove power to the unit and wait for the
6. Press [OK] to accept the change. display to turn off.
7. Press either [Back] twice to enter Status, or press 2. Press and hold [Status], [Main Menu], and [OK] at
[Main Menu] once to enter the Main Menu. the same time while applying power to the unit
(approximately 5 s or until audible click and fan
View changes starts).
Quick Menu Q5 - Changes Made lists all parameters Factory default parameter settings are restored during
changed from default settings. start-up. This may take slightly longer than normal.
• The list only shows parameters, which have been Manual initialisation does not reset the following frequency
changed in the current edit set-up. converter information:
• Parameters, which have been reset to default • Parameter 15-00 Operating hours
values, are not listed.
• Parameter 15-03 Power Up's
• The message Empty indicates that no parameters
• Parameter 15-04 Over Temp's
have been changed.
• Parameter 15-05 Over Volt's
5.3.6 Restoring Default Settings
NOTICE
Risk of losing programming and monitoring records by
restoration of default settings. To provide a back-up,
upload data to the LCP before initialisation.

5.4 Basic Programming
130BP066.10
1107 RPM 3.84 A 1 (1)
5.4.1 VLT® Low Harmonic Drive Main Menu
Programming
0 - ** Operation/Display
The low harmonic drive includes 2 LCPs: 1 to control the
frequency converter side and 1 to control the filter side. 1 - ** Load/Motor
Because of this unique design, the detailed parameter 2 - ** Brakes
information for the product is found in 2 places.
3 - ** Reference / Ramps
Detailed programming information for the frequency
converter portion can be found in the relevant
programming guide. Detailed programming information for
Illustration 5.2 Main Menu 5 5
the filter can be found in the VLT® Active Filter AAF 006
Operating Instructions.
3. Press the navigation keys to scroll to parameter
The remaining sections in this chapter apply to the
group 0-0* Basic Settings and press [OK].
frequency converter side. The active filter of the low
harmonic drives is pre-configured for optimal performance
130BP087.10
0.0% 0.00A 1(1)
and must only be turned on by pressing its [Hand On] key Operation / Display 0-**
after the frequency converter side is commissioned. 0-0* Basic Settings
0-1* Set-up Operations
0-2* LCP Display
5.4.2 Commissioning with SmartStart 0-3* LCP Custom Readout
The SmartStart wizard enables fast configuration of basic

motor and application parameters.
Illustration 5.3 Operation/Display
• SmartStart starts automatically at first power-up
or after initialisation of the frequency converter.
• Follow the on-screen instructions to complete the
4. Press the navigation keys to scroll to
commissioning of the frequency converter.
parameter 0-03 Regional Settings and press [OK].
Always reactivate SmartStart by selecting Quick
130BP088.10
Menu Q4 - SmartStart. 0.0% 0.00A 1(1)
Basic Settings 0-0*
• For commissioning without use of the SmartStart 0-03 Regional Settings
wizard, refer to chapter 5.4.3 Commissioning via
[Main Menu] or the programming guide.
NOTICE
[0] International
Motor data is required for the SmartStart set-up. The
required data is normally available on the motor
nameplate. Illustration 5.4 Basic Settings
5.4.3 Commissioning via [Main Menu]

5. Press the navigation keys to select [0] Interna-
tional or [1] North America as appropriate and
Recommended parameter settings are intended for start-
press [OK]. (This changes the default settings for
up and check-out purposes. Application settings may vary.
a number of basic parameters).
Enter data with power ON, but before operating the 6. Press [Main Menu] on the LCP.
frequency converter. 7. Press the navigation keys to scroll to
parameter 0-01 Language.
1. Press [Main Menu] on the LCP. 8. Select the language and press [OK].
2. Press the navigation keys to scroll to parameter 9. If a jumper wire is in place between control
group 0-** Operation/Display and press [OK]. terminals 12 and 27, leave
parameter 5-12 Terminal 27 Digital Input at factory
default. Otherwise, select No Operation in
parameter 5-12 Terminal 27 Digital Input.

10. Make the application-specific settings in the Application Settings

following parameters: Low-inertia applications Keep calculated values.
10a Parameter 3-02 Minimum Reference. High-inertia applications Parameter 1-66 Min. Current at Low
Speed.
10b Parameter 3-03 Maximum Reference. Increase current to a value between
10c Parameter 3-41 Ramp 1 Ramp Up Time. default and maximum depending on
the application.
10d Parameter 3-42 Ramp 1 Ramp Down
Set ramp times matching the
Time.
application. Too fast ramp up causes
10e Parameter 3-13 Reference Site. Linked to an overcurrent or overtorque. Too
Hand/Auto Local Remote. fast ramp down causes an
overvoltage trip.
5 5 5.4.4 Asynchronous Motor Set-up High load at low speed Parameter 1-66 Min. Current at Low
Speed.
Enter the following motor data. The information can be Increase current to a value between
found on the motor nameplate. default and maximum depending on
the application.
1. Parameter 1-20 Motor Power [kW] or No-load application Adjust parameter 1-18 Min. Current at
parameter 1-21 Motor Power [HP]. No Load to achieve smoother motor
operation by reducing torque ripple
2. Parameter 1-22 Motor Voltage.
and vibration.
3. Parameter 1-23 Motor Frequency. Flux sensorless only Adjust parameter 1-53 Model Shift
4. Parameter 1-24 Motor Current. Frequency.
Example 1: If the motor oscillates at
5. Parameter 1-25 Motor Nominal Speed. 5 Hz and dynamics performance is
When running in flux mode, or for optimum performance required at 15 Hz, set
in VVC+ mode, extra motor data is required to set up the parameter 1-53 Model Shift Frequency
following parameters. Find the data in the motor datasheet to 10 Hz.
(this data is typically not available on the motor Example 2: If the application
nameplate). Run a complete AMA using involves dynamic load changes at
parameter 1-29 Automatic Motor Adaptation (AMA) [1] low speed, reduce
Enable Complete AMA or enter the parameters manually. parameter 1-53 Model Shift Frequency.
Parameter 1-36 Iron Loss Resistance (Rfe) is always entered Observe the motor behaviour to
manually. make sure that the model shift
frequency is not reduced too much.
1. Parameter 1-30 Stator Resistance (Rs).
Symptoms of inappropriate model
2. Parameter 1-31 Rotor Resistance (Rr). shift frequency are motor oscillations
3. Parameter 1-33 Stator Leakage Reactance (X1). or frequency converter tripping.
4. Parameter 1-34 Rotor Leakage Reactance (X2). Table 5.7 Recommendations for Flux Applications
5. Parameter 1-35 Main Reactance (Xh).
6. Parameter 1-36 Iron Loss Resistance (Rfe). 5.4.5 Permanent Magnet Motor Set-up
Application-specific adjustment when running VVC+ NOTICE

VVC+ is the most robust control mode. In most situations, Only use permanent magnet (PM) motor with fans and
it provides optimum performance without further pumps.
adjustments. Run a complete AMA for best performance.
Initial programming steps
Application-specific adjustment when running Flux
Flux mode is the preferred control mode for optimum 1. Activate PM motor operation in
shaft performance in dynamic applications. Perform an parameter 1-10 Motor Construction, select [1] PM,
AMA since this control mode requires precise motor data. non-salient SPM.
Depending on the application, further adjustments may be 2. Set parameter 0-02 Motor Speed Unit to [0] RPM.
required.
See Table 5.7 for application-related recommendations.

Programming motor data Rotor detection

After selecting PM motor in parameter 1-10 Motor This function is the recommended choice for applications
Construction, the PM motor-related parameters in where the motor starts from standstill, for example pumps
parameter groups 1-2* Motor Data, 1-3* Adv. Motor Data, or conveyors. On some motors, a sound is heard when the
and 1-4* are active. impulse is sent out. This does not harm the motor.
Find the necessary data on the motor nameplate and in Parking
the motor data sheet. This function is the recommended choice for applications
Program the following parameters in the listed order: where the motor is rotating at slow speed for example
1. Parameter 1-24 Motor Current. windmilling in fan applications. Parameter 2-06 Parking
Current and parameter 2-07 Parking Time can be adjusted.
2. Parameter 1-26 Motor Cont. Rated Torque.
Increase the factory setting of these parameters for
3. Parameter 1-25 Motor Nominal Speed. applications with high inertia.
4. Parameter 1-39 Motor Poles. Start the motor at nominal speed. If the application does
5 5
5. Parameter 1-30 Stator Resistance (Rs). not run well, check the VVC+ PM settings. Table 5.7 shows
Enter line-to-common stator winding resistance recommendations in different applications.
(Rs). If only line-line data are available, divide the
line-line value with 2 to achieve the line to Application Settings
common (starpoint) value. Low-inertia applications Increase parameter 1-17 Voltage filter
It is also possible to measure the value with an ILoad/IMotor <5 time const. by factor 5–10
ohmmeter, which takes the resistance of the Reduce parameter 1-14 Damping
cable into account. Divide the measured value by Gain.
2 and enter the result. Reduce parameter 1-66 Min. Current
6. Parameter 1-37 d-axis Inductance (Ld). at Low Speed (<100%).
Enter line-to-common direct axis inductance of Low-inertia applications Keep the calculated values.
the PM motor. 50>ILoad/IMotor >5
If only line-line data are available, divide the line- High-inertia applications Increase parameter 1-14 Damping
line value with 2 to achieve the line-common ILoad/IMotor > 50 Gain, parameter 1-15 Low Speed Filter
(starpoint) value. Time Const., and parameter 1-16 High
It is also possible to measure the value with an Speed Filter Time Const..
inductancemeter, which takes the inductance of High load at low speed Increase parameter 1-17 Voltage filter
the cable into account. Divide the measured <30% (rated speed) time const..
value by 2 and enter the result. Increase parameter 1-66 Min. Current
at Low Speed (>100% for a
7. Parameter 1-40 Back EMF at 1000 RPM
prolonged time can overheat the
Enter line-line back EMF of PM Motor at 1000
motor).
RPM mechanical speed (RMS value). Back EMF is
the voltage generated by a PM motor when no Table 5.8 Recommendations in Different Applications
frequency converter is connected and the shaft is
turned externally. Back EMF is normally specified If the motor starts oscillating at a certain speed, increase
for nominal motor speed or for 1000 RPM parameter 1-14 Damping Gain. Increase the value in small
measured between 2 lines. If the value is not steps. Depending on the motor, a good value for this
available for a motor speed of 1000 RPM, parameter can be 10% or 100% higher than the default
calculate the correct value as follows: If back EMF value.
is for example 320 V at 1800 RPM, it can be
calculated at 1000 RPM as follows: Back EMF =
Adjust starting torque in parameter 1-66 Min. Current at Low
(Voltage/RPM)x1000 = (320/1800)x1000 = 178.
Speed. 100% provides nominal torque as starting torque.
Program this value for parameter 1-40 Back EMF at
1000 RPM.
5.4.6 Automatic Energy Optimisation (AEO)
Test motor operation
1. Start the motor at low speed (100–200 RPM). If NOTICE
the motor does not turn, check installation,
AEO is not relevant for permanent magnet motors.
general programming, and motor data.
2. Check if start function in parameter 1-70 PM Start AEO is a procedure which minimises voltage to the motor,
Mode fits the application requirements. thereby reducing energy consumption, heat, and noise.

To activate AEO, set parameter 1-03 Torque Characteristics to 1. Press [Main Menu].
[2] Auto Energy Optim. CT or [3] Auto Energy Optim. VT. 2. Scroll to parameter 1-28 Motor Rotation Check and
press [OK].
5.4.7 Automatic Motor Adaptation (AMA)
3. Scroll to [1] Enable.
AMA is a procedure which optimises compatibility between The following text appears: Note! Motor may run in wrong
the frequency converter and the motor. direction.
4. Press [OK].
• The frequency converter builds a mathematical 5. Follow the on-screen instructions.

model of the motor for regulating output motor
current. The procedure also tests the input phase
NOTICE
To change the direction of rotation, remove power to the
5 5 balance of electrical power. It compares the
motor characteristics with the entered nameplate frequency converter and wait for power to discharge.
data. Reverse the connection of any 2 of the 3 motor wires on
the motor or frequency converter side of the connection.
• The motor shaft does not turn and no harm is
done to the motor while running the AMA.
5.6 Local-control Test
• Some motors may be unable to run the complete
version of the test. In that case, select [2] Enable 1. Press [Hand On] to provide a local start command
reduced AMA. to the frequency converter.
• If an output filter is connected to the motor, 2. Accelerate the frequency converter by pressing
select [2] Enable reduced AMA. [▲] to full speed. Moving the cursor left of the
decimal point provides quicker input changes.
• If warnings or alarms occur, see
chapter 7 Diagnostics and Troubleshooting. 3. Note any acceleration problems.
• Run this procedure on a cold motor for best 4. Press [Off]. Note any deceleration problems.
results.
In the event of acceleration or deceleration problems, see
To run AMA chapter 7.5 Troubleshooting. See chapter 7.3 Warnings and
1. Press [Main Menu] to access parameters. Alarm Definitions - Frequency Converter for resetting the
2. Scroll to parameter group 1-** Load and Motor frequency converter after a trip.
and press [OK]. 5.7 System Start-up
3. Scroll to parameter group 1-2* Motor Data and
The procedure in this section requires wiring and
press [OK].
application programming to be completed. The following
4. Scroll to parameter 1-29 Automatic Motor procedure is recommended after application set-up is
Adaptation (AMA) and press [OK]. completed.
5. Select [1] Enable complete AMA and press [OK].
6. Follow the on-screen instructions. 1. Press [Auto On].
7. The test runs automatically and indicates when it 2. Apply an external run command.
is complete. 3. Adjust the speed reference throughout the speed
8. The advanced motor data is entered in parameter range.
group 1-3* Adv. Motor Data. 4. Remove the external run command.
5.5 Checking Motor Rotation 5. Check the sound and vibration levels of the
motor to ensure that the system is working as
NOTICE intended.
Risk of damage to pumps/compressors caused by motor If warnings or alarms occur, see chapter 7.3 Warnings and
running in wrong direction. Before running the Alarm Definitions - Frequency Converter or
frequency converter, check the motor rotation. chapter 7.4 Warnings and Alarm Definitions - Active Filter.
The motor runs briefly at 5 Hz or the minimum frequency

set in parameter 4-12 Motor Speed Low Limit [Hz].

Application Examples Operating Instructions
6 Application Examples
6.1 Introduction Parameters

Function Setting
130BB927.10
FC
The examples in this section are intended as a quick +24 V 12 Parameter 6-12 T 4 mA*
reference for common applications. +24 V 13 erminal 53 Low
D IN 18 Current
• Parameter settings are the regional default values D IN 19 Parameter 6-13 T 20 mA*
unless otherwise indicated (selected in COM 20 erminal 53 High
parameter 0-03 Regional Settings). D IN 27 Current
D IN 29
• Parameters associated with the terminals and D IN 32
Parameter 6-14 T 0 Hz
their settings are shown next to the drawings. erminal 53 Low
D IN 33
Ref./Feedb. Value
• Required switch settings for analog terminals A53 D IN 37
Parameter 6-15 T 50 Hz 6 6
or A54 are also shown.
+10 V 50
erminal 53 High
NOTICE A IN 53
+ Ref./Feedb. Value
When using the optional STO feature, a jumper wire may A IN 54 * = Default value
be required between terminal 12 (or 13) and terminal 37 COM 55 Notes/comments:
-
for the frequency converter to operate with factory A OUT 42 D IN 37 is an option.
4 - 20mA
COM 39
default programming values.
U-I
NOTICE
The following examples refer only to the frequency
A53
converter control card (right LCP), not the filter.
Table 6.2 Analog Speed Reference (Current)

6.2 Application Examples
Parameters
6.2.1 Speed Function Setting
130BB683.10
FC
+24 V 12
Parameter 6-10 T 0.07 V*
Parameters erminal 53 Low
+24 V 13
Function Setting
130BB926.10
FC D IN 18 Voltage
+24 V 12
Parameter 6-10 T 0.07 V* Parameter 6-11 T 10 V*
D IN 19
+24 V 13 erminal 53 Low COM 20 erminal 53 High
D IN 18 Voltage D IN 27 Voltage
D IN 19 Parameter 6-11 T 10 V* D IN 29 Parameter 6-14 T 0 Hz
COM 20 erminal 53 High D IN 32 erminal 53 Low
D IN 27 Voltage D IN 33 Ref./Feedb. Value
D IN 29 Parameter 6-14 T 0 Hz D IN 37
Parameter 6-15 T 1500 Hz
D IN 32 erminal 53 Low erminal 53 High
D IN 33 Ref./Feedb. Value +10 V 50
D IN A IN
Ref./Feedb. Value
37 53 ≈ 5kΩ
Parameter 6-15 T 50 Hz * = Default value
A IN 54
erminal 53 High Notes/comments:
+10 V 50 COM 55
A IN
+ Ref./Feedb. Value D IN 37 is an option.
53 A OUT 42
A IN 54 * = Default value COM 39
COM 55 Notes/comments:
-
A OUT 42 D IN 37 is an option.
-10 - +10V U-I
COM 39
U-I
A53
A53 Table 6.3 Speed Reference (Using a Manual Potentiometer)
Table 6.1 Analog Speed Reference (Voltage)

Application Examples VLT® AQUA Drive FC 202 Low Harmonic Drive
Parameters 6.2.2 Start/Stop

Function Setting
130BB804.10
FC
+24 V 12 Parameter 5-10 T [8] Start* Parameters
+24 V 13 erminal 18 Function Setting
130BB802.10
FC
D IN 18 Digital Input Parameter 5-10 T [8] Start*
+24 V 12
D IN 19 Parameter 5-12 T [19] Freeze +24 V 13 erminal 18
COM 20 erminal 27 Reference Digital Input
D IN 18
D IN 27 Digital Input D IN 19 Parameter 5-12 T [0] No
D IN 29
Parameter 5-13 T [21] Speed COM 20 erminal 27 operation
D IN 32
erminal 29 Up D IN 27 Digital Input
D IN 33
Digital Input D IN 29 Parameter 5-19 T [1] Safe Stop
D IN 37
Parameter 5-14 T [22] Speed D IN 32 erminal 37 Alarm
erminal 32 Down D IN 33
+10 V 50 Digital Input
D IN 37
A IN 53 Digital Input * = Default value
* = Default value
6 6 A IN
COM
54
55 Notes/comments:
+10
A IN
50
53
Notes/comments:
If parameter 5-12 Terminal 27
A OUT 42 D IN 37 is an option. Digital Input is set to [0] No
A IN 54
COM 39
COM 55 operation, a jumper wire to
A OUT 42 terminal 27 is not needed.
COM 39 D IN 37 is an option.
Table 6.5 Start/Stop Command with Safe Stop Option
130BB805.11
Speed
Table 6.4 Speed Up/Down
130BB840.11
Speed
Start (18)
Reference
Illustration 6.2 Start/Stop Command with Safe Stop
Start ( 18)
Freeze ref ( 27)
Speed up ( 29 )
Speed down ( 32 )
Illustration 6.1 Speed Up/Down

Application Examples Operating Instructions
Parameters Parameters
Function Setting Function Setting
130BB934.10
130BB803.10
FC FC
+24 V 12 Parameter 5-10 T [9] Latched +24 V 12 Parameter 5-10 Ter [8] Start
+24 V 13 erminal 18 Start +24 V 13 minal 18 Digital
D IN 18 Digital Input D IN 18 Input
D IN 19 Parameter 5-12 T [6] Stop D IN 19 Parameter 5-11 Ter [10]
COM 20 erminal 27 Inverse COM 20 minal 19 Digital Reversing*
D IN 27 Digital Input D IN 27 Input
D IN 29 D IN 29
* = Default value
D IN 32 D IN 32 Parameter 5-12 Ter [0] No
Notes/comments:
D IN 33 D IN 33 minal 27 Digital operation
If parameter 5-12 Terminal 27
D IN 37 D IN 37 Input
Digital Input is set to [0] No
Parameter 5-14 Ter [16] Preset
operation, a jumper wire to +10 V 50
+10 V 50 minal 32 Digital ref bit 0
terminal 27 is not needed. A IN 53
A IN 53 Input
D IN 37 is an option.
A IN
COM
54
55
A IN
COM
54
55
Parameter 5-15 Ter [17] Preset
minal 33 Digital ref bit 1
6 6
A OUT 42 A OUT 42
COM Input
COM 39 39
Parameter 3-10 Pre
set Reference
Preset reference 0 25%
Table 6.6 Pulse Start/Stop Preset reference 2 75%
130BB806.10
Speed * = Default value

Notes/comments:
Table 6.7 Start/Stop with Reversing and 4 Preset Speeds
Latched Start (18) 6.2.3 External Alarm Reset

Stop Inverse (27)
Parameters
Function Setting
130BB928.10
FC
Illustration 6.3 Latched Start/Stop Inverse +24 V 12
Parameter 5-11 T [1] Reset
+24 V 13 erminal 19
D IN 18 Digital Input
D IN 19 * = Default value
COM 20 Notes/comments:
D IN 27 D IN 37 is an option.
D IN 29
D IN 32
D IN 33
D IN 37
+10 V 50
A IN 53
A IN 54
COM 55
A OUT 42
COM 39
Table 6.8 External Alarm Reset

