EN

INSTRUCTION MANUAL
P6016605 Rev D

Series e-HSC
Double Suction Centrifugal Pumps
 Table of Contents

Table of Contents
1 Introduction and Safety........................................................................................................ 3
1.1 Introduction....................................................................................................................3
1.2 Safety............................................................................................................................ 3
1.2.1 Safety terminology and symbols............................................................................. 3
1.2.2 Safety instruction decals......................................................................................... 4
1.3 User safety.................................................................................................................... 5
1.3.1 Wash the skin and eyes..........................................................................................6
1.4 Protecting the environment............................................................................................6

2 Transportation and Storage................................................................................................. 7

2.1 Examine the delivery..................................................................................................... 7
2.1.1 Examine the package............................................................................................. 7
2.1.2 Examine the unit..................................................................................................... 7
2.2 Pump lifting guidelines...................................................................................................7
2.3 Pump storage requirements.......................................................................................... 9

3 Product Description............................................................................................................10
3.1 General description..................................................................................................... 10
3.2 Operational limits.........................................................................................................10
3.3 Nameplate rating information...................................................................................... 11

4 Installation.......................................................................................................................... 13
4.1 Preinstallation.............................................................................................................. 13
4.1.1 Pump location guidelines...................................................................................... 13
4.1.2 Typical installation.................................................................................................14
4.1.3 Foundation requirements...................................................................................... 14
4.1.4 Requirements for setting the baseplate................................................................ 17
4.2 Level the base on a concrete foundation ....................................................................18
4.3 Coupling alignment......................................................................................................19
4.3.1 Prepare for alignment........................................................................................... 19
4.3.2 Align the pump using a straight edge and calipers............................................... 19
4.3.3 Align the pump using a dial indicator.................................................................... 20
4.3.4 Maximum allowable coupling misalignment..........................................................21
4.3.5 Maximum allowable misalignment for Woods Duraflex® couplings...................... 23
4.3.6 Final alignment......................................................................................................23
4.4 Piping checklists.......................................................................................................... 24
4.4.1 General piping checklist........................................................................................24
4.4.2 Suction piping checklist.........................................................................................26
4.4.3 Suction-piping valve considerations......................................................................29
4.4.4 Discharge piping considerations........................................................................... 30
4.5 Pressure gauges and pump insulation........................................................................ 30

5 Commissioning, Startup, Operation, and Shutdown.......................................................... 31

5.1 Preparation for startup.................................................................................................31
5.2 Pump priming.............................................................................................................. 32
5.3 Fill the system..............................................................................................................32
5.4 Start the pump............................................................................................................. 32
5.5 Pump operation checklist............................................................................................ 33
5.6 Shut down the pump....................................................................................................33

Series e-HSC INSTRUCTION MANUAL 1

Table of Contents

6 Maintenance.......................................................................................................................34
6.1 Maintenance schedule.................................................................................................34
6.2 Bearing and coupling lubrication................................................................................. 34
6.2.1 Regrease the bearings..........................................................................................35
6.3 Mechanical-seal maintenance..................................................................................... 35
6.4 Flood-damaged pump maintenance............................................................................36
6.5 Disassembly................................................................................................................ 36
6.5.1 Disassembly precautions...................................................................................... 36
6.5.2 Drain the pump..................................................................................................... 36
6.5.3 Remove the hex coupling guard for floating guards............................................. 37
6.5.4 Remove the hex coupling guard for guards with vertical supports....................... 40
6.5.5 Dismantling the pump when it is required to remove the rotating element of
the pump.................................................................................................................... 42
6.5.6 Remove the mechanical seals and bearings without removing the upper half
of the casing...............................................................................................................44
6.5.7 Pump disassembly for pumps with drop-in stuffing box and sleeveless shaft
(wet shaft) design.......................................................................................................46
6.6 Reassembly.................................................................................................................46
6.6.1 Pump assembly.................................................................................................... 46
6.6.2 Assembly of the mechanical seals and bearings without removing the upper
half of the casing........................................................................................................47
6.6.3 Reassembly of the pump when it is required to remove the rotating element...... 50
6.6.4 Assemble the hex coupling guard for guards with vertical supports..................... 57
6.6.5 Assemble the hex coupling guard for floating guards........................................... 60
6.7 Change the rotation..................................................................................................... 63
6.8 Screw torque values.................................................................................................... 64
6.9 Dealer servicing ..........................................................................................................64

7 Troubleshooting................................................................................................................. 65
7.1 Operation troubleshooting........................................................................................... 65

8 Parts Listings and Exploded View......................................................................................69

8.1 Standard mechanical seal cross-sectional drawings...................................................69

9 Product Warranty............................................................................................................... 71
9.1 Commercial warranty...................................................................................................71

2 Series e-HSC INSTRUCTION MANUAL

 1 Introduction and Safety

1 Introduction and Safety

1.1 Introduction EN

Purpose of this manual

The purpose of this manual is to provide necessary information for:
• Installation
• Operation
• Maintenance

CAUTION:
Read this manual carefully before installing and using the product. Improper use of the
product can cause personal injury and damage to property, and may void the warranty.

NOTICE:
Save this manual for future reference, and keep it readily available at the location of the unit.

1.2 Safety
WARNING:
• The operator must be aware of safety precautions to prevent physical injury.
• Operating, installing, or maintaining the unit in any way that is not covered in this manual
could cause death, serious personal injury, or damage to the equipment. This includes
any modification to the equipment or use of parts not provided by Xylem. If there is a
question regarding the intended use of the equipment, please contact a Xylem
representative before proceeding.
• Do not change the service application without the approval of an authorized Xylem
representative.

CAUTION:
You must observe the instructions contained in this manual. Failure to do so could result in
physical injury, damage, or death.

1.2.1 Safety terminology and symbols

About safety messages
It is extremely important that you read, understand, and follow the safety messages and
regulations carefully before handling the product. They are published to help prevent these
hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
Hazard levels

Hazard level Indication

DANGER: A hazardous situation which, if not avoided, will
result in death or serious injury

Series e-HSC INSTRUCTION MANUAL 3

 1 Introduction and Safety

Hazard level Indication

WARNING: A hazardous situation which, if not avoided, could
result in death or serious injury

EN

CAUTION: A hazardous situation which, if not avoided, could

result in minor or moderate injury

NOTICE: Notices are used when there is a risk of equipment

damage or decreased performance, but not
personal injury.

Special symbols
Some hazard categories have specific symbols, as shown in the following table.

Electrical hazard Magnetic fields hazard

Electrical Hazard: CAUTION:

1.2.2 Safety instruction decals

Alert symbol

This safety alert symbol is used in manuals and on the safety instruction decals on
the pump to draw attention to safety-related instructions.
When used, the safety alert symbol means that failure to follow the instructions may
result in a safety hazard.

Decals
Make sure your pump has these safety instruction decals and that they are located as this
figure shows. If the decals are missing or illegible, contact your local sales and service
representative for a replacement.

1
2 3
4

5 6

1. WARNING. Eyebolts or lifting lugs if provided are for lifting only the components to which
they are attached. Failure to follow instructions could result in injury or death.
2. WARNING. ROTATING COMPONENTS. Disconnect and lockout power before servicing.
Do not operate without all guards in place. Consult installation and service instruction
sheet before operating or servicing.

4 Series e-HSC INSTRUCTION MANUAL

 1 Introduction and Safety

3. CAUTION. Do not run pump dry. Seal damage may occur. Inspect pump seal regularly
for leaks. Replace as required. Lubrication requirements consult manuals. Pump:
Polyurea-based grease. Failure to follow instructions could result in injury or property
damage.
4. Nameplate location. See Nameplate rating information on page 11 for more information. EN
5. CAUTION. Coupler alignment is required! level and grout pump before use. Check
alignment before grouting, after system is filled, after servicing pump, and as required.
Consult the service instructions for details. Failure to follow these instructions could result
in injury or property damage.
6. CAUTION. NO STEP. This equipment is not to be used as a step. Failure to follow
instructions could result in injury or property damage.
7. PROPOSITION 65. This product contains components made of materials that are known
to the State of California to cause cancer, birth defects, and other reproductive harm.
NOTE: The Proposition 65 label should accompany the container this IOM arrives in and will
not be placed directly onto the pump.
Make sure that all safety instruction decals are always clearly visible and readable.

1.3 User safety

General safety rules
These safety rules apply:
• Always keep the work area clean.
• Pay attention to the risks presented by gas and vapors in the work area.
• Avoid all electrical dangers. Pay attention to the risks of electric shock or arc flash
hazards.
• Always bear in mind the risk of drowning, electrical accidents, and burn injuries.
Safety equipment
Use safety equipment according to the company regulations. Use this safety equipment
within the work area:
• Hard hat
• Safety goggles, preferably with side shields
• Protective shoes
• Protective gloves
• Gas mask
• Hearing protection
• First-aid kit
• Safety devices

NOTICE:
Never operate a unit unless safety devices are installed. Also see specific information
about safety devices in other chapters of this manual.

Electrical connections
Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local regulations. For more information about requirements,
see sections dealing specifically with electrical connections.
Precautions before work
Observe these safety precautions before you work with the product or are in connection with
the product:
• Provide a suitable barrier around the work area, for example, a guard rail.
• Make sure that all safety guards are in place and secure.
• Make sure that you have a clear path of retreat.

Series e-HSC INSTRUCTION MANUAL 5

 1 Introduction and Safety

• Make sure that the product cannot roll or fall over and injure people or damage property.
• Make sure that the lifting equipment is in good condition.
• Use a lifting harness, a safety line, and a breathing device as required.
• Allow all system and pump components to cool before you handle them.
EN • Make sure that the product has been thoroughly cleaned.
• Disconnect and lock out power before you service the pump.
• Check the explosion risk before you weld or use electric hand tools.
Precautions during work
Observe these safety precautions when you work with the product or are in connection with
the product:
• Never work alone.
• Always wear protective clothing and hand protection.
• Stay clear of suspended loads.
• Always lift the product by its lifting device.
• Beware of the risk of a sudden start if the product is used with an automatic level control.
• Beware of the starting jerk, which can be powerful.
• Rinse the components in water after you disassemble the pump.
• Do not exceed the maximum working pressure of the pump.
• Do not open any vent or drain valve or remove any plugs while the system is pressurized.
Make sure that the pump is isolated from the system and that pressure is relieved before
you disassemble the pump, remove plugs, or disconnect piping.
• Never operate a pump without a properly installed coupling guard.

1.3.1 Wash the skin and eyes

Follow these procedures for chemicals or hazardous fluids that have come into contact with
your eyes or your skin:
Condition Action
Chemicals or hazardous 1. Hold your eyelids apart forcibly with your fingers.
fluids in eyes 2. Rinse the eyes with eyewash or running water for at least 15 minutes.
3. Seek medical attention.
Chemicals or hazardous 1. Remove contaminated clothing.
fluids on skin 2. Wash the skin with soap and water for at least 1 minute.
3. Seek medical attention, if necessary.

1.4 Protecting the environment

Emissions and waste disposal
Observe the local regulations and codes regarding:
• Reporting of emissions to the appropriate authorities
• Sorting, recycling and disposal of solid or liquid waste
• Clean-up of spills
Exceptional sites

CAUTION: Radiation Hazard

Do NOT send the product to Xylem if it has been exposed to nuclear radiation, unless Xylem
has been informed and appropriate actions have been agreed upon.

Recycling guidelines
Always follow local laws and regulations regarding recycling.

6 Series e-HSC INSTRUCTION MANUAL

 2 Transportation and Storage

2 Transportation and Storage

2.1 Examine the delivery EN

2.1.1 Examine the package

1. Examine the package for damaged or missing items upon delivery.
2. Record any damaged or missing items on the receipt and freight bill.
3. If anything is out of order, then file a claim with the shipping company.
If the product has been picked up at a distributor, make a claim directly to the distributor.

2.1.2 Examine the unit

1. Remove packing materials from the product.
Dispose of all packing materials in accordance with local regulations.
2. To determine whether any parts have been damaged or are missing, examine the
product.
3. If applicable, unfasten the product by removing any screws, bolts, or straps.
Use care around nails and straps.
4. If there is any issue, then contact a sales representative.

2.2 Pump lifting guidelines

WARNING:
Falling Objects Hazard
• Transportation and installation of this equipment should only be performed by qualified
personnel.
• A professional rigging company should be consulted before lifting the pump assembly
• Only use properly sized certified lifting equipment and lifting devices, including slings,
suitably rated for the weights to be lifted.
• Slings, when used, must be of identical materials to avoid differences in stretch rates.
• Do not use lifting devices that are frayed, kinked, unmarked, or worn.

WARNING:
Only use the attached eyebolts or lifting lugs to lift the components to which they are
attached. Eyebolts and lugs fitted to single components of the assembly must not be used to
lift the entire assembly. Failure to follow these guidelines may result in death, serious injury
or property damage.

CAUTION:
Some pump, base, and driver assemblies are not safe to lift as a complete assembly.
Damage to the baseplate can occur if you attempt this. If the driver was mounted on the
baseplate at the factory, it is safe to lift the entire assembly. If the driver was not mounted at
the factory, do not lift the entire assembly which consists of the pump, base, and driver.
Instead, lift the pump and baseplate to its final location without the driver. Then, mount the
driver.

The pump unit should be unloaded and handled by lifting equally at four or more points on
the baseplate. Lift the pump equally at four or more points on the baseplate. Care must be
taken to size the equipment for unbalanced loads that can exist if the motor is not mounted
on the base when you lift it. The lugs on the upper half casing are designed for lifting the
upper half casing only and not for upper casing and lower casing assembly. Eyebolts located

Series e-HSC INSTRUCTION MANUAL 7

 2 Transportation and Storage

on either bearing housing are designed for lifting the bearing housing only and not for the
upper and lower casing assembly.

WARNING:
Eyebolts or lifting lugs, if provided, are for lifting only the components to which they are
EN
attached. Failure to follow these instructions could results in serious personal injury or death,
or property damage.

Horizontal bare pump lifting procedure

• Using a nylon sling, chain, or wire rope, hitch around both bearing supports.

