P2 & P3 Piston Pumps Training
P2 & P3 Piston Pumps Training
Impeller ,
boosts
inlet
pressure
Low Noise
Reliable
High Self Priming Speeds
Easy To Install
Rigid
Housing
Lower Noise
generated by
the Pump
Conventional
Piston Pump Piston
Barrel
Design
Rotation
Conventional
Piston Pump Piston
Barrel
Design
Rotation
Conventional
Piston Pump Piston Barrel
Design
Rotation
With Unique
Ripple
Reduction
Chamber
With Unique
Ripple
Reduction
Chamber
With Unique
Ripple
Reduction
Chamber
50
(725)
40
(580)
30 P2-P3 No Ripple
Ripple (435)
Bar P2-P3 With Ripple
(PSI)
20
(290)
10
(145)
0
500 1000 1500 2000 2500 3000
Tested in laboratory with fixed hydraulic system, results in real applications will vary.
Rigid Contoured
Design
Saddle
Bearing
Design
Pressure
Lubricated
for Long Life
Heavy
Duty
Shaft
Bearing
20000
15000
H o u rs
10000
0
320 bar 300 bar 280 bar 260 bar 240 bar 220 bar 200 bar 180 bar 160 bar
Average w orking pressure
Calculation Model:
Duty cycle in %: Life calculations are based on the pump operating
x x x x
Please note that the life calculations require that t
Pressure in bar:
listed in the pump catalog be maintained over the
Shaft Bearing
– Designed for 5000 hrs. @ full flow
and pressure
Long Saddle Bearing Life
– Composite saddle bearings for good
load distribution and low friction
– Lubricated saddle bearings
– Dual Acting Servo Piston
Design Objectives
Higher Self Priming Speeds Than Currently
available in market.
Impeller ,
boosts
inlet
pressure
P2 Design Competitive
Design
P2 Comp. Pump
A 259 293
B D B 162 165
C 168 203
D 264 256
C
A
P2 Comp. Pump
A 277 257 - 306
B D B 162 208 - 189
C 189 224 - 268
D 278 210 - 269
C
A
P2 Comp. Pump
A 332 317 - 323
B D B 195 200 - 185
C 212 283 -233
D 323 206 - 274
C
A
P2 Comp. Pump
A 350 317 - 377
B D B 201 220 - 229
C 225 340 - 254
D 330 237 - 399
C
A
IN
60 cc 75 cc 105 cc 145 cc
Parker P2/P3 170 189 210 220
Parker PAVC 202 (65cc) N.A 216 (100cc) N.A
Rexroth A10V N.A 268 (71cc) 283 (100cc) 340 (140cc)
Vickers PVH 203 (57cc) 224 (74cc) 233 (98cc) 254 (131cc)
Low Noise
Reliable
High Self Priming Speeds
Easy To Install
Performance Curves
200
(53)
150
(40)
Flow
2800 RPM
l/min 100
(GPM) (26) 2500 RPM
1800 RPM
1500 RPM
50
(13) 1000 RPM
0
0 100 200 300
(1450) (2900) (4350)
Pressure Bar
(PSI)
Efficiency
100
90
% 80 2500 Vol.
2500 Total
1800 Vol.
70 1800 Total
60
0 100 200 300
(1450) (2900) (4350)
Pressure Bar
(PSI)
140.0
120.0
Drive Power KW
100.0
80.0
60.0
40.0
20.0
0.0
0 69 138 207 276
Pressure Bar
15
(20)
10
Power (14)
2800 RPM
kW
(HP) 2500 RPM
1800 RPM
5
1500 RPM
(7)
1000 RPM
0
0 100 200 300
(1450) (2900) (4350)
Pressure Bar
(PSI)
3
(,79)
2
Flow (,53)
l/min
(GPM) 2800 RPM
1 1000 RPM
(,26)
0
0 100 200 300
(1450) (2900) (4350)
Pressure Bar
(PSI)
10
(2,6)
Flow
l/min 5
(GPM) 2800 RPM
(1,3)
1000 RPM
0
0 100 200 300
(1450) (2900) (4350)
Pressure Bar
(PSI)
1.20
Inlet Pressure
(bar absolute)
1.10
1.20 Rated RPM
1.10
P2- 060 - 2800
1.00
1.00 0.90 P2- 075 - 2500
0.80
P3- 075 - 3000
0.70
P2-105 - 2300
0.90
P3-105 - 2600
P2-145 - 2200
0.80 P3-145 - 2500
0.75 0.8 0.87 0.93 1
85
80
Noise
75 2500 Max Disp.