Application Examples VLT® AQUA Drive FC 202 Low Harmonic Drive
6.2.4 RS485 6.2.5 Motor Thermistor
Parameters
Function Setting
WARNING
130BB685.10
FC
Parameter 8-30 P THERMISTOR INSULATION
+24 V 12
rotocol FC* Risk of personal injury or equipment damage.
+24 V 13
D IN 18 Parameter 8-31 A 1* • Use only thermistors with reinforced or double
D IN 19 ddress insulation to meet PELV insulation
COM 20 Parameter 8-32 B 9600* requirements.
D IN 27 aud Rate
D IN 29 * = Default value
D IN 32 Parameters
D IN 33
Notes/comments: Function Setting
130BB686.12
VLT
D IN 37 Select protocol, address, and Parameter 1-90 [2]
+24 V 12
baud rate in the above- Motor Thermal Thermistor
+24 V 13
6 6 +10 V
A IN
50
53
mentioned parameters.
D IN 18 Protection trip
D IN 19 Parameter 1-93 T [1] Analog
A IN 54
COM 20 hermistor Source input 53
COM 55
D IN 27 * = Default Value
A OUT 42
D IN 29
COM 39
D IN 32 Notes/comments:
D IN 33
01 If only a warning is desired,
D IN 37
parameter 1-90 Motor Thermal
R1
02
03 Protection should be set to [1]
+10 V 50
Thermistor warning.
A IN 53
04 A IN
54
R2
05 COM 55
06 RS-485
A OUT 42
61 COM 39
+
68
69
- U-I
A53
Table 6.9 RS485 Network Connection
Table 6.10 Motor Thermistor

Diagnostics and Troubleshoo... Operating Instructions
7 Diagnostics and Troubleshooting
7.1 Status Messages 7.2.2 Alarm Trip

When the frequency converter is in Status mode, status An alarm is issued when the frequency converter is
messages are generated automatically and appear in the tripped, that is, the frequency converter suspends
bottom line of the display (see Illustration 7.1). Refer to the operation to prevent frequency converter or system
VLT® AQUA Drive FC 202 Programming Guide for detailed damage. The motor coasts to a stop, if the alarm trip is on
descriptions of the displayed status messages. the frequency converter side. The frequency converter
logic continues to operate and monitors the frequency
converter status. After the fault condition is remedied,
130BB037.11
Status 1(1)
799RPM 7.83A 36.4kW
reset the frequency converter. It is then ready to restart
0.000 operation.
53.2%
A trip can be reset in any of 4 ways:
Auto Remote Ramping

• Press [Reset] on the LCP. 7 7
Hand Local Stop
Off Running
Jogging
• Digital reset input command.
.
. • Serial communication reset input command.
.
Stand by • Auto reset.
1 2 3
7.2.3 Alarm Trip-lock

1 Operation mode
2 Reference site An alarm that causes the frequency converter to trip-lock
3 Operation status requires that input power is cycled. If the alarm trip is on
the frequency converter side, the motor coasts to a stop.
Illustration 7.1 Status Display The frequency converter logic continues to operate and
monitors the frequency converter status. Remove input
power to the frequency converter and correct the cause of
the fault, then restore power. This action puts the
7.2 Warning and Alarm Types frequency converter into a trip condition as described in
The frequency converter monitors the condition of its chapter 7.2.2 Alarm Trip and may be reset in any of the 4
input power, output, and motor factors, as well as other ways.
system performance indicators. A warning or alarm does 7.3 Warnings and Alarm Definitions -
not necessarily indicate a problem internally in the
Frequency Converter
frequency converter. In many cases, it indicates failure
conditions from: The following warning/alarm information defines each
• Input voltage. warning/alarm condition, provides the probable cause for
the condition, and details a remedy or troubleshooting
• Motor load.
procedure.
• Motor temperature.
WARNING 1, 10 Volts low
• External signals. The control card voltage is <10 V from terminal 50.
Remove some of the load from terminal 50, as the 10 V
• Other areas monitored by internal logic.
supply is overloaded. Maximum 15 mA or minimum 590 Ω.
Investigate as indicated in the alarm or warning.
A short circuit in a connected potentiometer or incorrect
wiring of the potentiometer can cause this condition.
7.2.1 Warnings
Troubleshooting
A warning is issued when an alarm condition is impending • Remove the wiring from terminal 50. If the
or when an abnormal operating condition is present and warning clears, the problem is with the wiring. If
may result in the frequency converter issuing an alarm. A the warning does not clear, replace the control
warning clears by itself when the abnormal condition is card.
removed.

Diagnostics and Troubleshoo... VLT® AQUA Drive FC 202 Low Harmonic Drive
WARNING/ALARM 2, Live zero error • If the alarm/warning occurs during a power sag,
This warning or alarm only appears if programmed in use kinetic back-up (parameter 14-10 Mains
parameter 6-01 Live Zero Timeout Function. The signal on 1 Failure).
of the analog inputs is less than 50% of the minimum WARNING/ALARM 8, DC under voltage
value programmed for that input. Broken wiring or a faulty If the DC-link voltage drops below the undervoltage limit,
device sending the signal can cause this condition. the frequency converter checks if a 24 V DC back-up
Troubleshooting supply is connected. If no 24 V DC back-up supply is
• Check the connections on all the analog mains connected, the frequency converter trips after a fixed time
terminals. delay. The time delay varies with unit size.
- Control card terminals 53 and 54 for Troubleshooting
signals, terminal 55 common. • Check that the supply voltage matches the
frequency converter voltage.
- MCB 101 terminals 11 and 12 for signals,
terminal 10 common. • Perform an input voltage test.
- MCB 109 terminals 1, 3, and 5 for • Perform a soft charge circuit test.
signals, terminals 2, 4, and 6 common. WARNING/ALARM 9, Inverter overload
• Check that the frequency converter programming The frequency converter has run with more than 100%
7 7 and switch settings match the analog signal type. overload for too long and is about to cut-out. The counter
for electronic thermal inverter protection issues a warning
• Perform an input terminal signal test.
at 98% and trips at 100%, while giving an alarm. The
WARNING/ALARM 3, No motor frequency converter cannot be reset until the counter is
No motor has been connected to the output of the below 90%.
frequency converter. Troubleshooting
WARNING/ALARM 4, Mains phase loss • Compare the output current shown on the LCP
A phase is missing on the supply side, or the mains with the frequency converter rated current.
voltage imbalance is too high. This message also appears • Compare the output current shown on the LCP
for a fault in the input rectifier on the frequency converter. with the measured motor current.
Options are programmed in parameter 14-12 Function at
Mains Imbalance. • Display the thermal frequency converter load on
the LCP and monitor the value. When running
Troubleshooting above the frequency converter continuous
• Check the supply voltage and supply currents to current rating, the counter increases. When
the frequency converter. running below the frequency converter
WARNING 5, DC link voltage high continuous current rating, the counter decreases.
The DC-link voltage (DC) is higher than the high-voltage WARNING/ALARM 10, Motor overload temperature
warning limit. The limit depends on the frequency According to the electronic thermal protection (ETR), the
converter voltage rating. The unit is still active. motor is too hot. Select whether the frequency converter
WARNING 6, DC link voltage low issues a warning or an alarm when the counter reaches
The DC-link voltage (DC) is lower than the low-voltage 100% in parameter 1-90 Motor Thermal Protection. The fault
warning limit. The limit depends on the frequency occurs when the motor runs with more than 100%
converter voltage rating. The unit is still active. overload for too long.
WARNING/ALARM 7, DC overvoltage Troubleshooting

If the DC-link voltage exceeds the limit, the frequency • Check for motor overheating.
converter trips after a time. • Check if the motor is mechanically overloaded.
Troubleshooting • Check that the motor current set in
• Connect a brake resistor. parameter 1-24 Motor Current is correct.
• Extend the ramp time. • Ensure that the motor data in parameters 1–20 to
• Change the ramp type. 1–25 are set correctly.
• Activate the functions in parameter 2-10 Brake • If an external fan is in use, check that it is
Function. selected in parameter 1-91 Motor External Fan.
• Increase parameter 14-26 Trip Delay at Inverter • Running AMA in parameter 1-29 Automatic Motor
Fault. Adaptation (AMA) tunes the frequency converter
to the motor more accurately and reduces
thermal loading.

WARNING/ALARM 11, Motor thermistor overtemp Troubleshooting

The thermistor may be disconnected. Select whether the • Remove the power and check if the motor shaft
frequency converter issues a warning or an alarm in can be turned.
parameter 1-90 Motor Thermal Protection.
• Check that the motor size matches the frequency
Troubleshooting converter.
• Check for motor overheating. • Check that the motor data is correct in
• Check if the motor is mechanically overloaded. parameters 1–20 to 1–25.
• Check that the thermistor is connected correctly ALARM 14, Earth (ground) fault
between either terminal 53 or 54 (analog voltage There is current from the output phases to ground, either
input) and terminal 50 (+10 V supply). Also check in the cable between the frequency converter and the
that the terminal switch for 53 or 54 is set for motor, or in the motor itself.
voltage. Check that parameter 1-93 Thermistor Troubleshooting
Source is set to terminal 53 or 54.
• Remove the power to the frequency converter
• When using digital inputs 18 or 19, check that and repair the ground fault.
the thermistor is connected correctly between
either terminal 18 or 19 (digital input PNP only)
• Check for ground faults in the motor by
measuring the resistance to the ground of the
and terminal 50.
• If a KTY sensor is used, check for correct
motor cables and the motor with a
megohmmeter.
7 7
connection between terminals 54 and 55.
• Perform a current sensor test.
• If using a thermal switch or thermistor, check that ALARM 15, Hardware mismatch
the programming of parameter 1-93 Thermistor A fitted option is not operational with the present control
Source matches sensor wiring. board hardware or software.
• If using a KTY sensor, check the programming of Record the value of the following parameters and contact
parameter 1-95 KTY Sensor Type, Danfoss:
parameter 1-96 KTY Thermistor Resource, and
parameter 1-97 KTY Threshold level match sensor • Parameter 15-40 FC Type.
wiring. • Parameter 15-41 Power Section.
WARNING/ALARM 12, Torque limit • Parameter 15-42 Voltage.
The torque has exceeded the value in
parameter 4-16 Torque Limit Motor Mode or the value in
• Parameter 15-43 Software Version.
parameter 4-17 Torque Limit Generator Mode. • Parameter 15-45 Actual Typecode String.
Parameter 14-25 Trip Delay at Torque Limit can change this • Parameter 15-49 SW ID Control Card.
warning from a warning-only condition to a warning
followed by an alarm. • Parameter 15-50 SW ID Power Card.
Troubleshooting • Parameter 15-60 Option Mounted.

• If the motor torque limit is exceeded during • Parameter 15-61 Option SW Version (for each
ramp-up, extend the ramp-up time. option slot).
• If the generator torque limit is exceeded during ALARM 16, Short circuit
ramp-down, extend the ramp-down time. There is short-circuiting in the motor or motor wiring.
• If torque limit occurs while running, increase the Troubleshooting
torque limit. Make sure that the system can • Remove the power to the frequency converter
operate safely at a higher torque. and repair the short circuit.
• Check the application for excessive current draw WARNING/ALARM 17, Control word timeout
on the motor. There is no communication with the frequency converter.
The warning is only active when parameter 8-04 Control
WARNING/ALARM 13, Over current
Timeout Function is not set to [0] Off.
The inverter peak current limit (approximately 200% of the
If parameter 8-04 Control Timeout Function is set to [2] Stop
rated current) is exceeded. The warning lasts approximately
and [26] Trip, a warning appears and the frequency
1.5 s, then the frequency converter trips and issues an
converter ramps down until it trips and then displays an
alarm. Shock loading or quick acceleration with high-inertia
alarm.
loads can cause this fault. If the acceleration during ramp-
up is quick, the fault can also appear after kinetic back-up.
If extended mechanical brake control is selected, a trip can
be reset externally.

Troubleshooting
• Check the connections on the serial communi- WARNING
cation cable. If the brake transistor is short-circuited, there is a risk of
substantial power being transmitted to the brake
• Increase parameter 8-03 Control Timeout Time resistor.
• Check the operation of the communication
equipment. WARNING/ALARM 27, Brake chopper fault
• Verify a proper installation based on EMC This alarm/warning could occur if the brake resistor
requirements. overheats. Terminals 104 and 106 are available as brake
resistors Klixon inputs.
WARNING/ALARM 22, Hoist mechanical brake
Report value shows what kind it is. NOTICE
0 = The torque reference was not reached before timeout This signal feedback is used by LHD to monitor the
(parameter 2-27 Torque Ramp Up Time). temperature of the HI inductor. This fault indicates that
1 = Expected brake feedback not received before timeout Klixon opened on the HI inductor at the active filter side.
(parameter 2-23 Activate Brake Delay, parameter 2-25 Brake
Release Time). WARNING/ALARM 28, Brake check failed
WARNING 23, Internal fan fault The brake resistor is not connected or not working.
7 7 The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning
Check parameter 2-15 Brake Check.
ALARM 29, Heat Sink temp
can be disabled in parameter 14-53 Fan Monitor ([0] The maximum temperature of the heat sink has been
Disabled). exceeded. The temperature fault resets when the
Troubleshooting temperature falls below a defined heat sink temperature.
• Check the fan resistance. The trip and reset points vary based on the frequency
converter power size.
• Check the soft charge fuses.
Troubleshooting
WARNING 24, External fan fault
Check for the following conditions.
The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning • Ambient temperature too high.
can be disabled in parameter 14-53 Fan Monitor ([0] • Motor cables too long.
Disabled).
• Incorrect airflow clearance above and below the
Troubleshooting frequency converter.
• Check the fan resistance. • Blocked airflow around the frequency converter.
• Check the soft charge fuses.
• Damaged heat sink fan.
WARNING 25, Brake resistor short circuit
• Dirty heat sink.
The brake resistor is monitored during operation. If a short
circuit occurs, the brake function is disabled and the For D, E, and F enclosures, this alarm is based on the
warning appears. The frequency converter is still temperature measured by the heat sink sensor mounted
operational, but without the brake function. inside the IGBT modules. For the F enclosures, the thermal
sensor in the rectifier module can also cause this alarm.
Troubleshooting
Troubleshooting
• Remove the power to the frequency converter
and replace the brake resistor (see • Check the fan resistance.
parameter 2-15 Brake Check). • Check the soft charge fuses.
WARNING/ALARM 26, Brake resistor power limit • Check the IGBT thermal sensor.
The power transmitted to the brake resistor is calculated as
ALARM 30, Motor phase U missing
a mean value over the last 120 s of run time. The
Motor phase U between the frequency converter and the
calculation is based on the intermediate circuit voltage and
motor is missing.
the brake resistance value set in parameter 2-16 AC brake
Max. Current. The warning is active when the dissipated Troubleshooting
braking is >90% of the brake resistance power. If [2] Trip is • Remove the power from the frequency converter
selected in parameter 2-13 Brake Power Monitoring, the and check motor phase U.
frequency converter trips when the dissipated braking ALARM 31, Motor phase V missing
power reaches 100%. Motor phase V between the frequency converter and the
motor is missing.

Troubleshooting Number Text

• Remove the power from the frequency converter 1282 Power micro software version mismatch.
and check motor phase V. 1283 Power EEPROM data version mismatch.
ALARM 32, Motor phase W missing 1284 Cannot read digital signal processor software
Motor phase W between the frequency converter and the version.
motor is missing. 1299 The option software in slot A is too old.
1300 The option software in slot B is too old.
Troubleshooting
1301 The option software in slot C0 is too old.
• Remove the power from the frequency converter 1302 The option software in slot C1 is too old.
and check motor phase W.
1315 The option software in slot A is not supported (not
ALARM 33, Inrush fault allowed).
Too many power-ups have occurred within a short time
1316 The option software in slot B is not supported (not
period.
allowed).
Troubleshooting 1317 The option software in slot C0 is not supported
• Let the unit cool to operating temperature. (not allowed).
WARNING/ALARM 34, Fieldbus communication fault 1318 The option software in slot C1 is not supported
The fieldbus on the communication option card is not (not allowed).
working. 1379 Option A did not respond when calculating the
platform version.
7 7
WARNING/ALARM 36, Mains failure
1380 Option B did not respond when calculating the
This warning/alarm is only active if the supply voltage to
platform version.
the frequency converter is lost and parameter 14-10 Mains
1381 Option C0 did not respond when calculating the
Failure is not set to option [0] No Function. Check the fuses
platform version.
to the frequency converter and mains supply to the unit.
1382 Option C1 did not respond when calculating the
ALARM 38, Internal fault platform version.
When an internal fault occurs, a code number defined in 1536 An exception in the application-oriented control is
Table 7.1 is displayed. registered. The debug information is written on
Troubleshooting the LCP.
• Cycle the power. 1792 DSP watch dog is active. Debugging of power part
data, motor-oriented control data not transferred
• Check that the option is properly installed.
correctly.
• Check for loose or missing wiring. 2049 Power data restarted.
It may be necessary to contact Danfoss Service or the 2064–2072 H081x: Option in slot x has restarted.
supplier. Note the code number for further troubleshooting 2080–2088 H082x: Option in slot x has issued a power-up
directions. wait.
2096–2104 H983x: Option in slot x has issued a legal power-
Number Text
up wait.
0 The serial port cannot be initialised. Contact the
2304 Could not read any data from the power EEPROM.
Danfoss supplier or Danfoss Service.
2305 Missing software version from the power unit.
256–258 The power EEPROM data is defective or too old.
2314 Missing power unit data from the power unit.
512 The control board EEPROM data is defective or too
2315 Missing software version from the power unit.
old.
2316 Missing lo_statepage from the power unit.
513 Communication time-out reading EEPROM data.
2324 The power card configuration is determined to be
514 Communication time-out reading EEPROM data.
incorrect at power-up.
515 Application-oriented control cannot recognise the
2325 A power card has stopped communicating while
EEPROM data.
mains power is applied.
516 Cannot write to the EEPROM because a write
2326 The power card configuration is determined to be
command is in progress.
incorrect after the delay for power cards to
517 The write command is under timeout.
register.
518 Failure in the EEPROM.
2327 Too many power card locations have been
519 Missing or invalid barcode data in EEPROM. registered as present.
783 Parameter value outside of minimum/maximum 2330 The power size information between the power
limits. cards does not match.
1024–1279 A CAN telegram could not be sent. 2561 No communication from DSP to ATACD.
1281 Digital signal processor flash timeout.

Number Text ALARM 46, Power card supply

2562 No communication from ATACD to DSP (state The supply on the power card is out of range.
running). There are 3 power supplies generated by the switch mode
2816 Stack overflow control board module. power supply (SMPS) on the power card: 24 V, 5 V, and
2817 Scheduler slow tasks. ±18 V. When powered with 24 V DC with the MCB 107
2818 Fast tasks. option, only the 24 V and 5 V supplies are monitored.
2819 Parameter thread. When powered with 3-phase mains voltage, all 3 supplies
2820 LCP stack overflow. are monitored.
2821 Serial port overflow.
WARNING 47, 24 V supply low
2822 USB port overflow. The supply on the power card is out of range.
2836 cfListMempool is too small.
There are 3 supplies generated by the switch mode supply
3072–5122 The parameter value is outside its limits.
(SMPS) on the power card:
5123 Option in slot A: Hardware incompatible with the
control board hardware. • 24 V.
5124 Option in slot B: Hardware incompatible with the • 5 V.
control board hardware.
• ±18 V.
5125 Option in slot C0: Hardware incompatible with the
7 7 5126
control board hardware.
Option in slot C1: Hardware incompatible with the
Troubleshooting
• Check for a defective power card.
control board hardware. WARNING 48, 1.8 V supply low
5376–6231 Out of memory. The 1.8 V DC supply used on the control card is outside of
the allowable limits. The supply is measured on the control
Table 7.1 Internal Fault, Code Numbers
card. Check for a defective control card. If an option card is
present, check for overvoltage.
ALARM 39, Heat sink sensor
No feedback from the heat sink temperature sensor. WARNING 49, Speed limit
When the speed is outside of the specified range in
The signal from the IGBT thermal sensor is not available on
parameter 4-11 Motor Speed Low Limit [RPM] and
the power card. The problem could be on the power card,
parameter 4-13 Motor Speed High Limit [RPM], the frequency
on the gate drive card, or the ribbon cable between the
converter shows a warning. When the speed is below the
power card and gate drive card.
specified limit in parameter 1-86 Trip Speed Low [RPM]
WARNING 40, Overload of digital output terminal 27 (except when starting or stopping), the frequency
Check the load connected to terminal 27 or remove the converter trips.
short circuit connection. Check parameter 5-00 Digital I/O
ALARM 50, AMA calibration failed
Mode and parameter 5-01 Terminal 27 Mode.
Contact the Danfoss supplier or Danfoss Service.
WARNING 41, Overload of digital output terminal 29
ALARM 51, AMA check Unom and Inom
Check the load connected to terminal 29 or remove the
The settings for motor voltage, motor current, and motor
short circuit connection. Check parameter 5-00 Digital I/O
power are wrong. Check the settings in parameters 1–20 to
Mode and parameter 5-02 Terminal 29 Mode.
1–25.
WARNING 42, Overload of digital output on X30/6 or
ALARM 52, AMA low Inom
overload of digital output on X30/7
The motor current is too low. Check the settings in
For X30/6, check the load connected to X30/6 or remove
parameter 4-18 Current Limit.
the short circuit connection. Check parameter 5-32 Term
X30/6 Digi Out (MCB 101). ALARM 53, AMA motor too big
The motor is too big for the AMA to operate.
For X30/7, check the load connected to X30/7 or remove
the short-circuit connection. Check parameter 5-33 Term ALARM 54, AMA motor too small
X30/7 Digi Out (MCB 101). The motor is too small for the AMA to operate.
ALARM 45, Earth fault 2 ALARM 55, AMA parameter out of range
Ground fault. The parameter values of the motor are outside of the
acceptable range. AMA cannot run.
Troubleshooting
• Check for proper grounding and loose ALARM 56, AMA interrupted by user
connections. The user has interrupted AMA.
• Check for proper wire size. ALARM 57, AMA internal fault
Continue to restart the AMA, until the AMA is carried out.
• Check the motor cables for short circuits or
leakage currents.