Figure 1: Sample lifting diagram

Note:
Do not lift the whole pump by the lifting lugs. The lifting lugs are meant solely for the purpose
of lifting the upper casing. Attempting to lift the entire pump by the lifting lugs could lead to
property damage.
Pump, base, and driver lifting procedure for bases with lifting holes
1. Using ANSI/OSHA Standard "S" hooks, place the "S" hooks in the holes provided in the
four corners of the base. Be sure the points of the hooks do not touch the bottom of the
pump base.
2. Attach nylon slings, chains, or wire rope to the "S" hooks. Size the equipment for the load
and ensure the lift angle will be less than 45° from the vertical.
Pump, base, and driver lifting procedure for bases without lifting holes
1. Place one sling around the outboard bearing housing.
2. Place the remaining sling around the back end of the motor as close to the mounting feet
as possible. Make sure the sling does not damage the housing cover or conduit box.
3. Join the free ends of the slings together and place over the lifting hook. Use extreme care
when positioning sling under the motor so it cannot slip off.
Notes:

8 Series e-HSC INSTRUCTION MANUAL

 2 Transportation and Storage

• Care must be taken to size equipment for unbalanced loads which may exist if the motor
is not mounted on the base at the time of lifting. Motor may or may not be mounted at the
factory.
• Pump, base, and driver assemblies where the base length exceeds 100 in. (2540 mm)
may not be safe to lift as a complete assembly. Damage to the baseplate may occur. EN
• If the driver has been mounted on the baseplate at the factory, it is safe to lift the entire
assembly.
• If driver has not been mounted at the factory and the overall baseplate lengths exceed
100 in. (2540 mm), do not lift the entire assembly consisting of pump, base, and driver.
Instead, lift the pump and baseplate to its final location without the driver. Then mount the
driver.
• Bases are supplied with lifting holes; large bases are supplied with lifting holes in the
sides or the ends of the base.
Pump, base and driver lifting procedures when using a forklift
• Lifting the pump less motor or the pump, motor, and baseplate assembly can be done
with a forklift. When doing so, ensure the forklift is placed beneath the entire unit. Take
extra precautions to ensure the load is balanced and appropriate for the forklift being
used. For pump less motor assemblies, the pump and base should be lifted and set in
place first. The motor should then be separately lifted and mounted onto the unit.

2.3 Pump storage requirements

Storage requirements depend on the amount of time that you store the unit. The normal
packaging is designed only to protect the unit during shipping.

Length of time in storage Storage requirements

Upon receipt/short-term (less than six months) • Store in a covered and dry location.
• Store the unit free from dirt and vibrations.
Long-term (more than six months) • Store in a covered and dry location.
• Store the unit free from heat, dirt, and vibrations.
• Rotate the shaft by hand several times at least
every three months.
• Make sure that any changes in ambient
temperature are slow and moderate.

Treat bearing and machined surfaces so that they are well preserved. Refer to drive unit and
coupling manufacturers for their long-term storage procedures.

Series e-HSC INSTRUCTION MANUAL 9

 3 Product Description

3 Product Description
EN 3.1 General description
Description
The pump is a centrifugal, frame-mounted pump. The following pump features make it easy
to install, operate, and service:
• A high efficiency and rugged construction
• Compact design
• Single stage, axially split volute
• Self-flushed mechanical seals, no need for external flush lines
• Easily serviced seals and bearings – without removing upper casing
• Horizontal mounting only
• Quick replacement of bearings
Intended applications

WARNING:
This product can expose you to chemicals including Lead, which is known to the State of
California to cause cancer and birth defects or other reproductive harm. For more
information go to: [Link].

Certain components of the e-HSC product line may contain trace amounts of lead. As such,
the product will be labeled according to California Proposition 65.
This pump has a stainless steel construction that makes it ideal for hydronic cooling or
heating, pressure boosting, and general pumping with these liquids:
• Unheated domestic and fresh water
• Boiler-feed water
• Condensate
• Benign liquids

3.2 Operational limits

Maximum suction pressures
The pump suction pressure plus the pump head cannot exceed the maximum suction
pressure. Mechanical seals are rated for a maximum working pressure of:
• MR1: 580 PSI [40 bar]
• MR2: 175 PSI [12 bar]
NOTE: Seal pressure varies with size, material configuration and operating temperature
conditions. Refer to the Performance and Technical Data Manual for more information on
mechanical seal operating ranges.
Seal operating limits

CAUTION:
In order to prevent premature seal failure or possible injury, do not use rubber bellows (MR2
type) seals as an alternate or substitute for the balanced (MR1 type) seals installed in a
high-suction pressure-rated e-HSC pump. Failure to follow these instructions can result in
serious property damage and/or moderate personal injury.

Sealing method When to use

Mechanical seals Use on closed or open systems that are relatively
free of dirt and/or other abrasive particles.

10 Series e-HSC INSTRUCTION MANUAL

 3 Product Description

Seal Material Temperature range pH range

Mechanical Carbon/Silicon Carbide <250°F (120°C) 4 to 10
Mechanical Silicon Carbide/Silicon Depends on elastomer 4 to 11
Carbide selected
Mechanical EPDM, Sulphur Cured – <248°F (120°C) See note 1 EN
Standard Elastomer
Mechanical EPDM, Peroxide Cured <275°F (135°C) See note 1
Mechanical FKM See note 2 See note 1
Mechanical NBR <175°F (80°C) See note 1

Note 1: Corrosion resistance depends on chemical substance(s) in contact with material.

Note 2: FKM can be used up to 300°F (150°C), but in water applications, EPDM would be a
better choice. The suggested temperature for FKM in a water application is up to 194°F
(90°C).

3.3 Nameplate rating information

These pumps are designated by a series of numbers such as Series e-HSC. The pump
nameplate gives identification and rating information.
Permanent records for this pump are referenced by the serial number. This number must be
used with all correspondence and spare parts orders.
1 2 3 4 5

6
17
7
16
15
8
14
9

10

13 11

12

Figure 2: Rating plate

Legend
1. Xylem brand logo (i.e. B&G, GWT, Lowara, Flygt)
2. Pump size (i.e. C150-355 or C6X8X13.5)
3. NSF-61 or NSF-372 (if applicable)
4. Total head (i.e. 36 m or 118 ft)
5. Manufacturing location (i.e. Morton Grove)
6. Pump rotation (Right-Hand Rotation (RHR) or Left-Hand Rotation (LHR))
7. Required motor power (i.e. 45 kW or 60 hp)
8. Impeller diameter (i.e. 355 mm or 14in)
9. Serial number
10. Blank space for customer information
11. Nameplate part number
12. Assembled in USA
13. Manufacturing month and year (i.e. 2019)
14. Operating speed (i.e. 1470 rpm or 1780 rpm)

Series e-HSC INSTRUCTION MANUAL 11

 3 Product Description

15. Max working pressure (i.e. 16 bar / 230 psi)

16. Flow (i.e. 365 m3/H or 1600 gpm)
17. Pump series (e-HSC)

EN

12 Series e-HSC INSTRUCTION MANUAL

 4 Installation

4 Installation
4.1 Preinstallation EN

Precautions

WARNING:
• When installing in a potentially explosive environment, make sure that the motor is
properly certified.
• You must ground (earth) all electrical equipment. This applies to the pump equipment,
the driver, and any monitoring equipment. Test the ground (earth) lead to verify that it is
connected correctly.

NOTICE:
Supervision by an authorized Xylem sales representative/dealer is recommended to ensure
proper installation. Failure to do so may result in equipment damage or decreased
performance.

Evaluate the installation in order to determine that the Net Positive Suction Head Available
(NPSHA) meets or exceeds the Net Positive Suction Head Required (NPSHR), as stated by
the pump performance curve.

4.1.1 Pump location guidelines

WARNING:
Assembled units and their components are heavy. Failure to properly lift and support this
equipment can result in serious physical injury and/or equipment damage. Lift equipment
only at the specifically identified lifting points. Lifting devices such as eyebolts, slings, and
spreaders must be rated, selected, and used for the entire load being lifted.

Guideline Explanation/comment
Keep the pump as close to the liquid source as This minimizes the friction loss and keeps the suction
practically possible. piping as short as possible.
Make sure that the space around the pump is This facilitates ventilation, inspection, maintenance,
sufficient. and service.
If you require lifting equipment such as a hoist This makes it easier to properly use the lifting
or tackle, make sure that there is enough space equipment and safely remove and relocate the
above the pump. components to a safe location.
Protect the unit from weather and water This is applicable if nothing else is specified.
damage due to rain, flooding, and freezing
temperatures.
Do not install and operate the equipment in Acceptable devices:
closed systems unless the system is • Pressure relief valves
constructed with properly-sized safety devices • Compression tanks
and control devices.
• Pressure controls
• Temperature controls
• Flow controls
If the system does not include these devices, consult
the engineer or architect in charge before you operate
the pump.
Take into consideration the occurrence of The best pump location for noise and vibration
unwanted noise and vibration. absorption is on a concrete floor with subsoil
underneath.

Series e-HSC INSTRUCTION MANUAL 13

 4 Installation

Guideline Explanation/comment
If the pump location is overhead, undertake Consider a consultation with a noise specialist.
special precautions to reduce possible noise
transmission.
EN When possible, locate the pump below the fluid This facilitates priming, ensures a steady flow of liquid,
level. and provides a positive suction head on the pump.

4.1.2 Typical installation

9
2

8 7 3

1. Compression tank (locate the compression tank on the suction side of the pump)
2. Air separator
3. Supply to system
4. Circuit setter
5. Triple duty valve
6. Isolation valve
7. From boiler chiller or converter
8. Cold water supply
9. Reducing valve

4.1.3 Foundation requirements

Pump foundation
• A substantial foundation and footing should be built to suit local conditions and form a
rigid support to maintain alignment.
• The foundation must be able to absorb any type of vibration and form a permanent, rigid
support for the unit.
• If the foundation is installed over the floor, it must be properly bonded and tied to the
floor.
Foundation recommendations for 300 hp [220 kW] and smaller pumps and motors
• Floor weight can be included in the Pump Foundation weight calculation within the
boundary of the Pump Foundation if properly attached/bonded to the floor. Base plate
grouting weight can also be included in the pump foundation weight.
• Pump Foundations should extend 3” (76 mm) or more from pump base plate edges.
• The Pump Foundation width should include sufficient width to cover a 30 degree rule.
• Pump Foundation construction minimum requirements: 3000 psi (200 bar) concrete with
steel re-enforcement.
• Pump Foundations should be a min of 1” (25 mm) above the floor to prevent water
collection around the pump base plate.

14 Series e-HSC INSTRUCTION MANUAL

 4 Installation

Foundation recommendations for 300 hp [220 kW] and larger pumps and motors
• Floor weight can be included in the Pump Foundation weight calculation within the
boundary of the Pump Foundation if properly attached/bonded to the floor. Base plate
grouting weight can also be included in the pump foundation weight.
• Pump Foundations should extend 6” (152 mm) or more from pump base plate edges. EN
• Pump Foundation width should include sufficient width to cover a 30 degree rule.
• Pump Foundation construction minimum requirements: 3000 psi (200 bar) concrete with
steel re-enforcement.
• Multiple Larger Pumps on a common Pump Foundation is not a recommended practice
due to machine vibration from the operating unit possibly damaging the idle units.
• Pump Foundations should be a min of 1” (25 mm) above the floor to prevent water
collection around the pump base plate.
Pump Foundation Width 30° Rule

Figure 3: 30° Rule

The width of the pump foundation should be wider than the extended 30° lines.
When viewing the pump from the end of the base plate establish a vertical line through the
pump shaft center. On both sides of this vertical line a line that starts at the pump shaft
center and extends downward at 30°. These lines must pass through the bottom of the
foundation.
Pumps on Spring Isolation Bases
• Spring mounting isolates the vibration from a pump from the floor or the foundation it is
mounted on. Spring mounting can absorb piping loads from thermal expansion or
reactions to internal pressure for properly supported piping systems. Be sure to anchor
the piping before mounting to the pump.
• The pump unit can be installed on a spring isolated base. The spring isolators are not to
be installed directly to the pump base plate given. The entire unit must be put on an
isolation base that has the spring mounts attached to it. These isolation bases are
welded structural steel with reinforcing and are filled with concrete or grout. The design
requirements and installation of these isolation bases are the responsibility of the
installing contractor.
• Use flexible piping on both suction and discharge sides with an isolation base. Flexible
piping decreases the strain on the flanges.

Series e-HSC INSTRUCTION MANUAL 15

 4 Installation

Piping schematic

20
EN 17 2

16 3
19
4
15
18 5

14 6
7
13 8
12 9
11
10

Figure 4: Horizontal split case pump detail, base mounted on a housekeeping pad

1. Pipe hangers
2. From system
3. Isolation valve
4. Stainless steel braided connector
5. 9” industrial thermometer with 3/4” NPT copper well
6. Suction diffuser with strainer
7. Field fabricated support leg
8. Drain: terminate near floor drain
9. 3” high concrete housekeeping pad
10. Easy maintenance access panels
11. Finish floor
12. Pipe support
13. Long radius elbow
14. Groutable fabricated steel base plate
15. Stainless steel braided connector (increaser where required)
16. Triple duty valve (sized for 1 to 3 psi P.D. at the design flow rate)
17. To system
18. Base-mounted horizontal split case pump
19. Multiport pressure indicator (4–port)
20. 1/4” O.D. copper tubing with compression fittings
Anchor bolts
• Foundation bolts or anchors of the proper size and type must be used. Foundation bolts
that are cast in place can be of either type shown in pump detail figure. Concrete anchors
can also be used. The type selected must be consistent with local codes.
• The size of the foundation bolts or anchor should be 1/8” (3 mm) smaller diameter than
the holes provided in the base plate. Refer to the pump submittal for the quantity and
size.

16 Series e-HSC INSTRUCTION MANUAL

 4 Installation

3 EN

5
4

1. Foundation bolt
2. Pipe sleeve
3. Concrete foundation
4. Washer
5. Lug
Anchor bolt and hole sizes
• As a rule, the diameter of the anchor bolt hole should be 0.125 in (3 mm) larger than the
diameter of the anchor bolt.

4.1.4 Requirements for setting the baseplate

CAUTION:
• Use an anchor bolt and a plain, flat, type-W washer at each anchor bolt hole. Otherwise,
the pump unit can shift. Failure to follow these instructions can result in serious property
damage and/or moderate personal injury.
• It is very important that the pump base is set level in order to avoid any mechanical
difficulties with the motor or pump. If furnished with a motor, this pump was properly
aligned at the factory. However, since all pump bases are flexible, they can spring and
twist during shipment.