dB(A)
2500 Min. Disp.
1500 Max. Disp.
70 1500 Min. Disp.
65
0 100 200 300
(1450) (2900) (4350)
Pressure Bar
(PSI)
Pressure Condition
Stand by 320 bar 320 bar Standby Stand by 50 bar 50 bar Standby
Shaft speed Flow Condition
rpm 0 100 % 100 0% 0 100 % 100 0%
1500 80 msec 40 msec 100 msec 40 msec
2500 80 msec 40 msec 80 msec 40 msec
Pressure Condition
225 bar 320 bar 320 bar 225 bar
Shaft speed Flow Condition
rpm 0 100 % 100 0%
1500 60 msec 40 msec
2500 60 msec 40 msec
PA Pressure Limiter
GPM
that regardless of load
conditions the flow will
remain constant for a
given orifice opening.
PSI
- p adjusting screw,
10-35 bar
Bleed-Off Orifice
M6 x 6 x 0.4 Orifice
At pressures below
compensator setting,
flow remains maximum.
When compensator
setting is reached, the
pump de-strokes to
GPM
maximum required (or
zero) flow. The pump
will maintain maximum
pressure until system
pressure drops. PSI
- p adjusting screw,
inactive
GPM
strokes to actual required
(or zero) flow. The
pump will maintain
remote relief valve
pressure until the system PSI
pressure drops.
Pump pressure to
the servo piston
(Onstroke the pump)
Torque
Control
Cartridge
• The pump will be controlled in the load sense mode at flow &
pressure conditions below the torque setting . Once the input torque
setting is reached , the pump will be controlled by the torque control.
Theoretical
Constant HP
Flow
Pressure
Theoretical
Constant HP
Flow
Pressure
60%
40
30
20
10
0
0 1000 2000 3000 4000 5000
Pressure (PSI)
Fluid recommendation
Proper fluid conditions are essential for long and satisfactory life of hydraulic components and systems.
Hydraulic fluid must have the correct balance of cleanliness, materials and additives for protection against
wear of components, elevated viscosity and inclusion of air. For correct selection of the fluid it is assumed
that the operating temperature in the tank is known. The fluid should be selected so that, within the
operating temperature range, the operating viscosity lies within the optimum viscosity range.
Direction of shaft rotation, viewed from the prime mover end, must be as indicated in the model code or at
the pump.
Start-up procedure
Make sure the reservoir and circuit is clean and free of dirt/ debris prior to tilling with hydraulic fluid.
Fill the reservoir with filtered oil and fill to a level sufficient enough to prevent vortexing at the suction
connection to pump inlet. It is good practice to clean the system by flushing and filtering, using an external
slave pump. Before the pump is started, fill the case through the uppermost drain port with hydraulic fluid
of the type to be used. The case drain line must be connected directly to the reservoir and must terminate
below the lowest oil level.
STEADY STATE
ENDURANCE TEST
% of max
With LS control flow
• 0 inlet pressure
• Max. rated rpm 20%
Pressure bar
yesterday, today, and tomorrow
Qualification Procedure
Performance Requirements
OTHER TESTS
P2-000-4201
3912N-9
ORING
2018N-9
ORING &
107X18 BU
RING
DRIVEN CD
Power Point Presentation , Movie , Drawings