NOTICE Troubleshooting
Repeated runs may heat the motor to a level where the The heat sink temperature measured as 0 °C could indicate
resistance Rs and Rr are increased. In most cases, that the temperature sensor is defective, causing the fan
however, this behaviour is not critical. speed to increase to the maximum. This warning results if
the sensor wire between the IGBT and the gate drive card
is disconnected. Also, check the IGBT thermal sensor.
ALARM 58, AMA Internal fault
Contact the Danfoss supplier. ALARM 67, Option module configuration has changed
1 or more options have either been added or removed
WARNING 59, Current limit
since the last power-down. Check that the configuration
The current is higher than the value in
change is intentional and reset the unit.
parameter 4-18 Current Limit. Ensure that motor data in
parameters 1–20 to 1–25 are set correctly. Increase the ALARM 68, Safe Stop activated
current limit if necessary. Ensure that the system can STO has been activated. To resume normal operation,
operate safely at a higher limit. apply 24 V DC to terminal 37, then send a reset signal (via
bus, digital I/O, or by pressing [Reset].
WARNING 60, External interlock
External interlock has been activated. To resume normal ALARM 69, Power card temperature
operation, apply 24 V DC to the terminal programmed for The temperature sensor on the power card is either too
external interlock and reset the frequency converter (via hot or too cold.
serial communication, digital I/O, or by pressing [Reset]). Troubleshooting 7 7
WARNING/ALARM 61, Tracking error • Check the operation of the door fans.
An error has occurred between the calculated motor speed • Check that the filters for the door fans are not
and the speed measurement from the feedback device. blocked.
The function warning/alarm/disable is set in
parameter 4-30 Motor Feedback Loss Function. Accepted • Check that the gland plate is properly installed
error setting in parameter 4-31 Motor Feedback Speed Error on IP21/IP54 (NEMA 1/12) frequency converters.
and the allowed time the error occur setting in ALARM 70, Illegal FC configuration
parameter 4-32 Motor Feedback Loss Timeout. During a The control card and power card are incompatible. To
commissioning procedure, the function could be effective. check compatibility, contact the Danfoss supplier with the
WARNING 62, Output frequency at maximum limit type code of the unit from the nameplate and the part
The output frequency is higher than the value set in numbers of the cards.
parameter 4-19 Max Output Frequency. ALARM 71, PTC 1 Safe Torque Off
ALARM 63, Mechanical brake low STO has been activated from the VLT® PTC Thermistor Card
The actual motor current has not exceeded the release MCB 112 (motor too warm). Normal operation can resume
brake current within the start delay time window. when the VLT® PTC Thermistor Card MCB 112 applies 24 V
DC to terminal 37 (when the motor temperature is
ALARM 64, Voltage Limit
acceptable ) and when the digital input from the VLT® PTC
The load and speed combination demands a motor
Thermistor Card MCB 112 is deactivated. When that
voltage higher than the actual DC-link voltage.
happens, a reset signal is be sent (via Bus, Digital I/O, or by
WARNING/ALARM 65, Control card over temperature pressing [Reset]).
The cut-out temperature of the control card is 80 °C.
NOTICE
Troubleshooting
If automatic restart is enabled, the motor could start
• Check that the ambient operating temperature is when the fault is cleared.
within the limits.
• Check for clogged filters. ALARM 72, Dangerous failure
• Check the fan operation. STO with trip lock. Unexpected signal levels on safe stop
and digital input from the VLT® PTC Thermistor Card MCB
• Check the control card.
112.
WARNING 66, Heat sink temperature low
WARNING 73, Safe Stop auto restart
The frequency converter is too cold to operate. This
Safe Torque Off activated. With automatic restart enabled,
warning is based on the temperature sensor in the IGBT
the motor can start when the fault is cleared.
module.
Increase the ambient temperature of the unit. Also, a WARNING 76, Power unit setup
trickle amount of current can be supplied to the frequency The required number of power units does not match the
converter whenever the motor is stopped by setting detected number of active power units.
parameter 2-00 DC Hold/Preheat Current at 5% and Troubleshooting
parameter 1-80 Function at Stop.

When replacing an F-frame module, this warning occurs, if 6 = Right rectifier module in enclosure size F14 or
the power-specific data in the module power card does F15.
not match the rest of the frequency converter. Confirm
that the spare part and its power card are the correct part ALARM 244, Heat Sink temperature
number. This alarm is only for enclosure type F frequency
converters. It is equivalent to Alarm 29. The report value in
WARNING 77, Reduced power mode the alarm log indicates which power module generated
The frequency converter is operating in reduced power the alarm:
mode (less than the allowed number of inverter sections).
This warning is generated on power cycle when the 1 = Left most inverter module.
frequency converter is set to run with fewer inverters and 2 = Middle inverter module in enclosure size F12
remains on. or F13.
ALARM 79, Illegal power section configuration 2 = Right inverter module in enclosure size F10 or
The scaling card has an incorrect part number or is not F11.
installed. The MK102 connector on the power card could
2 = Second frequency converter from the left
not be installed.
inverter module in enclosure size F14 or F15.
ALARM 80, Drive initialised to default value
3 = Rght inverter module in enclosure sizes F12
Parameter settings are initialised to default settings after a
7 7 manual reset. To clear the alarm, reset the unit.
or F13.
3 = Tird from the left intverter module in
ALARM 81, CSIV corrupt
enclosure size F14 or F15.
CSIV file has syntax errors.
4 = Far right inverter module in enclosure sizes
ALARM 82, CSIV parameter error
F14 or F15.
CSIV failed to initialise a parameter.
5 = Rectifier module.
ALARM 85, Dang fail PB
PROFIBUS/PROFIsafe error. 6 = Right rectifier module in enclosure sizes F14
or F15.
WARNING/ALARM 104, Mixing fan fault
The fan is not operating. The fan monitor checks that the ALARM 245, Heat Sink sensor
fan is spinning at power-up or whenever the mixing fan is This alarm is only for enclosure size F frequency converters.
turned on. The mixing-fan fault can be configured as a It is equivalent to Alarm 39. The report value in the alarm
warning or an alarm trip in parameter 14-53 Fan Monitor. log indicates which power module generated the alarm:
Troubleshooting 1 = Left most inverter module.

• Cycle power to the frequency converter to 2 = Middle inverter module in enclosure sizes F12
determine if the warning/alarm returns. or F13.
ALARM 243, Brake IGBT 2 = Right inverter module in enclosure sizes F10
This alarm is only for enclosure size F frequency converters. or F11.
It is equivalent to Alarm 27. The report value in the alarm
log indicates which power module generated the alarm:
1 = Left most inverter module.
3 = Right inverter module in enclosure sizes F12
2 = Middle inverter module in enclosure sizes F12 or F13.
or F13.
3 = Third from the left inverter module in
2 = Right inverter module in enclosure sizes F10 enclosure size F14 or F15.
or F11.
4 = Far right inverter module in enclosure size
2 = Second frequency converter from the left F14 or F15.
inverter module in enclosure size F14.
6 = Right rectifier module in enclosure size F14 or
or F13.
F15.
3 = Third from the left intverter module in
The 12-pulse frequency converter may generate this
warning/alarm when one of the disconnects or circuit
4 = Far right inverter module in enclosure size breakers is opened while the unit is on.
F14.

ALARM 246, Power card supply 2 = Right inverter module in enclosure sizes F10
This alarm is only for enclosure size F frequency converters. or F11.
It is equivalent to Alarm 46. The report value in the alarm 2 = Second frequency converter from the left
log indicates which power module generated the alarm: inverter module in enclosure size F14 or F15.
1 = Left most inverter module. 3 = Right inverter module in enclosure sizes F12
2 = Middle inverter module in enclosure sizes F12 or F13.
or F13. 3 = Third from the left inverter module in
2 = Right inverter module in enclosure sizes F10 enclosure sizes F14 or F15.
or F11. 4 = Far right inverter module in enclosure sizes
2 = Second frequency converter from the left F14 or F15.
inverter module in enclosure size F14 or F15. 5 = Rectifier module.
3 = Right inverter module in enclosure sizes F12 6 = Right rectifier module in enclosure size F14 or
or F13. F15.
3 = Third from the left inverter module in WARNING 250, New spare part
enclosure size F14 or F15. A component in the frequency converter has been
F14 or F15.
replaced.
Troubleshooting
7 7
5 = Rectifier module. • Reset the frequency converter for normal
operation.
F15. WARNING 251, New typecode
The power card or other components have been replaced
ALARM 247, Power card temperature
and the type code has been changed.
This alarm is only for enclosure size F frequency converters.
It is equivalent to Alarm 69. The report value in the alarm Troubleshooting
log indicates which power module generated the alarm: • Reset to remove the warning and resume normal
operation.
2 = Middle inverter module in enclosure sizes F12
or F13.
or F11.
or F13.
3 = Third from the left inverter module in
F14 or F15.
F15.
ALARM 248, Illegal power section configuration

This alarm is only for enclosure size F frequency converters.
It is equivalent to Alarm 79. The report value in the alarm
log indicates which power module generated the alarm:
2 = Middle inverter module in enclosure sizes F12
or F13.

7.4 Warnings and Alarm Definitions - Active Filter

NOTICE
After a manual reset pressing [Reset], press [Auto On] or [Hand On] to restart the unit.
Number Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

1 10 Volts low X
2 Live zero error (X) (X) 6-01
4 Mains phase loss X
5 DC link voltage high X
6 DC link voltage low X
7 DC over voltage X X
8 DC under voltage X X
13 Over current X X X
14 Earth fault X X X
15 Hardware mismatch X X
16 Short circuit X X
7 7 17 Control word timeout (X) (X) 8-04
23 Internal fan fault X
24 External fan fault X 14-53
29 Heatsink temp X X X
33 Inrush fault X X
34 Fieldbus fault X X
35 Option fault X X
38 Internal fault
39 Heatsink sensor X X
40 Overload of digital output terminal 27 (X) 5-00, 5-01
41 Overload of digital output terminal 29 (X) 5-00, 5-02
46 Pwr. card supply X X
47 24 V supply low X X X
48 1.8 V supply low X X
65 Control board over-temperature X X X
66 Heat sink temperature low X
67 Option configuration has changed X
68 Safe torque off activated X
69 Pwr. card temp X X
70 Illegal FC configuration X
72 Dangerous failure X
73 Safe torque off auto restart
76 Power unit setup X
79 Illegal PS config X X
80 Unit initialised to default value X
250 New spare part X
251 New type code X X
300 Mains cont. fault X
301 SC cont. fault X
302 Cap. over current X X
303 Cap. earth fault X X
304 DC over current X X
305 Mains freq. limit X
306 Compensation Limit
308 Resistor temp X X
309 Mains earth fault X X
311 Switch. freq. limit X

Number Description Warning Alarm/Trip Alarm/Trip Lock Parameter Reference

312 CT range X
314 Auto CT interrupt X
315 Auto CT error X
316 CT location error X
317 CT polarity error X
318 CT ratio error X
Table 7.2 Alarm/Warning Code List
A trip is the action when an alarm has appeared. The trip disables the active filter and can be reset by pressing [Reset] or
resetting via a digital input (parameter group 5-1* Digital Inputs [1] Reset). The original event that caused an alarm cannot
damage the active filter or cause dangerous conditions. A trip lock is an action when an alarm occurs, which may cause
damage to active filter or connected parts. A trip lock situation can only be reset by a power cycling.
Warning Yellow
Alarm Flashing red
Trip locked Yellow and red
7 7
Table 7.3 LED Indicator Lights

Alarm word and extended status word

Bit Hex Dec Alarm word Warning word Extended status word
0 00000001 1 Mains cont. fault Reserved Reserved
1 00000002 2 Heat sink temp Heat sink temp Auto CT running
2 00000004 4 Ground fault Ground fault Reserved
3 00000008 8 Ctrl.card temp Ctrl.card temp Reserved
4 00000010 16 Ctrl. word TO Ctrl. word TO Reserved
5 00000020 32 Over current Over current Reserved
6 00000040 64 SC cont. fault Reserved Reserved
7 00000080 128 Cap. over current Cap. over current Reserved
8 00000100 256 Cap. earth fault Cap. earth fault Reserved
9 00000200 512 Inverter overld. Inverter overld. Reserved
10 00000400 1024 DC under volt DC under volt Reserved
11 00000800 2048 DC over volt DC over volt Reserved
12 00001000 4096 Short circuit DC voltage low Reserved
13 00002000 8192 Inrush fault DC voltage high Reserved
14 00004000 16384 Mains ph. loss Mains ph. loss Reserved
7 7 15
16
00008000
00010000
32768
65536
Auto CT error
Reserved
Reserved
Reserved
Reserved
Reserved
17 00020000 131072 Internal fault 10 V low Password Time Lock
18 00040000 262144 DC over current DC over current Password Protection
19 00080000 524288 Resistor temp Resistor temp Reserved
20 00100000 1048576 Mains earth fault Mains earth fault Reserved
21 00200000 2097152 Switch. freq. limit Reserved Reserved
22 00400000 4194304 Fieldbus fault Fieldbus fault Reserved
23 00800000 8388608 24 V supply low 24 V supply low Reserved
24 01000000 16777216 CT range Reserved Reserved
25 02000000 33554432 1.8 V supply low Reserved Reserved
26 04000000 67108864 Reserved Low temp Reserved
27 08000000 134217728 Auto CT interrupt Reserved Reserved
28 10000000 268435456 Option change Reserved Reserved
29 20000000 536870912 Unit initialised Unit initialised Reserved
30 40000000 1073741824 Safe torque off Safe torque off Reserved
31 80000000 2147483648 Mains freq. limit Extended status word Reserved
Table 7.4 Description of Alarm Word, Warning Word, and Extended Status Word
The alarm words, warning words, and extended status words can be read out via serial bus or optional fieldbus for
diagnosis. See also parameter 16-90 Alarm Word, parameter 16-92 Warning Word, and parameter 16-94 Ext. Status Word.
Reserved means that the bit is not guaranteed to be any particular value. Reserved bits should not be used for any purpose.

7.4.1 Fault Messages for Active Filter WARNING 23, Internal fan fault
Internal fans have failed due to defect hardware or fans
WARNING 1, 10 volts low not mounted.
The control card voltage is below 10 V from terminal 50. WARNING 24, External fan fault
Remove some of the load from terminal 50, as the 10 V External fans have failed due to defective hardware or fans
supply is overloaded. Maximum 15 mA or minimum 590 Ω. not mounted.
ALARM 29, Heat sink temp
WARNING/ALARM 2, Live zero error The maximum temperature of the heat sink has been
The signal on terminal 53 or 54 is less than 50% of the exceeded. The temperature fault is not reset until the
value set in: temperature drops below a defined heat sink temperature.
• Parameter 6-10 Terminal 53 Low Voltage. ALARM 33, Inrush fault
• Parameter 6-12 Terminal 53 Low Current. Check whether a 24 V external DC supply has been
connected.
• Parameter 6-20 Terminal 54 Low Voltage.
WARNING/ALARM 34, Fieldbus communication fault
• Parameter 6-22 Terminal 54 Low Current.
The fieldbus on the communication option card is not
WARNING 4, Mains phase loss working.
A phase is missing on the supply side, or the mains
voltage imbalance is too high.
WARNING/ALARM 35, Option fault:
Contact Danfoss or supplier.
7 7
WARNING 5, DC-link voltage high
ALARM 38, Internal fault
The DC-link voltage (DC) is higher than the high-voltage
Contact Danfoss or supplier.
warning limit. The unit is still active.
ALARM 39, Heat sink sensor
WARNING 6, DC-link voltage low
No feedback from the heat sink temperature sensor.
The DC-link voltage (DC) is below the low-voltage warning
limit. The unit is still active. WARNING 40, Overload of digital output terminal 27
Check the load connected to terminal 27 or remove short
WARNING/ALARM 7, DC overvoltage
circuit connection.
If the DC-link voltage exceeds the limit, the unit trips.
WARNING 41, Overload of digital output terminal 29
WARNING/ALARM 8, DC under voltage
Check the load connected to terminal 29 or remove short
If the DC-link voltage (DC) drops below the undervoltage
circuit connection.
limit, the filter checks if a 24 V back-up supply is
connected. If not, the filter trips. Check that the mains ALARM 46, Power card supply
voltage matches the nameplate specification. The supply on the power card is out of range.
WARNING/ALARM 13, Overcurrent WARNING 47, 24 V supply low

The unit current limit has been exceeded. Contact Danfoss or supplier.
ALARM 14, Ground fault WARNING 48, 1.8 V supply low

The sum current of the IGBT CTs does not equal 0. Check if Contact Danfoss or supplier.
the resistance of any phase-to-ground has a low value. WARNING/ALARM/TRIP 65, Control card overtemperature
Check both before and after mains contactor. Ensure that Control card overtemperature: The cut-out temperature of
IGBT current transducers, connection cables, and the control card is 80 °C.
connectors are OK.
WARNING 66, Heat sink temperature low
ALARM 15, Incomp. Hardware This warning is based on the temperature sensor in the
A mounted option is incompatible with the present control IGBT module.
card SW/HW.
Troubleshooting
ALARM 16, Short circuit The heat sink temperature measured as 0 °C could indicate
There is a short circuit in the output. Turn off the unit and that the temperature sensor is defective, causing the fan
correct the error. speed to increase to the maximum. If the sensor wire
WARNING/ALARM 17, Control word time-out between the IGBT and the gate drive card is disconnected,
There is no communication to the unit. this warning would result. Also, check the IGBT thermal
The warning is only active when parameter 8-04 Control sensor.
Timeout Function is not set to off. ALARM 67, Option module configuration has changed
Possible correction: Increase parameter 8-03 Control Timeout One or more options have either been added or removed
Time. Change parameter 8-04 Control Timeout Function since the last power-down.

ALARM 68, Safe Torque Off (STO) activated ALARM 303, Cap. ground fault
Safe Torque Off (STO) has been activated. To resume A ground fault was detected through the AC capacitor
normal operation, apply 24 V DC to terminal 37, then send currents. Contact Danfoss or supplier.
a reset signal (via bus, digital I/O, or by pressing [Reset]. ALARM 304, DC overcurrent
See parameter 5-19 Terminal 37 Digital Input. Excessive current through the DC-link capacitor bank was
ALARM 69, Power card temperature detected. Contact Danfoss or supplier.
The temperature sensor on the power card is either too ALARM 305, Mains freq. limit
hot or too cold. The mains frequency was outside the limits. Verify that the
ALARM 70, Illegal FC Configuration mains frequency is within product specification.
Actual combination of control board and power board is ALARM 306, Compensation limit
illegal. The needed compensation current exceeds unit capability.
ALARM 79, Illegal power section configuration The unit runs at full compensation.
The scaling card is the incorrect part number or not ALARM 308, Resistor temp
installed. Also MK102 connector on the power card could Excessive resistor heat sink temperature detected.
not be installed.
ALARM 309, Mains ground fault
ALARM 80, Unit initialised to default value A ground fault was detected in the mains currents. Check
Parameter settings are initialised to default settings after a
7 7 manual reset.
the mains for shorts and leakage current.
ALARM 310, RTDC buffer full
ALARM 247, Power card temperature Contact Danfoss or supplier.
Power card overtemperature. A report value indicates the
source of the alarm (from left): ALARM 311, Switch. freq. limit
1–4 inverter. The average switching frequency of the unit exceeded the
5–8 rectifier. limit. Verify that parameter 300-10 Active Filter Nominal
Voltage and parameter 300-22 CT Nominal Voltage are set
ALARM 250, New spare part correctly. If so, contact Danfoss or supplier.
The power or switch mode supply has been exchanged.
Restore the filter type code in the EEPROM. Select the ALARM 312, CT range
correct type code in parameter 14-23 Typecode Setting Current transformer measurement limitation was detected.
according to the label on the unit. Remember to select Verify that the CTs used are an appropriate ratio.
Save to EEPROM to complete. ALARM 314, Auto CT interrupt
ALARM 251, New type code Auto CT detection has been interrupted.
The filter has a new type code. ALARM 315, Auto CT error
ALARM 300, Mains cont. fault An error was detected while performing auto CT detection.
The feedback from the mains contactor did not match the Contact Danfoss or supplier.
expected value within the allowed time frame. Contact WARNING 316, CT location error
Danfoss or supplier. The auto CT function could not determine the correct
ALARM 301, SC cont. fault locations of the CTs.
The feedback from the soft charge contactor did not WARNING 317, CT polarity error
match the expected value within the allowed time frame. The auto CT function could not determine the correct
Contact Danfoss or supplier. polarity of the CTs.
ALARM 302, Cap. overcurrent WARNING 318, CT ratio error
Excessive current was detected through the AC capacitors. The auto CT function could not determine the correct
Contact Danfoss or supplier. primary rating of the CTs.