Base Plate Setting

Place the pump unit on its concrete foundation, supporting it with steel wedges or shims.
The wedges or shims should be machined and be put on both sides of each anchor bolt to
provide a means for leveling the base. The wedge or shim length should be equal to or
greater than the base rail width. The width of the wedge or shim should be at least four times
the diameter of the anchor bolt. It is acceptable to place additional shims between the
existing anchor bolts. Use an anchor bolt for each anchor bolt hole provided.

CAUTION:
Equipment Damage. Use an anchor bolt and flat washer at each anchor bolt hole.
Otherwise, shifting of the pump unit may occur. Failure to follow these instructions could
result in serious property damage and/or moderate personal injury. It is very important that
the pump base be set level to avoid any mechanical difficulties with the motor or pump. This
pump was properly aligned (if furnished with a motor) at the factory. However, since all pump
bases are flexible, they may spring and twist during shipment. Do not pipe the pump until it is
realigned. After piping is completed and after the pump is installed and bolted down, align it
again. It may be necessary to re-adjust the alignment from time to time while the unit and
foundation are new.

This pump is available in both left hand and right hand rotation. An arrow cast into the pump
body shows the direction of rotation.

Series e-HSC INSTRUCTION MANUAL 17

 4 Installation

Foundation checklist
You must fulfill these requirements before the foundation is ready for pump installation:
• Place the pump unit on its concrete foundation and support it with steel wedges or shims.
• Machine the wedges or shims and then place them on both sides of each anchor bolt in
EN order to provide a means to level the base.
• Make sure that the wedge or shim width is equal to or greater than the base rail width.
• Make sure that the length of the wedge or shim is at least four times the diameter of the
anchor bolt.
• You can place additional shims between the existing anchor bolts. Use an anchor bolt for
each anchor bolt hole provided and use plain, flat type-W washers with each anchor bolt.
Baseplate checklist
You must fulfill these requirements before the baseplate is ready for pump installation:
• Set the baseplate on the foundation and level it using shims under each rail mounting
hole.
• Make sure that the size of the shims is equal to or greater than the rail width.
• Make sure that the length of the shim is at least four times the diameter of the rail
mounting bolt.
• Make sure that the shim thickness is at least 0.06 in. (1.52 mm) thick. If the base is
grouted then the shims need to be thicker.
• Make sure that the base is anchored to the foundation with bolts in all rail foundation
holes. Optionally, you can place shims under the rail between the rail mounting bolts.
Piping check
Do not pipe the pump until it is realigned.
After piping is completed and after the pump is installed and bolted down, align it again. You
might need to re-adjust the alignment on a few occasions while the unit and foundation are
new.
Grouting
Grout the baseplate after the pump unit has been leveled, securely bolted to the floor, and
properly aligned. Use a high precision non-shrinking grout inside the pump baseplate.

4.2 Level the base on a concrete foundation

Place 1”/(25.40 mm) thick steel shims or wedges on both sides of each anchor bolt in order
to support the pump.
This also provides a means of leveling the base.
7 1 2

4
6

1. Locate the shims to allow removal after grouting.

2. Grout only to top of base rail
3. Pump base rail
4. Grout
5. Concrete foundation
6. 1” (25.40 mm) Gap
7. Allow 1” for shims. Place on both sides of anchor bolts.

18 Series e-HSC INSTRUCTION MANUAL

 4 Installation

4.3 Coupling alignment

WARNING:
Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious EN
physical injury.

Alignment guidelines
Follow these guidelines when you align the coupling:
• Only perform alignment by moving or shimming the motor.
• Since adjustments in one direction can alter the alignment in another direction, check the
alignment in all directions after you make a correction.
• Make sure that the pump and motor bolts are tight when you take all measurements.
• Perform a final alignment check after the unit reaches its final operating temperature.

4.3.1 Prepare for alignment

The standard coupling selection for e-HSC pumps are TB Wood’s® Dura-Flex® spacer
elastomeric couplings and Falk® Steelflex® Type T10 close-coupled grid couplings. For
other coupling types or brands, refer to the coupling manufacturer’s installation instructions
and alignment data. Always consult the coupling manufacturer’s installation manual for
detailed instructions and the most up-to-date service information.
1. Check the pump and motor shafts and remove any paint, burrs, and rust.
2. Slide the hubs and bushings on the shafts with keys.
3. Hold one half element on the hubs in order to determine the appropriate hub spacing.
4. If you use spacer elements with high speed rings, hold both half elements on the hubs in
order to make sure the hubs do not interfere with the rings.
5. You can install the hubs with the hub extension facing in or out. Make sure the shaft
extends into the hubs at least 0.8 times the diameter of the shaft.
6. Lightly fasten the hubs to the shafts in order to prevent them from moving during
alignment.
7. Align the hubs to the values shown in ‘Maximum allowable coupling misalignment’.
Alignment may be performed with lasers, dial indicators, or with a straight edge and
calipers.

4.3.2 Align the pump using a straight edge and calipers

1. Check the angular misalignment:
Tool Procedure
Calipers 1. Gauge the distance between the two hubs at various points around the
circumference. Do not rotate the shafts.
2. Reposition the equipment until the difference between the minimum and maximum
distance values is within the permissible range.
Feeler 1. Insert feeler gauges between the coupling faces at various points around the
gauges circumference. Do not rotate the shafts.
2. Reposition the equipment until the difference between the minimum and maximum
distance values is within the permissible range.
2. Check the parallel alignment:
a) Place a straight edge across the two hubs.
b) Measure the maximum offset at various points around the periphery of the hubs.
Do not rotate the shafts.
c) Reposition the equipment until the offset is within the permissible range.
The following figure demonstrates an acceptable alignment where both the parallel and
angular alignments are correct.

Series e-HSC INSTRUCTION MANUAL 19

 4 Installation

EN

1. Straight edge
2. Feeler gauge
Figure 5: Check the alignment using a straight edge - correct

The following figure demonstrates a poor alignment where both parallel and angular
alignments do not fall within the allowable misalignment specifications.
1

2
Angular Parallel

1. Straight edge
2. Feeler gauge
Figure 6: Check the alignment using a straight edge - incorrect

The following figure demonstrates how to measure angular misalignment using calipers. The
angle between the two arrows is the degree of angular misalignment between the hubs. The
difference between measurements L1 and L2 correlates to the degree of misalignment.

Figure 7: Check the alignment using calipers

4.3.3 Align the pump using a dial indicator

1. Check the angular misalignment:
a) Mount the dial indicator base to one coupling half, or shaft.
b) Position the dial indicator button on the front face or rear face of the opposite coupling
half.

20 Series e-HSC INSTRUCTION MANUAL

 4 Installation

c) Mark the index lines on the coupling halves as the following Figure shows:
P 1

EN

2
R

1
A

A Angular alignment
P Parallel alignment
1 Dial indicators
2 Index line
3 Resilient separator

Figure 8: Pump alignment via dial indicator

d) Set the dial to zero.
e) Rotate both coupling halves together and make sure that the index lines remain
matched.
f) Reposition the equipment until the offset is within the permissible value.
2. Check the parallel misalignment:
a) Mount the dial indicator base to one coupling half, or shaft.
b) Position the dial indicator button on the outside diameter of the opposite coupling half.
c) Set the dial to zero.
d) Rotate both coupling halves together and make sure that the index lines remain
matched.
e) Reposition the equipment until the offset is within the permissible value.

4.3.4 Maximum allowable coupling misalignment

TB Wood’s® Dura-Flex® Couplings
TB Wood’s® Dura-Flex® elastomeric coupling alignment guidelines shown are also listed in
the coupling service manual published by TB Wood’s®. Refer to the service manual for more
detailed information regarding fastener torque values, detailed installation instructions, and
more.
The following figure defines the allowable parallel gap for a given degree of angular
misalignment.

Series e-HSC INSTRUCTION MANUAL 21

 4 Installation

Angular Misalignment (degrees)

EN

Parallel Offset

Figure 9: Acceptable parallel offset for TB Wood’s® Dura-Flex® elastomeric couplings

The following table relates the difference in measurement of the L1 and L2 dimensions
shown in Figure 6 of section 4.3.2 to the degree of angular misalignment between coupling
hubs.

Table 1: Allowable angular misalignment gap

Hub Size in. (mm) 1° angular 2° angular 3° angular 4° angular

misalignment in. misalignment in. misalignment in. misalignment in.
(mm) (mm) (mm) (mm)
WE2 0.03 (0.8) 0.07 (1.7) 0.10 (2.5) 0.13 (3.3)
WE3 0.04 (1.0) 0.08 (2.1) 0.12 (3.1) 0.16 (4.1)
WE4 0.05 (1.1) 0.09 (2.3) 0.14 (3.5) 0.18 (4.6)
WE5 0.06 (1.4) 0.11 (2.8) 0.16 (4.2) 0.22 (5.5)
WE10 0.06 (1.6) 0.13 (3.2) 0.19 (4.9) 0.22 (5.5)
WE20 0.08 (2.0) 0.16 (4.0) 0.23 (5.9) N/A
WE30 0.10 (2.4) 0.19 (4.8) 0.28 (7.2) N/A
WE40 0.12 (2.9) 0.23 (5.9) 0.35 (8.8) N/A
WE50 0.14 (3.6) 0.28 (7.2) 0.43 (10.8) N/A
WE60 0.15 (3.9) 0.31 (7.7) N/A N/A
WE70 0.16 (4.1) 0.32 (8.2) N/A N/A
WE80 0.20 (5.0) 0.39 (10.0) N/A N/A

Falk® Steelflex® Couplings

Falk® Steelflex® T10 grid coupling alignment guidelines shown are also listed in the coupling
service manual published by Rexnord Falk®. Refer to the service manual for more detailed
information regarding coupling lubrication, fastener torque values, detailed installation
instructions, and more.
The following table shows both parallel and angular misalignment data as recommended by
the coupling manufacturer.

Table 2: Maximum parallel and angular misalignment offsets for Falk® Steelflex® T10 couplings

Hub Size Parallel Offset in. (mm) Angular Offset in. (mm)
1020T 0.006 (0.15) 0.003 (0.08)
1030T 0.006 (0.15) 0.003 (0.08)
1040T 0.006 (0.15) 0.003 (0.08)
1050T 0.008 (0.20) 0.004 (0.10)
1060T 0.008 (0.20) 0.005 (0.13)

22 Series e-HSC INSTRUCTION MANUAL

 4 Installation

Hub Size Parallel Offset in. (mm) Angular Offset in. (mm)
1070T 0.008 (0.20) 0.005 (0.13)
1080T 0.008 (0.20) 0.006 (0.15)
1090T 0.008 (0.20) 0.007 (0.18)
EN
1100T 0.011 (0.28) 0.008 (0.20)
1110T 0.010 (0.25) 0.009 (0.23)
1120T 0.010 (0.25) 0.010 (0.25)
1130T 0.011 (0.28) 0.012 (0.30)
1140T 0.011 (0.28) 0.013 (0.33)

4.3.5 Maximum allowable misalignment for Woods Duraflex® couplings

Table 3: Allowable gap in inches (centimeters)

Coupling size 1° angular 2° angular 3° angular 4° angular

misalignment misalignment misalignment misalignment
WE2 0.032 (0.081) 0.065 (0.165) 0.097 (0.247) 0.129 (0.328)
WE3 0.037 (0.094) 0.074 (0.188) 0.111 (0.282) 0.148 (0.377)
WE4 0.040 (0.100) 0.079 (0.201) 0.119 (0.301) 0.158 (0.401)
WE5 0.047 (0.120) 0.094 (0.240) 0.142 (0.360) 0.189 (0.480)
WE10 0.057 (0.144) 0.113 (0.288) 0.170 (0.432) 0.227 (0.575)
WE20 0.064 (0.163) 0.129 (0.327) 0.193 (0.490) —
WE30 0.073 (0.187) 0.147 (0.373) 0.220 (0.560) —
WE40 0.085 (0.215) 0.170 (0.431) 0.254 (0.646) —
WE50 0.099 (0.252) 0.198 (0.503) 0.297 (0.755) —
WE60 0.109 (0.278) 0.219 (0.556) — —
WE70 0.122 (0.310) 0.244 (0.621) — —
WE80 0.140 (0.355) 0.279 (0.710) — —

1. Sizes 2 - 10
2. Sizes 20 - 50
3. Sizes 60 - 80
Figure 10: Angular and parallel alignment thresholds

4.3.6 Final alignment

You cannot perform the final alignment until you initially operate the pump long enough to
reach operating temperature. When the pump reaches the normal operating temperature,
then secure the pump and re-check the alignment. Make sure that you compensate for
temperature accordingly.

Series e-HSC INSTRUCTION MANUAL 23

 4 Installation

NOTICE:
Elastomeric couplings are specifically designed to accommodate angular shaft
misalignment, as well as parallel offset of the pump and motor shafts. However, the amount
of the offset and/or misalignment depends on the style of the applied flexible coupling. If you
EN do not correct this coupling misalignment, there is a significant impact on the overall life of
the mechanical seals and the bearings of the pump.

4.4 Piping checklists

4.4.1 General piping checklist
CAUTION:
Never draw piping into place by using force at the flanged connections of the pump. This can
impose dangerous strains on the unit and cause misalignment between the pump and driver.
Pipe strain adversely affects the operation of the pump, which results in physical injury and
damage to the equipment.

Piping guidelines
Guidelines for piping are given in the Hydraulic Institute Standards available from the
Hydraulic Institute at 9 Sylvan Way, Parsippany, NJ 07054-3802. You must review this
document before you install the pump.

Figure 11: Forces and moments for horizontally split case pumps

Flange loads and configuration

For a listing of all e-HSC pump models, refer to the e-HSC technical bulletin.

