Packaging materials for fish products include hard plastics, films, and plastic boxes. Films can be basic like polyethylene, polypropylene, and polyamide, or laminates made of two or more basic films. Laminates provide better barrier properties and are used for boil-in-bag and retort pouches. Vacuum packaging and vacuum skin packaging extend shelf life by removing oxygen and preventing oxidation.
Packaging materials for fish products include hard plastics, films, and plastic boxes. Films can be basic like polyethylene, polypropylene, and polyamide, or laminates made of two or more basic films. Laminates provide better barrier properties and are used for boil-in-bag and retort pouches. Vacuum packaging and vacuum skin packaging extend shelf life by removing oxygen and preventing oxidation.
Packaging materials for fish products include hard plastics, films, and plastic boxes. Films can be basic like polyethylene, polypropylene, and polyamide, or laminates made of two or more basic films. Laminates provide better barrier properties and are used for boil-in-bag and retort pouches. Vacuum packaging and vacuum skin packaging extend shelf life by removing oxygen and preventing oxidation.
Packaging materials for fish products include hard plastics, films, and plastic boxes. Films can be basic like polyethylene, polypropylene, and polyamide, or laminates made of two or more basic films. Laminates provide better barrier properties and are used for boil-in-bag and retort pouches. Vacuum packaging and vacuum skin packaging extend shelf life by removing oxygen and preventing oxidation.
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Packaging Materials
for Fish Products
Packaging of fish and other products is defined as a wrapping or enclosure of fish and other products in attractive and colorful materials for the purpose of protection and preservation of products as well as to give eye appeal to the consumers/buyers. Packaging protects the products from any form or loss, damage, deterioration, or spoilage and contamination during handling and distribution. Different Packaging Materials for Fish Products 1. Hard Plastics- are not flexible or elastic which are used for retail packaging in the production of trays and form-fill packs of fishery products. Polystyrene- this is the transparent and has low obstruction to water vapor and gasses. When treated with other materials like synthetic rubber, this can be easily shaped and molded with pressure. Expanded Polystyrene- this is treated with polystyrene pellets wherein the pellets are heated in steam to expand the material in order to produce a cellular shape. This is used for tray molding.
Polyvinyl Chloride(PVC)- there are two types of PVC,
namely, plasticized and rigid. • Plasticized PVC are soft plastics and used in the making of films. • Rigid PVC is hard and is used in the production of trays due to its water proof and gas barrier properties. 2. Films- are web materials with thickness of 0.25mm. Materials more than 0.25mm thickness are called sheet. In choosing plastic films for packaging, the specific properties such as tensile strength, puncture resistance, water vapor and gas barrier, clarity, and gloss and heat sealability. Films are classified into two groups, namely, basic and laminates. Two Groups of Films
*Basic Films consist of single layer film.
*Laminates contain two or more basic films glued or bonded together by heat or adhesive. Different Types of Basic Films 1. Polyethylene(PE)- PE is also called as polyethylene and used commonly due to its low cost, relative strength and flexibility even at low temperature. PE is heat sealable but cannot be utilized in the manufacture of boil-in-bag pouches. 2. Polypropylene(PP)- PP has a better protective properties because it is resistant to high temperature. However, it has poor qualities in low temperature and becomes brittle. 3. Polyamide(PA)- this is commonly called as nylon PA which is tough, grease-resistant, less permeable to gasses, and has a moisture permeability. It also possesses good stretch properties and is stable over a wide range of temperatures, hence it can be used in boil-in-bag pouches. 4. Polyester(PET)- it has excellent gloss, low gas permeability, low transmission, high tensile strength, and can be used in a very wide range of temperatures up to 300°C. it is oftentimes laminated with polyethylene due to its poor heat sealing properties. 5. Polyvinyl Chloride(PVC)- this is hard and glossy, but grease resistant and brittle at all temperature. Its film can be made into shrinkable forms with low temperature stability by using special treatment methods. 6. Polyvinylidine Chloride(PVDC)- this is commercially known as saranor Cryovacs. This is one of the most protective films because it is shrinkable and capable of withstanding low freezing temperature. 7. Ethylene-vinyl Acetate(EVA)- this has good impact strength, good permeability and high cling attributes. The material is used in the lamination of frozen products. Laminates- are made of two or more basics films held together by adhesives. They provide better protection to food due to improved barrier properties. They are used in (1) boil-in-bag, and (2) retort pouch pack.
1. Boil-in-bags – the suitable material in this type
of container is modified polyethylene with polyester or nylon lamination. This is commonly used for light cooking fishery products. 2. Retort Pouch Pack- this is made from laminates of polyester/aluminum film and polyolefine like polyethylene. The layers are bonded together with glue of high performance. Its use is preferable due to less heat damage of texture and nutrient. Plastic Box Packaging Containers Plastic is used to characterized a wide range of materials like polyethylene and polypropylene. High density polyethylene and polypropylene are widely used in the manufacture of modern day containers. Plastic box packaging containers are classified into (1) polyethylene, (2) polypropylene, and (3) polystyrene or styrophore. 1. Polyethylene- this s classified into low density(0.910 to 0.925) and high density. High polyethylene is divided into two types namely, Type III with density of 0.941 to 0.959 and Type IV with density of 0.960 and above. -by and large, polyethylene has excellent toughness being resistant to chemicals, oil and grease, inert to food, and has extremely low water vapor transmission properties. 2. Polypropylene- this has high resistance to grease and most chemicals, provides a good barrier to water vapor, and can withstand high temperatures due to high softening point, but has low density around 0.920 and superior processability. -likewise, polypropylene is lighter, stronger and more rigid than polyethylene. 3. Polystyrene or Styrophore- polystyrene are penetrable to water vapor, oxygen and carbon dioxide and has a low water absorption around 0.04% to 0.05%. -normally, polystyrene has density of 1.0 to 1.1. Chemically it is resistant to weak acids like PH 6.0 to PH 6.5, bases and vegetables oil. Vacuum Packaging Vacuum Packaging may be defined as taking off oxygen from the container during sealing in order to preserve the products. Packaging materials like polyamide/polythene laminates are suitable for vacuum packaging for they are resistant to pinhole formation. The advantages of Vacuum-packed products are as follows: 1. Vacuum-packed products have longer shelf-life than ordinary packed products due to non-occurrence of oxidation. 2. they have better keeping quality especially on dried fish wherein no rancidity occurs. 3. they demand high price in the market. The disadvantages of Vacuum-packed products are the following: 1. Vacuum-packed products are not applicable to fish roe an mussel meat. 2. The label of the vacuum–packed products are not readable due to deformity of the surface of the pack. 3. Vacuum-packed products should be refrigerated below 3°C or 37.4°F to prevent production of toxin by clostridium botulinum. Vacuum Skin Packaging Vacuum skin packaging is an extension vacuum packaging which can be applied to both film-to- film and film-to-tray sealing. The wrapper is heated and draped over the product, hence, giving extra “skin”.