7.5 Troubleshooting
Symptom Possible cause Test Solution
Missing input power. See Table 5.1. Check the input power source.
Missing or open fuses, or circuit See Open fuses and Tripped circuit Follow the recommendations
breaker tripped. breaker in this table for possible provided.
causes.
No power to the LCP. Check the LCP cable for proper Replace the faulty LCP or
connection or damage. connection cable.
Shortcut on control voltage Check the 24 V control voltage Wire the terminals properly.
(terminal 12 or 50) or at control supply for terminals 12/13 to 20–39
Display dark/no function terminals. or 10 V supply for terminals 50–55.
Wrong LCP (LCP from VLT® 2800 Use only LCP 101 (P/N 130B1124)
or 5000/6000/8000/ FCD or FCM). or LCP 102 (P/N 130B1107).
Wrong contrast setting. Press [Status] + [▲]/[▼] to adjust
the contrast
Display (LCP) is defective. Test using a different LCP. Replace the faulty LCP or
Internal voltage supply fault or

connection cable.
Contact supplier.
7 7
SMPS is defective.
Overloaded power supply (SMPS) To rule out a problem in the If the display stays lit, then the
due to improper control wiring or control wiring, disconnect all problem is in the control wiring.
a fault within the frequency control wiring by removing the Check the wiring for shorts or
Intermittent display
converter. terminal blocks. incorrect connections. If the display
continues to cut out, follow the
procedure for display dark.
Service switch open or missing Check if the motor is connected Connect the motor and check the
motor connection. and the connection is not service switch.
interrupted (by a service switch or
other device).
No mains power with 24 V DC If the display is functioning but no Apply mains power to run the unit.
option card. output, check that mains power is
applied to the frequency converter.
LCP Stop. Check if [Off] has been pressed. Press [Auto On] or [Hand On]
(depending on operation mode) to
run the motor.
Missing start signal (Standby). Check parameter 5-10 Terminal 18 Apply a valid start signal to start
Motor not running Digital Input for correct setting for the motor.
terminal 18 (use default setting).
Motor coast signal active Check parameter 5-12 Terminal 27 Apply 24 V on terminal 27 or
(Coasting). Digital Input. for correct setting for program this terminal to [0] No
terminal 27 (use default setting). operation.
Wrong reference signal source. Check reference signal: Local, Program correct settings. Check
remote or bus reference? Preset parameter 3-13 Reference Site. Set
reference active? Terminal preset reference active in
connection correct? Scaling of parameter group 3-1* References.
terminals correct? Reference signal Check for correct wiring. Check
available? scaling of terminals. Check
reference signal.
Motor rotation limit. Check that parameter 4-10 Motor Program correct settings.
Speed Direction is programmed
correctly.
Motor running in wrong
Active reversing signal. Check if a reversing command is Deactivate reversing signal.
direction
programmed for the terminal in
parameter group 5-1* Digital inputs.
Wrong motor phase connection. See chapter 4.6.1 Motor Cable.


Frequency limits set wrong. Check output limits in: Program correct limits.
• Parameter 4-13 Motor Speed
High Limit [RPM].
• Parameter 4-14 Motor Speed

High Limit [Hz].
Motor is not reaching • Parameter 4-19 Max Output
maximum speed Frequency.
Reference input signal not scaled Check reference input signal scaling Program correct settings.
correctly. in 6-0* Analog I/O Mode and
parameter group 3-1* References.
Reference limits in parameter group
3-0* Reference Limit.
Possible incorrect parameter Check the settings of all motor Check settings in parameter group
settings. parameters, including all motor 1-6* Load Depen. Setting. For
Motor speed unstable compensation settings. For closed- closed-loop operation, check
loop operation, check PID settings. settings in parameter group 20-0*
7 7 Feedback.
Possible overmagnetisation. Check for incorrect motor settings Check motor settings in parameter
in all motor parameters. groups 1-2* Motor Data, 1-3* Adv
Motor runs rough
Motor Data, and 1-5* Load Indep.
Setting.
Possible incorrect settings in the Check brake parameters. Check Check parameter group 2-0* DC
Motor does not brake brake parameters. Possible too ramp time settings. Brake and 3-0* Reference Limits.
short ramp down times.
Phase-to-phase shortcircuit. Motor or panel has a short phase- Eliminate any short circuits
to-phase. Check motor and panel detected.
phase for short circuits.
Motor overload. Motor is overloaded for the Perform start-up test and verify
application. that the motor current is within
Open power fuses or circuit specifications. If motor current is
breaker trip exceeding nameplate full load
current, motor may run only with
reduced load. Review the specifi-
cations for the application.
Loose connections. Perform pre-startup check for loose Tighten loose connections.
connections.
Problem with mains power (See Rotate input power leads into the If imbalanced leg follows the wire,
Alarm 4 Mains phase loss frequency converter 1 position: A it is a power problem. Check mains
Mains current imbalance description). to B, B to C, C to A. power supply.
greater than 3% Problem with the frequency Rotate input power leads into the If imbalance leg stays on same
converter. frequency converter 1 position: A input terminal, it is a problem with
to B, B to C, C to A. the unit. Contact the supplier.
Problem with motor or motor Rotate output motor leads 1 If imbalanced leg follows the wire,
wiring. position: U to V, V to W, W to U. the problem is in the motor or
motor wiring. Check motor and
Motor current imbalance
motor wiring.
greater than 3%
Problem with the frequency Rotate output motor leads 1 If imbalance leg stays on same
converters. position: U to V, V to W, W to U. output terminal, it is a problem
with the unit. Contact the supplier.


Bypass critical frequencies by using
parameters in parameter group
4-6* Speed Bypass.
Acoustic noise or vibration Turn off overmodulation in
Check if noise and/or vibration
(for example a fan blade is Resonances, for example in the parameter 14-03 Overmodulation.
have been reduced to an
making noise or vibrations motor/fan system. Change switching pattern and
acceptable limit.
at certain frequencies) frequency in parameter group
14-0* Inverter Switching.
Increase resonance dampening in
parameter 1-64 Resonance Damping.
Table 7.5 Troubleshooting
7 7

Specifications VLT® AQUA Drive FC 202 Low Harmonic Drive
8 Specifications
8.1 Power-Dependent Specifications

8.1.1 Mains Supply 3x380–480 V AC
Mains supply 3x380–480 V AC

N160 N200 N250
High/normal load* HO NO HO NO HO NO
Typical shaft output at 400 V
132 160 160 200 200 250
[kW]
200 250 250 300 300 350
[HP]
160 200 200 250 250 315
[kW]
Enclosure protection rating
D1n D2n D2n
IP21
Enclosure protection rating
D1n D2n D2n
IP54
Output current
Continuous
260 315 315 395 395 480
(at 400 V) [A]
8 8 Intermittent (60 s overload)
(at 400 V) [A]
390 347 473 435 593 528
130BA230.10
Continuous
240 302 302 361 361 443
(at 460/480 V) [A]
Intermittent (60 s overload)
360 332 453 397 542 487
(at 460/480 V) [A]
Continuous KVA
180 218 218 274 274 333
(at 400 V) [KVA]
Continuous KVA
191 241 241 288 288 353
(at 460 V) [KVA]
Continuous KVA
208 262 262 313 313 384
(at 480 V) [KVA]
Maximum input current
Continuous
251 304 304 381 381 463
130BA229.10
(at 400 V ) [A]

Continuous
231 291 291 348 348 427
(at 460/480 V) [A]
Maximum cable size, mains Motor, brake and load
2x185 2x185
motor, brake, and load share share: 2x95 (2x3/0)
(2x350 mcm) (2x350 mcm)
[mm2 (AWG2))] Mains: 2x185 (2x350)
Maximum external mains
400 550 630
fuses [A]1
Total LHD loss
7428 8725 8048 9831 9753 11371
400 V AC [kW]
Total back channel loss
6302 7554 6877 8580 8503 10020
400 V AC [kW]
Total filter loss
4505 4954 4954 5714 5714 6234
400 V AC [kW]
Total LHD loss
7490 8906 7875 9046 8937 10626
460 V AC [kW]
5974 7343 6274 7374 7338 8948
460 V AC [kW]
Total filter loss
3604 4063 3751 4187 4146 4822
460 V AC [kW]
Weight,
enclosure protection 352 413 413
rating IP21, IP54 [kg]
Efficiency4) 0.96
Acoustic noise 85 dBa
Output frequency 0–590 Hz
Heat sink overtemperature
105 °C 105 °C 105 °C
trip
Power card ambient trip 85 °C
* High overload = 150% current for 60 s, normal overload = 110% current for 60 s.
Table 8.1 D-frame Ratings

Specifications Operating Instructions
Mains supply 3x380–480 VAC

P315 P355 P400 P450
High/normal load* HO NO HO NO HO NO HO NO
Typical shaft output at
250 315 315 355 355 400 400 450
400 V [kW]
350 450 450 500 500 600 550 600
460 V [HP]
315 355 355 400 400 500 500 530
480 V [kW]
E9 E9 E9 E9
rating IP21
E9 E9 E9 E9
rating IP54
Output current
Continuous
480 600 600 658 658 745 695 800
(at 400 V) [A]
Intermittent (60 s
overload) 720 660 900 724 987 820 1043 880
(at 400 V) [A]
130BA230.10
Continuous
443 540 540 590 590 678 678 730
(at 460/480 V) [A]
Intermittent (60 s
overload) 665 594 810 649 885 746 1017 803
(at 460/480 V) [A]
Continuous KVA
333 416 416 456 456 516 482 554
(at 400 V) [KVA]
Continuous KVA
353 430 430 470 470 540 540 582
8 8
(at 460 V) [KVA]
Continuous KVA
384 468 468 511 511 587 587 632
(at 480 V) [KVA]
Continuous
472 590 590 647 647 733 684 787
(at 400 V) [A]
Continuous
436 531 531 580 580 667 667 718
130BA229.10
(at 460/480 V) [A]

Maximum cable size,
4x240 4x240 4x240 4x240
mains, motor, and load
2 2) (4x500 mcm) (4x500 mcm) (4x500 mcm) (4x500 mcm)
share [mm (AWG )]
Maximum cable size, 2x185 2x185 2x185 2x185
brake [mm2 (AWG2)) (2x350 mcm) (2x350 mcm) (2x350 mcm) (2x350 mcm)
Maximum external mains
700 900 900 900
fuses [A]1)
Total LHD loss
11587 14051 14140 15320 15286 17180 16036 18447
400 V AC [kW]
9011 11301 10563 11648 11650 13396 12348 14570
400 V AC [kW]
Total filter loss
6528 7346 7346 7788 7788 8503 8060 8974
400 V AC [kW]
Total LHD loss
10962 12936 13124 14083 13998 15852 15847 16962
460 V AC [kW]
8432 10277 9636 10522 10466 12184 12186 13214
460 V AC [kW]
Total filter loss
6316 7066 7006 7359 7326 8033 8033 8435
460 V AC [kW]
Weight,
enclosure protection 596 623 646 646
rating IP21, IP54 [kg]
Efficiency4) 0.96
Heat sink overtem-
105 °C
perature trip
Table 8.2 E-frame Ratings

Mains supply 3x380–480 V AC

High/normal load* HO NO HO NO HO NO HO NO
P500 P560 P630 P710
Typical shaft output at 400 V [kW] 450 500 500 560 560 630 630 710
Typical shaft output at 460 V [HP] 600 650 650 750 750 900 900 1000
Typical shaft output at 480 V [kW] 530 560 560 630 630 710 710 800
Enclosure protection rating IP21, 54 F18 F18 F18 F18
Output current
Continuous
800 880 880 990 990 1120 1120 1260
(at 400 V) [A]
130BA230.10

1200 968 1320 1089 1485 1232 1680 1386
(at 400 V) [A]
Continuous
730 780 780 890 890 1050 1050 1160
(at 460/480 V) [A]
1095 858 1170 979 1335 1155 1575 1276
(at 460/480 V) [A]
Continuous KVA
554 610 610 686 686 776 776 873
(at 400 V) [KVA]
Continuous KVA
582 621 621 709 709 837 837 924
(at 460 V) [KVA]
Continuous KVA
632 675 675 771 771 909 909 1005
(at 480 V) [KVA]
Continuous
130BA229.10
779 857 857 964 964 1090 1090 1227

(at 400 V)[A]
8 8 Continuous (at 460/480 V) [A]
Maximum cable size, motor [mm2
711 759 759 867
8x150
867 1022 1022 1129
(AWG2))] (8x300 mcm)
Maximum cable size, mains F1/F2 8x240

[mm2 (AWG2))] (8x500 mcm)
Maximum cable size, mains F3/F4 8x456

[mm2 (AWG2))] (8x900 mcm)
Maximum cable size, loadsharing 4x120
[mm2 (AWG2))] (4x250 mcm)
Maximum cable size, brake [mm2 4x185
(AWG2)) (4x350 mcm)
Maximum external mains fuses [A]1) 1600 2000
Total LHD loss
20077 21909 21851 24592 23320 26640 26559 30519
400 V AC [kW]
Total backchannel loss
16242 17767 17714 19984 18965 21728 21654 24936
400 V AC [kW]
Total filter loss
11047 11747 11705 12771 12670 14128 14068 15845
400 V AC [kW]
Total LHD loss
18855 19896 19842 22353 21260 25030 25015 27989
460 V AC [kW]
Total backchannel loss
15260 16131 16083 18175 17286 20428 20417 22897
460 V AC [kW]
Total filter loss
10643 11020 10983 11929 11846 13435 13434 14776
460 V AC [kW]
Maximum panel options losses 400
Weight,
enclosure protection ratings IP21, 2009
IP54 [kg]
Weight frequency converter section
1004
[kg]
Weight filter section [kg] 1005
Efficiency4) 0.96
Heat sink overtemperature trip 105 °C
Table 8.3 F-frame Ratings

1) For type of fuse see chapter 8.4.1 Fuses.

2) American wire gauge.
3) Measured using 5 m screened motor cables at rated load and rated frequency.
4) The typical power loss is at nominal load conditions and expected to be within +/-15% (tolerence relates to
variety in voltage and cable conditions). Values are based on a typical motor efficiency (eff2/eff3 border line).
Motors with lower efficiency also add to the power loss in the frequency converter and opposite. If the switching
frequency is increased compared to the default setting, the power losses may rise significantly. LCP and typical
control card power consumptions are included. Further options and customer load may add up to 30 W to the
losses (though typical only 4 W extra for a fully loaded control card, or options for slot A or slot B, each).
Although measurements are made with state-of-the-art equipment, some measurement inaccuracy must be
allowed for (+/-5%).
8.1.2 Derating for Temperature
The frequency converter automatically derates the
130BX478.10
110
switching frequency, switching type, or output current
under certain load or ambient conditions as described in 100
the following. Illustration 8.1, Illustration 8.2, Illustration 8.3, 90

Iout [%]
and Illustration 8.4 show the derating curve for SFAWM and
60 AVM switching modes. 80
70
o
45 C
o
8 8
50 C
130BX474.10
110 60 o
55 C
100 50
0 1 2 3 4 5 6 7
90 fsw [kHz]
Iout [%]
80 Illustration 8.3 Derating Enclosure Sizes E and F, P315 to P710

45 C
o 380–480 V (T5) Normal Overload 110%, 60 AVM
70
o
50 C
60 o
55 C
130BX480.10
50
0 1 2 3 4 5 6 7 8 9 110
fsw [kHz]
100
Illustration 8.1 Derating Enclosure Size D, N160 to N250 380–
480 V (T5) Normal Overload 110%, 60 AVM 90
Iout [%]
80
o
130BX476.10
110 70 40 C
o
45 C
o
100 50 C
60 o
55 C
90
50
Iout [%]
80 0 1 2 3 4 5
o
fsw [kHz]
70 40 C
o
45 C
o
50 C Illustration 8.4 Derating Enclosure Sizes E and F, P315 to P710
60 o
55 C 380–480 V (T5) Normal Overload 110%, SFAVM
50
0 1 2 3 4 5 6
fsw [kHz]
Illustration 8.2 Derating Enclosure Size D, N160 to N250 380–

480 V (T5) Normal Overload 110%, SFAVM

8.2 Mechanical Dimensions

843,5
130BE140.10
[33.2]
663,5
[26.1]
611,0
[24.1]
576,8
[22.7] 443,0
[17.4]
139,0
[5.5]
115,5
[4.5]
1915,91 1698,3
[75.4] 1781,7 [66.9] 1568,3 1755,5
[70.1] [61.7] [69.1]
807,3
[31.8] 677,3
8 8 [26.7] 411,0
[16.2]
377,8 301,9 251,0

929.2 [14.9] [11.9] [9.9]
[36.6] 369,0 221,0
[14.5] [8.7]
664,4
[26.2]
864,4
[34.0]
Illustration 8.5 Enclosure Size D1n

130BE139.10
461,92
[18.2]
364,52
[14.4]
336,52
[13.2]
184,52
[7.3]
32,52
[1.3] 59
576,8
4,52 [2.3]
[22.7]
[0.2] 89,7
[3.5]
130
[5.1]
92,88
[3.7]
1504
1914,7
1781,4 [59.2]
[75.4]
[70.1] 1562,4 130
[61.5] [5.1]
8 8
160
470,92 [6.3]
[18.5] 251,89
[9.9]
377,8 184,5 117,4

1024,2 [7.3] [4.6]
[40.3] [14.9]
369
[14.5]
534,5
[21]
641,17
[25.2]
747,83
[29.4]
854,5
[33.6]
Illustration 8.6 Enclosure Size D2n

160.0
130BC171.10
[6.3]
1043.0
[41.1]
2000.7
[78.8]
160.0
[6.3]
160.0
[6.3]
725.0
[28.5]
248.0
[9.8]
8 8 1200.0
[47.2]
493.5
[19.4] 369.0
553.5 [14.5]
[21.8]
184.5
[7.3]
600.0
784.5 [23.6]
[30.9] 969.0
[38.2]
1153.5
[45.4]
Illustration 8.7 Enclosure Size E9
130BC174.11
2078.4 2278.4
2792.0 605.8
[110]
[24]
Illustration 8.8 Enclosure Size F18, Front and Side View

8.3 General Technical Data

Mains supply (L1, L2, L3)
Supply voltage 380–480 V +5%
Mains voltage low/mains drop-out:
During low mains voltage or mains drop-out, the frequency converter continues until the intermediate circuit voltage drops
below the minimum stop level, corresponding to 15% below the lowest rated supply voltage. Power-up and full torque cannot be
expected at mains voltage lower than 10% below the lowest rated supply voltage.
Supply frequency 50/60 Hz ±5%
Maximum imbalance temporary between mains phases 3.0% of rated supply voltage
True power factor (λ) >0.98 nominal at rated load
Displacement power factor (cosφ) near unity (>0.98)
THDi <5%
Switching on input supply L1, L2, L3 (power-ups) maximum once/2 minutes
Environment according to EN60664-1 overvoltage category III/pollution degree 2
The unit is suitable for use on a circuit capable of delivering not more than 100000 RMS symmetrical Amperes, 480/690 V
maximum.
Motor output (U, V, W)

Output voltage 0–100% of supply voltage
Output frequency
Switching on output
0–590 Hz1)
Unlimited
8 8
Ramp times 0.01–3600 s
1) Voltage and power dependent
Torque characteristics
Starting torque (constant torque) maximum 150% for 60 s1)
Starting torque maximum 180% up to 0.5 s1)
Overload torque (constant torque) maximum 150% for 60 s1)
1) Percentage relates to nominal torque of the unit.
Cable lengths and cross-sections

Maximum motor cable length, screened/armoured 150 m
Maximum motor cable length, unscreened/unarmoured 300 m
Maximum cross-section to motor, mains, load sharing, and brake1)
Maximum cross-section to control terminals, rigid wire 1.5 mm2/16 AWG (2x0.75 mm2)
Maximum cross-section to control terminals, flexible cable 1 mm2/18 AWG
Maximum cross-section to control terminals, cable with enclosed core 0.5 mm2/20 AWG
Minimum cross-section to control terminals 0.25 mm2
1) See chapter 8.1.1 Mains Supply 3x380–480 V AC for more information
Digital inputs
Programmable digital inputs 4 (6) on frequency converter and 2 (4) on active filter
Terminal number 18, 19, 271), 291), 32, and 33
Logic PNP or NPN
Voltage level 0–24 V DC
Voltage level, logic 0 PNP <5 V DC
Voltage level, logic 1 PNP >10 V DC
Voltage level, logic 0 NPN >19 V DC
Voltage level, logic 1 NPN <14 V DC
Maximum voltage on input 28 V DC
Input resistance, Ri approximately 4 kΩ
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
1) Terminals 27 and 29 can also be programmed as output.