Table 4: Flange Loading Ratings for Cast Iron:

Horizontal Double-suction Pump Nozzle Forces & Moments (Cast Iron)

Diameter Force / lbf (N) Moment of Force / lb*ft (N.m)
(in [mm]) Fx Fy Fz ƩF Mx My Mz ƩM
2.5 [65] 166 [740] 189 [840] 153 [680] 297 332 [450] 243 [330] 266 [360] 487 [660]
[1320]
3 [80] 202 [900] 225 184 [820] 355 354 [480] 254 [345] 288 [390] 520 [705]
[1000] [1580]
4 [100] 270 301 243 472 376 [510] 277 [375] 321 [435] 575 [780]
[1200] [1340] [1080] [2100]
5 [125] 319 355 288 558 465 [630] 332 [450] 420 [570] 675 [915]
[1420] [1580] [1280] [2480]
6 [150] 405 450 364 706 553 [750] 387 [525] 454 [615] 808
[1800] [2000] [1620] [3140] [1095]

24 Series e-HSC INSTRUCTION MANUAL

 4 Installation

Horizontal Double-suction Pump Nozzle Forces & Moments (Cast Iron)

Diameter Force / lbf (N) Moment of Force / lb*ft (N.m)
(in [mm]) Fx Fy Fz ƩF Mx My Mz ƩM
8 [200] 540 602 486 940 719 [975] 509 [690] 586 [795] 1062
[2400] [2680] [2160] [4180] [1440] EN

10 [250] 670 751 607 1174 985 697 [945] 808 1449
[2980] [3340] [2700] [5220] [1335] [1095] [1965]
12 [300] 805 899 724 1407 1339 951 1095 1969
[3580] [4000] [3220] [6260] [1815] [1290] [1485] [2670]
14 [350] 940 1048 845 1641 1715 1217 1405 2522
[4180] [4660] [3760] [7300] [2325] [1650] [1905] [3420]
16 [400] 1075 1196 967 1875 2146 1538 1759 3164
[4780] [5320] [4300] [8340] [2910] [2085] [2385] [4290]
18 [450] 1209 1344 1088 2109 2644 1881 2168 3894
[5380] [5980] [4840] [9380] [3585] [2550] [2940] [5280]
20 [500] 1344 1493 1209 2343 3197 2268 2611 4713
[5980] [6640] [5380] [10420] [4335] [3075] [3540] [6390]
22 [550] 1479 1641 1331 2576 3784 2699 3109 5598
[6580] [7300] [5920] [11460] [5130] [3660] [4215] [7590]
24 [600] 1614 1789 1448 2810 4470 3186 3673 6616
[7180] [7960] [6440] [12500] [6060] [4320] [4980] [8970]

Table 5: Flange Loading Ratings for Ductile Iron:

Horizontal Double-suction Pump Nozzle Forces & Moments (Ductile Iron)

Diameter Force / lbf (N) Moment of Force / lb*ft (N.m)
(in [mm]) Fx Fy Fz ƩF Mx My Mz ƩM
3 [80] 303 337 276 532 531 [720] 381 [517] 431 [585] 779
[1350] [1500] [1230] [2370] [1057]
4 [100] 404 451 364 708 564 [765] 414 [562] 481 [652] 862
[1800] [2010] [1620] [3150] [1170]
5 [125] 478 532 431 836 696 [945] 497 [675] 630 [855] 1012
[2130] [2370] [1920] [3720] [1372]
6 [150] 606 674 546 1058 829 580 [787] 680 [922] 1211
[2700] [3000] [2430] [4710] [1125] [1642]
8 [200] 809 903 728 1409 1078 763 879 1593
[3600] [4020] [3240] [6270] [1462] [1035] [1192] [2160]
10 [250] 1004 1126 910 1760 1476 1045 1211 2173
[4470] [5010] [4050] [7830] [2002] [1417] [1642] [2947]
12 [300] 1207 1348 1085 2110 2008 1427 1642 2953
[5370] [6000] [4830] [9390] [2722] [1935] [2227] [4005]
14 [350] 1409 1571 1267 2461 2572 1825 2107 3783
[6270] [6990] [5640] [10950] [3487] [2475] [2857] [5130]
16 [400] 1611 1793 1450 2812 3219 2306 2638 4746
[7170] [7980] [6450] [12510] [4365] [3127] [3577] [6435]
18 [450] 1814 2016 1632 3163 3966 2821 3252 5841
[8070] [8970] [7260] [14070] [5377] [3825] [4410] [7920]
20 [500] 2016 2239 1814 3513 4795 3402 3916 7069
[8970] [9960] [8070] [15630] [6502] [4612] [5310] [9585]
22 [550] 2218 2461 1996 3864 5675 4049 4663 8397
[9870] [10950] [8880] [17190] [7695] [5490] [6322] [11385]

Series e-HSC INSTRUCTION MANUAL 25

 4 Installation

Horizontal Double-suction Pump Nozzle Forces & Moments (Ductile Iron)

Diameter Force / lbf (N) Moment of Force / lb*ft (N.m)
(in [mm]) Fx Fy Fz ƩF Mx My Mz ƩM
24 [600] 2421 2684 2171 4215 6704 4779 5509 9923
EN [10770] [11940] [9660] [18750] [9090] [6480] [7470] [13455]
28 [700] 2819 3142 2535 4923 5144 3650 4215 7567
[12540] [13980] [11280] [21900] [6975] [4950] [5715] [10260]
32 [800] 3223 3587 2900 5624 6438 4613 5277 9492
[14340] [15960] [12900] [25020] [8730] [6255] [7155] [12870]
36 [900] 3628 4033 3264 6326 7932 5642 6505 11682
[16140] [17940] [14520] [28140] [10755] [7650] [8820] [15840]

Checklist

Check Explanation/comment Checked

Always install the piping to the Do not move the pump to the pipe. This can
pump. make the final alignment impossible.
Check that the suction and This prevents strain from being transmitted
discharge piping are supported to the pump when the flange bolts are
independently near the pump and tightened. Also use pipe hangers or other
are properly aligned. supports at necessary intervals in order to
provide support.
When you use expansion joints, Do not install expansion joints next to the
check that they are installed beyond pump or in any position that would cause a
the piping supports closest to the strain on the pump that results from system
pump. pressure changes.
Check that tie bolts are used with This prevents pipe strain.
expansion joints.
Check that the piping is installed as This helps to decrease friction losses.
straight as possible and that any
unnecessary bends are avoided.
Where necessary, use 45° or long-
sweep 90° fittings.
Check that all piping joints are leak —
tight.
Check that the inside diameters of —
the flanged joints match properly.
Check that burrs and sharp edges —
are removed when you make up the
joints.
When you anticipate considerable This helps to avoid strain on the pump.
temperature changes, check that
equipment for absorbing expansion
is installed in the system.
When you use an isolation pad, —
check that flexible piping is used on
both the suction and discharge
sides of the pump.
Check that the pipeline has isolation —
valves around the pump and a drain
valve in the suction pipe.

4.4.2 Suction piping checklist

The sizing and installation of the suction piping is extremely important. It must be selected
and installed so that pressure losses are minimized and sufficient liquid flows into the pump

26 Series e-HSC INSTRUCTION MANUAL

 4 Installation

when it is started and operated. Many NPSH problems can be directly attributed to improper
suction piping systems.
Piping checklist

Check Explanation/comment Checked EN

Keep the suction piping short in length, If the suction pipe is short, the pipe diameter can
as direct as possible, and never be the same size as the suction opening. If
smaller in diameter than the pump longer suction piping is required, pipes should
suction opening. be one or two sizes larger than the opening
depending on piping length.
Check that the elbows in the suction When there is an elbow in a position other than
piping for horizontal double-suction the vertical when in relation to the pump suction
pumps are installed per the Hydraulics nozzle, this causes more liquid to enter one side
Institute Standards since there is of the impeller than the other. The result is
always an uneven turbulent flow highly unequalized thrust loads that overheat the
around an elbow. bearings and cause rapid wear, which adversely
affects the hydraulic performance. See the
Example of unbalanced loading figure.
Check that pipe reducers on the inlet This avoids excessive turbulence and noise.
side have no more than one pipe
diameter reduction in a single reducer.
When operating on a suction lift, check A horizontal suction line must have a gradual
that the suction pipe slopes upward to rise to the pump. Any high point in the pipe can
the pump nozzle. become filled with air and prevent proper
operation of the pump.
(Optional) You can install a short This facilitates the cleansing of the liquid
section of pipe adjacent to the suction passage of the pump without dismantling the
flange such as Dutchman or a spool pump. With this arrangement, anything that
piece that is designed so that it can be clogs the impeller is accessible with the removal
readily dropped out of the line. of the spool piece or pipe section.

Example of unbalanced loading

This figure shows the unbalanced loading of a double-suction impeller due to the uneven
flow around an elbow that is adjacent to the pump:
1
5

3 2
4
1. Pump casing
2. Impeller
3. Pump suction flange
4. Suction elbow
5. Water velocity increases here and causes a greater flow to one side of the impeller.
Figure 12: Unbalanced loading of double-suction impeller

Series e-HSC INSTRUCTION MANUAL 27

 4 Installation

Examples
2
3
4

EN

1. Level centerline of pipe

2. Check valve
3. Gate valve
4. Increaser
Figure 13: Suction pipe installed with a gradual rise to the pump – correct

1. Air pocket
Figure 14: Suction pipe installed with a gradual rise to the pump – incorrect

1. Air pocket
Figure 15: Suction pipe installed with a reducer – incorrect

1. Air pocket
Figure 16: Incorrect

1. No air pockets
2. Gradual rise
Figure 17: Correct

28 Series e-HSC INSTRUCTION MANUAL

 4 Installation

1 3

2 EN
1. No air pockets
2. Eccentric reducer
Figure 18: Gradual rise to the pump – correct

1. Distance plus eccentric reducer straightens the flow

Figure 19: Suction pipe above the pump – correct

1. Path of the water

Figure 20: Suction pipe above the pump – incorrect

4.4.3 Suction-piping valve considerations

Suction valves
Before you install suction valves in the suction piping, review these considerations:
• Make sure that the suction piping valves are placed right before the run of recommended
straight pipe.
• Never throttle the pump with the use of a valve on the suction side of the pump.
• Only use suction valves to isolate the pump for maintenance purposes.
• Always install the valve in a position that avoids the formation of air pockets.
Foot valves
If the pump operates under static suction lift conditions, you can install a foot valve in the
suction line in order to avoid the necessity of priming each time you start the pump.
Before you install foot valves in the suction piping, review these considerations:
• Make sure this valve is of the flapper type, rather than the multiple spring type, and that it
is sized to avoid excessive friction in the suction line.
• Size the foot valve and pipe in order to maximize NPSHA to the pump by minimizing
suction line losses.
• When foot valves are used, or where there are other possibilities of water hammer, close
the discharge valve slowly before you shut down the pump.
Check valves
In normal applications, check valves are placed in the discharge piping. Before you use a
check valve in the suction piping, consider the added pressure drop to the pump, the
potential of water hammer, and the chance of allowing the entire pump volute to be exposed
to the discharge pressure.

Series e-HSC INSTRUCTION MANUAL 29

 4 Installation

4.4.4 Discharge piping considerations

Maximum velocity
Make sure that the maximum velocity in the discharge piping does not exceed 15 feet per
second (4.6 m/s). If a check valve is present in the outlet piping, this value must be reduced.
EN
Discharge piping and fitting sizes
System losses, life-cycle costs, and process considerations usually determine the size of
discharge piping and fittings. Some high energy pumps are sensitive to flow disturbing
devices mounted close to the pump outlet. Consult Xylem when in doubt about the minimum
required length of the straight pipe.

4.5 Pressure gauges and pump insulation

Installation and use of pressure gauges
Install properly-sized pressure gauges in both the suction and discharge nozzles in the
gauge taps. The gauges enable easy observation of the pump operation and it is easy to
determine if the pump is operating in conformance with the performance curve. Cavitation,
vapor binding, or other unstable operations cause widely-fluctuating discharge pressure to
be noted.

WARNING:
Make sure that all components are properly guarded or insulated when operating at
extremely high or low temperatures.

Proper pump insulation

Figure 21: Proper pump insulation

You should not insulate the bearing housings, shown in dark gray, as this may cause
overheating of bearings. You may insulate all other portions of the pump, shown in light gray.

30 Series e-HSC INSTRUCTION MANUAL

 5 Commissioning, Startup, Operation, and Shutdown

5 Commissioning, Startup,
Operation, and Shutdown EN

5.1 Preparation for startup

WARNING:
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious
physical injury.
• Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.
• Never operate a pump without a properly installed coupling guard. Personal injury will
occur if you run the pump without a coupling guard.
• Check the rotation of the power unit and pump in relation to that of the drive as shown by
the arrows on the case. Rotate the drive manually before you apply power-checking
rotation. Do not operate in the reverse direction of these arrows as serious damage or
injury can occur.

System flushing
Flush new and old systems in order to eliminate all foreign matter. Heavy scale, welding
splatter, and wire or other large foreign matter can clog the pump impeller. This reduces the
capacity of the pump which then causes cavitation, excessive vibration, and/or damage to
close clearance parts such as wear rings, seals, and sleeves.
Pre-operation inspections
Perform these inspections before you start the pump:
• Check the alignment between the pump and motor.
See Coupling alignment in the Installation chapter for alignment requirements.
• Check all connections to the motor and starting device against the wiring diagram.
• Check the voltage, phase, and frequency on the motor nameplate against the line circuit.
• Check the suction and discharge piping and the pressure gauges for proper operation.
• Check that you can turn the rotating element by hand in order to verify that it rotates
freely.
• Check the stuffing box adjustment, lubrication, and piping.
• Check the driver lubrication.
Refer to the driver Installation, Operation, and Maintenance manual.
• Check that the pump bearings are properly lubricated.
• Check that the coupling is properly lubricated, if required.
• Check that the pump is full of liquid and that all valves are properly set and operational,
with the discharge valve closed and the suction valve fully open. Purge all air from the
top of the casing.
• Check the direction of the rotation.
Be sure that the driver operates in the direction indicated by the arrow on the pump
casing. Serious damage can result if you operate the pump with the incorrect rotation.
Check the rotation each time you disconnect the motor leads.