Analog inputs
Number of analog inputs 2 on frequency converter
Terminal number 53 and 54
Modes Voltage or current
Mode select Switch S201 and switch S202, switch A53 and A54
Voltage mode Switch S201/switch S202 = OFF (U), switch A53 and A54
Voltage level 0–10 V (scaleable)
Input resistance, Ri Approximately 10 kΩ
Maximum voltage ± 20 V
Current mode Switch S201/switch S202 = ON (I), switch A53 and A54
Current level 0/4–20 mA (scaleable)
Input resistance, Ri approximately 200 Ω
Maximum current 30 mA
Resolution for analog inputs 10 bit (+ sign)
Accuracy of analog inputs Maximum error 0.5% of full scale
Bandwidth 100 Hz (D-frame), 200 Hz
The analog inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
130BA117.10
PELV isolation
+24V
Control Mains
8 8 18
High
voltage Motor
37
Functional
isolation
RS485 DC-Bus
Illustration 8.9 PELV Isolation of Analog Inputs
Pulse inputs
Programmable pulse inputs 2 on frequency converter
Terminal number pulse 29 and 33
Maximum frequency at terminal, 29 and 33 110 kHz (push-pull driven)
Maximum frequency at terminal, 29 and 33 5 kHz (open collector)
Minimum frequency at terminal 29 and 33 4 Hz
Voltage level see chapter 8.3.1 Digital inputs
Maximum voltage on input 28 V DC
Input resistance, Ri approximately 4 kΩ
Pulse input accuracy (0.1–1 kHz) Maximum error: 0.1% of full scale
Analog output
Number of programmable analog outputs 1 on both frequency converter and active filter
Terminal number 42
Current range at analog output 0/4–20 mA
Maximum resistor load to common at analog output 500 Ω
Accuracy on analog output Maximum error: 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS485 serial communication

Terminal number 68 (P,TX+, RX+) and 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the
supply voltage (PELV).

Digital output
Programmable digital/pulse outputs 2 on both frequency converter and active filter
Terminal number 27 and 291)
Voltage level at digital/frequency output 0–24 V
Maximum output current (sink or source) 40 mA
Maximum load at frequency output 1 kΩ
Maximum capacitive load at frequency output 10 nF
Minimum output frequency at frequency output 0 Hz
Maximum output frequency at frequency output 32 kHz
Accuracy of frequency output Maximum error: 0.1% of full scale
Resolution of frequency outputs 12 bit
1) Terminals 27 and 29 can also be programmed as input.
The digital output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, 24 V DC output

Terminal number 13
Output voltage 24 V (+1, -3 v)
Maximum load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs
8 8
Programmable relay outputs 2 on frequency converter only
Relay 01 Terminal number (D-frame) 1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–2 (NO) (Resistive load)2)3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–2 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO) (Resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–2 (NO) (Inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 1–3 (NC) (Resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 1–3 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–3 (NC) (Resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 1–3 (NC) (Inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO) 24 V DC 10 mA, 24 V AC 2 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
Relay 01 terminal number (E-frame and F-frame) 1–3 (break), 1–2 (make)
Maximum terminal load (AC-1)1) on 1–3 (NC), 1–2 (NO) (resistive load) 240 V AC, 2A
Maximum terminal load (AC-15)1) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 1–2 (NO), 1–3 (NC) (resistive load) 60 V DC, 1 A
Maximum terminal load (DC-13)1) (inductive load) 24 V DC, 0.1 A
Relay 02 terminal number 4–6 (break), 4–5 (make)
Maximum terminal load (AC-1)1) on 4–5 (NO) (resistive load)2)3) 400 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–5 (NO) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–5 (NO) (resistive load) 80 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–5 (NO) (inductive load) 24 V DC, 0.1 A
Maximum terminal load (AC-1)1) on 4–6 (NC) (resistive load) 240 V AC, 2 A
Maximum terminal load (AC-15)1) on 4–6 (NC) (inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Maximum terminal load (DC-1)1) on 4–6 (NC) (resistive load) 50 V DC, 2 A
Maximum terminal load (DC-13)1) on 4–6 (NC) (inductive load) 24 V DC, 0.1 A
Minimum terminal load on 1–3 (NC), 1–2 (NO), 4–6 (NC), 4–5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5.
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II.
3) UL applications 300 V AC 2 A.

Control characteristics
Resolution of output frequency at 0–1000 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, and 33) ≤2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30–4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor.
Surroundings
Enclosure protection rating, enclosure sizes D and E IP21, IP54
Enclosure protection rating, enclosure size F IP21, IP54
Vibration test 0.7 g
Relative humidity 5–95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class kD
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at 60 AVM switching mode)
- with derating maximum 55 °C
- with full output power, typical IE2 motors (see chapter 8.1.2 Derating for Temperature maximum 50 °C
- at full continuous FC output current maximum 45 °C
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance -10 °C
Temperature during storage/transport -25 to +65/70 °C
8 8 Maximum altitude above sea level without derating 1000 m
Maximum altitude above sea level with derating 3000 m
For more information on derating, consult the design guide.
EMC standards, emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2,
EMC standards, immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
Control card performance

Scan interval 1 ms
Control card, USB serial communication

USB standard 1.1 (full speed)
USB plug USB type B device plug
NOTICE
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from protective earth. Use only an isolated laptop/PC as connection to
the USB connector on the frequency converter or an isolated USB cable/converter.
Protection and features:

• Electronic thermal motor protection against overload.
• Temperature monitoring of the heat sink ensures that the frequency converter trips if the temperature reaches a
predefined level. An overload temperature cannot be reset until the temperature of the heat sink is below the
allowed values.
• The frequency converter is protected against short circuits on motor terminals U, V, W.
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• Monitoring of the DC-link voltage ensures that the frequency converter trips if the intermediate circuit voltage is
too low or too high.
• The frequency converter is protected against ground faults on motor terminals U, V, W.

Power Ranges (LHD with AF)

Response time <0.5 ms
Settling time - reactive current control <40 ms
Settling time - harmonic current control (filtering) <20 ms
Overshoot - reactive current control <20%
Overshoot - harmonic current control <10%
Grid conditions
Supply voltage 380–480 V, +5%/-10%
Mains voltage low/mains drop-out:
During low mains voltage or a mains drop-out, the filter continues until the DC-link voltage drops below the minimum stop level,
which corresponds to 15% below the filter lowest rated supply voltage. Full compensation cannot be expected at mains voltage
lower than 10% below the filter lowest rated supply voltage. If mains voltage exceeds the filter highest rated voltage, the filter
continues to work but harmonic mitigation performance is reduced. The filter does not cut out until main voltages exceed 580 V.
Supply frequency 50/60 Hz ±5%
3.0% of rated supply voltage
Maximum imbalance temporary between mains Filter mitigates at higher mains imbalance but harmonic mitigation
phases where mitigation performance is kept high. performance is reduced
10% with kept mitigation performance
Maximum THDv pre-distortion Reduced performance for higher pre-distortion levels
Harmonic mitigation performance

8 8
Best performance <4%
THDi Depending on filter vs. distortion ratio.
Individual harmonic mitigation ability: Current maximum RMS [% of rated RMS current]
2nd 10%
4th 10%
5th 70%
7th 50%
8th 10%
10th 5%
11th 32%
13th 28%
14th 4%
16th 4%
17th 20%
19th 18%
20th 3%
22nd 3%
23rd 16%
25th 14%
Total current of harmonics 90%
The filter is performance tested to the 40th order
Reactive current compensation

Cos phi Lagging and leading, depending on parameter settings
Cos phi Controllable 1.0 to 0.5 lagging
Reactive current, % of filter current rating 100%

Generic specifications
Filter efficiency 97%
Typical average switching frequency 3.0–4.5 kHz
Response time (reactive and harmonic) <0.5 ms
Settling time - reactive current control <20 ms
Settling time - harmonic current control <20 ms
Overshoot - reactive current control <10%
Overshoot - harmonic current control <10%
8.3.1 Derating for Altitude
The cooling capability of air is decreased at lower air
130BD937.10
pressure.
110
100
90
Below 1000 m altitude, no derating is necessary, but above 80
1000 m, derate the ambient temperature (TAMB) or 70
Iout (%)
60
maximum output current (Iout) in accordance with 50
Illustration 8.10. 40
30
20
An alternative is to lower the ambient temperature at high 10
8 8 altitudes and thereby ensure 100% output current at high

0
0 5 10 15 20 25 30 35 40 45 50 55
altitudes. As an example of how to read the graph, the Tamb (Max) Deg C
situation at 2000 m is elaborated. At a temperature of
Illustration 8.11 Input/Output vs. Maximum Ambient
45 °C (TAMB, MAX - 3.3 K), 91% of the rated output current is
Temperature
available. At a temperature of 41.7 °C, 100% of the rated
output current is available.
8.4 Fuses
130BB008.10
IOUT(%)
100
Danfoss recommends using fuses and/or circuit breakers
on the supply side as protection in case of component
95 break-down inside the frequency converter (first fault).
90 NOTICE
Using fuses and/or circuit breakers ensures compliance
85 with IEC 60364 for CE or NEC 2009 for UL.
80
Branch circuit protection
0 500 1000 1500 2000 2500 3000 To protect the installation against electrical and fire hazard,
Altitude (metres above sea level)* all branch circuits in an installation, switch gear, machines,
Illustration 8.10 Altitude Derating and so on, must be protected against short-circuit and
overcurrent according to national/international regulations.
NOTICE
The recommendations do not cover branch circuit
protection for UL.
Short-circuit protection
Danfoss recommends using the fuses/circuit breakers in
chapter 8.4.2 Fuse Tables to protect service personnel and
property in case of component break-down in the
frequency converter.

8.4.1 Non-UL compliance
Non-UL compliance
If UL/cUL is not to be complied with, Danfoss recommends using the fuses in Table 8.4, which ensure compliance with
EN50178:
N160–N250 380–500 V type gG

P315–P450 380–500 V type gR
Table 8.4 Recommended Fuses for non-UL Applications
8.4.2 Fuse Tables
UL Compliance
380-480 V, enclosure sizes D, E, and F

The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical). With the proper fusing,
the frequency converter short circuit current rating (SCCR) is 100000 Arms.
Size/Type Bussmann LittelFuse LittelFuse Bussmann Siba PN Ferraz/Shawmut Ferraz-Shawmut Ferraz-

PN PN Europ NA Shawmut PN
160 kW
200 kW
170M4012
170M4015
LA50QS400-4
LA50QS500-4
L50S-400
L50S-500
FWH-400A
FWH-500A
20 610 31.400 6,9URD31D08A0400 A070URD31KI0400
20 610 31.550 6,9URD31D08A0550 A070URD31KI0550
A50QS400-4
A50QS500-4
8 8
250 kW 170M5012 LA50QS600-4 L50S-600 FWH-600A 20 610 31.630 6,9URD31D08A0630 A070URD31KI0630 A50QS600-4
Table 8.5 Enclosure size D, Mains Fuses, 380–480 V
Size/Type Bussmann PN1) Rating Ferraz Siba

315 kW 170M4017 700 A, 700 V 6.9URD33D08A0700 20 630 32.700
355 kW 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
400 kW 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
450 kW 170M6013 900 A, 700 V 6.9URD33D08A0900 20 630 32.900
Table 8.6 Enclosure size E, Mains Fuses, 380–480 V
Internal Bussmann
Size/Type Bussmann PN1) Rating Siba
option
500 kW 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
560 kW 170M7081 1600 A, 700 V 20 695 32.1600 170M7082
630 kW 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
710 kW 170M7082 2000 A, 700 V 20 695 32.2000 170M7082
Table 8.7 Enclosure size F, Mains Fuses, 380–480 V
Size/Type Bussmann PN1) Rating Siba

500 kW 170M8611 1100 A, 1000 V 20 781 32.1000
560 kW 170M8611 1100 A, 1000 V 20 781 32.1000
630 kW 170M6467 1400 A, 700 V 20 681 32.1400
710 kW 170M6467 1400 A, 700 V 20 681 32.1400
Table 8.8 Enclosure Size F, Inverter Module DC-link Fuses, 380–480 V

1) 170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and
amperage may be substituted for external use.

8.4.3 Supplementary Fuses
Supplementary fuses
Enclosure size Bussmann PN Rating

D, E, and F KTK-4 4 A, 600 V
Table 8.9 SMPS Fuse
Size/Type Bussmann PN LittelFuse Rating

355–710 kW, 380–480 V, 380– KLK-15 15 A, 600 V
500 V
Table 8.10 Fan Fuses
Size/Type Bussmann PN Rating Alternative fuses

500–710 kW, 380–480 V 2.5–4.0 A LPJ-6 SP or SPI 6 A, 600 V Any listed class J dual
element, time delay, 6A
500–710 kW, 380–480 V 4.0–6.3 A LPJ-10 SP or SPI 10 A, 600 V Any listed class J dual
element, time delay, 10 A
500–710 kW, 380–480 V 6.3–10 A LPJ-15 SP or SPI 15 A, 600 V Any listed class J dual
8 8 500–710 kW, 380–480 V 10–16 A LPJ-25 SP or SPI 25 A, 600 V Any listed class J dual
Table 8.11 Manual Motor Controller Fuses
Enclosure
Bussmann PN1) Rating Alternative fuses
size
F LPJ-30 SP or SPI 30 A, 600 V Any listed Class J dual element, time delay, 30 A
Table 8.12 30 A Fuse Protected Terminal Fuse
Enclosure size Bussmann PN1) Rating Alternative fuses

F LPJ-6 SP or SPI 6 A, 600 V Any listed class J dual element, time delay, 6 A
Table 8.13 Control Transformer Fuse
Frame size Bussmann PN1) Rating

F GMC-800MA 800 mA, 250 V
Table 8.14 NAMUR Fuse
Enclosure size Bussmann PN1) Rating Alternative fuses

F LP-CC-6 6 A, 600 V Any listed class CC, 6 A
Table 8.15 Safety Relay Coil Fuse with PILS Relay
Enclosure size LittelFuse PN Rating

D, E, F KLK-15 15 A, 600 V
Table 8.16 Mains Fuses (Power Card)

D, E, F FNQ-R-3 3 A, 600 V
Table 8.17 Transformer Fuse (Mains Contactor)


D, E, F FNQ-R-1 1 A, 600 V
Table 8.18 Soft Charge Fuses

1) 170M fuses from Bussmann shown use the -/80 visual indicator, -TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size and
amperage may be substituted for external use.
8.5 General Torque Tightening Values

For fastening hardware described in this manual, use the torque values in Table 8.19. These values are not intended for
fastening IGBTs. See the instructions included with those replacement parts for correct values.
Shaft size Driver size torx/hex [mm] Torque [Nm] Torque [in-lbs]
M4 T-20/7 1.0 10
M5 T-25/8 2.3 20
M6 T-30/10 4.0 35
M8 T-40/13 9.6 85
M10 T-50/17 19.2 170
M12 18/19 19 170
Table 8.19 Torque Values

8 8

Appendix A - Parameters VLT® AQUA Drive FC 202 Low Harmonic Drive
9 Appendix A - Parameters
9.1 Description of Parameters

9.1.1 Main Menu
The main menu includes all available parameters in the

frequency converter. All parameters are grouped by name
indicating the function of the parameter group. All
parameters are listed by name and number in this manual.
9.2 Frequency Converter Parameter Lists
9 9

0-** Operation / Display 1-03 Torque Characteristics 1-86 Trip Speed Low [RPM] 4-1* Motor Limits 5-50 Term. 29 Low Frequency
0-0* Basic Settings 1-04 Overload Mode 1-87 Trip Speed Low [Hz] 4-10 Motor Speed Direction 5-51 Term. 29 High Frequency
0-01 Language 1-06 Clockwise Direction 1-9* Motor Temperature 4-11 Motor Speed Low Limit [RPM] 5-52 Term. 29 Low Ref./Feedb. Value
0-02 Motor Speed Unit 1-1* Motor Selection 1-90 Motor Thermal Protection 4-12 Motor Speed Low Limit [Hz] 5-53 Term. 29 High Ref./Feedb. Value
MG21B302
0-03 Regional Settings 1-10 Motor Construction 1-91 Motor External Fan 4-13 Motor Speed High Limit [RPM] 5-54 Pulse Filter Time Constant #29
0-04 Operating State at Power-up 1-1* VVC+ PM 1-93 Thermistor Source 4-14 Motor Speed High Limit [Hz] 5-55 Term. 33 Low Frequency
0-05 Local Mode Unit 1-14 Damping Gain 2-** Brakes 4-16 Torque Limit Motor Mode 5-56 Term. 33 High Frequency
0-1* Set-up Operations 1-15 Low Speed Filter Time Const. 2-0* DC-Brake 4-17 Torque Limit Generator Mode 5-57 Term. 33 Low Ref./Feedb. Value
0-10 Active Set-up 1-16 High Speed Filter Time Const. 2-00 DC Hold/Preheat Current 4-18 Current Limit 5-58 Term. 33 High Ref./Feedb. Value
0-11 Programming Set-up 1-17 Voltage filter time const. 2-01 DC Brake Current 4-19 Max Output Frequency 5-59 Pulse Filter Time Constant #33
0-12 This Set-up Linked to 1-2* Motor Data 2-02 DC Braking Time 4-5* Adj. Warnings 5-6* Pulse Output
0-13 Readout: Linked Set-ups 1-20 Motor Power [kW] 2-03 DC Brake Cut In Speed [RPM] 4-50 Warning Current Low 5-60 Terminal 27 Pulse Output Variable
Appendix A - Parameters
0-14 Readout: Prog. Set-ups / Channel 1-21 Motor Power [HP] 2-04 DC Brake Cut In Speed [Hz] 4-51 Warning Current High 5-62 Pulse Output Max Freq #27
0-2* LCP Display 1-22 Motor Voltage 2-06 Parking Current 4-52 Warning Speed Low 5-63 Terminal 29 Pulse Output Variable
0-20 Display Line 1.1 Small 1-23 Motor Frequency 2-07 Parking Time 4-53 Warning Speed High 5-65 Pulse Output Max Freq #29
0-21 Display Line 1.2 Small 1-24 Motor Current 2-1* Brake Energy Funct. 4-54 Warning Reference Low 5-66 Terminal X30/6 Pulse Output Variable
0-22 Display Line 1.3 Small 1-25 Motor Nominal Speed 2-10 Brake Function 4-55 Warning Reference High 5-68 Pulse Output Max Freq #X30/6
0-23 Display Line 2 Large 1-26 Motor Cont. Rated Torque 2-11 Brake Resistor (ohm) 4-56 Warning Feedback Low 5-8* I/O Options
0-24 Display Line 3 Large 1-28 Motor Rotation Check 2-12 Brake Power Limit (kW) 4-57 Warning Feedback High 5-80 AHF Cap Reconnect Delay
0-25 My Personal Menu 1-29 Automatic Motor Adaptation (AMA) 2-13 Brake Power Monitoring 4-58 Missing Motor Phase Function 5-9* Bus Controlled
0-3* LCP Custom Readout 1-3* Adv. Motor Data 2-15 Brake Check 4-6* Speed Bypass 5-90 Digital & Relay Bus Control
0-30 Custom Readout Unit 1-30 Stator Resistance (Rs) 2-16 AC brake Max. Current 4-60 Bypass Speed From [RPM] 5-93 Pulse Out #27 Bus Control
0-31 Custom Readout Min Value 1-31 Rotor Resistance (Rr) 2-17 Over-voltage Control 4-61 Bypass Speed From [Hz] 5-94 Pulse Out #27 Timeout Preset
0-32 Custom Readout Max Value 1-33 Stator Leakage Reactance (X1) 3-** Reference / Ramps 4-62 Bypass Speed To [RPM] 5-95 Pulse Out #29 Bus Control
0-37 Display Text 1 1-34 Rotor Leakage Reactance (X2) 3-0* Reference Limits 4-63 Bypass Speed To [Hz] 5-96 Pulse Out #29 Timeout Preset
0-38 Display Text 2 1-35 Main Reactance (Xh) 3-02 Minimum Reference 4-64 Semi-Auto Bypass Set-up 5-97 Pulse Out #X30/6 Bus Control
0-39 Display Text 3 1-36 Iron Loss Resistance (Rfe) 3-03 Maximum Reference 5-** Digital In/Out 5-98 Pulse Out #X30/6 Timeout Preset
0-4* LCP Keypad 1-37 d-axis Inductance (Ld) 3-04 Reference Function 5-0* Digital I/O mode 6-** Analog In/Out
0-40 [Hand on] Key on LCP 1-39 Motor Poles 3-1* References 5-00 Digital I/O Mode 6-0* Analog I/O Mode
0-41 [Off] Key on LCP 1-40 Back EMF at 1000 RPM 3-10 Preset Reference 5-01 Terminal 27 Mode 6-00 Live Zero Timeout Time
0-42 [Auto on] Key on LCP 1-46 Position Detection Gain 3-11 Jog Speed [Hz] 5-02 Terminal 29 Mode 6-01 Live Zero Timeout Function
0-43 [Reset] Key on LCP 1-5* Load Indep. Setting 3-13 Reference Site 5-1* Digital Inputs 6-1* Analog Input 53
0-44 [Off/Reset] Key on LCP 1-50 Motor Magnetisation at Zero Speed 3-14 Preset Relative Reference 5-10 Terminal 18 Digital Input 6-10 Terminal 53 Low Voltage
0-45 [Drive Bypass] Key on LCP 1-51 Min Speed Normal Magnetising [RPM] 3-15 Reference 1 Source 5-11 Terminal 19 Digital Input 6-11 Terminal 53 High Voltage
0-5* Copy/Save 1-52 Min Speed Normal Magnetising [Hz] 3-16 Reference 2 Source 5-12 Terminal 27 Digital Input 6-12 Terminal 53 Low Current
0-50 LCP Copy 1-55 V/f Characteristic - V 3-17 Reference 3 Source 5-13 Terminal 29 Digital Input 6-13 Terminal 53 High Current
0-51 Set-up Copy 1-56 V/f Characteristic - f 3-19 Jog Speed [RPM] 5-14 Terminal 32 Digital Input 6-14 Terminal 53 Low Ref./Feedb. Value
0-6* Password 1-58 Flying Start Test Pulses Current 3-4* Ramp 1 5-15 Terminal 33 Digital Input 6-15 Terminal 53 High Ref./Feedb. Value
0-60 Main Menu Password 1-59 Flying Start Test Pulses Frequency 3-41 Ramp 1 Ramp Up Time 5-16 Terminal X30/2 Digital Input 6-16 Terminal 53 Filter Time Constant
0-61 Access to Main Menu w/o Password 1-6* Load Depen. Setting 3-42 Ramp 1 Ramp Down Time 5-17 Terminal X30/3 Digital Input 6-17 Terminal 53 Live Zero
Danfoss A/S © 10/2015 All rights reserved.