Series e-HSC INSTRUCTION MANUAL 31

 5 Commissioning, Startup, Operation, and Shutdown

5.2 Pump priming

CAUTION:
Do not run the pump dry.
EN

When to prime the pump

You must prime the pump before startup. When it is possible, locate the pump below the
fluid level in order to facilitate priming and to ensure a steady flow of liquid. This condition
provides a positive suction head on the pump. It is also possible to prime the pump by
pressurizing the suction vessel.
Methods for pump priming

Pump installation Priming method

Positive head on the suction Open the suction valve and loosen the vent plug on top of the
casing. This allows air to be purged from the casing. While
you vent the air from the pump body, always rotate the pump
shaft a few times by hand.
Suction lift Priming must be done by other methods such as foot valves,
ejectors, or by manually filling the casing and suction line.

5.3 Fill the system

1. Locate the vents at the highest point so that trapped gases and air can escape.
However, if the gases are flammable, toxic, or corrosive, then vent them to an
appropriate place in order to prevent harm to personnel or to other parts of the system.
2. Check the pipe hangers and anchors to make sure that they are properly set to take the
additional weight of the pumped fluid.
3. Close all of the drains.
4. Fill the system slowly so that excessive velocities do not cause rotation of the pumping
elements.
Rotation of the pumping elements can cause damage to the pump or its driver.
5. Check the adequacy of the anchors and hangers:
a) Mount a dial indicator off of any rigid structure not tied to the piping.
b) Set the indicator button on the pump flange in the axial direction of the nozzle.
If the indicator moves as the filling proceeds, then the anchors and supports are not
adequate or are not set properly. Take corrective measures.

5.4 Start the pump

NOTICE:
If the pump loses its prime during start-up, shut it down and correct the condition before you
repeat this procedure.

1. Close the drain valves and the valve in the discharge line.
2. Fully open all valves in the suction line.
3. Prime the pump.
4. Start the pump driver.
You might need to warm up the turbines and engines. Consult the instructions provided
by the manufacturer.
5. When the pump is operating at full speed, slowly open the discharge valve.

32 Series e-HSC INSTRUCTION MANUAL

 5 Commissioning, Startup, Operation, and Shutdown

Perform this step immediately after start-up in order to prevent damage to the pump from
operating with zero flow.

5.5 Pump operation checklist

EN
CAUTION:
Vary the capacity with the regulating valve in the discharge line. Never throttle the flow from
the suction side since this can result in decreased performance, unexpected heat
generation, and equipment damage.

Requirement Description Checked

Driver/pump rotation Check the rotation each time you reconnect the motor
leads. Be sure that the driver operates in the direction
indicated by the arrow on the pump casing. Rough
operation and extreme vibration can result if you
operate the pump in the wrong direction.
Flow An accurate measurement of flow rate (volume/time)
is difficult in the field. Venturi meters, flow nozzles,
orifice plates, or timing the draw down in the wet well
are all possible methods. Record any reading for
future reference.
Pressure Check and record both suction and discharge
pressure gauge readings for future reference. Also
record voltage, amperage per phase, and pump
speed. You can also record the kilowatts if you have
an available indicating wattmeter.
Temperature Check and record bearing temperatures using a
thermometer. Make sure that temperatures do not
exceed 250°F (121°C).
Vibration The acceptable vibration level of a centrifugal pump
depends on the rigidity of the pump and the
supporting structure. Refer to the Hydraulic Institute
Standards for a complete description and charts on
various pumps.
Sound Field sound levels are difficult to measure because of
background noise from piping, valves, drivers, and
gears. Follow the recommendations in the Hydraulic
Institute Standards.
Output Make all pump output adjustments with the discharge
valves.

5.6 Shut down the pump

WARNING:
Always disconnect and lock out power before servicing to prevent unexpected startup.
Failure to do so could result in death or serious injury.

1. Shut down the pump driver.

Consult the manufacturer instructions for special operations.
2. Close the suction and discharge valves.

Series e-HSC INSTRUCTION MANUAL 33

 6 Maintenance

6 Maintenance
EN 6.1 Maintenance schedule
Maintenance inspections
A maintenance schedule includes these types of inspections:
• Routine maintenance
• Routine inspections
• Three-month inspections
• Annual inspections
Shorten the inspection intervals appropriately if the pumped fluid is abrasive or corrosive or if
the environment is classified as potentially explosive.
Routine maintenance
Perform these tasks whenever you perform routine maintenance:
• Lubricate the bearings.
• Inspect the seals.
• Insulate the pump.
Ensure that the bearing assembly grease fittings remain accessible and visible. The vent
slots on the sides and bottom of the bearing assembly should remain uncovered and
completely open.
Routine inspections
Perform these tasks whenever you check the pump during routine inspections:
• Check for unusual noise, vibration, and bearing temperatures.
• Check the pump and piping for leaks.
• Analyze the vibration.
• Check the seal chamber and stuffing box for leaks.
– Ensure that there are no leaks from the mechanical seals.
Three-month inspections
Perform these tasks every three months:
• Check that the foundation and the hold-down bolts are tight.
Annual inspections
Perform these inspections one time each year:
• Check the pump capacity.
• Check the pump pressure.
• Check the pump power.
If the pump performance does not satisfy your process requirements, and the process
requirements have not changed, then perform these steps:
1. Disassemble the pump.
2. Inspect it.
3. Replace worn parts.

6.2 Bearing and coupling lubrication

Lubrication at initial startup
Bearing housings are packed with grease at the factory and do not require attention before
you start the pump, as long as the pump was stored in a clean, dry place before its first
operation. Monitor the bearings for an hour after you start the pump in order to verify that
they are operating properly.

34 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

Bearing lubrication schedule

Periodic addition of grease is not required. Regrease the bearings if the bearing brackets are
removed for maintenance reasons. See Regrease the bearings for more information.
Bearing operating temperatures
EN
The maximum operating temperature for ball bearings should not exceed 250°F (121°C). If
the temperature of the bearing frame rises above this limit, shut down the pump and
determine the cause. Check the temperature using an accurate measuring device.
Coupling lubrication

Coupling type Lubrication requirements

Grid couplings Grid or gear tooth couplings (Falk Grid Steelflex or Falk Crowned
Tooth coupling for instance) are initially lubricated with Falk Long
Term Grease (LTG) and do not require relubrication for up to three
years. If coupling leaks grease, or is exposed to extreme
temperatures or excessive moisture, more frequent lubrication may
be required.
Use coupling manufacturer’s recommended grease to provide
trouble free performance.
Polymer and elastomeric element- Polymer and elastomeric element-type couplings are maintenance-
type free and do not require lubrication. If other types of couplings are
used, follow maintenance instructions of coupling manufacturer.

6.2.1 Regrease the bearings

Before you begin this procedure, make sure that you have these items:
• New bearings and lip seals
• Exxon Polyrex EM grease
Exxon Polyrex EM grease is the only recommended grease. Do not use any other
grease.
• Grease gun
1. Thoroughly clean out the bearing housing and make sure that it is protected against dust
and other contaminants.
2. Locate the grease fittings provided on the underside of the bearing brackets.
These fittings are used to fill the bearing cavities.
3. Using a grease gun, fill the cavities with Exxon Polyrex EM2 grease until the grease
comes out from underneath the lip seals.

6.3 Mechanical-seal maintenance

WARNING:
The mechanical seal used in an Ex-classified environment must be properly certified. Prior to
startup, make sure that all areas that could leak pumped fluid to the work environment are
closed.

CAUTION:
Never operate the pump without liquid supplied to mechanical seal. If you run a mechanical
seal dry, even for a few seconds, this can cause seal damage. Physical injury can occur if a
mechanical seal fails.

Mechanical seal life

The life of a mechanical seal depends on the cleanliness of the pumped fluid. Due to the
diversity of operating conditions, it is not possible to give definite indications as to the life of a
mechanical seal. In clean water applications, typical mechanical seal life spans two to three
years.

Series e-HSC INSTRUCTION MANUAL 35

 6 Maintenance

6.4 Flood-damaged pump maintenance

WARNING:
• Always disconnect and lock out power before servicing to prevent unexpected startup.
EN Failure to do so could result in death or serious injury.
• Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.

Perform these maintenance tasks if your pump has been flood damaged:
• Replace bearings and grease if the pump has been subjected to flood conditions.
• Make sure that the motor is evaluated by a qualified motor shop before you place it back
into service.
• Clean and inspect mechanical seals, stuffing boxes, and packing rings and replace them
if it is necessary.
• Replace couplings that require lubrication.

6.5 Disassembly
6.5.1 Disassembly precautions
This manual clearly identifies accepted methods for disassembling units. These methods
must be adhered to.

WARNING:
• Make sure that the pump is isolated from the system and that pressure is relieved before
you disassemble the pump, remove plugs, open vent or drain valves, or disconnect the
piping.
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious
physical injury.
• Crush hazard. The unit and the components can be heavy. Use proper lifting methods
and wear steel-toed shoes at all times.

NOTICE:
Pumps with high pressure MR1 seals cannot be serviced without removing the upper casing.
Ensure that site has proper rigging equipment before proceeding with maintenance.

NOTICE:
Make sure that all replacement parts are available before you disassemble the pump for
overhaul.

6.5.2 Drain the pump

CAUTION:
• Allow all system and pump components to cool before you handle them to prevent
physical injury.

1. Close the isolation valves on the suction and discharge sides of the pump.
You must drain the system if no valves are installed.
2. Open the drain valve.
Do not proceed until liquid stops coming out of the drain valve. If liquid continues to flow
from the drain valve, the isolation valves are not sealing properly and you must repair
them before you proceed.
3. Leave the drain valve open and remove the drain plug located on the bottom of the .

36 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

Do not reinstall the plug or close the drain valve until the reassembly is complete.
4. Disconnect all auxiliary piping and tubing.
5. Drain the liquid from the piping and flush the pump if it is necessary.

6.5.3 Remove the hex coupling guard for floating guards EN

Figure 22: Fully assembled coupling guard — small bracket

Figure 23: Fully assembled coupling guard — large bracket

Note: Disassembly instructions for the coupling guard assembly are the same regardless of
which size mounting bracket is used.

Series e-HSC INSTRUCTION MANUAL 37

 6 Maintenance

EN

Figure 24: Coupling guard exploded view

Legend Part Name

1 Coupler Guard Assembly Inner
2 Coupler Guard Assembly Outer
3 Clip
4 Square Spacer
5 Mounting Bracket
6 Hex Bolt
7 Self-Retaining Washer
8 Bearing Gland Bolt
9 Washer
10 Threadless Spacer

1. Unfasten the top two hex bolts [6] that secure the two mounting brackets [5] to the top
half of the inner coupling guard assembly [1].
2. Unfasten the two hex bolts [6] located on the top two faces of the outer hex guard
assembly [2].
3. Remove the clips [3] and two square spacers [4] which secure the upper and lower
halves of the outer [2] and inner [1] guard assemblies by unfastening the four hex head
bolts [6] that are threaded into each clip [4]. Remove the upper halves of the guard
assemblies by lifting upwards.
Note: The coupling should now be exposed and the lower guard assembly should still be
attached to the mounting bracket [5]. Coupling maintenance may be performed without
further disassembly of the guard.
4. Uncouple the lower halves of the outer [2] and inner [1] guard assemblies by removing
the two hex head bolts [6] located on the bottom two faces of the hex guard assembly.
5. Detach the bottom half of the inner guard [1] from the mounting bracket [5] by
unfastening the two hex bolts [6] located on the bottom half of the mounting bracket.
6. If desired, the mounting bracket [5] may be removed from the inboard bearing gland of
the pump by removing the four bearing gland bolts [8] which secure the brackets in place.

38 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

EN

Figure 25: Large bracket mounted to pump bearing gland (without guard assembly)

Figure 26: Coupling guard disassembly diagram

Align the coupling guard

Align the coupling guard based on the following conditions:
Condition Action
Motors without shaft Align the coupling guard relative to the face of the motor with a 0.25” gap
grounding rings between the guard and the motor body.
Motors with shaft Align the coupling guard relative to the face of the motor with a 0.25” gap
grounding rings between the guard and the grounding ring.

Series e-HSC INSTRUCTION MANUAL 39

 6 Maintenance

1 1

EN

2
Figure 27: For motors without shaft grounding rings Figure 28: For motors with shaft grounding rings
1. 0.25 TYP [6,4] clearance gap between guard 1. 0.25 TYP [6,4] clearance gap between guard
assembly and motor body assembly and grounding ring
2. Grounding ring

6.5.4 Remove the hex coupling guard for guards with vertical supports

Figure 29: Fully assembled coupling guard

1. Identify the parts of the coupling guard. The following instructions will reference items in
the following figure and table.

40 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

EN

Figure 30: Coupling guard parts

Legend Part Name

1 Coupler Guard Assembly Inner
2 Coupler Guard Assembly Outer
3 Guard Support Pump Side Left
4 Guard Support Pump Side Right
5 Guard Support Motor Side Left
6 Guard Support Motor Side Right
7 Guard Support Lower
8 Pedestal
9 Hex Bolt
10 Washer
11 Lock Washer
12 Hex Nut
13 Stiffener Clip
2. Unfasten the hex bolts [9] that secure the stiffener clips [13] to the inner coupler guard
assembly [1].
3. Uncouple the upper halves of the outer [2] and inner [1] guard assemblies by removing
the two hex bolts [9] located on the top two faces of the hex guard assembly.
4. Remove the upper halves of the outer [2] and inner [1] guard assemblies by unfastening
the hex head bolts [9] that fasten the flanges of the guards together and lifting the upper
guard halves.

Series e-HSC INSTRUCTION MANUAL 41

 6 Maintenance

5. Uncouple the lower halves of the outer [2] and inner [1] guard assemblies by removing
the two hex head bolts [9] located on the bottom two faces of the hex guard assembly.
6. Unfasten the remaining hex head bolts [9] from the various support structures [3-8] to
disassemble the remainder of the hex guard assembly. Note: Not all coupling guard
EN assemblies require pedestal pieces [8] or two guard support sets [3-6].
7. If desired, the stiffener clips [13] may be removed from the inboard bearing gland of the
pump by removing the bearing gland bolts which secure the clips in place.

Figure 31: Coupling guard exploded view

6.5.5 Dismantling the pump when it is required to remove the rotating element of the pump
WARNING:
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious
physical injury.
• Extreme temperature hazard: Allow pump temperatures to reach acceptable levels
before proceeding. Open drain valve, do not proceed until liquid stops coming out of the
drain valve. If liquid does not stop flowing from drain valve, isolation valves are not
sealing and should be repaired before proceeding. After liquid stops flowing from drain
valve, leave drain valve open and continue. Remove the drain plug located on the bottom
of the pump housing. Do not reinstall plug or close drain valve until reassembly is
completed. Failure to follow these instructions could result in property damage and/or
moderate personal injury.

42 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

1. Close valves on suction and discharge sides of pump. If no valves have been installed, it
will be necessary to drain the system.
2. Remove the coupling guard (follow Remove the hex coupling guard for guards with
vertical supports on page 40). For spacer coupler, loosen the capscrews which secure
the coupler flanges to the coupler hubs. Remove the coupler flanges and sleeves by EN
compressing the flanges and pulling out from beneath the hubs or by loosening the Allen
set screws and sliding the hubs back on the shaft. Remove the coupler hubs from the
pump shaft. For non-spacer couplers, loosen set screws and slide flanges back on shafts
and remove rubber element.
3. Remove all casing main joint capscrews and dowel pins.
4. Tighten the jacking screws in the upper half of the casing to separate the upper and
lower casing halves. Then lift off the upper half of the casing.
5. Tap the seal bodies with a soft-headed hammer to break the seal between the seal body
and lower casing half, and lift the rotating element out of the lower casing. Rotating
element may be removed to a suitable location for repair.
Note: A spare rotating element can be installed at this point.

Figure 32: Spare rotating assembly

6. Refer to Remove the mechanical seals and bearings without removing the upper half of
the casing on page 44 to remove bearing housings and mechanical seals from both the
inboard and outboard shaft locations. This feature is unavailable with high pressure MR2
seals.
7. Remove seal bodies (stuffing boxes).
8. Remove lip seals from bearing housings and remove the mechanical seal seats from
each of the seal end covers by tapping on them from the rear.
9. Remove O-rings from each of the seal end covers and seal bodies.
10. Remove the two casing rings from the impeller if available.
11. Remove the impeller-retaining ring with retaining pliers. Heat the impeller hub on both
ends to 350°F (176°C) maximum, and pull or push the impeller from the shaft. (Instead of
heating the impeller, you may press impeller off the shaft if a press is available).
NOTE: Press away from the coupling end.
NOTE: For impellers with replaceable rings; remove the rings, if necessary, by loosening
the set screws.

Series e-HSC INSTRUCTION MANUAL 43

 6 Maintenance

6.5.6 Remove the mechanical seals and bearings without removing the upper half of the
casing
WARNING:
EN • Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious
physical injury.
• Extreme temperature hazard: Allow pump temperatures to reach acceptable levels
before proceeding. Open drain valve, do not proceed until liquid stops coming out of the
drain valve. If liquid does not stop flowing from drain valve, isolation valves are not
sealing and should be repaired before proceeding. After liquid stops flowing from drain
valve, leave drain valve open and continue. Remove the drain plug located on the bottom
of the pump housing. Do not reinstall plug or close drain valve until reassembly is
completed. Failure to follow these instructions could result in property damage and/or
moderate personal injury.

NOTICE:
These steps do not apply to high pressure MR1 seals. Upper casing must be removed.

1. Close valves on suction and discharge sides of pump. If no valves have been installed, it
will be necessary to drain the system.
2. Remove the coupling guard (follow Remove the hex coupling guard for guards with
vertical supports on page 40). For spacer coupler, loosen the capscrews which secure
the coupler flanges to the coupler hubs. Remove the coupler flanges and sleeves by
compressing the flanges and pulling out from beneath the hubs or by loosening the Allen
set screws and sliding the hubs back on the shaft. Remove the coupler hubs from the
pump shaft. For non-spacer couplers, loosen set screws and slide flanges back on shafts
and remove rubber element.
3. Remove all cap screws from each of the bearing glands and remove the bearing glands
and bearing gland gaskets.
4. Remove all the caps crews from each of the bearing bodies, leave the two smaller
jacking screws in the bearing body.
NOTE: Steps 5-9 relate to the outboard (opposite of the coupling) side of the shaft.
5. Bend back the lockwasher tab and remove both the lockwasher and locknut on the
outboard end of the shaft (the opposite side of the coupling). A spanner wrench should
be used to remove the locknut.
NOTE: Another person may be required to ensure the shaft does not rotate during this
step.
6. Evenly tighten the two jacking screws on the outboard bearing body so that the bearing
body assembly slides towards the end of the shaft (see Figure 33). Pull the bearing
housing assembly off the remaining portion of the shaft. Pry bars may be used to assist
in pulling the bearing housing assembly off the shaft.

44 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

EN

Figure 33
7. Remove all cap screws from the seal end cover (seal gland) and insert the threaded rods
of the universal extraction tool, PN: P6014747, into the mechanical seal gland. Fix the
extraction tool onto the threaded rods and thread the main jacking screw into the center
of the fixture. (refer to the next three figures)

Figure 34: Universal extraction plate (PN: P6014747)

Figure 35: Universal extraction tool applied to outboard (opposite of coupling) side of pump
8. Tighten the bolt in the center of the extraction fixture to remove the seal end cover from
the shaft.
NOTE: Mechanical seal seat is installed in the seal end cover.

Series e-HSC INSTRUCTION MANUAL 45

 6 Maintenance

CAUTION:
Do not reuse the ball bearings.

EN 9. Using flat head screw drivers or Allen keys, remove mechanical seal rotating assembly
completely from the shaft.
NOTE: The locknut, lockwasher and shaft collar (spacer washer) are not used on the
inboard bearing.
IMPORTANT: make sure to replace all bearing gaskets, bearings, lip seals, O-rings and
mechanical seals with new components- refer to Replacement Part List.
10. Repeat steps 5-9 to disassemble the inboard side (coupling side) of the shaft.
NOTE: The universal extraction tool should be used to remove the bearing housing
assembly on the inboard side (coupling end) of the shaft in the same manner as the seal
end cover (seal gland). Note the placement of the threaded rods in the bearing housing in
the following figure.

Figure 36: Universal extraction tool applied to bearing housing

6.5.7 Pump disassembly for pumps with drop-in stuffing box and sleeveless shaft (wet shaft)
design
Follow disassembly instructions 1-23 outlined in Pump disassembly for pumps with drop-in
stuffing box and sleeve over shaft (dry shaft) design. Assume the outboard (non-drive end)
of the pump must be disassembled first unless stated otherwise. The term ‘inboard’ refers to
the drive-end or coupling end of the pump shaft. The term ‘stuffing box’ may be
interchangeable with ‘seal body’.
The following disassembly instructions depend on your specific pump’s sealing
configuration. Choose the instructions suited to your pump.

6.6 Reassembly
6.6.1 Pump assembly
Before assembling the pump, identify your pump configuration to ensure the correct set of
assembly instructions are adhered to. View the e-HSC pump exploded view in Standard
mechanical seal cross-sectional drawings on page 69 and become familiar with the general
assembly layout of the pump as well as part names. This will allow for easier understanding
of assembly instructions.

WARNING:
• Always disconnect and lock out power to the driver before you perform any installation or
maintenance tasks. Failure to disconnect and lock out driver power will result in serious
physical injury.

46 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

NOTICE:
All bearings, O-rings, gaskets and seals should be replaced with new parts during assembly.
All reusable parts should be cleaned of foreign matter before assembly.

6.6.2 Assembly of the mechanical seals and bearings without removing the upper half of the EN
casing
NOTE: All bearings, O-rings, and lip seals should be replaced with new parts during
assembly. All reusable parts should be cleaned of foreign matter before reassembly.
NOTE: Reassemble the pump by starting on the outboard end (opposite the coupling). This
end locks the rotating element into position in the casing.
1. Press the stationary mechanical seal seat with O-ring into the seal end cover until it
bottoms out against the bore. Lightly lubricate the bore to ease assembly. (see Figure 37)
2. Lubricate and roll the O-ring into the grove in the seal end cover.
IMPORTANT: Steps 3 and 4 must be completed within 10 to 12 minutes to assure proper
placement of the mechanical seals.

Figure 37: Mechanical seal seat and seal end cover (seal gland) assembly
3. First insert the shoulder ring on the shaft (only at outboard bearing side) and then lightly
coat the outboard end of the pump shaft with P-80 Rubber Lubricant Emulsion, vegetable
oil, or equal and slide the mechanical seal head onto the shaft. Do not compress the seal
spring at this time. (see Figure 38)

Figure 38: Mechanical seal placement on outboard (opposite of coupling) end of shaft

1. Mechanical seal

Series e-HSC INSTRUCTION MANUAL 47

 6 Maintenance

CAUTION:
Use a flashlight and make sure that the mechanical seal spring is sealing
properly into the spring holder and around the bellows of the mechanical
seal before continuing.
EN
4. Slide the seal end cover, over the shaft, being careful that the head and the seat of the
mechanical seal does not get damaged. Then press the seal end cover with the O-ring
into the seal body and tighten the capscrews. (see Figure 39)
NOTE: Because of the compression of the O-ring, it may be difficult to press the O-ring
into the seal body. Use longer capscrews to start the seal end cover into the seal body.
Draw-up the bolts evenly until the seal end cover is secure in the seal body. To prevent
the mechanical seal spring from pushing the seal end cover back out of the seal body.
Remove one long capscrew at a time and replace with a regular capscrew.

Figure 39: Seal end cover (seal gland) fastened to seal body (stuffing box)

NOTE: Steps 5-7 should be completed in the order demonstrated within Figure 40.

1 2

3
Figure 40: Bearing housing assembly order
5. Place the shoulder ring (item 1) into the bearing body.
NOTE: Use approximately 0.5 ounces (15 grams) of thick grease to center and hold the
shoulder ring in the middle of the bearing body.
6. Press the bearing (item 2) into the bearing body until it sits flush against the inner
shoulder of the bearing body.
7. Press a new lip seal (item 3) into the bearing body. Before installing the lip seal, lubricate
the lip seal with lightweight oil.
NOTE: Lip seals should sit against the machined shoulder in the bearing housing. The lip
seal should face away from the mechanical seal seat. (see Figure 41)

48 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

1
EN

Figure 41: Lip seal installed in bearing housing

1. Lip seal
8. Heat the bearing body assembly with an induction heater.
NOTE: Steps 9 through 13 are time sensitive and must be completed as quickly as
possible.

CAUTION:
Do not exceed a temperature of 212°F (100°C).

NOTE: Steps 10 through 12 may require two or more people to be performed safely if no
hoisting equipment is available. The procedure can be accomplished by one person if
hoisting or lifting equipment is provided. Ensure insulated gloves are worn during this
procedure.
9. Have at least one person hold the heated bearing body assembly close to the shaft. Align
the center of the bearing with the center of the shaft.
10. Using a tool such as a screwdriver or a small pair of pliers, the second person should lift
the shoulder ring that is inside the bearing body and align it to the center of the shaft if
the bearing collar misaligns.
11. Together, both assemblers need to slide the bearing body assembly and shoulder ring
onto the shaft. Ensure that the shoulder ring sits flush against the machined shoulder of
the shaft and that the bearing body contacts the seal body.
12. Tighten all cap screws on the bearing body.
13. Install the locknut and lockwasher on the outboard end of the shaft. Make certain that the
locknut is secure and bend over the tabs on the lockwasher. (see Figure 42)

Series e-HSC INSTRUCTION MANUAL 49

 6 Maintenance

EN

Figure 42: Locknut and lockwasher installation on outboard (opposite of coupling) side
14. Allow the bearing to cool to room temperature. Coat the exposed side of the bearing with
two or three ounces (60 gm or 85 gm) of recommended grease.
15. Install bearing gasket between bearing body and bearing cap (bearing gland).
16. Slide the bearing cap onto the bearing body and alternately tighten the bearing gland
capscrews so as not to "cock" the bearing gland. If not done properly, this will cause the
bearing to bind. (see Figure 43)

Figure 43: Bearing gland installed on outboard (opposite of coupling) side of pump
17. Repeat steps 1 through 13 for the inboard (coupling end) side of the shaft.
NOTE: The locknut, lockwasher and shoulder rings are not installed on the inboard end
of the pump shaft.
18. Reinstall the coupler and check for alignment, following the instructions found in the
"Coupling Alignment" section of this manual (Section 4.3).

6.6.3 Reassembly of the pump when it is required to remove the rotating element
NOTE: All bearing, O-rings, lip seals, mechanical seals, gaskets, impeller rings, and casing
rings should be replaced with new parts during assembly. All reusable parts should be
cleaned of all foreign matter before reassembling. The main casing joint gasket can be made
using the upper and lower half as a template. Lay the gasket material on the casing joint.
Trim the gasket by lightly tapping with a peen hammer so it is flush with the inside edges of
the casing (do not hit casing edge with hammer hard enough to round edge.
NOTE: Precut-casing gaskets can be ordered to minimize the amount of trimming.
1. Before assembling the rotating element prepare the casing and install the casing gaskets
to the parting line.
2. Clean the gasket surfaces of the casing. Apply Scotch 3M-77 spray adhesive or
equivalent to the lower half of the casing.
3. Within one minute of spraying, set the untrimmed gaskets in place on the lower half of
the casing, align the holes in the gaskets with the holes in the casing, and press the
gaskets firmly against the lower half of the casing face in the area coated by the
adhesive.