0-65 Personal Menu Password 1-60 Low Speed Load Compensation 3-5* Ramp 2 5-18 Terminal X30/4 Digital Input 6-2* Analog Input 54
0-66 Access to Personal Menu w/o Password 1-61 High Speed Load Compensation 3-51 Ramp 2 Ramp Up Time 5-19 Terminal 37 Digital Input 6-20 Terminal 54 Low Voltage
0-67 Bus Password Access 1-62 Slip Compensation 3-52 Ramp 2 Ramp Down Time 5-20 Terminal X46/1 Digital Input 6-21 Terminal 54 High Voltage
0-7* Clock Settings 1-63 Slip Compensation Time Constant 3-8* Other Ramps 5-21 Terminal X46/3 Digital Input 6-22 Terminal 54 Low Current
0-70 Date and Time 1-64 Resonance Damping 3-80 Jog Ramp Time 5-22 Terminal X46/5 Digital Input 6-23 Terminal 54 High Current
0-71 Date Format 1-65 Resonance Damping Time Constant 3-81 Quick Stop Ramp Time 5-23 Terminal X46/7 Digital Input 6-24 Terminal 54 Low Ref./Feedb. Value
0-72 Time Format 1-66 Min. Current at Low Speed 3-84 Initial Ramp Time 5-24 Terminal X46/9 Digital Input 6-25 Terminal 54 High Ref./Feedb. Value
0-74 DST/Summertime 1-7* Start Adjustments 3-85 Check Valve Ramp Time 5-25 Terminal X46/11 Digital Input 6-26 Terminal 54 Filter Time Constant
0-76 DST/Summertime Start 1-70 PM Start Mode 3-86 Check Valve Ramp End Speed [RPM] 5-26 Terminal X46/13 Digital Input 6-27 Terminal 54 Live Zero
0-77 DST/Summertime End 1-71 Start Delay 3-87 Check Valve Ramp End Speed [HZ] 5-3* Digital Outputs 6-3* Analog Input X30/11
0-79 Clock Fault 1-72 Start Function 3-88 Final Ramp Time 5-30 Terminal 27 Digital Output 6-30 Terminal X30/11 Low Voltage
0-81 Working Days 1-73 Flying Start 3-9* Digital Pot.Meter 5-31 Terminal 29 Digital Output 6-31 Terminal X30/11 High Voltage
0-82 Additional Working Days 1-77 Compressor Start Max Speed [RPM] 3-90 Step Size 5-32 Term X30/6 Digi Out (MCB 101) 6-34 Term. X30/11 Low Ref./Feedb. Value
0-83 Additional Non-Working Days 1-78 Compressor Start Max Speed [Hz] 3-91 Ramp Time 5-33 Term X30/7 Digi Out (MCB 101) 6-35 Term. X30/11 High Ref./Feedb. Value
0-89 Date and Time Readout 1-79 Pump Start Max Time to Trip 3-92 Power Restore 5-4* Relays 6-36 Term. X30/11 Filter Time Constant
1-** Load and Motor 1-8* Stop Adjustments 3-93 Maximum Limit 5-40 Function Relay 6-37 Term. X30/11 Live Zero
1-0* General Settings 1-80 Function at Stop 3-94 Minimum Limit 5-41 On Delay, Relay 6-4* Analog Input X30/12
1-00 Configuration Mode 1-81 Min Speed for Function at Stop [RPM] 3-95 Ramp Delay 5-42 Off Delay, Relay 6-40 Terminal X30/12 Low Voltage
1-01 Motor Control Principle 1-82 Min Speed for Function at Stop [Hz] 4-** Limits / Warnings 5-5* Pulse Input 6-41 Terminal X30/12 High Voltage
99
9 9
9 9
6-44 Term. X30/12 Low Ref./Feedb. Value 8-54 Reversing Select 10-00 CAN Protocol 12-4* Modbus TCP 14-20 Reset Mode
100
6-45 Term. X30/12 High Ref./Feedb. Value 8-55 Set-up Select 10-01 Baud Rate Select 12-40 Status Parameter 14-21 Automatic Restart Time
6-46 Term. X30/12 Filter Time Constant 8-56 Preset Reference Select 10-02 MAC ID 12-41 Slave Message Count 14-22 Operation Mode
6-47 Term. X30/12 Live Zero 8-7* BACnet 10-05 Readout Transmit Error Counter 12-42 Slave Exception Message Count 14-23 Typecode Setting
6-5* Analog Output 42 8-70 BACnet Device Instance 10-06 Readout Receive Error Counter 12-8* Other Ethernet Services 14-25 Trip Delay at Torque Limit
6-50 Terminal 42 Output 8-72 MS/TP Max Masters 10-07 Readout Bus Off Counter 12-80 FTP Server 14-26 Trip Delay at Inverter Fault
6-51 Terminal 42 Output Min Scale 8-73 MS/TP Max Info Frames 10-1* DeviceNet 12-81 HTTP Server 14-28 Production Settings
6-52 Terminal 42 Output Max Scale 8-74 "I-Am" Service 10-10 Process Data Type Selection 12-82 SMTP Service 14-29 Service Code
6-53 Terminal 42 Output Bus Control 8-75 Initialisation Password 10-11 Process Data Config Write 12-89 Transparent Socket Channel Port 14-3* Current Limit Ctrl.
6-54 Terminal 42 Output Timeout Preset 8-8* FC Port Diagnostics 10-12 Process Data Config Read 12-9* Advanced Ethernet Services 14-30 Current Lim Ctrl, Proportional Gain
6-55 Terminal 42 Output Filter 8-80 Bus Message Count 10-13 Warning Parameter 12-90 Cable Diagnostic 14-31 Current Lim Ctrl, Integration Time
6-6* Analog Output X30/8 8-81 Bus Error Count 10-14 Net Reference 12-91 MDI-X 14-32 Current Lim Ctrl, Filter Time
6-60 Terminal X30/8 Output 8-82 Slave Message Rcvd 10-15 Net Control 12-92 IGMP Snooping 14-4* Energy Optimising
6-61 Terminal X30/8 Min. Scale 8-83 Slave Error Count 10-2* COS Filters 12-93 Cable Error Length 14-40 VT Level
6-62 Terminal X30/8 Max. Scale 8-9* Bus Jog / Feedback 10-20 COS Filter 1 12-94 Broadcast Storm Protection 14-41 AEO Minimum Magnetisation
6-63 Terminal X30/8 Output Bus Control 8-90 Bus Jog 1 Speed 10-21 COS Filter 2 12-95 Broadcast Storm Filter 14-42 Minimum AEO Frequency
6-64 Terminal X30/8 Output Timeout Preset 8-91 Bus Jog 2 Speed 10-22 COS Filter 3 12-96 Port Mirroring 14-43 Motor Cosphi
6-7* Analog Output X45/1 8-94 Bus Feedback 1 10-23 COS Filter 4 12-98 Interface Counters 14-5* Environment
6-70 Terminal X45/1 Output 8-95 Bus Feedback 2 10-3* Parameter Access 12-99 Media Counters 14-50 RFI Filter
6-71 Terminal X45/1 Min. Scale 8-96 Bus Feedback 3 10-30 Array Index 13-** Smart Logic 14-51 DC Link Compensation
6-72 Terminal X45/1 Max. Scale 9-** PROFIdrive 10-31 Store Data Values 13-0* SLC Settings 14-52 Fan Control
6-73 Terminal X45/1 Bus Control 9-00 Setpoint 10-32 Devicenet Revision 13-00 SL Controller Mode 14-53 Fan Monitor
6-74 Terminal X45/1 Output Timeout Preset 9-07 Actual Value 10-33 Store Always 13-01 Start Event 14-55 Output Filter
6-8* Analog Output X45/3 9-15 PCD Write Configuration 10-34 DeviceNet Product Code 13-02 Stop Event 14-59 Actual Number of Inverter Units
6-80 Terminal X45/3 Output 9-16 PCD Read Configuration 10-39 Devicenet F Parameters 13-03 Reset SLC 14-6* Auto Derate
6-81 Terminal X45/3 Min. Scale 9-18 Node Address 12-** Ethernet 13-1* Comparators 14-60 Function at Over Temperature
6-82 Terminal X45/3 Max. Scale 9-22 Telegram Selection 12-0* IP Settings 13-10 Comparator Operand 14-61 Function at Inverter Overload
6-83 Terminal X45/3 Bus Control 9-23 Parameters for Signals 12-00 IP Address Assignment 13-11 Comparator Operator 14-62 Inv. Overload Derate Current
6-84 Terminal X45/3 Output Timeout Preset 9-27 Parameter Edit 12-01 IP Address 13-12 Comparator Value 14-8* Options
8-** Comm. and Options 9-28 Process Control 12-02 Subnet Mask 13-2* Timers 14-80 Option Supplied by External 24VDC
8-0* General Settings 9-31 Safe Address 12-03 Default Gateway 13-20 SL Controller Timer 14-9* Fault Settings
8-01 Control Site 9-44 Fault Message Counter 12-04 DHCP Server 13-4* Logic Rules 14-90 Fault Level
8-02 Control Source 9-45 Fault Code 12-05 Lease Expires 13-40 Logic Rule Boolean 1 15-** Drive Information
8-03 Control Timeout Time 9-47 Fault Number 12-06 Name Servers 13-41 Logic Rule Operator 1 15-0* Operating Data
8-04 Control Timeout Function 9-52 Fault Situation Counter 12-07 Domain Name 13-42 Logic Rule Boolean 2 15-00 Operating hours
8-05 End-of-Timeout Function 9-53 Profibus Warning Word 12-08 Host Name 13-43 Logic Rule Operator 2 15-01 Running Hours
8-06 Reset Control Timeout 9-63 Actual Baud Rate 12-09 Physical Address 13-44 Logic Rule Boolean 3 15-02 kWh Counter

8-07 Diagnosis Trigger 9-64 Device Identification 12-1* Ethernet Link Parameters 13-5* States 15-03 Power Up's
8-08 Readout Filtering 9-65 Profile Number 12-10 Link Status 13-51 SL Controller Event 15-04 Over Temp's
8-1* Control Settings 9-67 Control Word 1 12-11 Link Duration 13-52 SL Controller Action 15-05 Over Volt's
8-10 Control Profile 9-68 Status Word 1 12-12 Auto Negotiation 13-9* User Defined Alerts 15-06 Reset kWh Counter
8-13 Configurable Status Word STW 9-70 Programming Set-up 12-13 Link Speed 13-90 Alert Trigger 15-07 Reset Running Hours Counter
8-14 Configurable Control Word CTW 9-71 Profibus Save Data Values 12-14 Link Duplex 13-91 Alert Action 15-08 Number of Starts
8-3* FC Port Settings 9-72 ProfibusDriveReset 12-2* Process Data 13-92 Alert Text 15-1* Data Log Settings
8-30 Protocol 9-75 DO Identification 12-20 Control Instance 13-9* User Defined Readouts 15-10 Logging Source
8-31 Address 9-80 Defined Parameters (1) 12-21 Process Data Config Write 13-97 Alert Alarm Word 15-11 Logging Interval
8-32 Baud Rate 9-81 Defined Parameters (2) 12-22 Process Data Config Read 13-98 Alert Warning Word 15-12 Trigger Event
8-33 Parity / Stop Bits 9-82 Defined Parameters (3) 12-27 Primary Master 13-99 Alert Status Word 15-13 Logging Mode
8-35 Minimum Response Delay 9-83 Defined Parameters (4) 12-28 Store Data Values 14-** Special Functions 15-14 Samples Before Trigger
8-36 Max Response Delay 9-84 Defined Parameters (5) 12-29 Store Always 14-0* Inverter Switching 15-2* Historic Log
8-37 Maximum Inter-Char Delay 9-85 Defined Parameters (6) 12-3* EtherNet/IP 14-00 Switching Pattern 15-20 Historic Log: Event
8-4* FC MC protocol set 9-90 Changed Parameters (1) 12-30 Warning Parameter 14-01 Switching Frequency 15-21 Historic Log: Value
8-40 Telegram Selection 9-91 Changed Parameters (2) 12-31 Net Reference 14-03 Overmodulation 15-22 Historic Log: Time
8-42 PCD Write Configuration 9-92 Changed Parameters (3) 12-32 Net Control 14-04 PWM Random 15-23 Historic log: Date and Time
8-43 PCD Read Configuration 9-93 Changed Parameters (4) 12-33 CIP Revision 14-1* Mains On/Off 15-3* Alarm Log
8-5* Digital/Bus 9-94 Changed Parameters (5) 12-34 CIP Product Code 14-10 Mains Failure 15-30 Alarm Log: Error Code
8-50 Coasting Select 9-99 Profibus Revision Counter 12-35 EDS Parameter 14-11 Mains Voltage at Mains Fault 15-31 Alarm Log: Value
8-52 DC Brake Select 10-** CAN Fieldbus 12-37 COS Inhibit Timer 14-12 Function at Mains Imbalance 15-32 Alarm Log: Time
8-53 Start Select 10-0* Common Settings 12-38 COS Filter 14-2* Reset Functions 15-33 Alarm Log: Date and Time
MG21B302
15-34 Alarm Log: Setpoint 16-20 Motor Angle 18-** Info & Readouts 21-** Ext. Closed Loop 22-01 Power Filter Time
15-35 Alarm Log: Feedback 16-22 Torque [%] 18-0* Maintenance Log 21-0* Ext. CL Autotuning 22-2* No-Flow Detection
15-36 Alarm Log: Current Demand 16-26 Power Filtered [kW] 18-00 Maintenance Log: Item 21-00 Closed Loop Type 22-20 Low Power Auto Set-up
15-37 Alarm Log: Process Ctrl Unit 16-27 Power Filtered [hp] 18-01 Maintenance Log: Action 21-01 PID Performance 22-21 Low Power Detection
MG21B302
15-4* Drive Identification 16-3* Drive Status 18-02 Maintenance Log: Time 21-02 PID Output Change 22-22 Low Speed Detection
15-40 FC Type 16-30 DC Link Voltage 18-03 Maintenance Log: Date and Time 21-03 Minimum Feedback Level 22-23 No-Flow Function
15-41 Power Section 16-32 Brake Energy /s 18-3* Analog Readouts 21-04 Maximum Feedback Level 22-24 No-Flow Delay
15-42 Voltage 16-33 Brake Energy Average 18-30 Analog Input X42/1 21-09 PID Auto Tuning 22-26 Dry Pump Function
15-43 Software Version 16-34 Heatsink Temp. 18-31 Analog Input X42/3 21-1* Ext. CL 1 Ref./Fb. 22-27 Dry Pump Delay
15-44 Ordered Typecode String 16-35 Inverter Thermal 18-32 Analog Input X42/5 21-10 Ext. 1 Ref./Feedback Unit 22-28 No-Flow Low Speed [RPM]
15-45 Actual Typecode String 16-36 Inv. Nom. Current 18-33 Analog Out X42/7 [V] 21-11 Ext. 1 Minimum Reference 22-29 No-Flow Low Speed [Hz]
15-46 Frequency Converter Ordering No 16-37 Inv. Max. Current 18-34 Analog Out X42/9 [V] 21-12 Ext. 1 Maximum Reference 22-3* No-Flow Power Tuning
15-47 Power Card Ordering No 16-38 SL Controller State 18-35 Analog Out X42/11 [V] 21-13 Ext. 1 Reference Source 22-30 No-Flow Power
15-48 LCP Id No 16-39 Control Card Temp. 18-36 Analog Input X48/2 [mA] 21-14 Ext. 1 Feedback Source 22-31 Power Correction Factor
15-49 SW ID Control Card 16-40 Logging Buffer Full 18-37 Temp. Input X48/4 21-15 Ext. 1 Setpoint 22-32 Low Speed [RPM]
15-50 SW ID Power Card 16-49 Current Fault Source 18-38 Temp. Input X48/7 21-17 Ext. 1 Reference [Unit] 22-33 Low Speed [Hz]
15-51 Frequency Converter Serial Number 16-5* Ref. & Feedb. 18-39 Temp. Input X48/10 21-18 Ext. 1 Feedback [Unit] 22-34 Low Speed Power [kW]
15-53 Power Card Serial Number 16-50 External Reference 18-5* Ref. & Feedb. 21-19 Ext. 1 Output [%] 22-35 Low Speed Power [HP]
15-58 SmartStart Filename 16-52 Feedback[Unit] 18-50 Sensorless Readout [unit] 21-2* Ext. CL 1 PID 22-36 High Speed [RPM]
15-59 CSIV Filename 16-53 Digi Pot Reference 18-6* Inputs & Outputs 2 21-20 Ext. 1 Normal/Inverse Control 22-37 High Speed [Hz]
15-6* Option Ident 16-54 Feedback 1 [Unit] 18-60 Digital Input 2 21-21 Ext. 1 Proportional Gain 22-38 High Speed Power [kW]
15-60 Option Mounted 16-55 Feedback 2 [Unit] 20-** Drive Closed Loop 21-22 Ext. 1 Integral Time 22-39 High Speed Power [HP]
15-61 Option SW Version 16-56 Feedback 3 [Unit] 20-0* Feedback 21-23 Ext. 1 Differentation Time 22-4* Sleep Mode
15-62 Option Ordering No 16-58 PID Output [%] 20-00 Feedback 1 Source 21-24 Ext. 1 Dif. Gain Limit 22-40 Minimum Run Time
15-63 Option Serial No 16-59 Adjusted Setpoint 20-01 Feedback 1 Conversion 21-3* Ext. CL 2 Ref./Fb. 22-41 Minimum Sleep Time
15-70 Option in Slot A 16-6* Inputs & Outputs 20-02 Feedback 1 Source Unit 21-30 Ext. 2 Ref./Feedback Unit 22-42 Wake-up Speed [RPM]
15-71 Slot A Option SW Version 16-60 Digital Input 20-03 Feedback 2 Source 21-31 Ext. 2 Minimum Reference 22-43 Wake-up Speed [Hz]
15-72 Option in Slot B 16-61 Terminal 53 Switch Setting 20-04 Feedback 2 Conversion 21-32 Ext. 2 Maximum Reference 22-44 Wake-up Ref./FB Difference
15-73 Slot B Option SW Version 16-62 Analog Input 53 20-05 Feedback 2 Source Unit 21-33 Ext. 2 Reference Source 22-45 Setpoint Boost
15-74 Option in Slot C0/E0 16-63 Terminal 54 Switch Setting 20-06 Feedback 3 Source 21-34 Ext. 2 Feedback Source 22-46 Maximum Boost Time
15-75 Slot C0/E0 Option SW Version 16-64 Analog Input 54 20-07 Feedback 3 Conversion 21-35 Ext. 2 Setpoint 22-5* End of Curve
15-76 Option in Slot C1/E1 16-65 Analog Output 42 [mA] 20-08 Feedback 3 Source Unit 21-37 Ext. 2 Reference [Unit] 22-50 End of Curve Function
15-77 Slot C1/E1 Option SW Version 16-66 Digital Output [bin] 20-12 Reference/Feedback Unit 21-38 Ext. 2 Feedback [Unit] 22-51 End of Curve Delay
15-8* Operating Data II 16-67 Pulse Input #29 [Hz] 20-2* Feedback/Setpoint 21-39 Ext. 2 Output [%] 22-6* Broken Belt Detection
15-80 Fan Running Hours 16-68 Pulse Input #33 [Hz] 20-20 Feedback Function 21-4* Ext. CL 2 PID 22-60 Broken Belt Function
15-81 Preset Fan Running Hours 16-69 Pulse Output #27 [Hz] 20-21 Setpoint 1 21-40 Ext. 2 Normal/Inverse Control 22-61 Broken Belt Torque
15-9* Parameter Info 16-70 Pulse Output #29 [Hz] 20-22 Setpoint 2 21-41 Ext. 2 Proportional Gain 22-62 Broken Belt Delay
15-92 Defined Parameters 16-71 Relay Output [bin] 20-23 Setpoint 3 21-42 Ext. 2 Integral Time 22-7* Short Cycle Protection
15-93 Modified Parameters 16-72 Counter A 20-6* Sensorless 21-43 Ext. 2 Differentation Time 22-75 Short Cycle Protection
15-98 Drive Identification 16-73 Counter B 20-60 Sensorless Unit 21-44 Ext. 2 Dif. Gain Limit 22-76 Interval between Starts

15-99 Parameter Metadata 16-75 Analog In X30/11 20-69 Sensorless Information 21-5* Ext. CL 3 Ref./Fb. 22-77 Minimum Run Time
16-** Data Readouts 16-76 Analog In X30/12 20-7* PID Autotuning 21-50 Ext. 3 Ref./Feedback Unit 22-78 Minimum Run Time Override
16-0* General Status 16-77 Analog Out X30/8 [mA] 20-70 Closed Loop Type 21-51 Ext. 3 Minimum Reference 22-79 Minimum Run Time Override Value
16-00 Control Word 16-78 Analog Out X45/1 [mA] 20-71 PID Performance 21-52 Ext. 3 Maximum Reference 22-8* Flow Compensation
16-01 Reference [Unit] 16-79 Analog Out X45/3 [mA] 20-72 PID Output Change 21-53 Ext. 3 Reference Source 22-80 Flow Compensation
16-02 Reference [%] 16-8* Fieldbus & FC Port 20-73 Minimum Feedback Level 21-54 Ext. 3 Feedback Source 22-81 Square-linear Curve Approximation
16-03 Status Word 16-80 Fieldbus CTW 1 20-74 Maximum Feedback Level 21-55 Ext. 3 Setpoint 22-82 Work Point Calculation
16-05 Main Actual Value [%] 16-82 Fieldbus REF 1 20-79 PID Autotuning 21-57 Ext. 3 Reference [Unit] 22-83 Speed at No-Flow [RPM]
16-09 Custom Readout 16-84 Comm. Option STW 20-8* PID Basic Settings 21-58 Ext. 3 Feedback [Unit] 22-84 Speed at No-Flow [Hz]
16-1* Motor Status 16-85 FC Port CTW 1 20-81 PID Normal/ Inverse Control 21-59 Ext. 3 Output [%] 22-85 Speed at Design Point [RPM]
16-10 Power [kW] 16-86 FC Port REF 1 20-82 PID Start Speed [RPM] 21-6* Ext. CL 3 PID 22-86 Speed at Design Point [Hz]
16-11 Power [hp] 16-9* Diagnosis Readouts 20-83 PID Start Speed [Hz] 21-60 Ext. 3 Normal/Inverse Control 22-87 Pressure at No-Flow Speed
16-12 Motor Voltage 16-90 Alarm Word 20-84 On Reference Bandwidth 21-61 Ext. 3 Proportional Gain 22-88 Pressure at Rated Speed
16-13 Frequency 16-91 Alarm Word 2 20-9* PID Controller 21-62 Ext. 3 Integral Time 22-89 Flow at Design Point
16-14 Motor current 16-92 Warning Word 20-91 PID Anti Windup 21-63 Ext. 3 Differentation Time 22-90 Flow at Rated Speed
16-15 Frequency [%] 16-93 Warning Word 2 20-93 PID Proportional Gain 21-64 Ext. 3 Dif. Gain Limit 23-** Time-based Functions
16-16 Torque [Nm] 16-94 Ext. Status Word 20-94 PID Integral Time 22-** Appl. Functions 23-0* Timed Actions
16-17 Speed [RPM] 16-95 Ext. Status Word 2 20-95 PID Differentiation Time 22-0* Miscellaneous 23-00 ON Time
16-18 Motor Thermal 16-96 Maintenance Word 20-96 PID Diff. Gain Limit 22-00 External Interlock Delay 23-01 ON Action
101
9 9
9 9
23-02 OFF Time 25-43 Destaging Threshold 26-50 Terminal X42/9 Output 27-6* Digital Inputs 31-** Bypass Option
102
23-03 OFF Action 25-44 Staging Speed [RPM] 26-51 Terminal X42/9 Min. Scale 27-60 Terminal X66/1 Digital Input 31-00 Bypass Mode
23-04 Occurrence 25-45 Staging Speed [Hz] 26-52 Terminal X42/9 Max. Scale 27-61 Terminal X66/3 Digital Input 31-01 Bypass Start Time Delay
23-1* Maintenance 25-46 Destaging Speed [RPM] 26-53 Terminal X42/9 Bus Control 27-62 Terminal X66/5 Digital Input 31-02 Bypass Trip Time Delay
23-10 Maintenance Item 25-47 Destaging Speed [Hz] 26-54 Terminal X42/9 Timeout Preset 27-63 Terminal X66/7 Digital Input 31-03 Test Mode Activation
23-11 Maintenance Action 25-5* Alternation Settings 26-6* Analog Out X42/11 27-64 Terminal X66/9 Digital Input 31-10 Bypass Status Word
23-12 Maintenance Time Base 25-50 Lead Pump Alternation 26-60 Terminal X42/11 Output 27-65 Terminal X66/11 Digital Input 31-11 Bypass Running Hours
23-13 Maintenance Time Interval 25-51 Alternation Event 26-61 Terminal X42/11 Min. Scale 27-66 Terminal X66/13 Digital Input 31-19 Remote Bypass Activation
23-14 Maintenance Date and Time 25-52 Alternation Time Interval 26-62 Terminal X42/11 Max. Scale 27-7* Connections 35-** Sensor Input Option
23-1* Maintenance Reset 25-53 Alternation Timer Value 26-63 Terminal X42/11 Bus Control 27-70 Relay 35-0* Temp. Input Mode
23-15 Reset Maintenance Word 25-54 Alternation Predefined Time 26-64 Terminal X42/11 Timeout Preset 27-9* Readouts 35-00 Term. X48/4 Temperature Unit
23-16 Maintenance Text 25-55 Alternate if Load < 50% 27-** Cascade CTL Option 27-91 Cascade Reference 35-01 Term. X48/4 Input Type
23-5* Energy Log 25-56 Staging Mode at Alternation 27-0* Control & Status 27-92 % Of Total Capacity 35-02 Term. X48/7 Temperature Unit
23-50 Energy Log Resolution 25-58 Run Next Pump Delay 27-01 Pump Status 27-93 Cascade Option Status 35-03 Term. X48/7 Input Type
23-51 Period Start 25-59 Run on Mains Delay 27-02 Manual Pump Control 27-94 Cascade System Status 35-04 Term. X48/10 Temperature Unit
23-53 Energy Log 25-8* Status 27-03 Current Runtime Hours 27-95 Advanced Cascade Relay Output [bin] 35-05 Term. X48/10 Input Type
23-54 Reset Energy Log 25-80 Cascade Status 27-04 Pump Total Lifetime Hours 27-96 Extended Cascade Relay Output [bin] 35-06 Temperature Sensor Alarm Function
23-6* Trending 25-81 Pump Status 27-1* Configuration 29-** Water Application Functions 35-1* Temp. Input X48/4
23-60 Trend Variable 25-82 Lead Pump 27-10 Cascade Controller 29-0* Pipe Fill 35-14 Term. X48/4 Filter Time Constant
23-61 Continuous Bin Data 25-83 Relay Status 27-11 Number Of Drives 29-00 Pipe Fill Enable 35-15 Term. X48/4 Temp. Monitor
23-62 Timed Bin Data 25-84 Pump ON Time 27-12 Number Of Pumps 29-01 Pipe Fill Speed [RPM] 35-16 Term. X48/4 Low Temp. Limit
23-63 Timed Period Start 25-85 Relay ON Time 27-14 Pump Capacity 29-02 Pipe Fill Speed [Hz] 35-17 Term. X48/4 High Temp. Limit
23-64 Timed Period Stop 25-86 Reset Relay Counters 27-16 Runtime Balancing 29-03 Pipe Fill Time 35-2* Temp. Input X48/7
23-65 Minimum Bin Value 25-9* Service 27-17 Motor Starters 29-04 Pipe Fill Rate 35-24 Term. X48/7 Filter Time Constant
23-66 Reset Continuous Bin Data 25-90 Pump Interlock 27-18 Spin Time for Unused Pumps 29-05 Filled Setpoint 35-25 Term. X48/7 Temp. Monitor
23-67 Reset Timed Bin Data 25-91 Manual Alternation 27-19 Reset Current Runtime Hours 29-06 No-Flow Disable Timer 35-26 Term. X48/7 Low Temp. Limit
23-8* Payback Counter 26-** Analog I/O Option 27-2* Bandwidth Settings 29-1* Deragging Function 35-27 Term. X48/7 High Temp. Limit
23-80 Power Reference Factor 26-0* Analog I/O Mode 27-20 Normal Operating Range 29-10 Derag Cycles 35-3* Temp. Input X48/10
23-81 Energy Cost 26-00 Terminal X42/1 Mode 27-21 Override Limit 29-11 Derag at Start/Stop 35-34 Term. X48/10 Filter Time Constant
23-82 Investment 26-01 Terminal X42/3 Mode 27-22 Fixed Speed Only Operating Range 29-12 Deragging Run Time 35-35 Term. X48/10 Temp. Monitor
23-83 Energy Savings 26-02 Terminal X42/5 Mode 27-23 Staging Delay 29-13 Derag Speed [RPM] 35-36 Term. X48/10 Low Temp. Limit
23-84 Cost Savings 26-1* Analog Input X42/1 27-24 Destaging Delay 29-14 Derag Speed [Hz] 35-37 Term. X48/10 High Temp. Limit
24-** Appl. Functions 2 26-10 Terminal X42/1 Low Voltage 27-25 Override Hold Time 29-15 Derag Off Delay 35-4* Analog Input X48/2
24-1* Drive Bypass 26-11 Terminal X42/1 High Voltage 27-27 Min Speed Destage Delay 29-2* Derag Power Tuning 35-42 Term. X48/2 Low Current
24-10 Drive Bypass Function 26-14 Term. X42/1 Low Ref./Feedb. Value 27-3* Staging Speed 29-20 Derag Power[kW] 35-43 Term. X48/2 High Current
24-11 Drive Bypass Delay Time 26-15 Term. X42/1 High Ref./Feedb. Value 27-30 Auto Tune Staging Speeds 29-21 Derag Power[HP] 35-44 Term. X48/2 Low Ref./Feedb. Value
25-** Cascade Controller 26-16 Term. X42/1 Filter Time Constant 27-31 Stage On Speed [RPM] 29-22 Derag Power Factor 35-45 Term. X48/2 High Ref./Feedb. Value

25-0* System Settings 26-17 Term. X42/1 Live Zero 27-32 Stage On Speed [Hz] 29-23 Derag Power Delay 35-46 Term. X48/2 Filter Time Constant
25-00 Cascade Controller 26-2* Analog Input X42/3 27-33 Stage Off Speed [RPM] 29-24 Low Speed [RPM] 35-47 Term. X48/2 Live Zero
25-02 Motor Start 26-20 Terminal X42/3 Low Voltage 27-34 Stage Off Speed [Hz] 29-25 Low Speed [Hz]
25-04 Pump Cycling 26-21 Terminal X42/3 High Voltage 27-4* Staging Settings 29-26 Low Speed Power [kW]
25-05 Fixed Lead Pump 26-24 Term. X42/3 Low Ref./Feedb. Value 27-40 Auto Tune Staging Settings 29-27 Low Speed Power [HP]
25-06 Number of Pumps 26-25 Term. X42/3 High Ref./Feedb. Value 27-41 Ramp Down Delay 29-28 High Speed [RPM]
25-2* Bandwidth Settings 26-26 Term. X42/3 Filter Time Constant 27-42 Ramp Up Delay 29-29 High Speed [Hz]
25-20 Staging Bandwidth 26-27 Term. X42/3 Live Zero 27-43 Staging Threshold 29-30 High Speed Power [kW]
25-21 Override Bandwidth 26-3* Analog Input X42/5 27-44 Destaging Threshold 29-31 High Speed Power [HP]
25-22 Fixed Speed Bandwidth 26-30 Terminal X42/5 Low Voltage 27-45 Staging Speed [RPM] 29-32 Derag On Ref Bandwidth
25-23 SBW Staging Delay 26-31 Terminal X42/5 High Voltage 27-46 Staging Speed [Hz] 29-33 Power Derag Limit
25-24 SBW Destaging Delay 26-34 Term. X42/5 Low Ref./Feedb. Value 27-47 Destaging Speed [RPM] 29-34 Consecutive Derag Interval
25-25 OBW Time 26-35 Term. X42/5 High Ref./Feedb. Value 27-48 Destaging Speed [Hz] 29-4* Pre/Post Lube
25-26 Destage At No-Flow 26-36 Term. X42/5 Filter Time Constant 27-5* Alternate Settings 29-40 Pre/Post Lube Function
25-27 Stage Function 26-37 Term. X42/5 Live Zero 27-50 Automatic Alternation 29-41 Pre Lube Time
25-28 Stage Function Time 26-4* Analog Out X42/7 27-51 Alternation Event 29-42 Post Lube Time
25-29 Destage Function 26-40 Terminal X42/7 Output 27-52 Alternation Time Interval 29-5* Flow Confirmation
25-30 Destage Function Time 26-41 Terminal X42/7 Min. Scale 27-53 Alternation Timer Value 29-50 Validation Time
25-4* Staging Settings 26-42 Terminal X42/7 Max. Scale 27-54 Alternation At Time of Day 29-51 Verification Time
25-40 Ramp Down Delay 26-43 Terminal X42/7 Bus Control 27-55 Alternation Predefined Time 30-** Special Features
25-41 Ramp Up Delay 26-44 Terminal X42/7 Timeout Preset 27-56 Alternate Capacity is < 30-8* Compatibility (I)
25-42 Staging Threshold 26-5* Analog Out X42/9 27-58 Run Next Pump Delay 30-81 Brake Resistor (ohm)
MG21B302
Appendix A - Parameters Operating Instructions
9.3 Active Filter Parameter Lists

9.3.1 Default Settings
Changes during operation:

True means that the parameter can be changed while the active filter is in operation, and False means that the unit must be
stopped before a change can be made.
4-Set-up:
All set-up: The parameter can be set individually in each of the 4 set-ups, (1 single parameter can have 4 different data
values).
1 set-up: Data value is the same in all set-ups.
SR:
Size-related.
N/A:
No default value available.
Conversion index:
This number refers to a conversion figure used when writing or reading with an active filter.
Conv. 100 75 74 70 67 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6
index
Conv. 1 3600000 3600 60 1/60 1000000 100000 10000 1000 100 10 1 0.1 0.01 0.001 0.0001 0.00001 0.000001
factor
Table 9.1 Conversion Index 9 9

Data type Description Type
2 Integer 8 Int8
3 Integer 16 Int16
4 Integer 32 Int32
5 Unsigned 8 Uint8
6 Unsigned 16 Uint16
7 Unsigned 32 Uint32
9 Visible string VisStr
33 Normalised value 2 bytes N2
35 Bit sequence of 16 boolean variables V2
54 Time difference without date TimD
Table 9.2 Data Type and Description

9.3.2 0-** Operation/Display
Par. Parameter description Default value 4-set-up Change Conver- Type

No. # during sion index
operation
0-0* Basic Settings
0-01 Language [0] English 1 set-up TRUE - Uint8
0-04 Operating state at power-up (hand) [1] Forced stop All set-ups TRUE - Uint8
0-1* Set-up Operations
0-10 Active set-up [1] Set-up 1 1 set-up TRUE - Uint8
0-11 Edit set-up [1] Set-up 1 All set-ups TRUE - Uint8
0-12 This set-up linked to [0] Not linked All set-ups FALSE - Uint8
0-13 Readout: Linked set-ups 0 N/A All set-ups FALSE 0 Uint16
0-14 Readout: Edit set-ups/channel 0 N/A All set-ups TRUE 0 Int32
0-2* LCP Display
0-20 Display Line 1.1 small 30112 All set-ups TRUE - Uint16
0-23 Display Line 2 large 30100 All set-ups TRUE - Uint16
0-24 Display Line 3 large 30121 All set-ups TRUE - Uint16
0-25 My personal menu ExpressionLimit 1 set-up TRUE 0 Uint16
0-4* LCP Keypad
0-40 [Hand on] key on LCP [1] Enabled All set-ups TRUE - Uint8
9 9 0-41 [Off] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-42 [Auto on] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-43 [Reset] key on LCP [1] Enabled All set-ups TRUE - Uint8
0-5* Copy/Save
0-50 LCP copy [0] No copy All set-ups FALSE - Uint8
0-51 Set-up copy [0] No copy All set-ups FALSE - Uint8
0-6* Password
0-60 Main menu password 100 N/A 1 set-up TRUE 0 Int16
0-61 Access to main menu without password [0] Full access 1 set-up TRUE - Uint8
0-65 Quick menu password 200 N/A 1 set-up TRUE 0 Int16
0-66 Access to quick menu without password [0] Full access 1 set-up TRUE - Uint8

9.3.3 5-** Digital In/Out

operation
5-0* Digital I/O mode
5-00 Digital I/O mode [0] PNP All set-ups FALSE - Uint8
5-01 Terminal 27 mode [0] Input All set-ups TRUE - Uint8
5-02 Terminal 29 mode [0] Input All set-ups TRUE - Uint8
5-1* Digital Inputs
5-10 Terminal 18 digital input [8] Start All set-ups TRUE - Uint8
5-11 Terminal 19 digital input [0] No operation All set-ups TRUE - Uint8
5-16 Terminal X30/2 digital input [0] No operation All set-ups TRUE - Uint8
5-19 Terminal 37 Safe stop [1] Safe Stop Alarm 1 set-up TRUE - Uint8
5-3* Digital Outputs
5-30 Terminal 27 Digital output [0] No operation All set-ups TRUE - Uint8
5-31 Terminal 29 Digital output [0] No operation All set-ups TRUE - Uint8
5-4* Relays
5-40 Function relay [0] No operation All set-ups TRUE - Uint8
5-41 On delay, relay 0.30 s All set-ups TRUE -2 Uint16 9 9
5-42 Off delay, relay 0.30 s All set-ups TRUE -2 Uint16
9.3.4 8-** Comm. and Options

operation
8-0* General Settings
8-01 Control site [0] Digital and ctrl.word All set-ups TRUE - Uint8
8-02 Control word source null All set-ups TRUE - Uint8
8-03 Control word timeout time 1.0 s 1 set-up TRUE -1 Uint32
8-04 Control word timeout function [0] Off 1 set-up TRUE - Uint8
8-05 End-of-timeout Function [1] Resume set-up 1 set-up TRUE - Uint8
8-06 Reset control word timeout [0] Do not reset All set-ups TRUE - Uint8
8-3* FC Port Settings
8-30 Protocol [1] FC MC 1 set-up TRUE - Uint8
8-31 Address 2 N/A 1 set-up TRUE 0 Uint8
8-32 FC port baud rate [2] 9600 Baud 1 set-up TRUE - Uint8
8-35 Minimum response delay 10 ms All set-ups TRUE -3 Uint16
8-36 Max response delay 5000 ms 1 set-up TRUE -3 Uint16
8-37 Max Iiter-char delay 25 ms 1 set-up TRUE -3 Uint16
8-5* Digital/Bus
8-53 Start select [3] Logic OR All set-ups TRUE - Uint8
8-55 Set-up select [3] Logic OR All set-ups TRUE - Uint8

9.3.5 14-** Special Functions

operation
14-2* Trip Reset
14-20 Reset mode [0] Manual reset All set-ups TRUE - Uint8
14-21 Automatic restart time 10 s All set-ups TRUE 0 Uint16
14-22 Operation mode [0] Normal operation All set-ups TRUE - Uint8
14-23 Typecode setting null 2 set-ups FALSE - Uint8
14-28 Production settings [0] No action All set-ups TRUE - Uint8
14-29 Service code 0 N/A All set-ups TRUE 0 Int32
14-5* Environment
14-50 RFI filter [1] On 1 set-up FALSE - Uint8
14-53 Fan monitor [1] Warning All set-ups TRUE - Uint8
14-54 Bus partner 1 N/A 2 set-ups TRUE 0 Uint16
9.3.6 15-** FC Information

operation
15-0* Operating Data
9 9 15-00 Operating hours 0h All set-ups FALSE 74 Uint32
15-01 Running hours 0h All set-ups FALSE 74 Uint32
15-03 Power up's 0 N/A All set-ups FALSE 0 Uint32
15-04 Over temp's 0 N/A All set-ups FALSE 0 Uint16
15-05 Over volt's 0 N/A All set-ups FALSE 0 Uint16
15-07 Reset running hours counter [0] Do not reset All set-ups TRUE - Uint8
15-1* Data Log Settings
15-10 Logging source 0 2 set-ups TRUE - Uint16
15-11 Logging interval ExpressionLimit 2 set-ups TRUE -3 TimD
15-12 Trigger event [0] False 1 set-up TRUE - Uint8
15-13 Logging mode [0] Log always 2 set-ups TRUE - Uint8
15-14 Samples before trigger 50 N/A 2 set-ups TRUE 0 Uint8
15-2* Historic Log
15-20 Historic log: Event 0 N/A All set-ups FALSE 0 Uint8
15-21 Historic log: Value 0 N/A All set-ups FALSE 0 Uint32
15-22 Historic log: Time 0 ms All set-ups FALSE -3 Uint32
15-3* Fault Log
15-30 Fault log: Error code 0 N/A All set-ups FALSE 0 Uint16
15-31 Fault log: Value 0 N/A All set-ups FALSE 0 Int16
15-32 Fault log: Time 0s All set-ups FALSE 0 Uint32
15-4* Unit Identification
15-40 FC type 0 N/A All set-ups FALSE 0 VisStr[6]
15-41 Power section 0 N/A All set-ups FALSE 0 VisStr[20]
15-42 Voltage 0 N/A All set-ups FALSE 0 VisStr[20]
15-43 Software version 0 N/A All set-ups FALSE 0 VisStr[5]
15-44 Ordered typecode string 0 N/A All set-ups FALSE 0 VisStr[40]
15-45 Actual typecode string 0 N/A All set-ups FALSE 0 VisStr[40]
15-46 Unit ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-47 Power card ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-48 LCP ID number 0 N/A All set-ups FALSE 0 VisStr[20]
15-49 SW ID control card 0 N/A All set-ups FALSE 0 VisStr[20]


operation
15-50 SW ID power card 0 N/A All set-ups FALSE 0 VisStr[20]
15-51 Unit serial number 0 N/A All set-ups FALSE 0 VisStr[10]
15-53 Power card serial number 0 N/A All set-ups FALSE 0 VisStr[19]
15-6* Option Ident
15-60 Option mounted 0 N/A All set-ups FALSE 0 VisStr[30]
15-61 Option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-62 Option ordering number 0 N/A All set-ups FALSE 0 VisStr[8]
15-63 Option serial number 0 N/A All set-ups FALSE 0 VisStr[18]
15-70 Option in slot A 0 N/A All set-ups FALSE 0 VisStr[30]
15-71 Slot A option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-72 Option in slot B 0 N/A All set-ups FALSE 0 VisStr[30]
15-73 Slot B option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-74 Option in slot C0 0 N/A All set-ups FALSE 0 VisStr[30]
15-75 Slot C0 option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-76 Option in slot C1 0 N/A All set-ups FALSE 0 VisStr[30]
15-77 Slot C1 option SW version 0 N/A All set-ups FALSE 0 VisStr[20]
15-9* Parameter Info
15-92 Defined parameters 0 N/A All set-ups FALSE 0 Uint16
15-93 Modified parameters 0 N/A All set-ups FALSE 0 Uint16
15-98 Unit identification 0 N/A All set-ups FALSE 0 VisStr[40]
15-99 Parameter metadata 0 N/A All set-ups FALSE 0 Uint16 9 9