50 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

4. Trim the gaskets flush with the lower casing bores. (see Figure 44)

EN

Figure 44: Trimming casing gasket using a bell-peen hammer

CAUTION:
Machined casing bores must remain sharp at the casing parting line.
Gaskets must be flush with the bore in order to contact O-rings. Leakage
can result around the seal body O-ring if this step is not followed properly.
5. Prepare to assemble the impeller key in the shaft key slot.
NOTE: For impeller with rings, replace complete impeller and wear ring assembly.
NOTE: The shaft will be inserted from the outboard end.
6. Check the impeller and casing to determine the correct rotational relationship. Heat the
impeller evenly to a maximum temperature of 300°F (149°C) to expand the bore.
(Impeller may be pressed onto the shaft instead of heating if a suitable press is available,
see Figure 45)

Figure 45: Impeller pressed onto shaft

7. Using gloves, from the outboard end, slide the impeller on the shaft against the shaft
shoulder, and install the retaining ring.
8. Slide the casing rings over the impeller (for casing wear ring option)
9. Thoroughly clean the seal end cover and seal bodies (stuffing boxes) to prevent dirt from
entering the seal during startup.
10. Press the stationary mechanical seal seats, with anti-rotational pins inserted and O-ring
attached, into both of the seal end covers. Lightly lubricate the Seal end cover to ease
assembly. (see Figure 46)

Series e-HSC INSTRUCTION MANUAL 51

 6 Maintenance

EN

Figure 46: Mechanical seal seat and seal end cover (seal gland) assembly
11. Lubricate and roll the O-rings into the grooves in each of the seal end cover.
12. Press the seal end covers into the seal bodies and secure using the capscrews. (see
Figure 47)
NOTE: Because of the compression of the O-ring, it may be difficult to press the O-ring
into the seal body. Use longer capscrews to start the seal end cover into the seal body.
To prevent the mechanical seal spring from pushing the seal end cover back out of the
seal body, remove one long capscrew at a time and replace with a regular capscrew.
13. Lubricate and roll the O-rings into the grooves in each seal body. (see Figure 47)
NOTE: At this point, reassemble the rotating element by starting on the outboard end first
(the end opposite the coupling) as this end locates the settings of the mechanical seal.
IMPORTANT: Steps 12 through 29 must be completed, on the outboard end, within 10 to
12 minutes to assure proper placement of the mechanical seals.

Figure 47: Seal end cover (seal gland) and O-rings installed onto seal body (stuffing box)
14. Lightly coat the outboard end of the pump shaft with P-80 Rubber Lubricant Emulsion,
vegetable oil, or equal and, after inspecting the seal for damages, slide the mechanical
seal head onto the shaft. (see Figure 48)
NOTE: For MR1 seals tighten the set screw on the rotation ring.

52 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

EN

Figure 48: Mechanical seal head installed on shaft

15. Slide the seal body, with the seal end cover, fully on the shaft, being very careful that the
head and seat of the mechanical seal do not get damaged. Compress the seal springs
only as far as required for installing the bearings. (see Figure 49)

Figure 49: Seal body (stuffing box) with seal gland installed on shaft

NOTE: Steps 16-18 should be completed in the order demonstrated within Figure 50.

1 2

3
Figure 50: Bearing housing assembly order
16. Place the shoulder ring (item 1) into the bearing housing.
NOTE: Use approximately .5 ounces (15 grams) of thick grease to center and hold the
shoulder ring in the middle of the bearing body.

Series e-HSC INSTRUCTION MANUAL 53

 6 Maintenance

17. Press the bearing (item 2) into the bearing body until it sits flush against the inner
shoulder of the bearing body.
18. Press a new lip seal (item 3) into the bearing body. Before installing the lip seal, lubricate
the lip seal with lightweight oil.
EN NOTE: Lip seals should sit against the machines shoulder in the bearing body. The lip
seal should face away from the mechanical seal seat. (see Figure 51)

Figure 51: Lip seal installed inside bearing housing

1. Lip seal
19. Heat the bearing body assembly with an induction heater.
NOTE: Steps 20 through 23 are time sensitive and must be completed as quickly as
possible.

CAUTION:
Do not exceed a temperature of 212°F (100°C).

NOTE: Steps 21 through 23 may require two or more people to be performed safely if no
hoisting equipment is available. The procedure can be accomplished by one person if
hoisting or lifting equipment is provided. Ensure insulated gloves are worn during this
procedure.
20. Have at least one person hold the heated bearing body assembly close to the shaft. Align
the center of the bearing with the center of the shaft.
21. Using a tool such as a screwdriver or a small pair of pliers, the second person should lift
the shoulder ring that is inside the bearing body and align it to the center of the shaft if
the bearing collar is misaligned.
22. Together, both assemblers need to slide the bearing body assembly and shoulder ring
onto the shaft. Ensure that the shoulder ring sits flush against the machined shoulder of
the shaft and that the bearing body contacts the seal body.
23. Tighten all cap screws on the bearing body.

54 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

24. Install the locknut and lockwasher on the outboard (opposite of coupling) end of the shaft.
Make certain that the locknut is secure and bend over the tabs on the lockwasher. (see
Figure 52)

EN

Figure 52: Lockwasher and locknut installed on outboard (opposite of coupling) end of rotating
assembly
25. Allow the bearing to cool to room temperature. Coat the exposed side of the bearing with
two or three ounces (60 gm or 85 gm) of recommended grease.
26. Install bearing gasket between bearing body and bearing cap.
27. Install bearing gland onto bearing body and alternately tighten the bearing gland
capscrews so as not to "cock" the bearing gland causing bearing to bind. (see Figure 53)

Figure 53: Bearing gland installed on bearing body

28. Repeat steps 9 through 28 for the inboard.
NOTE: A locknut, lockwasher and shoulder rings are not installed on the inboard end of
the pump shaft.
29. Reinstall the coupler on the end of the shaft.
30. Set the rotating element in the pump casing, assuring correct rotation. Locate both seal
body tongues in their respective casing grooves. Locate the pins in the seal body and
casing wear ring in their respective slots at the casing parting surface. Correct any O-ring
bulging. (see Figure 54)

CAUTION:
Do not cut or damage the O-rings when lowering the rotating element into
position. When all anti-rotation pins are located correctly, there will be
some casing ring looseness.

Series e-HSC INSTRUCTION MANUAL 55

 6 Maintenance

EN

Figure 54: Rotating assembly installed within lower casing

31. Locate the upper half of the casing into place using the tapered dowel pins and install the
casing main joint bolts (see Figure 55). The casing joints should be tightened according
to the torques listed in section 6.10 Screw Torque Values.
NOTE: Proper application of torque values is essential for obtaining proper gasket
compression so no leakage can occur at the main joint.

Figure 55: Upper casing alignment and installation via tapered pins

1. Tapered pin
32. Rotate the shaft to ensure that it turns smoothly and it is free from rubbing or binding.
33. Assemble the coupling and check alignment, following instructions found in the "Coupling
Alignment" section of this manual (Coupling alignment on page 19). Replace the coupling
guard.

56 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

6.6.4 Assemble the hex coupling guard for guards with vertical supports

EN

Figure 56: Fully assembled coupling guard

1. Identify the parts of the coupling guard. The following instructions will reference items in
the following figure and table.

Series e-HSC INSTRUCTION MANUAL 57

 6 Maintenance

EN

Figure 57: Coupling guard parts

Legend Part Name

1 Coupler Guard Assembly Inner
2 Coupler Guard Assembly Outer
3 Guard Support Pump Side Left
4 Guard Support Pump Side Right
5 Guard Support Motor Side Left
6 Guard Support Motor Side Right
7 Guard Support Lower
8 Pedestal
9 Hex Bolt
10 Washer
11 Lock Washer
12 Hex Nut
13 Stiffener Clip
2. Assemble the pedestal [8] to the base frame. The pedestal feet should align with pre-
drilled holes in the base frame. In some cases, the coupling guard kit may not require a
pedestal. In these cases, the lower guard support [7] will be fixed directly to the base
frame or to a flat plate already mounted to the base frame.
3. Install the lower guard support [7] on top of each pedestal [8]. Secure the guard support
with the serrated hex bolt, hex nut, washer, and lock washer.

58 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

4. Assemble the stiffener clips [13] onto the bearing gland of the pump if they are not
already installed. Install one clip at a time. Remove one of the top two bearing gland bolts
and secure the long end of the stiffener clip to the bearing gland.
5. Attach the two motor side guard support brackets [5] and [6] to the lower guard support
[7] with a serrated hex bolt [9]. The hex bolt should pass through all three parts and EN
thread into a weld nut located at the bottom of one of the guard support brackets.
– Note: The guard supports [5] and [6] should be identical in shape and size and hug
the outside profile of the outer hex guard [2]. Ensure the correct parts are being used;
otherwise, the guard support brackets will not align correctly with the outer guard
assembly.
– Note: The height of the guard support brackets may be adjusted after attaching the
outer guard assembly [2].
6. Place the lower half of the outer guard assembly [2] beneath the coupling with the closed
end of the outer guard facing the motor. Rest the flanges of the outer guard on the guard
support brackets [5] and [6].
– Repeat steps 2, 3, 5, and 6 for the inner guard assembly [1] using the pump-side
components.
– Note: The closed end of the inner guard assembly should face the pump.
7. Couple the bottom half of the outer [2] and inner [1] guard assemblies together by
fastening two serrated hex bolts [9] through the bottom face of the outer guard [2] and
into the weld nuts located inside the inner guard [1].
8. Place the upper half of the inner guard assembly [1] over the coupling with the closed
end of the inner guard facing the pump. Align the flanges and faces of the upper and
lower guard halves [1].
9. Secure the sides of the top half of the inner guard assembly [1] to the stiffener clips [13].
Thread in a serrated hex bolt [9] through the short end of the stiffener clip [13] and into
the weld nut located on the inside of the guard assembly [1].
10. Secure the inner guard assembly [1] to the pump side guard supports, [3] and [4], with a
hex bolt [9]. Pass the bolt through the flanges of the inner guard halves and thread them
into the weld nuts located on the guard supports, [3] and [4].
11. Place the top half of the outer guard assembly [2] over the inner guard assembly [1].
Align the top and bottom halves of the outer guard [2] with one another. Fasten the outer
guard [2] to the inner guard [1] by threading two serrated hex bolts [9] through the top
face of the outer guard [2] into the weld nuts located along the inside of the inner guard
[1].
12. Secure the top and bottom halves of the outer guard [2] to the motor side guard supports
with two serrated hex bolts. Pass the bolt through the flanges of the outer guard halves
and thread them into the weld nuts located on the guard supports, [5] and [6].

Series e-HSC INSTRUCTION MANUAL 59

 6 Maintenance

EN

Figure 58: Coupling guard assembly diagram

6.6.5 Assemble the hex coupling guard for floating guards

Figure 59: Fully assembled coupling guard — small bracket

60 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

EN

Figure 60: Fully assembled coupling guard — large bracket

Note: Assembly instructions for the coupling guard assembly are the same regardless of
which size mounting bracket is used.

Figure 61: Coupling guard exploded view

Legend Part Name

1 Coupler Guard Assembly Inner
2 Coupler Guard Assembly Outer
3 Clip
4 Square Spacer
5 Mounting Bracket
6 Hex Bolt
7 Self-Retaining Washer
8 Bearing Gland Bolt
9 Washer
10 Threadless Spacer

Series e-HSC INSTRUCTION MANUAL 61

 6 Maintenance

1. If the two mounting brackets [5] are not already mounted on the inboard bearing gland
(see Figure 62 on page 62), attach them as follows:
a) Place one washer [9] onto each of four bearing gland bolts [8].
b) Feed one bolt [8] through each of the angled slots on the mounting bracket [5] such
EN that the shaft of the bolt protrudes away from the rounded tabs (as in Figure 59 on
page 60 and Figure 60 on page 61).
c) Place one threadless spacer [10] on each of the bolts [8].
d) Mount each bracket/fastener set to the inboard bearing gland, adjusting the bolts [8]
in the slots to the correct gland size as needed.

Figure 62: Large bracket mounted to pump bearing gland (without guard assembly)
2. Couple the lower halves of the outer [2] and inner [1] guard assemblies by fastening the
two hex head bolts [6] into the bottom faces of the hex guard assembly.
Be sure to thread each of the hex head bolts through a self-retaining washer [7] placed
behind along the inside of the bottom outer guard [2].
3. Position the coupled assembly beneath the coupler. Attach the bottom half of the inner
guard [1] to the mounting bracket [5].
a) Align the horizontal slots of the mounting bracket [5] with the holes located on the
front of the inner guard [1].
b) Thread two hex bolts [6] through the mounting bracket [5] and into the weld nuts
located behind the holes of the inner guard [1].
Be sure to place a self-retaining washer [7] between the mounting bracket [5] and
inner guard [1] while threading each hex bolt into the inner guard.
4. Place the top half of the inner guard [1] onto the floating lower guard assembly and
attach the top half of the inner guard [1] to the mounting bracket [5] by following steps 3a
and 3b.
5. Secure the outer guard assembly as follows:
a) Slightly thread two hex head bolts [6] into self-retaining washers [7] that should be
placed along the inside of the outer guard [2]. Ensure the bolts are placed in the
middle viewing slots located on top of the outer guard [2].
b) Place the outer guard [2] over the inner guard assembly [1] and align the two outer
guard [2] halves with one another.
c) Place a square spacer [4] between the flanges of the outer guard assembly [1]. For
best results, ensure the spacer piece [4] is aligned with the front of the outer guard
assembly [2] near the motor.
d) Slide a fastener clip [3] over each spacer [4] location and thread a hex head bolt [6]
through both the clip and spacer to secure both parts to the outer guard assembly.

62 Series e-HSC INSTRUCTION MANUAL

 6 Maintenance

e) Slide the remaining two fastener clips [4] around the overlapping flanges of the outer
[2] and inner [1] guard assemblies. Thread a hex bolt through the clip [4] to secure it
in place.
f) Fasten the two hex bolts [6] located on top of the outer guard assembly [2] into the
holes located on the inner guard assembly [1]. EN

Figure 63: Coupling guard assembly diagram

6.7 Change the rotation

WARNING:
• Always disconnect and lock out power before servicing to prevent unexpected startup.
Failure to do so could result in death or serious injury.
• Electrical connections must be made by certified electricians in compliance with all
international, national, state, and local rules.
• Never operate a pump without a properly installed coupling guard. Personal injury will
occur if you run the pump without a coupling guard.

1. Remove the pump from the base.

2. Follow the Disassembly procedures applicable to the pump.
You only need to remove one of the bearing glands (bearing caps), bearing housings,
and seal bodies (stuffing boxes) in order to change the rotation.
3. Press the press-fitted impeller off of the shaft.
4. Observe the direction in which the vane tips are pointing (see ).
5. Turn the impeller 180° and press it back onto the shaft.
6. Check that the vane tips point in opposite directions.
7. Reinstall the rotating assembly.
Refer to Pump assembly for pumps with drop-in stuffing box and sleeve over shaft (dry
shaft) design for instructions regarding reinstallation.
8. Check the impeller-to-volute relationship.
9. Complete the reassembly.
Unless the motor rotation is reversed, the impeller will run backward. Check the motor for
proper rotation before you place the pump back in service.