9.3.7 16-** Data Readouts

operation
16-0* General Status
16-00 Control word 0 N/A All set-ups FALSE 0 V2
16-03 Status word 0 N/A All set-ups FALSE 0 V2
16-3* AF Status
16-30 DC link voltage 0V All set-ups FALSE 0 Uint16
16-34 Heatsink temp. 0 °C All set-ups FALSE 100 Uint8
16-35 Inverter thermal 0% All set-ups FALSE 0 Uint8
16-36 Inv. nom. current ExpressionLimit All set-ups FALSE -2 Uint32
16-37 Inv. max. current ExpressionLimit All set-ups FALSE -2 Uint32
16-39 Control card temp. 0 °C All set-ups FALSE 100 Uint8
16-40 Logging buffer full [0] No All set-ups TRUE - Uint8
16-49 Current fault source 0 N/A All set-ups TRUE 0 Uint8
16-6* Inputs & Outputs
16-60 Digital input 0 N/A All set-ups FALSE 0 Uint16
16-66 Digital output [bin] 0 N/A All set-ups FALSE 0 Int16
16-71 Relay output [bin] 0 N/A All set-ups FALSE 0 Int16
16-8* Fieldbus & FC Port
16-80 Fieldbus CTW 1 0 N/A All set-ups FALSE 0 V2
9 9 16-84 Comm. option STW 0 N/A All set-ups FALSE 0 V2
16-85 FC port CTW 1 0 N/A All set-ups FALSE 0 V2
16-9* Diagnosis Readouts
16-90 Alarm word 0 N/A All set-ups FALSE 0 Uint32
16-91 Alarm word 2 0 N/A All set-ups FALSE 0 Uint32
16-92 Warning word 0 N/A All set-ups FALSE 0 Uint32
16-93 Warning word 2 0 N/A All set-ups FALSE 0 Uint32
16-94 Ext. status word 0 N/A All set-ups FALSE 0 Uint32

9.3.8 300-** AF Settings
NOTICE
Except for parameter 300-10 Active Filter Nominal Voltage, it is not recommended to change the settings in this
parameter group.
Par. No. # Parameter description Default value 4-set-up Change Conver- Type
during sion index
operation
300-0* General Settings
300-00 Harmonic cancellation mode [0] Overall All set-ups TRUE - Uint8
300-01 Compensation priority [0] Harmonics All set-ups TRUE - Uint8
300-08 Lagging reactive current [0] Disabled All set-ups
300-1* Network Settings
300-10 Active filter nominal voltage ExpressionLimit 2 set-ups FALSE 0 Uint32
300-2* CT Settings
300-20 CT primary rating ExpressionLimit 2 set-ups FALSE 0 Uint32
300-22 CT nominal voltage 342 V 2 set-ups FALSE 0 Uint32
300-24 CT sequence [0] L1, L2, L3 2 set-ups FALSE - Uint8
300-25 CT polarity [0] Normal 2 set-ups FALSE - Uint8
300-26 CT placement [1] Load Current 2 set-ups FALSE - Uint8
300-29 Start auto CT detection [0] Off All set-ups FALSE - Uint8
300-3* Compensation
300-30 Compensation points 0.0 A All set-ups TRUE -1 Uint32 9 9
300-35 Cosphi reference 0.500 N/A All set-ups TRUE -3 Uint16
300-4* Paralleling
300-40 Master follower selection [2] Not Paralleled 2 set-ups FALSE - Uint8
300-41 Follower ID 1 N/A 2 set-ups FALSE 0 Uint32
300-42 Number of follower AFs 1 N/A 2 set-ups FALSE 0 Uint32
300-5* Sleep Mode
300-50 Enable sleep mode null 2 set-ups TRUE - Uint8
300-51 Sleep mode trig source [0] Mains current All set-ups TRUE - Uint8
300-52 Sleep mode wake up trigger ExpressionLimit All set-ups TRUE 0 Uint32
300-53 Sleep mode sleep trigger 80 % All set-ups TRUE 0 Uint32
9.3.9 301-** AF Readouts
Par. No. # Parameter description Default value 4-set-up Change Conver- Type
during sion index
operation
301-0* Output Currents
301-00 Output current [A] 0.00 A All set-ups TRUE -2 Int32
301-01 Output current [%] 0.0 % All set-ups TRUE -1 Int32
301-1* Unit Performance
301-10 THD of current [%] 0.0 % All set-ups TRUE -1 Uint16
301-11 Estimated THD of voltage [%] 0.0 % All set-ups Uint16
301-12 Power factor 0.00 N/A All set-ups TRUE -2 Uint16
301-13 Cosphi 0.00 N/A All set-ups TRUE -2 Int16
301-14 Leftover currents 0.0 A All set-ups TRUE -1 Uint32
301-2* Mains Status
301-20 Mains current [A] 0A All set-ups TRUE 0 Int32
301-21 Mains frequency 0 Hz All set-ups TRUE 0 Uint8
301-22 Fund. mains current [A] 0A All set-ups TRUE 0 Int32

Appendix B VLT® AQUA Drive FC 202 Low Harmonic Drive
10 Appendix B
10.1 Abbreviations and Conventions

AC Alternating current
AEO Automatic energy optimisation
AMA Automatic motor adaptation
AWG American wire gauge
°C Degrees celsius
DC Direct current
EMC Electromagnetic compatibility
ETR Electronic thermal relay
fM,N Nominal motor frequency
FC Frequency converter
ILIM Current limit
IINV Rated inverter output current
IM,N Nominal motor current
IVLT,MAX The maximum output current
The rated output current supplied by
IVLT,N
the frequency converter
IP Ingress protection
LCP Local control panel
N.A. Not applicable
PM,N Nominal motor power
10 10 PCB
PE
Printed circuit board
Protective earth
PELV Protective extra low voltage
Regen Regenerative terminals
RPM Revolutions per minute
TLIM Torque limit
UM,N Nominal motor voltage
Table 10.1 Abbreviations
Conventions
Numbered lists indicate procedures.
Bullet lists indicate other information and description of illustrations.
Italicised text indicates:
• Cross-reference.
• Link.
• Footnote.
• Parameter name, parameter group name, parameter option.

Index Operating Instructions
Index Circuit breaker....................................................................................... 53

Closed loop............................................................................................. 48
A Comm. and Options.......................................................................... 105
A53 switch............................................................................................... 49 Communication option...................................................................... 69
A54 switch............................................................................................... 49 Compliance mark, CE.......................................................................... 15
Abbreviation........................................................................................ 110 Conduit..................................................................................................... 52
AC mains.................................................................................................. 20 Control
Active filter................................................................................................ 5 card....................................................................................................... 66
card performance............................................................................ 92
Additional resources.............................................................................. 5 card, 24 V DC output....................................................................... 91
ADN compliance................................................................................... 15 card, RS485 serial communication............................................. 90
characteristic..................................................................................... 92
AF Readouts......................................................................................... 109 system..................................................................................................... 5
AF Settings........................................................................................... 109 terminal........................................................................................ 55, 57
terminals, access............................................................................... 42
Airflow...................................................................................................... 22
wiring............................................................................................ 36, 52
Alarm log................................................................................................. 55
Control card, USB serial communication..................................... 92
AMA............................................................................................. 49, 66, 70
Control terminal.................................................................................... 43
AMA, successful..................................................................................... 50
Convention........................................................................................... 110
AMA, unsuccessful............................................................................... 50
Cooling..................................................................................................... 22
Analog output....................................................................................... 90
Cooling clearance................................................................................. 52
Analog signal......................................................................................... 66
Current
Analog speed reference..................................................................... 61 Current................................................................................................. 15
Anchoring................................................................................................ 25 distortion............................................................................................ 16
rating............................................................................................. 21, 66
Approval.................................................................................................. 15 DC current........................................................................................... 35
Auto on.............................................................................................. 55, 60 Full load current................................................................................ 21
Fundamental current...................................................................... 15
Auto remote coasting......................................................................... 54
Harmonic current............................................................................. 15
Automatic energy optimisation...................................................... 59 Input..................................................................................................... 15
Automatic motor adaptation.................................................... 49, 60 Output current........................................................................... 21, 66
Auto-reset................................................................................................ 54
D
B Data Readouts..................................................................................... 108
Back cooling........................................................................................... 22 DC link................................................................................................ 66, 77
Bottom view........................................................................................... 25 Default settings............................................................................ 56, 103
Brake Definition................................................................................................... 5
cable..................................................................................................... 38 Delta.......................................................................................................... 49
chopper............................................................................................... 38
Derating, altitude.................................................................................. 94
control.................................................................................................. 67
resistor................................................................................................. 66 Digital In/Out....................................................................................... 105
Mechanical brake control.............................................................. 47 Digital input..................................................................................... 67, 89
Braking..................................................................................................... 68 Digital output......................................................................................... 91
Branch circuit protection................................................................... 94 Dimension............................................................................................... 15
Bus termination switch....................................................................... 49 Discharge time...................................................................................... 20
Disconnect switch......................................................................... 52, 54
C Distortion................................................................................................... 6
Cable
length, cross-section....................................................................... 89
Cabling................................................................................................. 35
E
Motor cable........................................................................................ 35 ELCB relay................................................................................................ 37
Screened cable........................................................................... 37, 52
Electrical installation........................................................................... 43
CE compliance mark............................................................................ 15
Electrical noise....................................................................................... 36

Index VLT® AQUA Drive FC 202 Low Harmonic Drive
Electromechanical brake................................................................... 47 Input power....................................................................... 20, 52, 65, 79

EMC............................................................................................................ 52 Input signal............................................................................................. 48
EMC-compliant installation.............................................................. 35 Input voltage................................................................................... 54, 65
Enclosure................................................................................................. 15 Inputs
Analog input............................................................................... 66, 90
Exploded view.......................................................................................... 7
Input power................................................................................ 36, 52
External alarm reset............................................................................. 63 Input terminal..................................................................... 48, 52, 66
External fan supply.............................................................................. 39 Installation....................................................................................... 52, 54
Insulation resistance monitor.......................................................... 51
F Intermediate circuit............................................................................. 66
Factory installed brake chopper option....................................... 38 IT main...................................................................................................... 37
Fan.............................................................................................................. 39 Items supplied....................................................................................... 21
Fault log................................................................................................... 55
Fault message, active filter................................................................ 77 L
FC Information.................................................................................... 106 Leakage current (>3.5 mA)................................................................ 36
Feedback.................................................................................... 48, 52, 70 Lifting........................................................................................................ 24
F-frame option....................................................................................... 50 Local control........................................................................................... 55
Fieldbus connection............................................................................ 41 Local control panel (LCP)................................................................... 54
Filter capacitor....................................................................................... 37
Final set-up and test............................................................................ 49 M
Fourier series analysis......................................................................... 15 Main menu.............................................................................................. 55
Fuse................................................................................ 35, 52, 69, 79, 94 Mains
connection......................................................................................... 39
Fuse tables.............................................................................................. 95
input..................................................................................................... 32
Fusing................................................................................................. 35, 52 supply (L1, L2, L3)............................................................................. 89
terminal............................................................................................... 48
G voltage................................................................................................. 54
Supply.................................................................................................. 15
Grid condition........................................................................................ 93
Manual initialisation............................................................................ 56
Ground connection....................................................................... 36, 52
Manual motor starter.......................................................................... 51
Ground wire..................................................................................... 36, 52
MCT 10...................................................................................................... 54
Grounding................................................................................. 36, 37, 52
Mechanical dimension....................................................................... 86
Grounding hazard................................................................................ 36
Menu key.......................................................................................... 54, 55
Menu structure...................................................................................... 55
H
Motor
Hand on.................................................................................................... 55 cable..................................................................................................... 37
Harmonic mitigation performance................................................ 93 current.................................................................................... 54, 60, 70
data.................................................................................. 58, 60, 66, 71
Harmonics
insulation............................................................................................ 38
Analysis................................................................................................ 15
name plate.......................................................................................... 49
Harmonics........................................................................ 6, 15, 16, 17
output.................................................................................................. 89
distortion............................................................................................ 15
power............................................................................................ 54, 70
Overload prevention....................................................................... 15
protection........................................................................................... 92
Voltage harmonics........................................................................... 16
rotation................................................................................................ 60
Heat sink.................................................................................................. 70 rotation check................................................................................... 38
Heater....................................................................................................... 50 speed.................................................................................................... 57
thermal protection.......................................................................... 48
High voltage........................................................................................... 52 thermistor........................................................................................... 64
wiring................................................................................................... 52
I Thermistor.......................................................................................... 64
Motor thermal protection................................................................. 64
IEC emergency stop, Pilz safety relay............................................ 51
Mounting................................................................................................. 52
Initialisation............................................................................................ 56
Multiple frequency converters........................................................ 35

Reset......................................................... 54, 55, 56, 65, 66, 67, 71, 72

N Residual current device...................................................................... 50
Nameplate............................................................................................... 22 RFI capacitor........................................................................................... 37
NAMUR..................................................................................................... 50 RFI switch................................................................................................. 37
Navigation key......................................................................... 54, 55, 57 RS485................................................................................................. 47, 64
NDE bearing........................................................................................... 38 Run command....................................................................................... 60
Noise isolation....................................................................................... 52
Non-UL compliance............................................................................. 95 S
Safe Torque Off...................................................................................... 47
O Screened/armoured cable................................................................. 39
Open loop............................................................................................... 48 Screening, cable.................................................................................... 36
Operation key........................................................................................ 54 Serial communication........................................................... 55, 65, 92
Operation/Display............................................................................. 104 Set-up................................................................................................ 55, 60
Optional equipment....................................................................... 5, 54 Shipping damage................................................................................. 21
Output performance (U, V, W)......................................................... 89 Short circuit
Overcurrent protection...................................................................... 35 Short-circuit ratio............................................................................. 16
Overload protection............................................................................ 21 Short circuit............................................................................................ 67
SmartStart............................................................................................... 57
P Special Functions............................................................................... 106
Parallel connection, motor................................................................ 48 Speed reference...................................................................... 48, 60, 61
Parameter menu structure................................................................ 99 Speed reference, analog.................................................................... 61
PELV........................................................................................................... 64 Start/stop command........................................................................... 62
Phase loss................................................................................................ 66 Start-up............................................................................................. 56, 79
Planning, installation site................................................................... 21 Status display......................................................................................... 65
Point of common coupling............................................................... 16 Status mode........................................................................................... 65
Power........................................................................................................ 36 STO............................................................................................................. 47
Power connection................................................................................ 35 Supply voltage................................................................................ 52, 69
Power factor........................................................................................... 52 Surrounding........................................................................................... 92
Power ranges.......................................................................................... 93 Switch....................................................................................................... 48
Power rating........................................................................................... 15 Switching frequency........................................................................... 36
Power, input............................................................................................ 65
Programming........................................................................... 54, 55, 66 T
Protection, feature............................................................................... 92 Temperature limit................................................................................. 52
Pulse input.............................................................................................. 90 Terminals
Input terminal................................................................................... 66
Pulse start/stop..................................................................................... 63 Output terminal................................................................................ 52
Terminal 53......................................................................................... 48
Q Terminal 54......................................................................................... 48
Terminal function............................................................................. 39
Qualified personnel............................................................................. 20 Terminal location............................................................................. 29
Quick menu..................................................................................... 54, 55 Thermal motor protection................................................................ 67
Thermistor............................................................................................... 67
R
Torque................................................................................................ 34, 67
RCD............................................................................................................ 37
Torque characteristic........................................................................... 89
Reactive current compensation...................................................... 93
Torque, terminals.................................................................................. 34
Reference
Total harmonic distortion.................................................................. 15
Reference..................................................................................... 54, 61
Transformers........................................................................................... 15
Relay output........................................................................................... 91

Index VLT® AQUA Drive FC 202 Low Harmonic Drive
Trip
Trip......................................................................................................... 64
U
Undervoltage......................................................................................... 17
V
Voltage imbalance............................................................................... 66
Voltage level........................................................................................... 89
Voltage, input......................................................................................... 65
VVC+.......................................................................................................... 59
W
Wire size................................................................................................... 35
Wiring........................................................................................................ 15
Working principle................................................................................... 6


Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Danfoss A/S
Ulsnaes 1
DK-6300 Graasten
vlt-drives.danfoss.com
*MG21B302*
130R0400 MG21B302 10/2015

AQ11en

Uploaded by

AQ11en

Uploaded by

ENGINEERING TOMORROW

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 1

2 Danfoss A/S © 10/2015 All rights reserved. MG21B302

5.3.6 Restoring Default Settings 56

7 Diagnostics and Troubleshooting 65

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 3

9.3 Active Filter Parameter Lists 103

4 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1.1 Purpose of the Manual 1.3 Product Overview

1.2 Additional Resources

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 5

1 1 1.3.2 Working Principle

Illustration 1.1 Basic Layout for the Low Harmonic Drive

6 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1.3.3 Exploded View Drawings 1 1

1 Local control panel (LCP) 5 Input/output terminal assembly

Illustration 1.2 Enclosure Size D1n/D2n, Frequency Converter Enclosure

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 7

1 Local control panel (LCP) 13 Mains fuses

Illustration 1.3 Enclosure Size D1n/D2n, Filter Enclosure

8 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1 Control card 14 SCR and diode

Illustration 1.4 Enclosure Size E9, Frequency Converter Enclosure

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 9

1 Local control panel (LCP) 12 AC capacitor current transducers

Illustration 1.5 Enclosure Size E9, Filter Enclosure

10 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1 Contactor 4 Circuit breaker or disconnect (if purchased)

Illustration 1.6 Enclosure Size F18, Input Options Cabinet

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 11

Illustration 1.7 Enclosure Size F18, Filter Cabinet

12 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1 Rectifier module 8 Module heat sink fan

Illustration 1.8 Enclosure Size F18, Rectifier Cabinet

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 13

1 Fan transformer 9 Fan door cover

Illustration 1.9 Enclosure Size F18, Inverter Cabinet

14 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1.4 Enclosure Sizes and Power Ratings 1 1

IP 21/54 21/54 21/54 21/54

Table 1.1 Mechanical Dimensions, Enclosure Sizes D, E, and F

1.5 Approvals and Certifications 1.6.2 Harmonic Analysis

When necessary, perform an analysis of the system

A non-sinusoidal current is transformed with a Fourier

For compliance with the European Agreement concerning Abbreviation Description

Table 1.3 Harmonics-related Abbreviations

Table 1.5 Harmonic Currents Compared to the RMS Input

The voltage distortion on the mains supply voltage

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 15

PCC Point of common coupling

Illustration 1.10 Small Distribution System

Harmonic currents drawn by non-linear loads cause

Current distortion relates to apparatus performance and it

16 Danfoss A/S © 10/2015 All rights reserved. MG21B302

1.6.4 IEC Harmonic Standards 1 1

Mains interference can cause the following:

Higher functional losses

Table 1.6 EN Design Standards for Mains Power Quality

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 17

Harmonic order (h) Class 1 (Vh%) Class 2 (Vh%) Class 3 (Vh%)

Table 1.7 Compatibility Levels for Harmonics

Class 1 Class 2 Class 3

1.6.5 IEEE Harmonic Standards

ISC/IL (RSCE) Permissible individual harmonic voltages Typical areas

Voltage at the PCC Permissible individual harmonic voltages Permissible THD(V)

18 Danfoss A/S © 10/2015 All rights reserved. MG21B302

ISC/IL (RSCE) h<11 11≤h<17 17≤h<23 23≤h<35 35≤h Total demand 1 1

Table 1.11 Permissible Harmonic Currents at the PCC

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 19

Qualified personnel is defined as trained staff, who are

20 Danfoss A/S © 10/2015 All rights reserved. MG21B302

3.1 Equipment Pre-Installation Checklist - Motor size and frequency converter

• Cable routing. • Check the packaging and the frequency converter

3.1.2 Equipment Pre-Installation Checklist

• Before unpacking the frequency converter,

MG21B302 Danfoss A/S © 10/2015 All rights reserved. 21