Series e-HSC INSTRUCTION MANUAL 63

 6 Maintenance

Vane
Orientation

EN

Discharge Suction Discharge

Left Hand Right Hand

Figure 64: Impeller rotation orientation diagram viewed from the pump end

6.8 Screw torque values

Capscrew torque in ft-lb (Nm)
*The M6 set screw has a rating of 10 N m.

Size Metric Class 8.8

M10 33.2 (45)
M12 57.5 (78)
M16 142 (193)
M20 277 (376)
M24 480 (651)
M30 954 (1293)
M36 1666 (2259)

6.9 Dealer servicing

If trouble occurs that cannot be rectified, contact your local sales and service representative
and be prepared to provide this information:
1. Complete nameplate data of pump and motor
2. Suction and discharge pipe pressure gauge readings
3. Ampere draw of the motor
4. A sketch of the pump hook-up and piping

64 Series e-HSC INSTRUCTION MANUAL

 7 Troubleshooting

7 Troubleshooting
7.1 Operation troubleshooting EN
Between regular maintenance inspections, be alert for signs of motor or pump trouble.
Correct any trouble immediately and avoid costly repair and shutdown.

Symptom Cause Remedy

Lack of prime Fill pump and suction pipe
completely with liquid.
Loss of prime Check for leaks in suction pipe
joints and fittings; vent casing to
remove accumulated air.
Suction lift too high. If no obstruction at inlet, check for
pipe friction losses. Static lift may
be too great. Measure with
mercury column or vacuum gauge
while pump operates. If static lift
is too high, liquid to be pumped
must be raised or pump lowered.
No liquid delivered
Discharge head too high. Check pipe friction losses. Large
piping may correct condition.
Check that valves are wide open.
The motor speed is too low. Check whether motor is directly
across-the-line and receiving full
voltage. Or frequency may be too
low; motor may have an open
phase.
Wrong direction of rotation. Check motor rotation with
directional arrow on pump casing.
Impeller completely plugged. Dismantle pump and clean
impeller.
Air leaks in suction piping If liquid pumped is water or other
non-explosive, and explosive gas
or dust is not present, test flanges
for leakage with flame or match,
or by plugging inlet and putting
line under pressure. A gauge will
indicate a leak with a drop of
pressure.
The motor speed is too low. Check whether motor is directly
across-the-line and receiving full
voltage. Or frequency may be too
Not enough liquid being delivered low; motor may have an open
phase.
Discharge head too high Check pipe friction losses. Large
piping may correct condition.
Check that valves are wide open.
Suction lift too high If no obstruction at inlet, check for
pipe friction losses. Static lift may
be too great. Measure with
mercury column or vacuum gauge
while pump operates. If static lift
is too high, liquid to be pumped
must be raised or pump lowered.

Series e-HSC INSTRUCTION MANUAL 65

 7 Troubleshooting

Symptom Cause Remedy

Impeller partially plugged Dismantle pump and clean
impeller.
Cavitation; insufficient NPSH 1. Increase positive suction head
EN (depending on installation) on pump by lowering pump.
2. Sub-cool suction piping at inlet
to lower entering liquid
temperature.
3. Pressurization suction vessel.
Defective impeller. Inspect impeller, bearings and
shaft. Replace is damaged or
vane sections badly eroded.
Foot valve too small or partially Area through ports of valve
obstructed. should be at least as large as
area of suction pipe — preferable
1½ times. If strainer is used, net
clear area should be 3 to 4 times
area of suction pipe.
Suction inlet not immersed deep If inlet cannot be lowered, or if
enough. eddies through which air is
sucked persist when it is lowered,
chain a board to suction pipe. It
will be drawn into eddies,
smothering the vortex.
Too small impeller diameter. Check with factory to see if a
Probable cause if none of above) larger impeller can be used;
otherwise, cut pipe losses or
increase speed — or both, if
needed. Be careful not to
seriously overload drive.
Mechanical defects See “Defective impeller” and
“Foot valve too small or partially
obstructed”.
Obstruction in liquid passages. Dismantle pump and inspect
passages of impeller and casing.
Remove obstruction.
Air or gases in liquid. (Test in May be possible to over rate
laboratory, reducing pressure on pump to point where it will provide
liquid to pressure in suction line. adequate pressure despite
Not enough pressure Watch for bubble formation.) condition. Better to provide gas
separation chamber on suction
line near pump, and periodically
exhaust accumulated gas. See
“Cavitation; insufficient NPSH”.
Too small impeller diameter. Check with factory to see if a
(Probable cause if none above.) larger impeller can be used;
otherwise, cut pipe losses or
increase speed — or both, if
needed. Be careful not to
seriously overload drive.

66 Series e-HSC INSTRUCTION MANUAL

 7 Troubleshooting

Symptom Cause Remedy

Incomplete priming. Free pump, piping and valves of
all air. If high points in suction
prevent this, they need correcting.
Suction lift too high. If no obstruction at inlet, check for EN
pipe friction losses. Static lift may
be too great. Measure with
mercury column or vacuum gauge
while pump operates. If static lift
is too high, liquid to be pumped
must be raised or pump lowered.
Air leaks in suction piping. If liquid pumped is water or other
non-explosive, and explosive gas
Pump operates for short time, or dust is not present, test flanges
then stops for leakage with flame or match,
or by plugging inlet and putting
line under pressure. A gauge will
indicate a leak with a drop of
pressure.
Air or gasses in liquid. May be possible to over rate
pump to point where it will provide
adequate pressure despite
condition. Better to provide gas
separation chamber on suction
line near pump, and periodically
exhaust accumulated gas. See
“Cavitation; insufficient NPSH”.
Head lower than rating; thereby Machine impeller’s OD to size
pumping too much liquid. advised by factory.
Cavitation 1. Increase positive suction head
on pump by lowering pump.
2. Sub-cool suction piping at inlet
to lower entering liquid
temperature.
3. Pressurization suction vessel.
Mechanical defects See “Defective impeller” and
“Foot valve too small or partially
obstructed”.
Suction inlet not immersed If inlet cannot be lowered, or if
enough. eddies through which air is
sucked persist when it is lowered,
chain a board to suction pipe. It
Pump takes too much power will be drawn into eddies,
smothering the vortex.
Liquid heavier (in either viscosity Use larger driver. Consult factory
or specific gravity) than allowed for recommended size. Test liquid
for. for viscosity and specific gravity.
Wrong direction of rotation. Check motor rotation with
directional arrow on pump casing.
Casing distorted by excessive Check alignment. Examine pump
strains from suction or discharge for friction between impeller and
piping. casing. Replace damaged parts.
Shaft bent due to damage — Check deflection of rotor by
through shipment, operation, or turning on bearing journals. Total
overhaul. indicator run-out should not
exceed 0.002 on shaft and 0.004
on impeller wearing surface.

Series e-HSC INSTRUCTION MANUAL 67

 7 Troubleshooting

Symptom Cause Remedy

Mechanical failure of critical pump Check bearings and impeller for
parts. damage. Any irregularity in these
parts will cause a drag on shaft.
EN Misalignment Realign pump and driver.
Speed may be too high (brake hp Check voltage on motor.
of pump varies as the cube of the
speed; therefore, any increase in
speed means considerable
increase in power demand).
Electrical defects. The voltage and frequency of the
electrical current may be lower
than that for which the motor was
built; or there may be defects in
motor. The motor may not be
ventilated properly due to poor
location.
Mechanical defects in turbine, If trouble cannot be located,
engine or other type of drive consult factory.
exclusive of motor.

68 Series e-HSC INSTRUCTION MANUAL

 8 Parts Listings and Exploded View

8 Parts Listings and Exploded View

8.1 Standard mechanical seal cross-sectional drawings EN

e-HSC exploded view

Series e-HSC INSTRUCTION MANUAL 69

 8 Parts Listings and Exploded View

Legend Description Quantity Legend Description Quantity

1 Large casing bolt 4 25 Bolt 8
2 Casing washer 4 26 Lip seal 2
3 Upper casing 1 27 Shoulder ring 2
EN
4 Paper pad inlet 1 28 Seal gland 2
(casing)
5 Paper pad outlet 1 29 Bolt 8
(gasket)
6 Casing washer * 30 Washer 8
7 Casing bolt * 31 O-ring (seal gland) 2
8 Nut 2 32 O-ring (stuffing box) 4
9 Tapered pin 2 33 Stuffing box 8
10 Plug 1 34 Pin 2
11 Jacking screw 4 35 Mechanical seal 2
12 Bolt 8 36 Shoulder ring 1
13 Washer 8 37 Circlip (snap ring) 1
14 Plug 2 38 Casing wear ring 2
(optional)
15 Bearing gland 2 39 Pin (optional) 2
(with gasket)
16 Locknut 1 40 Screw (optional - set 6
120° apart)
17 Lockwasher 1 41 Impeller wear ring 2
(optional)
18 Deep groove ball 2 42 Impeller 1
bearing
19 Jacking screw 4 43 Shaft 1
20 Screw 2 44 Impeller key 1
21 Grease cup 2 45 Coupling key 1
22 Bearing housing 2 46 Bearing gland (with 1
gasket)
23 Bolt 8 47 Plug 10
24 Washer 8 48 Lower casing 1

*Quantity varies based on pump size

70 Series e-HSC INSTRUCTION MANUAL

 9 Product Warranty

9 Product Warranty
9.1 Commercial warranty EN
Warranty to Commercial Buyers. Seller warrants the goods sold to any Commercial Buyer
("Buyer") under this Agreement (with the exception of membranes, seals, gaskets, elastomer
materials, coatings and other "wear parts" or consumables all of which are not warranted
except as otherwise provided in the quotation or sales form) will be (i) built in accordance
with the specifications referred to in the quotation or sales form, if such specifications are
expressly made a part of this Agreement, and (ii) free from defects in material and
workmanship for a period of one (1) year from the date of installation or eighteen (18)
months from the date of shipment, which date of shipment shall not be delayed by Buyer by
more than thirty (30) days after receipt of notice that the goods are ready to ship), whichever
shall occur first, unless a longer period is specified in the product documentation (the
Warranty). Except as otherwise required by law, Seller shall, at its option and at no cost to
Buyer, either repair or replace any good(s) which fails to conform with the Warranty provided
Buyer gives written notice to Seller of any defects in material or workmanship within ten (10)
days of the date when any defects or non-conformance are first manifest, except in
circumstances that are, or are reasonably foreseeably, urgent or exigent, in which case
Buyer will provide Seller with immediate notice. Under either the repair or replacement
option, Seller shall not be obligated to remove or pay for the removal of the defective product
or install or pay for the installation of the replaced or repaired product and Buyer shall be
responsible for all other costs, including, but not limited to, service costs, shipping fees and
expenses. Seller shall have sole discretion as to the method or means of repair or
replacement. Buyer’s failure to comply with Seller’s repair or replacement directions shall
terminate Seller’s obligations under this Warranty and render the Warranty void. Any parts
repaired or replaced under the Warranty are warranted only for the balance of the Warranty
period. Seller shall have no warranty obligations to Buyer with respect to any product or
parts of a product that have been: (a) repaired by third parties other than Seller or without
Seller’s written approval; (b) subject to misuse, misapplication, neglect, alteration, accident,
or physical damage; (c) used in a manner contrary to Seller’s instructions for installation,
operation and maintenance; (d) damaged from ordinary wear and tear, corrosion, or
chemical attack; (e) damaged due to abnormal conditions, vibration, failure to properly
prime, or operation without flow; (f) damaged due to a defective power supply or improper
electrical protection; (g) damaged resulting from the use of accessory equipment not sold or
approved by Seller; or (h) damaged or diminished by use in combination with parts subject to
any above cause. In any case of products not manufactured by Seller, there is no warranty
from Seller; however, Seller will provide to Buyer any warranty Buyer receives from Seller’s
supplier of such products.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER
EXPRESS OR IMPLIED WARRANTIES, GUARANTEES, CONDITIONS OR TERMS OF
WHATEVER NATURE RELATING TO THE GOODS PROVIDED HEREUNDER,
INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE
HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED. EXCEPT AS OTHERWISE
REQUIRED BY LAW, BUYER’S EXCLUSIVE REMEDY AND SELLER’S AGGREGATE
LIABILITY FOR BREACH OF ANY OF THE FOREGOING WARRANTIES ARE LIMITED TO
REPAIRING OR REPLACING THE PRODUCT AND SHALL IN ALL CASES BE LIMITED
TO THE AMOUNT PAID BY THE BUYER FOR THE DEFECTIVE PRODUCT. IN NO
EVENT WILL SELLER BE LIABLE FOR ANY OTHER FORM OF DAMAGES, WHETHER
DIRECT, INDIRECT, LIQUIDATED, INCIDENTAL, CONSEQUENTIAL, PUNITIVE,
EXEMPLARY OR SPECIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LOSS OF
PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE, LOSS OF INCOME, LOSS
OF BUSINESS, LOSS OF PRODUCTION, LOSS OF OPPORTUNITY OR LOSS OF
REPUTATION.

Series e-HSC INSTRUCTION MANUAL 71

Xylem |’zīləm|
1) The tissue in plants that brings water upward from the roots;
2) a leading global water technology company.

We’re a global team unified in a common purpose: creating advanced technology

solutions to the world’s water challenges. Developing new technologies that will
improve the way water is used, conserved, and re-used in the future is central to
our work. Our products and services move, treat, analyze, monitor and return water
to the environment, in public utility, industrial, residential and commercial building
services settings. Xylem also provides a leading portfolio of smart metering,
network technologies and advanced analytics solutions for water, electric and gas
utilities. In more than 150 countries, we have strong, long-standing relationships
with customers who know us for our powerful combination of leading product
brands and applications expertise with a strong focus on developing
comprehensive, sustainable solutions.

For more information on how Xylem can help you, go to [Link]

Xylem Inc.
8200 N. Austin Avenue
Morton Grove, IL 60053
Tel: (847) 966–3700
Fax: (847) 965–8379
[Link]/bellgossett

Visit our Web site for the latest version of this document and more information
The original instruction is in English. All non-English instructions are translations of the original instruction.
© 2024 Xylem Inc.
Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. All other trademarks or registered trademarks are
property of their respective owners.

P6016605_D_en-US_2024-10_Series e-HSC